GE Centiva-5 Plus Ventilator - Service Manual
GE Centiva-5 Plus Ventilator - Service Manual
GE Centiva-5 Plus Ventilator - Service Manual
Centiva/5 Plus
Technical Reference Manual
Caution U.S. Federal law restricts this device to sale by or on
the order of a licensed medical practitioner. Outside
the U.S.A., check local laws for any restriction
that may apply. Datex-Ohmeda products have unit
serial numbers with coded logic which indicates a
product group code, the year of manufacture, and a
sequential unit number for identi?cation.
AAA X 1234
The X represents a number indicating the year the
product was manufactured; 4 = 2004, 5 = 2005, etc.
1.1.1 Software and This manual includes test and calibration procedures for software revision 3.01.p.
hardware revision and hardware revision 3/4, including options
- “Bi-level VG”
- “Newborn”
- “Trend”.
The software (SW) and the hardware (HW) revision code are displayed during the
ventilator power-up test and during the system test in the upper left corner in the
screen.
Centiva/5 + Bi-Level VG
Newborn
Trend
09:36:53
2005-03-21
SW 3.nn.p HW o/r
Bypass
system test
System test
Complete system set up, seal y-piece Unlock
exp. valve
Start system test by pressing <Enter>
Calibrate
O2 sensor
Align
touch screen
Ensure silver exp. valve is in place
Retain
Body weigth 55 kg trend data
1.2.1 User Reference You must have, and be familiar with, the user reference manual for this product.
Manual Study the Centiva/5 Plus CC ventilator user reference manual if you need further
information about the operation of the system.
1.2.2 Ventilator tests Service calibration functions let trained service personnel perform ventilator setup
functions, tests, measurements and calibrations from the front panel display.
Normal operational tests, calibrations and troubleshooting can be performed on
the Centiva/5 Plus without opening the system’s cabinet. Repair will require
opening the system’s cabinet. Calibration of the following parameters requires
opening the system’s cabinet:
• Inspiratory O2 flow
• Inspiratory AIR flow
• Expiratory flow
• Airway pressure
• Battery charging voltage
WARNING After the Centiva/5 Plus has been serviced, you must perform “Post
Service Checkout” to verify the system is properly functioning before
the system can be returned to clinical use.
Special notice Some information in this manual can possibly point the reader to electronic
troubleshooting and component repair/replacement level of service. This
information, when supplied, is only supplied to add clarity to service or
troubleshooting statements. Datex-Ohmeda Service Personnel are mandated by
Company Policy to service electronic equipment to a board replacement level only.
• Read completely through each step in every procedure before starting the
procedure; any exceptions can result in a failure to properly and safely
complete the attempted procedure.
• Unless otherwise specified, values in this manual are nominal.
• Sections in this manual begin on odd numbered or right-hand pages. If
there is no text on the preceding, backup even numbered page, it is labeled
“Notes” for your use if you wish.
• Figures that require more than one page have the title and main text on the
left (even numbered) page. Additional figure information is on the facing
(odd numbered) page.
The Centiva/5 Plus CC ventilator may be used together with additional accessories,
such as trolleys, compressors etc. These accessories come with a separate service
manual. Use this manual together with the manuals for additional accessories.
Warnings and Cautions tell you about dangerous conditions that can
occur if you do not follow all instructions in this manual.
WARNING Warnings indicate a condition that can cause injury to the operator or the patient.
CAUTION Cautions indicate a condition that can cause damage to the equipment. Read and
follow all warnings and cautions.
+ -
DC supply active
Nebulizer active
On (power)
Off (power)
Earth ground
Equipotential
Type B equipment
This symbol indicates that the waste of electrical and electronic equipment must
not be disposed as unsorted municipal waste and must be collected separately.
Please contact an authorized representative of the manufacturer for information
concerning the decommissioning of your equipment.
Systems with this mark comply with the European Council Directive (93/42/EEC)
for Medical Devices when they are used as specified in their Operation and
Maintenance Manuals. The “xxxx” is the certification number of the Notified Body
xxxx used by the manufacturer’s Quality Systems.
or AC Alternating current
or DC Direct current
Notes
The user can separate these three assemblies without using any tools.
Main engine
Control panel
Expiration valve
Standard Newborn
The Centiva/5 Plus electrical components are described in the following in order of
- Power supply
- Main engine
- Control panel.
On the next page an overview diagram shows all electrical components in one
diagram.
AC line supply Line supply gets via line inlet and fuse SI 0 (EC 01) to the integrated line main
switch (EC 02) from there to the transformer (EC 03). The transformer is designed to
be switched between 115 V and 230 V line voltages. For details see section 4.
“Change the line voltage”.
From the secondary side of the transformer the supply voltage gets to the
secondary transformer fuses (SI21/22) and from there to the base supply (EB P14)
via a relay switch (EB P01) that is controlled by the power management of micro B.
DC mains supply The 24 V DC main supply gets via external DC inlet (EC 04) to the DC line fuses (SI
23) and from there to the base supply (EB P14) via a relay switch (EB P02),
controlled by the power management of micro B.
Back up battery supply The internal battery supply (EC 05) gets via the battery fuse (SI 24) to the base
supply (EB P14) via a relay switch (EB P03), controlled by the power management
of micro B. To enable the recharging of the battery when necessary a charger (EB
P05) via a fuse (SI 25) feeds the battery, when the FET switch (EB P04) disconnects
the internal battery from the base supply (EB P14). This way the battery can be
charged by both main supplies, but only when the power management of micro B is
active. A deep discharge control (EB P06) cares for the internals battery life by
prohibiting deep discharging.
Power management Voltage sensors deliver information to the micro B about the current line voltage
(EB P11), the current external DC voltage (EB P12) and the internal battery voltage
(EB P13).
With the ON/OFF button (EB P00) signal micro B turns system on or off.
The micro B manages the three power sources. Line supply and DC main supply are
treated as priority mains supply. A ventilation mode can only be started, if one of
these two supplies is available.
When one of these supply lines is active micro B checks charging status of the
internal battery and recharges if necessary. If the main supply line fails the system
turns to supply via internal battery reduces power consumption by turning off the
expiratory valve heater and reducing the screen’s back light brightness.
On board power supply micro B The main board B creates three bus supplies by a +13 V bus (EB P07) via a bus
fuse (SI 26), a +15V bus (EB P08) via a bus fuse (SI 27) and a +5 V bus (EB P09)
via a bus fuse (SI 28). For analog OP Amps a symmetrical +- 12 V supply is created
by EB P08.
The alarm system (EB S15), the fan (EB S10) and the control panel are supplied by
an OR from both +13V and +15V supply lines.
The watchdog (EB S02) controls the +13V (EBP30) and +15V (EBP31) power
supply of the safety functions of valve supply etc. In case of a detected malfunction
of one or both of the microprocessors the watchdog is able to move the system into
a fail-safe status by turning off the bus supplies.
Safety Micro B talks to the watchdog system (EB S02 on PC board B, enabling micro A to
react in case of a malfunction of micro B and to allow the watchdog to shut down
the system. The watchdog has access to the audible alarm too.
On board power supply micro A The control panel supply voltage with +13V/15V is delivered from the main engine
to the panel supply fuse (SI 1), the inverter supply fuse (SI 2) and the alarm supply
fuse (SI 4).
From SI 1 the +13V/15V (EA P08) is supplied to the +5V supply (EA P01), the 5.0V
reference (EA P03) and the alarm LED’s (EA S20). Beyond the fuse SI 3, the 5 V bus
EA P02 is distributed to the micro A (EA S00), the DCU Graphics board (EA S12),
the VGA display (EA S13), the buttons (EA S15) and the Com wheel (EA S16).
From SI 2 the +13V/15V is supplied to the back light inverter (EA S11), that
supplies the Display back lights (EA S10).
From SI 4 the +13V/15V is supplied to the alarm horn system (EA S05).
Input The interface components ComWheel (EA S16) and buttons (EA S15) talk to micro
A directly. Data input from micro B is received via the internal serial port (EA S01).
The alarm horn control (EA S06) talks to micro A.
Output Micro A controls output signals to the alarm LED’s (EA S20), the audible alarm (EA
S05) the back light inverter (EA S11) and the VGA display via the graphic DCU
board (EA S12). Data output to micro B is made via the internal serial port (EA
S01).
Safety Micro A talks to the watchdog system (EA S02) on PC board B, enabling micro B to
react in case of a malfunction of micro A. The watchdog has access to the audible
alarm too.
Microprocessor A The micro A handles all data to display in the screen, as well as audible and visual
alarm indicators within the control panel. The A EPROM is loaded with the language
specific issues. The A EEPROM allows storing a “shadow” data set. Disconnection
of the control panel during operation will cause the watchdog system to activate
and micro B to shut down the system.
Graphic display Graphic display of data in the VGA screen (EA 9) is performed via a DCU graphic
board (EA 8).
Exp. valve heater To prevent the expiratory flow sensor from condensing water the expiratory valve
assembly is heated by the Exp. valve heater (EB E10), supplied by the base supply
via the fuse SI 41. The temperature is controlled by micro B and the heater monitor
(EB E12).
AIR flow A pressure sensor for AIR supply (EB M04) tells the micro B about the pressure
status of the AIR gas supply. Micro B generates AIR flow by opening the
proportional, double staged AIR flow valve (EB M03). The AIR flow sensor (EB M01)
measures the generated AIR flow and reports this to micro B. To prevent the AIR
flow pressure sensor from drifting, the pressure sensor is periodically zeroed
(pneumatically) by use of an offset valve (EB M02).
O2 flow A pressure sensor for O2 supply (EB M09) tells the micro B about the pressure
status of the O2 gas supply. Micro B generates O2 flow by opening the
proportional, double staged O2 flow valve (EB M08). The O2 flow sensor (EB M06)
measures the generated O2 flow and reports this to micro B. To prevent the O2 flow
pressure sensor from drifting, the pressure sensor is periodically zeroed
(pneumatically) by use of an offset valve (EB M07).
Exp. Valve (PEEP) The expiratory valve is a magnetic proportional valve system (EB E03) that is
controlled by micro B. Built in the expiratory assembly the expiratory flow sensor
(EB E01) measures the expiratory flow via a stainless steel flow screen and a
pressure sensor. To prevent the exp. flow pressure sensor from drifting, the pressure
sensor is periodically zeroed (pneumatically) by use of an offset valve (EB E02).
P airway The airway pressure is measured by the airway pressure sensor (EB M11). To
prevent the airway pressure sensor from drifting, the pressure sensor is periodically
zeroed (pneumatically) by use of an offset valve (EB M12).
O2 sensor A fuel cell type O2 sensor (EB S20) measures the inspiratory O2 concentration and
reports to micro B. Calibration is semi automatic.
Over pressure relief valve A solenoid valve operates as an over pressure relief valve (EB S25) controlled by
micro B.
Exp. valve locking motor system The expiration valve locking motor system (EB E05) is controlled by micro B in
current limiting and movement direction.
Nebulizer valves The micro B controls the nebulizer valves (EB M20, EB M21 and EB M22) in gas
selection between O2 and Air and duration of opening.
Watchdog The watchdog (EB S02) controls both microprocessors A and B and turns off the +
15V WD and +13 V WD supply line, in case of detected malfunction of program or
micros. Thus the system is able to shut down in a fail-safe mode.
Fan To avoid possible O2 concentration increase within the housing, caused by leaks, a
fan (EB S10) is exchanging the gas within the housing. The fan supply is fused by
SI11. The fan’s proper operation is monitored by a rotation monitor (EB S11) that
reports to the micro B.
Microprocessor B The micro B handles all controls and sensors, as well as the audible alarm indicator
within the main engine and the serial port communication. The B EPROM is loaded
with the control software. The B EEPROM allows storing a “shadow” data set.
A and B EEPROM Both micros store data, such as calibration and “learned” values into the according
EEPROM in a “father” and “grandfather” sequence. For safety reasons this
sequence is doubled, which results in total in four data store sequences. That is
why successfully performing five (5) system test is necessary for rewriting of all
storage levels after replacing PC board A or B.
Gas supply The gas supply connectors for O2 (P 01) and AIR (P 11) are screw connectors that
can be localized to country specific needs (NIST; DISS etc.). Within the gas
connectors there are easy to remove sinter filters for each gas, to protect the
system from particles.
Pressure reducer Pressure reducers for O2 (P 31) and AIR (P 32) regulate the input pressure to a
stabilized level of approx. 2.8 bar (39,5 PSI).
Pressure sensor Pressure sensors for O2 (P 02) and AIR (P 12) monitor the gas pressure input to be
above a minimum operating pressure of 1.9 bar (27 PSI).
O2 flow control Two proportional flow valves control the O2 flow, operating as double staged
valves. The first stage valve (P 03) controls the flow between 0 and approx. 43
l/min. Flow demands beyond this level will cause the second stage valve (P 04) to
open. A flow screen (P 06) generates a differential pressure from the generated
flow, which is measured by the O2 flow pressure sensor (EB M06). The offset valve
(P 05) allows zeroing the pressure sensor (pneumatically) for online offset
calibration.
AIR flow control Two proportional flow valves control the AIR flow, operating as double staged
valves. The first stage valve (P 13) controls the flow between 0 and approx. 43
l/min. Flow demands beyond this level will cause the second stage valve (P 14) to
open. A flow screen (P 16) generates a differential pressure from the generated
flow, which is measured by the O2 flow pressure sensor (EB M01). The offset valve
(P 15) allows zeroing the pressure sensor (pneumatically) for online offset
calibration.
Airway pressure The airway pressure within the breathing system is measured by the airway
pressure sensor (EB M11). The offset valve (P 22) allows zeroing the pressure
sensor (pneumatically) for online offset calibration.
Free breathing valve To avoid sub atmospheric pressure a free breathing valve (P 19) allows ambient air
intake in case of a gas supply problem.
Overpressure relief valves To avoid airway pressures beyond a level of 75 mbar (cmH2O) a passive over
pressure relief valve (P 20) is provided. To avoid airway pressures beyond an
adjustable level, set by the Pmax setting, an active over pressure relief valve (P 21)
is provided.
O2 sensor The inspiratory O2 sensor (EB S20) is located within the inspiratory port.
Patient connection The breathing circuit (P 24) connects the machine via the inspiratory port (P 23)
and the expiratory port (P 26) to the patient.
Expiratory valve The airway pressure within the system is controlled by the expiration pressure valve
(P 27).
Expiratory flow A flow screen (P 29) is built into the expiratory valve assembly and generates a
differential pressure from the generated flow, which is measured by the Exp. flow
pressure sensor (EB E01. The offset valve (P 28) allows zeroing the pressure sensor
(pneumatically) for online offset calibration. The second port of the differential
pressure is ambient.
Notes
After servicing the Centiva/5 Plus CC ventilator, perform the following test sequence:
WARNING You must perform all post-service checks after maintenance or service
of the Centiva/5 Plus CC Ventilator. Failure to do so may result in patient
injury.
After servicing the Centiva/5 Plus CC ventilator, perform a device safety check and
record the results in a protocol. A proposal for a Centiva /5 device safety check
protocol is attached on the following page.
1 Outside appearance
1.1 Housing, marking and buttons without damage
1.2 Power cord and appliance inlet without damage
1.3 O2 and Air hoses without damage
1.4 Expiration valve assembly without damage, flow screen clean
1.5 Accessories, rubber and silicone parts without damage
2 Functional tests (for details refer to the current TRM)
2.1 Power up and System test shall be performed without error message
2.2 Perform O2-Sensor calibration
2.3 Service mode values are within the specified ranges
2.4 Perform Service mode check according to TRM
2.5 Perform test lung test according to TRM
2.6 Verify measured O2- (O2-I)
2.7 Verify gas failure alarm for O2 and Air
2.8 Verify line power failure alarm and proper function of back up supply
2.9 Verify battery condition according to TRM
3 Test of electrical safety
3.1 Protective earth resistance < 0.2 Ω Value:
3.2 Enclosure leakage current < 0.1 mA Value:
3.3 Earth leakage current < 0.5 mA Value:
3.4 Insulation resistance >2MΩ Value:
3.5 Verify line power supply fuse to match with selected voltage
Remarks: Recharge back up battery after test !!
Device meets requirements
Notes
The Centiva/5 Plus CC ventilator software includes self tests that determine if the
operating software is functioning properly and if the electronic and pneumatic
circuits are functional.
4.1.1 Power-up test The power-up test is started automatically when the system is turned ON and takes
at least 5 secs. The remaining test time counts down in the screen. During this
power-up test, Centiva/5 Plus will check proper function of
• Microprocessor A and B
• Watchdog
• RAM and ROM Centiva/5 + Bi-Level VG
Newborn
Trend
• Matching SW 3.nn.p HW 0/r
If a malfunction is
identified during this Centiva/5 + Bi-Level VG
Newborn
power up test, the SW 3.nn.p HW o/r
Trend
corresponding message
System test # 02_1
appears in the screen,
including the according No line supply
failure code. For details Check line power cord and fuse Unlock
to section 5.3.1
“Messages during
power up test”.
Enter
short audible sound and Complete system set up, seal y-piece Unlock
moves to the “Start exp. valve
Start system test by pressing <Enter>
system test” screen: Calibrate
O2 sensor
Note The system test parameter will vary with the patient type selected to match the
breathing circuit’s specifications.
Push the ComWheel to start the system test. This system test takes at least 40
secs. The remaining test time counts down in the screen.
During the system test, the system will check proper function of:
• O2 gas supply
• O2 flow valves
Centiva/5 + Bi-Level Newborn
VG
• Safety valves
• Exp. flow sensor
• O2 sensor
• Back up battery capacity
If a malfunction is
identified during this Centiva/5 + Bi-Level VG
Newborn
system test, the SW 3.nn.p HW o/r
Trend
corresponding message
System test # 24_1
appears in the screen,
including the according Exp. flow sensor value too high with AIR flow
“Messages during
system test”.
Enter
Adult
The nebulizer test is always performed, but the system detects automatically, if a
nebulizer is connected to the breathing circuit.
• If yes, the particular nebulizer flow of this type of jet nebulizer is measured,
displayed and stored within the EEPROM.
• If no, the nebulizer flow test is bypassed and the last measured flow data
(stored in the EEPROM) is used for compensation, if the user activates the
nebulizer function later.
Because of this measurement capability Centiva/5 Plus is able to learn the
particular jet nebulizer type, used by this user or hospital.
4.1.3 In-operation test During operation the Centiva/5 Plus CC ventilator continuously checks the
following safety relevant functions and parameters:
• Inspiratory flow sensors
• Expiratory flow sensor
• Inspiratory pressure sensor
• O2 sensor
• AIR gas supply
• O2 gas supply
• Line power supply
• Battery charging status
• Internal power supply
• Fan
• Heater
• Buttons and ComWheel
• Microprocessor A and B
• Watchdog
• Checksums of all safety relevant data
The Test lung test is used to verify the overall functionality of the ventilator and to
observe the results of the continuous in-operation tests. The power-up test and the
system test of the Centiva/5 Plus CC ventilator verify all safety relevant functions.
Perform the power-up test and the system test with a standard disposable
breathing circuit with:
• 22 mm corrugated dual lumen tube
• 70” length
The following screen will appear with the “Adult” default settings:
Bi-Level Adult
MV-E 12.5
15
2.5
3.5 L
10
M S
Insp.
5 Vt-E hold
Paw
cmH2O 2 4 6 8 10 12 14 16 18 20
350 mL
Ppeak 21 Exp.
40
20
14cmH2O hold
Flow
L/Min 2 4 6 8 10 12 14 16 18 20 Pmin
-20 3cmH2O Manual
breath
-40
O2-I 55
Ppeak 14 cmH2O PPEEP 3 cmH2O MV sp 0.0 L
45
50 % ASR
Pplat 14 cmH2O PPEEPi -.- cmH2O Rate sp 0 /Min Rate 40
Pmean 11 cmH2O R 7 cmH2O/L/s
Pmin 3 cmH2O C 34 ml/cmH2O 8
10 1/min
--
Fi02 Rate I:E Ramp P-Insp PEEP PS Trig. Normal
50 10 1:2.0 0.2 10 3 5 6.0 screen
% 1/Min sec cmH2O cmH2O cmH2O L/Min
Test lung graphics The graphical data will vary with the breathing circuit and test lung used. Verify that
the quality of the graphics is comparable to that shown on the screen above:
Default alarm settings Verify the following alarm settings (red figures) :
• Alarm limits MV E max = 12.0 L
• Alarm limits MV E min = 2.5 L
• Alarm limits Leakage = 25 %
• Alarm limits Pmax =23 cm H2O
• Alarm limits Apn.del. = 20 Sec
• Alarm limits Rate max = 40/Min
• Alarm limits Rate min = 8/Min
• Patient data O2-I max = 55 %
• Patient data O2-I min = 45 %
Test lung alarm Using the default ventilator and alarm settings will automatically cause an MV min
alarm. Thus, the visual and audible alarm system will be checked.
Test lung numeric data The measured data will vary with the breathing circuit and test lung used. Verify the
data to be in the following range of values:
• MV E = 1.5 to 2.5 L
• TV E = 130 to 230 mL
• Ppeak = 12 to 15 cmH2O
• Pmin = 2 to 5 cmH2Or
• O2-I = 45 – 55 %
• Rate = 9 – 11 /Min
Test lung test mode change To verify proper mode changing and volume accuracy:
1. Note the measured tidal volume (TV) in Bi Level mode.
2. Change the ventilation mode to VCV.
3. Verify the noted tidal volume (TV) to be the set VT in VCV.
4. Allow the ventilator to cycle for five (5) breaths to stabilize.
5. Verify that the quality of the graphics is comparable to that shown on the
screen below.
6. Verify that averaged measured tidal volume (TV) is within the tolerance:
TV = VT ± (15 ml + 10%) .
Note This software revision has BTPS correction. Using a test lunge will cause a constant
deviation of the measured volume of –2 %. To ease servicing this BTPS correction is
not active when in service mode.
For legal reasons the service mode is not accessible on a user level. Only trained
service technicians shall have access to the service mode.
To enter the service mode push the following sequence of buttons within a time
frame of 1 second:
1. ”Adult” left side
2. “Adult” right side
3. “ComWheel”.
Centiva/5 + Bi-Level VG
Newborn
Trend
09:36:53
2005-03-21
SW 3.00.1 HW 11.0
Bypass
system test
System test
Complete system set up, seal y-piece Unlock
exp. valve
Start system test by pressing <Enter>
Calibrate
O2 sensor
Align
1 2 3
Note Software revision 3.nn.p has BTPS correction. To ease servicing this BTPS
correction is not active when in service mode.
The service mode allows for verification of proper operation of the following
functions:
1. Pat. Pressure = airway pressure measurement
2. Exp. flow = expiratory flow measurement
a. Exp. Flow Adu = Silver exp. Valve detected at the last system test
b. Exp. Flow Nbo = Blue (NB) exp. Valve detected at the last system
test
3. Air flow = inspiratory AIR flow setting
a. Air flow ON = AIR supply pressure OK
b. Air flow OFF = Air supply pressure below 2.2 bar (32 PSI)
4. O2 flow = inspiratory O2 flow setting
a. O2 flow ON = O2 supply pressure OK
b. O2 flow OFF = O2 supply pressure below 2.2 bar (32 PSI)
5. O2 concentr. = inspiratory O2 concentration measurement.
The service mode allows for verification of the following internal values of the
system:
6. Line voltage = main bus supply voltage
a. Line voltage AC = AC line supply detected
b. Line voltage DC = DC line supply detected
7. Panel voltage = control panel supply voltage
8. Valve voltage = valve supply voltage
9. Battery voltage = internal back-up battery voltage
10. Controller A/B = microprocessor A/B supply voltage
11. Heater power = expiratory valve heater power dissipation
12. Temper. I/E = Inspiratory / expiratory temperature.
The service mode allows for verification of proper operation of the expiratory valve
locking mechanism.
13. Open = unlock the expiratory valve assembly
14. Close = lock the expiratory valve assembly
15. Drawer = detected status of locking mechanism
a. Drawer< - -> = exp. valve assembly removed
b. Drawer OK = exp. valve assembly position for lock in properly
detected
The service mode displays the following PEEP valve data (Exp. valve):
19. G = gain value
20. GR = gain value corrected
21. O = offset value
22. OR = offset value corrected
23. K = correction factor
1. Ensure proper O2, AIR and line supplies are connected before turning ON the
system.
2. Wait for the power-up test to complete, and then start the service mode
according to 4.3.
3. Check the actual sensor offset values for Pat. Pressure, Exp. flow, AIR flow and
O2 flow to be in the “no re-adjustment necessary” range according to section
9.9 “Sensor data ranges”.
4. Connect the inspiratory and expiratory ports with one tube.
5. Verify proper AIR supply pressure and proper function of the AIR pressure
switch by AIR flow “ON”.
6. Verify proper AIR flow function by selecting “AIR” and “x 10” and increasing the
flow by use of the ComWheel.
7. Use the ComWheel to verify that the AIR flow can be returned to zero.
8. Verify proper O2 supply pressure and proper function of the O2 pressure switch
by O2 flow “ON”.
9. Verify proper O2 flow function by selecting “O2 ” and “x 10” and increasing the
flow by use of the ComWheel.
10. Use the ComWheel to verify that the O2 flow can be returned to zero.
11. Verify proper expiratory flow function by comparing the data displayed with the
set O2 flow.
12. Select “AIR”, “x 1” and adjust the ComWheel for an AIR flow of 20 L/Min.
13. Verify proper Airway pressure function by selecting “Pressure” and increasing
the pressure setting by use of the ComWheel.
14. Verify proper O2 concentration while changing Air and O2 flows.
Note Both EPROM need to be at the same revision level. During the power-up test, the
system compares the software revisions in both EPROM. If they do not match, an
error message is displayed in the message box.
In normal operation mode during power-up and system test the current software
and hardware revision is displayed at the top left in the screen. See chapter 1.1.1.
In service mode the current software and hardware revision is displayed at the top
left of the service menu.
The power-on time recognizes the total time that the system is connected to line
power supply AND is switched ON, no matter in what mode.
The operation time only counts the total time, the system is in a (any) ventilation
mode.
4.7 Calibrations
These procedures may be performed in any order. However, the procedures are
presented in a logical sequence to minimize the amount of disassembly and
reassembly required. This sequence also ensures best matching of inspiratory and
expiratory flow and volume data.
When performing the O2 calibration you do not need to open the system’s housing.
For all other calibrations open the main engine housing first, according to section
7.2.4.
Important note The expiratory flow sensor calibration is performed by the Centiva/5 Plus’s system
test every time, the system test is performed. That replaces the routine calibration
of the expiratory flow sensor.
Only in case of a B-Board change, requiring a basic calibration of the system or in
case of problems with the expiratory flow sensor data a re-calibration procedure is
necessary.
Important note Always allow the Centiva/5 Plus to warm up for at least 15 minutes prior to any
calibration procedure.
BTPS correction note All software revisions have BTPS correction in operation mode. To ease servicing
this BTPS correction is not active when in service mode.
4.7.1 O2 sensor The Centiva/5 Plus CC ventilator performs an automatic calibration of the O2
calibration sensor during the O2 calibration routine. This routine requires an O2 gas supply.
The calibration routine performs the 100% (gain) calibration only.
Special notice To ensure proper gas mixture at the O2 sensor, connect a tube to the inspiratory
connector.
Align
touch screen
Ensure silver exp. valve is in place
Retain
Body weigth 55 kg trend data
Special notice Ensure that the UBD (use before date) of the O2 cell is at least 6 months.
Access in service mode When in service mode the O2 calibration is started by pushing the “O2cal” button.
inspiratory port of
Trend
SW 3.nn.p HW o/r
Special notice After performing an O2 calibration, flush the system with AIR. This will avoid
possible misinterpretations of the FiO2 measurement, caused by high
concentrations of O2 within the internal tubes and pneumatic components.
is performed with the main engine opened. The calibration adjustments are located
on PC board B. Removing the internal battery makes the calibration points easy to
reach.
The calibration points for the pressure/flow transducers are located right above the
corresponding pressure transducer and always with the offset to the left and the
gain to the right.
The calibration point for the charger voltage is located below the relays.
The calibration points are circled on the following drawing:
4.7.3 AIR flow The AIR flow calibration is divided into two parts
calibration
• The offset calibration
, • The gain calibration
The Offset calibration is performed with the use of the service mode only. The gain
calibration is performed by using an external flow measurement device.
Offset calibration To calibrate the AIR flow sensor follow this preparation sequence:
1. Ensure that the system is turned OFF and line power is disconnected.
2. Open main engine according to section 7.2.4.
3. Remove internal back-up battery according to section 7.9.1.
4. Re-insert exp. valve assembly.
5. Connect line power and gas supply and turn ON the system.
6. Verify that the system performs the power-up test.
7. Start the service mode according to section 4.3.
8. Use a 10” 22 mm tube to ACTUAL RATED
connect the external flow Pat.Pressure 0 mbar 0 mbar
measurement device to the Exp.flow
AIR flow ON
513 Digit
254 Digit
500 Digit
250 Digit
inspiratory connection. O2 flow ON 251 Digit 250 Digit
9. Verify that the direction of flow is correct for the measurement device.
10. Turn on the flow measurement device and let it warm up according to
manufacturers instructions
11. Select AIR for the measured gas on the
flow measurement device.
12. Select the “AIR” and “x 1” button.
13. Verify the flow to be 0 L/Min on the
external flow measurement device.
14. Check the “AIR flow” “Actual” to be at
the “Rated” value ± 50 digits.
15. If not, readjust the “Zero” for the AIR
flow sensor with R 316 on the main
board B to read “Rated” value ± 10
digits.
16. Use the ComWheel to increase the AIR flow to read 30.0 L/min on the
“AIR flow” “Rated” The units in the service menu change from Digits to
L/Min.
17. Verify that the external flow meter device reads 30 ± 1.5L/Min.
18. If not readjust the “Gain” for the AIR flow sensor with R 313 on the main
board to read 30 ± 1.5 L/Min.
19. Use the ComWheel to decrease the AIR flow to read 0 L/min.
20. Check the “AIR flow” “Actual” to be at the “Rated” value ± 50 digits .
21. If not, readjust the “Zero” for the AIR flow sensor with R 316 on the main
board to read the “rated” value ± 10 digits.
22. Use the ComWheel to increase the AIR flow to read 10.0 L/min on the
“AIR flow” “Rated” The units in the service menu change from Digits to
L/Min”.
23. Verify that the external ACTUAL RATED
flow meter device reads Pat.Pressure 0 mbar 0 mbar
10 ± 0.5 L/Min. Exp.flow
AIR flow ON
513 Digit
350 Digit
500 Digit
10 L/Min
24. If not , go back to step O2 flow ON 251 Digit 250 Digit
16. Change setting for 30 l/min within the tolerance in the desired
direction to match the 10 ± 0.5 L/Min.
25. Use the ComWheel to increase the AIR flow to read 60.0 L/min on the
“AIR flow” “Rated”.
26. Verify that the external flow meter
device reads 60 ± 3.0 L/Min.
27. If not, go back to step 16. Change
setting for 30 l/min within the
tolerance in the desired direction
to match the 60 ± 3.0 L/Min.
28. If the AIR flow cannot be
calibrated within the three flow
specifications, check AIR gas
filter.
Note Best results for linearity match with all three test flows are received when initially
the “Gain” is adjusted at 30 l/min value of step 16. to read 29.8 L/min on the
external flow meter device.
Offset calibration The Offset calibration is performed with the use of the service mode only. The gain
calibration is performed by using an external flow measurement device.
1. Ensure that the system is turned OFF and line power is disconnected.
2. Open main engine according to section 7.2.4.
3. Remove internal back-up battery according to section 7.9.1.
4. Re-insert exp. valve assembly.
5. Connect line power and gas supply and turn ON the system.
6. Verify that the system
performs the power-up test. ACTUAL RATED
Pat.Pressure 0 mbar 0 mbar
7. Start the service mode Exp.flow 513 Digit 500 Digit
AIR flow ON 254 Digit 250 Digit
according to section 4.3. O2 flow ON 251 Digit 250 Digit
Gain correction 16. Use the ComWheel to increase the O2 flow to read 30.0 L/min on the “O2
flow” “Rated” The units in the service menu change from Digits to L/Min .
17. Verify that the external flow meter device reads 30 ± 1.5 L/Min.
18. If not, readjust the “Gain” for the O2 flow sensor with R 303 on the main
board to read 30 ± 1.5 L/Min.
19. Use the ComWheel to decrease the O2 flow to read 0 L/min.
20. Check the “O2 flow”
“Actual” to be at the ACTUAL RATED
Pat.Pressure 0 mbar 0 mbar
“Rated” value ± 50 digits. Exp.flow 513 Digit 500 Digit
AIR flow ON 254 Digit 250 Digit
21. If not, readjust the “Zero” O2 flow ON 351 Digit 10 L/Min
for the O2 flow sensor with
R 306 on the main board to read the “Rated” value ± 10 digits.
22. Use the ComWheel to increase the O2 flow to read 10.0 L/min on the “O2
flow” “Rated”.
23. Verify that the external flow meter device reads 10 ± 0.5 L/Min.
24. If not, go back to step 16. Change setting for 30 l/min within the tolerance
in the desired direction to match the 10 ± 0.5 L/Min.
25. Use the ComWheel to increase the O2 flow to read 60.0 L/min on the “O2
flow” “Rated”.
26. Verify that the external flow meter
device reads 60 ± 3.0 L/Min.
27. If not, go back to step 16. Change
setting for 30 l/min within the
tolerance in the desired direction to
match the 60± 3.0 L/Min.
28. If the O2 flow cannot be calibrated
within the three flow specifications,
check O2 gas filter.
Best results for linearity match with all three test flows are received when initially
Note the “Gain” is adjusted at 30 l/min value of step 16. to read 29.8 L/min on the
external flow meter device.
4.7.5 Expiratory flow The Expiratory flow sensor calibration is divided into two parts
sensor calibration
• The offset calibration
• The gain calibration
Offset correction The Offset calibration is performed with the use of the service mode only. The gain
calibration is performed by using the calibrated AIR flow system (refer to section
4.7.3.).
1. Ensure that the system is turned OFF and line power is disconnected.
2. Open main engine according to section 7.2.4.
3. Remove internal back-up battery according to section 7.9.1.
4. Re-insert exp. valve ACTUAL RATED
assembly. Pat.Pressure 0 mbar 0 mbar
Exp.flow 513 Digit 500 Digit
5. Connect line power and gas AIR flow ON 254 Digit 250 Digit
O2 flow ON 251 Digit
supply and turn ON the
250 Digit
system.
6. Verify that the system performs the power-up test.
7. Start the service mode according to section 4.3.
8. Use a 10” 22 mm tube to connect the
inspiratory and expiratory ports.
9. Select the “AIR” and “x 1” button.
10. Verify the flow to be 0 L/Min on the
“AIR flow” ” Actual” line.
11. Check the “Exp. flow” “Actual” to be at
the “Rated” value ± 100 digits.
12. If not, readjust the “Zero” for the Exp.
flow sensor with R 336 on the main
board to read the “Rated” value ± 10
digits.
Verify the AIR flow has been calibrated according to 4.7.3. before performing the
Note expiratory flow gain calibration.
25. Check the “Exp. flow” “Actual” to read “Cal10” ± 0.5 L/Min.
26. If not, go back to step 18. Change setting for 30 l/min within the tolerance in
the desired direction to match the “Cal10” ± 0.5 L/Min.
27. Use the ComWheel to increase the AIR flow to read 60 L/min on the “AIR
flow” “Rated” line.
28. Check the “Exp. flow” “Actual” to read “Cal60” ± 3.0 L/Min.
29. If not, go back to step 18. Change setting for 30 l/min within the tolerance in
the desired direction to match the “Cal60” ± 3.0 L/Min.
30. When all three values match, calibration is performed properly.
31. Now unscrew flow screen
retainer in the exp. valve
assembly. For flow retainer with
a visible slot use the stainless
steel plate of the PEEP valve to
unscrew. For other flow retainer
use the inspiration connection
nut from the tool kit ST4.
32. Remove “Service” Flow screen
and insert the original flow
screen (customer flow screen).
33. Screw the flow retainer.
34. Perform a system test to verify proper operation of the valve assembly.
Note For Centiva/5 NB (newborn extension) use always the silver Adult / Pediatric
(standard) expiration valve with the according “Service “ flow screen to perform
expiration flow sensor calibration
Calibration without “Service” In case expiration flow sensor calibration must be performed without a “service”
flow screen flow screen, follow this sequence:
Offset correction 35. . Perform offset calibration as described in steps 1 to 12 in chapter 4.7.5.
Gain correction 36. For the gain correction without using a “service” flow screen you need to know
the current flow screen’s tolerance. This tolerance is visible on the rim of the
flow screen.
37. For gain correction start with step 13 in chapter 4.7.5.and remove the built-in
flow screen according to step 14.
38. Read and note the “Insp.” % tolerance in the flow screen correction table
below.
39. Insert the flow screen again into the expiration valve assembly and screw the
flow screen retainer.
Flow screen correction data Flow screen tolerance “Insp” New value New value New value
table for step 19. for step 25. for step 28.
+ 9.99 % to + 9.00 % 27.2 9.1 54.3
+ 8,99 % to + 8.00 % 27.5 9.2 54.9
+ 7.99 % to + 7.00 % 27.8 9.3 55.5
+ 6.99 % to + 6,00 % 28.1 9.4 56.1
+ 5.99 % to + 5.00 % 28.4 9.5 56.7
+ 4.99 % to + 4.00 % 28.7 9.6 57.3
+ 3.99 % to + 3.00 % 28.9 9.7 57.9
+ 2.99 % to + 2.00 % 29.3 9.8 58.5
+ 1.99 % to + 1.00 % 29.6 9.9 59.1
+ 0.99 % to + 0.5 % 29.8 9.9 59.7
0.00 % (“Service” flow screen) 30.0 10.0 60.0
- 0.5 % to – 0.99 % 30.2 10.1 60.3
- 1.00 % to – 1.99 % 30.5 10.2 60.9
- 2.00 % to – 2.99 % 30.8 10.3 61.5
- 3.00 % to – 3.99 % 31.1 10.4 62.1
- 4.00 % to – 4.99 % 31.4 10.5 62.7
- 5.00 % to – 5.99 % 31.7 10.6 63.3
- 6.00 % to – 6.99 % 32.0 10.7 63.9
- 7.00 % to – 7.99 % 32.3 10.8 64.5
- 8.00 % to – 8.99 % 32.6 10.9 65.1
- 9.00 % to – 9.99 % 32.9 11.0 65.7
4.7.6 Airway pressure The Airway pressure sensor calibration is divided into two parts
sensor calibration
• The offset calibration
• The gain calibration
The Offset calibration is performed with the use of the service mode only. The gain
calibration is performed by using an external pressure measurement device. To
calibrate the airway pressure sensor:
1. Ensure that the system is turned OFF and line power is disconnected
2. Open main engine according to section 7.2.4:
3. Remove internal back-up battery according to section 7.9.1:
4. Re-insert exp. valve assembly:
5. Connect line power and gas supply and turn ON the system:
6. Verify that the system performs the power-up test:
7. Start the service mode according to section 4.3.:
8. Connect the standard breathing system to the inspiratory and expiratory port.
Connect a standard 15 male/female y-piece elbow with a LUER lock gas
sample port to the y-piece:
9. Seal the open end of the y-piece elbow using the seal port on the exp. valve
assembly:
10. Connect the external pressure measurement device to the LUER lock
connection of the Y-piece elbow:
11. Turn on the pressure measurement device and let it warm up according to
manufacturers instructions:
12. Select the “PRESS” button and verify no flow is
activated:
13. Verify the pressure to be 0 mbar on the ext.
pressure meter.
14. Check the “Pat.Pressure” “Actual” to be at 0 ±
0.5 mbar:
15. If not, readjust the “Zero” for the Airway
pressure sensor with
R 326 on the main board to read 0 ± 0.1
mbar.
Gain correction 16. Select the “Press” button and use the ComWheel to increase the “Pat.
Pressure” “Rated “ to read to 60 mbar.
17. Select the “AIR” and “x1” button and use the ComWheel to increase the “AIR
flow” “Rated” to read 1 L/min. The units in the service menu change from
Digits to L/Min.
18. Check the “Pat.Pressure ” “Actual” to read the “external pressure
measurement device” value ± 0.6 mbar.
19. If not, readjust the “Gain” for the Airway pressure sensor with
R 323on the main board to read “external pressure measurement device
value” ± 0.6 mbar.
20. Reduce the test pressure to 0 mbar by
reducing the “Pat-pressure” rated to 0
mbar and the AIR flow to 0 L/min.
Open the seal at the y-piece.
21. Verify the pressure to be 0 mbar on
the ext. pressure meter.
22. Check the “Pat.Pressure” “Actual” to
be at 0 ± 0.5 mbar.
23. If not, readjust the “Zero” for the Airway
pressure sensor with
R 326 on the main board to read 0 ±
0.1 mbar.
4.7.7 Overpressure The overpressure relief valve calibration is performed with the use of the service
relief valve calibration mode.
1. Ensure that the system is turned OFF and line power is disconnected.
2. Open main engine according to section 7.2.4.
3. Re-insert exp. valve assembly.
4. Connect line power and gas supply and turn ON the system.
5. Verify that the system performs the power-up test.
6. Start the service mode according to section 4.3.
7. Connect one tube to the
inspiratory port. ACTUAL RATED
Pat.Pressure 75,2 mbar
8. Seal the open end of the tube
92 mbar
Exp.flow 510 Digit 500 Digit
with a 22 mm stopper plug AIR flow ON
O2 flow ON
530 Digit
251 Digit
20 l/min
250 Digit
(e.g. P/N 2900-0001-000).
9. Select the “Air” and “x 1” button.
10. Use the ComWheel to increase the AIR flow to read 20 L/Min. Note: Increase
flow slowly by small steps to avoid oscillation of the over pressure relief
valve.
11. Watch the “Pat.Pressure” increase and stabilize at a certain pressure level.
12. Check the “Pat.pressure” “Actual” to be at 75 ± 2 mbar.
13. If not, readjust the overpressure relief valve by turning the valve cap until
“Pat.pressure” “Actual“ reads 75 ± 2 mbar.
Turning clockwise increases pressure, counterclockwise lowers pressure.
4.7.8 Battery charging The internal battery is recharged whenever the Centiva/5 Plus CC ventilator is
voltage calibration supplied by a main power supply (line power or 24 V DC external supply). To ensure
proper recharging of the sealed lead acid battery, the charger’s maximum voltage
needs to be adjusted whenever the battery is exchanged.
Perform the charging end voltage calibration by using an external voltmeter device.
1. Ensure that the system is turned OFF and line power is disconnected.
2. Open main engine according to section 7.2.4.
3. Re-insert exp. valve assembly.
4. Connect line power and gas supply and turn ON the system.
5. Verify that the system performs the power-up test.
6. Start the service mode according to section 4.3.
7. Disconnect X 23, battery supply
connector, on main board.
8. Connect the negative voltmeter lead to
ground at the electric mounting plate.
9. Connect the positive voltmeter lead to
Pin 7 (+) on X23 on the main B board.
10. Verify that the voltage is 26.8 ± 0.1 V.
11. If not, adjust R 215 until the voltmeter
displays 26.8 ± 0.1 V.
The Centiva/5 Plus internal back up battery has an expected life time of 24 months
under standard operation conditions (10 to 35°C). After 24 months this battery
needs replacement.
Note When system is operated in extended temperature areas (10 to 40°C), such as
burn units, the expected life time is reduced and battery needs replacement after
12 months.
If in the meantime battery’s capacity is doubted, perform the following test to verify
proper battery capacity. A stop watch is needed.
Battery refreshing A battery with a capacity of less then 30 minutes can be refreshed to gain capacity
again by completely discharging and completely recharging. The main aspect in
that refreshing process is to empty the battery down to her lowest accepted level,
which is controlled by the Centiva/5 Plus’s power management, and fully charge
afterwards.
10. Perform the discharging and recharging process, as described in the battery
test procedure above, for three times in a row.
11. After the third charging and discharging process the operation time shown in
the stop watch should exceed 30 minutes.
a. If battery operation time is > 30 minutes, the battery is OK and can stay
within the Centiva/5 until scheduled replacement has to take place
during standard maintenance (24 months).
b. If battery operation time is < 30 minutes battery needs replacement.
Please note serial number of the Centiva/5 on top of the battery.
Special notice It is important that the discharging process and the recharging process are not
interrupted.
The Centiva/5 Plus CC ventilator software has diagnostic tests built-in to ease
servicing. When in service mode these diagnostic routines are active. Start the
service mode and the system will display the following screen:
AIR flow The ON / OFF flag behind the AIR flow indicates the status of the pressure switch.
The flag is “ON” when an AIR supply pressure is detected with > 1.9 kPa (27 PSI).
The actual AIR flow data is displayed here.
O2 flow The ON / OFF flag behind the O2 flow indicates the status of the pressure switch.
The flag is “ON” when an O2 supply pressure is detected with > 1.9 kPa (27 PSI).
The actual O2 flow data is displayed here.
Line voltage The AC / DC flag behind the line voltage indicates the source of the mains supply.
The flag is “AC” when line supply is detected, the flag is “DC” when 24 V DC supply
is detected.
The line voltage is measured at the base supply line and represents
• the secondary transformer voltage, when connected to AC line supply.
Accepted voltage range is 19 to 29 V, which represents the following line
supply voltages
- 98 to 132 VAC at 115 VAC (50-60 Hz)
- 198 to 263 VAC at 230 VAC (50-60 Hz)
• the external DC voltage, when powered by DC line supply. Accepted
voltage range is 22.5 to 28 VDC .
Panel voltage The panel voltage measures the +13/+15V control panel supply. Accepted voltage
range is 12.5 to 17.0 V.
Valve voltage The valve voltage is measured at the main bus 13 V WD (WD = watchdog controlled
bus). Accepted voltage range is 11.5 to 15.0 V.
Battery voltage The battery voltage measures the internal back-up battery voltage. Accepted
voltage range is 22.5 to 29 V. Additional data:
Controll. A/B The controller voltage is measured for each microprocessor, the micro A and micro
B supply bus. Accepted voltage range is 4.5 to 5.5 V.
Heater power The heater power measures the power dissipation of the expiratory flow sensor
heating system. Accepted power dissipation is < 12.0 W.
Temperature The temperature measures the expiratory flow sensor temperature. Accepted
temperature is 5 to 48 °C.
Notes
The Centiva/5 Plus CC ventilator software includes self test capability to identify
problems or malfunctions of the system. However, some ventilator problems may
not generate any message or alarm, even though the ventilator may not be
functioning correctly.
The self tests include:
• Power-up-test
• System test
• In-operation test
Additional self test capabilities are within the:
• O2 sensor calibration
User related alarms and messages will be displayed in the user selected language
to allow the operator to react, either by correcting the problem or by calling an
authorized service specialist.
The identified problem, malfunction or advice will be displayed with either an alarm
or a message on the screen.
Centiva/5 + Bi-Level VG
Newborn
Trend
SW 3.nn.p HW o/r
Enter
While in power-up test, system test and O2 calibration the messages will appear in
the screen as shown above.
.
Be aware that system test messages may appear because of artifacts during the
system test sequence. These artifacts could be moving, manipulating and handling
of accessories and breathing circuit components while performing the tests. In this
case no malfunction of Centiva/5 Plus has created the message.
Performing the system test again will allow to pass the system test successfully.
Bi-Level Adult
MV-E 12.5
15
2.5
5.5
4.7 Liter
3.5
10
M S
Insp.
5 Vt-E hold
Paw
cmH2O 2 4 6 8 10 12 14 16 18 20
350 mL
Ppeak 21 Exp.
40 MV low
20
14cmH2O hold
Flow
L/min 2 4 6 8 10 12 14 16 18 20 Pmin
-20 3cmH2O Manual
breath
-40
O2-I 55
Ppeak 14 cmH2O PPEEP 3 cmH2O MV sp 1.2 L
45
50 % ASR
Pplat 14 cmH2O PPEEPi 1.2 cmH2O Rate sp 4 /min Rate 40
Pmean 11 cmH2O R 7 cmH2O/L/s
Pmin 3 cmH2O C 34 ml/cmH2O 8
14 1/min
-- unit
Fi02 Rate I:E Ramp P-Insp PEEP PS Trigg. Normal
50 10 1:2.0 0.2 10 3 5 3 screen
% 1/min sec cmH2O cmH2O cmH2O L/min
5.2 Alarms
5.3 Messages
n/a “DC mains Advice External DC supply is active No service action If line power supply is
supply” necessary restored Or If external
DC power supply is
disconnected
n/a Test active, Advice System is in test procedure No service action If test is successfully
wait for xx for at least xx seconds necessary finished Or If test has
secs. identified any system
shutdown errors
00-1 Controller B System Controller problems are Check SIO and B board If communication
no function. shut identified functions and replace B between PC board A
down board, if necessary and B is OK
error
01-1 Watchdog System Watchdog problems are Check SIO and A board If communication
controller A shut identified functions and replace A- between PC board A
does not down uC board if necessary and B is OK
open. error
01-2 Watchdog System Watchdog problems are Check SIO and A board If communication
controller A shut identified functions and replace A – between PC board A
does not down uC board, if necessary and B is OK
close. error
01-3 Watchdog System Watchdog problems are Check SIO and B board If communication
controller B shut identified functions and replace B between PC board A
does not down board, if necessary and B is OK
open. error
01-4 Watchdog System Watchdog problems are Check SIO and B board If communication
controller B shut identified functions and replace B between PC board A
does not down board, if necessary and B is OK
close. error
02-1 No line Advice Line power supply fails Check line power supply, If line power supply is
supply, check wall outlet, power cord, restored
line power plug, primary fuses, line
cord and fuse. switch and fuses on B
board
5.3.2.Messages during
system test
Code Message Type Set condition Action Reset condition
Complete Advice System has successfully Complete system set up Proceed with system
system set up, passed power up test and is with breathing system and test by pushing
seal Y-piece. ready to start system test airway management <Enter>
Start system components intended to
test by be used upon following
pressing breathing mode. Seal y-
<Enter> piece by plugging y-piece
onto the sealer at the
expiration valve block
12-1 No O2 gas Advice Insufficient O2 supply Check for proper O2 gas O2 supply pressure
supply. pressure supply and for clean inlet exceeding 2 bar (28
Check O2 gas gas filters. PSI)
supply or for Or
single gas AIR- repeat test by
supply press pushing <Enter>
<Enter>
13-1 No AIR gas Advice Insufficient AIR supply Check for proper AIR gas AIR supply pressure
supply. pressure supply and for clean inlet exceeding 2 bar (28
Check AIR gas gas filters. PSI)
supply or for Or
single O2- repeat test by
supply press pushing <Enter>
<Enter>
14-1 Oxygen flow Advice O2 flow sensor is Recalibrate O2 flow line O2 flow sensor signal
sensor miscalibrated within proper offset
miscalibrated Or range
or defective, O2 flow sensor is defective Or
measured repeat test by
offset out of pushing <Enter>
range.
Repeat test by
pressing
<Enter>.
15-3 Malfunction in Advice O2 flow valve problem Check O2 valve and Repeat test by
oxygen valve identified replace pneumatic pushing <Enter>
testing. Test assembly, if necessary
takes too long,
repeat test by
pressing
<Enter>.
18. Advice The external DC supply System is supplied by Turn OFF or disconnect
was activated. external DC power external power supply OR
supply. turn on AC mains line
supply.
19. Advice The AC supply was System is supplied by AC Turn OFF or disconnect AC
+ -
activated. line power supply. line supply OR
turn on DC mains line
supply.
WARNING Obey infection control and safety procedures. Used equipment may
contain blood and other body fluids.
WARNING The internal back up battery is a sealed lead acid type battery and
contains toxic material.
- Do not open the battery.
- Do not short circuit battery terminals.
- Do not dispose the battery into open fire.
- Do not charge in a sealed box.
- Do not apply mechanical shock.
- If exposed to electrolyte (acid) wash immediately with plenty of
water.
The battery must be disposed of in accordance with applicable
regulatory requirements in effect at the time and place of disposal.
WARNING The oxygen sensor is a fuel cell type sensor and contains toxic
material.
- Do not open the oxygen sensor.
- Do not dispose the oxygen sensor into open fire.
- Do not apply mechanical shock.
- If exposed to electrolyte (acid) wash immediately with plenty of
water.
The oxygen sensor must be disposed of in accordance with applicable
regulatory requirements in effect at the time and place of disposal.
6.2.1. Every twelve (12) Perform the following every twelve months:
months
1. Remove all user level breathing system assemblies and components from
the breathing system.
2. Remove the expiration valve from the main engine.
3. Open the main engine according to section 7.2.5.
4. Inspect the Centiva/5 ICU Ventilator and the removed components for
distortion, deterioration and/or cracks.
5. Inspect and replace, if necessary, the expiration valve components
according to section 7.9.2.
6. Replace the O2 sensor, if necessary, according to section 7.9.5.
7. Replace O-ring on NIST connector (if applicable) at supply hose for AIR and
O2.
8. Perform AIR flow sensor calibration according to section 4.7.3.
9. Perform O2 flow sensor calibration according to section 4.7.4.
10. Perform expiratory flow sensor calibration according to section 4.7.5.
11. Perform Airway pressure sensor calibration according to section 4.7.6.
12. Perform Overpressure relief valve calibration according to section 4.7.7.
18. When device is operated in elevated temperature area replace the internal
back up battery according to section 7.9.1.
6.2.2. Every twenty four In addition to the 12 month requirements, perform the following every twenty-four
(24) months months:
WARNING Post-Service Checkout is required after you complete this section. You
must perform Section 3, “Post-Service Checkout”, after performing
any maintenance, service or repair. Failure to do so may result in
patient injury.
WARNING When servicing the Centiva/5 Plus CC Ventilator, extreme care must
be taken to avoid introducing foreign debris, particularly metal chips
generated by screw threads, into the pneumatic flow passages of the
ventilator. Failure to do so may result in patient injury and damage to
the flow valve.
CAUTION Handle all circuit boards by their non-conductive edges. Use anti-
static containers when transporting them.
Always touch the silicone hoses at a rigid part of the connection, such
as the pressure transducer port, the offset valve port, the hose
connector port.
The Centiva/5 Plus CC Ventilator has three (3) user accessible main assemblies
- for Newborn
These three assemblies can be separated by the user without using any tools. To be
able to open the system remove the expiration valve assembly first, to gain access
to all the three body screws.
Removing the control panel is necessary to gain access to the main engine from the
front side.
7.2.1 Remove the exp. The following procedures describe how to remove the expiration valve assembly of
valve the Centiva/5 Plus CC Ventilator when:
a. external power supply is available and the ventilator is able to control the
expiration valve locking mechanism.
b. no external power supply is available, but the ventilator is still able to
control the expiration valve locking mechanism.
c. there is no power available or the ventilator is no longer able to control the
expiration valve locking mechanism.
a) Ext. power supply is Operate the system with the external power supply.
available and exp. valve 1. Connect the system to line power.
control is working
2. Turn ON the system.
3. Wait for the automatic power-up test to finish.
4. Activate VCV Adult
button
“unlock
Centiva/5 + Bi-Level
15
10
Newborn
Trend
VG MV-E
2.5
12.5
09:36:53
3.5 L2005-03-21
M S
SW 3.nn.p HW o/r
expiration
Insp.
5 Vt-E Bypass
hold
System test 350 system test
valve”.
Paw
cmH2O 2 4 6 8 10 12 14 16 18 20 mL
Ppeak 21 Exp.
Complete system set up, seal y-piece
16cmH2OUnlock
20
hold
5. Push the 10
Flow
Pmin
exp. valve
ComWheel
L/Min 2 4 6 8 10 12 14 16 18 20
Start system test by pressing
-10
<Enter> 3 Manual
Calibrate
breath cmH2O
Body weight 55 kg
mechanism -- trend data
releases Fi02
50
Rate
Adult10 1:2.0
I:E
Pediatric
Vt Plimit PEEP I-Flow Trig.
350 Newborn
30 3 25 OFF Enter
Normal
screen
the % 1/Min ml cmH2O cmH2O L/Min L/Min
expiration
valve
VCV Adult
10
Bi-Level VG
Trend
MV-E
2.5
3.5
12.5
7. The
M S
SW 3.nn.p HW o/r Insp.
5 Vt-E hold
350
expiration System test
Paw
cmH2O 2 4 6 8 10 12 14 16 18 20 mL
Ppeak 21 Exp.
valve can
20
Expiration valve unlocked.
10
16 hold
cmH2O
Ready to be removed from device.
be removed
Flow
L/Min 2 4 6 8 Pmin
10 12 14 16 18 20
-10 3 Manual
breath
from the
cmH2O
-20
O2-I 55
50
system. Ppeak 16 cmH2O P
Pplat 13 cmH2O P
3 cmH2O MV sp 0.0 LPEEP
-.- cmH2O Rate sp 0 /Min Rate
PEEPi
45
40
ASR %
8. When re-
Pmean 8 cmH2O R 7 cmH2O/L/s
Pmin 3 cmH2O C 27 ml/cmH2O 8
10 1/Min
inserting --
the Fi02 Rate I:E Vt Plimit PEEP I-Flow Trig. Normal
expiration 50 10 1:2.0 350
% 1/Min
30 3 25 OFF screen
ml cmH2O cmH2O L/Min L/Min
valve, the system automatically locks the valve assembly upon proper
insertion and performs a power-up test.
Note The re-locking of the expiration valve after re-insertion only works with an
appropriate external power supply (line or DC) connected.
b) No power available or exp. Operate the system with the internal back-up battery.
valve control does not work 1. Turn ON the system.
2. The system will prompt with an alarm message indicating that line supply is
missing.
3. Activate
VCV Adult
Trend
MV-E
2.5
3.5
12.5
“unlock
10
M S
SW 3.nn.p HW o/r Insp.
5 Vt-E hold
expiration System test # 02_1
Paw
cmH2O 2 4 6 8 10 12
350
14 16 18 20 mL
valve”
Ppeak 21 Exp.
20
No line supply
10
16 hold
cmH2O
4. Push the
Flow
L/Min 2 4 6 8 10 Pmin
12 14 16 18 20
5. The locking --
mechanism Fi02 Rate I:E Vt Plimit PEEP I-Flow Trig. Normal
releases the 50 10 1:2.0 350
% 1/Min
30 3
ml
25 OFF screen
cmH2O cmH2O L/Min L/Min
c) Ext. power supply is not Under normal conditions, the expiratory valve assembly can be removed by
available, but exp. valve selecting an option in the service menu or the system test menu. If this software
control is working function is no longer available or the locking mechanism is not functioning
properly, use the following procedure to remove the expiratory valve assembly and
gain access to the one housing screw. (Emergency case)
7.2.2 Remove the To remove the control panel assembly of the Centiva/5 Plus CC Ventilator, follow
control panel this sequence
7.2.3 Open the control To open the control panel of the Centiva/5 Plus CC Ventilator, follow this sequence
panel
1. Remove the control panel from the main engine.
2. Remove the six screws securing the back cover and carefully remove the
back cover.
3. Pay attention to the serial cable in the back cover.
4. Upon reassembly pay attention to the position of serial cable to prevent
kinking of cables when mounting the back cover.
5. To reassemble follow instruction above in reverse.
7.2.4 Control panel The open control panel of the Centiva/5 Plus CC Ventilator.
assemblies
4) 5)
3)
2)
1)
9) 8) 7) 6)
7.2.5. Open the main To open the main engine of the Centiva/5 Plus CC Ventilator follow this sequence:
engine
1. Turn ON the system.
2. Remove the expiration valve according to section 7.2.1.
3. Turn OFF the system.
4. Disconnect the line power supply.
5. Disconnect the gas supplies.
6. Turn the main engine upside down.
7. Use a 3 mm hex wrench to remove the three (3) screws in the bottom.
8. Turn main engine back on its feet.
9. Remove upper housing cover by lifting it up and back.
10. To reassemble follow instruction above in reverse.
7.2.6. Remove the To gain access from the front side of the main engine of the Centiva/5 Plus CC
control panel plate Ventilator follow this sequence:
7.2.7 Main engine The open main engine of the Centiva/5 Plus CC Ventilator:
assemblies
1) 13)
12)
2)
3)
11)
4)
10)
5) 6) 7) 8) 9)
1) PC board B.
2) Pneumatic assembly (below battery assembly).
3) Passive over pressure relief valve.
4) Expiration valve control assembly.
5) “Patient” tube.
6) Nebulizer port.
7) Patient connection assembly.
8) O2 sensor.
9) ON / OFF switch.
10) Line voltage selector.
11) Transformer.
12) Internal battery
13) B EPROM
2. Control panel.
a. Encoder for ComWheel
b. ComWheel button (grey)
c. PC board, inverter, back light supply
d. Battery for real time clock
e. Alarm speaker A
f. DCU board
g. PC board A
h. TFT display
i. Front housing with touch screen
j. Rear housing with mounting system
3. Maine engine
a. Control panel mount.
b. Expiratory valve assembly.
c. Expiratory valve control assembly.
d. Patient connection assembly.
e. O2 sensor.
f. Internal battery assembly.
g. Transformer.
h. PC Board “B”, w/o B EPROM.
i. Pneumatic assembly.
j. Fan assembly.
k. Alarm speaker B.
l. Line connector assembly.
m. ON /OFF switch assembly.
n. DC main connector assembly.
o. Ground stud assembly.
p. Serial data connection assembly.
q. Tubing kits.
r. Lower housing.
s. Upper housing.
The Centiva/5 Plus CC Ventilator is designed to run at both 230 VAC and at 115VAC,
but requires internal switching to the appropriate line voltage. To change the line
voltage, follow this sequence:
1. Open the main engine according to section 7.2.5.
2. Ensure that the line power supply is disconnected.
3. Ensure that the line switch is turned OFF.
4. Disconnect the main tube at the pneumatic assembly and carefully pull it
forward through the space under the expiratory valve locking assembly.
5. Pull the three-position line power connector forward to disconnect it from
the transformer.
6. Change the line supply connector to the desired voltage according to the
following connection diagram and then reconnect it to the transformer. Be
sure to align the connector so that all three pins are engaged.
230 V 115 V
7. Change the line supply fuses SI 0 a & b inside the line connector according
to the line supply voltage used:
- 2 x 1.6 A slow blow at 115 VAC line voltage
- 2 x 0.8 A slow blow at 230 VAC line voltage
For details refer to section 7.7.1.
8. Verify proper insertion of fuses and installation of the internal connector to
the transformer prior to re-assembly.
9. Verify proper labeling for fuse and supply voltage.
• The A EPROM is located on the control panel board (PC board A).
• The B EPROM is located on the main board (PC board B).
When installing a new software version, verify that both EPROM’s, the A and the B,
are from the same version. During the power-up test, the system compares the
software revisions in both EPROM’s. If they do not match, an according message is
displayed in the message box.
When installing a new software version or replacing EPROM, follow these general
instructions:
• Always exercise proper electro static discharge (ESD) process prior and during
handling of EPROM.
• Always use special EPROM removing tools.
• Use caution to prevent bending the EPROM pins
• For the “A” EPROM mark must match the mark in PC print.
• For the “B” EPROM mark must match mark of the socket.
• Seat EPROM in socket properly by pushing the EPROM into the socket as deep
as possible.
Correct
Wrong !
7.5.1 Change the (A) Following languarges are available in the software of the Centiva/5 Plus CC
EPROM ventilator.
a) English
b) German
c) Polish
d) Spanish
e) French
f) Italian
g) Portuguese
h) Dutch
The language part of the software is stored in the A EPROM. There is one A EPROM
for all languages, because language selection is made via the configuration menu.
See chapter 10 for more details
Special notice Contact GE Healthcare to inquire about the availability of additional languages.
1. Ensure that the system is turned OFF and line power is disconnected.
2. Remove control panel from main engine according to section 7.2.2.
3. Open control panel according to section 7.2.3.
4. Use a chip extractor to remove the current A EPROM.
5. Insert the new A EPROM (mark facing the panel housing).
6. Verify that the EPROM is properly inserted.
To verify proper function, turn ON the system and perform the power-up test. To
configure desired language see chapter 10 for more details.
To verify proper function, turn ON the system and perform the power-up test.
Always use the identical type and rating when replacing a fuse. For details see list
of fuses in section 9.7.
7.7.1 Change the line To replace the line fuses inside the line connector, located on the back side of the
fuses main engine, follow this sequence:
1. Ensure that the system is turned OFF and line power is disconnected.
2. Remove line power cord from line connector.
3. Using a small screwdriver open the two clamps of the fuse compartment and
carefully pull it out. The fuses are located in a spring loaded mechanism for
easy replacement.
4. Replace fuses according to the line voltage used
- 2 x 1.6 A slow blow at 115 VAC line voltage.
- 2 x 0.8 A slow blow at 230 VAC line voltage.
5. Reinsert fuse compartment with the black nose facing downwards and apply
gentle pressure until both clamps lock in place.
6. Verify proper function by connecting the system to line supply, turning the
mains switch to ON, and confirming that the green ON-OFF button on the
front of the unit is illuminated.
7. If the fuse blows again, analyze the reason prior to another replacement of
fuses.
7.7.2 Change the The Centiva/5 Plus CC ventilator’s control panel is protected by the following fuses:
control panel fuses
(in order from left to right)
Note Always use the identical type and rating when replacing a fuse. For details see list
of fuses in section 9.7.
For location details of fuses refer to the component print of PC board A in section 9.
7.7.3 Change the main The Centiva/5 Plus CC ventilator’s main engine is protected by the following fuses
engine fuses that are all located on the PC board B:
• SI 10 = Alarm speaker B = 0.315 A slow blow.
• SI 11 = Fan = 0.315 A slow blow.
• SI 21 = Transformer secondary 1 = 3.15 A slow blow.
• SI 22 = Transformer secondary 2 = 3.15 A slow blow.
• SI 23 = Line 24 V DC inlet = 3.15 A slow blow.
• SI 24 = Back-up battery = 3.15 A slow blow.
• SI 25 = Battery charger = 0.5 A slow blow.
• SI 26 = + 13 V bus = 3.15 A slow blow.
• SI 27 = + 15 V bus = 3.15 A slow blow.
• SI 28 = + 5 V bus = 0.5 A slow blow.
• SI 29 = isolated power supply (serial) = 0.315 A slow blow.
• SI 41 = Exp. Valve heater = 1.0 A slow blow.
Note Always use the identical type and rating when replacing a fuse. For details see list
of fuses in section 9.7.
To replace the fuses on the PC board B inside the main engine follow this
sequence:
1. Open the main engine according to section 7.2.5.
2. Disconnect the back-up battery connector X23.
3. Replace fuse.
4. Verify proper function after reassembly by performing a power-up test.
5. If the fuse blows again, analyze the reason prior to another replacement of
fuses.
For location details of fuses refer to the component print of PC board B in section 9.
Note It is necessary to remove the battery according to section 7.9.1 to access SI 10, SI
11, SI 25, SI 28 SI 29. Replacement of these fuses requires the use of long nose
pliers.
7.8.1 Replace To replace the Centiva/5 Plus’ control panel’s ComWheel follow this sequence:
ComWheel encoder
1. Remove the control panel according to section 7.2.2.
2. Open the panel according to section 7.2.3.
3. Remove the ComWheel knob.
4. Unplug the ComWheel encoder connector.
5. Use a 14 mm wrench to remove the ComWheel nut.
6. Remove the ComWheel encoder from the panel.
7. Insert the new ComWheel encoder and reassemble as shown in the picture
with the washer on the inner side of the control panel front housing.
8. Place the spring washer below the encoder nut on the outside of the control
panel front housing and carefully fix the nut using the 14 mm wrench.
9. Reconnect the encoder connection.
10. Close the panel according to section 7.2.3.
11. Place the ComWheel button onto the encoder. Play attention that the cut in
the ComWheel button matches the cut on encoder axis.
12. Verify proper function after reassembly by performing a power-up test.
Important Note When replacing the PC board A serialization of the new board is necessary. A
spare part PC board A comes without a specific serial number on the EEPROM and
allows for one time to be serialized after installation. This one time serialization
needs no additional codes etc, but only works for one time per service PC board A.
7.8.4 Replace LCD To replace the LCD screen with integrated back lights, follow this sequence:
screen
7.8.5 Replace front To replace the front housing with integrated touch screen and EMI screen, follow
housing with touch this sequence:
screen
1. Remove the control panel according to section 7.2.2.
2. Open the panel according to section 7.2.3.
3. Remove PC board A according to section 7.8.2.
4. Remove TFT screen according to section 7.8.4.
5. Replace front housing with touch screen and EMV screen.
6. Reassemble TFT screen according to section 7.8.4.
7. Reassemble the PC board A according to section 7.8.2.
8. Verify proper function after reassembly by performing a power-up test.
7.9.1 Remove back-up The Centiva/5 Plus CC Ventilator is equipped with a built-in back-up battery that is
battery designed to provide a minimum of 30 minutes of battery operation.
To remove or replace the battery assembly BE-120104 follow this sequence:
Note Pay attention not to squeeze or damage cables or tubes when reassembling the
battery.
7.9.2 Repair expiratory The Centiva/5 Plus CC Ventilator is equipped with an expiration valve locking
valve mechanism that uses a motor driven locking system to properly fix the expiration
valve inside the system. To repair and inspect expiration valve:
7.9.3 Repair expiratory The Centiva/5 Plus CC Ventilator is equipped with an expiration valve locking
valve locking assembly mechanism that uses a motor driven locking system to properly fix the expiration
valve inside the system. To remove the expiration valve locking assembly:
7.9.4 Repair inspiratory The inspiratory connection assembly includes the O2 sensor, the connection to the
connection pneumatic assembly and the connection to the pressure measuring port. To
replace the inspiratory connection assembly:
7.9.5 Replace O2 The O2 sensor is located within the inspiratory connection assembly. To replace the
sensor O2 sensor:
7.9.6 Repair ON-OFF The ON-OFF switch is located on the right lower side of the front. The ON-OFF switch
switch is illuminated whenever the system is supplied by mains power and the line switch
on the back of the unit is turned ON. To repair the light or the cover:
CAUTION Centiva must be disconnected from AC- mains supply. Possible risk of
short-circuit when using metal tools when replacing bulb/LED. Switch
OFF the mains switch on the rear side and unplug the AC power cable.
7.9.7 Replace gas inlet The pneumatic inlet has two gas connections, one for AIR and one for O2. To match
connectors connector needs of different standards these gas connections can be exchanged
without opening the main engine. To replace the gas inlet connectors:
Note Check that the gas inlet filters are properly seated.
There are different gas inlet connector standards available (NIST, DISS f, DISS m,
S90-116, G 3/8 BSPP)
Caution Ensure that gas connector type matches correct gas inlet type.
(AIR – AIR, O2 – O2) The gas connector type is marked accordingly.
7.9.8 Replace gas inlet Each of the gas inlets has a sinter filter to protect the pneumatic assembly for
filters foreign material. If the filter's resistance is increased due to debris, the system will
alarm with a message during system test to clean the filter element. To replace the
filter:
Note Note that the filter for AIR and O2 are identical.
7.9.9 Replace The pneumatic assembly contains the four inspiratory valves, the flow control for
pneumatic assembly O2 and AIR, the gas supply pressure sensors, the passive and the active over
pressure relieve valve, the free breathing valve and the pneumatic PC board with
temperature sensor. To remove the pneumatic assembly:
The pneumatic assembly is tightly fitted within the assemblies. Remove it carefully.
To ease lifting either unscrew the transformer power connector from the sub chassis
or carefully bend the transformer power connector 2 mm to the right.
Reassembly of the common ground connection requires a contact washer between
sub chassis and first connector and a spring washer between the last connector
and the nut.
7.9.10 Replace free The free breathing valve is mounted on the pneumatic assembly.
breathing valve To remove the free breathing valve:
Note The stainless steel rod, that connects with the over pressure relief valve, opens the
free breathing valve when activated. Ensure free moving of the rod after reassembly
of the over pressure relief valve.
7.9.11 Replace PC The PC board B is located on the sub chassis. To replace the PC board B:
board B
1. Remove the control panel according to section 7.2.2.
2. Remove the panel mounting plate according to section 7.2.6.
3. Open the main engine according to section 7.2.5.
4. Remove back-up battery according to section 7.9.2.
5. Disconnect electrical connectors X 21, X 22, X23, X 10, X15, X16, X 24, X 31,
X 42 and X 44.
6. Disconnect exp. flow measuring tube A at the expiratory valve control
assembly. NOTE: Check caution note in section 7.1. !
7. Disconnect pressure measuring tube B at the tube connector.
NOTE: Check caution note in section 7.1. !
8. Disconnect flow measurement tubes C/C’ and D/D’ at the tube connectors.
NOTE: Check caution note in section 7.1. !
9. Disconnect “ambient” tube for the pressure transducers at the T-piece towards
the pneumatic assembly.
10. Unscrew the three nuts (top left, top middle and top right), fixing the PC board
B to the sub chassis by using a 5.5 mm wrench.
11. Remove the PC board B by lifting it forward and up.
12. Replace the PC board B and fix the three nuts.
13. Reconnect “ambient” tube, flow measurement tubes C/C’ and D/D’, pressure
measuring tube B and exp. flow measuring tube A.
NOTE: Check caution note in section 7.1. !
14. Reconnect electrical connectors X 21, X 22, X23, X 10, X15, X16, X 24, X 31, X
42 and X 44.
15. Perform all calibrations according to section 4.7.1 to 4.7.8
16. Insert back-up battery according to section 7.9.2.
17. Close the main engine, add the control panel and expiratory valve.
18. Perform five (5) system tests successfully to rewrite all storage levels in the B
EEPROM.
7.9.12 Replace alarm The alarm speaker B is located on the rear of the sub chassis. To replace the alarm
speaker B speaker:
7.9.13 Remove sub The sub chassis contains the PC board B, the alarm speaker B, the transformer
chassis assembly and the fan. To replace fan or transformer the sub chassis must be
removed. The sub chassis must also be removed to gain access to the rear
connectors (AC mains connector, DC mains connector, ground connector, serial
connector). To remove the sub chassis:
Note Reassembly of the common ground connection requires a contact washer between
sub chassis and first connector and a spring washer between the last connector
and the nut.
7.9.14 Replace The transformer is mounted on the sub chassis. To remove the transformer:
transformer
1. Remove the sub chassis according to section 7.9.14.
2. Disconnect the three primary wires at the line connector.
3. Use a 7 mm wrench to unscrew the two nuts in front.
4. Use a 7 mm nut driver to unscrew the one nut in the back of the transformer.
5. Replace the transformer.
6. When mounting the transformer pay attention to have the cables on the proper
side (left side seen from the front).
7. Fix the three nuts.
8. Reconnect the three primary wires at the line connector.
Connect the primary wires with the black lead in the center position.
7.9.15 Replace fan The fan is located on the sub chassis. To remove the fan:
7.9.16 Replace line The line connector is located on the rear of the main engine. To replace the line
connector connector:
Note The line cable ferrite needs to be placed according to the photo to allow the sub
chassis to be mounted properly.
7.9.17 Replace DC The DC mains connector is located on the rear of the main engine. To replace the
mains connector DC mains connector:
4 orange
5 red X 22
blue
6
7.9.18 Replace ground The ground connector is located on the rear of the main engine. To replace the
connector ground connector:
7.9.19 Replace serial The serial data connector is located on the rear of the main engine. To replace the
data connector serial data connector:
Note Upon reinstallation pay attention to have the small side of the D sub 9 facing down.
Notes
When replacing fittings, position the barb end in the same direction as the original
fitting to make the routing and connection of tubing easier.
8.2.2 Test lung kit ST 3 The test lung kit (P/N AZ-381501) consist of
• Test lung with built in resistor, Vt range = 50 – 500 ml
R approx. 15 – 25 mbar/l/s, , C approx. 10 - 30 ml/mbar
• Filter
Note This test lung kit is used for servicing the Centiva/5 Plus ventilator. Test lungs with
different compliance and resistance characteristics may not match test lung
related data in this service manual.
8.2.3 “Service” flow The “Service” flow screen (P/N CX-526165) is a flow screen with tolerance “0%”,
screen ST 5 used for calibration of the expiratory flow sensor according to chapter 4.7.5.The
flow screen comes in a plastic protection case.
8.2.5 Test equipment Instrumentation used to service the Centiva/5 ICU Ventilator must meet or exceed
specifications the following specifications:
• Pressure meter
• Pressure range 0 – 90 mbar
• Accuracy ± 0.1 mbar
• Flow meter
• Flow range 0 – 150 L/Min
• Accuracy ± 0.05 L/Min or 2% of reading,
• Calibrated for AIR and O2
• Multi meter
• Type Standard multi meter
• Parameter VAC, VDC, AAC, ADC, Ohm
• Accuracy ± 1%
8.3 Software
The software service kit provides the latest released software revision and contains
both necessary EPROMs, including all options.
Note To protect flex connectors keep PC board A in transport frame until use.
1) 4) 3) 2)
4) 6) 2) 1)
Identifier Description
P01 O2 input
P02 O2 supply pressure sensor
P03 Proportional solenoid, O2, flow # 1
P04 Proportional solenoid, O2, flow # 2
P05 Offset solenoid O2 flow
P06 Flow screen O2 flow
P07 Internal hoses
P11 AIR input
P12 AIR supply pressure sensor
P13 Proportional solenoid, AIR, flow # 1
P14 Proportional solenoid, AIR, flow # 2
P15 Offset solenoid, AIR flow
P16 Flow screen, AIR flow
P19 Spontaneous breathing valve (free breathing valve)
P20 Overpressure relief vale (passive)
P21 Pressure limiting solenoid (active)
P22 Offset solenoid airway pressure
P23 Inspiratory connector (patient connection)
P24 Breathing circuit
P25 y-piece
P26 Expiratory connector (exp. valve)
P27 Expiratory (PEEP) valve
P28 Offset solenoid expiratory flow
P29 Flow screen, expiratory flow
P31 Pressure reducer O2
P32 Pressure reducer AIR
P33 Nebulizer gas selection solenoid
P34 Nebulizer O2 solenoid
P35 Nebulizer AIR solenoid
P36 Nebulizer connection
EB M01 AIR flow sensor
EB M06 O2 flow sensor
EB M11 Airway pressure sensor
EB E01 Expiratory flow sensor
EB S20 O2 sensor
Connectors on PC board A
(control panel)
Connectors on PC board B
(main engine)
Tubes
Within PC board B
A Transducer A Offset valve A Silicon, 5 mm φ
B Transducer B Offset valve B Silicon, 5 mm φ
C Transducer C Offset valve C Silicon, 5 mm φ
D Transducer D Offset valve D Silicon, 5 mm φ
Internal fuses
Identifier Where located To secure Type Value
SI 1 Control Panel PC board A Battery supply 5 x 20 mm 0.032 A fast blow
SI 2 Control Panel PC board A Buzzer supply 5 x 20 mm 0.315 A slow blow
SI 300 Control Panel PC board A LCD back ligth 5 x 20 mm 0.8 A slow blow
SI 380 Control Panel PC board A Control panel supply 5 x 20 mm 0.8 A slow blow
SI 381 Control Panel PC board A 5 V controller supply 5 x 20 mm 0.8 A slow blow
SI 10 Main engine PC board B Buzzer supply 5 x 20 mm 0.315 A slow blow
SI 11 Main engine PC board B Fan 5 x 20 mm 0.5 A slow blow
SI 21 Main engine PC board B Transformer sec. 1 5 x 20 mm 3.15 A slow blow
SI 22 Main engine PC board B Transformer sec. 2 5 x 20 mm 3.15 A slow blow
SI 23 Main engine PC board B Line DC inlet 5 x 20 mm 3.15 A slow blow
SI 24 Main engine PC board B Back-up battery 5 x 20 mm 3.15 A slow blow
SI 25 Main engine PC board B Battery charger 5 x 20 mm 0.5 A slow blow
SI 26 Main engine PC board B + 13 V bus 5 x 20 mm 3.15 A slow blow
SI 27 Main engine PC board B + 15 V bus 5 x 20 mm 3.15 A slow blow
SI 28 Main engine PC board B + 5 V bus 5 x 20 mm 0.5 A slow blow
SI 41 Main engine PC board B Exp. Valve heater 5 x 20 mm 1.0 A slow blow
230 V 115 V
Transformer connector
1 grey
X 21 2 orange
3 grey
External DC connector
4 orange
X 22 5 red
6 blue
7 red
X 23
8 blue
Type of sensor Rated (Center) No readjustment necessary range Max. automatic correction range
Pat. pressure 0.00 mbar - 0.8 to + 0.8 mbar - 3.0 to + 3.0 mbar
Exp. flow 500 digits 375 to 625 digits 25 to 975 digits
AIR flow 250 digits 175 to 325 digits 25 to 475 digits
O2 flow 250 digits 175 to 325 digits 25 to 475 digits
Connection Connect a RS 232 data cable at the rear side of Centiva/5 at the serial data
connection (D-Sub 9 female) with the following Pin constellation:
- Pin 2 receive data
- Pin 3 transmit data
- Pin 5 signal ground
Correct connection is provided with serial cable P/N BE-120116.
Ohmeda Com 1.0 Centiva/5 uses the Ohmeda com 1.0 serial protocol (AESTIVA 7900 & 7100
Ventilators) as the default protocol. This allows connecting Centiva/5 to all data
management systems using this protocol.
When connecting to a /5 system use the DIS 7900 Non-Aestiva connection box.
This box provides the correct D-Sub 9 connector to connect to the Centiva/5. Do
not use the DIS 7900 AESTIVA with a D-Sub 15.
Proper communication with the DEIO Clinisoft data management system is tested.
For more details refer to information provided by the data management distributor.
SalTim Com 1.0 Centiva/5 uses the SalTim 1.0 serial protocol upon request by CED™ software. This
allows connecting Centiva/5 to CED software systems for service and data
management purpose.
Connect the RS 232 data cable at the rear side of Centiva/5 at the serial data
connection (D-Sub 9).
For more details refer to information about CED software provided by TIM GmbH
(www.tim-gmbh.de).
Notes
1. Language
2. Date format
3. Units of pressure
4. Units CO2 (not applicable)
5. Unit of ideal body weight
6. Patient type
7. Cross over weight
8. Start ventilation mode
For safety reasons (and with respect to ergonomic and user interface safety theory)
all Centiva/5 Plus within one particular application or operation area (e.g. within
one CC station) should be set to the identical configuration, so that all machines
within one operation area behave identical in terms of user surface and default
start.
Note This configuration is not accessible to the user to avoid miss-settings of default
configuration settings. It is only accessible for authorized service personal.
Centiva/5 + Bi-Level VG
Newborn
Trend
SW 3.nn.p HW o/r
Option menu
Serial number 171050101
Default settings
Language English
Unit Meas. cmH2O
Unit Co2 mmHg
Unit IBW kg
Abort
Abort Safe
Save
10.1.1 Access to For safety reasons the Centiva/5 Plus’ configuration mode is not accessible during
regular operation mode. The configuration mode is only accessible during and at
configuration mode the end of the power-up test or the system test via the service mode.
For legal reasons the service mode is not accessible on a user level. Only trained
service technicians shall have access to the service mode.
To enter the service mode, push the following sequence of buttons within a time
frame of 1 second:
1. ”Adult” left side
2. “Adult” right side
3. “ComWheel”.
Centiva/5 + Bi-Level VG
Newborn
Trend
09:36:53
2005-03-21
SW 3.nn.p HW o/r
Bypass
system test
System test
Complete system set up, seal y-piece Unlock
exp. valve
Start system test by pressing <Enter>
Calibrate
O2 sensor
Align
touch screen
Ensure silver exp. valve is in place
Retain
Body weight 55 kg trend data
The system will display the following screen:
Adult Pediatric Newborn Enter
1 2 3
To now enter from service mode into the configuration mode push the following
sequence of buttons within a time frame of 1 second:
1. ”x 10”
2. “OPEN”
3. “ComWheel”.
1 2 3
Configuration mode now is activated and the system prompts with the following
screen:
Centiva/5 + Bi-Level VG
Newborn
Trend
SW 3.nn.p HW o/r
Option menu
Serial number 171050101
Default settings
Language English
Unit Meas. cmH2O
Unit Co2 mmHg
Unit IBW kg
Abort
Abort Safe
Save
Default settings
Language English
Unit Meas. cmH2O
2. The selected parameter’s last value is Unit Co2 mmHg
framed. E.g. selected parameter Unit IBW kg
“Patient type”, last value “Adult”. Patient type Adult
Cross over weight 35 kg
Default settings
Language English
Unit Meas. cmH2O
4. The frame inverts colors to identify Unit Co2 mmHg
that it is activated. Unit IBW kg
Default settings
Language English
Unit Meas. cmH2O
Unit Co2 mmHg
6. A new setting for the selected Unit IBW kg
parameter was chosen. E.g. selected
parameter “Patient type”, new value Patient type Pediatric
Cross over weight 35 kg
“Pediatric”.
Start vent. Mode Bi-Level
10.1.3 Exit After having made all desired changes to default settings exit the configuration
mode with pushing the “Save” button to save all made changes to the system.
configuration mode
Centiva/5 + Bi-Level VG
Newborn
Trend
SW 3.nn.p HW o/r
Option menu
Serial number 171050101
Default settings
Language English
Unit Meas. cmH2O
Unit Co2 mmHg
Unit IBW kg
Abort
Abort Safe
Save
Pushing the “Abort” button makes the system load the previous settings,
delete all made changes and immediately return to the power up test screen.
10.1.4 Configuration Centiva/5 Plus allows user specific configuration of the default machine settings
parameters according to hospital’s needs for the following parameters:
1. Language
User language for screen information, messages and alarms
with the following selections:
a. English
b. German
c. French
d. Dutch
e. Spanish
f. Polish
g. Portuguese
h. Italian
2. Date format
Date and time format in trend and event views with the following
selections:
a. MM-DD hh:mm (ISO time and date format)
b. MM/DD hh:mm (US time and date format)
3. Unit of Meas.
Unit of pressure for all pressure related information and parameter with
the following selections:
a. mbar
b. hPa
c. cmH2O
4. Unit CO2
This option is not yet available
5. Unit IBW
Unit of ideal body weight with the following selections:
a. kg
b. lbs
6. Patient type
Default type of patient upon start up with the following selections:
a. Adult
b. Pediatric
c. Newborn (if newborn option is activated)
Note For safety reasons default ventilation mode upon start up in patient type
Newborn is always Bi-Level.
This optionalizating is only possible for one particular serial number and for one
particular software version and for the desired options.
The option key consists of information about
1. serial number of the device to optionalize
2. software version this option is valid for
3. options desired
Note When ordering an option note the Centiva/5 Plus’ serial number, displayed in the
optionalization mode.
Software options come with a serialized 8 digit option key. This option key is printed
on a small sticker. Place this sticker after optionalization onto the rear side of the
Control Panel of the Centiva/5 Plus, so that in case it needs to be re-optionalized,
the option key is available at the machine.
Note If several options have to optionalized only one option key is necessary and one
optionalization clears all desired options at once,
With the current software release 3.01.p the following options can be cleared for
operation:
1. Newborn
This option allows to ventilate patients with a body weight from 2
to 6 kg.
This option requires a dedicated (blue) newborn expiration valve
assembly, that comes with the option.
2. Bi-Level VG
This option is a lung protective, automatic compliance
compensating pressure controlled ventilation mode with a
volume guarantee.
10.2.1 Access to The access to the optionalization mode is identical with the access to the
optionalization mode configuration mode. For details refer to section 10.1.1.
Now the option menu is available and the system prompts with the following screen
Centiva/5 + Bi-Level VG
Newborn
Trend
SW 3.nn.p HW o/r
Option menu
Serial number 171050101
Default settings
Language English
Unit Meas. cmH2O
Unit Co2 mmHg
Unit IBW kg
Abort
Abort Safe
Save
Option menu
6. The frame inverts colors. Serial number 171050101
Option menu
12. The next digit of the option key no is Serial number 171050101
framed. E.g. “7”.
Option key 12345671
13. Repeat steps 4. to 11. until all digits are changed according to the given
option key.
Note Do not push ComWheel twice to jump between digits. That will activate the main
frame and deletes all made changes.
14. When done with all digits push ComWheel again to return to
the main frame.
Centiva/5 + Bi-Level VG
Newborn
Trend
SW 3.nn.p HW o/r
Option menu
Serial number 171050101
Default settings
Language English
Unit Meas. cmH2O
Unit Co2 mmHg
Unit IBW kg
Abort
Abort Safe
Save
10.2.3 Exit After having released the desired options exit the optionalization mode as you exit
optionalization mode the configuration mode with pushing the “Save” button to save all made changes to
the system.
Centiva/5 + Bi-Level VG
Newborn
Trend
SW 3.nn.p HW o/r
Option menu
Serial number 171050101
Default settings
Language English
Unit Meas. cmH2O
Unit Co2 mmHg
Unit IBW kg
Abort
Abort Safe
Save
Pushing the “Abort” button makes the system load the previous settings,
delete all made changes and immediately return to the power up test screen.
Notes
11.2 Cart
Replace castor This replacement instruction deals with the following carts
- P/N AZ-382133
- P/N AZ 382132.
11.3 Compressor
For detailed repair instruction see compressor service instruction, supplied by the
manufacturer.
Replace tube holder Replacement of the tube holder does not require any tools.
Notes
www.gehealthcare.com
Centiva/5 Plus
Technical Reference
Manual, English
M1047448/CM-922026
Printed in Finland
©TIM GmbH
All rights reserved
www.tim-gmbh.de
Rev. 3.50.a of 11/05