XG

Operator Manual
 WARNING
WARNING

! Before installation
Before installation and commissioning,
and commissioning, you must read theyou must
safety read the safety instructions and warnings
instructions
and warnings carefully and all the warning labels attached to the equipment.
carefully and all the warning labels attached to the equipment.

IMPORTANT
IMPORTANT
!! WARNING
Failure to comply (even partially) with the instructions given in this manual
Failure to comply
Before installation
will invalidate (even partially)
and commissioning,
the product warranty
you mustwith
and relieves thethe
read the instructions
safety instructions given in this manual will invalidate
manufacturer of any
and warnings carefully and all the warning labels attached to the equipment.
the product warranty and relieves the manufacturer of any responsibility
responsibility.

IMPORTANT
IMPORTANT
! IMPORTANT
Failure to comply (even partially) with the instructions given in this manual
The
the alteration of machine
alteration of machine operation, operation, design or
design or the replacement the not
of parts
will invalidate the product warranty and relieves the manufacturer of any
replacement of parts not approved by
approved by the manufacturer may void warranties and approvals.
the manufacturer may void warranties and approvals.
responsibility.

IMPORTANT
!
IMPORTANT
This machine
the alteration is intended
of machine for
operation, commercial
design use of
or the replacement only.
parts not
approved by the manufacturer may void warranties and approvals.

CONTENTS
Safety Instructions.......................................................................................................................................................3
Installation..................................................................................................................................................................... 4
Installation Diagram.................................................................................................................................................... 5
Operating Procedures................................................................................................................................................ 6
Troubleshooting........................................................................................................................................................... 8
Schematic Diagram......................................................................................................................................................9
We have checked that the contents of this document correspond to the model described. there may be
Wiring Diagram............................................................................................................................................................10
discrepancies nevertheless, and no guarantee can be given that they are completely identical. the information
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
Accessories...................................................................................................................................................................11
welcome suggestions for improvement.

Document subject to change without prior notice.

Information supplied in this manual is copyright. no part of this work may be reproduced or copied in any form or
Weany
by have checked
means, that the
electronic contents without
or mechanical of this document
the expresscorrespond to the
permission of theauthor
model/ publisher.
described. there may be
We havenevertheless,
discrepancies checked andthat thecan
no guarantee contents of are
be given that they this document
completely identical. thecorrespond
information
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
to the model described. There
may
welcome be discrepancies
suggestions for improvement.nevertheless, and no guarantee can be given that they are completely

identical.
Document subject The information
to change contained in this document is reviewed regularly and any necessary
without prior notice.
Service
changes 1800
will 622
be 216
included in
Information supplied in this manual is copyright. no the next
part of edition.
this work We welcome
may be reproduced suggestions
or copied in any form or for improvement.
Parts
by 1800
any means, 337
electronic 963 without the express permission of the author / publisher.
or mechanical

Specifications and document subject to change without prior notice.

Service 1800supplied
Information 622 216in this manual is copyright. No part of this work may be reproduced or
Parts 1800
copied
Distributed in any337
in australia by963
form orpty
Moffat by any740
limited. means, electronic
Springvale or3170.
road, Mulgrave VIC mechanical without the express permission of
• tel (03) 9518 3888 • Fax (03) 9518 3818 • Web www.moffat.com.au
the author / publisher.

2 m2 High performance passthrough Dishwasher - Operator Manual

Distributed in australia by Moffat pty limited. 740 Springvale road, Mulgrave VIC 3170.
• tel (03) 9518 3888 • Fax (03) 9518 3818 • Web www.moffat.com.au

2
Service 1 800 622 216
m2 High performance passthrough Dishwasher - Operator Manual

Parts 1 800 337 963

Distributed in Australia by Moffat Pty Limited

740 Springvale Road, Mulgrave, Victoria
Tel 09 9518 3888 | Fax 03 9518 3818

2 XG - Operator Manual 170331

 Safety Instructions
WARNING
Equipment
WARNING contains dangerous voltages and can be hazardous if installed or operated
! incorrectly.
contained
Non-compliance
Before installation and commissioning, youwith
in thisand
and warnings carefully manual can result
all the warning
warnings
must read the safety or
in loss
labels attached
failure to follow the instructions
instructions
ofequipment.
to the life, severe personal injury or serious
damage to property.
IMPORTANT
! Installation
Failure to comply (even partially) with the instructions given in this manual
will invalidate the product warranty and relieves the manufacturer of any
• responsibility.
Use qualified, skilled personnel
• Follow installation instructions
• IMPORTANT
Connect to correct voltage and supply current
! • the Provide
alteration offully accessible
machine electrical
operation, design Isolation
or the replacement Switch
of parts not & water supply valves
approved by the manufacturer may void warranties and approvals.

Training and Supervision

• Read and understand the Operating instructions and train all staff
• This appliance must not be operated by children or infirm persons
• Machine panels must only be removed by suitably qualified and trained personnel
– internal hazards include live electrics and very hot surfaces
• This appliance is not intended for use as a stepladder

Hot Surfaces
• Some surfaces may be hot or very hot

Chemicals
• Commercial dishwashing detergents are hazardous – handle with care
We have checked• that Read and follow
the contents thecorrespond
of this document safetytoinformation
the model described. found
there may on be the labels of detergent
containers and Material Safety Data Sheets
discrepancies nevertheless, and no guarantee can be given that they are completely identical. the information
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
• Use
welcome suggestions protective eyewear and clothing if decanting containers
for improvement.

Document subject to change without prior notice.

Hot Water
Information supplied in this manual is copyright. no part of this work may be reproduced or copied in any form or
by any means, electronic or mechanical without the express permission of the author / publisher.
•
Do not put hands in wash water which may be over 60°C and contain hazardous
caustic detergent
• Rinse water can be over 90°C
Service 1800 622safety
• Door 216 switches are designed for emergency use only
Parts 1800 337 963
Cleaning
• Do not hose down the machine or splash water over the exterior
• Watch for broken glass etc when cleaning the inside of the machine
Distributed in australia by Moffat pty limited. 740 Springvale road, Mulgrave VIC 3170.
• tel (03) 9518 3888 • Fax (03) 9518 3818 • Web www.moffat.com.au
Service/repair
• Under no circumstances the user should attempt to carry out repairs
2
• All service/repair work must be carried out by qualified personnel only
m2 High performance passthrough Dishwasher - Operator Manual

Power Cord Replacement

• If the supply cord is damaged, it must be replaced by the manufacturer or its
service agent or a similar qualified person in order to avoid a hazard

3 XG - Operator Manual 170331

 Installation Checklist
WARNING
WARNING
Installer must be suitably qualified and ensure compliance with all codes and standards
! Before installation and commissioning, you must read the safety instructions
including
and warningsAS/NZS3500.1.
carefully and all the warning labels attached to the equipment.

Unpack IMPORTANT
• !Unpack the machine, check for damage and complete delivery.
Failure to comply (even partially) with the instructions given in this manual
will invalidate the product warranty and relieves the manufacturer of any
responsibility.
Positioning
• Place IMPORTANT
machine on sound waterproof self draining floor, fit feet and adjust feet to level
• ! Allowthe
room for adjacent
alteration chemical
of machine operation, containers
design or the replacement of parts not
approved by the manufacturer may void warranties and approvals.

Water
• Flush supply lines before connection
• Connect hose supplied to adjacent accessible isolator valve - 20 mm 3/4 male
• Flow rate required - 20 litres per minute
• Temperature - 65˚C
• Consumption per cycle - 1.5 litres
• Pressure required - 200-350 kPa - fit limiter above this pressure
• Back Flow - Atmospheric Vacuum Breaker
• Potable water quality is required - filter or soften if necessary

Water Quality Requirements

Hardness ppm pH
min 20 7
We have checked that the contents of this document correspond to the model described. there may be
max
discrepancies nevertheless, and no guarantee can 100 8 the information
be given that they are completely identical.
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
welcome suggestions for improvement.

Ions Cl-
Document subject to change without prior notice. SO4 Fe Mn Cu Cl2
Max mg/L 100 400 0.1 0.5 0.05 0.1
Information supplied in this manual is copyright. no part of this work may be reproduced or copied in any form or
by any means, electronic or mechanical without the express permission of the author / publisher.

Power
• Machine shipped with cordset for 15 A 240V 50Hz via adjacent switched outlet
Service 1800 622 216
Parts 1800 337 963
Waste
• Connect drain pump hose supplied to upstand or sink waste connection

Detergent
•Distributed
Note that detergent
in australia is hazardous
by Moffat pty limited. - read
740 Springvale road,
• tel (03) 9518 3888 • Fax (03) 9518 3818 • Web www.moffat.com.au
instructions
Mulgrave VIC 3170. and handle with care
• Insert hose into container of commercial dishwasher low foam detergent
• Pump will prime as machine fills and then comes up to strength with use
2 m2 High performance passthrough Dishwasher - Operator Manual

Rinse Fluid
• Insert hose into adjacent container of commercial dishwasher rinse fluid
• Injector accessible via front panel - increase consumption by winding adjusting screw out
• Every turn of the adjusting screw will increase the dose by about 0.4ml

Operation
• Run several cycles, ensure that operator has read and understands instructions

Troubleshooting Installation
• If machine doesn’t fill after switching on power, check & ensure that hot water supply tap is
open, water supply pressure is not below specification

4 XG - Operator Manual 170331

XG Installation Diagram XG INST 24-03-17 3 C

5 XG - Operator Manual 170331

XG Machine Operation

START UP

Turn machine on at wall. Fit filter, upstand and shut door.

Press Power On button on machine.
Power button light glows red and machine fills automatically
Rinse temperature will begin to rise on the temperature gauge once the
machine has filled.

OPERATION

Load rack into machine and shut door

Press Start button to activate 1 minute cycle - start button glows green
while machine operates.
When Start button light goes out, cycle is complete.
Remove rack, close door.

NOTE: Machine might operate longer than specified above if rinse water
temperature is below required temperature.

SHUT DOWN EVERY NIGHT

Open door and press Drain button

Drain button glows blue as machine drains.
After draining starts remove drain upstand once the water level is below
the top of the upstand.
Allow to drain for approximately 1 minute or until wash tank is empty.
Turn Drain and Power buttons off.
Remove filter and rinse clean.
Replace filter and drain upstand.
DAILY CLEANING

The machine must be drained and cleaned at the end of each day.
Drain the machine as per the shut down instructions.
Remove, clean and replace filters.
Regularly check the wash and rinse jets on the wash and rinse arms and clean if necessary.

MAINTENANCE

Regular servicing of the dishwasher is essential for high

performance, efficient operation and long machine life.
Contact us for information on a maintenance program.

Service 1 800 622 216

Parts 1 800 337 963
Operating Procedures
PRE-RINSING

Pre-scraping of dishes is required by Food Hygiene Regulations. The best method is to pre-rinse with
warm water with a Fisher Pre-rinse Unit - or alternatively by scraping or dunking in water. Cutlery
should be pre-soaked in warm water, preferably containing a cutlery pre-soak compound - refer to
your chemical supplier.

RACKING PROCEDURES

Do not overload racks or cutlery containers, minimise the overlap of crockery. Wash cutlery unsorted,
handles down. Cycle times are short and water consumption per cycle low – so there is no advantage
in overloading racks.

CYCLE TIMES

The XG has A 60 second cycle.

CHEMICAL

Correct type and quantity of detergent is essential for good results. Use good quality chemicals and
regularly check containers. Discuss the use of drying agent and cutlery pre soak solution with your
chemical supplier. Detergent concentration can be changed by adjusting the timer (refer service
manual). Rinse Fluid is factory set to a low injection rate, and will take many cycles to prime. The
operator can adjust this via the adjusting screw on the front cover (refer service manual).

DRYING

Single tank commercial dishwashers do not have a drying cycle. However, the machines do rinse at
high temperatures which promotes fast drying particularly when drying agents are used.
At the end of the cycle promptly remove the rack from the machine - leave the rack on the bench for 2
to 3 minutes before emptying.

REGULAR CLEANING – at least once a week

Remove wash and rinse arm by undoing central

thumbscrew (1). Inspect all jets including top jet (2), use
toothpick or paperclip and remove jets if necessary to
2
flush and clear. Remove upstand (3) and filter (4). Clean 3
and replace all items. 1

Distributed in Australia by Moffat Pty Limited

740 Springvale Road, Mulgrave 3170 Victoria
Tel (03) 9518 3888 | Fax (03) 9518 3818
Web www.moffat.com.au
 Troubleshooting
Fault Cause Remedy
Filling
Not filling Water supply valve shut Check Water supply
valve
Door Switch not operating Check Door is closed
Filling during wash cycle Upstand not fitted properly Check Drain upstand is
fitted
Heating
Dishes not hot enough Machine not rinsing Check water supply
temperature
Rinsing but not hot Check water supply
temperature & arms
spinning freely
Cycle start
Does not start Door switch Check door is closed
Cycle Finish
Wash too long Water supply cold Check water supply
temperature
Performance
Poor wash result Detergent not used Use quality low foam
product
Overloading racks Do not overload racks
Not pre-rinsing Use Fisher pre-rinse
Wash arms not rotating Remove and clean
arms/check bushes
Wash jets blocked Remove arms and
clean jets
Excessive soiling Pre-rinse/use long
cycle
Unrealistic expectation E.g. baked on soiling
requires pre-soaking
Poor rinse results Rinse jets blocked Remove arms and
clean jets
Rinse arms not turning Remove arms, clean
jets, check bushes
Poor racking procedures Do not overload racks
Excessive wash tank soil build up Pre-rinse, change
wash water regularly
Not drying Poor wash/rinse performance Refer above
Low temperatures Check heating systems
Drying agent not used Use quality drying
agent/rinse fluid
Foaming Wash Excessive Rinse Fluid Adjust Rinse Fluid
Injector

8 XG - Operator Manual 170331

XG-3 Schematic Diagram
XG-3 SCHEMATIC DIAGRAM
060182 12/07/16 1 A

9 XG - Operator Manual 170331

 XG-3 Wiring Diagram 060282 19/09/16 1 A

XG-3 WIRING DIAGRAM

10 XG - Operator Manual 170331

 WASHTECH XG-3 ACCESSORIES

Accessories

K0401
GLASS RACK 365mm

600 90021
ASSY GA/GM LEG (INOX 32x180xM10)

7026@
BAG MINIGRIP 230 x 305 x 70mu

600 60080
2m HOSE ANGLE END

11 XG - Operator Manual 170331

Information supplied in this manual is copyright.
No part of this work may be reproduced or copied
in any form or by any means, electronic or
mechanical without the express permission of the
author/publisher

Distributed in Australia by Moffat Pty Limited

740 Springvale Road

Mulgrave 3170
Victoria
Australia

24HR Service 1 800 622 216

Parts 1 800 337 963

Tel 03 9518 3888

Fax 03 9518 3818
E-mail vsales@moffat.com.au
web www.moffat.com.au

ISO9001
All Washtech products are designed and
manufactured by Washtech using the
internationally recognised ISO9001 quality
management system, covering design,
manufacture and final inspection, ensuring
consistent high quality at all times.

In line with policy to continually develop and

improve its products, Washtech Ltd reserves the
right to change specifications and design without
prior notice.

an Ali Group Company

The Spirit of Excellence