Draw.no: L528/61 Routine maintenance schedule 40.

000
Instruction no: 1502 Valid for Bergen K-engine for gas operation with TPS turbo charger, stationary power plant application
Revision date: 0012
Control/Spot check ‡
Clean/Adjust/Lubricate ‰
Ÿ

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Overhaul

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Item Instr.

500
No. No. a) Overhaul/Change Å
1 CYLINDER HEADS 1
a) 101 2405 Exhaust valve rotocaps ‡ Å ‡ Å ‡ Å ‡ Å 101
See service 102 2408 Indicator valves Ÿ Ÿ Ÿ Ÿ 102
manual 103 2410 Starting valves Ÿ Ÿ Ÿ Ÿ 103
instruction 104 1601 Valve clearance. Also approx.100h.after refitting of cyl.head ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ 104
105 1702 Cylinder head bolts : retighten approx. 100 hrs after refitting of cyl.head 105
b) 106 2401 Rocker arm system for inlet- and exhaust valves ‡ Ÿ ‡ Ÿ ‡ Ÿ ‡ Ÿ 106
See separate 107 4301 Exhaust- and inlet valve drive mechanism/seals Ÿ Å Ÿ Å 107
instructions 108 7230 Prechamber nozzle Å Å Å Å 108
109 7220 Gas control valves ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ 109
c) 110 7225 Gas supply valves Å Å Å Å 110
See engine 111 7230 Prechamber check valve assembly (Ball valve assembly) ‰ ‰ ‰ ‰ Å ‰ ‰ ‰ ‰ Å ‰ ‰ ‰ ‰ Å ‰ ‰ ‰ ‰ Å ‰ ‰ ‰ ‰ Å ‰ ‰ ‰ ‰ Å ‰ ‰ ‰ ‰ Å ‰ ‰ ‰ ‰ Å 111
alarm List 112 7240 Spark plugs: adjust every 500 hours ‰ Å ‰ Å ‰ Å ‰ Å ‰ Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å Å 112
113 7240 High voltage cables and connectors. Resistorcheck ‡ Å ‡ Å 113
The schedule is 114 b) Cylinder head: Pressure test and max.firing pressure (ignition timing) ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ 114
only valid for 2 CYLINDER LINERS 2
normal operating 201 2301 Remove liner/check water jacket/replace sealing Å Å 201
conditions as 202 2302 Honing ‡ Ÿ ‡ Ÿ 202
defined in the 203 2301 Antipolishing ring / Carbon cutting ring ‰ ‰ ‰ Å 203
contracts, 3 PISTONS / CONNECTING RODS 3
service 301 3201 Piston ‡ ‡ ‡ ‡ 301
agreements or 302 3201 Piston rings (replace after honing of cyl. liner) ‡ Å ‡ Å 302
relevant technical 303 3201 Gudgeon pin bushing ‡ ‡ 303
documentation 304 3201 Connecting rods. Ovality control ‡ Ÿ 304
from Rolls- 305 3202 Big end bearing ‡ Å ‡ Å 305
Royce. 4 CRANKSHAFT 4
401 2201 Main bearings and thrust washers ‡ ‡ ‡ Å 401
402 8101 Gear wheel drive. (Pump end) ‡ ‡ ‡ ‡ 402
403 3101 Torsional vibration damper : Fluid sample ‡ ‡ ‡ 403
404 3102 Crankshaft deflection ‡ ‡ ‡ ‡ ‡ 404
405 b) Flexible coupling. Rubber elements and damper plates ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ 405
The intervals in 5 CAMSHAFTS 5
this schedule are 501 4101 Inlet- and exhaust cams ‡ ‡ ‡ ‡ 501
for guidance 502 4101 Camshaft: Bearings and thrust washers ‡ Å 502
only! 503 4102 Camshaft drive chain ‰ ‰ ‰ ‡ ‰ ‡ ‰ ‡ Å 503
504 5103 Start air distributor with drive ‰ ‰ ‰ ‰ ‰ ‰ ‰ Ÿ 504
505 5202 Governor drive ‡ ‡ ‡ ‡ ‡ ‡ ‡ Å 505
6 LUBRICATING OIL 6
This schedule 601 8204 Main lubricating oil pump Å 601
may only be 602 8206 Lub.oil filter, by-pass valves and filter elements (Change at pressure drop) Å Å Å 602
changed by a 603 b) Air suction oil bath filter (Clean at pressure drop) 603
service letter 604 b) Centrifugal separation filter lubr.oil. (Clean every 500 h.) 604
from Rolls- 605 b) Lubr.oil analysis to lub.oil supplier ‡‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ 605
Royce. 606 Clean lubr.oil tank/sump when changing lubr.oil. ‰ 606
607 8203 Lubricating oil priming pump (electrical) ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ 607
7 TURBO CHARGERS 7
701 b) Turbo charger : Rotor ‰ ‰ ‰ ‰ 701
702 b) Turbo charger : Bearings ‡ ‡ Å ‡ 702
704 b) Turbo charger: Air filters (Clean when dirty) 704
705 b) Turbo charger: Waterwashing of compressor (Daily) 705
706 b) Turbo charger: VTG-parts (Variable Turbine Geometry) ‡ ‡ Å ‡ 706
8 COOLERS AND COOLING WATER 8
801 b) Lubr.oil cooler (Clean when necessary) ‰ ‰ ‰ ‰ 801
802 b) Jacket water cooler (Clean when necessary) ‰ ‰ ‰ ‰ 802
803 b) Charge air cooler ‰ ‰ ‰ ‰ 803
804 b) External cooling water system (Check quarterly) 804
805 b) Cooling tower : Raw water quality (Check weekly) 805
806 b) Cooling water qualities (HT/LT/jacket/raw) (Checked monthly) 806
807 8503 LT/raw water pump with drive and HT/jacket water pump with drive of Pegson make ‡ Å ‡ Å ‡ Å ‡ Å 807
9 ALARM / CONTROL SYSTEM 9
901 5301 Governor with linkage and couplings (Check Weekly) ‰ ‰ ‰ ‰ ‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰‰Å 901
902 5506 Overspeed protection and automatic stop ‡ ‡ ‡ ‡ Å 902
903 b) Oil mist detector. (Change filter when necessary) ‡ ‰ ‡ ‰ ‡ ‰ ‡ ‰ ‡ ‰ ‡ ‰ ‡ ‰ ‡ Ÿ 903
904 c) Alarm and safety functions. Load signal. Load control ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰ 904
905 Thermocouples in exhaust system before turbocharger Å 905
906 Pickups ‰ ‰ ‰ ‰ 906
10 MISCELLANEOUS 10
1001 b) Fuel gas supply module ‡ ‡ ‡ ‡ ‡ ‡ ‡ ‡ 1001
1003 Exhaust pipe insulation ‡ ‡ 1003
1004 Resilient mount. of engine. To be checked for cracks/damages ‡ ‡ ‡ ‡ 1004
1005 Flexible fuel gas connections ‡ ‡ ‡ ‡ 1005