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Caddy Current Flow Diagram No. 105 / 1

Edition 07.2010

1.9 l/77 kW - Turbo diesel engine with unit injectors, engine code BLS
from May 2007
1.9 l/55 kW - Turbo diesel engine with unit injectors, engine code BSU
from May 2007
Notes:

For information concerning

t Position of relays and fuses

t Pin connectors
t Control units and relays
t Earth connections

→ List of Fitting Locations!

For information concerning

t Fault Finding Programs

→ guided fault finding

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Caddy Current Flow Diagram No. 105 / 2

Battery, alternator, starter, terminal 15 voltage supply relay 2,
terminal 50 voltage supply relay, fuse
A - Battery
B - Starter
C - Alternator
C1 - Voltage regulator
J519 - Onboa rd supply control unit
J681 - Terminal 15 voltage supply relay 2 (460)
J682 - Terminal 50 voltage supply relay, on relay carrier under left
dash panel (433)
SA1 - Fuse 1 on fuse holder A
SC9 - Fuse 9 on fuse holder C
SC10 - Fuse 10 on fuse holder C
SC13 - Fuse 13 on fuse holder C
SC14 - Fuse 14 on fuse holder C
SC16 - Fuse 16 on fuse holder C
T2c - 2-pin connector, near starter (in models without air
conditioning system)
T2w - 2-pin connector
T4t - 4-pin connector, near starter (in models with air conditioning
system)
1
- Earth strap, battery - body

- Screw connection (30), on electronics box

508

- Positive connection (50), in dash panel wiring harness

A41
ws = white
sw = black
ro = red A192
- Positive connection 3 (15a), in dash panel wiring harness
br = brown
gn = green
bl = blue - Positive connection 6 (15a), in dash panel wiring harness
A201
gr = grey
li = purple
ge = yellow - Connection 1 (15a), in interior wiring harness
B135
or = orange
rs = pink
B163
- Positive connection 1 (15), in interior wiring harness

* - only models with 90 A/ 110 A alternator

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** - models with 140 A alternator only

-●- - only for models with flexible service interval display
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Caddy Current Flow Diagram No. 105 / 3

Automatic glow period control unit, glow plugs - (engine), fuses
J179 - Automatic glow period control unit, under electronics box, in
left engine compartment (461)
J519 - Onboa rd supply control unit
Q10 - Glow plug 1
Q11 - Glow plug 2
Q12 - Glow plug 3
Q13 - Glow plug 4
SB2 - Fuse 2 on fuse holder B
SB6 - Fuse 6 on fuse holder B
SB20 - Fuse 20 on fuse holder B
SB27 - Fuse 27 on fuse holder B
SB28 - Fuse 28 on fuse holder B
T14a - 14-pin connector, black, near battery
T40 - 40-pin connector
12
- Earth point, on left in engine compartment

- Earth connection 2, in engine compartment wiring harness

131

- Screw connection (30), on electronics box

508

ws = white
652
- Earth point for engine and gearbox earth
sw = black
ro = red
br = brown - Connection 4 (87a), in engine compartment wiring harness
D183
gn = green
bl = blue
gr = grey * - Push-in bridge on the relay locations
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 4

Fuel system pressurisation pump, fuel pump relay, terminal 15
voltage supply relay, fuses
G - Fuel gauge sender
G6 - Fuel system pressurisation pump
J17 - Fuel pump relay, on relay carrier under dash panel on left
(449)
J329 - Terminal 15 voltage supply relay, on electronics box, on left in
engine compartment (100)
J519 - Onboa rd supply control unit
SB10 - Fuse 10 on fuse holder B
SB13 - Fuse 13 on fuse holder B
SB14 - Fuse 14 on fuse holder B
SB15 - Fuse 15 on fuse holder B
SB21 - Fuse 21 on fuse holder B
SB22 - Fuse 22 on fuse holder B
SB23 - Fuse 23 on fuse holder B
SB24 - Fuse 24 on fuse holder B
T5a - 5-pin connector
T40 - 40-pin connector
382
- Earth connection 17, in main wiring harness

ws = white
383
- Earth connection 18, in main wiring harness
sw = black
ro = red
br = brown - Earth point, rear left side panel
662
gn = green
bl = blue
gr = grey D182
- Connection 3 (87a), in engine compartment wiring harness
li = purple
ge = yellow
or = orange - Connection 4 (87a), in engine compartment wiring harness
D183
rs = pink
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Caddy Current Flow Diagram No. 105 / 5

Engine control unit, fuses
J519 - Onboa rd supply control unit
J623 - Engine control unit, in centre of plenum chamber
SA6 - Fuse 6 on fuse holder A
SC43 - Fuse 43 on fuse holder C
T94 - 94-pin connector
- Earth connection 2, in engine compartment wiring harness
131

508
- Screw connection (30), on electronics box

- Earth point, on left in plenum chamber

607

- Connection 3 (87a), in engine compartment wiring harness

D182

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 6

Engine control unit, intake air temperature sender, charge air
pressure sender, accelerator position sender, heater element for
crankcase breather
G31 - Charge air pressure sender
G42 - Intake air temperature sender
G79 - Accelerator position sender
G185 - Accelerator position sender 2
J519 - Onboa rd supply control unit
J623 - Engine control unit, in centre of plenum chamber
N79 - Heater element for crankcase breather
T6h - 6-pin connector
T14a - 14-pin connector, black, near battery
T94 - 94-pin connector
- Earth connection 7, in engine compartment wiring harness
317

642
- Earth point, electronically controlled fan

* - for models with heater element for crankcase breather only

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 7

Engine control unit, Hall sender, engine speed sender, coolant
temperature sender, fuel temperature sender
E16 - Heater/heat output switch
G28 - Engine speed sender
G40 - Hall sender
G62 - Coolant temperature sender
G81 - Fuel temperature sender
J359 - Low heat output relay
J360 - High heat output relay
J519 - Onboa rd supply control unit
J623 - Engine control unit, in centre of plenum chamber
T3d - 3-pin connector, black, on front of engine
T20c - 20-pin connector
T60 - 60-pin connector
T94 - 94-pin connector
* - only models with auxiliary coolant heater
** - only models without air conditioning system and with auxiliary
coolant heater

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 8

Engine control unit, unit injector valves, radiator outlet coolant
temperature sender
G83 - Radiator outlet coolant temperature sender
J519 - Onboa rd supply control unit
J623 - Engine control unit, in centre of plenum chamber
N240 - Unit injector valve, No. 1 cyl.
N241 - Unit injector valve, No. 2 cyl.
N242 - Unit injector valve, No. 3 cyl.
N243 - Unit injector valve, No. 4 cyl.
T8g - 8-pin connector, on left of cylinder head
T60 - 60-pin connector
- Connection (injectors), in engine wiring harness
D140

E48
- Connection (injectors), in injection system wiring harness

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 9

Engine control unit, air mass meter, exhaust gas recirculation
cooler change-over valve, exhaust gas recirculation cooler
change-over valve 2
G70 - Air mass meter
J519 - Onboa rd supply control unit
J623 - Engine control unit, in centre of plenum chamber
N75 - Charge pressure control solenoid valve
N345 - Exhaust gas recirculation cooler change-over valve
T4x - 4-pin connector, black, on lower left of radiator fan
T5d - 5-pin connector
T14a - 14-pin connector, black, near battery
T60 - 60-pin connector
T94 - 94-pin connector
642
- Earth point, electronically controlled fan

- Connection 2, in engine compartment wiring harness

D102

*** - Radiator fan connection

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 10

Engine control unit, fuel temperature sender, pressure differential
sender
G39 - Lambda probe
G450 - Exhaust gas pressure sensor 1
J519 - Onboa rd supply control unit
J623 - Engine control unit, in centre of plenum chamber
T14a - 14-pin connector, black, near battery
T6w - 6-pin connector, black, near Lambda probe
T60 - 60-pin connector
T94 - 94-pin connector
V157 - Intake manifold flap motor
Z19 - Lambda probe heater
* - only models with particulate filter/preparation for particulate
filter

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 11

Engine control unit, exhaust gas recirculation potentiometer,
exhaust gas temperature sender 1, exhaust gas temperature
sender 2, exhaust gas temperature sender 3, exhaust gas
recirculation valve
G212 - Exhaust gas recirculation potentiometer
G235 - Exhaust gas temperature sender 1
G448 - Exhaust gas temperature sender 2
G495 - Exhaust gas temperature sender 3
J519 - Onboa rd supply control unit
J623 - Engine control unit, in centre of plenum chamber
N18 - Exhaust gas recirculation valve
T2s - 2-pin connector
T2t - 2-pin connector
T2u - 2-pin connector
T6y - 6-pin connector
T14a - 14-pin connector, black, near battery
T60 - 60-pin connector
T94 - 94-pin connector
* - only models with particulate filter/preparation for particulate
filter

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 12

Engine control unit, cutch position sender, brake light switch
F - Brake light switch
G476 - Clutch position sender
J104 - ABS control unit
J111 - Brake light relay (489), in relay carrier left dash panel
J519 - Onboa rd supply control unit
J623 - Engine control unit, in centre of plenum chamber
T4w - 4-pin connector
T5m - 5-pin connector
T26a - 26-pin connector, on ABS control unit with TCS
T47 - 47-pin connector, on ABS control unit with EDL/ESP
T94 - 94-pin connector
- Earth connection 6, in engine compartment wiring harness
209

- Earth connection 1, in main wiring harness

366

376
- Earth connection 11, in main wiring harness

- Earth point, in front left footwell

602

- Earth point, on left headlight

655
ws = white
sw = black A38
- Positive connection 2 (15a), in dash panel wiring harness
ro = red
br = brown
gn = green - Positive connection 4 (15a), in dash panel wiring harness
A199
bl = blue
gr = grey
li = purple B131
- Connection (54), in interior wiring harness
ge = yellow
or = orange
rs = pink D106
- Connection 4, in engine compartment wiring harness

* - only models with manual gearbox

** - only models without central locking
- only models with central locking
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Caddy Current Flow Diagram No. 105 / 13

Engine control unit, steering column electronics control unit,
ignition/starter switch, cruise control system switch, CAN bus,
mechatronics for dual clutch gearbox
D - Ignition/starter switch
E45 - Cruise control system switch
E227 - Cruise control system (CCS) SET button
J519 - Onboa rd supply control unit
J527 - Steering column electronics control unit
J623 - Engine control unit, in centre of plenum chamber
J743 - Mechatronic unit for dual clutch gearbox
T12j - 12-pin connector
T20d - 20-pin connector
T20e - 20-pin connector
T94 - 94-pin connector
- Connection 1 (drive train CAN bus, high), in main wiring
B383
harness
- Connection 1 (drive train CAN bus, low), in main wiring
B390
harness

B397
- Connection 1 (convenience CAN bus, high), in main wiring
harness
- Connection 1 (convenience CAN bus, low), in main wiring
B406
harness
ws = white - Connection (K-diagnosis wiring), in engine compartment
sw = black D166
ro = red
wiring harness
br = brown * - only models with direct shift gearbox (DSG)
gn = green
bl = blue
*** - only models with cruise control system
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 14

Dash panel insert, data bus diagnostic interface, rev. counter,
speedometer, cruise control system warning lamp, electric power
control fault lamp
G5 - Rev. counter
G21 - Speedometer
J285 - Control unit in dash panel insert
J519 - Onboa rd supply control unit
J533 - Data bus diagnostic interface, on left under dash panel
K - Dash panel insert
K31 - Cruise control system warning lamp
K132 - Electric power control fault lamp
T16 - 16-pin connector, on left under dash panel, self-diagnosis
connection
T20 - 20-pin connector
T36 - 36-pin connector
B383
- Connection 1 (drive train CAN bus, high), in main wiring
harness
- Connection 1 (drive train CAN bus, low), in main wiring
B390
harness
- Connection 1 (convenience CAN bus, high), in main wiring
B397
harness

B406
- Connection 1 (convenience CAN bus, low), in main wiring
ws = white harness
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 15

Dash panel insert, fuel gauge, coolant temperature gauge, coolant
shortage indicator, oil pressure switch, oil pressure warning lamp,
oil level warning lamp, diesel particulate filter warning lamp,
buzzer and gong
F1 - Oil pressure switch
G1 - Fuel gauge
G3 - Coolant temperature gauge
G32 - Coolant shortage indicator sender
H3 - Buzzer and gong
J285 - Control unit in dash panel insert
J519 - Onboa rd supply control unit
K - Dash panel insert
K3 - Oil pressure warning lamp
K28 - Coolant temperature and coolant shortage warning lamp
K38 - Oil level warning lamp
K105 - Reserve fuel warning lamp
K231 - Diesel particulate filter warning lamp
T14a - 14-pin connector, black, near battery
T36 - 36-pin connector
- Earth connection 1 (sender earth), in main wiring harness
410

* - only models with particulate filter

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Caddy Current Flow Diagram No. 105 / 16

Dash panel insert, oil level and oil temperature sender, alternator
warning lamp, glow period warning lamp
G266 - Oil level and oil temperature sender
J285 - Control unit in dash panel insert
J519 - Onboa rd supply control unit
K - Dash panel insert
K2 - Alternator warning lamp
K29 - Glow period warning lamp
T4f - 4-pin connector, black, near left headlight
T6z - 6-pin connector, black, near left headlight
T36 - 36-pin connector
- Earth connection 2, in main wiring harness
367

368
- Earth connection 3, in main wiring harness

- Earth connection 7, in main wiring harness

372

602
- Earth point, in front left footwell

- Earth point, on top end of steering column

605

ws = white * - only models with power steering

sw = black ** - only models with speed dependent power steering
ro = red -●- - only for models with flexible service interval display
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink