SUPPLEMENTARY SERVICE MANUAL

EDL13000TE

7VG-28197-E3
(331255)
 FOREWORD HOW TO USE THIS MANUAL
This Supplementary Service Manual has been Particularly important information is distin-
prepared to introduce electrical new service and guished in this manual by the following notations:
electrical new data for the EDL13000TE. For
complete information, on service procedures, it
is necessary to use this Supplementary Service The Safety Alert Symbol means ATTENTION!
Manual together with diesel engine workshop BE ALERT!
manual: YOUR SAFETY IS INVOLVED!

SERVICE MANUAL: WARNING

7VG-28197-E0 (310107) E. July 1999 Failure to follow WARNING instructions could
7VG-28197-E1 (310151) E. August 2004 result in severe injury or death to the machine
operator, a bystander, or a person inspecting
NOTICE or repairing the machine.
This manual was written by the Yamaha Motor
Company primarily for use by Yamaha dealers
CAUTION:
and their qualified mechanics. It is not possible A CAUTION indicates special precautions that
to put an entire mechanic’s education into one must be taken to avoid damage to the machine.
manual, so it is assumed that persons using NOTE:
this book to perform maintenance and repairs A NOTE provides key information that can
on Yamaha generators have a basic under- make procedures easier or clearer.
standing of the mechanical concepts and pro-
cedures inherent in generators repair. Without MANUAL FORMAT
such knowledge, attempted repairs or service All of the procedures in this manual are orga-
to this model may render it unfit to use and/or nized in a sequential, step-by-step format. The
unsafe. Yamaha Motor Company, Ltd. is con- information has been compiled to provide the
tinually striving to improve all models manufac- mechanic with an easy to read, handy refer-
tured by Yamaha. Modifications and significant ence that contains comprehensive explana-
changes in specifications or procedures will be tions of all inspection, repair, assembly, and
forwarded to all Authorized Yamaha dealers disassembly operations.
and will, where applicable, appear in future If this revised format, the condition of a faulty
editions of this manual. component will precede an arrow symbol and
OE022 the course of action required to correct the
EDL13000TE problem will follow the symbol, e.g.,
SUPPLEMENTARY SERVICE MANUAL • Bearings
© 2007 by Yamaha Motor Co., Ltd. Pitting/Damage → Replace.
1st Edition, June 2007 EXPLODED DIAGRAM
All rights reserved. Any reprinting or Each chapter provides exploded diagrams
unauthorized use without the written before each disassembly section to facilitate
permission of Yamaha Motor, correct disassembly and assembly procedures.
Co., Ltd. is expressly prohibited.
Printed in Japan.
 CONTENTS
SPECIFICATIONS
GENERATOR SPECIFICATIONS .....................................................1
GENERATOR ...............................................................................1

ENGINE
ENGINE..............................................................................................3

ELECTRICAL
GENERATOR.....................................................................................4
POWER SOURCE..............................................................................4
GENERATOR.....................................................................................5
CONTROL FUNCTION ......................................................................6
CONTROL BOX .................................................................................7
PANEL WIRING DIAGRAM (50 Hz) ................................................10
PANEL WIRING DIAGRAM (60 Hz) ................................................11
WIRING DIAGRAM (380/220 V)......................................................12
WIRING DIAGRAM (220/127 V)......................................................13
WIRING DIAGRAM (D.C 12 V) ........................................................14
 SPECIFICATIONS
GENERATOR SPECIFICATIONS
GENERATOR
SET MODEL EDL13000TE
Generator model PX209YK3
kVA 10 12
Output
kW 8 9.6
kVA 11 13
Max. output
kW 8.8 10.4
Phases 3 Phases 4 wires
Power factor % 80
Voltage V 380/220 220/127
Current A 15.2 31.5
Frequency Hz 50 60
Insulation class F (Stator, Rotor)
Excitation Brushless
Poles 2
Engine revolution r.p.m. 3000 3600
Ambient temperature °C –15 ~ +40
Boundary dimensions (mm)
1020 × 640 × 1021
Length × Width × Height
Weight kg 263
Engine model D722-B (YMH)
Engine model Vertical type water-cooled 4 cycle diesel
Number of cylinders – Bore × Stroke 3 – 67 × 68
Rating output PS 13.8 16.3
Type 2-pole revolving-field type brushless alternator
Voltage regulating type A.V.R
Power factor 0.8
Drive type Direct drive by engine
AC overcurrent protective device NFB
Alternating current switch capacity (A) 16 32
Output take off type Terminals
Voltage regulations (%) Less than ± 2.5
Frequency regulations (%) Less than 5

–1–
 Resistance (20°C)
U–V
V–W 2.0 Ω 0.5 Ω

Unit
W–U
3–4 0.51 Ω
J–K 8.25 Ω
U–V
V–W 0.713 Ω

Ex.
W–U
F+ – F– 24.9 Ω
380 V 220 V
When the alternator is revolved at 3000
(3600) r/min. with DC12 V loaded on the
EX stator coil (F+, F–).
Generated voltage (V)
U–V
About 480 V
V–W
(About 290 V)
W–U
O–U
About 277 V
O–V
(About 170 V)
O–W

NOTE:
Numerical values in ( ) are for 60 Hz,
220 V class.

CAUTION:
To perform this test, remove AVR.

When the alternator is revolved at 3000

(3600) r/min. with AVR and other lead wires
disconnected.
Generated voltage (V)
U–V
About 90 V
V–W
(About 50 V)
W–U
O–U
About 52 V
O–V
(About 29 V)
O–W

–2–
 ENGINE
ENGINE

Order Job/Part Q’ty Remarks

Removing the engine assembly
Disconnect battery negative lead
Disconnect glow plug lead
Disconnect temperature sensor lead
Disconnect ground lead
Disconnect starter lead
Drain engine oil
Drain coolant
1 Upper cover 1
2 Side cover 3
3 Air filter case assembly 1
4 Radiator 1
5 Starter 1
6 Muffler 1
7 Cover 1

–3–
 ELECTRICAL
GENERATOR
Unit EDL13000TE
AC Output:
Rated Voltage V 380/220 220/127
Frequency Hz 50 60
Rated Current A 15.2 31.5
Rated Output kVA (kW) 10 (8) 12 (9.6)
Safety Device Type NFB
Phases 3 phases 4 wire

POWER SOURCE
Max power take off
Frequency Power Source
EDL13000TE

60 Hz 220 V 12000 VA

50 Hz 380 V 10000 VA

60 Hz 127 V 4000 W

50 Hz 220 V 3300 W

60 Hz 220 V 6900 W

50 Hz 380 V 5700W

–4–
GENERATOR

Order Job/Part Q’ty Remarks

Disassembling the generator
Bracket 1
EX stator assembly 1
Stator assembly 1
Cover 1
Bearing 1
Rectifier assembly 1
Rotor assembly 1

–5–
CONTROL FUNCTION
Fuel tank cap
Control box
Oil plug
Gum cap
Radiator
Radiator fan cover
Wheel
Oil drain plug
Fuel filter
Generator assembly
Air filter
Muffler
Fuel tank
Fuel gauge
Battery housing
Battery
Oil filter
Reserve tank

–6–
CONTROL BOX
Pilot lamp
Voltage meter
Lamp
A.C switch (NFB)
Voltage adjuster
Hour meter
Key switch
A.C output terminal
Terminal block

–7–
Order Job/Part Q’ty Remarks
Disassembly control box
Panel 1
Panel 1
Panel cover 1
Gum bush 2
Main switch 1
AC switch (NFB) 1
Voltage regulator 1
Pilot light 1
Voltmeter 1
Warning signals 1
Hour meter 1
Emergency unit 1
Fuse holder 2
Fuse holder 6
Terminal 2 1
Lamp timer 1
Timer relay 1
Terminal 1 1
A.V.R 1

–8–
Warning signals A.V.R
Main switch Terminal 1
Voltage regulator Lamp timer
Hour meter Timer relay
Voltmeter Emergency unit
Pilot light
AC switch (NFB)
Terminal 2
Fuse holder

–9–
 PANEL WIRING DIAGRAM (50 Hz)

–10–
B. . . . . . . Black W. . . . . . White G/Y. . . . . Green/Yellow Warning signals Terminal 2
G ...... Green Y ...... Yellow L/B . . . . . Blue/Black Main switch Fuse holder
L. . . . . . . Blue B/R . . . . Black/Red W/B . . . . White/Black Voltage regulator A.V.R
O ...... Orange G/L . . . . Green/Blue W/G . . . . White/Green Hour meter Terminal 1
P. . . . . . . Purple G/R . . . . Green/Red W/R . . . . White/Red Voltmeter Lamp timer
R. . . . . . . Red G/W . . . Green/White Pilot light Timer relay
AC switch (NFB) Emergency unit
 PANEL WIRING DIAGRAM (60 Hz)

–11–
B ...... Black W ..... White G/Y . . . . Green/Yellow Warning signals Terminal 2
G ...... Green Y...... Yellow L/B . . . . . Blue/Black Main switch Fuse holder
L. . . . . . . Blue B/R . . . . Black/Red W/B . . . . White/Black Voltage regulator A.V.R
O ...... Orange G/L . . . . Green/Blue W/G . . . . White/Green Hour meter Terminal 1
P ...... Purple G/R . . . . Green/Red W/R . . . . White/Red Voltmeter Lamp timer
R ...... Red G/W . . . Green/White Pilot light Timer relay
AC switch (NFB) Emergency unit
 R...... Red
OR. . . . . Orange
Y...... Yellow
W. . . . . . White
GL . . . . . Glay
P...... Purple
BR . . . . . Brown
G...... Green
B...... Black
L ...... Blue
LB . . . . . Light Blue

Main coil
Field coil
Surge absorber
Rectifier
WIRING DIAGRAM (380/220 V)

Ex. armature coil

Ex. field coil
A.V.R
Voltage meter

–12–
Lamp
Fuse
N.F.B
Voltage adjuster
 R...... Red
OR. . . . . Orange
Y...... Yellow
W. . . . . . White
GL . . . . . Glay
P...... Purple
BR . . . . . Brown
G...... Green
B...... Black
L ...... Blue
LB . . . . . Light Blue

Main coil
Field coil
Surge absorber
Rectifier
WIRING DIAGRAM (220/127 V)

Ex. armature coil

Ex. field coil
A.V.R
Voltage meter

–13–
Lamp
Fuse
N.F.B
Voltage adjuster
 B . . . . . . Black
W. . . . . . White
R . . . . . . Red
L . . . . . . Blue
G . . . . . . Green
Y . . . . . . Yellow
W/G . . . . White/Green
W/B. . . . White/Black
W/R. . . . White/Red
W/Y . . . . White/Yellow
B/R . . . . Black/Red
G/L . . . . Green/Blue
G/R . . . . Green/Red
G/W . . . . Green /White
WIRING DIAGRAM (D.C 12 V)

Battery
Starter
Alternator
Key switch
Fuse

–14–
Regulator
Lamp timer
Power relay
Hour meter
Solenoid
Oil pressure switch
Water temperature
switch
Pilot lamp
Glow plug
Fuse
Emergency unit
PRINTED IN JAPAN
2007.06 × 1
WIRING DIAGRAM (380-220 V/50 Hz)
Main coil
Field coil
Surge absorber
Rectifier
GENERATOR CONTROL BOX LOAD CENTER Ex. armature coil
Ex. field coil
B A.V.R
L V
B
Voltmeter
Y Y Pilot light
NFB
U

U V W O 3 200
Voltage adjuster
B V
Battery
B W
O Starter

Gu Go
Alternator
VR Main switch
Fuse

P N 50 19 AC Wt Op CH
Regulator
Glow lamp timer
Relay
EX. Hour meter
B
B Solenoid
B Oil pressure switch
W GLY OR R BR P P Water temperature switch
Warning signals
R Glow plug
1 2 3
4 5 6

B/R F- F+ 4 3 200 E3 6 7
G Fuse
W
W/B Emergency unit
B
Terminal
BED / FRAME
COLOR CODE
B....... Black
ENGINE Br . . . . . . Brown
G. . . . . . . Green
W/B W B Gy . . . . . . Gray
B/R
L....... Blue
O. . . . . . . Orange
W/G W/G
W/G Water temperature lamp R. . . . . . . Red
ST L2 G/R
L
G/R
W
Oil pressure lamp W ...... White
B B Battery charge lamp
W/B
W/B Glow lamp Y....... Yellow
B/R . . . . . Black/Red
G/L . . . . . Green/Blue
R3
G/R. . . . . Green/Red
6 5 4 G/W . . . . Green/White
B 3 2 1
R3
B
W/B . . . . White/Black
+
30 AC 19 50 W/G . . . . White/Green
– OFF
ON
GL G/L W/G W/B G/W Y GLOW W/R . . . . White/Red
START
B B W/Y . . . . White/Yellow
Y
85 86 30 87 19 AC
15A 2A 1A 50 30
2 5 7
1 34 6
G B L G/R
Y Y L L W/R R R
Y
WIRING DIAGRAM (220-127 V/60 Hz)
Main coil
Field coil
Surge absorber
Rectifier
GENERATOR CONTROL BOX LOAD CENTER Ex. armature coil
Ex. field coil
B A.V.R
L V
B
Voltmeter
Y Y Pilot light
U NFB

U V W O 3 200
B V Voltage adjuster
B W Battery
O Starter

Gu Go
Alternator
VR Main switch
Fuse

P N 50 19 AC Wt Op CH
Regulator
Glow lamp timer
Relay
EX. Hour meter
B
B Solenoid
B Oil pressure switch
W GLY OR R BR P P Water temperature switch
Warning signals
R Glow plug
1 2 3
4 5 6

B/R F- F+ 4 3 200 E3 6 7
G Fuse
W
W/B Emergency unit
B
Terminal
BED / FRAME
COLOR CODE
B....... Black
ENGINE Br . . . . . . Brown
G. . . . . . . Green
W/B W B Gy . . . . . . Gray
B/R
L....... Blue
O. . . . . . . Orange
W/G W/G
W/G Water temperature lamp R. . . . . . . Red
ST L2 G/R
L
G/R
W
Oil pressure lamp W ...... White
B B Battery charge lamp
W/B
W/B Glow lamp Y....... Yellow
B/R . . . . . Black/Red
G/L . . . . . Green/Blue
R3
G/R. . . . . Green/Red
6 5 4 G/W . . . . Green/White
B 3 2 1
R3
B
W/B . . . . White/Black
30 AC 19 50
– + OFF W/G . . . . White/Green
ON
GL G/L W/G W/B G/W Y GLOW W/R . . . . White/Red
START
B B W/Y . . . . White/Yellow
Y
85 86 30 87 19 AC
15A 2A 1A 50 30
2 5 7
1 34 6
G B L G/R
Y Y L L W/R R R
Y