R

DIESEL GENERATOR
SINGLE-PHASE: K DE2200X/E/C K DE2500E K DE3500X/E/C/T K DE5000X/E/T K DE6500X/E/T K DE6700T/TA K DA6700TA/TAO THREE-PHASE: K DE6500X3/E3/T3 K DE6700T3/TA3 K DA6700TA3/TAO3

diesel generators.

diesel generating set. However, the manual may vary with the development of the products in the future.

Diesel generating set will meet your requirement if you operate it according to the manual instruction. Otherwise serious personal injury and equipment damage will result. So, reconfirms that you must to read and understand this manual before operating the generating set.
!

ATTENTION

2. Modified coefficient table of ambient condition power

Ambient modified coefficient: C (Relative humidity 30%)

Altitude (m) 25 0 500 1000 2000 Please note the warning labels on the generator. 3000 4000 1 0.93 0.87 0.75 0.64 0.54

Ambient temperature ( 30 0.98 0.91 0.85 0.73 0.62 0.52 35 0.96 0.89 0.82 0.71 0.6 0.5

) 40 0.93 0.87 0.80 0.69 0.58 0.48 45 0.90 0.84 0.78 0.66 0.56 0.46

Note: When the relative humidity is 60%, the modified coefficient is C-0.01 When the relative humidity is 80%, the modified coefficient is C-0.02 When the relative humidity is 90%, the modified coefficient is C-0.03 When the relative humidity is 100%, the modified coefficient is C-0.04

Counting example: When the rated power of generator is PN =5KW, altitude is 1000m, ambient temperature is 35 P=PN (C-0.02) = 5 , relative humidity is 80%, the rated power of generator is: (0.82-0.02) = 4KW

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13. APPENDIX
1. The choice of the electric cable
The choice of the electric cable depends on the allowable current of the cable and the distance between the load and the generator. And the cable section should be big enough. If the current in the cable is bigger than the allowable current, it will become over hot and the cable will be burnt. If the cable is long and thin, the input voltage of the electric appliance will be not enough, causing that the generator doesn't start. In the following formula, you can calculate the value of the potential "e". Potential (v) = 1 58 Length Section area Current (A) 3

5. BATTERY USAGE The battery of open frame generator set is optional, users should choose and buy suitable battery before operation. The battery of silent generator set adopts advanced technique without maintenance, users need not fill water and add electrolyte. Observe the status displays of battery: Blue: the battery is in good condition White: the electricity is not enough, need to charge. Red: the electrolyte is not enough, need to change. Battery usage: Shut down the power after removing the battery cathodal wire when checking and maintaining generator. Connect battery anode then cathode. Stop charge quickly after the battery is fully charged. When the battery is too hot in charging, recharge after stopping for a while. 6.The installation and maintenance of generator should be operated professional maintainer. 7. Restrict application of generator in high-hazard risk to causing fire area. 8. Don't pour waste oil into the sewer or the river to prevent environment pollution. The exhaust oil from generator must be stored in container. To deal with bad matter, such as fuel, oil cooling water, solvent, filter and battery, according to the law. 9.The exhaust gas and fuel of generator are poisonous. Please operate carefully.

The relations among of the allowable current, and length, section of the Insulating cable (single core, multi-core) are as follow: (Presume that the use voltage is 220V and the potential is below 10V. Ambient temperature
No. Copper cables model

25
Voltage Drop mv/M Three cores Current capacity (25 )(A) VV22 30.86 18.9 11.76 7.86 4.67 2.95 1.87 1.35 1.01 0.71 0.52 0.43 0.36 0.3 0.25 13 18 24 32 45 61 85 105 124 160 201 235 275 323 381 YJV22 18 22 32 41 55 75 105 130 155 205 248 292 343 400 480 30.86 18.9 11.76 7.86 4.67 2.6 1.6 1.2 0.87 0.61 0.45 0.36 0.3 0.25 0.21 Voltage Drop mv/M Four cores Current capacity (25 )(A) VV22 13 18 25 33 47 65 86 108 137 176 217 253 290 333 400 YJV22 13 30 32 42 56 80 108 130 165 220 265 310 360 415 495 Voltage Drop mv/M VV22 20 28 38 48 65 88 113 142 171 218 265 305 355 410 490

Single core Current capacity (25 )(A) VV22 YJV22 25 35 50 60 85 110 157 192 232 294 355 410 478 550 660

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1.5mm2 2.5mm2 4mm 6mm

20 28 38 48 65 88 113 142 171 218 265

10mm2 16mm 25mm 35mm

50mm2 70mm2 95mm2 120mm

305 355 410 490

150mm

185mm2 240mm2

Note: The variation of temperature and the laying of cables will influence the current capacity of cables, the table above is just used for reference.

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12.15 KDA6700TA Electric diagram

1 3 5 8 13 14 18 19 22 23 11. Intelligent panel functions 12. Electric diagram 13. Appendix 24 25 40

12.14 KDE5000T/KDE6500T Electric diagram

-40Model Item Rated frequency (HZ) Rated power (kVA) Rated voltage(V ) Rated current (A) Rated revolution speed (r/min) Phase No. Power factor (cos ) Excitation mode DC output Coupling method Low oil alarm system Fuel oil tank capacity (L) Net weight (kg) Overall dimensions (L W H)(mm) 13.5 C/X:53 E:60
C: 595 410 515 X/E: 640 480 530

KDE2200X KDE2200E KDE2200C KDE2500E

KDE3500X KDE3500E KDE3500C KDE3500T

KDE5000X KDE5000E KDE5000T

KDE6500X/E KDE6500T KDE6700T/TA KDA6700TA KDA6700TAO

KDE6500X3/E3 KDE6500T3 KDE6700T3/TA3 KDA6700TA3 KDA6700TAO3

50 1.7

60 2

50 2.8

60 3.3

50 4.2

60 5

50 4.5

60 5

50 5.5

60 6.3 115/230 120/240 115/230 120/240 115/230 120/240 115/230 240/120 400/230 416/240 14.8/7.4 16.7/8.3 24.3/12.2 27.5/13.8 36.5/18.3 41.7/20.8 39.1/19.6 20.8/41.7 3000 3600 3000 3600 3000
Single phase

7.9 3600 3000 3600 3000

8.7 3600
Three phases

1 Controlled silicon self excitation constant voltage 12V/8.3A Transmission rigid connection With X/E:13.5 T:15
C/X:65 E:70 T:140
C: 630 445 530 X/E: 655 480 530 T: 830 532 740

Generating Set

0.8 (lag)

X/E:13.5 T:15

E:13.5 T/TA:15

E3:13.5 T3/TA3: 15

X:95 E:100 T:158

X:95 E:100 6500T:158 6700T/TA:170

X3:95 E3:100 6500T3:165 6700T3/TA3:177

X3/E3:720 492 650 6500T3:912 532 740 6700T3/TA3/TAO3:915 547 742

Model Item Model KM170F KM186FAG Type Bore x stroke (mm) 70 0.211 0.75 1.1 1.65 0.296 0.406 55 78 62 86 70 Engine Displacement (L) Lube oil capacity (L) 86
C/X/E:KM178FG T:KM178FGET C/X/E:KM186FG T:KM186FGE

KDE2200X KDE2200E KDE2200C KDE2500E KDE5000X KDE5000E KDE5000T

KDE3500X KDE3500E KDE3500C KDE3500T

KDE6500X/E KDE6500T KDE6700T/TA KDA6700TA KDA6700TAO

KDE6500X3/E3 KDE6500T3 KDE6700T3/TA3 KDA6700TA3 KDA6700TAO3

KM186FAG

4-stroke, single-cylinder, air-cooled, direct injection diesel engine 72 0.418 1.65 86 72 0.418 1.65

-2Rated power (kW) Fuel type Lube oil brand Starting system Structure mode
Generating Set

2.5/3000 2.8/3600 3.68/3000 4.0/3600 5.7/3000 6.3/3600 5.7/3000 6.3/3600 5.7/3000 6.3/3600 Diesel 0# (summer) -10# (winter) -35# (chilling) CD grade or 10W-30, 15W-40 C/X/E: Recoil starter E/T/TA/E3/T3/TA3: Electric starter C/X/E/E3: Open frame type T/TA/T3/TA3: Silence type

Instruction: the noise list indicates the noise emission level while not the safe working noise level. Although the noise emission level is related to the sound exposure level, it is not the judging standard for whether applying noise protection. Factors affect the practical noise level include: the ambient condition and other noise source, such as the quantity of working machine or the working hours in noisy condition. Furthermore, the sound exposure level varies among different countries. Note: A is intelligent control panel

12.13 KDE2200E/KDE2500E/KDE3500E/KDE5000E Electric diagram (double voltage output)

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12.12 KDE2200E/KDE2500E/KDE3500E/KDE5000E Electric diagram (single voltage output) a .Parts names(KDE SERIES E type figs)

Fuel filler cap

Deceleration lever Decompression lever

Control panel Oil dipstick Altemator Oil drain plug

Air cleaner

Muffler

Fuel tank

Starting handle

Recoil starter Battery

Engine

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b. Parts names (KDE series T/T3/TA/TA3 type figs)

12.11 KDE2200X/KDE5000X/KDE6500X Electric diagram (double voltage output)

Fuel filler cap

Lifting hook

Control panel

Brake Maintenance door

Muffler exhaust outlet

Heat outlet

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12.10 KDE2200X/KDE5000X/KDE6500X Electric diagram (single voltage output)

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12.9 KDE2200C/KDE3500C Electric diagram KDE series generating set are equipped with low oil warming system. This system will stops the engine automatically when the oil level falls below the lower level. This prevents accidents such as bearing seizures, etc.

recommends CC/CD oil classified by API. Choose the applicable viscosity oil according to the local ambient temperature.

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12.8 KDE6700TA3 Electric diagram(2)

3.5 Break-in period operation

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recommends to run the engine at 3000r/min with 50% load in break-in period.

12.8 KDE6700TA3 Electric diagram(1)

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12.7 KDE6700TA Electric diagram(2)

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12.7 KDE6700TA Electric diagram(1)

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12.6 KDE6700T Electric diagram

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12.5 KDE6500T3/KDE6700T3 Electric diagram

Set the engine speed lever at RUN positon.

Sampling Main Input Winding

Turn the starting key clockwise to START position. Remove your hand from the key as soon as the engine starts. If the starting motor does not start after 10 seconds, wait 15 seconds before starting it again.

2. Battery Check the battery voltage before starting generator set every time.

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12.4 KDE3500T Electric diagram

Starter Motor

agent.

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12.3 KDE6500E3/X3 Electric diagram

Start electromagnet

Description: For set X3 type, the components in the two-point-and-line box are not mounted.

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Charging Winding

12.2 KDE6500E Electric diagram

Concerning starting the three phase asynchronous motors, first start the highpower motors, then start the low-power motors.

Breaker can prevent the electric shock. If need to replace , please replace one that has equal degree and performance. Electrical equipment (including electrical lines and plugs connection) could not be defective. By the effect of mechanical stress, make sure to use the rubber
Battery

sheathed flexible cable or analog (accord with IEC245-4). Limit length of electric line when using the extension line or distributed network is: less than 60m for cables of 1.5mm2, and less than 100m for cables of 2.5mm2.

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12. ElECTRIC DIAGRAM

Do not start the generating set while it is still connected with the battery.

CAUTION

To prevent from creating a spark near the battery, always connect the charging cables to the battery first and only then to the generating set. When disconnecting, you should disconnect the cables at the generating set first. Charge the battery at a well-ventilated place. Before charging, remove the cap from each cell of the battery. Stop charging if the electrolyte temperature exceed 45

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11. INTELLIGENT PANEL FUNCTIONS

Indication lamp functions: VOLT: Indicating generator output voltage PORER (VA): Indicating generator output power FRE: Indicating generator frequency RUNTIME: Indicating generator total runtime BATVOLT: Indicating battery voltage Button function: FUN: Switching indicating content on the display. Including output voltage, output power, frequency, total runtime and battery voltage.

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-18Fault Cause Fuel oil is not sufficient Fuel cock is not at ON position Fuel injection pump and nozzle do not delivery the fuel or delivery in-sufficient fuel. The governor lever is not at RUN position. Check the engine oil level. Remedy Refill the fuel oil Turn it to ON position Remove the nozzle and repair it at test table. Set the lever to RUN position.

The specified oil level should be between the upper level and lower level.

10. TROUBLESHOOTING AND REMEDY

The diesel engine can not start

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The nozzle has dirty. The speed and force to full the recoil starter are not enough. The battery has no electricity. Main switch not be turned on. The carbon brush already worn. The contact of the socket is not good.

Clean the nozzle Start the engine according to the start procedures included in this book. Charge it or replace it with a new one. Turn the main switch to ON position. Replace the carbon brush. Adjust the socket. The generating set can not generate

Recoil starting:

Electric starting:

agent.

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2. Drain out the fuel from the fuel tank. Screw off the small screw of the fuel cock and pull out the filter from the filler port, wash the filter thoroughly with diesel fuel. 3. Loosen the fastening nut, bottom cover and delivery discs for cleaning the deposit carbon.

agent.

8.7 Check the generating set carbon brush and slip ring
Often check the generating set carbon brush and slip ring. Readjust if there is spark.

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