CN - Smart - BA GB 21642 C 05 10
CN - Smart - BA GB 21642 C 05 10
CN - Smart - BA GB 21642 C 05 10
Safety
Never hose down the outside of the machine.
The "Attention" symbol is shown beside instructions that are essential for the
safe operation of the machine.
Please read these passages thoroughly.
Liability
Installations and repairs which are carried out by non authorized technicians or the use of other than
original spare parts, and any technical alterations to the machine, may affect the warranty set
out in the standard conditions of sale.
Important
This Instruction manual is written for machines with an operating direction from left to right.
For machines with an operating direction from right to left, the same information applies but with
opposite handling directions.
2 21642-C-05-10
CONTENT Page DE
GB
1 Assembly . .................................................................................. 4
1.1 Transport to installation location ..................................................... 4 F
1.2 Remove packing . .......................................................................... 4 NL
1.3 Locating ....................................................................................... 4
1.4 Adjusting machine height ............................................................... 4
1.5 Attach dish rack tables and accessories . ........................................ 5
2 Connections ............................................................................. 6
2.1 Electrical connection ..................................................................... 6
2.2 Water connection .......................................................................... 7
2.3 Steam or high pressure hot water connection .................................. 8
2.4 Exhaust connection ....................................................................... 9
2.5 Dispensers for detergent and rinse aid ............................................ 9
3 Controls ................................................................................. 10
4 First run .................................................................................. 11
4.1 Preparation ................................................................................. 11
4.2 Filling the rinse booster heater ..................................................... 11
4.3 Check . ....................................................................................... 12
4.4 Adjustment of detergent and rinse aid ........................................... 12
4.5 Autotimer . .................................................................................. 12
5 Operation ................................................................................ 13
5.1 Preparation ................................................................................. 13
5.2 Racking ...................................................................................... 14
5.3 Washing . .................................................................................... 15
5.4 Conveyor Speed . ........................................................................ 15
5.5 Recall of additional information ..................................................... 15
5.6 Additional options ........................................................................ 16
5.7 Drain – Prewash ......................................................................... 17
5.8 Machine OFF ............................................................................... 17
5.9 General messages . ..................................................................... 17
5.10 Emergency Stop . ........................................................................ 17
6 Cleaning the machine ............................................................ 18
7 Position of curtains .............................................................. 20
8 Heatpump CHP 18 (Option) ..................................................... 21
9 Frost prevention ................................................................... 21
10 Faults ....................................................................................... 22
11 Troubleshooting .................................................................... 23
12 Maintenance ........................................................................... 24
12.1 General . ..................................................................................... 24
12.2 Dishwashers with heat pump ........................................................ 24
21642-C-05-10 3
DE 1 Assembly Should be carried out by HOBART technicians.
GB
1.1 Transport to installation location
F
–– If possible in its packing and on skid.
NL –– Push on rollers.
–– Avoid damage to floor, doors and to the machine.
–– If a fork lift is used, put a wooden frame under the machine.
1.3 Locating
–– According to the installation plan.
4 21642-C-05-10
Assembly DE
GB
1.5 Attach dish rack tables and accessories
F
–– See separate instructions.
–– Seal screw holes. NL
21642-C-05-10 5
DE 2 Connections
GB
2.1 Electrical connection
F
Must be carried out by an authorized technician according
NL to the national and local codes.
2.1.1 Check
–– Remove lower front panel (unscrew), turn control box to front and take
out wiring diagram.
–– The electrical supply shall comply with the name-plate data and the
wiring diagram.
–– Line fuses and cable cross section shall comply with the requirements.
2.1.2 Connection
6 21642-C-05-10
Connections DE
GB
2.2 Water connection
F
Must be carried out by an authorized technician
according to the national and local codes. NL
The machine must be operated with potable water.
For water with an extremely high mineral content an external
demineralisation is strongly recommended.
2.2.1 General
–– Should be soft and warm (up to 4° Clark resp. 0.5 mmol/l, 50 - 60°C).
–– Line flow pressure 1.5 - 6 bar.
–– Provide shut-off valve and line strainer at site.
21642-C-05-10 7
DE Connections
GB
2.3 Steam or high pressure hot water connection
F
Must be carried out by a qualified technician according to the
NL national and local codes.
2.3.1 General
2.3.2 Insulation
8 21642-C-05-10
Connections DE
GB
2.4 Exhaust connection
F
–– Connection must be carried out in conjunction with competent
ventilation engineer. NL
–– Please pay attention to notes on the service drawing.
–– Only possible in connection with Heat Pump System and sufficient room
min. 30 cm
ventilation.
–– Avoid condensate damage by mixing exhausts from vent outlet of the
machine, directly with room air (air distributor).
21642-C-05-10 9
DE 3 Controls
GB
3 2 4 1 6
F
NL
7 8 5 9
➀ START button
This button has several functions:
➂ Drain button
1 second pushed: Only the prewash tank will be drained (Stand-By).
5 seconds pushed: Machine will be drained completely and switches off at the end of the cycle.
After switch off, the machine is not voltage free! At the upper display appears a point.
➃ INFO button
1 second pushed: Temperatures preview / operating hours counter.
3 seconds pushed: Activation of customer menu (option), indicator ➇ illuminates.
10 21642-C-05-10
4 First run DE
Must be carried out by an authorized Service technician GB
to adjust and check machine functions ! F
NL
4.1 Preparation
–– Switch off main switch.
–– Open shut-off valves at site.
–– Make sure, that detergent and rinse aid containers are filled.
–– Remove lower front panel.
–– Switch on all circuit breakers and motor protection switches in the
control box. Put the lower front panel in place.
–– Close inspection doors
–– Unlock the Emergency Stop button.
–– Switch on main switch – but not the machine.
–– Switch on site exhaust extraction (if fitted).
–– When initial booster fill is carried out, push Drain button and INFO
button again with door open.
–– The indicators switch off.
21642-C-05-10 11
DE First run
GB –– Close the door..
F –– At the lower indicator appears - -1.
Attention:
Do not activate other outputs !
4.3 Check
–– Direction of rotation of motors (see direction sign):
- Conveyor motor (both speeds)
- Pumps
- Dryer fan (if dryer is fitted).
If motor runs against the indicated direction, interchange 2 of 3 phases
at the terminal.
–– Check and eliminate potential leakages.
- Drain
- Heating pipework and water supply pipework
- Machine housing, bottom of tanks, exhaust system
4.5 Autotimer
The timer is pre-adjusted at the factory.
Wash, rinse and dryer (if fitted) operate only if racks are passing
through the machine.
These functions switch off automatically if no further racks follow.
Exhaust, dryer and conveyor switch off with delay.
The delay times can be adjusted by authorized Service technicians.
12 21642-C-05-10
5 Operation DE
GB
5.1 Preparation
F
NL
Put the flat strainers in place. Put the strainer baskets in place. Place pump intake strainers in
position at the bottom of wash tank
(rinse section).
Put the rinse strainer in place. Set wash arms in place: Set rinse arms in place:
Upper: set wash arm in side guides, Upper: set rinse arm in back open-
move to end position and drop-in ing, move from below into guide and
over stop unit. click into place.
Lower: move wash arm in side guides Lower: move rinse arm in guides to
to end position and click into place. end position and click into place.
21642-C-05-10 13
DE Operation
GB
5.2 Racking (Remove coarse food soil before washing.)
F
NL
14 21642-C-05-10
Operation DE
GB
5.3 Washing
F
–– By short pushing the START button the conveyor starts to operate.
The button illuminates blue. NL
–– By loading racks into the machine the Autotimer is activated and the
prewash, wash, rinse and dryer systems are started.
–– Stand-By
When no further racks enter the machine, the autotimer switches off all
functions except the heaters after a pre-adjusted time.
=1 =2 = 3 (optional)
21642-C-05-10 15
DE Operation
GB Example: Wash = 1253 operating hours
F C67 = Wash Thousands = 001
C68 = Wash Values 1 to 999 hours = 253
NL
C69 = Final rinse Thousands
C70 = Final rinse Values 1 to 999 hours
If installed:
C71 = Demi rinse Thousands
C72 = Demi rinse Values 1 to 999 hours
NOTE
When the machine is switched off, activated options will be set
automatically to "OFF" (except Demi Rinse).
16 21642-C-05-10
Operation DE
GB
5.7 Drain – Prewash
F
Should be done if the prewash tank becomes heavily soiled.
–– By short pushing (1 second) the Drain button ➂, only the prewash
NL
tank will be emptied and automatically refilled.
–– The START button is flashing during drain cycle / refill. As soon as the
button illuminates green, the machine is ready for operation again.
–– When a door is opened during the wash process, conveyor, wash and
rinse will stop directly. The dryer system will stop after a few seconds.
–– The START button illuminates red and Err 007 is displayed.
–– After closing the door, the machine has to be re-started by pushing the
START button.
21642-C-05-10 17
DE 6 Cleaning the machine
GB
F
NL
Push the Conveyor OFF button, Push the Drain button for minimum The drain valves close.
conveyor and wash stop. 5 seconds to empty the machine. At the temperature indicator Rinse
Exhaust and dryer switch off with Heating will stop automatically. appears a point.
delay. The machine is switched off but not
voltage free!
Switch off main switch. Open the inspection doors. Take out an clean curtains.
To clean the machine do not use any chloric, acidic or abrasive products
and no metallic brushs.
Never hose down the exterior of the machine.
Remove wash arms: Remove end caps and clean wash Remove rinse arms:
Upper: Llift wash arm over stop unit arms accurately. Upper: pull spring towards front and
and pull out. remove rinse arm.
Lower: Lift wash arm to pull out. Lower: lift rinse arm and pull out.
Control nozzle openings and clean if
necessary.
18 21642-C-05-10
Cleaning the machine DE
GB
F
NL
Remove pump intake strainer (rinse Hose down and clean the interior of Clean once a month:
section). the machine (particulary the bottom Remove the front panel of the
of wash and prewash tank) to avoid condenser hood.
any waste remaining.
Hose down condensers. To drain the tanks, switch on main Switch off the main switch and
switch and push the Drain button. close shut-off valve(s) at site.
The drain valves will be opened
again. Leave the inspection doors open for
Wait until the tanks are completely ventilation.
emptied.
21642-C-05-10 19
DE 7 Position of curtains
GB The working direction as shown is left/right.
On working direction right/left the position of curtains is reversed.
F
NL
Curtains
Modules
C E L S AR
Examples CN
20 21642-C-05-10
8 Heatpump CHP 18 (Option) DE
Cleaning (half-yearly) GB
F
Should be carried out by an authorized
technician! NL
Switch off main switch !
–– Open the top cover and remove the front panel of the heat pump.
ATTENTION !
Parts of the heat pump can be hot.
–– After cleaning put the front panel back into place and close the
top cover.
9 Frost prevention
Must be carried out by an authorized
Service technician!
21642-C-05-10 21
DE 10 Faults
GB –– The Start button is flashing alternately green/red or blue/red or
F illuminates constantly red.
–– The temperature indicators display a code:
NL e.g. "Err 012" = drain fault.
Please report the error code to the service technician.
22 21642-C-05-10
11 Troubleshooting DE
GB
FAULT CAUSE REMEDY
F
Initial booster fill not Shut off valve at site closed. Open the shut off valve at site and restart.
possible.
Fill system defective. Call the after sales service. NL
Tank fill too slow. Line strainer of fill clogged. Clean line strainer.
Solenoid valve defective. Call the after sales service.
Shut off valve at site not correctly open. Open shut off valve completely.
Tank not filled to correct level. Fill cycle too short. Call the after sales service.
Steam escapes from loading Exhaust extraction too low. Call the after sales service.
or exit section.
Wrong position of curtains. Check curtains (see chapter 7).
Temperatures too low. Too much exhaust extraction. Call the after sales service.
Heaters defective. Check heaters, steam or high pressure hot water
supply systems.
If necessary, call the after sales service.
Washware soiled after Strainers wrongly positioned. Check strainers.
dishwashing.
Curtains not fitted or wrongly placed. Check curtains (see chapter 7).
Wash arm nozzles clogged. Clean the wash arms.
Too low detergent concentration. Increase detergent dispensing.
Too much foam. Use non-foaming detergent only.
Excessive food debris entering machine. Check pre-scrapping procedure.
Temperatures too low. Check heating system.
Wash / Rinse fault. Call the after sales service.
Conveyor speed too high. Select lower speed.
Streaks and spots on Strainers wrongly positioned. Check strainers.
washware.
Wash water splashes into rinse section. Check curtains (see chapter 7).
Rinse nozzles clogged. Clean rinse nozzles.
Incorrect rinse aid dispensing. Adjust rinse aid dispenser.
Too high mineral content of rinse water. Use of demineralized water recommended.
Washware do not dry. Incorrect temperature or humidity of Check heater and blower of drying unit.
drying air.
Conveyor speed too high. Select lower speed.
Inadequate rinse aid concentration. Increase concentration.
Drops on washware. Wrong rinse aid or inadequate Check rinse aid / adjustment.
concentration.
Dishes tilt over. Water pressure from below too high. Call the after sales service.
Upper wash arms clogged. Remove wash arms and clean.
Machine out of order, display Main switch switched off, power supply Switch on main switch, re-start machine.
switched off. completely cut-off.
Emergency stop button pressed, power Unlock Emergency Stop button, re-start machine.
supply completely cut-off.
Power failure. Check fuses at site.
21642-C-05-10 23
DE 12 Maintenance
GB
12.1 General
F
For trouble free operation we recommend an inspection or maintenance
NL contract by qualified Service technicians.
24 21642-C-05-10
Records about the results of the leakage checks
Manufacturer’s data:
HOBART GmbH, Robert-Bosch-Straße 17, 77656 Offenburg, Germany
Heat pump Manufacturer, Type: HOBART CHP
Year of manufacture: Serial-No:
Refrigerant: R134a
Refrigerant charge heating circuit tank: kg
Refrigerant charge heating circuit final rinse water: kg
Leakage check done at manufacturer: Date: Inspector:
Operators data:
Name:
Postal address:
Leakage checks and results of all regular routine tests, if necessary longer downtimes, final decommissioning /
scrapping:
ATTention: These records have to be kept at least 5 years after the last entry and be submitted to the
competent authority on request.
25
Noticed defects and their repairing
Inspection Repair – If necessary modification / * Refrigerant R134a refilled,
Detected defect
date replacement of components recovered, discharged (kg)
* If necessary detailed information about refilled refrigerant: Kind of the refrigerant (new / reused / recyceltes).
If necessary analysis of the reused refrigerant; if necessary origin of the reused refrigerant.
ATTention: These records have to be kept at least 5 years after the last entry and be submitted to the
competent authority on request.
26
DE
GB
F
NL
21642-C-05-10 27
HOBART GmbH
Robert-Bosch-Str. 17
77656 Offenburg
Telefon +49(0)781.600-0
Fax +49(0)781.600-23 19
E-Mail: info@hobart.de As continued product improvement is a policy of HOBART,
Internet: www.hobart.de specifications are subject to change without notice.
Printed in Germany
28 21642-C-05-10