CN - Smart - BA GB 21642 C 05 10

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DISHwashers

CN Series Installation And


operation instructions
(Smartronic)
(original instructions)

Starting from Serial No.:


8646 6001 REV. 10.05.2010
DE IMPORTANT NOTES
GB
Use in Accordance with Regulations
F This machine is only intended for cleaning dishes, plates, cups, glasses, cutlery, trays etc.
NL Do not use for electrically heated cooking and heat conservation a ­ ppliances.

Safety
Never hose down the outside of the machine.

The "Attention" symbol is shown beside instructions that are essential for the
safe operation of the machine.
Please read these passages thoroughly.

Liability
Installations and repairs which are carried out by non authorized t­echnicians or the use of other than
original spare parts, and any ­technical alterations to the machine, may affect the warranty set
out in the standard conditions of sale.

Important
This Instruction manual is written for machines with an operating direction from left to right.
For machines with an operating direction from right to left, the same information applies but with
opposite handling directions.

Machine noise level:


The machine noise level is ≤ 70 dB (A).

2 21642-C-05-10
CONTENT Page DE
GB
1 Assembly . .................................................................................. 4
1.1 Transport to installation location ..................................................... 4 F
1.2 Remove packing . .......................................................................... 4 NL
1.3 Locating ....................................................................................... 4
1.4 Adjusting machine height ............................................................... 4
1.5 Attach dish rack tables and accessories . ........................................ 5
2 Connections ............................................................................. 6
2.1 Electrical connection ..................................................................... 6
2.2 Water connection .......................................................................... 7
2.3 Steam or high pressure hot water connection .................................. 8
2.4 Exhaust connection ....................................................................... 9
2.5 Dispensers for detergent and rinse aid ............................................ 9
3 Controls ................................................................................. 10
4 First run .................................................................................. 11
4.1 Preparation ................................................................................. 11
4.2 Filling the rinse booster heater ..................................................... 11
4.3 Check . ....................................................................................... 12
4.4 Adjustment of detergent and rinse aid ........................................... 12
4.5 Autotimer . .................................................................................. 12
5 Operation ................................................................................ 13
5.1 Preparation ................................................................................. 13
5.2 Racking ...................................................................................... 14
5.3 Washing . .................................................................................... 15
5.4 Conveyor Speed . ........................................................................ 15
5.5 Recall of additional information ..................................................... 15
5.6 Additional options ........................................................................ 16
5.7 Drain – Prewash ......................................................................... 17
5.8 Machine OFF ............................................................................... 17
5.9 General messages . ..................................................................... 17
5.10 Emergency Stop . ........................................................................ 17
6 Cleaning the machine ............................................................ 18
7 Position of curtains .............................................................. 20
8 Heatpump CHP 18 (Option) ..................................................... 21
9 Frost prevention ................................................................... 21
10 Faults ....................................................................................... 22
11 Troubleshooting .................................................................... 23
12 Maintenance ........................................................................... 24
12.1 General . ..................................................................................... 24
12.2 Dishwashers with heat pump ........................................................ 24

21642-C-05-10 3
DE 1 Assembly Should be carried out by HOBART technicians.

GB
1.1 Transport to installation location
F
–– If possible in its packing and on skid.
NL –– Push on rollers.
–– Avoid damage to floor, doors and to the machine.
–– If a fork lift is used, put a wooden frame under the machine.

1.2 Remove packing


–– Cut steel bands.
–– Remove carton.
–– Remove wooden skid.
–– Remove inside packing material and accessories.

1.3 Locating
–– According to the installation plan.

–– Consider wall clearance according to the installation plan


(normally 44 mm).
–– Consider length of tabling, etc.

1.4 Adjusting machine height


–– Level floor uneveness.
–– Distribute machine weight equally onto all feet.

4 21642-C-05-10
Assembly DE
GB
1.5 Attach dish rack tables and accessories
F
–– See separate instructions.
–– Seal screw holes. NL

–– Allow a slight inclination to the machine (if needed, adjust level by


turning the feet).
–– Pay attention that the rack track level of the machine is the same as
the table or roller conveyor level.

–– Table end switch:


Wiring to control box must be protected.

–– Tables on rollers including end switch:


Close the connector of the cable and lock it.

21642-C-05-10 5
DE 2 Connections
GB
2.1 Electrical connection
F
Must be carried out by an authorized technician according
NL to the national and local codes.

2.1.1 Check

–– Remove lower front panel (unscrew), turn control box to front and take
out wiring diagram.
–– The electrical supply shall comply with the name-plate data and the
wiring diagram.
–– Line fuses and cable cross section shall comply with the requirements.

2.1.2 Connection

–– The appliance is intended for a fixed electrical connection.


–– Draw cable (H07-RN-F) through cable gland in the side panel.
–– Connect wires to the built-in main switch.
–– Tighten all terminal screws (may be loosened during transport).
–– Tighten the cable gland.

According to EN 60 335 the appliance must be connected to an


equipotential conductor.
The connecting screw ( ) is located beside the cable inlet.

6 21642-C-05-10
Connections DE
GB
2.2 Water connection
F
Must be carried out by an authorized technician
according to the national and local codes. NL
The machine must be operated with potable water.
For water with an extremely high mineral content an external
demineralisation is strongly recommended.

2.2.1 General

–– Connect water supply and drain pipes according to installation plan.


–– Class A air gap is fitted to the machine as standard.

2.2.2 Freshwater supply for rinse DN 20 (G3/4")

–– Should be soft (up to 4° Clark, resp. 0.5 mmol/l).


–– Must be cold if condenser is fitted.
–– Line flow pressure 1.5 - 6 bar at ~500 l/hr.
–– Provide shut-off valve and line strainer at site.

2.2.3 Freshwater supply for fill DN 20 (G3/4") Option

–– Should be soft and warm (up to 4° Clark resp. 0.5 mmol/l, 50 - 60°C).
–– Line flow pressure 1.5 - 6 bar.
–– Provide shut-off valve and line strainer at site.

2.2.4 Drain connection

To be connected to site drain:


–– Tank drain DN 50 (HT Pipe).
–– Drip water drains of tabling, sink and other elements.

–– All drains must be connected to goose neck (individually or single


point).

21642-C-05-10 7
DE Connections
GB
2.3 Steam or high pressure hot water connection
F
Must be carried out by a qualified technician according to the
NL national and local codes.

NOTE FOR INSTALLATION


Make sure that pressure and temperature of the heating
medium do not exceed values indicated on the ­installation plan.

2.3.1 General

–– Connect supply and return pipes according to installation plan.


–– All connections are equipped with neccessary fittings and valves as
standard.

2.3.2 Insulation

–– All pipes should be insulated.


–– Insulating material should be water, heat and shock proofed.

2.3.3 Adjustment of shut-off valve

with flow reducer for steam and hot water supply

–– The built-in shut-off valve is equipped with an adjustment device to limit


A

the heating supply medium.


A special tool is necessary for adjusting the valve-seat.
–– The correct adjustment is very important particulary for higher
pressure, and therefore must be done by a HOBART trained service
technician before first run.
–– The optimum adjustment is achieved, when the nominal temperature of
the boiler can be held during continuous operation, while the valve is
opened to maximum.
–– If adjusted too far open pressure shocks may occur when the s­ olenoid
valve closes. This could cause damage at the ­installa­tion.
If adjusted too far closed the required heating-power cannot be
achieved.

8 21642-C-05-10
Connections DE
GB
2.4 Exhaust connection
F
–– Connection must be carried out in conjunction with competent
ventilation engineer. NL
–– Please pay attention to notes on the service drawing.

2.4.1 Exhaust into the kitchen

–– Only possible in connection with Heat Pump System and sufficient room
min. 30 cm

ventilation.
–– Avoid condensate damage by mixing exhausts from vent outlet of the
machine, directly with room air (air distributor).

2.4.2 Exhaust pipework


10 cm

–– Leave a distance (approx. 10 cm) between machine exhaust and site


channel or connect special exhaust stack (option).
–– Use additional ventilation fan, as the built-in ventilator has no
compression.
The volume of air to be evacuated from site has to be larger than the
volume of air of the machine (see installation plan).
–– To prevent corrosion damage, provide exhaust channel in stainless
steel or synthetic material.
–– In case of extremely low temperatures:
Provide insulation and anti-freeze shutter.

2.5 Dispensers for detergent and rinse aid


–– Normally dispensers and controls are delivered and installed by the
detergent and rinse aid suppliers.
–– Install dispensers, controls and containers such that they are easy to
handle and do not disturb machine operation.
A –– Rinse aid connection (A) is provided above the rinse booster heater
(R 1/8" inside).
–– Terminals (230V~) are provided in the control box (see wiring diagram).

Please see separate installation instructions.

It is recommended that dispensers and their controls are not fitted


directly to the machine! (The panels have thermal insulation.)

Use only commercial detergent and rinse aid (­suit­able for


professional and industrial operations).
Please pay attention to the manufacturers safety instructions.

21642-C-05-10 9
DE 3 Controls
GB
3 2 4 1 6
F
NL

7 8 5 9

➀ START button
This button has several functions:

1.) Machine ON/OFF


Pushing this button switches the machine on.
It is possible to switch off the machine without drain cycle by pushing the button again (5 seconds).
Exhaust and dryer will stop with short delay.
After switch off, the machine is not voltage free! At the upper display appears a point.

2.) Conveyor ON / Conveyor speed selection

Furthermore the button illuminates to indicate the mode of the machine.


GREEN flashing = Machine fills and/or heats up
Maybe restricted operation possible (e.g. in case of failed tank heating).
GREEN = Machine is ready for operation
BLUE = Wash cycle is running
BLUE flashing = Machine draining / switch-off
RED = Failure indication (see chapter 10)
GREEN/ or
RED alternate = Failure indication (see chapter 10)
BLUE/ flashing
RED

➁ Conveyor OFF button


By pushing this button the conveyor will be switched off.

➂ Drain button
1 second pushed: Only the prewash tank will be drained (Stand-By).
5 seconds pushed: Machine will be drained completely and switches off at the end of the cycle.
After switch off, the machine is not voltage free! At the upper display appears a point.

➃ INFO button
1 second pushed: Temperatures preview / operating hours counter.
3 seconds pushed: Activation of customer menu (option), indicator ➇ illuminates.

➄ Temperature indicator Wash (°C) (decimal point illuminates = heating on)


➅ Temperature indicator Rinse (°C) (decimal point illuminates = heating on)
With a machine malfunction, the temperature indicators display a code.

➆ Conveyor speed indicator


Indicates the selected speed. =1 =2 = 3 (optional)

➇ Illuminates when customer menu is activated.

➈ Emergency Stop button


Switches the machine off. Must be unlocked for operation.

10 21642-C-05-10
4 First run DE
Must be carried out by an authorized Service technician GB
to adjust and check machine functions ! F
NL
4.1 Preparation
–– Switch off main switch.
–– Open shut-off valves at site.
–– Make sure, that detergent and rinse aid containers are filled.
–– Remove lower front panel.
–– Switch on all circuit breakers and motor protection switches in the
control box. Put the lower front panel in place.
–– Close inspection doors
–– Unlock the Emergency Stop button.
–– Switch on main switch – but not the machine.
–– Switch on site exhaust extraction (if fitted).

4.2 Filling the rinse booster heater

4.2.1 Pressure booster

–– Open the door.


–– Push START button ➀ (flashes red).
–– At the temperature indicators appear boF 000 and flashes.

–– Close the door.

–– Push Drain button ➂ and INFO button ➃ simultaneously.


–– START button and temperature indicators change to red steady
burning light.
–– Booster will be filled.

–– As soon as 001 is flashing at the lower indicator, filling is completed.


–– Open the door and check whether water is splashed out of rinse arm
nozzels.
If not, close the door. Procedure will be repeated automatically.

–– When initial booster fill is carried out, push Drain button and INFO
button again with door open.
–– The indicators switch off.

4.2.2 Separate Fill booster (Option)

–– Open the door.


–– Push Drain ➂, Conveyor OFF ➁ and INFO button ➃ simultaneously
until E01 - - 0 is displayed.

21642-C-05-10 11
DE First run
GB –– Close the door..
F –– At the lower indicator appears - -1.

NL –– Push Conveyor OFF button repeatedly until A12 is displayed at the


upper indicator.

–– Push START button until - - 1 appears at the lower indicator.


Keep button pressed for approx. 2 minutes until you hear water
flowing into the wash tank.

Attention:
Do not activate other outputs !

–– Open the door.


–– Set switching function S31 to "1" and save.
–– Close the door, the indicators switch off.

4.3 Check
–– Direction of rotation of motors (see direction sign):
- Conveyor motor (both speeds)
- Pumps
- Dryer fan (if dryer is fitted).
If motor runs against the indicated direction, interchange 2 of 3 phases
at the terminal.
–– Check and eliminate potential leakages.
- Drain
- Heating pipework and water supply pipework
- Machine housing, bottom of tanks, exhaust system

–– Put all panels back into place.

4.4 Adjustment of detergent and rinse aid


Should be done by the detergent and rinse aid supplier.

4.5 Autotimer
The timer is pre-adjusted at the factory.
Wash, rinse and dryer (if fitted) operate only if racks are passing
through the machine.
These functions switch off automatically if no further racks follow.
Exhaust, dryer and conveyor switch off with delay.
The delay times can be adjusted by authorized Service technicians.

12 21642-C-05-10
5 Operation DE
GB
5.1 Preparation
F
NL

Put the flat strainers in place. Put the strainer baskets in place. Place pump intake strainers in
position at the bottom of wash tank
(rinse section).

Put the rinse strainer in place. Set wash arms in place: Set rinse arms in place:
Upper: set wash arm in side guides, Upper: set rinse arm in back open-
move to end position and drop-in ing, move from below into guide and
over stop unit. click into place.
Lower: move wash arm in side guides Lower: move rinse arm in guides to
to end position and click into place. end position and click into place.

Put curtains in place Close inspection doors. Switch on main switch.


(see chapter 7). Ensure sufficient detergent and rinse Open shut-off valve at site.
aid is available in the right containers.

Push the START button ➀, tank will be filled.


The button flashes green during fill and heating cycle.
This process can take several minutes.
When the START button changes to green steady burning light, machine is
ready for operation.

21642-C-05-10 13
DE Operation
GB
5.2 Racking (Remove coarse food soil before washing.)
F
NL

When loading plates


consider the machine direction

Gastronorm pans and other large containers or boards should ideally be


washed in a separate Utensil Washer.
In Automatic Rack Type Dishwashers these items may cause problems such as
splash-over, leading to low water levels in the tank/s and poor rinsing.
On the occasions when these items are to be washed, they should be loaded
sloping towards the direction of machine operation as shown in the picture.
This will reduce the problems described above.

14 21642-C-05-10
Operation DE
GB
5.3 Washing
F
–– By short pushing the START button the conveyor starts to operate.
The button illuminates blue. NL
–– By loading racks into the machine the Autotimer is activated and the
prewash, wash, rinse and dryer systems are started.

–– Stand-By
When no further racks enter the machine, the autotimer switches off all
functions except the heaters after a pre-adjusted time.

Give dishes enough time to dry after washing.

5.4 Conveyor Speed


–– By pushing the START button again, it is possible to select the con-
veyor speed.
The selected speed will be indicated.

=1 =2 = 3 (optional)

5.5 Recall of additional information

5.5.1 Preview of Temperatures

–– To check temperatures push INFO button ➃.


–– The temperature indicator Rinse ➅ shows the selected measuring
point, the temperature indicator Wash ➄ the current temperature.
–– The temperatures will be displayed one after the other by repeated
pushing the INFO button.
If installed:
F03 = prewash
F04 = dryer
F05 = wash 2
F06 = wash 3
F07 = separate fill booster
F08 = demi booster or rinse temperature of manifold

5.5.2 Operating hours counter

–– After temperature values, the operating hours counters will be


displayed by pushing the INFO button again.
Upper indicator = Counter
Lower indicator = Operating hours
–– The counters are displayed one after the other by pushing the INFO
button repeatedly.

21642-C-05-10 15
DE Operation
GB Example: Wash = 1253 operating hours
F C67 = Wash Thousands = 001
C68 = Wash Values 1 to 999 hours = 253
NL
C69 = Final rinse Thousands
C70 = Final rinse Values 1 to 999 hours

If installed:
C71 = Demi rinse Thousands
C72 = Demi rinse Values 1 to 999 hours

If INFO button is not pressed for 30 seconds, displays will return to


standard indication.

5.6 Additional options


–– If ordered, additional options can be activated / deactivated via the
customer menu.
The switching is done by pushing the START button (to activate) or
Conveyor OFF button (to deactivate).

–– Press INFO button ➃ for 3 seconds.


The LED "?" ➇ flashes.
–– High Pressure wash
Upper indicator: HP
Lower indicator: On = activated / OFF = deactivated

–– Push INFO button again.


–– Additional Dryer
Upper indicator: drY
Lower indicator: On = activated / OFF = deactivated

–– Push INFO button again.


–– Demi Rinse
Upper indicator: rO
Lower indicator: On = activated / OFF = deactivated

–– Push INFO button again.


–– Emergency Operation = temperature control deactivated (standard)
Upper indicator: EOP
Lower indicator: On = activated / OFF = deactivated
With activated Emergency Operation, the machine does not correspond
to the DIN 10510/10512.

–– To exit the customer menu:


Press INFO button ➃ for 3 seconds.

NOTE
When the machine is switched off, activated options will be set
automatically to "OFF" (except Demi Rinse).

16 21642-C-05-10
Operation DE
GB
5.7 Drain – Prewash
F
Should be done if the prewash tank becomes heavily soiled.
–– By short pushing (1 second) the Drain button ➂, only the prewash
NL
tank will be emptied and automatically refilled.
–– The START button is flashing during drain cycle / refill. As soon as the
button illuminates green, the machine is ready for operation again.

5.8 Machine OFF


–– The machine can be switched off also without previous draining of
the tanks by pressing the START button for 5 seconds.
Exhaust and dryer switch off with delay.
–– After switch off, the machine is not voltage free!

5.9 General messages


–– When the End Stop Switch is activated, conveyor and rinse will stop
directly. Wash and dryer system will stop after a few seconds.
–– The START button ➀ is flashing blue/red alternately and Err 009
is displayed.

–– When a door is opened during the wash process, conveyor, wash and
rinse will stop directly. The dryer system will stop after a few seconds.
–– The START button illuminates red and Err 007 is displayed.

–– After closing the door, the machine has to be re-started by pushing the
START button.

5.10 Emergency Stop

–– In case of emergency, the machine can be switched off completely by


pushing the Emergency Stop button ➈.

21642-C-05-10 17
DE 6 Cleaning the machine
GB
F
NL

Push the Conveyor OFF button, Push the Drain button for minimum The drain valves close.
conveyor and wash stop. 5 seconds to empty the machine. At the temperature indicator Rinse
Exhaust and dryer switch off with Heating will stop automatically. appears a point.
delay. The machine is switched off but not
voltage free!

Switch off main switch. Open the inspection doors. Take out an clean curtains.

To clean the machine do not use any chloric, acidic or abrasive products
and no metallic brushs.
Never hose down the exterior of the machine.

Remove wash arms: Remove end caps and clean wash Remove rinse arms:
Upper: Llift wash arm over stop unit arms accurately. Upper: pull spring towards front and
and pull out. remove rinse arm.
Lower: Lift wash arm to pull out. Lower: lift rinse arm and pull out.
Control nozzle openings and clean if
necessary.

18 21642-C-05-10
Cleaning the machine DE
GB
F
NL

Remove strainer baskets. Remove flat strainers. Remove rinse strainer.

Hose down and brush the strainers – do not knock them


to dislodge food soil! They could be damaged.

Remove pump intake strainer (rinse Hose down and clean the interior of Clean once a month:
section). the machine (particulary the bottom Remove the front panel of the
of wash and prewash tank) to avoid condenser hood.
any waste remaining.

Hose down condensers. To drain the tanks, switch on main Switch off the main switch and
switch and push the Drain button. close shut-off valve(s) at site.
The drain valves will be opened
again. Leave the inspection doors open for
Wait until the tanks are completely ventilation.
emptied.

21642-C-05-10 19
DE 7 Position of curtains
GB The working direction as shown is left/right.
On working direction right/left the position of curtains is reversed.
F
NL
Curtains

658 645 658

Modules

C E L S AR

Examples CN

20 21642-C-05-10
8 Heatpump CHP 18 (Option) DE
Cleaning (half-yearly) GB
F
Should be carried out by an authorized
technician! NL
Switch off main switch !

–– Open the top cover and remove the front panel of the heat pump.

ATTENTION !
Parts of the heat pump can be hot.

–– Hose down condensers and evaporator!


Do not use steam or high pressure cleaner.
Avoid damages!

Fins are sharp!


Danger of injury – use protective gloves!

–– After cleaning put the front panel back into place and close the
top cover.

9 Frost prevention
Must be carried out by an authorized
Service technician!

–– Drain machine (start drain cycle).


–– Set counter C60 to "0" and save.
–– Set main switch to "0".
–– Close shut-off valve(s) at site.

All tanks, water pipework and armatures must be totally drained.


–– Remove plug at the bottom of the break tank.
–– Remove plug at the bottom of the rinse booster heater.
–– Machines with separate fill booster (option):
Remove plug at the bottom of the fill booster.
–– Loosen the union behind the non-return valve.
–– Drain site water pipework.
–– Drain traps of drain system.
–– Steam or hot water heated machines:
drain all heating coils and pipes.
–– The condenser if fitted, must be blown out with compressed air.

–– Reset for operation according to chapter 4.

21642-C-05-10 21
DE 10 Faults
GB –– The Start button is flashing alternately green/red or blue/red or
F illuminates constantly red.
–– The temperature indicators display a code:
NL e.g. "Err 012" = drain fault.
Please report the error code to the service technician.

Err POSSIBLE CAUSE MEASURES


001 Shut-off valve is closed. Open shut-off valve at site and switch on machine again.
Fill valve or fill system defective. Call the after sales service.
002 Low flow rate. Check water supply at site.
Fill valve or fill system defective. Call the after sales service.
003 1) Fault in the booster control loop. Call the after sales service.
004 1) Booster temperature below set value. Start transport to quit the message.
In case of recurrence call the after sales service.
005 Shut-off valve is closed. Open shut-off valve at site and switch on machine again.
Fill valve or fill system defective. Call the after sales service.
006 1) Tank temperature below set value. Start transport to quit the message.
In case of recurrence call the after sales service.
007 Door open. Close door.
Transport blocked. Remove blockage.
Control circuit fault. Call the after sales service.
008 Wire link X13/1-2 on Slave board missing. Call the after sales service.
009 Rack jam, table end switch is activated. Remove racks.
010 Heatpump – High pressure fault Switch off machine via main switch and restart.
In case of recurrence call the after sales service.
011 Heatpump – Low pressure fault Switch off machine via main switch and restart.
In case of recurrence call the after sales service.
012 Drain system defective. Switch off main switch and clean the drain valve.
Then restart machine and start anew drain cycle.
In case of recurrence call the after sales service.
013 Autotimer defective. Call the after sales service.
014 1) Fault in the fill booster control loop. Call the after sales service.
015 Motor protection switch compressor tripped. Call an authorized technician or the after sales service.
016 Drain system of prewash tank defective. Switch off main switch and clean the float switch and/or
drain valve.
Then restart machine and start anew drain cycle.
In case of recurrence call the after sales service.
020 Internal communication error. Call the after sales service.
021 Internal communication error. Call the after sales service.
101 1) Temperature probe Booster defective. Call the after sales service.
102 1) Temperature probe AR-Tank defective. Call the after sales service.
103 1) Temperature probe Prewash tank defective. Call the after sales service.
104 1) Temperature probe Dryer defective. Call the after sales service.
105 1) Temperature probe B-Tank defective. Call the after sales service.
106 1) Temperature probe C-Tank defective. Call the after sales service.
107 1) Temperature probe Fill booster defective. Call the after sales service.
108 1) Temperature probe Demi booster defective. Call the after sales service.

1) Restricted operation (EOP) may be possible. See also chapter 5.6.

22 21642-C-05-10
11 Troubleshooting DE
GB
FAULT CAUSE REMEDY
F
Initial booster fill not Shut off valve at site closed. Open the shut off valve at site and restart.
possible.
Fill system defective. Call the after sales service. NL
Tank fill too slow. Line strainer of fill clogged. Clean line strainer.
Solenoid valve defective. Call the after sales service.
Shut off valve at site not correctly open. Open shut off valve completely.
Tank not filled to correct level. Fill cycle too short. Call the after sales service.
Steam escapes from loading Exhaust extraction too low. Call the after sales service.
or exit section.
Wrong position of curtains. Check curtains (see chapter 7).
Temperatures too low. Too much exhaust extraction. Call the after sales service.
Heaters defective. Check heaters, steam or high pressure hot water
supply systems.
If necessary, call the after sales service.
Washware soiled after Strainers wrongly positioned. Check strainers.
dishwashing.
Curtains not fitted or wrongly placed. Check curtains (see chapter 7).
Wash arm nozzles clogged. Clean the wash arms.
Too low detergent concentration. Increase detergent dispensing.
Too much foam. Use non-foaming detergent only.
Excessive food debris entering machine. Check pre-scrapping procedure.
Temperatures too low. Check heating system.
Wash / Rinse fault. Call the after sales service.
Conveyor speed too high. Select lower speed.
Streaks and spots on Strainers wrongly positioned. Check strainers.
washware.
Wash water splashes into rinse section. Check curtains (see chapter 7).
Rinse nozzles clogged. Clean rinse nozzles.
Incorrect rinse aid dispensing. Adjust rinse aid dispenser.
Too high mineral content of rinse water. Use of demineralized water recommended.
Washware do not dry. Incorrect temperature or humidity of Check heater and blower of drying unit.
drying air.
Conveyor speed too high. Select lower speed.
Inadequate rinse aid concentration. Increase concentration.
Drops on washware. Wrong rinse aid or inadequate Check rinse aid / adjustment.
concentration.
Dishes tilt over. Water pressure from below too high. Call the after sales service.
Upper wash arms clogged. Remove wash arms and clean.
Machine out of order, display Main switch switched off, power supply Switch on main switch, re-start machine.
switched off. completely cut-off.
Emergency stop button pressed, power Unlock Emergency Stop button, re-start machine.
supply completely cut-off.
Power failure. Check fuses at site.

21642-C-05-10 23
DE 12 Maintenance
GB
12.1 General
F
For trouble free operation we recommend an inspection or maintenance
NL contract by qualified Service technicians.

12.2 Dishwashers with heat pump


The heat pump built-in in your dishwasher contains fluorinated
greenhouse gases covered by the Kyoto Protocol and therefore
it falls within the scope of the EC Regulation 842/2006.
As this is not a hermetically sealed system and the refrigerant charge
is more than 3kg, you are obligated as operator of the refrigeration
equipment to carry out following measures:

–– At suspicion of refrigerant charge loss a leakage check by


certified personnel has to be arranged as soon as possible and if
necessary the repair.
–– Equipments containing the refrigerant has to be checked for leakage
by certified personnel at least once every 12 months.
–– Any detected leakage must be repaired immediately by certified
personnel.
–– After a leak has been repaired, the equipment has to be checked again
for leakage within one month.
–– When putting the equipment out of operation, you are responsible that
the refrigerant contained in the equipment is proper disposed of by
certified personnel.
–– The above mentioned determinations and/or measures must be
recorded.
These records have to be kept at least 5 years and submitted to the
competent authority on request.

For the recording of checking, determinations and measures we


recommend to use the following forms.

24 21642-C-05-10
Records about the results of the leakage checks

Manufacturer’s data:
HOBART GmbH, Robert-Bosch-Straße 17, 77656 Offenburg, Germany
Heat pump Manufacturer, Type: HOBART CHP
Year of manufacture: Serial-No:
Refrigerant: R134a
Refrigerant charge heating circuit tank: kg
Refrigerant charge heating circuit final rinse water: kg
Leakage check done at manufacturer: Date: Inspector:

Operators data:
Name:
Postal address:

Installation location: Telephone:

Leakage checks and results of all regular routine tests, if necessary longer downtimes, final decommissioning /
scrapping:

Inspection checked Next


Detected defect
date Company Name Signature inspection

ATTention: These records have to be kept at least 5 years after the last entry and be submitted to the
competent authority on request.

25
Noticed defects and their repairing
Inspection Repair – If necessary modification / * Refrigerant R134a refilled,
Detected defect
date replacement of components recovered, discharged (kg)

* If necessary detailed information about refilled refrigerant: Kind of the refrigerant (new / reused / recyceltes).
If necessary analysis of the reused refrigerant; if necessary origin of the reused refrigerant.

ATTention: These records have to be kept at least 5 years after the last entry and be submitted to the
competent authority on request.

26
DE
GB
F
NL

21642-C-05-10 27
HOBART GmbH
Robert-Bosch-Str. 17
77656 Offenburg
Telefon +49(0)781.600-0
Fax +49(0)781.600-23 19
E-Mail: info@hobart.de As continued product improvement is a policy of HOBART,
Internet: www.hobart.de specifications are subject to change without notice.

Printed in Germany

28 21642-C-05-10

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