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    General Maintenance Overview - 22 - 5 - 2022

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    Osama
    The document provides an overview of general maintenance responsibilities and organization at an offshore oil and gas facility. It is divided into five divisions: North Turbines, Central & South Turbines, Mechanical Maintenance, Electrical & Instrument, and Maintenance Engineering. Together they maintain all critical equipment for operations, including over 600 pieces of rotating equipment, across multiple offshore platforms and onshore facilities. Current maintenance problems include issues with gas lift recycling, compressor design and spare parts at one location, permits for contractor work, and lack of experience due to insufficient manpower.

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    General Maintenance Overview - 22 - 5 - 2022

    Uploaded by

    Osama
    23 views9 pages
    The document provides an overview of general maintenance responsibilities and organization at an offshore oil and gas facility. It is divided into five divisions: North Turbines, Central & South Turbines, Mechanical Maintenance, Electrical & Instrument, and Maintenance Engineering. Together they maintain all critical equipment for operations, including over 600 pieces of rotating equipment, across multiple offshore platforms and onshore facilities. Current maintenance problems include issues with gas lift recycling, compressor design and spare parts at one location, permits for contractor work, and lack of experience due to insufficient manpower.

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    General Maintenance Overview_22_5_2022

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    The document provides an overview of general maintenance responsibilities and organization at an offshore oil and gas facility. It is divided into five divisions: North Turbines, Central & South Turbines, Mechanical Maintenance, Electrical & Instrument, and Maintenance Engineering. Together they maintain all critical equipment for operations, including over 600 pieces of rotating equipment, across multiple offshore platforms and onshore facilities. Current maintenance problems include issues with gas lift recycling, compressor design and spare parts at one location, permits for contractor work, and lack of experience due to insufficient manpower.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    23 views9 pages

    General Maintenance Overview - 22 - 5 - 2022

    Uploaded by

    Osama
    The document provides an overview of general maintenance responsibilities and organization at an offshore oil and gas facility. It is divided into five divisions: North Turbines, Central & South Turbines, Mechanical Maintenance, Electrical & Instrument, and Maintenance Engineering. Together they maintain all critical equipment for operations, including over 600 pieces of rotating equipment, across multiple offshore platforms and onshore facilities. Current maintenance problems include issues with gas lift recycling, compressor design and spare parts at one location, permits for contractor work, and lack of experience due to insufficient manpower.

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    General Maintenance Overview

    May2022
    Responsibilities & Organization

    • Maintain all equipment necessary for Operations


    • Operate:
    • Gas lift turbines: ≈ 600 MMCFD capacity
    • Turbines ,Gas and Diesel engines for offshore power generation
    • Power House: ≈ 20 MW capacity
    • Maximo CMMS: ≈ 130,000 equipment tags
    • Personnel: ≈ 575 (GUPCO and Contractors)
    • Five Divisions:
    • North Turbines
    • Central & South Turbines
    • Mechanical Maintenance
    • Electrical & Instrument
    • Maintenance Engineering
    North Turbines Division

    • Operate and maintain turbines and compressors for offshore gas lift, and
    power generation
    • Personnel ≈ 110
    • 25 gas turbines on 6 offshore platforms: 21 gas lift, 4 generators
    • 2 Rolls Royce Avon 200 (now Siemens)
    • 10 Sulzer (now MAN Energy Solution)
    • 9 Allison 501KC5 (now Siemens)
    • 4 Allison 501KB (now Siemens)
    Central & South Turbines Division

    • Operate and maintain turbines and compressors for onshore and offshore
    gas lift, and Power House generation
    • Maintain turbines for water flood pumps
    • Personnel ≈ 50
    • 24 gas turbines:
    • Gas lift: • Power House
    • 1 Solar Mars 100 • 3 Solar Centaur 47
    • 2 Solar Centaur 47 • 3 Solar Centaur 45
    • 2 Solar Centaur 45 • 3 Ruston (now Siemens)
    • Water flood:
    • 10 Solar Centaur 45
    Mechanical Maintenance Division

    • Maintain rotating equipment for offshore and onshore facilities.


    • Personnel ≈ 180
    • Maintain ≈ 600 pieces of equipment and 3000 WO/yr. Includes 94 gas & diesel engines
    • 46 crude oil pumps
    • 4 gas lift compressors
    • 29 fire pumps
    • 38 air compressors
    • 34 generators (gas and diesel)
    • ≈ 450 other pumps (drains, condensate, potable water, etc.)
    • Lifting operations & equipment inspections
    • Machining & fabricating parts
    Equipment Status

    Online / Online /
    Location Standby Unavailable Location Standby Unavailable
    J10 Mod. A, H, C, F, G D, B M36 Mod. A, B
    COP 1, 2, 5, 6 Ph5 COP 4, 5, 6
    Gen. 1, 2, 3, 4 Gen. A, B, C, D
    R6 Mod. A, B M36 Mod. B, C A, D, E
    COP 10, 20 ,50 Ph4
    Gen. 10, 20 Gen. A, B, C, Diesel
    Oct Mod. A, B, C R/Bkr Comp. 1, 2, 3
    COP A, B, C, D COP 4, 5, 6, 7
    Gen. A, B, C, Diesel Gen. Gas, Diesel
    TRG Mod. A, B, D
    Gen. E
    S/Ali Mod. A, B HGL Mod. A, B, C
    COP A, B, C COP 1, 3, 4
    Gen. A B R/Ush Gen. 1, Diesel 2
    Bad COP A, B, C M1 COP A, C B
    Gen. Gas, Diesel Gen. Gas, Diesel
    M55 COP A, B, C P/House Gen. 204, 205, 206,
    Gen. Gas, Diesel ,
    301, 302,303,
    40
    401,402,404
    MWF Mod. A, B, C,D, E, F,G JWF Mod. B C A
    WIP B, D* ,E ,F A, C, G WIP B, C A
    SG300 Gen. 2 Gas, Diesel
    Electrical & Instrument Division

    • Maintain electrical & instrument equipment for offshore and onshore


    facilities.
    • Personnel ≈ 210
    • Example equipment types:
    • ESD systems (PID, PLC, DCS, and SCADA)
    • Fire & gas, and fusible loop systems; deluge systems
    • SDV & BDV (≈ 750); SRV (≈ 1200)
    • Power generators, transmission, transformers, feeders, breakers
    • Motors (≈ 1800)
    • Flow and level transmitters (≈ 3000)
    • HVAC
    Maintenance Engineering

    • Provide engineering support for maintenance activities.


    • Personnel ≈ 25
    • Condition Monitoring:
    • Vibration and reciprocating machinery analysis
    • Electric circuit infrared analysis
    • Lubricating oil analysis
    • Maximo CMMS administration:
    • ≈ 70,000 total PM routines
    • ≈ 23,000 SCE
    • Engineering:
    • Project and modification design studies
    • Equipment failure analyses
    • Equipment performance analysis
    Maintenance Faced problems

    • Gas Lift Recycle Problems

    • J#10 Gas Compressors Bad Design & Shortage in Spare parts

    • Man-ES Packages FSR Security Permits

    • Maint. Team lack experience due to shortage in Manpower

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