AWS A5.7/A5.

7M:2007
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An American National Standard

Specification for
Copper and
Copper-Alloy Bare
Welding Rods and
Electrodes
 AWS A5.7/A5.7M:2007
An American National Standard

Approved by the
American National Standards Institute
April 12, 2007

Specification for
Copper and Copper-Alloy
Bare Welding Rods and Electrodes

7th Edition

Supersedes ANSI/AWS A5.7-84

Prepared by the
American Welding Society (AWS) A5 Committee on Filler Metals and Allied Processes

Under the Direction of the

AWS Technical Activities Committee

Approved by the
AWS Board of Directors

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Abstract
This specification prescribes the requirements for classifications of copper and copper-alloy electrodes and rods for gas
shielded metal arc, gas shielded tungsten arc, and plasma arc welding. Classification is based on chemical composition
of the filler metal. Additional requirements are included for manufacture, sizes, lengths and packaging. A guide is ap-
pended to the specification as a source of information concerning the classification system employed and intended use of
the electrodes.
This specification makes use of both U.S. Customary Units and the International System of Units (SI). Since these are
not equivalent, each system must be used independently of the other.

550 N.W. LeJeune Road, Miami, FL 33126

AWS A5.7/A5.7M:2007

International Standard Book Number: 978-0-87171-640-8

American Welding Society
550 N.W. LeJeune Road, Miami, FL 33126
© 2007 by American Welding Society
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All rights reserved

Printed in the United States of America

Photocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in any
form, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyright
owner.

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fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:
<www.copyright.com>.

ii
 AWS A5.7/A5.7M:2007

Statement on the Use of American Welding Society Standards

All standards (codes, specifications, recommended practices, methods, classifications, and guides) of the American
Welding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of the
American National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, or
made part of, documents that are included in federal or state laws and regulations, or the regulations of other govern-
mental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS
standards must be approved by the governmental body having statutory jurisdiction before they can become a part of
those laws and regulations. In all cases, these standards carry the full legal authority of the contract or other document
that invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirements
of an AWS standard must be by agreement between the contracting parties.

AWS American National Standards are developed through a consensus standards development process that brings
together volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers the process
and establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, or
verify the accuracy of any information or the soundness of any judgments contained in its standards.

AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whether
special, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, or reliance

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on this standard. AWS also makes no guaranty or warranty as to the accuracy or completeness of any information
published herein.

In issuing and making this standard available, AWS is neither undertaking to render professional or other services for or
on behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someone
else. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek the
advice of a competent professional in determining the exercise of reasonable care in any given circumstances.

This standard may be superseded by the issuance of new editions. Users should ensure that they have the latest edition.

Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard accept
any and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement of
any patent or product trade name resulting from the use of this standard.

Finally, AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.

On occasion, text, tables, or figures are printed incorrectly, constituting errata. Such errata, when discovered, are posted
on the AWS web page (www.aws.org).

Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,
in writing, to the appropriate technical committee. Such requests should be addressed to the American Welding Society,
Attention: Managing Director, Technical Services Division, 550 N.W. LeJeune Road, Miami, FL 33126 (see Annex B).
With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered.
These opinions are offered solely as a convenience to users of this standard, and they do not constitute professional
advice. Such opinions represent only the personal opinions of the particular individuals giving them. These individuals
do not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations of
AWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.

This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It must
be reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments (recommendations,
additions, or deletions) and any pertinent data that may be of use in improving this standard are required and should be
addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS A5 Committee on
Filler Metals and Allied Materials and the author of the comments will be informed of the Committee’s response to the
comments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals and Allied Materials to
express their comments verbally. Procedures for appeal of an adverse decision concerning all such comments are
provided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from
the American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.

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AWS A5.7/A5.7M:2007

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 AWS A5.7/A5.7M:2007

Personnel
AWS A5 Committee on Filler Metals and Allied Materials
D. A. Fink, Chair The Lincoln Electric Company
J. S. Lee, 1st Vice Chair CB&I

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H. D. Wehr, 2nd Vice Chair Arcos Industries LLC
R. K. Gupta, Secretary American Welding Society
J. M. Blackburn Department of the Navy
R. S. Brown RSB Alloy Applications LLC
J. C. Bundy Hobart Brothers Company
R. J. Christoffel Consultant
D. D. Crockett The Lincoln Electric Company
J. J. DeLoach, Jr. Naval Surface Warfare Center
D. A. Del Signore Consultant
J. DeVito ESAB Welding & Cutting Products
H. W. Ebert Consultant
D. M. Fedor The Lincoln Electric Company
J. G. Feldstein Foster Wheeler North America
S. E. Ferree ESAB Welding and Cutting Products
G. L. Franke Naval Surface Warfare Center
R. D. Fuchs Böhler Thyssen Welding USA, Incorporated
C. E. Fuerstenau Lucas-Milhaupt, Incorporated
J. A. Henning Deltak
R. M. Henson J.W. Harris Company, Incorporated
M. Q. Johnson Los Alamos National Laboratory
S. D. Kiser Special Metals
P. J. Konkol Concurrent Technologies Corporation
D. J. Kotecki The Lincoln Electric Company
L. G. Kvidahl Northrop Grumman Ship Systems
A. Y. Lau Canadian Welding Bureau
A. S. Laurenson Consultant
W. A. Marttila DaimlerChrysler Corporation
R. Menon Stoody Company
M. T. Merlo Edison Welding Institute
D. R. Miller ABS Americas
B. Mosier Polymet Corporation
A. K. Mukherjee Siemens Power Generation, Incorporated
C. L. Null Consultant
M. P. Parekh Consultant
R. L. Peaslee Wall Colmonoy Corporation
S. D. Reynolds, Jr. Consultant
P. K. Salvesen Det Norske Veritas (DNV)
K. Sampath Consultant
W. S. Severance ESAB Welding & Cutting Products
M. J. Sullivan NASSC0 National Steel & Shipping
R. Sutherlin ATI Wah Chang
R. A. Swain Euroweld, Limited
R. D. Thomas, Jr. R. D. Thomas and Company
K. P. Thornberry Care Medical, Incorporated
L. T. Vernam AlcoTec Wire Corporation

v
 AWS A5.7/A5.7M:2007

Advisors to AWS A5 Committee on Filler Metals and Allied Materials

R. L. Bateman Electromanufacturas S. A.
R. A. Daemen Consultant
J. P. Hunt Consultant
S. Imaoka Kobe Steel, Limited
M. A. Quintana The Lincoln Electric Company
E. R. Stevens Stevens Welding Consulting
E. S. Surian National University of Lomas de Zamora
F. J. Winsor Consultant

AWS A5F Subcommittee on Copper and Copper-Alloy Filler Metals

K. P. Thornberry, Chair Care Medical, Incorporated
A. R. Mertes, VCH Ampco Metal, Incorporated
R. Gupta, Secretary American Welding Society
D. B. Holliday Northrop Grumman Corporation
J. P. Hunt Consultant
A. G. Kireta, Sr. Copper Development Association, Incorporated
S. D. Reynolds, Jr. Consultant
K. Roossinck Northrop Grumman Ship Systems
R. D. Thomas, Jr. R. D. Thomas and Company
J. Turriff Wisconsin Wire Works
H. D. Wehr Arcos Industries LLC

Advisor to AWS A5F Subcommittee on Copper and Copper-Alloy Filler Metals

C. W. Dralle Wisconsin Wire Works, Incorporated

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vi
 AWS A5.7/A5.7M:2007

Foreword
This foreword is not part of AWS A5.7/A5.7M:2007, Specification for Copper and Copper-Alloy
Bare Welding Rods and Electrodes, but is included for informational purposes only.
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This documentation is a revision of ANSI/AWS A5.7-84 published in 1984. The AWS Subcommittee on Copper and
Copper-Alloy Filler Metals prepared the revision. This specification describes the most common copper and copper-
alloy bare rod and electrodes for use with the inert gas shielded arc welding processes. Since the applications for these
electrodes and rods are so diverse, i.e., surfacing and joining, discussions on intended uses and suggested welding
parameters are included. The reader will find the data describing weld deposit hardness listed in Table A.2 particularly
useful when selecting a classification for surfacing applications. This is the sixth revision of AWS A5.7 specification.
This document is the first of the A5.7 specifications which makes use of both U.S. Customary Units and the Inter-
national System of Units (SI). The measurements are not exact equivalents; therefore each system must be used inde-
pendently of the other, without combining in any way. In selecting rational metric units the AWS A1.1, Metric Practice
Guide for the Welding Industry, and ISO 544: Welding consumables — Technical delivery conditions for welding filler
metals — Type of product, dimensions, tolerances and markings, are used as guides. Tables and figures make use of both
U.S. Customary and SI Units, which with the application of the specified tolerances provide for interchangeability of
products in both U.S. Customary and SI Units. The new filler metal classification ERCuSn-C, and the requirements for
identification of straight length rods have been added in this edition as shown in Italic font.
Document Development
ASTM B 259-52T Tentative Specifications for Copper and Copper-Alloy Welding Rods
AWS A5.7-52T
ASTM B 259-57T Tentative Specifications for Copper and Copper-Alloy Welding Rods
AWS A5.7-57T
ASTM B 259-66T Tentative Specification for Copper and Copper-Alloy Welding Rods
AWS A5.7-66T
AWS A5.7-69 Specification for Copper and Copper Alloy Welding Rods
ANSI W3.7-73
AWS A5.7-77 Specification for Copper and Copper Alloy Bare Welding Rods and Electrodes
ANSI/AWS A5.7-84 Specification for Copper and Copper Alloy Bare Welding Rods and Electrodes
ANSI/AWS A5.7-84R Reaffirmed June 19, 1991
ANSI/AWS A5.7-84R Reaffirmed December 19, 2000
Comments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary,
AWS A5 Committee on Filler Metals and Allied Materials, American Welding Society, 550 N.W. LeJeune Road, Miami,
FL 33126.

vii
 AWS A5.7/A5.7M:2007

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viii
 AWS A5.7/A5.7M:2007

Table of Contents
Page No.
Personnel.......................................................................................................................................................................v
Foreword.....................................................................................................................................................................vii
List of Tables..................................................................................................................................................................x
List of Figures............................................................................................................................................................... x
1. Scope..................................................................................................................................................................... 1
2. Normative References.......................................................................................................................................... 1
3. Classification.........................................................................................................................................................2
4. Acceptance............................................................................................................................................................ 2
5. Certification.......................................................................................................................................................... 2
6. Rounding-Off Procedure..................................................................................................................................... 2
7. Summary of Tests.................................................................................................................................................2

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8. Retest.....................................................................................................................................................................2
9. Chemical Analysis................................................................................................................................................ 2
10. Method of Manufacture.......................................................................................................................................2
11. Standard Sizes and Shapes.................................................................................................................................. 2
12. Finish and Uniformity..........................................................................................................................................4
13. Standard Package Forms.................................................................................................................................... 4
14. Winding Requirements........................................................................................................................................ 5
15. Filler Metal Identification....................................................................................................................................7
16. Packaging.............................................................................................................................................................. 7
17. Marking of Packages............................................................................................................................................7
Annex A (Informative)—Guide to AWS Specification for Copper and Copper-Alloy Bare Welding
Rods and Electrodes.............................................................................................................. 9
Annex B (Informative)—Guidelines for the Preparation of Technical Inquiries........................................................ 15
AWS Filler Metal Specifications by Material and Welding Process...........................................................................17
AWS Filler Metal Specifications and Related Documents..........................................................................................19

ix
AWS A5.7/A5.7M:2007

List of Tables
Table Page No.
1 Chemical Composition Requirements.............................................................................................................. 3
2 Standard Sizes.................................................................................................................................................. 4
3 Standard Package Dimensions and Weights.................................................................................................... 5
A.1 Comparison of Specifications...........................................................................................................................9
A.2 Hardness and Tensile Strength of Copper and Copper-Alloy Weld Metal.................................................... 12
A.3 Discontinued Classifications.......................................................................................................................... 13

List of Figures
Figure Page No.
1 Dimensions of 4 in, 8 in, and 12 in [100 mm, 200 mm, and 300 mm] Spools................................................. 6

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 AWS A5.7/A5.7M:2007

Specification for Copper and Copper-Alloy

Bare Welding Rods and Electrodes

1. Scope this AWS standard are encouraged to investigate the pos-

sibility of applying the most recent editions of the docu-
1.1 This specification prescribes requirements for the ments shown below. For undated references, the latest
classification of copper and copper-alloy bare welding edition of the standard referred to applies.
rods and electrodes for plasma arc, gas metal arc, and gas
tungsten arc welding. It includes compositions in which 2.2 The following AWS standard2 is referenced in the
the copper content exceeds that of any other element.1 normative clauses of this document:

1.2 Safety and health issues and concerns are beyond the (1) AWS A5.01, Filler Metal Procurement Guidelines.
scope of this standard and, therefore, are not fully 2.3 The following ANSI standard3 is referenced in the
addressed herein. Some safety and health information normative clauses of this document:
can be found in the informative annex clauses A5 and
A10. Safety and health information is available from (1) ANSI Z49.1, Safety in Welding, Cutting, and
other sources, including, but not limited to, ANSI Z49.1, Allied Processes.
Safety in Welding, Cutting, and Allied Processes, and 2.4 The following ASTM International standards4 are
applicable federal and state regulations. referenced in the normative clauses of this document:
1.3 This specification makes use of both U.S. Customary (1) ASTM E 29, Standard Practice for Using Signifi-
Units and the International System of Units (SI). The cant Digits in Test Data to Determine Conformance with
measurements are not exact equivalents; therefore, each Specifications.
system must be used independently of the other without
combining in any way when referring to material proper- (2) ASTM E 75, Test Methods for Chemical Analysis
ties. The specification with the designation A5.7 uses of Copper-Nickel and Copper-Nickel-Zinc Alloys.
U.S. Customary Units. The specification A5.7M uses SI (3) ASTM E 478, Standard Test Methods for Chemi-
Units. The latter are shown within brackets [ ] or in cal Analysis of Copper Alloys.
appropriate columns in tables and figures. Standard
dimensions based on either system may be used for siz- 2.5 The following ISO standard5 is referenced in the
ing of filler metal or packaging or both under A5.7 or normative clauses of this document:
A5.7M specification.
ISO 544: Welding consumables — Technical delivery
conditions for welding filler materials — Type of product,
dimensions, tolerances and markings.
2. Normative References
The following standards contain provisions which, 2 AWS standards are published by the American Welding
through reference in this text, constitute provisions of Society, 550 N.W. LeJeune Road, Miami, FL 33126.
3 This ANSI standard is published by the American Welding
this AWS standard. For dated references, subsequent
amendments to, or revisions of, any of these publications Society, 550 N.W. LeJeune Road, Miami, FL 33126.
4 ASTM International standards are published by the American
do not apply. However, parties to agreement based on
Society for Testing and Materials, 100 Barr Harbor Drive, West
Conshohocken, PA 19428-2959.
1No attempt has been made to provide for classification of all 5 ISO standards are published by the International Organization

grades of copper and copper-alloy filler metals; only the more for Standardization, 1, rue de Varembé, Case postale 56, CH-1211
commonly used have been included. Geneva 20, Switzerland.

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AWS A5.7/A5.7M:2007

3. Classification 8. Retest
3.1 The welding materials covered by the AWS A5.7/
If the results of any test fail to meet its requirement, that
A5.7M specification are classified using a system that is
test shall be repeated twice. The results of both tests shall
independent of U.S. Customary Units and the Interna-
meet the requirements. Specimens for retest may be
tional System of Units (SI). Classification is according to
taken from the original test sample or from a new test
the chemical composition of the filler metal or rod stock
sample. For chemical analysis, retest need be only for
from which it was made, as specified in Table 1.
those specific elements that failed to meet their require-
3.2 Material classified under one classification shall not ment. If the results of one or both retests fail to meet the
be classified under any other classification of this speci- requirement, the material under test shall be considered
fication. as not meeting the requirements of this specification for
that classification.
3.3 The materials classified under this specification are
intended for plasma arc, gas metal arc, and gas tungsten In the event that, during preparation or after completion
arc welding, but that does not prohibit their use with of any test, it is clearly determined that prescribed or
other welding processes for which they are found suitable. proper procedures were not followed in preparing the test
specimens or in conducting the test, the test shall be con-
sidered invalid without regard to whether the test was
4. Acceptance actually completed, or whether test results met, or failed
to meet, the requirement. That test shall be repeated,
Acceptance6 of the material shall be in accordance following prescribed procedures. In this case the require-
with the provisions of AWS A5.01. ment for doubling of the number of test specimens does
not apply.

5. Certification
By affixing the AWS specification and classification 9. Chemical Analysis

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designations to the packaging or the AWS classification
to the product, the manufacturer certifies that the product 9.1 A sample of the filler metal or the stock from which
meets the requirements of this specification.7 it is made shall be prepared for chemical analysis.

9.2 The sample shall be analyzed by accepted analytical

methods. The referee method shall be ASTM E 478, and
6. Rounding-Off Procedure ASTM E 75 for copper-nickel alloys, as appropriate.
For purposes of determining conformance with this
specification, an observed or calculated value shall be 9.3 The results of the analysis shall meet the require-
rounded to the “nearest unit” in the last right-hand place ments of Table 1 for the classification of filler metal
of figures used in expressing the limiting value in accor- under test.
dance with the rounding-off method given in ASTM
E 29.
10. Method of Manufacture
7. Summary of Tests The welding materials classified according to this speci-
fication may be manufactured by any method that will
Chemical analysis of the filler metal, or the stock from produce material that meets the requirements of this
which it was made, is the only test required for classifi- specification.
cation of a product under this specification.

6 See Clause A3 (in Annex A) for further information con-

cerning acceptance, testing of the material shipped, and AWS 11. Standard Sizes and Shapes
A5.01.
7 See Clause A4 (in Annex A) for further information con-
Standard sizes for filler metal in the different package
cerning certification and the testing called for to meet this forms (straight lengths, coils with support, coils without
requirement. support, and spools) are shown in Table 2.

2
 Table 1
Chemical Composition Requirements
Composition, weight percenta, b

Cu Ni Total
AWS UNS Including Including Other
Classification Numberc Common Name Age Zn Sn Mn Fe Si Cof P Al Pb Ti Elements

ERCu C18980 Copper 98.0 min — 1.0 0.50 — 0.50 — 0.15 0.01 0.02 — 0.50
ERCuSi-A C65600 Silicon bronze Remainder 1.0 1.0 1.5 0.50 2.8–4.0 — — 0.01 0.02 — 0.50
(copper-silicon)
ERCuSn-A C51800 Phosphor bronze Remainder — 4.0–6.0 — — — — 0.10–0.35 0.01 0.02 — 0.50
ERCuSn-C C52100 (copper-tin) Remainder 0.20 7.0–9.0 — 0.10 — — 0.10–0.35 0.01 0.02 — 0.50
ERCuNid C71581 Copper-Nickel Remainder — — 1.0 0.40–0.75 0.25 29.0–32.0 0.02 — 0.02 0.20–0.50 0.50
3
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ERCuAl-A1 C61000 Remainder 0.20 — 0.50 — 0.10 — — 6.0–8.5 0.02 — 0.50

Aluminum
ERCuAl-A2 C61800 bronze Remainder 0.02 — — 0.5–1.5 0.10 — — 8.5–11.0 0.02 — 0.50

ERCuAl-A3 C62400 Remainder 0.10 — — 2.0–4.5 0.10 — — 10.0–11.5 0.02 — 0.50

ERCuNiAl C63280 Nickel-aluminum Remainder 0.10 — 0.60–3.50 3.0–5.0 0.10 4.0–5.5 — 8.50–9.50 0.02 — 0 50
bronze
ERCuMnNiAl C63380 Manganese-nickel Remainder 0.15 — 11.0–14.0 2.0–4.0 0.10 1.5–3.0 — 7.0–8.5 0.02 — 0.50
aluminum bronze
a Analysis shall be made for the elements for which specific values are shown in this table. If, however, the presence of other elements is indicated in the course of routine analysis, further analysis shall be
made to determine that the total of these other elements is not present in excess of the limits specified for “Total Other Elements” in the last column of this table.
b Single values shown are maximum, unless otherwise noted.
c ASTM DS-56/SAE HS-1086, Metals & Alloys in the Unified Numbering System.
d Sulfur shall be 0.01% maximum for the ERCuNi classification.

AWS A5.7/A5.7M:2007
e Ag may or may not be present.
f Co may or may not be present.
 AWS A5.7/A5.7M:2007

Table 2
Standard Sizes
Diameter Toleranceb

Standard Package Form in in mm in mm

Straight Lengthsc 1/16 (0.062) 1.6

5/64 (0.078) 2.0
3/32 (0.094) 2.4
(0.097) 2.5
1/8 (0.125) 3.2 ±0.002 ±0.1
5/32 (0.156) 4.0
3/16 (0.187) 4.8d
(0.197) 5.0
1/4 (0.250) 6.4d

Coils, with or without Support 1/8 (0.125) 3.2

5/32 (0.156) 4.0
3/16 (0.187) 4.8d +0.01
±0.002
(0.197) 5.0 –0.07
(0.237) 6.0
1/4 (0.250) 6.4d

Spools 0.020 0.5

0.030 0.8
0.035 0.9
1.0
0.045 — +0.01
(0.047) 1.2 ±0.002 –0.04
1/16 (0.062) 1.6
5/64 (0.078) 2.0
3/32 (0.094) 2.4
(0.097) 2.5
a Dimensions, tolerances, and package forms other that those shown shall be as agreed upon between purchaser and supplier.
b Out of roundness (the difference between the major and minor diameters) shall not exceed one-half of the tolerance.
c Length shall be 36 in +0, –1/2 in [900 mm ± 2%].
dNot included in ISO 544.
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12. Finish and Uniformity 13. Standard Package Forms

12.1 All filler metal shall have a smooth finish that is 13.1 Standard package forms are straight lengths, coils
with support, coils without support, and spools. Standard
free from slivers, depressions, scratches, scale, seams,
package dimensions and weights for each form are given
laps, and foreign matter that would adversely affect the
in Table 3. Dimensions for standard spools are given in
welding characteristics, the operation of the welding
Figure 1. Package forms, sizes, and weights other than
equipment, or the properties of the weld metal.
these shall be as agreed upon between purchaser and
supplier.
12.2 Each continuous length of filler metal shall be from
a single heat or lot of material, and welds, when present, 13.2 The liners in coils with support shall be designed
shall have been made so as not to interfere with the and constructed to prevent distortion of the coil during
uniform, uninterrupted feeding of the filler metal on normal handling and use, and shall be clean and dry
automatic or semiautomatic equipment. enough to maintain the cleanliness of the filler metal.

4
 AWS A5.7/A5.7M:2007

Table 3
Standard Package Dimensions and Weightsa
Diameter

Net Weightb Width, max. Inside Outside

Package Form lb kg in mm in mm in mm
Coils Without
As agreed by the purchaser and supplier
Support
Coils With 25 12 2-1/2 65 17-1/2 445
Support 50 25 4-5/8 120 12 ± 1/8 305 +10, –0 17 430
60 30 4-5/8 120 17 430
Spoolsc 2d 1d 4 100
10d 5d 8 200
25e 12e 12 300
Straight 5 2.5
Lengths 10 5
25 12
50 25
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a Weights, dimensions, and package forms other than these shall be as agreed upon between purchaser and supplier.
b Netweight may vary ±10% from the nominal weight, except as provided in Notes d and e.
c Dimensions of the standard spools are specified in Figure 1.
d ±20%.
e ±20%, except that 20% of any lot may contain spools that vary in weight from 12-1/2 lb to 20 lb [5 kg to 10 kg].

13.3 Spools shall be designed and constructed to prevent (1) form a circle not less than 4 in [100 mm], nor
distortion of the spool and the filler metal during normal more than 15 in [380 mm] in diameter; and
handling and use, and shall be clean and dry enough to
maintain the cleanliness of the filler metal. Spools shall (2) rise above the flat surface no more than 1/2 in
electrically insulate the filler metal from the spindle. [13 mm] at any location.

14.4 The cast and helix of filler metal on 8 in [200 mm]

14. Winding Requirements spools shall be such that a specimen long enough to
produce a single loop, when cut from the spool and laid
14.1 The electrode on spools and in coils shall be closely unrestrained on a flat surface, will:
wound so that kinks, waves, sharp bends, overlapping, or
wedging are not encountered, leaving the filler metal free (1) form a circle not less than 10 in [250 mm] nor
to unwind without restriction. The outside end of the more than 30 in [760 mm] in diameter, and
filler metal (the end with which welding is to begin) shall
be identified so that it can be located readily and shall be (2) rise above the flat surface no more than 3/4 in
fastened to avoid unwinding. The outermost layer of [19 mm] at any location.
electrode or rod on spools shall be at least 1/8 in [3 mm]
from the rim (the O.D.) of the flanges of the spool. 14.5 The cast and helix of filler metal on 12 in [300 mm]
spools shall be such that a specimen long enough to pro-
14.2 The cast and helix of the filler metal in coils and
spools shall be such that the filler metal will feed in an duce a single loop, when cut from the spool and laid
uninterrupted manner in automatic and semi-automatic unrestrained on a flat surface, will:
equipment.
(1) form a circle not less than 15 in [380 mm] nor
14.3 The cast and helix of filler metal on 4 in [100 mm] more than 50 in [1250 mm] in diameter, and
spools shall be such that a specimen long enough to pro-
duce a single loop, when cut from the spool and laid (2) rise above the flat surface no more than 1 in
unrestrained on a flat surface, will: [25 mm] at any location.

5
AWS A5.7/A5.7M:2007

DIMENSIONS

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4 in [100 mm] Spools 8 in [200 mm] Spools 12 in [300 mm] Spools
in mm in mm in mm
A Diameter, max. (Note 4) 4.0 102 8.0 203 12 305
B Width 1.75 46 2.16 56 4.0 103
Tolerance ±0.03 +0, –2 ±0.03 +0, –3 ±0.06 +0, –3
C Diameter 0.63 16 2.03 50.5 2.03 50.5
Tolerance +0.01, –0 +1, –0 +0.06, –0 +2.5, –0 +0.06, –0 +2.5, –0
D Distance between axes — — 1.75 44.5 1.75 44.5
Tolerance — — ±0.02 ±0.5 ±0.02 ±0.5
E Diameter (Note 3) — — 0.44 10 0.44 10
Tolerance — — +0, –0.06 +1, –0 +0, –0.06 +1, –0
Notes:
1. Outside diameter of barrel shall be such as to permit proper feeding of the filler metals.
2. Inside diameter of the barrel shall be such that swelling of the barrel or misalignment of the barrel and flanges will not result in the
inside of the diameter of the barrel being less than the inside diameter of the flanges.
3. Holes are provided on each flange, but they need not be aligned. No driving holes required for 4 in [100 mm] spools.
4. Metric dimensions and tolerances conform to ISO 544 except that “A” specifies ± tolerances on the nominal diameter, rather than a
plus tolerance only, which is shown here as a maximum.

Figure 1—Dimensions of 4 in, 8 in, and 12 in [100 mm, 200 mm, and 300 mm] Spools

6
 AWS A5.7/A5.7M:2007

15. Filler Metal Identification 16. Packaging

15.1 The product information and precautionary infor- Filler metal shall be suitably packaged to ensure against
mation required in 17.1 and 17.2 for marking each pack- damage during shipment and storage under normal
age shall also appear on each coil and spool. conditions.

15.2 Coils without support shall have a tag containing

this information securely attached to the inside end of the 17. Marking of Packages
coil.
17.1 The following product information (as a minimum)
15.3 Coils with support shall have the information shall be legibly marked so as to be visible from the
securely affixed in a prominent location on the support. outside of each unit package.
(1) AWS specification and classification designations
15.4 Spools shall have the information securely affixed
(year of issue may be excluded).
in a prominent location on the outside of at least one
flange of the spool. (2) Supplier’s name and trade designation.

15.5 Each bare straight length filler rod shall be durably (3) Size and net weight.
marked with identification traceable to the unique prod- (4) Lot, control, or heat number
uct type of the manufacturer or supplier. Suitable meth-
ods of identification could include stamping, coining, 17.2 The appropriate precautionary information8 as
embossing, imprinting, flag-tagging, or color coding. (If given in ANSI Z49.1, latest edition, (as a minimum) or
color coding is used, the choice of color shall be as its equivalent, shall be prominently displayed in legible
agreed upon between supplier and purchaser and the print on all packages of electrodes, including individual
color shall be identified on the packaging.) When the unit packages enclosed within a larger package.
AWS classification designation is used, the “ER” may
be omitted; for example, “CuAl-A2” for classification 8Typical example of “warning labels” are shown in figures in
ERCuAl-A2. Additional identification shall be as agreed ANSI Z49.1 for some common or specific consumables used
upon between supplier and purchaser. with certain processes.
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AWS A5.7/A5.7M:2007

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8
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 AWS A5.7/A5.7M:2007

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Annex A (Informative)
Guide to AWS Specification for Copper and
Copper-Alloy Bare Welding Rods and Electrodes
This annex is not part of AWS A5.7/A5.7M:2007, Specification for Copper and Copper-Alloy
Bare Welding Rods and Electrodes, but is included for informational purposes only.

A1. Introduction metal may be used either way. The chemical symbol Cu
is used to identify the electrodes as copper-base alloys.
The purpose of this guide is to correlate the filler metal The additional chemical symbol, such as Si for silicon in
classifications with their intended applications so the ERCuSi, Sn for tin in ERCuSn, etc. indicates the princi-
specification can be used effectively. Appropriate base pal alloying element of each classification or group of
metal specifications are referred to whenever that can be classifications. Where more than one classification is
done and when it would be helpful. Such references are included in a basic group, the individual classifications
intended only as examples rather than complete listings in the group are identified by using letters (A, B, C, etc.),
of the materials for which each filler metal is suitable. as in ERCuSn-A and ERCuSn-C. Further subdividing is
done by using digits (1, 2, etc.) following the letter, as in
ERCuAl-A1, ERCuAl-A2, and ERCuAl-A3.
A2. Classification System A2.2 An international system for designating welding
A2.1 The system for identifying the filler metal classifi- filler metals, developed by the International Institute of
cation in this specification follows the standard pattern Welding (IIW), is being adopted in many ISO specifica-
used in other AWS filler metal specifications. The prefix tions. Table A.1 shows the designations for bare copper-
letters ER at the beginning of each classification designa- alloy filler metals in ISO 24373 corresponding to those
tion stand for electrode and rod, indicating that the filler in this specification.

Table A.1
Comparison of Specifications
Bare Rods and Electrodes A5.7/A5.7M Covered Electrodes A5.6/A5.6Ma ISO 24373 Designationsb
ERCu ECu SCu 1898
ERCuSi-A ECuSi SCu 6560
ERCuSn-A ECuSn-A SCu 5180
ERCuSn-C ECuSn-C SCu 5210
ERCuNi ECuNi SCu 7158
ERCuAl-A1 SCu 6100
ERCuAl-A2 ECuAl-A2 SCu 6180
ERCuAl-A3 SCu 6240
ERCuNiAl ECuNiAl SCu 6328
ERCuMnNiAl ECuMnNiAl SCu 6338
a AWS A5.6/A5.6M, Specification for Copper and Copper-Alloy Electrodes for Shielded Metal Arc Welding.
b ISO 24373, Welding consumables — Solid wires and rods for fusion welding of copper and copper alloys — Classification.

9
AWS A5.7/A5.7M:2007

A3. Acceptance (4) The proximity of the welders or welding opera-

tors to the fumes as they issue from the welding zone,
Acceptance of all welding materials classified under this and to the gases and dusts in the space in which the weld-
specification is in accordance with AWS A5.01, Filler ers or welding operators are working.
Metal Procurement Guidelines, as the specification
states. Any testing a purchaser requires of the supplier, (5) The ventilation provided to the space in which the
for material shipped in accordance with this specifica- welding is done.
tion, needs to be clearly stated in the purchase order, A5.2 ANSI Z49.1, Safety in Welding, Cutting, and Allied
according to the provisions of AWS A5.01. In the Processes, discusses the ventilation that is required dur-
absence of any such statement in the purchase order, the ing welding and should be referred to for details. Atten-
supplier may ship the material with whatever testing nor- tion is drawn particularly to the clause on Health
mally is conducted on material of that classification, as Protection and Ventilation in that document. Further
specified in Schedule F, Table 1, of AWS A5.01. Testing details about ventilation can be found in AWS F3.2,
in accordance with any other Schedule in that table must Ventilation Guide for Welding Fume.
be specifically required by the purchase order. In such
cases, acceptance of the material shipped will be in
accordance with those requirements.
A6. Welding Considerations
A6.1 The filler metals in this specification can be used
A4. Certification with any of a variety of welding processes. Most notable
of them are the gas tungsten arc welding (GTAW) and
The act of placing the AWS Specification and classifica- gas metal arc welding (GMAW) processes.
tion designations on the packaging enclosing the product
or the classification on the product itself constitutes the A6.2 Before welding or heating any copper-base alloy,
supplier’s (manufacturer’s) certification that the product the base metal must be clean. Oil, grease, paint, lubri-
meets all of the requirements of the specification. cants, marking pencils, temperature indicating materials,
threading compounds and other such materials fre-
The only testing requirement implicit in this “certifica-
quently contain sulfur or lead that may cause cracking
tion” is that the manufacturer has actually conducted the
(embrittlement) of the base metal or the weld metal if
tests required by the specification on material that is rep-
present during welding or heating.
resentative of that being shipped and that the material

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met the requirements of the specification. Representative A6.3 For GTAW, direct current-electrode negative (dcen)
material, in this case, is any production run of that classi- is used. High purity grades of either argon or helium (or
fication using the same formulation. “Certification” is a combination of the two) are used as a shield- ing gas.
not to be construed to mean that tests of any kind were
necessarily conducted on samples of the specific material A6.4 For GMAW, direct current-electrode positive
shipped. Tests on such material may or may not have (dcep) is employed. Argon shielding gas is most often
been conducted. The basis for the “certification” used, but mixtures of argon and helium are also com-
required by the specification is the classification test of monly used when welding high conductivity copper.
“representative material” cited above, and the “Manufac-
turer’s Quality Assurance System” in AWS A5.01.
A7. Description and Intended Use of
Electrodes and Rods
A5. Ventilation During Welding A7.1 General Characteristics
A5.1 Five major factors govern the quantity of fumes to
A7.1.1 Gas tungsten arc welding normally employs
which welders and welding operators can be exposed
dcen current.
during welding. These are:
A7.1.2 Gas metal arc welding normally employs dcep
(1) Dimensions of the space in which welding is done
current.
(with special regard to the height of the ceiling).
A7.1.3 Shielding gas for use with either process nor-
(2) Number of welders and welding operators work-
mally is argon, helium, or a mixture of the two, with or
ing in that space.
without hydrogen. Oxygen-bearing gases normally are
(3) Rate of evolution of fumes, gases, or dust accord- not recommended.
ing to the materials and processes used.

10
 AWS A5.7/A5.7M:2007

A7.1.4 Base metal should be free from moisture and oxidizer. Tin increases wear resistance of the weld metal
all other contaminants, including surface oxides. and slows the rate of solidification by broadening the
temperature differential between the liquidus and soli-
A7.2 ERCu (Copper) Filler Metal Classification
dus. This slower solidification increases the tendency to
A7.2.1 ERCu filler metals are made of deoxidized hot shortness. To minimize this effect, the weld pool
copper, but also may contain one or more of the follow- should be kept small and welding time as short as possi-
ing elements: phosphorus, silicon, tin, manganese, and ble. ERCuSn-A filler metals can be used to weld bronze
silver. Phosphorus and silicon are added primarily as de- and brass. They also can be used to weld copper if the
oxidizers. The other elements add either to the ease of presence of tin in the weld metal is not objectionable.
welding or to the properties of the final weldment. ERCu A7.4.2 ERCuSn-C filler metal contains about 8% tin
filler metals generally are used for the welding of deoxi- and up to 0.35% phosphorus. The higher tin increases
dized and electrolytic tough pitch (ETP) copper. Reac- strength and wear resistance and increases the solidifi-
tions with hydrogen in oxygen-free copper, and the cation temperature range during deposition of the weld
segregation of copper oxide in tough pitch copper may metal.
detract from joint efficiency. ERCu welding electrodes
and rods may be used to weld these base metals when the A7.4.3 When gas tungsten arc welding with ERCuSn
highest quality is not required. filler metals, preheating is desirable. Welding is done in
the flat position only.
A7.2.2 Preheating is desirable on most work; on thick

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base metal it is essential. Preheat temperatures of 400°F A7.5 ERCuNi (Copper-Nickel) Filler Metal Classifi-
to 1000°F [200°C to 500°C] are suitable. cation

A7.2.3 For thick base metals, gas metal arc welding is A7.5.1 ERCuNi electrodes and rods are used for the
preferred. Conventional joint designs consistent with welding of wrought or cast 70/30, 80/20, and 90/10 copper-
good welding practice are generally satisfactory. An nickel alloys to themselves or to each other. These filler
external source of preheating generally is not needed metals also are used for welding the clad side of copper-
when welding base metal 1/4 in [6 mm] and less in nickel clad steel. Preheating generally is not necessary.
thickness. Preheating in the range of 400°F to 1000°F A7.5.2 When gas tungsten or gas metal arc welding
[200°C to 500°C] is desirable when welding base metal with ERCuNi filler metals, preheating is not required.
thicker than 1/4 in [6 mm] if high-quality welds are to be Welding is done in all positions. The arc should be kept
obtained. as short as possible to assure adequate shielding gas cov-
A7.3 ERCuSi (Silicon Bronze) Filler Metal Classification erage and thus minimize porosity. This filler metal may
also be used for surfacing applications where high resis-
A7.3.1 ERCuSi filler metals are copper-base alloys tance to corrosion, erosion, or cavitation is required.
containing approximately three percent silicon; they may
also contain small percentages of manganese, tin, or A7.6 ERCuAl (Aluminum Bronze) Filler Metal
zinc. They are used for gas tungsten and gas metal arc Classification
welding of copper-silicon and copper-zinc base metals, A7.6.1 ERCuAl-A1 filler metal is an iron-free alumi-
to themselves and also to steel. num bronze. It is recommended for use as a surfacing
A7.3.2 When gas metal arc welding with ERCuSi metal for wear-resistant surfaces having relatively light
filler metals, it generally is best to keep the weld pool loads, for resistance to corrosive media such as salt or
small and the interpass temperature below 150°F [65°C] brackish water, and for resistance to many commonly
to minimize hot cracking. The use of narrow weld passes used acids in varying concentrations and temperatures.
reduces contraction stresses and also permits faster cool- This alloy is not recommended for joining.
ing through the hot-short temperature range. A7.6.2 ERCuAl-A2 filler metal is iron-bearing alumi-
A7.3.3 When gas tungsten arc welding with ERCuSi num bronze and is generally used for joining aluminum
filler metals, best results are obtained by keeping the bronzes of similar composition, manganese bronze, sili-
weld pool small. Preheating is not required. Welding can con bronze, and some copper-nickel alloys, ferrous met-
be done in all positions, but the flat position is preferred. als and dissimilar metals. The most common dissimilar
metal combinations are aluminum bronze to steel and
A7.4 ERCuSn-x (Phosphor Bronze) Filler Metal copper to steel. This alloy is also used to provide wear-
Classification and corrosion-resistant surfaces.
A7.4.1 ERCuSn-A filler metals contain about five A7.6.3 ERCuAl-A3 is a higher strength aluminum
percent tin and up to 0.35% phosphorus added as a de- bronze filler metal used for joining and repair welding of

11
AWS A5.7/A5.7M:2007

aluminum bronze castings of similar composition, and A8. Special Tests

for depositing bearing surfaces and wear- and corrosion-
resistant surfaces. It is recognized that supplementary tests may be required
for certain applications. In such cases, tests to determine
A7.6.4 ERCuNiAl is a nickel-aluminum bronze filler specific properties (such as corrosion resistance, scaling
metal used for joining and repairing of cast and wrought resistance, or strength at elevated or cryogenic tempera-
nickel-aluminum bronze base metals. tures) may be required. AWS A5.01, Filler Metal Pro-
curement Guidelines, contains provisions for ordering
A7.6.5 ERCuMnNiAl is a manganese-nickel-aluminum such tests. This clause is included for the guidance of
bronze filler metal used for joining or repairing of cast or those who desire to specify such special tests. Those tests
wrought base metals of similar composition. This filler may be conducted as agreed upon between purchaser and
metal may also be used for surfacing applications where supplier.
high resistance to corrosion, erosion, or cavitation is
Tests for tensile strength and hardness are not included in
required.
this specification. A chart of strength and hardness is
included in Table A.2. When tests for mechanical prop-
A7.6.6 Because of the formation of aluminum oxide
erties are specified, the procedures should be in accor-
in the molten weld pool, aluminum bronze filler metals
dance with AWS B4.0 or AWS B 4.0M, Standard
are not recommended for use with the oxyfuel gas weld- Methods for Mechanical Testing of Welds.
ing process.
It should be noted that the variables in the procedure
A7.6.7 Copper-aluminum weld metals are character- (current, voltage, and welding speed), variables in
ized by relatively high tensile strength, yield strength, and shielding medium (the specific gas mixture or the flux),
hardness. Depending upon the thickness or composition variables in the composition of the base metal and the
of the base metal, preheat may or may not be necessary. filler metal influence the results which may be obtained.
When these variables are properly controlled, however,
A7.6.8 Welding in the flat position is preferred. Weld- the filler metal should give sound welds whose strengths
ing in other positions can be done successfully with (determined by all-weld-metal tension tests) should meet
pulsed arc welding equipment and welder technique. or exceed the minimums shown in Table A.2.

Table A.2
Hardness and Tensile Strength of Copper-Alloy Weld Metal
Hardness

Brinell Vickers Minimum Tensile Strength

AWS Classification HBW Load, kgf HV Load, Kgf psi MPa

ERCu 25b 38 25 000 170

ERCuSi-A 80–100 500 94–110 1 50 000 345
ERCuSn-A 70–85 500 76–98 1 35 000 240
ERCuSn-C 85–100 500 98–110 1 55 000 380
ERCuNi 60–80 500 64–94 1 50 000 345
ERCuAl-A1 80–110 500 94–115 10 55 000 380
ERCuAl-A2a 130–150 3000 130–150 10 60 000 415
ERCuAl-A3a 140–180 3000 140–184 10 65 000 450
ERCuNiAla 160–200 3000 163–205 10 72 000 480
ERCuMnNiAla 160–200 3000 163–205 10 75 000 515

Note: Hardness values as listed above are average values for an as-welded deposit made with the filler metal specified. This table is included for
information only.
a Gas tungsten arc welding process only.
b Rockwell F.

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12
 AWS A5.7/A5.7M:2007

A9. Discontinued Classifications A10.2 Safety and Health Fact Sheets. The Safety and
Health Fact Sheets listed below are published by the
Some classifications have been discontinued from one American Welding Society (AWS). They may be down-
revision of this specification to another. This results loaded and printed directly from the AWS website at
either from changes in commercial practice or changes in http://www.aws.org. The Safety and Health Fact Sheets
the classification system used in the specification. The are revised and additional sheets added periodically.
classifications that have been discontinued are listed in
Table A.3, along with the year in which they were last A10.3 AWS Safety and Health Fact Sheets Index
included in the specification. (SHF)9
No. Title
1 Fumes and Gases
A10. General Safety Considerations 2 Radiation
A10.1 Safety and health issues and concerns are beyond 3 Noise
the scope of this standard and, therefore, are not fully 4 Chromium and Nickel in Welding Fume
addressed herein. Some safety and health information 5 Electrical Hazards
can be found in annex Clause A5 and below. Safety and 6 Fire and Explosion Prevention
health information is available from other sources, 7 Burn Protection
including but not limited to Safety and Health Fact 8 Mechanical Hazards
Sheets listed in A10.3, ANSI Z49.1, Safety in Welding, 9 Tripping and Falling
Cutting, and Allied Processes, and applicable federal and 10 Falling Objects
state regulations. 11 Confined Spaces
12 Contact Lens Wear
13 Ergonomics in the Welding Environment
14 Graphic Symbols for Precautionary Labels
15 Style Guidelines for Safety and Health Documents
16 Pacemakers and Welding
Table A.3 17 Electric and Magnetic Fields (EMF)
Discontinued Classifications 18 Lockout/Tagout
19 Laser Welding and Cutting Safety
Discontinued Classification Last Year Published 20 Thermal Spraying Safety
21 Resistance Spot Welding
RCuAl-A1 1952 22 Cadmium Exposure from Welding & Allied
RCuSna 1952
RCuSi-B 1957 Processes
RCub 1969 23 California Proposition 65
RCuSi-Ab 1969 24 Fluxes for Arc Welding and Brazing: Safe Handling
RCuSn-Ab 1969 and Use
RCuNib 1969 25 Metal Fume Fever
RCuAl-A2b 1969
RBCuZn-Ac 1969 26 Arc Viewing Distance
RCuZn-Bc 1969 27 Thoriated Tungsten Electrodes
RCuZn-Cc 1969 28 Oxyfuel Safety: Check Valves and Flashback
RBCuZn-Dc 1969 Arrestors
RCuAl-B 1969 29 Grounding of Portable and Vehicle Mounted
a This rod classification was reclassified as RCuSn-A with a wider Welding Generators
range listed for phosphorus.
b These classifications were redesignated as ERxx-x in A5.7-77 to
30 Cylinders: Safe Storage, Handling, and Use
indicate both electrode and rod materials and continue in the current
31 Eye and Face Protection for Welding and Cutting
specification. Operations
c These classifications were transferred to A5.27 where they became

RBxx-x rod for braze welding. The A5.27 specification was later
9 AWS standards are published by the American Welding
withdrawn, and these classifications moved to the current A5.8
specification. Society, 550 N.W. LeJeune Road, Miami, FL 33126.

13
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 AWS A5.7/A5.7M:2007

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 AWS A5.7/A5.7M:2007

Annex B (Informative)
Guidelines for the Preparation of Technical Inquiries
This annex is not part of AWS A5.7/A5.7M:2007, Specification for Copper and Copper-Alloy
Bare Welding Rods and Electrodes, but is included for informational purposes only.

B1. Introduction along with the edition of the standard that contains the
provision(s) the inquirer is addressing.
The American Welding Society (AWS) Board of Directors
has adopted a policy whereby all official interpretations B2.2 Purpose of the Inquiry. The purpose of the inquiry
of AWS standards are handled in a formal manner. shall be stated in this portion of the inquiry. The purpose
Under this policy, all interpretations are made by the can be to obtain an interpretation of a standard’s require-
committee that is responsible for the standard. Official ment or to request the revision of a particular provision
communication concerning an interpretation is directed in the standard.

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through the AWS staff member who works with that
B2.3 Content of the Inquiry. The inquiry should be
committee. The policy requires that all requests for an
concise, yet complete, to enable the committee to under-
interpretation be submitted in writing. Such requests will
stand the point of the inquiry. Sketches should be used
be handled as expeditiously as possible, but due to the
whenever appropriate, and all paragraphs, figures, and
complexity of the work and the procedures that must be
tables (or annex) that bear on the inquiry shall be cited. If
followed, some interpretations may require considerable
the point of the inquiry is to obtain a revision of the stan-
time.
dard, the inquiry shall provide technical justification for
that revision.

B2. Procedure B2.4 Proposed Reply. The inquirer should, as a

proposed reply, state an interpretation of the provision
All inquiries shall be directed to: that is the point of the inquiry or provide the wording for
Managing Director a proposed revision, if this is what the inquirer seeks.
Technical Services Division
American Welding Society
550 N.W. LeJeune Road B3. Interpretation of Provisions of
Miami, FL 33126 the Standard
All inquiries shall contain the name, address, and affilia-
Interpretations of provisions of the standard are made by
tion of the inquirer, and they shall provide enough infor-
the relevant AWS technical committee. The secretary of
mation for the committee to understand the point of
the committee refers all inquiries to the chair of the par-
concern in the inquiry. When the point is not clearly
ticular subcommittee that has jurisdiction over the por-
defined, the inquiry will be returned for clarification. For
tion of the standard addressed by the inquiry. The
efficient handling, all inquiries should be typewritten and
subcommittee reviews the inquiry and the proposed reply
in the format specified below.
to determine what the response to the inquiry should
B2.1 Scope. Each inquiry shall address one single provi- be. Following the subcommittee’s development of the
sion of the standard unless the point of the inquiry response, the inquiry and the response are presented to
involves two or more interrelated provisions. The provi- the entire committee for review and approval. Upon
sion(s) shall be identified in the scope of the inquiry approval by the committee, the interpretation is an official

15
AWS A5.7/A5.7M:2007

interpretation of the Society, and the secretary transmits obtained only through a written request. Headquarters
the response to the inquirer and to the Welding Journal staff cannot provide consulting services. However, the
for publication. staff can refer a caller to any of those consultants whose
names are on file at AWS Headquarters.

B4. Publication of Interpretations

All official interpretations will appear in the Welding
B6. AWS Technical Committees
Journal and will be posted on the AWS web site. The activities of AWS technical committees regarding
interpretations are limited strictly to the interpretation of
provisions of standards prepared by the committees or to
B5. Telephone Inquiries consideration of revisions to existing provisions on the
basis of new data or technology. Neither AWS staff nor
Telephone inquiries to AWS Headquarters concerning the committees are in a position to offer interpretive or
AWS standards should be limited to questions of a gen- consulting services on (1) specific engineering problems,
eral nature or to matters directly related to the use of the (2) requirements of standards applied to fabrications
standard. The AWS Board Policy Manual requires that outside the scope of the document, or (3) points not
all AWS staff members respond to a telephone request specifically covered by the standard. In such cases, the
for an official interpretation of any AWS standard with inquirer should seek assistance from a competent engi-
the information that such an interpretation can be neer experienced in the particular field of interest.

16
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 AWS A5.7/A5.7M:2007

AWS Filler Metal Specifications by Material and Welding Process

GTAW
GMAW
OFW SMAW PAW FCAW SAW ESW EGW Brazing

Carbon Steel A5.2 A5.1 A5.18 A5.20 A5.17 A5.25 A5.26 A5.8, A5.31

Low-Alloy Steel A5.2 A5.5 A5.28 A5.29 A5.23 A5.25 A5.26 A5.8, A5.31

Stainless Steel A5.4 A5.9, A5.22 A5.22 A5.9 A5.9 A5.9 A5.8, A5.31

Cast Iron A5.15 A5.15 A5.15 A5.15 A5.8, A5.31

Nickel Alloys A5.11 A5.14 A5.34 A5.14 A5.8, A5.31

Aluminum Alloys A5.3 A5.10 A5.8, A5.31

Copper Alloys A5.6 A5.7 A5.8, A5.31

Titanium Alloys A5.16 A5.8, A5.31

Zirconium Alloys A5.24 A5.8, A5.31

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Magnesium Alloys A5.19 A5.8, A5.31

Tungsten Electrodes A5.12

Brazing Alloys and Fluxes A5.8, A5.31

Surfacing Alloys A5.21 A5.13 A5.21 A5.21 A5.21

Consumable Inserts A5.30

Shielding Gases A5.32 A5.32 A5.32

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 AWS A5.7/A5.7M:2007

AWS Filler Metal Specifications and Related Documents

Designation Title
FMC Filler Metal Comparison Charts
IFS International Index of Welding Filler Metal Classifications
UGFM User’s Guide to Filler Metals
A4.2M (ISO 8249: Standard Procedures for Calibrating Magnetic Instruments to Measure the Delta Ferrite Content Austenitic and
2000 MOD) Duplex Ferritic-Austenitic Stainless Steel Weld Metal
A4.3 Standard Methods for Determination of the Diffusible Hydrogen Content of Martensitic, Bainitic, and Ferritic Steel
Weld Metal Produced by Arc Welding
A4.4M Standard Procedures for Determination of Moisture Content of Welding Fluxes and Welding Electrode Flux Coverings
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A5.01 Filler Metal Procurement Guidelines

A5.02/A5.02M Specification for Filler Metal Standard Sizes, Packaging, and Physical Attributes
A5.1/A5.1M Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding
A5.2/A5.2M Specification for Carbon and Low-Alloy Steel Rods for Oxyfuel Gas Welding
A5.3/A5.3M Specification for Aluminum and Aluminum-Alloy Electrodes for Shielded Metal Arc Welding
A5.4/A5.4M Specification for Stainless Steel Electrodes for Shielded Metal Arc Welding
A5.5/A5.5M Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc Welding
A5.6 Specification for Covered Copper and Copper-Alloy Arc Welding Electrodes
A5.7/A5.7M Specification for Copper and Copper-Alloy Bare Welding Rods and Electrodes
A5.8/A5.8M Specification for Filler Metals for Brazing and Braze Welding
A5.9/A5.9M Specification for Bare Stainless Steel Welding Electrodes and Rods
A5.10/A5.10M Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and Rods
A5.11/A5.11M Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding
A5.12/A5.12M Specification for Tungsten and Tungsten-Alloy Electrodes for Arc Welding and Cutting
A5.13 Specification for Surfacing Electrodes for Shielded Metal Arc Welding
A5.14/A5.14M Specification for Nickel and Nickel-Alloy Bare Welding Electrodes and Rods
A5.15 Specification for Welding Electrodes and Rods for Cast Iron
A5.16/A5.16M Specification for Titanium and Titanium Alloy Welding Electrodes and Rods
A5.17/A5.17M Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding
A5.18/A5.18M Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding
A5.19 Specification for Magnesium Alloy Welding Electrodes and Rods
A5.20/A5.20M Specification for Carbon Steel Electrodes for Flux Cored Arc Welding
A5.21 Specification for Bare Electrodes and Rods for Surfacing
A5.22 Specification for Stainless Steel Electrodes for Flux Cored Arc Welding and Stainless Steel Flux Cored Rods for
Gas Tungsten Arc Welding
A5.23/A5.23M Specification for Low-Alloy Steel Electrodes and Fluxes for Submerged Arc Welding
A5.24/A5.24M Specification for Zirconium and Zirconium Alloy Welding Electrodes and Rods
A5.25/A5.25M Specification for Carbon and Low-Alloy Steel Electrodes and Fluxes for Electroslag Welding
A5.26/A5.26M Specification for Carbon and Low-Alloy Steel Electrodes for Electrogas Welding
A5.28/A5.28M Specification for Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding
A5.29/A5.29M Specification for Low-Alloy Steel Electrodes for Flux Cored Arc Welding
A5.30/A5.30M Specification for Consumable Inserts
A5.31 Specification for Fluxes for Brazing and Braze Welding
A5.32/A5.32M Specification for Welding Shielding Gases
A5.34/A5.34M Specification for Nickel-Alloy Electrodes for Flux Cored Arc Welding

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