Battery analyzer, 88890075 EXP, user manual

 Initialization, battery analyzer

 General information, Battery analyzer 88890075 EXP
 Description
 Test Preparation
 Battery Test
 System Test
 PDI Test
 Generate Pair
 QC Mode
 Utilities
 Info Menu
 Print/View
 Troubleshooting
 Tester Internal Batteries

General information, Battery analyzer 88890075 EXP

Warning

Because of the possibility of personal injury, always use extreme caution when working with batteries. Follow all manu

General Precautions

Danger

• DANGER-RISK OF EXPLOSIVE GASES: Batteries can produce a highly explosive mix of hydrogen gas and oxygen
smoke or allow a spark or flame in the vicinit
• Battery acid is highly corrosive. If acid enters your eyes, immediately flush them thoroughly with running cold water for a
wash immediately with water and bakin
• Always wear proper safety glasses or face shield when wo
• Keep hair, hands, and clothing as well as the analyzer cords and ca
• Remove any jewelry or watches before you start s
• Use caution when working with metallic tools to preven
• Never lean over a battery when testing, charging

Initialization, battery analyzer

Note: When intializing the use of the tool, select option "2 – DEALER".

If it is necessary to return to the original selection start screen, carry out the following steps:
  Switch on the tester
 Press code "3401" when you are on the main menu
 The tester settings screen will be displayed
 Select the option "Configure tester"
 Select the last option on the "Settings" list
 Press the arrow to the right to change to "Yes"
 Press "OK" and close the Utilities menu.
 Switch off the tester
 When the tester is switched on again, the original settings screen will appear with four options.
 Select option "2 – DEALER" to activate all of the tester functions.

Description
Test Leads, Connectors and Data Ports
For the cable test leads, there are two connectors on the top of the tester.

 For the battery test cable, there is a 6-pin connector with a locking ring.

A - Accessories port
B - 6-pin connector
C - IR temperature sensor
D - IR data transmitter

A - DB-9 connector for future expandability

B - SD card slot for future upgrades

There are two IR data ports on the top of the Tester

 An IR data transmitter, which transmits test results to the optional IR printer.

 An IR temperature measurement sensor.

The tester also has a DB-9 connector for future expandability and an SD card slot for future software
upgrades or data logging.

Display and Keypad

The keypad and display work together to help you quickly find and use the right tools at the right time.
The display also keeps you on track with on-screen navigation aids, directions and messages.
A The Title Bar shows you the name of the current menu, test tool, utility, or function.
The Selection Area below the Title Bar contains items you select or into which you enter
information. The area also displays instructions and warnings.

B The Directional Arrows on the display show you which Arrow Keys to press to move to other
icons or screens. The Up and Down Directional Arrows, for example, let you know to press
the UP and DOWN ARROW keys to display the screens that are above and below the current
screen. The Left and Right Directional Arrows let you know to use the LEFT or RIGHT
ARROW keys to highlight an icon for selection.

C Press the POWER button to turn the Tester on and off. The Tester also turns on automatically
when you connect its test leads to a battery. Whichever way you turn on the Tester, it always
highlights the icon and setting you last used for your convenience.

D In some cases, you can use the Alphanumeric Keypad to enter numerical test parameters
instead of scrolling to them with the ARROW keys. You'll also use the Alphanumeric Keys to
create and edit customer coupons. The keypad includes characters for punctuation. To add a
space, press the RIGHT and LEFT ARROWkeys simultaneously.

E Press the two Soft Keys linked to the bottom of the screen to perform the functions displayed
above them. The functions change depending on the menu or test process. So it may be
helpful to think of the words appearing above them as part of the keys. Some of the more
 common soft-key functions are SELECT, BACK, and END.

F When you connect the tester to a battery it functions as a voltmeter. The voltage reading
appears above the left soft key until you move to other menus or functions.

G The Internal Batteries Status Indicator, which appears in the screen's top left corner, lets you
know the status and charge level of the analyzer's 6 1.5 V batteries. The X shown in the figure
shows that the tester is powered by the battery you're testing to conserve the internal batteries.

A - Top or only screen

B - Middle screen
C - Last screen

Another navigational aid is the Scroll Bar along the right side of the screen. The position of its scroll box
tells you which menu screen you're viewing.

Data Entry Methods

To perform a particular test or function, the tester will ask for different types of information. This means
that the methods you use to enter information will change depending on the type of information
requested. The four types of entry methods are described below.
Typically, the soft key below the right half of the screen confirms your choice, although the word above it
may vary. In a similar fashion, the soft key below the left half of the screen cancels your choice or returns
you to the previous screen, although the word above it may also vary.
Menu icons
A menu icon is a graphical representation of a function you can select. To select an icon, use
the LEFT or RIGHT ARROW key to highlight it. Highlighting changes the icon to a white picture on a
black background, text in the centre of the screen explains the function.
To confirm your selection, press the appropriate soft key.

Options Buttons
Some lists have option buttons before each item. To select an item, use the UP/DOWN ARROW keys to
move the dot into the button next to the item you want. You can also use the alphanumeric keypad to
enter the number preceding the option button. To confirm your selection, press the appropriate soft key.

Scrolling List

Scrolling lists contain items that extend above and below the screen or the selection box that contains
them. To indicate that there are more items, the symbols “A” appear to the right of the first visible or
highlighted item on the list.
To select from this type of list, use the UP/DOWN ARROW keys to scroll to the item, or use the keypad to
enter your choice, and press the appropriate soft key.

Alphanumeric Entry
Some selections require you to use the alphanumeric keypad. These "user-defined" selections have a
blinking horizontal line (cursor) to the right of the last character.
Use the UP/DOWN ARROW keys to highlight a line for editing. Display the character, symbol, or number
you want by rapidly pressing its key as many times as needed. If you pause, the cursor moves to the
right. To backspace, press the LEFT ARROW key. Use the RIGHT ARROW key to add a space. Use
the UP/DOWN ARROW keys to highlight a line for editing. When finished, press the appropriate soft key
to save your settings.

Menu Maps
This section will help you get to your destination while letting you know what test leads you may need
when you arrive. The test leads are represented by symbols for their connectors.

Main Menu (Dealer tester)

The Main Menu is the starting point for all tools and utilities, which are depicted as icons. Some icons lead
directly to the function they represent, while others are menu icons that lead to two or more functions.
Menu icons are marked here with an asterisk (*) and are mapped below.

MAIN MENU (screen 1)

A Tests a battery using the battery

information you select in a series of
screens.

B Tests a battery, and the starting and

charging systems.

C Performs a Pre Delivery Inspection test.

MAIN MENU (screen 2)

A Generate Battery Pair

B Quality Control Mode for testing Stock

batteries or compound batteries.

C Info Menu:Includes a test counter, data

transfer utility, the EXP software version
and serial number.

MAIN MENU (screen 3)

A Print/View Menu: Enables you to view

your stored test results.

B Utilities Menu: Utilities, many of which

customize your user interface.

Print/View Menu
The tester stores the last test data in its memory until you perform another test. To review results before
you retest, select a test type in the Print/View Menu.

A Displays the last Battery and System Test

results.

B Displays the last QC Test result.

Info Menu
The Info Menu has three utilities to help you manage your test data, and track the usage and history of
your tester.

A Displays the total Battery and System

Tests performed since the tester was first
used.

B IR software and hardware package

enables you to transfer test data to a PC.

C Displays the software version, total tests

 from first use, and the serial number.

Utilities Menu
The Utilities Menu lets you customize your analyzer to suit your needs.

SETUP (screen 1)

A Configure your tester; date/time,

temperature etc.

B Settings to adjust the screen contrast and

backlight time.

C Enables you to configure the printer to

IrDA.

SETUP (screen 2)

A Enables you to add a custom header to

 printed test results.

B If you've created a coupon in the Edit

Coupon utility, use Coupon to turn it on
and off.

C Enables you to create a coupon at the

bottom of printed test results.

SETUP (screen 3)

A Sets the language of the display and

printouts.

B Formas the SD card to receive data. Also

erases all data on the card

C Updates the software using files on an SD

card.

SETUP (screen 4)
 A Add or Delete battery information.

Test Preparation
Inspecting the Battery
Before starting the test visually inspect the battery for:

 Cracked, buckled, or leaking case. If you see any of these defects, replace the battery.
 Corroded, loose, or damaged cables and connections. Repair or replace them as needed.
 Corrosion on the battery terminals, and dirt or acid on the case top. Clean the case and terminals
using a wire brush and a mixture of water and baking soda.
 Low electrolyte level. If the electrolyte level is too low, add distilled water to fill up to 1/2 above the
top of the plates and fully charge the battery. Do not overfill.
 Corroded or loose battery tray and hold-down fixture. Tighten or replace as needed.

Testing Out-of-Vehicle
The preferred battery test location is in the vehicle. However, if you plan to test out of the vehicle:

Note: Out-of-vehicle can just be disconnected batteries from a vehicle or system.

 Always disconnect the negative cable from the battery first and reconnect it last.
 Always use a carry tool or strap to lift and transport the battery.

Testing In-Vehicle
The preferred test position is at the battery posts. If you must test at a remote-post location, it should have
both a positive and negative post.
At the start of the test, make sure all vehicle accessory loads are off, the key is not in the ignition, and the
doors are closed.

Connecting the Battery Test Cable

Caution

Do not connect the tester to a voltage source gre

Connect the battery test cable to the tester by first aligning the cable connector's 6 pins with the holes on
top of the tester. Firmly insert the connector and tighten the locking ring.
Connect the clamps to the battery: the red clamp to the positive ( + ) terminal and the black clamp to the
negative ( - ) terminal.
If you connect the clamps in the wrong polarity (positive to negative or negative to positive), the tester
displays CLAMPS REVERSED! Reconnect the clamps correctly.
To make sure both sides of the clamps are gripping the terminals, rock the each clamp back and forth. A
poor connection will prevent testing, and the tester will display the message CHECK CONNECTION. If
the message reappears after you have correctly reconnected the clamps, clean the terminals and
reconnect.

Setting User Preferences

Before starting your test you may want to customize the use of your analyzer by setting preferences in the
Utility Menu. The menu has settings for the display's date and time, the contrast and backlight time, a
utility to customize printouts for the optional IR printer, among others.

Note: To conserve the analyzer's internal batteries, the tester will turn off after 30 seconds of inactivity.

Battery Test
The analyzer will guide you through the stages for selecting the battery test parameters and interpreting
the results. Before initiating the test, reread the instructions on Test Preparation.

1. Select the battery LOCATION.

Press the NEXT soft key to continue. The BACK soft key returns you to the Main Menu at the
start of the test and to the previous screen as you progress.

2. Select the battery VEHICLE UNDER TEST.

Press the NEXT soft key to continue.

3. In case IN-VEHICLE was selected also select the NUMBER OF BATTERIES.

4. Select the BATTERY TYPE.

 Press the NEXT soft key to continue.

5. Select the BATTERY STANDARD.

Press the NEXT soft key to continue.

 6.

Press the UP/DOWN ARROW keys or use the numeric keys to select the battery rating or in the
case of JIS, the part number. To increase your scrolling speed, hold down the UP or DOWN
ARROW key.
Press the NEXT soft key to start the test.
For the next few seconds the tester will display the word TESTING and a stopwatch while it
evaluates the battery.

Additional Test Requirements

For a more decisive result the tester may ask for additional information or probe deeper into the battery's
condition. The following messages and instructions may appear before the analyzer displays the results
of your test.

Surface Noise/Unstable Battery

The battery will hold a surface charge if the engine has been running or after the battery has been
charged. The tester may prompt you to remove the surface charge before it begins testing.

1. Follow the instructions indicating when to turn the headlights on and off.
2. The tester will resume testing after it detects that the surface charge is removed.

Special vehicle question

To make sure that the battery is correctly diagnosed we might ask this additional question. A special
vehicle is considered:
Infrequently driven vehicles (short distances)
  Police cars
 Ambulance
 Fire trucks

Battery Test Results

After the test the tester will display one of five battery decisions with the complete results in a series of
screens as shown on the illustrations below. Use the UP/DOWN ARROW keys to scroll through each
result. To return to the Main Menu, press the END soft key, or to continue testing if you've selected the
system text, press the NEXT soft key.

A - Battery decision
B - Temperature decision
C - Measured voltage
D - Measured capacity rating units
E - Rating units you selected for the test

General health of the battery and its ability to deliver its specified performance compared with a new
battery.
Battery's state of charge.

GOOD The battery is in good

BATTERY condition but should still be
charged at the workshop
during service to maintain it’s
optimum level.

GOOD - Fully charge the battery to it’s

RECHARGE optimum level as soon as
possible.

CHARGE & Fully charge the battery as

RETEST soon as possible and test it
again. If charge/retest
appears again, replace the
battery. If roadside and
unable to recharge the battery
it should be replaced and
retested. If jump started the
batteries must be rechecked
by home dealer within 2 days.

REPLACE Replace the battery and

BATTERY retest, ensure this condition is
not caused by poor
cables/connections. After
disconnecting, retest the
battery using “out of vehicle”
before replacing it.

BAD - CELL / Replace the battery and re-

REPLACE test.

Note: it is dangerous to
charge a battery with a
defective cell.
FROZEN Thaw and re-test, do not
BATTERY charge the battery.

BATTERY The battery voltages and

PAIR IN CCA’s are matched and are
BALANCE correctly balanced.

BATTERIES The battery voltages and

OUT OF CCA’s are not matched, not
BALANCE balanced and should not be
used together otherwise the
low battery will drag the good
battery down.

GOOD The batteries are basically

BATTERY / good, however if the tester
OUT OF has detected a variance the
BALANCE batteries can be used but
opportunely should be
charged.

All battery, starting and Charging test results are stored on the SD Card. This data can be copied
from the card and used to verify/compare results.

System Test
Before starting the test, inspect the alternator drive belt. A belt that is glazed or worn, or lacks the proper
tension, will prevent the engine from achieving the rpm levels needed for the test.
The System Test includes 3 tests that provide a complete diagnosis of the vehicle's electrical system:

 BATTERY TEST
 STARTER TEST
 ALTERNATOR TEST

The System Test includes the option of using an amp clamp.

You also have the option of viewing the results at the end of each test, or at the end of the entire test
sequence.

Battery Test
The System Test includes a battery test to eliminate it as a cause of charging or starting problems.
See Battery Test for the Battery Test procedure.

Starter Test
If you are using the amp clamp, keep it clamped around the negative ( - ) battery cable.

1. Start the engine at the prompt.

2. The tester will display one of 1 of 7 starter decisions (see Starter System Test Results table) with
the complete results in a series of screens as shown in Starter System Test Results. Use
the UP/DOWN ARROW keys to scroll to each screen.
Note: In some cases, the tester may not detect the vehicle's starting profile. It will display the soft key
options STARTED and NO START. If you select STARTED, the alternator test will be skipped. If you
select NO START, the test process ends.

Starter System Test Results

A - Average cranking voltage.

B - Average cranking current if amp clamp is used.
C - Cranking time in milliseconds.
D - Loop ohms (starter loop resistance) displayed if amp clamp used.

Y axis: System performance: cranking voltage

X axis: Time
Y axis: System performance: Cranking current is displayed if amp clamp is used
X axis: Time

Decision Action

CRANKING The starter voltage is normal and the battery is fully charged.
NORMAL

LOW VOLTAGE The starter voltage is low and the battery is fully charged.

CHARGE The starter voltage is low and the battery is discharged. Fully charge the
BATTERY battery and repeat the starter system test.

REPLACE (If the battery test result was (REPLACE or BAD CELL.) The battery must be
BATTERY replaced before testing the starter.

LOW CRANKING The starter voltage is high but the cranking amps are low.
AMPS

NO START The engine didn't start and the test was aborted.

CRANKING The Tester didn't detect the vehicle's starting profile and skipped the Starter
SKIPPED Test.

Alternator Test
1. ANALYZING CHARGING SYSTEM DATA: After you press the NEXT soft key to begin the
alternator test, the Tester will immediately begin testing for alternator voltage.
2. TURN ALL VEHICLE LOADS OFF, IDLE ENGINE: Turn off vehicle loads (blowers, interior light,
radio, etc.) and idle the engine. Press the NEXT soft key to continue.

Note: If necessary the analyzer will ask if you are testing a diesel engine. It will resume testing
after you make your selection.

3. REV ENGINE WITH LOADS OFF FOR 5 SECONDS: Rev the engine with the loads off.
Gradually increase the rpm until the analyzer tells you to HOLD the rev level as the bar on the
display crosses the rpm target line.
4. ACQUIRING DATA....HOLD ENGINE RPM: Continue to hold the rpm while the Tester takes
system measurements.
5. ENGINE REV DETECTED, IDLE ENGINE: The Tester has detected the rev. Press the NEXT soft
key to continue.
6. TESTING ALTERNATOR AT IDLE, LOADS OFF: The analyzer will next test the engine at idle for
comparison to other readings, and then test the diode ripple. Excessive ripple usually means one
or more diodes have failed in the alternator or there is stator damage.
 7. TURN HIGH BEAMS AND BLOWER MOTOR ON, IDLE ENGINE: After a few seconds, the
Tester will ask you to turn on the accessory loads. It will determine if the charging system is able
to provide enough current for the demands of the electrical system.

Note: TURN HIGH BEAMS AND BLOWER MOTOR ON, IDLE ENGINE: After a few seconds, the
Tester will ask you to turn on the accessory loads. It will determine if the charging system is able
to provide enough current for the demands of the electrical system.

8. TESTING ALTERNATOR AT IDLE, LOADS ON: The analyzer will determine if the charging
system is able to provide sufficient current for the demands of the vehicle's electrical system.
9. REV ENGINE WITH LOADS ON FOR 5 SECONDS: The Tester will test the charging system with
the loads on and prompt you to rev the engine. Gradually increase the rev until the analyzer tells
you to HOLD the rev level as the bar on the display crosses the rpm target line.
10. ACQUIRING DATA....HOLD ENGINE RPM: Continue to hold the rpm while the Tester takes
system measurements.
11. ENGINE REV DETECTED, IDLE ENGINE: The Tester has detected the rev. Press the NEXT soft
key to continue.
12. ANALYZING CHARGING SYSTEM DATA: The Tester is completing its final analysis of the
charging system data.
13. TURN OFF LOADS AND ENGINE: Press the NEXT soft key to display the results.

Alternator Test Results

A - Loads-off DC voltage at rev.

B - Loads-off current at rev if amp clamp is used.
C - Alternator decision.
D - Loads-on DC voltage at rev.
E - Loads-on current at rev if amp clamp is used.
A - Normal DC voltage range.
B - Bar graph showing DC voltage within normal range with loads on and off.

A - Peak-to-peak AC voltage.
B - Graph of diode waveform.

Alternator Decisions and Recommendations

Decision Action

NO The system is showing normal output from the alternator. No problem detected.
PROBLEMS

NO OUTPUT The alternator is not providing charging current to the battery.

 Check the belts to ensure the alternator is rotating with the engine running.
Replace broken or slipping belts and retest.
 Check all connections to and from the alternator, especially the connection
to the battery. If the connection is loose or heavily corroded, clean or
replace the cable and retest.
 If the belts and connections are in good working condition, replace the
alternator. (Older vehicles use external voltage regulators, which may
require only replacement of the voltage regulator.)

LOW The alternator is not providing enough current to power the system's electrical loads
OUTPUT and charge the battery.

 Check the belts to ensure the alternator is rotating with the engine running.
Replace broken or slipping belts and retest.
 Check the connections from the alternator to the battery. If the connection
is loose or heavily corroded, clean or replace the cable and retest.

HIGH The voltage output from the alternator to the battery exceeds the normal limits of a
OUTPUT functioning regulator.
  Check to ensure there are no loose connections and that the ground
connection is normal. If there are no connection problems, replace the
regulator. (Most alternators have a built-in regulator requiring you to replace
the alternator. In older vehicles that use external voltage regulators, you
may need to replace only the voltage regulator.)

Diode Decisions and Recommendations

Decision Action

EXCESSIVE One or more diodes in the alternator aren't functioning or there's stator damage,
RIPPLE which is shown by an excessive amount of AC ripple current supplied to the
battery.

 Make sure the alternator mounting is sturdy and that the belts are in
good shape and functioning properly. If the mounting and belts are
good, replace the alternator.

OPEN PHASE The Tester has detected an open phase within the alternator. Replace the
alternator.

OPEN DIODE The Tester has detected a open diode within the alternator. Replace the
alternator.

SHORTED The Tester has detected an shorted diode within the alternator. Replace the
DIODE alternator.

PDI Test
The PDI test is run on new batteries before delivery to the customer. The test results are presented as
text and as encrypted test codes.

Note: If the battery is dry charged, it must be filled with acid, fully charged and then left resting for 48
hours before the PDI is run. This is so that the chemical process is completed.

PDI, procedure
Connect the battery analyzer to the battery terminals. Note: Connect one battery at a time when running
this battery test.

Note: Parallel connected batteries should be disconnected prior to a battery test.

Select the PDI test and enter the information about the battery. The PDI test will now be run and the test
results displayed.
It is NOT possible to run the test if the battery analyzer is connected to two batteries connected in series.

PDI, test results

The test results from a PDI test are displayed as text and with test codes.

Test codes
A test code is an encrypted code with results from the test. The code is primarily used to store information
about new batteries before delivery to the customer.

Generate Pair
This function checks whether two batteries can be used together and is always considered to be
performed outside the vehicle. The batteries are NOT connected in the vehicle.

Test results

BATTERY PAIR IN The batteries are working correctly and are balanced.
BALANCE

BATTERIES OUT OF The batteries are not balanced with each other and should not be
BALANCE used together

QC Mode
The tester has the ability to test multiple batteries one after the other without having to input the battery
rating/settings.
There are two types of QC tests: the STOCK CONTROL or the COMPOUND TEST.
STOCK CONTROL is meant for batteries standing in a warehouse or on a pallet where as COMPOUND
TEST is done when the battery is mounted in the vehicle. This function is ideally suited for areas such as
compounds, parking lots etc.
Go to the UTILITY MENU and select the STOCK CONTROL or COMPOUND TEST from the BATTERY
LIST.
After selecting one of the two options you can press END. The tester will use the selected option. If you
want you can continue with ADDING or DELETING batteries or IMPORT / EXPORT the present battery
list.
Go to the QC TEST in the MAIN MENU. The first screen shows you the amount of tests that have been
completed, pressing both arrow keys will erase the history and allows you to enter a name for the batch of
vehicles that you want to test.

Utilities
The Utility Menu allows you to easily set up your analyzer:

Config Tester

Clock
The CLOCK ADJUST utility has four settings. Use the UP/DOWN ARROW keys to highlight the setting
you want to change.

Mode
Use the LEFT/RIGHT ARROWS to make a change.

1. Select either the 24-hour or AM/PM mode

2. Press the UP/DOWN ARROW to save your setting or the OK soft key to return to main screen.

Time
1. Use the LEFT/RIGHT ARROWS to highlight the hour, minutes, or AM or PM. To rapidly scroll,
hold down an ARROW key.
 2. Press the SAVE soft key to save your setting or BACK to return to the CLOCK ADJUST screen.

Format
Use the LEFT/RIGHT ARROWS to make a change.

1. Select the MM/DD/YYY (month/day/year) or DD/MM/YYY (day/month/year) notification

2. Press the UP/DOWN ARROW to save your setting or the OK soft key to return to main screen.

Temp. units
1. Use the LEFT/RIGHT ARROWS to change from Celsius to Fahrenheit
2. Press the UP/DOWN ARROW to save your setting or the OK soft key to return to main screen.

Write fail
1. Select the option you want for the SD Card failure notification.
 2. Press the UP/DOWN ARROW to save your setting or the OK soft key to return to main screen.

Set-Up
1. Use the LEFT/RIGHT ARROWS to change from NO to YES.
2. Press the UP/DOWN ARROW to save your setting or the OK soft key to return to main screen.

If set to YES it allows you to re-select the operating mode of the tester.
Possibilities are:
Factory Mode
Dealer Mode
Compound Mode
US Produced vehicles
Switch the tester OFF and ON again to display the set-up screen

Display
The LCD OPTIONS utility enables you to adjust the contrast of the text on the display and the backlight
time.

Contrast Level
The contrast level is 0 (lightest) to 10 (darkest). To change it:

1. Press the UP orDOWN ARROW to highlight the option.

2. Press the ADJUST soft key to display the option's numerical scroll box.
 3. Press the UP/DOWN ARROW keys or the corresponding numerical key to select your
preference.
4. Press the SAVE soft key to save your setting or the BACK soft key to return to the CONTRAST
LEVEL screen without saving the changes.

Backlight Time
Backlight time is from 0 to 60 seconds. To change it:

1. Press the UP orDOWN ARROW to highlight the option.

 2. Press the ADJUST soft key to display the option's numerical scroll box.

3. Press the UP/DOWN ARROW keys or the corresponding numerical key to select your
preference.
4. Press the SAVE soft key to save your setting or the BACK soft key to return to the BACKLIGHT
screen without saving the changes.

Config printer
When using this option always use IrDA protocol.

Shop info
The SHOP INFO utility enables you to create a header for your printed test results showing your business
location information. Its two information screens contain eight lines of text with up to 16 characters on
each line.
You can choose for Workshop information or Dealer ID information.
To create or overwrite a header:

1. Press the UP or DOWN ARROW to highlight the line you want to change. The cursor will be
blinking to the right of the last character in the line.
2. To move the cursor backward to erase a character, press the LEFT ARROW key; to move the
cursor forward, press the RIGHT ARROW key.
3. Insert a character by pressing the key associated with the character as many times as needed.
4. You can center text by selecting blank spaces before and after lines of text or insert spaces
between words.
5. Press the SAVE soft key to save your setting or the BACK soft key to return to the SHOP INFO
screen without saving the changes.

Coupon
The COUPON SELECT utility enables and disables the printing of the custom coupon you've created in
the EDIT COUPON utility.

1. Use the UP/DOWN ARROWS or press the corresponding numerical key to move the dot to the
option button of your choice.

2. Press the SAVE soft key to save your setting or the BACK soft key to return to the COUPON
SELECT screen without saving the changes.

Edit Coupon
The EDIT COUPON utility enables you to create a promotional coupon for your customers that prints at
the bottom of every test result. Its two information screens contain eight lines of text with up to 16
characters each.
The editing process is the same as when you create a header for your test results printouts. See the
SHOP utility for more information.

Language
The LANGUAGE utility enables you to select a language for the display and printouts. To set your
preference:

 Use the UP/DOWN ARROWS or press the corresponding numerical key to move the dot to the
option button of your choice.
 Press the NEXT to save your setting.

Format SD
Select this utility to format an SD card to receive data or erase all data on the card. The Tester will warn
you before formatting the disk and ask you if you want to continue.

Update
As software updates become available you'll be able to use this utility to update the Tester software using
files on an SD card.

QC Mode
Use this option to configure your way of quality control measurements. Select either the Compound mode
or Stock control mode.

Info Menu
The Info Menu has 3 utilities to help you manage your test data and track the usage and history of your
analyzer.

Totals
The TOTALS report displays the total number of battery tests performed since the Tester was first used.
Press the LEFT and RIGHT ARROW keys simultaneously to clear the total and reset the starting date

Transfer data
The TRANSFER utility lets you transfer test data to a PC using an optional IR receiver/software package.

Version info
Version info displays the software versions and serial number of the analyzer.
Print/View
View Test
VIEW TEST gives you the option of viewing the results of the Battery and System Tests. To return to the
Main Menu, press the END key.

View QC Test
VIEW QC TEST gives you the option of viewing all results of the Quality Control Test. To return to the
Main Menu, press the END key.

Troubleshooting
If you have problems with the display, try these troubleshooting suggestions:

The Display Does Not Turn On

 Check the connection to the vehicle battery.
 Press the POWER button.
 The vehicle's battery may be too low to power the analyzer (below 1 volt). Fully charge the battery
and retest.
 The 6 AA batteries in the analyzer may need to be replaced. Follow the steps on Tester Internal
Batteries and replace the batteries (alkaline batteries are recommended).

Tester Internal Batteries

The Tester uses 6 AA, 1.5-volt batteries (alkaline recommended) to allow testing of batteries down to 1
volt and supply power while the menu is active. The analyzer can test batteries down to 5.5 volts when
the internal batteries are not functioning.

Battery Power Indicator

The square in the upper left corner of the display indicates the charge level of the battery pack. The
square is black when the battery pack is fully charged. It gradually changes to white as the charge level
declines. The Tester will display a warning message when the batteries need replacing.
A - Full
B - Decreasing
C - Low
D - Powered by test battery

Replacing the Tester Batteries

A - Latch
B - Press to release

1. Turn the Tester face down.

2. Press gently on the ridges above the arrow on the battery compartment cover.
3. Slide the cover in the direction of the arrow and remove the cover.
4. Remove the discharged batteries.
5. Insert new batteries as shown. Make sure the positive and negative terminals are positioned
correctly.
6. Insert the door's tabs into the slots on the analyzer and slide the door closed, making sure the
latch locks.