ProTech903W - H2S - OM - Manual

ProTech903W™
H₂S LEAD ACETATE TAPE ANALYZER
OPERATION MANUAL
P/N: MA2922
Revision 5 – April 2022
Galvanic Applied Sciences, Inc.

7000 Fisher Road S.E.
Calgary, Alberta, T2H 0W3
Canada
Phone: (403) 252-8470
Toll Free: 1-866-252-8470
E-mail: service@galvanic.com
Website: https://www.galvanic.com
NOTICES
This system is covered by a limited warranty. A copy of the warranty is included with this manual.
The operator is required to perform routine maintenance as described herein on a periodic basis to
keep the warranty in effect. For routine maintenance procedures, refer to the maintenance section.
All information in this manual is subject to change without notice and does not represent a
commitment on the part of Galvanic Applied Sciences, Inc.
No part of this manual may be reproduced or transmitted in any form or by any means without the
written permission of Galvanic Applied Sciences, Inc.
Note: Changes or modifications not expressly approved by Galvanic Applied Sciences, Inc.
could void the user's authority to operate the equipment.
© Copyright 2022, Galvanic Applied Sciences, Inc. All rights reserved.

Printed in Canada
ProTech903W OPERATION MANUAL Revision 5 April 2022
Table of Contents
SECTION 1 H2S ANALYZER .............................................................................................................13

1.1 OVERVIEW ...........................................................................................................................13
1.2 PRINCIPLE OF OPERATION ....................................................................................................13
1.3 FEATURES OF THE ANALYZER ...............................................................................................14
1.4 SYSTEM OPERATING CONTROL.............................................................................................14
1.5 CONTENTS OF THIS MANUAL .................................................................................................15
SECTION 2 ANALYZER COMPONENTS ..............................................................................................16
2.1 OVERVIEW ...........................................................................................................................16
2.2 MOTHERBOARD ...................................................................................................................17
2.2.1 Description of the Motherboard ............................................................................17
2.2.2 Boards Associated with the Motherboard .............................................................17
2.2.3 AC and DC Power Supply ....................................................................................17
2.3 LCD DISPLAY BOARD, KEYPAD AND LED’S ...........................................................................17
2.3.1 User Interaction Features .....................................................................................17
2.3.2 Display Board Communication Ports ....................................................................18
2.4 CHASSIS..............................................................................................................................18
2.5 TAPE TRANSPORT SYSTEM...................................................................................................19
2.5.1 Supply and Take-up Reels ...................................................................................19
2.5.2 Optical Encoder ....................................................................................................20
2.6 SAMPLE CHAMBER ASSEMBLY ..............................................................................................21
2.6.1 Rate/Read Aperture Strip and the Rear Window Assembly .................................22
2.6.2 Read/Rate Aperture Strip .....................................................................................23
2.6.3 Sensor Block ........................................................................................................23
2.6.4 Compression Head ...............................................................................................24
2.7 SAMPLE FLOW RELATED COMPONENTS ................................................................................25
2.7.2 Sample Humidifier ................................................................................................25
2.7.3 Rotameter .............................................................................................................26
2.7.4 Power Vent (Eductor) ...........................................................................................26
2.9 SAMPLE CONDITIONING SYSTEM...........................................................................................28
SECTION 3 INSTALLATION................................................................................................................29
3.1 RECEIVING THE SYSTEM.......................................................................................................29
3.2 INSTALLATION REQUIREMENTS .............................................................................................29
3.2.1 Electrical Requirements........................................................................................29
3.2.2 Location of the System .........................................................................................29
3.2.3 Space Requirements ............................................................................................30
3.2.4 Area Classification Information .............................................................................31
3.2.5 Gas Requirements ................................................................................................31
3.2.6 External Power Switch ..........................................................................................31
3.3 UNPACKING .........................................................................................................................31
3.4 INSTALLATION OF THE SOFTWARE ........................................................................................32
3.4.1 Computer Requirements ......................................................................................32
3.4.2 Install the Application Software ............................................................................32
3.4.3 Power up the Analyzer .........................................................................................33
3.4.4 Connect the System to the PC via RS-232 ..........................................................34
3.4.5 Open the Application Program and Set Communication Parameters ..................35
3.4.5.1 Com Port Direct Option .............................................................................35
H₂S LEAD ACETATE TAPE ANALYZER Page 3 of 178

3.4.5.2 Modem Option ...........................................................................................36

3.4.5.3 Ethernet Option .........................................................................................37
3.4.5.4 Connect the Computer and the Analyzer ..................................................38
3.5 INSTALLING THE KEYPAD, SENSING TAPE AND HUMIDIFIER .....................................................39
3.5.1 Installing the Keypad ............................................................................................39
3.5.2 Installing the Sensing Tape ..................................................................................39
3.5.3 Installing the Humidifier ........................................................................................42
3.7 CONNECTING GAS TO ANALYZER ..........................................................................................43
3.7.1 Connecting Gas to the Analyzer ...........................................................................43
3.7.2 Leak Testing of the Compression Head ...............................................................43
3.7.4 Connecting the Power Eductor .............................................................................44
3.8 TESTING THE ANALYZER .......................................................................................................45
SECTION 4 OPERATING THE ANALYZER VIA THE HANDHELD KEYPAD .................................................46
4.1 INTRODUCTION ....................................................................................................................46
4.2 THE FRONT PANEL LED’S ....................................................................................................46
4.3 THE MAIN PAGE OF THE LCD DISPLAY..................................................................................48
4.3.1 Status Indicator Lines ...........................................................................................49
4.3.2 Central Region ......................................................................................................50
4.3.3 Display Menus and Sub-menus Descriptions.......................................................50
4.4 USING THE HANDHELD KEYPAD ............................................................................................51
4.5 THE STREAMS MENU ...........................................................................................................53
4.6 THE ALARMS PAGE............................................................................................................55
4.7 THE DISPLAY MENU .............................................................................................................56
4.7.1 The SQNC Menu ..................................................................................................56
4.7.2 IO Menu ................................................................................................................56
4.7.3 Analyzer Reading Menu .......................................................................................57
4.7.4 Analyzer Schedule Menu......................................................................................57
4.8 THE CONFIGURATION MENU .................................................................................................58
4.8.1 The Gen Menu ......................................................................................................58
4.8.2 The DIO Menu (Digital Inputs/Outputs) ................................................................59
4.8.3 The AIO Menu (Analog Inputs/Outputs) ...............................................................59
4.8.4 The MSEQ Menu (Manual Sequencer) ................................................................60
SECTION 5 GRAPHICAL USER INTERFACE (GUI)...............................................................................61
5.1 OPENING THE PROGRAM ......................................................................................................61
5.2 COMPONENTS OF THE MAIN WINDOW ...................................................................................63
5.2.1 Menu Bar ..............................................................................................................63
5.2.2 The Tool Bar .........................................................................................................64
5.2.2.1 Communicate Toolbar ...............................................................................64
5.2.2.2 Operation Toolbar .....................................................................................65
5.2.2.3 General Toolbar ........................................................................................66
5.2.3 Application Screens (Tabs) ..................................................................................66
5.2.4 Status Bar .............................................................................................................67
5.3 COMMUNICATION BETWEEN THE COMPUTER AND THE ANALYZER ...........................................68
5.4 THE ANALYSIS TAB ..............................................................................................................69
5.4.1 Field Names and Explanations .............................................................................70
5.4.2 Analysis Data ........................................................................................................71
5.5 STATUS TAB ........................................................................................................................72
5.6 ALARMS TAB........................................................................................................................73
5.6.1 Global Alarms .......................................................................................................74
5.6.2 Analog Input Alarms .............................................................................................75

5.6.3 Analysis Alarms ....................................................................................................75

5.7 ARCHIVE TAB.......................................................................................................................76
5.7.1 The Table Format .................................................................................................76
5.7.2 The Graph Format ................................................................................................77
5.7.3 Filtering Data ........................................................................................................80
5.7.3.1 Filtering Data by Date ...............................................................................80
5.7.3.2 Filtering Data Numerically .........................................................................80
5.7.3.3 Exporting Data ..........................................................................................82
5.7.3.4 Log Setup ..................................................................................................82
5.8 EVENTS TAB ........................................................................................................................85
5.9 GLOBAL TAB ........................................................................................................................87
5.9.1 General .................................................................................................................88
5.9.1.1 Tape Field .................................................................................................89
5.9.2 Global Alarms .......................................................................................................91
5.9.3 Calibration Gain Calculator...................................................................................91
5.10 STREAMS TAB .....................................................................................................................92
5.10 1 Overview ...............................................................................................................92
5.10.2 Universal Gas Run Commands ............................................................................94
5.10.3 The H2S Tab ........................................................................................................94
5.10.3.1 Timing Commands ....................................................................................94
5.10.3.2 Switching Field ..........................................................................................96
5.10.3.3 Frequency .................................................................................................96
5.10.3.4 Analog Output Override ............................................................................96
5.10.3.6 Alarms .......................................................................................................97
5.10.4 Calibration, Reference and Zero Gas Tabs..........................................................98
5.10.4.1 Calibration Tab ..........................................................................................98
5.10.4.2 Reference Tab ..........................................................................................99
5.10.4.3 Zero Tab ....................................................................................................99
5.10.4.4 Differences between the H2S Tabs and the Calibration/Reference/Zero
Gas Tabs 100
5.11 INPUTS- DRY TAB .............................................................................................................101
5.11.1 Discrete Input Name ...........................................................................................102
5.11.2 Enable & Alarm Check Boxes ............................................................................102
5.11.3 Polarity ................................................................................................................102
5.11.4 Run Selector .......................................................................................................102
5.11.5 Action ..................................................................................................................102
5.12 INPUTS - WET TAB ............................................................................................................103
5.13 OUTPUT TAB......................................................................................................................104
5.13.1 Digital Outputs and Solenoids ............................................................................105
5.13.2 Analog Outputs ...................................................................................................105
5.14 SEQUENCER TAB ...............................................................................................................106
5.14.1 Enables Entire Sequencer Operation Checkbox ................................................107
5.14.2 Available Run Types ...........................................................................................107
5.14.3 Sequencer Items ................................................................................................107
5.14.4 Manual Sequencer Request Checkbox ..............................................................108
5.14.5 Digital Input Manual Sequencer Request Enable Checkbox .............................108
5.14.6 Manual Sequencer # 1 - 8 ..................................................................................109
5.15 PORTS TAB........................................................................................................................110
5.16 MODBUS TAB.....................................................................................................................111
5.16.1 Enron ..................................................................................................................112
5.16.2 Modicon 16 .........................................................................................................113
5.16.3 Modicon with Floating Point................................................................................113
5.16.4 A Typical Modbus Setup.....................................................................................113

5.17 ANALOG INPUT TAB ............................................................................................................117

5.17.1 Analog Input # ....................................................................................................117
5.17.2 Analog Input Parameters and Controls ..............................................................118
5.17.3 Analog Inputs Alarm ...........................................................................................118
5.18 TIMERS TAB.......................................................................................................................119
5.18.1 Schedule .............................................................................................................120
5.18.2 Analysis ..............................................................................................................120
5.18.3 Sequences ..........................................................................................................120
5.19 MAINTENANCE TAB ............................................................................................................121
5.19.1 Entering the Calibration Mode ............................................................................122
5.19.2 Calibrating Analog Outputs.................................................................................123
5.19.3 Testing solenoids and relay outputs .....................................................................124
5.20 FACTORY TAB ....................................................................................................................124
SECTION 6 OPERATING THE SYSTEM .............................................................................................125
6.1 INTRODUCTION ..................................................................................................................125
6.2 EDITING A CONFIGURATION ................................................................................................125
6.2.1 Accessing the Active Configuration ....................................................................125
6.2.2 Types of Parameters in a Configuration .............................................................126
6.2.3 General Guidelines for Editing Parameters ........................................................126
6.3 COMMONLY EDITED PARAMETERS ......................................................................................127
6.3.1 The Streams Tab ................................................................................................127
6.3.2 Sequencer Tab ...................................................................................................128
6.4 LESS COMMONLY EDITED ANALYZER PARAMETERS .............................................................129
6.4.1 The Global Tab ...................................................................................................129
6.4.2 Dry and Wet Inputs .............................................................................................130
6.4.3 Outputs Tab ........................................................................................................131
6.4.4 The Ports Tab .....................................................................................................132
6.4.5 Modbus Tab ........................................................................................................133
6.4.6 Timers Tab..........................................................................................................134
6.5 CALIBRATING/VALIDATING THE ANALYZER OUTPUTS ............................................................135
6.6 CALIBRATING/VALIDATING THE ANALYZER............................................................................136
6.6.1 Manual Calibration ..............................................................................................136
6.6.2 Manually Initiated Auto Calibration .....................................................................137
6.6.3 Auto Calibration ..................................................................................................138
6.7 ANALYZING SAMPLES .........................................................................................................139
6.8 MONITORING SYSTEM OPERATION ......................................................................................141
SECTION 7 MAINTENANCE .............................................................................................................145
7.1 OVERVIEW .........................................................................................................................145
7.2. ROUTINE MAINTENANCE PROCEDURES ...............................................................................145
7.3 CHANGING THE TAPE .........................................................................................................146
7.7 ADDING ACETIC ACID TO THE HUMIDIFIER ...........................................................................149
SECTION 8 TROUBLESHOOTING AND SERVICE ................................................................................150
8.1 OVERVIEW .........................................................................................................................150
8.2 TROUBLESHOOTING MESSAGES AND ALERTS ......................................................................150
8.3 ALARMS TAB......................................................................................................................152
8.4 COMMONLY OBSERVED PROBLEMS ....................................................................................155
SECTION 9 ANALYZER Q.C. DOCUMENTATION ...............................................................................157

SECTION 10 H2S ANALYZER WIRING BOOK .....................................................................................160

SECTION 11 TECHNICAL SPECIFICATIONS ........................................................................................169
11.1 PERFORMANCE SPECIFICATIONS ........................................................................................169
11.2 FUNCTIONS........................................................................................................................169
11.3 COMMUNICATIONS / INTERFACE ..........................................................................................170
11.4 INSTRUMENT SPECIFICATIONS ............................................................................................171
SECTION 12 SPARE PARTS .............................................................................................................172
SECTION 13 INDEX .........................................................................................................................174

Tables
TABLE 2-1: READ/RATE APERTURE STRIP SIZES AND ASSOCIATED RANGES........................................23
TABLE 3-1: COMPUTER REQUIREMENTS FOR APPLICATION SOFTWARE................................................32
TABLE 4-1: FRONT PANEL LED FUNCTIONS .......................................................................................47
TABLE 4-2: STATE CODES ...............................................................................................................49
TABLE 4-3: LCD MAIN SCREEN FUNCTION KEY DEFINITIONS ..............................................................50
TABLE 4-4: FUNCTION KEY DEFINITIONS ............................................................................................52
TABLE 4-5: ALARMS ..........................................................................................................................55
TABLE 4-6: DIO MENU ......................................................................................................................59
TABLE 5-1: COMMUNICATE TOOLBAR BUTTONS ..................................................................................64
TABLE 5-2: OPERATION TOOLBAR BUTTONS.......................................................................................65
TABLE 5-3: GENERAL TOOLBAR BUTTONS ..........................................................................................66
TABLE 5-4: FUNCTION OF EACH TAB ..................................................................................................67
TABLE 5-5: ANALYSIS WINDOW FIELDS ..............................................................................................70
TABLE 5-6: STREAM FIELDS ..............................................................................................................71
TABLE 5-7: CHART BUTTON FUNCTIONS.............................................................................................79
TABLE 5-8: CHART MANIPULATION OPTIONS ......................................................................................79
TABLE 5-9: DATA SORTING OPERATORS ............................................................................................81
TABLE 8-1: ALARMS ........................................................................................................................151
TABLE 8-2: ALARMS ........................................................................................................................153
TABLE 8-3: TROUBLESHOOTING GUIDE ............................................................................................155
TABLE 10-1: ANALYZER WIRING BOOK INDEX ...................................................................................160

Safety Symbols used in Manual
The Danger symbol indicates a hazardous situation that, if not

avoided will result in death or serious injury.
The Warning symbol indicates a hazardous situation that, if not

avoided could result in death or serious injury.
The Caution symbol with the safety alert symbol indicates a

hazardous situation that, if not avoided could result in minor or
moderate injury.
The Notice symbol is used to highlight information that will

optimize the use and reliability of the system.

Important Safety Guidelines for the Model 903W H2S
Please read the following warnings and cautions carefully before using the 903W H2S
This equipment must be used as specified by the manufacturer or overall safety

will be impaired.
Access to this equipment should be limited to authorized, trained personnel ONLY.
Use of unauthorized parts may impair suitability of the equipment for Class I, Div
2 locations.
Observe all warning labels on the analyzer enclosures.
The analog outputs and alarm relay contacts may be powered by a source separate from the
one (s) used to power the analyzer system. Disconnecting the main power source may not
remove power from the analog output signals.
Any safety recommendations or comments contained herein are suggested guidelines only.
Galvanic Applied Sciences Inc. bears no responsibility and assumes no liability for the use and/or
implementation of these suggested procedures.
This system, when operating in its normal mode, and/or when it is being serviced, maintained,
installed and commissioned contains items which may be hazardous to humans if handled or
operated incorrectly or negligently. These items include, but are not limited to:
• High Voltage Electrical Energy
• Toxic and Explosive Gases
The 903W H2S Lead Acetate Tape Analyzer is designed to be safely operated in a Class 1, Div.2,
Group B, C and D, T3 area. The certified designation will be indicated on the nameplate.

Manufacturer’s Warranty Statement

Galvanic Applied Sciences Inc. (“Seller”) warrants that its products will be free from defects in materials
and workmanship under normal use and service in general process conditions for 12 months from the
date of Product start-up or 18 months from the date of shipping from Seller’s production facility,
whichever comes first (the “Warranty Period”). Products purchased by Seller from a third party for
resale to Buyer ("Resale Products") shall carry only the warranty extended by the original
manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making a
reasonable commercial effort to arrange for procurement and shipping of the Resale Products. Buyer
must give Seller notice of any warranty claim prior to the end of the Warranty Period. Seller shall not
be responsible for any defects (including latent defects) which are reported to Seller after the end of
the Warranty Period.
THIS WARRANTY AND ITS REMEDIES ARE IN LIEU OF ALL OTHER WARRANTIES OR
CONDITIONS EXPRESSED OR IMPLIED, ORAL OR WRITTEN, EITHER IN FACT OR BY
OPERATION OF LAW, STATUTORY OR OTHERWISE, INCLUDING BUT NOT LIMITED TO,
WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, WHICH SELLER SPECIFICALLY DISCLAIMS.
Seller’s obligation under this warranty shall not arise until Buyer notifies Seller of the defect. Seller’s
sole responsibility and Buyer’s sole and exclusive remedy under this warranty is, at Seller’s option,
to replace or repair any defective component part of the product upon receipt of the Product at
Seller’s production facility, transportation charges prepaid or accept the return of the defective
Product and refund the purchase price paid by Buyer for that Product. If requested by Buyer, Seller
will use its best efforts to perform warranty services at Buyer’s facility, as soon as reasonably
practicable after notification by the Buyer of a possible defect provided that Buyer agrees to pay for
travel time, mileage from the Seller’s facility or travel costs to the airport / train station closest to
Buyer’s facility plus all other travel fees, hotel expenses and subsistence.
Except in the case of an authorized distributor or seller, authorized in writing by Seller to extend
this warranty to the distributor’s customers, the warranty herein applies only to the original
purchaser from Seller (“Buyer”) and may not be assigned, sold, or otherwise transferred to a third
party. No warranty is made with respect to used, reconstructed, refurbished, or previously owned
Products, which will be so marked on the sales order and will be sold “As Is”.
Limitations
These warranties do not cover:
• Consumable items such as lamps.
• Analyzer components which may be damaged by exposure to contamination or fouling
from the process fluid due to a process upset, improper sample extraction techniques or
improper sample preparation, fluid pressures in excess of the analyzer’s maximum rated
pressure or fluid temperatures in excess of the analyzer’s maximum rated
temperature. These include but are not limited to sample filters, pressure regulators,
transfer tubing, sample cells, optical components, pumps, measuring electrodes, switching
solenoids, pressure sensors or any other sample wetted components.
• Loss, damage, or defects resulting from transportation to Buyer’s facility, improper or

inadequate maintenance by Buyer, software or interfaces supplied by Buyer, operation

outside the environmental specifications for the instrument, use by unauthorized or

untrained personnel or improper site maintenance or preparation.
• Products that have been altered or repaired by individuals other than Seller personnel or
its duly authorized representatives, unless the alteration or repair has been performed by
an authorized factory trained service technician in accordance with written procedures
supplied by Seller.
• Products that have been subject to misuse, neglect, accident, or improper installation.
• The sole and exclusive warranty applicable to software and firmware products provided by
Seller for use with a processor internal or external to the Product will be as follows: Seller
warrants that such software and firmware will conform to Seller’s program manuals or other
publicly available documentation made available by Seller current at the time of shipment
to Buyer when properly installed on that processor, provided however that Seller does not
warrant the operation of the processor or software or firmware will be uninterrupted or error-
free.
The warranty herein applies only to Products within the agreed country of original end destination.
Products transferred outside the country of original end destination, either by the Seller at the
direction of the Buyer or by Buyer’s actions subsequent to delivery, may be subject to additional
charges prior to warranty repair or replacement of such Products based on the actual location of
such Products and Seller’s warranty and/or service surcharges for such location(s).
Repaired Products
Repaired products are warranted for 90 days with the above exceptions.
Limitation of Remedy and Liability

IN NO EVENT SHALL SELLER BE LIABLE TO BUYER FOR ANY INDIRECT, CONSEQUENTIAL,
INCIDENTAL, SPECIAL OR PUNITIVE DAMAGES, OR FOR ANY LOSS OF USE OR
PRODUCTION, OR ANY LOSS OF DATA, PROFITS OR REVENUES, OR ANY CLAIMS RAISED
BY CUSTOMERS OF BUYER OR ANY ENVIRONMENTAL DAMAGE OR ANY FINES IMPOSED
ON BUYER BY ANY GOVERNMENTAL OR REGULATORY AUTHORITIES, WHETHER SUCH
DAMAGES ARE DIRECT OR INDIRECT, AND REGARDLESS OF THE FORM OF ACTION
(WHETHER FOR BREACH OF CONTRACT OR WARRANTY OR IN TORT OR STRICT
LIABILITY) AND WHETHER ADVISED OF THE POSSIBILITY OF SUCH DAMAGES OR NOT.

Section 1 H2S Analyzer
1.1 Overview
The Galvanic Applied Sciences Model 903W H2S is designed to measure Hydrogen Sulphide
(H2S) in a gaseous stream.
1.2 Principle of Operation

When Hydrogen Sulphide (H2S) reacts with Lead Acetate (Pb(CH3COO)2) (which is white),
Lead Sulphide (PbS) is formed as shown in Equation 1-1.
Pb(CH3COO)2 + H2S → PbS + 2 CH3COOH 1-1
If a paper tape that has been impregnated with Lead Acetate (which is white), is exposed to
Hydrogen Sulphide, brown stains will be seen on the tape. The rate of colour change on the
tape is directly proportional to the concentration of H2S in the gas stream. When the rate of
colour change is measured, the concentration of H2S in the gas stream can be determined.
The ASTM Methods used by the 903 are D 4084-94, D4323-97 and D4468-95. Analysis of
Hydrogen Sulphide in Gaseous Fuels (Lead Acetate Reaction Rate Method).
The analyzer can use one of two different analysis algorithms to determine the concentration
of H2S in the sample.
a) Timed Analysis - In the timed analysis algorithm, the average rate of stain on the tape is
calculated over a fixed period of time.
b) Peak Detect Analysis - Some versions of the Protech 903 may use the Peak Detect
method that monitor the rate of stain formation on the tape. The point at which the rate of
stain is at a maximum represents the concentration of H2S in the sample gas.

1.3 Features of the Analyzer

The analyzer provides the following capabilities:
• The ability to measurement the H2S concentration over a 0-300 ppm range without dilution -
at least 50 times greater than traditional tape analyzers
• Sensitivity as low as 5 ppb
• Linearity and repeatability of ± 1% of full scale on ranges up to 0-2000 ppm
• Rapid response
• 5-14 week tape life (dependent on gas concentration), which is up to 2 times greater than
that of traditional tape analyzers. Optical tape counter ensures exact spacing of stains and
keep track of tape consumption
• Unique humidifier system using a permeable membrane reduces dead volume providing
faster response time
• Rapid measurement of the extent to which H2S exceeds pre-set alarm levels.
• Low operation and maintenance costs
• Uninterrupted operation with dual redundant AC and DC power supply
• Ethernet communication and USB port with easy to use WindowsTM based PC software
• Enhanced data logging allows for up to ten months of data storage for complete audit trail
and trouble shooting and report generation.
• Built-in MODBUS communications / RTU capabilities and a large number of outputs and
inputs with sensor auto-calibration on each analysis and dual redundant power supply.
1.4 System Operating Control

The analyzer is controlled by a dedicated data acquisition system which provides supervisory
control, performs all calculations and provides the user interface.
The system includes an onboard computer system which provides full screen display of the
H2S concentration, key system control parameters and their status.
A hand held key pad is provided for user interface with the analyzer. Operation of the system
with the keypad is described in Section 4. As an alternative, a PC based Graphical User
Interface (GUI) which can be used to view and enter information on a remote basis is
described in Section 5.

1.5 Contents of this Manual

This manual contains the following information:
Section 1: Model H2S Analyzer presents introductory information about the system and the
mode of operation.
Section 2: Analyzer Components describes the design of the major components of the
system
Section 3: Installation describes unpacking the analyzer, installing it in the facility and
interfacing with other devices.
Section 4: Operating the Analyzer via the Handheld Keypad describes how the user enters
data and views system parameters using the hand help controller module and on board
display panel/
Section 5: The Graphical User Interface presents a detailed discussion of the various
aspects of the application program on the personal computer.
Section 6: Operating the System discusses the role of the various tabs of the how the
various tabs of the Graphical User Interface are employed
Section 7: Maintenance includes a discussion of activities which should be performed on a
routine bases to optimize operation
Section 8: Troubleshooting and Service present’s information that is useful in diagnosing
problems with the analyzer and describes how various components are replaced.
Section 9: Quality Control includes the test documentation material used to test the analyzer
Section 10: Wiring includes diagrams to assist the operator in interfacing auxiliary
components such as relays, solenoids, etc. to the controller module.
Section 11: Specifications presents the specifications for the analyzer.
Section 12: Spare Parts lists a number of items which may be required to maintain operation
of the analyzer.
Section 13: MSDS contains the Manufacturers Safety Data Sheets for chemical materials
items used in the system.

Section 2 Analyzer Components
2.1 Overview
The H2S analyzer is an integrated system designed to monitor the concentration of H2S in a
gaseous stream using the Lead Acetate tape method described in Section 1. An overview of
the major components of the analyzer is presented in Figure 2-1.
Figure 2-1: Schematic of Flow Path. Eductor may be alternatively driven by slip stream
from sample feed.
The system includes the following major components:

• Motherboard (Section 2.2)
• Display Board, Keyboard, LED’s (Section 2.3)
• Chassis (Section 2.4)
• Tape Transport System (Section 2.5)
• Sample Chamber Assembly (Section 2.6)
• Sample Flow Related Components (Section 2.7)
An external sample conditioning system is available as an option (Section 2.9).
Protech903W H₂S Analyzer Revision 4 16 6 April 2022

2.2 Motherboard
2.2.1 Description of the Motherboard

The motherboard is housed in an enclosure and consists of a large main board which houses the
system memory, system’s clock battery, and the AC and DC power supplies. Inputs and outputs
are supported up to the following maximums: 6 isolated analog outputs, 6 relays, 8 solenoid
drivers, 4 (Wet contact) discrete inputs and 4 (Dry contact) discrete inputs. The type of enclosure
the electronics is housed in will depend on the area classification certification of the analyzer.
Keep any unused screw terminals fully torqued close. Open screw terminals may
cause dielectric breakdown in overvoltage conditions.
2.2.2 Boards Associated with the Motherboard

The main processor daughter board and an optional Ethernet card are associated with the
motherboard.
2.2.3 AC and DC Power Supply

The motherboard houses the AC and DC power supplies. The working AC voltage range is 100-
240 VAC and the DC voltage range is 10-32 VDC.
If an AC supply is used, the analyzer uses the AC solenoid drivers which are black in colour and
may be for either 110 VAC or 220 VAC.
If a DC supply is used, the analyzer uses the DC solenoid drivers which are Red in colour.
The analyzer can operate in a dual redundant power mode in which the DC power supply is the
backup if the AC power supply fails. It is important to note that in this mode the DC solenoid
drivers would be used.
2.3 LCD Display Board, Keypad and LED’s
2.3.1 User Interaction Features

The system presents the system status to the operator via a 128 x 64 LCD display on the front
panel. In addition, there are ten LED indicators which provide information about the status of the
system.
A hand held keypad is used to communicate with the system. Operation of the system via the
keypad is described in Section 4.
A detailed application program for a personal computer is provided to monitor the system, view
archived data and establish input and output protocols from/to external devices. A detailed
discussion of the user interface is presented in Chapter 5.

2.3.2 Display Board Communication Ports
The system has two distinct communications ports housed on the display board. A USB/RS-232
port is located on the right side of the display board. A series of eight switches are used to switch
between USB or RS232 communications and are located on the reverse side of this board on the
bottom left hand corner. By default, the switches are set for USB usage.
A RJ-9/22 jack that can also be used for RS232 communications is located directly under the
LCD Display. There are jumpers located on the bottom left hand corner of the CPU board that
need to be set if this jack is to be used or if the Ethernet card is used. The Ethernet Card option
and the RJ-9/22 jack cannot be used simultaneously. See the drawing package for Jumper
positions.
2.4 Chassis
The chassis contains all of the mechanical parts of the system including the tape-advance
motor, the pulse counter used to accurately advance the tape, the lead acetate tape spool,
and the components related to the actual flow of sample gas and the measurement of the
concentration of H2S in the sample gas stream. A photo of the chassis with all the covers
removed is shown in Figure 2-2.
Figure 2-2: Chassis (All Covers Removed)

2.5 Tape Transport System
The tape transport system is responsible for advancing the tape and ensuring that the
analyzer has a fresh section of white tape available at the commencement of every analysis
cycle. The tape transport system is shown in Figure 2-3.
Figure 2-3: Tape Transport System
The tape transport system consists of the supply and take-up reels, the drive motor, the
compression head, the pulse counter, and the optional low-tape sensor.
2.5.1 Supply and Take-up Reels

The supply and take-up reels are the key components in the tape transport system.
• The supply reel, which has a small screw-on retaining disk, is found on the bottom of the
chassis, and can hold reels of tape up to 350 feet in length. The tape is threaded over the
lower tape guide, past the sample chamber assembly and compression head, over the two
upper tape guides, and finally over the pulse counter pulley before reaching the take-up
reel.
• The take-up reel, which has a large screw-on retaining disk, is driven by the motor, and is
responsible for advancing the tape at the end of every cycle.
A small electric motor that is controlled by the main processor of the system turns the take-up
reel to advance the tape at the beginning of every analysis cycle to ensure that the next
analysis has a section of pure white tape to react with the H2S.

The motor is either installed inside the chassis. The length of time that the motor runs is
controlled by the system processor in conjunction with the pulse counter.
2.5.2 Optical Encoder

The pulse counter is used to ensure even spacing of stains on the lead acetate tape. The
pulse counter is shown in Figure 2-4.
Figure 2-4: Optical Encoder. Actual installed part may not be exact. Refer to
SectionSection 12 for individual part numbers.
The left and centre pictures show the Optical Encoder as it appears when not installed in the
chassis and the right picture shows how the Optical Encoder appears in the tape transport
system. The black aluminum (or grey plastic) capstan is mounted on the silver nub seen in the left
picture, and it rotates when the tape moves over it.
The Optical Encoder produces a specific amount of pulses for every revolution. By measuring the
number of pulses produced by the movement of the tape while the motor is running, the system
processor can ensure that the tape is advanced exactly the same distance before every analysis
cycle, regardless of the quantity of tape on the take-up reel. This ensures that the stain spacing
on the tape is even; further, by reducing the amount of white space between subsequent stains,
tape wastage is minimized, and tape life is maximized.
When the motor advances the take-up reel, causing the tape to move, the movement of the tape
causes the capstan on the pulse-counter to rotate, producing pulses. These pulses are read by
the sensor block, which then sends the pulse count to the system processor. When the processor
receives a number of pulses equal to the number of pulses per advance set in the application
program; typically around 40 pulses, or a little less than one sixth of a revolution, it sends a signal
to the motor to stop turning, and the tape stops advancing.
The Optical Encoder also allows the system to accurately indicate the quantity of tape remaining
on the supply reel, as long as the initial length is set correctly in the application program or
through the keypad. This value can be output through an analog output. The quantity of tape
remaining is calculated after every analysis cycle, using the formula outlined in Section 5.9.1.1.
This value can also be used to trigger a low-tape alarm when the quantity of tape goes below a
user-set value, set up through the application program.

2.6 Sample Chamber Assembly
The sample chamber assembly is the key component in the measurement of the H 2S
concentration in the gas. The sample chamber assembly allows the sample gas to pass onto
the lead acetate tape, and also contains the detector assembly, (sensor block). An exploded
view of the sample chamber assembly is shown in Figure 2-5.
Figure 2-5: Sample Chamber Assembly (Exploded View)

2.6.1 Rate/Read Aperture Strip and the Rear
Window Assembly
The Rate/Read Aperture strip and the Rear Window are made of a clear plastic to allow the
light from the sensor block to pass through to the tape to correctly measure the rate of color
change on the tape. The sensor block is held onto the sample chamber via clips; by
tightening the screws on the clips, the rear window is pressed into the rear window rubber
gasket and sealed to the sample chamber by pressure from the sensor block above it. The
rate/read aperture strip is sealed to the inside of the sample chamber using silicone grease.
The sample flow through the sample chamber assembly is shown in Figure 2-6.
Figure 2-6: Sample Flow
Clean, humidified, and flow-regulated sample enters the sample chamber from the sample
inlet and passes over the Rate/Read Aperture strip, behind the rear window. Some of the gas
passes through the aperture strip and onto the lead acetate tape, causing a measurable color
change. The tape is held firmly against the sample chamber by the compression head. The
amount of gas that passes onto the tape is dependent on the size of the aperture strip. After
the gas passes over the tape, it is vented.

2.6.2 Read/Rate Aperture Strip
The Read/Rate aperture strip is used to control the quantity of gas that is actually passes
onto the lead acetate tape. If the H2S concentration in the sample gas is high, it may be
necessary to reduce the quantity of gas that passes onto the tape to react with the lead
acetate, otherwise the rate of color change will be too fast for the system to correctly analyze
the sample and poor results will be obtained. Likewise, if the H2S concentration in the sample
gas is low, it is necessary to allow more sample gas to pass onto the tape to allow the rate of
colour change to be high enough to produce reliable results. The size of the aperture in the
read/rate aperture strip is small for high concentrations, and for low concentrations it is large.
Certain ranges do not even require an aperture strip.
Galvanic Applied Sciences provides a broad range of read/rate aperture strip sizes. The most
common aperture strip sizes are listed in Table 2-1 along with the maximum ranges they are
capable of measuring. Part numbers for the various aperture strips are given in the spare
parts list in Section 12. For other ranges, please contact Galvanic Applied Sciences.
Table 2-1: Read/Rate Aperture Strip Sizes and Associated Ranges.
Maximum Range (ppm) Aperture Strip Size

<1 ppm Wedge
0-5 ppm 3/16”
0-10 ppm 1/8”
0-20 ppm 1/16”
0-50 ppm 1/32”
50 – 300 ppm 1/64”
300 – 500 ppm single hole (high range)
The range for each read/rate aperture strip size is the range between the maximum range of
the next largest aperture strip size and the maximum range of the given aperture strip size. In
addition, the system is capable of measuring ranges outside those listed in this table; please
contact Galvanic Applied Sciences for more details.
2.6.3 Sensor Block

The Sensor Block consists of two electronics boards, a microprocessor board, and a
colorimetric detector. The sensor block is shown in Figure 2-7.

Figure 2-7: Sensor Block (From Left: Top View, Side View, and Installed View). Actual
installed part may not be exact. Refer to SectionSection 12 for individual part numbers.
The sensor block measures the intensity of light reflected off of the lead acetate tape. The
light emitting diode emits a beam of red light that passes through the rear window and the
rate/read aperture strip and is reflected off of the lead acetate tape. The reflected light then
passes back through the aperture strip and rear window to reach the photodiode detector,
where it is measured. As the stain on the tape gets darker and darker while exposed to H 2S,
the amount of light reflected back to the photodiode detector is reduced. The change in the
amount of light reflected back to the photodiode detector is directly proportional to the
concentration of H2S in the sample gas.
The sensor block communicates with the electronics assembly via an RS-485 connection. If
the connection between the sensor block and the electronics assembly is broken for any
reason, a Sensor Communication Alarm will be triggered and the analyzer is considered to be
in a Fail State.
The sensor block contains a temperature sensor that measures the ambient temperature
near the sensor block. This temperature sensor can be used to trigger alarms should the
ambient temperature rise above or drop below set amounts, values that can be set in the
GUI.
The sensor block plays a key role in the tape advance algorithm. While the tape advance
motor is running, the sensor block receives pulses from the pulse counter. When the sensor
block receives the number of pulses set in the GUI it sends a message to the system’s main
processor. The processor then sends a message to the motor to stop advancing the tape.
2.6.4 Compression Head

The compression head is the component in the tape transport system that seals the lead
acetate tape up against the sample chamber so that the lead acetate can react with the
hydrogen sulphide in the gas stream. The compression head is shown in Figure 2-8.

Figure 2-8: Compression Head. Actual installed part may not be exact. Refer to
The compression head is comprised of anodized aluminum alloy held up against the tape and
sample chamber by means of two springs. The smoothened aluminum construction ensures
that the tape moves smoothly past the compression head, preventing tape breakage.
The compression head creates a seal between the tape and the sample chambre and it
ensures that the stains on the tape are even and have sharp edges, which produces much
better results. In addition, because the anodized surface is black, it prevents stray light from
being detected by the photodiode on the sensor block. This in turn prevents inadvertent
triggering of high concentration alarms, as stray light could make the system report that it was
analyzing a much higher concentration gas than it actually is.
2.7 Sample Flow Related Components

The system contains a number of components that control the flow of the sample and
condition it. The sample flows from the critical orifice, though the humidifier and rotameter,
and finally out of the analyzer through the power vent.
2.7.2 Sample Humidifier

The reaction between lead acetate and hydrogen sulfide is improved if the hydrogen sulfide-
containing sample gas is humidified prior to coming into contact with the lead acetate. The
standard Nafion humidifier for the system is shown in Figure 2-9.

Figure 2-9: Nafion Humidifier. Actual installed part may not be exact. Refer to
The humidifier is located behind the lower access door on the front of the chassis. The door
has a hole through which the liquid level in the humidifier can be observed. The humidifier is
filled with a 5% Acetic Acid solution. The acid solution is used to keep the humidifier free of
algae, as well as to lower the freezing point to several degrees below 0oC. The sample gas
passes through the tube at the top of the humidifier. The tube is made of Nafion, a selectively
permeable material that allows water vapour, which collects above the surface of the liquid
water in the humidifier, to pass into the sample stream.
2.7.3 Rotameter
The rotameter is a device that indicates the flow rate through the system. It is mounted on the
upper access door on the chassis. The standard rotameter on the chassis is shown in Figure
2-11.
It is important to note that the chassis rotameter does not control the flow rate of the sample
gas - it only measures the flow rate of the gas. The flow rate through the analyzer is
controlled by the rotameter.
Figure 2-11: Chassis Rotameter
2.7.4 Power Vent (Eductor)

The eductor produces a positive pressure at the exhaust while allowing the analyzer vent to
remain at ambient pressure. An eductor is shown in Figure 2-12.

Figure 2-12: Eductor
The eductor has two purposes:
1. Changes in ambient pressure can affect the results produced by the system. If the system
is inside a building where there is a fluctuating static pressure in comparison to the outside
ambient pressure, the eductor will eliminate any influence on the tape staining. Static
pressure changes inside the building are normally caused by building vent fans coming on
and off which will change the differential pressure across the sample chamber. Pressure
can also be affected by a strong wind blowing across the vent. When this happens, a slight
change in the pressure of the sample between the tape and the sample chamber occurs.
The slight change in differential pressure across the tape can cause a reduction in the seal
between the tape and the sample chamber, resulting in poorly shaped stains that give poor
results. It can also cause more air to be introduced into the sample chamber, diluting the
sample gas and producing lower-than-expected results.
2. If the system is located in a cold climate, the humidified sample gas passing out of the vent
can freeze, blocking off the flow through the sample system. By using a eductor, the
residence time of the sample gas within the system is reduced, making it less likely that the
moist air will freeze inside the analyzer.

2.9 Sample Conditioning System
The sample conditioning system is an optional accessory that filters the sample gas and
lowers it to a pressure suitable for use in the system. A typical sample conditioning system is
seen in Figure 2-14.
Figure 2-14: Typical Sample Conditioning System
The sample conditioning system generally consists of a filter, a pressure regulator to regulate
the sample down to 15 psig, and a valve to switch between calibration and sample gas to
allow the system to be calibrated.
The type of filter is dependent on the nature of the gas and generally has a sample sweep
associated with it. Sample gas is usually taken off the bottom of the regulator to drive the
power vent. The calibration valve can be either a manual 2-way valve or a solenoid controlled
by the system.

Section 3 Installation
3.1 Receiving the System

When the system arrives, inspect the packaging for external signs of damage. If there is any
obvious physical damage, contact the shipping agent and Galvanic Applied Sciences to
report the damage and request that the carrier's agent be present when the unit is unpacked.
It is recommended that you retain the shipping container so that it may be used for future
shipment of the unit, if necessary.
3.2 Installation Requirements
3.2.1 Electrical Requirements

Supply Voltage
Voltage (Volts) Frequency (Hz) Power (Watts)
10-32 DC NA 52 watts
maximum
90-120 AC 50/60 150 watts

maximum
220-240 AC 50/60 150 watts

maximum
The power requirement for solely the electronics is approximately 10 W. Additional power is
required depending on the number and type of solenoids installed. When choosing a primary
power source, the type of solenoid drivers needs to be considered (AC or DC).
If desired, it is possible to connect both AC and DC power supplies. In this manner, the DC
power supply acts as a backup power.
3.2.2 Location of the System

The system is designed to be operated at ambient temperatures from 10 - 50oC. Galvanic
Applied Sciences offers complete analyzer shelters from sun shades to complete buildings,
please contact Galvanic Applied Sciences, Inc. (or your local representative) for additional
information.
The system should be mounted in a location where it is not exposed to excessive vibration.
In addition, it should be mounted in a location where the ambient pressure remains relatively
consistent over the course of a day
The vent line cannot have any backpressure on it, as backpressure can seriously impact
readings. The vent line should be as short as possible at a slight continuous downward slope.

3.2.3 Space Requirements
The size of the analyzer is 17” H x 19” W x 9” D (43 cm x 48 cm x 23 cm). Mounting
information is provided in Figure 3-1
Figure 3-1: Analyzer Dimensions
If the system is mounted on a panel, allow approximately 15” clearance on the left hand side
of to allow the removal of the tape cover on the side of the chassis, and to allow easy access
for tape installation and removal.
If the system is installed in a cabinet, allow 6” clearance on the left hand side for the
installation of a vent line.
The optional sample conditioning system is typically mounted on the sample panel to the right
of the analyzer.

3.2.4 Area Classification Information
Class 1, Division 2, Groups B, C & D, T3
3.2.5 Gas Requirements

If the analyzer is not provided with a sample conditioning system, the sample gas needs to be
clean and regulated at 15-20 psig.
3.2.6 External Power Switch

The ProTech903W is designed to be installed at a measurement site on a permanent basis
and is permanently connected to the main power supply. A suitably located and easily
reached switch must be included in the installation. The switch must be marked as the
disconnecting device for the analyzer. The switch must have clearly marked ON and OFF
positions. No power consuming components shall be located electrically between the power
source and the disconnecting device. See Section 3.2.1 for the power requirements of the
analyzer.
3.3 Unpacking
To unpack the system:
a) Open the shipping container and remove all packing material and boxes. Visually inspect
the system and accessories package(s) to ensure that no damage has occurred. If
damage has occurred, save all packing material and contact the shipping company as
well as Galvanic Applied Sciences.
If any damage is visible, do not proceed with the system installation. Do not attempt to
facilitate repairs yourself as this will negate and/or invalidate any possible insurance
claims or equipment warranty.
b) Place the small packages aside in a safe, secure storage area as they are not needed at
this stage of the system installation.

3.4 Installation of the Software
3.4.1 Computer Requirements

Table 3-1 shows the computer requirements for the application software.
Table 3-1: Computer Requirements for Application Software
Parameter Requirement
Operating System Microsoft ® Windows™ 2000, XP, Vista or Windows 7
Memory Minimum 512MB
A CD ROM drive is required to read the installation disk, and a
minimum of 20 mB of space is required for installation on the
Disk Drives
PC hard drive. Additional space is required to save analyzer
configurations and archive data.
The analyzer can be connected to the PC via either a 9-pin
male serial connector or via a standard USB cable (included
Serial/USB Port with the analyzer). The COM port used to connect to the
system cannot be used for any other purposes; otherwise
connecting to the system will not be possible.
Display Minimum required resolution is 1024 x 768.
3.4.2 Install the Application Software

The application program that is included with the analyzer allows the operator to perform
analyses and configure all aspects of the analyzer’s operation. The application program is
capable of communicating with the analyzer through USB, RS-232 (serial), or High Speed
LAN (Arcnet) and allows the user to set up MODBUS communications.
To install the application software:
a) Insert the compact disk that was included with the system into the CD ROM drive of the
personal computer. A window will be presented showing the contents of the CD (Figure
3-3).
Figure 3-3: CD Contents

The application software is located in the Software folder. It is not necessary to transfer the
contents of the CD to your computer as the application program will install itself in a
designated folder on the hard drive. Open the folder and double click on the executable file
(GAS903W_vxxx_date.exe) to install the program. xxx is the version number and the date of
generation the file will be indicated (e.g. GAS903W_v100_Aug.15, 2011a indicates version
100a, generated on August 15, 2011). If you have any questions about the software, please
include the version number.
3.4.3 Power up the Analyzer

When the analyzer is powered up, it will go through a number of diagnostic protocols and
display the results on the front panel display. After about 1 minute, the main screen will be
presented (Figure 3-4).
Figure 3-4: The Main Analyzer Screen
a) Open the Galvanic USB Drivers folder on the computer and the QS Driver download
subfolder then double click on the QS Driver Installer to install the drivers. Follow the on
screen instructions.
If you are not using the USB mode of communication between the analyzer
and the computer, skip step b and continue to Section 3.4.3.
b) Connect the USB to USB cable that is provided with the system to the analyzer and the
personal computer. The Message Found New Hardware should be presented and the
driver installation will be completed automatically.
If this message is not presented, then reboot the computer. The analyzer
will then be recognized.

3.4.4 Connect the System to the PC via RS-232
By default, the system is configured at the factory for communication via

the USB mode. If the USB mode of communication is desired, skip the rest
of this section and proceed to Section 3.4.4.
If the PC is not configured with a USB port, connect the USB end of the USB-Serial cable
included with the analyzer to the USB port to the right of the LCD display on the front of the
analyzer (between the labels Rx USB and Tx USB) and connect the serial end of this cable to
the male 9-pin serial port on the PC.
If you choose to use RS-232 communication, it will be necessary to change the position of a
pair of dipswitches located on bottom left hand corner on the back of the display board
(Figure 3-5). It is necessary to open the 903 electronics enclosure to access this dipswitch.
USB/RS232 switches
Figure 3-5: Display Board (back)
If switches 2, 4, 6, and 8 are in the Up position and switches 1, 3, 5, and 7 are in the Down
position, the analyzer will communicate via USB. If the positions of the switches are reversed
(i.e. 2, 4, 6, and 8 down; 1, 3, 5, and 7 up), the analyzer will communicate via the RJ9/22
port. Note that older revisions of the analyzer display board only had two dipswitches rather
than eight. In this case, setting both switches to the Up position will set USB communication,
and setting both switches to the Down position will set RJ9/22 port communication via
RS232.

3.4.5 Open the Application Program and Set
Communication Parameters
To open the application program, double click the Protech903 icon on the desktop (Figure 3-
6).
Figure 3-6: Protech903 Software Icon
Click on the Communications Settings button (Figure 3-7) on the button bar of the application
program to access the Communications Setup dialog box window (Figure 3-8).
Figure 3-7: Communication Settings Button
Figure 3-8: Communications Setup Dialog Box (Com Port Direct)
The communications program allows the user to choose from four types of protocols, Com
Port Direct (Section 3.4.4.1), Modem (Section 3.4.4.2), Dial-up Networking (RAS) (Section
3.4.4.3) and Ethernet (TCP) (Section 3.4.4.3).
3.4.5.1 Com Port Direct Option

Com Port Direct (Figure 3-8) is set as the default communication type. The program will
automatically detect the com ports that are available. The desired com port can be selected from
the drop-down menu. If RS-232 or USB is used, the baud rate should be set at 9600.
For analyzers shipped after March 2012 or with a firmware revision of 02.04.05 or higher, the
default GUI serial port baud rate is 57600 bps.

3.4.5.2 Modem Option
If the Modem option is selected, the Communications Setup dialog box will appear as in
Figure 3-8: Communications Setup Dialog Box
Figure 3-9 Communications Setup Window (Modem)
Enter the number to be dialed by the modem (if a “9” is required to access an outside line, or
a “1” is required to communicate with a computer that is outside the immediate telephone
calling area, make certain that the appropriate numbers are included (e.g.914035551212).
The Timeouts field provides two options - Backoff Timer and Retries. The Backoff timer tells
the application program how much time, in ticks (one tick = 55 milliseconds), to wait for a
response from the analyzer before retrying to contact the analyzer. If the communication link
between the analyzer and the computer is slow or unreliable, perhaps because of a long
distance between the computer and the analyzer it may be necessary to increase these
numbers to allow for a successful communications link. Leave all other configuration
parameters at their default settings.

3.4.5.3 Ethernet Option
If the Ethernet option is selected for the connection type, the Communications Setup dialog
box window will appear as in Figure 3-8: Communications Setup Dialog Box
Figure 3-10: Communications Setup Window (Ethernet (TCP))
The user can set-up a list of IP addresses along with a description for each in the Analyzer IP
Address region of the Ethernet (TCP) Setups field.
The Communications Options field is used to set the Modbus Address field to the desired
Modbus address (valid range from 1 to 255). As an alternative, put a checkmark in the All
Stations checkbox, which will cause the analyzer to poll all possible Modbus addresses.
The Timeouts field provides two options - Backoff Timer and Retries. The Backoff timer tells
the application program how much time, in ticks (one tick = 55 milliseconds), to wait for a
response from the analyzer before retrying to contact the analyzer. If the communication link
between the analyzer and the computer is slow or unreliable, perhaps because of a long
distance between the computer and the analyzer it may be necessary to increase these
numbers to allow for a successful communications link. Leave all other configuration
parameters at their default settings.

3.4.5.4 Connect the Computer and the Analyzer
Once the settings are correctly set, press the OK button to close the Communications Setup
dialog box and press the Logon button (Figure 3-11) on the button bar to connect the computer
to the analyzer.
Figure 3-11 Logon Button
After the Logon button is pressed, an information line with increasing length will appear on
the screen. When the logon process is complete, the GUI will present a dialog box (Figure
3-12) asking if the operator wants to enter Read-Only or Update mode.
Figure 3-12: Select Mode Dialog Box
Read Only mode does not allow the operator to write any changes to the analyzer. It allows
the operator to view all aspects of the application program and review all the settings of the
analyzer, but prevents the operator from writing any changes to these settings.
Update mode allows the operator to make changes to settings in the application program and
write these changes to the analyzer. This mode is password protected to prevent
unauthorized changes to the analyzer. The password for the Update Mode is set by default to
2222 and can be changed as described in Section 5.2.1
If the operator has logged into the analyzer in Read Only mode, it is possible to enter Update
mode by going to the Tools menu and selecting Update to present the Password Request
dialog box. If the correct password is entered, the application program will then be in Update
mode.
If communication is unsuccessful, ensure that:
a) the correct COM port is chosen
b) the correct baud rate is chosen
c) the cable is securely connected to both the PC and the analyzer.
d) the IP address is correct
If changing the baud rate and COM port or the IP address still does not result in a successful
connection, please call Galvanic Applied Sciences’ technical support.

3.5 Installing the Keypad, Sensing Tape and Humidifier
3.5.1 Installing the Keypad

Connect the keypad to the military connector on the left side of the chassis
3.5.2 Installing the Sensing Tape

The sensing tape is installed in the tape enclosure. Figure 3-13 presents shows a photo of
the tape enclosure with all components numbered.
Figure 3-13: Tape Enclosure (see text for reference numbers)

To install the tape:
a) Remove the tape cover from the left side of the chassis.
b) Remove the screw-on retaining disks (not shown) from the supply reel (1) and take-up
reel (2).
c) Take a new reel of tape and remove the adhesive tape securing the end. Place the tape
reel on the supply reel. Make sure the tape is installed so that the loose end hangs down
on the left side of the reel, not the right or observe the “This Side Out: stamp on the side
of the tape.
d) Thread the tape over the lower sample chamber guide pin (3). Push the compression
head (4) back and slide the tape behind the compression head. Ensure that the tape is
flat against the groove in the sample chamber (8) and has no creases.
e) Pull the tape up over the upper sample chamber guide pin (5).
f) Thread the tape over the black aluminium / grey plastic capstan of the pulse counter (6).
(Note that this capstan may be either aluminium or plastic).
g) Fold over the first inch of the tape, and then slide this folded end of the tape into the slot
on the take-up reel (2), as shown in Figure 3-14.
Figure 3-14: Insertion of Tape End into Take-up Reel
h) Replace the screw-on disks onto the supply and take-up reel. The larger disk goes on the
take-up reel.
i) Take up any slack in the tape by rotating the tape reel on the supply reel clockwise until
the tape is tight.

Figure 3-15 shows the correct installation of the tape on the system. The image on the left
shows the completed tape installation without the retaining disks and the one on the right
shows the tape installation with the disks.
Figure 3-15: Installation of Sensing Tape
Using the keypad, press F4, and then press F1 to access the Config-Gen screen. The top
line refers to the Tape Length. Press Edit, indicate the tape length (300 foot reels of tape are
included in the shipment with the analyzer) and press Enter.

3.5.3 Installing the Humidifier
Unpack the humidifier (Figure 3-16 or 3-17) and remove the plug from the top of the
humidifier. Fill the humidifier to the line on the front of the humidifier with the 5% Acetic Acid
solution included in the system crate. Once filled, replace the plug and place the humidifier
into the system chassis, behind the lower door. Connect the two Tygon sample lines to the
two barbed connectors on the top of the humidifier.
Figure 3-16: Nafion Humidifier

3.7 Connecting Gas to Analyzer
3.7.1 Connecting Gas to the Analyzer

To connect gas to the system:
a) Attach sample gas lines to the sample inlet, zero gas, calibration gas and reference gas
ports on the analyzer.
b) If the analyzer is equipped with a sample system, set the pressure regulator to 15 psig. If
the analyzer is not equipped with a sample system, ensure that the sample gas is clean
and is regulated to a pressure of 15 psig before connecting it to the system.
3.7.2 Leak Testing of the Compression Head

To ensure that repeatable data is obtained, it is essential to have a good seal between the
compression head, the tape, and the sample chamber. To test the seal, Galvanic
recommends the use of a Dwyer Minhelic II gauge, available from Galvanic Applied
Sciences. The gauge measures a range of pressure from 0 to 5 inches of water column.
The following procedure is used to leak-check the analysis compression head and to ensure
that a proper seal is obtained:
a) Make sure the flow indicated on the chassis rotameter is approximately 2.0 before
following this procedure.
b) Place the system in Bypass mode via the hand held keypad before carrying out this
procedure.
c) Remove the vent line from the elbow at the base of the chassis and attach the Minihelic
to the elbow, as shown in Figure 3-21.
Figure 3-21: Minihelic Indicating a Good Seal (L); Connected to Vent Elbow (R)
d) Check the pressure indicated on the gauge. If the pressure reads 4 or above, as shown
in Figure 3-21, the tape is well sealed against the sample chamber by the compression
head. Press Tape Advance on the keypad and ensure that the pressure does not drop
below 3 even when the tape is moving. It should return to 4 by the time the tape stops
moving.

If the pressure is NOT 4 or greater, there is a problem with the seal somewhere in the
chassis.
3.7.4 Connecting the Power Eductor

The power eductor (see Section 2.7.4) is normally driven by the sample stream through the
sample regulator set at 15 psig but if the H2S concentration expected is above 25 ppm,
instrument air should be connected to the 1/8” tube on the eductor

3.8 Testing the Analyzer
Allow the analyzer to run on sample gas for approximately 1 hour. After 1 hour, inspect the
stains on the tape and compare them to those in Figure 3-23. If the stains are crisp and well
spaced, the compression head is sealing the tape well against the sample chamber. If the
stains have fuzzy edges, check the seal again. In addition, check to ensure that the tape is
flat against the sample chamber (i.e. not creased) and is correctly installed.
Figure 3-23: Stain Appearance
Once the correct seal has been established, connect a calibration gas of known
concentration to the calibration port and perform a manual reference run. Repeat this step for
the second stream, if applicable. If the reading on the analyzer LCD screen is within ±2% of
the certificate value for the calibration gas, the analyzer is within calibration and can be
immediately entered into service.
Once the system is calibrated, it is ready to start analyzing sample gas.
See Section 6.6 if the analyzer requires calibration.
It is recommended that the output signals from the analyzer be validated.

Refer to the As Built Mechanical and Wiring Diagrams provided in the
analyzer documentation package for location and descriptions of the
outputs.
If the system is not calibrated correctly, see Section 5.9.3 for analyzer
calibration procudures.

Section 4 Operating the Analyzer via the Handheld
Keypad
4.1 Introduction
The front panel of the analyzer includes a series of LEDs and a LCD display which provides
information about the status of the spectrophotometer. In addition, a hand held keypad is
used to view/edit a variety of analyzer settings and analytical results. A comprehensive
application program using a personal computer is employed to allow the operator to control
all parameters via a personal computer is provided as discussed in Section 5.
The overall operation of the analyzer is controlled by the parameters that are resident in the
analyzer. When parameters are established via the application program, it will be necessary
to download them to the analyzer (Section 5.3). Similarly, data stored in the analyzer can be
transferred to the computer, where they can be archived, plotted and exported as desired.
4.2 The Front Panel LED’s

There are ten coloured LEDs on the front panel of the analyzer (Figure 4-1) which indicate
specific status and communications related parameters. The functions of the ten LEDs are
provided in Table 4-1.
Figure 4-1: LEDs on the Front Panel of the Analyzer

Table 4-1: Front Panel LED Functions
LED Label Colour Function

LAN ACCESS Green (blinks) This LED blinks green if the system is
communicating via the high speed LAN port.
AUTO / Red (solid) This LED is illuminated when the analyzer is
MANUAL currently running a manual sequence. If the LED is
off, then the analyzer is running an automatic
sequence of preset events.
Busy Green (blinks) This LED blinks when an instruction is written to the
flash via the keypad or through the application
program. The operator should wait until the LED
stops blinking before turning the power OFF.
Tx USB Green (blinks) This LED blinks green if the unit is transmitting data
via the USB connection.
Rx USB Red (blinks) This LED blinks red if the unit is receiving data via
the USB connection.
ALARM Red (solid) This LED indicates that at least one alarm has been
triggered.
BYPASS Yellow (blinks) This LED blinks yellow if the unit is in bypass mode.
WARNING Red (solid) This LED is used for the following:
Red (blinks)
a) If there is a problem with the primary or backup
firmware on start-up this LED will light to indicate
copying of a good copy of the firmware from one
storage location to the other.
b) During a memory-wipe process.
c) If the LED is blinking red, it means that the

analyzer is currently in Direct Board Control Enable
mode, which is triggered through the application
program.
KEYPD Blue This LED illuminates any time a key on the keypad is
pressed. It remains illuminated until the input from
the keypad has been processed by the electronics
assembly, and no other presses on the keypad will
be recognized until this LED turns off.
SERIAL COM Green This LED illuminates any time the analyzer is
communicating via a serial link. It will illuminate for
communications on the RS-232, RS-485, or USB
communications ports.

4.3 The Main Page of the LCD Display
The main page of the LCD (Figure 4-2) contains three discrete regions:
• The top two lines are fixed and present the mV, RUN, STATE, and TIME status indicators
(Section 4.3.1).
• The center of the screen (four lines) shows the calculated concentration for the most recent
run (Section 4.3.2).
• The bottom two lines present the definition of the soft keys of the hand held controller
(Section 4.3.3).
Figure 4-2: The LCD Display (Main Page)
The information presented by the display is dependent on the system

configuration and the parameters that have been selected by the operator.
The various screen depictions presented in this section are typical
situations, and it is likely that the screen depictions that you observe will
be different from what is shown in this discussion. Similarly information
will only be presented for active input and outputs as defined by the
application program.

4.3.1 Status Indicator Lines
The status indicator lines are presented at all times and display the current status if the
analyzer.
The mV indicator indicates the output of the sensor. The analyzer can be configured to
display corrected mV (indicated by mV on the display) or live uncorrected mV (indicated by
LmV on the display). The format can be selected as described in Section 5.8.1.
The RUN indicator indicates which analysis mode the analyzer is currently in. There are 5
types of gas runs: H2S (H), Calibration (C), Reference 1 (R), Reference 2 (r), Zero (Z) The
run codes are displayed as: {stream #} {Run type} {Run sequence} An example of the run
indicator is 1H3, which indicates that the present analysis is for H 2S in stream 1, and this is
the third run.
The STATE code indicates what state the analyzer is currently in. There are seven possible
codes listed in Table 4-2.
Table 4-2: STATE Codes
Code Meaning
INIT The sensor is determining the zero and span calibration. This code is seen on
power-up and during a user-forced sensor calibration through the keypad.
IDLE The system is waiting for a measurement from the sensor. This code is seen on
power up if the analyzer sequencers are not configured or enabled. This code
will also appear after a run if a manual sequence has been selected.
TA Tape advance in progress. This code is seen at power up, during a user-forced
tape advance, and at the end of every analysis cycle.
CSENS The sensor is performing a current adjustment and then auto-zeros the output so
that the output starts at 0mV for the next analysis run. This code is seen at the
beginning of every analysis cycle.
SD Sample Delay. The results obtained during this section of the analysis cycle are
considered invalid by the system and are not used in the concentration
calculation.
SI Sample Interval. This is the standard analysis mode in which results are
collected to calculate the concentration.
PRG The system is purging. This code is seen during power up of the analyzer and
immediately after a stream change. The system purges for a given period of time
before beginning an analysis on the new stream.

4.3.2 Central Region
The present concentration of H2S is indicated in the center of the display. The display can be
configured to read the calculated concentration for the last completed cycle or the live
instantaneous reading for the current cycle. The live mode will be indicated by the presence
of the letter L before the analysis units.
4.3.3 Display Menus and Sub-menus Descriptions

The bottom two lines of the main page define the four soft keys on the keypad (F1-F4). Each
of the keys accesses additional features and the definition of the various keys changes as the
operator selects a specific function as described in Sections 4.4 to 4.8.
Table 4-3: LCD Main Screen Function Key Definitions
F Key Code Meaning

F1 STRM Stream menu: Allows the operator to view/edit stream
parameters such as gas concentrations, Alarm set-points, gain
settings initiating specific gas runs, etc.
F2 ALRM Alarms menu: Allows the operator to view the analyzer alarm list.
This list will show all active alarms.
F3 DISP Display menu: Allows the operator to view the current status of
the Sequencer setup (SQNC), the discrete Input/Outputs (I/O),
the current concentration values (READ) for each gas run in the
sequence and what is currently scheduled (SCHED) and
pending.
F4 CNFG Configuration menu: Allows the operator to view/change a broad
range many parameters on the analyzer.

4.4 Using the Handheld Keypad
The handheld keypad is used in conjunction with the LCD display to access the menus that
present a variety of system parameters. The keypad is shown in Figure 4-3.
Figure 4-3: The Keypad
The keypad includes 20 keys. Eleven keys are used to enter numerical data (0-9 and a
decimal point), four are used to select F1-F4 and five keys have specific functions as
indicated in Table 4-4.

Table 4-4: Function Key Definitions
Key Function
F1 On the main page (Figure 4-2), the F1 key accesses the Stream (STRM) menu
(Section 4.5) and is used to select the stream of interest.
On other screens, the F1 key is used as a page-up (PGUP) function key to scroll
through multiple menu screens if required or is used to select a sub-menu.
F2 On the main page (Figure 4-2); the F2 key accesses the Analyzer Alarm (ALRM)
list (Section 4.6).
On other screens, the F2 key is used as an up (UP) function key to scroll

F3 On the main page, the F3 key accesses the Display (DISP) settings (Section
4.7).
On other screens, the F3 key is used as a down (DN) function key to scroll
F4 On the main page (Figure 4-2); the F4 key accesses the Configuration (CNFG)
menu.
On other screens, the F4 key is used as a page down (PGDN) function key to
scroll through multiple menu screens if required or is used to select a sub-menu.
BYPASS Pressing this key will put the analyzer into Bypass mode. Pressing this key
again will exit Bypass mode.
TAPE Pressing this key will cause the analyzer to cease the current analysis, advance
ADVANCE the tape, and begin a new cycle.
EDIT Pressing this key on editable items will allow the user to enter in a new value of
setting (e.g. ON/OFF) for the active menu item.
EXIT Exits any menu screen and returns to the main display screen (Figure 4-2).
ENTER While editing any editable menu item, pressing ENTER will cause the analyzer
to accept the newly entered value.
When a menu is presented, the top two lines will always present the system status, the next
four lines will present the relevant settings (information) and the bottom two lines will present
the soft key definitions. A typical menu (from the STRM menu) is shown in Figure 4-5. There
are four lines which present information on a page; if the menu contains more than four lines
of information, the additional items can be accessed by pressing the PGUP, UP, DN and
PGDN keys (F1-F4).
mV Run State Time

6 1H1 S1 115
H2S-H 16.00 OFF
H2S-HH 18.00 OFF
H2S-DU 0.00 OFF
H2S-LC 4.00 OFF
F1 F2 F3 F4
PGUP UP DOWN PGDN
Figure 4-4: The Streams Menu
Some parameters can be edited while others are for information only. Note that any
parameters that are changed via the keypad will automatically be reflected in the GUI
software.

4.5 The Streams Menu
When F1 is selected, the Stream menu is presented (Figure 4-5).
mV Run State Time

6 1H1 SI 115
H2S-H 16.00 OFF
H2S-HH 18.00 OFF
H2S-DU 0.00 OFF
H2S-LC 4.00 OFF
F1 F2 F3 F4
PGUP UP DOWN PGDN
Figure 4-5: First Stream Menu Page
This menu contains more than four items and additional items can be accessed via the DN,
PGDN, UP and PGUP keys. For the sake of brevity, we present the items on the menu on a
line by line basis rather than showing each page.
• H2S-H 16.00 OFF - This line indicates the set point for the H2S High Alarm and the current
status of the alarm. The alarm set point can be edited by pressing the EDIT key on the
keypad while this line is highlighted. A new value can be typed in via the numerical keys and
pressing the ENTER key will cause the new value to be accepted.
• H2S-HH 16.00 OFF - This line indicates the set point for the H2S High High alarm and the
current status of the alarm. The alarm set point can be edited by pressing the EDIT key on
the keypad while this line is highlighted. A new value can be typed in via the numerical keys
and pressing the ENTER key will cause the new value to be accepted.
• H2S-DU 5 - This line indicates the length of time in seconds that the H2S High High alarm set
point has to be exceeded before the alarm will be activated. This parameter can be edited by
pressing the EDIT key on the keypad while this line is highlighted. A new value can be typed
in via the numerical keys and pressing the ENTER key will cause the new value to be
accepted.
• H2S-LC 4.00 OFF - This line is used to indicate if the Lock Stream alarm should be enabled
for the H2S measurement to change the setting, press the EDIT button. The operator will be
prompted to enter the desired value and press the ENTER key on the keypad.

• GAIN 100.0 100.0 - This line is used to set the gain. To change the setting, press the EDIT
button. The operator will be prompted to enter the desired value and press the ENTER key
on the keypad. In Edit mode, the left value changes while the right value stays at the
previous value (in case you cannot recall what the previous value was).
• CALGAS 18.0 18.0 - This line is used to indicate the concentration of the calibration gas. To
change the setting, press the EDIT button. The operator will be prompted to enter the
desired value and press the ENTER key on the keypad. In Edit mode, the left value changes
while the right value stays at the previous value (in case the operator cannot recall what the
previous value was.
• OFFSET 0.0 0.0 - This line is used to indicate the current value of the zero offset. To
desired value and press the ENTER key on the keypad. For additional information, see
Section 5.10.4.3. In Edit mode, the left value changes while the right value stays at the
previous value (in case the operator cannot recall what the previous value was.
• OGAS 0.1 0.1 - This line is used to indicate the concentration of H 2S in the zero gas. To
desired value and press the ENTER key on the keypad. In Edit mode, the left value changes
while the right value stays at the previous value (in case the operator cannot recall what the
previous value was.
• CAL OFF - This field is used to initiate a calibration run. To initiate the calibration run
press the EDIT button, and press ENTER to toggle the status from OFF to ON. The analyzer
will run the calibration according to the setup of the Calibration run (see Section 5.10.4) and
then revert back to the auto-sequence.
• REF1 OFF - This field is used to initiate the Reference 1 run. To initiate the Reference
1 run press the EDIT button, and press ENTER to toggle the status from OFF to ON. The
analyzer will run the Reference 1 run according to the setup of the Reference 1 run (see
Section 5.10.4) and then revert back to the auto-sequence.
• REF2 OFF - This field is used to initiate the Reference 2 run. To initiate the Reference
2 run press the EDIT button, and press ENTER to toggle the status from OFF to ON. The
analyzer will run the Reference 2 run according to the setup of the Reference 2 run (see
Section 5.10.4) and then revert back to the auto-sequence.
• H2S OFF - This field is used to initiate the H2S run. To initiate the H2S run, press
the EDIT button, and press ENTER to toggle the status from OFF to ON. The analyzer will
run the H2S run according to the setup of the H2S run (see Section 5.10) and then revert
back to the auto-sequence.

4.6 The ALARMS Page
If F2 is selected from the main screen, a list of all alarms is presented (e.g. Off-line). The
Alarm LED will be lit when an alarm condition has been detected. The possible alarms are
listed in Table 4-5. A detailed discussion of the various alarms is presented in Section 5.6.
Table 4-5: Alarms
General System Alarms High Temperature Alarm

Low temperature Alarm
Sensor LED Current
RTC Battery
Max Tape Advance Alarm
Low Tape Alarm
Tape Length Alarm
Tape Movement Alarm
Sensor Calibration Alarm
Bypass
DC Power Alarm
AC Power Alarm
Analog Input Alarms AI#1 > Limit
AI#1 < Limit
AI#2 > Limit
AI#2 < Limit
AI#3 > Limit
AI#3 < Limit
AI#4 > Limit
AI#4 < Limit
Analysis Alarms - H2S High Alarm
High High Alarm
Deviation
Lock
Analysis Alarms - Reference 1 High Alarm
High High Alarm
Deviation
Lock
Analysis Alarms -Reference 2) High Alarm
High High Alarm
Deviation
Lock
Analysis Alarms – Zero) High Alarm
High High Alarm
Deviation
Lock
Analysis Alarms – Calibration) High Alarm
High High Alarm
Deviation
Lock

4.7 The Display Menu
When F3 is pressed on the main page, the Display menu appears as shown in Figure
4-6.The function keys lead to four menus that are described in Sections 4.7.1 through 4.7.4
mV Run State Time

6 1H1 S1 115
10.0 ppm
F1 F2 F3 F4
SQNC IO READ SCHED
Figure 4-6: Display Menu
4.7.1 The SQNC Menu

A typical SQNC (Sequence) menu is presented in Figure 4-7. The sequence is entered via
the GUI (Section 5.14) and indicates the order of measurements that occur during a cycle.
The sequence cannot be edited via the hand held keypad.
mV Run State Time

6 1H1 S1 115
• AUTO
• S1: H2S
• S1: TS
• S1: REF1
F1 F4
PGUP PGDN
Figure 4-7: SQNC Menu
When F4 (PGDN) is pressed, additional lines in the sequence will be displayed.
4.7.2 IO Menu
A typical IO (Input/Output) menu is presented in Figure 4-8. The values that are presented
are the live values for the analog (AO) outputs, digital (DO) outputs and relays that have been
activated via the GUI and cannot be edited via the hand held controller

mV Run State Time
6 1H1 S1 115
Analyzer IO State:
AO_1 mA 4.06
AO_2 mA 4.09
AO_3 mA 4.11
F1 F2 F3 F4
PGUP PGDN
Figure 4-8: The IO Menu
4.7.3 Analyzer Reading Menu

A typical Analyzer Reading menu is presented in Figure 4-9. The values that are presented
are the most recent value for the various reading for each analysis (e.g. S1:H2S 10.0
means that the last reading for H2S was 10 ppm) and cannot be edited.
mV Run State
Time
6 1H1 S1 115
Analyzer Reading:
S1:H2S 10.0
S1:TS 4.0
S1:REF1 6.7
S1:REF2 8.9
F1 F2 F3 F4
PGUP PGDN
Figure 4-9: Analyzer Reading Menu
4.7.4 Analyzer Schedule Menu

The Analyzer Schedule menu (Figure 4-10) shows what stream is currently being analyzed
and what streams (if any) are pending.
mV Run State Time

6 1H1 S1 115
Analyzer Schedule:
S1:H2S ON
S1:TS PENDING
F1 F2 F3 F4
PGUP PGDN
Figure 4-10: Analyzer Scheduler Menu

4.8 The Configuration Menu
When CFNG (F4) is pressed on the Main page, the display appears as shown in Figure 4-11.
The function keys lead to four menus that are described in Sections 4.8.1 through 4.8.4
mV Run State
Time
6 1H1 S1
115
Configure ?
F1 F2 F3 F4
GEN DIO AIO MSEQ
Figure 4-11: The Configuration Page
4.8.1 The Gen Menu

When GEN (F1) is selected on the Configuration page (Figure 4-12), the General menu is
presented (Figure 4-16).
mV Run State Time

6 1H1 S1 115
• TAPE 224.95.05
• ACK_AL OFF
• L: mV OFF
• L:ppm OFF
F1 F2 F3 F4
PGUP UP DOWN PGDN
Figure 4-12: The General Menu
• TAPE - indicates the tape length that remains. The value can be changed (e.g. when the
tape is replaced) by pressing the EDIT key on the keypad. A query will be presented and the
appropriate tape length should be entered, followed by the ENTER key.
• ACK_AL - This field is used to acknowledge all latched alarms. To acknowledge the latched
alarms, press the EDIT key and use the ENTER key to toggle the value to ON. Note that
any latched alarms will not unlatch if they are still in the alarm condition.
• L mV – This field is used to set the mV on the display to corrected mV (indicated by mV on
the display) or live uncorrected live mV (indicated by LmV on the display). This function
(On/OFF) can be edited by pressing the EDIT key followed by the ENTER key.
• L ppm - This field is used to set the concentration reading on the display to the last
calculated value (indicated by the absence of the L in front of the analysis units) or to the
current analysis live value (indicated by the presence of the L in front of the analysis units).
This function (On/OFF) can be edited by pressing the EDIT key followed by the ENTER key.
• DAY - presents the day of the week and cannot be edited.
• TIME - presents the present time and cannot be edited.
• MODBUS ADD - Presents the current Modbus unit address. This parameter can be edited
by pressing the EDIT key, typing in a new value followed by the ENTER key.
• CURRENT - Presents the sensor LED current in mA.
• TEMP - indicates current temperature of the sensor block.
• SENSOR - Presents the sensor firmware revision number and cannot be edited.

• FIRM - indicates the analyzer firmware revision number and cannot be edited.
• DIAGNOSTICS - If the Diagnostics option is selected, a series of hardware diagnostics will
be performed when the analyzer is powered up. If Diagnostics is not selected, the hardware
diagnostics will not be performed. This function (ON/OFF) can be edited by pressing the
EDIT key followed by the ENTER key.
• COLD_R - resets all configuration parameters to the factory default. This will take about 1
minute and the analyzer will reboot. This function (ON/OFF) can be edited by pressing the
EDIT key followed by the ENTER key.
• SEN. CAL - This field is used to initiate a sensor calibration (see Section 7.3).
4.8.2 The DIO Menu (Digital Inputs/Outputs)

When DIO (F2) is pressed on the Configuration page (Figure 4-11), the DIO display which
describes the Digital Outputs appears as shown in Figure 4-13.
mV Run State Time

6 1H1 S1 115
FURN OFF DI-POL Edit
PRESS OFF DI-POL Edit
CAL OFF DI-POL Edit
WET 1 OFF DI-POL Edit
F1 F2 F3 F4
PGUP Up Down PGDN
Figure 4-13: The DIO Display
The status of the items on this menu can be edited by pressing the EDIT key followed by the
ENTER key. Each item can be edited (e.g. there are 4 wet lines 4 dry lines, etc); and can be
accessed via the function keys). The items on this menu are listed in Table 4-6.
Table 4-6: DIO Menu
FURNACE DI-POL (a)

PRESSURE DI-POL (a)
CALIBRATION DI-POL (a)
WET 1-4 DI-POL (a)
DRY 1-4 DI-POL (a)
RELAY 1-6 FS-POS (b)
RELAY 1-6 LCH_EN (c)
a) DI-POL indicates the polarity of each of the available discreet inputs. See Section 5.11
and 5.12.
b) FS-POS shows the fail safe position of each of the six relays.
c) LCH_EN indicates if the alarm associated with each relay is latching or non-latching.
4.8.3 The AIO Menu (Analog Inputs/Outputs)

When AIO (F3) is pressed on the Configuration page (Figure 4-11), the AIO display which
describes the analog outputs appears as shown in Figure 4-16. The central column is the
analog input or output full scale, which can be edited, by pressing the EDIT button, entering
the desired value and pressing ENTER and the right column is the present reading

mV Run State Time
6 1H1 S1 115
A1_1 50.00F -12.38
Al-2 50.00 -12.39
Al_3 50.00 -12.44
Al_4 50.00 60.74
F1 F2 F3 F4
PGUP Up Down PGDN
Figure 4-14: The AIO Display
4.8.4 The MSEQ Menu (Manual Sequencer)

When MSEQ (F4) is selected on the Configuration menu (Figure 4-11), the MSEQ menu is
presented. A typical menu is shown in Figure 4-15. This menu allows the user to initiate
manual sequences (for additional information, see Section 5.14.3).
mV Run State Time

6 1H1 S1 115
SEQNC OFF
Manual OFF
SEQ 1 OFF
SEQ 2 OFF
F1 F2 F3 F4
PGUP Up Down PGDN
Figure 4-15: The MSEQ Menu

Section 5 Graphical User Interface (GUI)
5.1 Opening the Program
This discussion assumes that the analyzer has been connected to the
personal computer. A detailed discussion of the protocol to connect the
two units is presented in Section 3.4.
The Graphical User Interface (GUI) is a Windows-based application program which provides
the analytical results and allows the operator to set a broad range of instrumental
parameters. When the program is first opened, the window shown in Figure 5-1 is presented.
Figure 5-1: Graphical User Interface Window

To log onto the system:
a) Press the Logon button (Figure 5-2). The computer will communicate with the analyzer
and transfer the present analyzer status from the analyzer to the computer. During this
time a dialog box will present a progress bar indicating the status of the transfer.
Figure 5-2: Logon Button
b) Once the data transfer is complete (which may take a minute or two), the Select Mode
dialog box (Figure 5-3) will be presented.
Figure 5-3: Select Mode Dialog Box
c) The Read Only option will allow the operator to view data, parameters and analyzer
settings, but will not allow the operator to change parameters settings while the Update
option allows the operator to change them. If the Update option is selected, the operator
is required to enter a password. The default password is 2222, and can be changed as
described in Section 5.2.1.
If the GUI is in Read Only mode and the operator desires to use the Update
mode, select the Update Mode command on the Others menu. A dialog box
to enter the password will be presented.

5.2 Components of the Main Window
5.2.1 Menu Bar

The Menu bar includes four menus:
a) System Menu - The System menu contains the Exit command which can be used to
close the GUI (it does not turn the analyzer off).
b) View Menu - The View menu allows the user to decide which toolbars to display. A
drop down menu presents four options - Communicate ToolBar, Operation
ToolBar, General ToolBar and Upgrade Window. The first three options allow the
user to display the appropriate toolbar by clicking on the box adjacent to the name
(to remove the toolbar, click to remove the check mark). A discussion of the
toolbars is presented in Section 5.2.2. The Upgrade Window option is used to
install new software and is discussed in Appendix A.
c) Others Menu - The Others menu contains:

• Update Mode - used to change from Read Only mode to the Update mode of operation.
A dialog box is presented to enter the password.
• Change Password - allows the user to change the password for the Update Mode. The
original password must be entered and the new password must be entered two times in
the dialog box shown in Figure 5-4.
Figure 5-4: Change Password Dialog Box
• Reboot - accesses the dialog box shown in Figure 5-5. Pressing the OK button will
cause the analyzer to reset. Any changes that have not been written to the computer
but not transferred to the analyzer will be lost if this option is selected. The Reset option
is unavailable if the program is in read-only mode.
Figure 5-5: Reboot Dialog Box

d) Help Menu - The Help menu contains:
• Wiring Book - the wiring schematics which are also presented in Section xx of this
manual.
• Manual - an on-line copy of this manual.
• About - presents the About dialog box (Figure 5-6) which shows the version number of
the GUI currently in use. Please provide the version number if you contact Galvanic
Applied Sciences for assistance.
Figure 5-6: About Dialog Box
5.2.2 The Tool Bar

The buttons on the tool bar are grouped into three distinctive groups that the user can choose
to show or hide using the View menu (Section 5.2.1).
In addition, a field indicates the status of the analyzer and can contain three possible values
- OFF LINE, which means that the GUI is not connected to an analyzer; READ ONLY, which
means that the analyzer is in Read Only mode; and UPDATE, which means that the analyzer
is in Update mode.
5.2.2.1 Communicate Toolbar

The Communicate toolbar contains the buttons that control the communications between the
GUI and the analyzer, as well as allow the user to set the communications link parameters.
Table 5-1 shows the buttons in the Communicate Toolbar.
Table 5-5-1: Communicate Toolbar Buttons
Button Name Function

Logon Establishes a communication link between the GUI and
the analyzer.
Logoff Disconnects the communication link between the GUI

and the analyzer.
Communications Allows the user to set up the communications options for

Settings the link between the GUI and the analyzer.

5.2.2.2 Operation Toolbar
The Operation toolbar contains several buttons that control various aspects of the operation
of the analyzer and the GUI. Table 5-2 shows the buttons in the Operation Toolbar.
Table 5-5-2: Operation Toolbar Buttons

Temporary Write Writes any configuration changes in the active screen
to Analyzer to the analyzer’s volatile memory.
Permanent Write Writes any configuration changes in the GUI first to the
Configuration to volatile memory and then writes the changes to non-
Analyzer volatile flash memory. Any changes that the user
wishes to be permanent and to be present if the
analyzer is powered off must be written to flash. If the
analyzer is powered down before changes are written
to flash, those changes will be lost.
Poll Page Once Reads back all the data points on the current screen.
Pushing this button allows the user to check and
ensure that any changes written to the analyzer have
been accepted.
Synchronize Updates the on-board real time clock in the analyzer to
Time the time and date set on the linked computer.
Acknowledge All Returns all latches that may have been triggered by
Latches alarms to their default configuration.
Bypass Alarms Puts the analyzer into bypass mode, where events
associated with alarms (relays, solenoids, etc) are
ignored. When this button is depressed, the bypass
mode is enabled. When the button is not depressed,
bypass mode is disabled.
Tape Advance Instructs the analyzer to run the motor to advance the
tape and perform a calibration of the sensor block.
Pressing this button is the equivalent of cycling the
power to the analyzer.
Upgrade Updates the analyzer with the latest firmware. This is
Firmware done offline but the user must ensure that the correct
communications port has been selected.

5.2.2.3 General Toolbar
The General toolbar contains several buttons that allow the user to load and save
configuration files, print configurations, and open the context selective help file. Table 5-3
shows the buttons in the General Toolbar. A saved configuration file can be opened, edited
and re-saved when offline (not connected to the analyzer).
Table 5-5-3: General Toolbar Buttons

Open Opens a saved analyzer configuration file. This can be
done online or offline.
Save Current Saves current configuration to a file. If the configuration
Configuration has been saved to a file previously, pressing this button
will overwrite the existing configuration file. If offline, a
saved configuration file needs to be opened before one
can be saved.
Save Saves current configuration to a new file with a file
Configuration to name of the user’s choosing. If offline, a saved
a new file configuration file needs to be opened before one can
be saved.
Exit Pressing this button will cause the GUI to close. It is
advisable to log off the analyzer prior to exiting the GUI.
General Toolbar buttons are disabled when the Analysis tab, Status tab or Alarms
tab are active.
5.2.3 Application Screens (Tabs)

The GUI is a Tab driven system which includes 17 tabs listed in Table 5-4. Each tab contains
information about the analyzer and most allow for editing of system parameters (in Update
mode). The specifics of each tab will be discussed in Section 5.4 to 5.20.

Table 5-4: Function of Each Tab
Screen Name Function

Analysis Allows the user to see the current status of the analyzer, including
concentration readings and input and output status.
Status Provides the current status of the analog outputs, relays, solenoids,
analog inputs, discrete inputs, and what voltage input source is in use.
Alarms Allows the operator to view all enabled system alarms.
Archive Allows the operator to access the numerous archives that store live
data, hourly and daily averages, as well as other user configurable
archives.
Events Allows the operator to access the Event Log, which keeps track of all the
configuration changes and events that the analyzer has experienced.
Global Allows the operator to change settings that affect the global operation of
the analyzer, such as stream purge times.
Streams Allows the operator to change settings specific to each stream; normal,
zero, reference, and calibration.
Inputs-DRY Allows the operator to configure the four discrete (Dry) inputs of the
analyzer.
Inputs-WET Allows the operator to configure the four discrete (Wet) inputs of the
analyzer.
Outputs Allows the operator to configure the behaviour of the relays, solenoids
and analog outputs.
Sequences Allows the operator to configure the analyzer gas run event sequences
in either, automatic or manual or both.
Ports Allows the operator to view the settings of the analyzer’s
communications ports - RS-232, RS-485, and USB.
Modbus Allows the operator to configure Modbus lists, including the type of
Modbus list and the data points that are outputted to Modbus.
Analog inputs Allows the operator to configure the 4 analog inputs including the live
pressure and temperature readings and related alarm set points.
Timers Allows the operator to schedule conditional gas run operational requests
on an hourly, daily or weekly basis.
Maintenance Allows the operator and service personnel to have greater control over
the electronics board, for testing analog outputs, relays, and solenoids.
Factory Reserved for factory and service personnel
5.2.4 Status Bar

The Status bar, which is located at the bottom of the window, presents the update status, the
present time/date and traffic lights to indicate the status of communication between the
analyzer and the computer.

5.3 Communication between the Computer and the Analyzer
When communication between the computer and the analyzer is established, the GUI
downloads the current status of the analyzer. If a change is made to any data on a tab, it
must be transmitted to the analyzer to be effected.
If you make a change to an analyzer parameter via the GUI, make certain
that you transmit it to the analyzer before you open another tab. If you do
not transmit it to the analyzer and go to another tab, the change will be lost.
Information can be transferred from the computer to the analyzer via the following two
buttons on the button bar:
Write Current Page to Analyzer Button
As you go through the tabs and make the desired changes, the Write Current Page to
Analyzer button allows you to store and view your analyzer configuration and its behavior
before you make a final decision. If you switch the power off to the analyzer or perform a
Reboot, the analyzer will revert to its original configuration and all the changes will be lost.
To prevent the loss of parameter changes, all the changes must be permanently saved to the
analyzer as described below.
Permanent Configuration Write to the Analyzer Button
When all the desired changes have been made and saved to the analyzer by using the Write
Current Page to Analyzer button; the Permanent Configuration Write to the Analyzer button is
used to make them permanent.
When the Permanent Configuration Write to the Analyzer button is pressed, a command to
the analyzer will be sent that will start the process of copying data from analyzer memory to
the analyzer hard drive. This process takes about 30 seconds to complete. After this step, all
the changes are permanently stored to the analyzer.

5.4 The Analysis Tab
The Analysis tab (Figure 5-7) is the default tab of the GUI and allows the operator to see the
status of many facets of the analyzer all at a glance. The GUI automatically polls the analyzer
every three seconds, causing this page to be updated continuously.
Figure 5-7: Analysis Tab

5.4.1 Field Names and Explanations
The left side of the Analysis tab includes 20 fields which provide general information about
the status of the analyzer (Table 5-5). The first four fields can be edited as described in
Section 5.9 but the rest cannot be edited.
Table 5-5: Analysis Window Fields
Field Name Explanation

Analyzer Date and Shows the current date and time on the analyzer. It is important that
Time this be set correctly so that the archived data has the correct time
stamp. If this is not correct, ensure that the computer’s time and
date is correct, and then press the Synchronize Time button.
Site ID The analyzer serial number
Site Shows the site name that the analyzer is installed at
Location Shows the specific location that the analyzer is installed at.
Analysis State Shows the current state of the analyzer. The various analysis states
are shown in Table 4-2.
Current Analysis Shows the current run type being performed by the analyzer The
run type name that is displayed is entered under Streams Name
field on the Streams tab.
Analysis Time Shows the number of seconds elapsed since the beginning of the
current analysis cycle.
Run Number Shows the current number of runs of the current analysis type, as
well as the total number of runs of this type to be performed.
Trended Reading Shows a trended concentration reading that takes the values of
several past concentration readings of the same run type into
account.
PAA Shows the live Predictive Alarm Analysis (PAA), (dv/dt*gain)
Raw mV Shows the current raw photodiode detector output, in millivolts. This
reading starts at around 1000mV at the start of an analysis, and
drops as the analysis proceeds. This value can be displayed as
live mV (LmV) on the display (see Section 4.3.1).
dV/dT Shows the rate of change in sensor output.
mV Shows the absolute value of the sensor output, increasing from
zero at the beginning of an analysis. This value can be displayed
as corrected mV (mV) on the display (see Section 4.3.1).
Zero Offset Shows the value subtracted from all concentration readings. This
value is the parameter that must be subtracted from a reading
taken on gas containing no hydrogen sulphide in order to make the
analyzer read approximately 0.00ppm.
Calibration Gain Shows the value that the dv/dt (rate of stain formation on the tape)
is multiplied by in order to produce a real concentration reading.
Sensor LED Current Shows the current used to ensure a reading of 1000mV is obtained
by the sensor block on pure white tape.
Sensor Temperature Shows the current ambient temperature at the sensor block (in oC).
Tape Remaining Shows the length of tape, in feet, remaining in the reel. See Section
5.6.1 for more information on how this is calculated.
Run Counter Shows the current number of runs of all types carried out by the
analyzer since it was first started up.
Sequencer State Shows if the sequencer is currently in an automatic or manual state.

5.4.2 Analysis Data
The data for the analysis stream is presented. The data presented is the last or current
results. If an operation is in progress, the appropriate field will be highlighted in blue. The field
that is highlighted in yellow is the next operation to be executed in the queue. The stream
field definitions are listed in the table. If an operation is setup to run through the usage of
timers (located on the Timers Tab (Section 5.18) the operation to be executed next will not be
highlighted until it has reached its start time and only after the current operation has finished
will the operation in the queue commence.
Table 5-6: Stream Fields
H2S The H2S field either shows the current analysis reading if
highlighted blue or the last reading when that stream was run.
Reference 1 The Reference 1 field either shows the current analysis reading if
highlighted blue or the last reading when that stream was run. A
reference gas is used as a periodic calibration check and cannot
change the gain
Reference 2 The Reference 2 field either shows the current analysis reading if
highlighted blue or the last reading when that stream was run. A
reference gas is used as a periodic calibration check and cannot
change the gain
Zero The Zero field either shows the current analysis reading if it
highlighted blue or the last reading when that stream was run. The
Zero run is a way to check what the analyzer will read on a gas that
contains no H2S. Running a zero run will result in a new zero offset
being calculated for the analyzer.
Calibration The Calibration field either shows the current analysis reading if
highlighted blue or the last reading when that stream was run. The
calibration is used to automatically calibrate the analyzer and
calculate a new gain factor.
Gain The present gain for the stream measurement.
Offset The present offset for the stream measurement.

5.5 Status Tab
The Status tab (Figure 5-8) provides the current status of the Analog Outputs, Relays,
Solenoids, Analog Inputs and Discrete Inputs and indicates which voltage input source is in
use. In some cases the activation or deactivation of the status indicators may suggest that an
alarm is associated with it.
Figure 5-8: Status Tab
Analog Outputs - shows the current output (from 4 to 20mA), of the six analog outputs on
the analyzer electronics board. Analog outputs can be configured from the GUI (Section
5.16).
Relays - shows the current status of the six relays. The circle beside each of the relay titles
indicates the status. A red colour means that the relay has been triggered, be it by an alarm
or some other trigger, while a grey colour means that the relay has not been triggered.
Solenoids - shows the current status of the solenoid drivers on the analyzer electronics
board. If the analyzer is not configured with any solenoids, this box can be ignored. A grey
circle beside a solenoid label indicates that the solenoid is de-energized, while a red circle
indicates that the solenoid is energized. The box labeled Analog Inputs shows the current
values of each input.

Discrete Inputs (Dry Contact) - shows the current status of the four dry discrete inputs on
the electronics board. These discrete inputs can be such things as low-pressure switches,. A
red circle beside a discrete input label indicates that the particular discrete input has been
triggered, while a green circle indicates that the particular discrete input has not been
triggered. Setting up discrete inputs is described in Section 5.11.
Discrete Inputs (Wet Contact) - shows the current status of the four wet discrete inputs on
the electronics board. These discrete inputs can be such things as remote calibration etc. A
red circle beside a discrete input label indicates that the particular discrete input has been
triggered, while a green circle indicates that the particular discrete input has not been
triggered. Setting up discrete inputs is described in Section 5.12.
5.6 Alarms Tab

The Alarms tab allows the user to view the status of the analyzer alarms. Alarms such as the
pressure switch alarms will be presented on the analyzer status tab under the Discrete Input
(Dry Contact) area and on the analyzer display alarm LED.
Figure 5-9: Alarm Tab
The Alarms Tab is divided into 3 sections:

• Global Alarms (Section 6.5.1)
• Analog Input Alarms (Section 6.5.2)
• Analysis Alarms (Section 6.5.3)

5.6.1 Global Alarms
The 13 alarm references and their associated indicators in the upper left corner are referred
to as global alarms. These alarms are non-analysis related alarm parameters that affect all
streams identically and are related to hardware and other physical parameters that affect the
operation of the analyzer. In many cases, the set point for these global alarms is user
configurable. Each alarm can be configured to be active or not active and to trigger certain
outputs, either solenoids or relays.
• High Temperature - The high temperature alarm will be triggered if the temperature
experienced by the sensor block’s on-board temperature sensor exceeds the set-point
value, in oC.
• Low Temperature - The Low Temperature alarm will be triggered if the temperature
experienced by the sensor block’s on-board temperature sensor goes below the set-point
value, in oC.
• Sensor LED Current - If the sensor current rises above the set-point value, the alarm is
triggered, as there is likely a problem with the sensor block or the sample chamber is dirty.
The set-point for this alarm is configured at the factory and should not be changed.
• Sensor Comm - The sensor communications alarm is an alarm that triggers if the unit is no
longer able to communicate between the motherboard and the sensor block. If this alarm
triggers, the unit will no longer function correctly.
• RTC Battery - The battery alarm will be triggered if the voltage from the on-board clock
battery, which maintains the analyzer’s real-time clock should the power fail or drops below
a hard-coded value. It can also be triggered if an invalid time is detected.
• Maximum Tape Advance - The maximum tape advance alarm will be triggered if the motor
advances the tape more than a certain number of rotations without getting a corresponding
signal from the pulse counter that controls the tape advance. If this alarm triggers, it will
generally indicate a problem with the encoder. The length of the maximum tape advance
can be set by the user, but it is advised to leave this set at the factory default.
• Low Tape - The analyzer can be configured with an optional optical low tape sensor (see
Section x.xx). If this alarm is triggered, it means that the tape is very low and should be
replaced soon. The Low Tape alarm, should it be installed, is triggered when there is
approximately 15 feet of tape remaining on the reel.
******I thought this was removed
• Tape Length - A low tape alarm can also be triggered based on the amount of tape that is
calculated to be remaining by the pulse counter. The alarm will trigger when the length of
tape calculated to be remaining, in feet, drops below the number set in this field. For this
alarm to work correctly, it is essential that the length of tape in the reel be reset to the
correct length value (usually 300 or 350 feet) in the Global tab whenever a tape is replaced.
• Tape Movement - If the pulse counter no longer receives any pulses when the tape is
advanced by the motor, this alarm is triggered. Tape Movement and maximum tape
advance alarms may be triggered by the same problem, so both should be analyzed.
Possible causes of a tape movement alarm include running the analyzer out of tape, tape
breakage, jamming of the encoder, motor failure and improper tape installation.

• Sensor Calibration - If the analyzer is unable to adjust the detector output to 1000mV on
white tape even after raising the sensor current to the maximum allowable value, the sensor
calibration alarm will be triggered. This alarm will typically be triggered if the tape does not
move correctly and the stain becomes exceptionally dark before the next analysis begins, or
if there is no tape present.
• Bypass - Indicates that the analyzer is in the Bypass mode.
5.6.2 Analog Input Alarms

The top right side of the Alarms tab presents eight analog Input alarm references and their
associated indicators. The four analog Input Greater Than Limit and four Less Than Limit
fields refer to alarm set points set on the Analog Inputs tab and will be discussed in more
detail in Section 5.17.
5.6.3 Analysis Alarms

The bottom half of the tab presents the analysis alarms for each of the streams. Each stream
has 6 available types of gas runs, each with its own set of alarms.
• High Alarm - is the first warning set point in a concentration range where the operator may
need to be alerted of a situation in the process.
• High High Alarm - is the second warning set point in a concentration range where the
operator may need to take actions to alleviate this alarm. Many users will use this set point
to “Shut in” the process being monitored.
• Deviation Alarm - is an alarm when consequent runs vary from each other by a greater
percentage than the value set on the Streams tab (Section 5.10). This alarm is generally
disabled for the H2S Run, as it is of little value for H2S Runs – it is expected that some
degree of variation in H2S concentration from analysis to analysis on the normal sample
stream will occur.
• Lock Alarm - This alarm will lock the analyzer in what ever stream it is currently in if it
exceeds the limit value. All alarm types can be configured to trigger specific relays and/or
outputs. To enable specific outputs for each alarm, simply put a checkmark in the desired
checkboxes in the Actions box.

5.7 Archive Tab
5.7.1 The Table Format

The Archive tab presents data related to the analyzer’s operation, including live concentration
data, hourly averages, and other important data. When this screen is first accessed, an
empty screen is presented (Figure 5-10).
Figure 5-10: Archive Tab
To download archival data, press the Read Archive from Analyzer button. As an alternative, a
previously saved archival record can be loaded by pressing the Read Archive from File
button.
The archive on the analyzer is quite large, so downloading data from the
archive can take several minutes, especially if the computer is connected
to the analyzer via a serial connection. Once the data has been retrieved,
the user will be prompted to choose a directory and a file name for the
archive data to be saved to. If it is not necessary to save the archive data,
press Cancel in the Save File dialog box. The archive data will not be
saved but it can still be viewed and exported.

The Archive field at the top left of the screen includes a pull down menu which allows the
user to select which archive should be viewed. The field immediately to the right of this menu
shows how many records are stored in the currently selected archive. To retrieve data from
this archive, enter a value in the Display the last ______ Records field and press the Enter
key on the keyboard. This will pull up the number of records entered in the field, as shown in
Figure 5-11.
Figure 5-11: Archive Window - Data Displayed
• Seq - identifies each data point in a sequential manner.
• Log Name - indicates which log the data came from. This is useful when the data is
exported (Section 5.7.3.3). To look at another log, select the desired log from the pull down
menu adjacent to the Archive indicia. For more information on the various types of logs, see
Section 5.7.3.3.
• Timestamp - shows the date and time when the data in a given row was obtained. To the
right of these grey columns are several white columns containing data. The first row in the
archive has data labels that identify exactly what data is in each column. The column widths
can be automatically scaled to fit the data by pressing the Auto-Size Columns ( ) button
at the top of the screen. The archive is set up at the factory to log the data points of the
most interest to operators, though the archive is fully configurable to log many more data
points – see section 0.
5.7.2 The Graph Format

The data in the white columns can be graphed by right clicking and dragging down to select
the desired portion of a given data column. Once the data of interest has been selected, click
on the Graph Selected button at the top of the screen. This will create a graph that shows the
trend in the selected data (e.g. Figure 5-12).

Figure 5-12: Charted Data
There are 3 blue dashed lines on the graph:

• The solid blue line in the middle shows the average of the selected data,
• The 2 dashed blue lines above and below the central line show one standard deviation
away from the mean in both directions.
The yellow boxes at either end of the plot adjacent to solid blue line contain the numerical
value of the average.
The yellow boxes at either end of the plot adjacent to the dashed blue line above the average
contain the numerical value of the average plus 1 standard deviation, and the yellow boxes at
either end of the plot adjacent to the dashed blue line above the average contain the
numerical value of the average minus 1 standard deviation.
The numerical values of the statistics presented below the chart include the number of data
points (samples), the average, the standard deviation, and the standard deviation, in percent,
relative to the average.
The three buttons on the chart window are described in Table 5-7.

Table 5-7: Chart Button Functions

Zoom Mode Toggles Zoom mode on and off. When the button is
clicked, left clicking on the chart will zoom in on a section
of the chart, centered on the clicked location. Right
clicking will zoom out on a section of the chart, again
centered on the clicked location. When zoomed in on the
data, the user can scroll left, right, up and down using the
arrow keys on the computer keyboard.
Auto-Scale Automatically adjusts the y-axis scale so that all data
within the zoomed in selection can be seen.
Show Entire Cancels all zooms and returns to the auto-scaled graph
Graph originally produced when the data was first graphed.
A pop-up menu with the functions indicated in Table 5-8 can be accessed by right clicking on
the chart.
Table 5-8: Chart Manipulation Options
Menu Option Sub-options Function

Set Scale Scale to Data Scales the y-axis to the data. This is the default
scaling when a graph is first made.
Scale Manually Brings up a dialog box that allows the user to set the
minimum and maximum value for the y-axis scale.
Print N/A Prints the chart to the printer of the user’s choice
Copy to N/A Copies the chart to the clipboard as an image to
Clipboard allow the user to paste it into another application,
such as Microsoft ® Word™
Preferences Set Trace Allows the user to set the colours used for both the
Colour data and the statistics lines on the chart.
Set Background Allows the user to set the chart’s background colour.
Colour
Reset Default Resets all colours to their defaults: red for data, blue
Colours for statistics, and grey for the background.
Invert Scrolling When this option is selected, inverts the function of
the arrow keys while zoomed in on data (i.e. down
key moves up, left moves right, etc).
Print Orientation Allows the operator to select whether the chart will
be printed in landscape or portrait mode. The default
is landscape.
Print Sizing Allows the operator to select whether the printed
chart will be scaled to fit the selected size of paper,
or kept in the on-screen proportions. The default is
scaled to fit.
Show Statistics Toggles statistics labels on the chart on and off. The
default is on.

5.7.3 Filtering Data
The data table can be filtered to show only certain data by clicking on the funnel ( ) icon in
the header in any column (except the Log Name column). Data can be filtered by date in the
timestamp column, and by using one of six numerical operators in any column containing
numerical data. The two types of filtering will be covered separately.
5.7.3.1 Filtering Data by Date

Clicking on the funnel icon on the right hand side of the Timestamp column header will
present a pull-down menu that contains the following options:
• All - Selecting All will turn off any current filtering of data by date.
• Custom - Selecting Custom will bring up the dialog box shown in Figure 5-13.
Figure 5-13: Date Sorting Selection Dialog Box
The dialog box allows the user to choose a date range for the data that they wish to display,
starting at a certain date and ending at a certain date.
• Today - shows only data obtained on the current date.
• Yesterday - shows only data obtained yesterday.
• This Month - shows only data obtained in the current month.
• Last Month - shows only data obtained in the previous month.
The date and time must be correctly set on the analyzer for this filtering to
work correctly, as the timestamp on each row of data is obtained from the
analyzer’s internal clock.
5.7.3.2 Filtering Data Numerically

In the header of the column to be filtered, clicking on the funnel icon on the right hand side of
the header will cause a pull down menu to appear. The menu contains the options All and
Custom. As before, selecting All will cause any current numerical filtering of data to be
cleared. Selecting Custom will bring up the dialogue box shown in Figure 5-14.
Figure 5-14: Custom Numerical Filtering Dialog Box
This method of filtering works best in the sequence number column,

although it can be used in any column that contains numerical data.

Six numerical operators can be used to filter the data (Table 5-9).
Table 5-9: Data Sorting Operators
Operator Name Function

> Greater When this operator is used in conjunction with a number, the
Than data will be filtered such that only data greater in value than the
number entered will be displayed. For example, if the
expression “>1000” was entered into the dialog box, the
column will be filtered such that only data with values greater
than 1000 will be displayed.
< Less Than When this operator is used in conjunction with a number, the
data will be filtered such that only data lower in value than the
number entered will be displayed. For example, if “<1000” was
entered into the dialog box, the column will be filtered such that
only data with values less than 1000 will be displayed.
= Equal to. When this operator is used in conjunction with a number, the
data will be filtered such that only data that is EXACTLY equal
to the number entered will be displayed. For example, if
“=1000” was entered into the dialog box, only data exactly
equal to 1000 will be displayed.
* Ending When this operator is used in conjunction with a number, the
Digits data will be filtered such that only data ending in the number
entered will be displayed. For example, if “*25” was entered,
the column will be filtered such that only data ending in 25 (e.g.
9.2929292925, 1.00000025, etc) will be displayed.
^ And When this operator is used to join a string of numbers together,
the data will be filtered such that only data being exactly equal
to each number in the string will be displayed. For example, if
the expression “1^5^7^12” was entered into a list of data
containing the whole numbers from 1 to 20, the only numbers
in the list that would pass through this filter would be the
numbers 1, 5, 7, and 12.
& Both When this operator is used to join two or more other operators
functions in a string, the data will be filtered such that only data that
fulfilled fulfills all of the operators’ conditions will be displayed. For
example, if the user wished to display all of the data with values
between 7 and 8, they could type “>7&<8” into the dialogue
box. Note, of course, that this would filter out values of exactly
7 and exactly 8.

5.7.3.3 Exporting Data
A variety of data export formats are provided by the GUI. To access a list of formats, right
click on the archive data table. The formats are listed below:
• Load From File - loads a previously saved proprietary data file (.dcar).
• Save to File - saves the data to a Galvanic proprietary format (.dcar).
• Save as Packet CSV - Saves the archive data for the displayed tab as a CSV file.
• Save as Legal CSV - Saves the archive data for all tabs as a CSV file.
• Save as XLS - saves the data to a Microsoft Excel File
• Copy Selection to Clipboard - allows the user to copy a selection from the data table to the
clipboard to be pasted into another program (e.g. Microsoft Excel).
• Copy Image to Clipboard - copies an image of the table to the clipboard that can be pasted
into an image-editing program or into a Microsoft Word document.
• Hide Selected Column(s) - hides one or more selected columns. If a table is exported to a
Microsoft Excel file while columns are hidden, those hidden columns will NOT be exported
to the file.
• Unhide All Columns - displays any columns of data that may have been previously hidden.
5.7.3.4 Log Setup

If desired, the analyst can format the log in a different manner than the default log (Figure
5-10). To configure the analyzer to log values in data points other than those set up at the
factory, press the Log Setup button at the top of the Archive tab to present the Log
Configuration dialog box (Figure 5-15).

Figure 5-15: Archive Setup Window
The following six log formats are available:

• Log On Run - the values of the data points logged in this log will update after every
completed analysis cycle.
• Log Hourly - the hourly average of the data points logged in this log will update every hour.
The log is updated at the top of every hour.
• Log Daily - the daily average of the data points logged in this log will update every day. The
time at which the log is updated can be set in the ‘Hour Taken’ column. The log can only be
updated at the top of the hour. Enter a value of 0 (midnight) to 23 (11pm) in this column.
• Log Periodic 1 and 2 - these two logs are empty by default when the analyzer is set up at
the factory. Any data point of the user’s choosing can be logged in each of these three logs,
at a frequency of the user’s choosing. The frequency of logging, in seconds, is entered into
the column entitled Frequency (Seconds). Please note that the frequency of logging for
each data point within a given periodic log must be the same; that is to say, if one data point
in Log Periodic 1 has a logging frequency of 1000 seconds, all the data points in Log
Periodic 1 will have a logging frequency of 1000 seconds.

The tree on the left side of the Log Configuration On dialog box contains 7 nodes. Within
each of these nodes are data points that can be logged. Many of these data points are static
or rarely changed values that should not need to be continuously logged. The data points of
the most interest are stored in the two nodes called Input/Output and Alarm/Status.
• Input/Output contain data points such as the current concentration readings for all stream
types (normal, calibration, reference, and zero), the gain, status of various alarms and
latches, and the status of discrete inputs and outputs.
• Alarm/Status contains data points such as the live sensor output, hourly and daily minima,
maxima, and averages, and the tape remaining.
To expand any node, simply left click on the (+) icon to the left of the node label. This will
expand the node to show all of the data points within that node. To put any data point into a
log, left click on the data point of interest, and while holding the right mouse button down,
drag the data point into the desired log. Once the left mouse button has been released, the
data point should become a row in the table for the log, and the change to the log
configuration will be automatically written to the analyzer. If the data point is in Log Periodic
1-3, ensure that a frequency is entered for the data point.
Changing the frequency time within a given periodic log will cause all the
frequency times in that log to change to the same value.
To remove a data point from any log configuration, simply right click on the row to be
removed, and then select the Delete Item option from the popup menu that appears. Once all
the desired changes are made, click on Read from Unit to ensure that the changes have
correctly written to the unit, and then click on the X in the top right hand corner to close the
Log Configuration window.
Changing Archive configuration will overwrite all currently stored archive data.

5.8 Events Tab
The Events tab (Figure 5-16) contains a list of all of the various conditions (alarms, power
on/off, configuration changes, discrete input conditions, etc. that occur as the analyzer runs
and is primarily used as a troubleshooting aid. The Event Log may be very useful in tracking
down the source of a problem with the system.
Figure 5-16: Events Tab
In addition, the Event Log maintains a record of the types of alarms that have occurred during
operation of the analyzer and the time when the alarm was sent. To obtain a full list of all of
the Event Log records from the analyzer, simply press the Read from Device button at the top
of the screen.
Records in the Event Log can be sorted according to the date, using the same procedure
which was described in Section 5.7 for the Archive tab. Since the Event Log does not contain
numerical data, numerical sorting is not possible, but it is possible to sort it according to the
type of event that caused data to be recorded. As an example, if the user wished to show all
the alarms that had been triggered in the system since it began operating, it is possible to
filter the event column using the parameter =Alarm. This will show all alarms stored in the
Event Log. The Event Log also changes in configuration and power up events.

At the bottom of the screen is a bar graph titled Event Log Memory Usage. This shows the
percentage of the Event Log memory currently used by the Event Log. When this number
reaches 100%, the analyzer will start writing over the oldest Event Log records with the
newest records. An example of the Event Log window is shown in Figure 5-17.
Figure 5-17: Event Log

5.9 Global Tab
The Global tab (Figure 5-18) includes a broad range of parameters that impact the overall
operation of the analyzer. In addition, it is used to assign various alarms to the appropriate
relays and solenoids. The Global screen is divided into three areas:
• General (Section 5.9.1)
• Global Alarms (Section 5.9.2)
• Calibration Gain Calculator (Section 5.9.3)
Whenever any change is made to a changeable field, the change must be

written to the analyzer before leaving that page by pressing the Temporary
Write To Analyzer button . It is not necessary to write after every

change, but all changes MUST be written before leaving the tab. It is also a
good idea to execute a Permanent Configuration Write to the analyzer

or any changes made will be lost if the analyzer is a powered down.
Figure 5-18: Global Tab

5.9.1 General
The General box contains fields that affect the overall configuration of the analyzer.
• Live PPM Enable - If a checkmark is placed in this box, the analyzer’s LCD screen will
update the gas concentration as it is calculated within the analyzer on a live basis. When
this checkbox is left un-checked, the screen will only update with a new concentration value
when an analysis cycle has completed.
• If Live PPM is enabled, the concentration units displayed on the LCD screen will have an L
in front of them (i.e. if the concentration units are PPM, then the screen will read LPPM if
Live PPM is enabled).
• Live mV Enable - If a checkmark is placed in this box, the analyzer’s LCD screen will show
the raw sensor output, counting down from approximately 1000mV, rather than the sensor
output that is adjusted to count up from 0mV. If the Live mV is enabled, the units of the
sensor output displayed on the unit’s LCD screen will change from mV to LmV.
• Backlight Lock On - The LCD on the analyzer has a backlight that causes the screen to light
up and be easier to read. If this checkbox is checked, the backlight on the screen will be
continuously turned on. This should only be checked if power consumption on the analyzer
is not a serious concern.
• Site Identification - This box contains three fields that contain the unit’s unique identification.
The ID field contains the analyzer’s serial number. The Site field tells the operator which
site the analyzer is installed at, and the Location field tells the operator where in the site the
analyzer is installed. Do not change the ID field under any circumstances unless instructed
to by Galvanic service personnel.
• Version - The values in the three unchangeable fields in this box show the current versions
of firmware installed in the analyzer, the sensor block, and the Rosetta that helps the GUI
identify the data it reads from the analyzer. These values are useful for diagnosing
problems.
• Bypass Timeout - Bypass mode disables any outputs that may be triggered by alarms and
is normally used when service is being performed to avoid inadvertent triggering of alarms,
For normal operation, it is essential that bypass mode be disabled.
The analyzer is equipped with a bypass timeout. When enabled, by putting a checkmark in
the Enable box, bypass mode will automatically be exited by the analyzer after a certain
number of seconds after the last keypad button push. The length of the bypass timeout, in
seconds, can be set by the user in the Bypass Timeout(s) field. By default, this is set to 450
seconds, and is disabled. When the analyzer is in bypass mode, the output from both
analog outputs goes to the fail-safe output to ensure that the user recognizes that the
analyzer is in bypass mode.
It is essential that the correct power source and duty cycle be chosen. If
50% duty cycle is entered in the Furnace Pulse Width Field for a 220 VAC
system, the furnace will run far too hot and the furnace element and/or the
quartz reaction tube will be damaged or destroyed. If 12.5% duty cycle is
entered for a 110 VAC system, the furnace will not run hot enough to
adequately convert sulphur compounds to H2S.

• Core Temperature (C) - This field shows the calculated temperature from duty cycle and
power parameters chosen and should be between 800 -1000°C.
• Trend Filter Length - This field determines the weighting the current reading has in the
calculation of the historical trend. The larger this number is, the smaller the weighting the
current value has in the calculation of the historical trend. The trend is a form of data
filtering that smoothes the long-term data to show a long-term trend in concentration. This
value should not be changed except after consultation with the Galvanic Applied Sciences
service department.
• Purge Time - This field determines the length of time the analyzer should be purged after a
stream switch. When a stream switch occurs, the analyzer will advance the tape, then
purge with the new gas for as many seconds as the number in this field, then advance the
tape again before starting to analyze the new stream. The longer this number is, the better
the results will be on the next stream. A minimum time in this field should be about 30
seconds.
5.9.1.1 Tape Field

The Imperial (Feet) and Metric (Meter) radio buttons are used to indicate the units used for
the tape box. Selecting between the two does not recalculate any numbers in the Tape box –
these two buttons are simply used to allow the user to see at a glance what units the
numbers in the Tape box are in. By default, the analyzer is set up to use imperial units for
tape.
• Stain Width - shows the width, in feet or meters of a single stain on the tape. This field is
calculated based on values in the next two fields.
• Stain Width per Pulse - shows the distance that the tape advances every time the pulse
counter receives a pulse.
The calculation of Stain Width per Pulse is typically performed only if the pulley on the pulse
counter needs to be replaced.

To calculate the value:
a) Measure the diameter, in inches, of the pulse counter pulley using a set of calipers.
b) Multiply this number by π to get the circumference of the pulley; then divide the result by
12 to get the circumference of the pulley in feet.
c) The Pulse Counter receives 256 pulses every time it makes one full revolution, so
dividing the circumference of the pulley in feet by the number of pulses per revolution will
give the length of tape advanced when the pulse counter receives one pulse. This is
expressed in the following formula:
Stain Width per Pulse (feet) = ((Diameter (inches) x π) / 12)/256
The formula can also be expressed in metric format as follows:
Stain Width per Pulse (meters) = ((Diameter (millimeters) x π)/1000)/256
If a metric value is entered into this field, the value in the Stain Width field will also be in
metric format. When the Accept button is pressed, the value in the Stain Width field will be
recalculated.
The Stain Width In Pulses field allows the operator to choose how many pulses the pulse
counter should receive before stopping a tape advance. The larger the number in this field,
the greater the stain spacing will be. The smaller the number in this field, the more overlap
there will be between stains. By default, this number is set to around 40. If the spacing is too
great with a value of 40, reduce this number to around 37 and check stain spacing again. Too
much overlap between subsequent stains will cause poor results. Too much white space
between subsequent stains will cause faster than desired tape usage. The maximum value
that can be entered into this field is 99. If the user enters a value higher than this into the field
and attempts to write it to the analyzer, the field will turn yellow, indicating that an invalid
value has been entered. Enter a value between 1 and 99 into this field and then press the
Accept button.
The Tape Remaining (days) field is calculated using the stain width information described
above to show the amount of tape remaining on the reel, in days. This value can be
calculated by hitting the calculate button. Another useful calculator is the Tape Remaining
After Tape alarm (days). By pushing this field’s Calculate button the operator can see exactly
how many days of tape life there is after the Tape Length alarm.
It is ESSENTIAL that tape length is updated every time one is replaced. For
example, if the user is using a 300 foot lead acetate tape, it is essential that
this field be updated to a value of 300 every time a new tape is installed.

5.9.2 Global Alarms
12 analyzer global alarms can be enabled or disabled. Out of the 12 alarms, 5 have editable
Limit fields.
• Sensor LED current alarm limit is set by default to 19mA for a Class I, Div. 2 unit. The
actual sensor LED current can be viewed on the Analysis tab.
• High and Low temperature limits are set to 40oC and 0oC respectively.
• Maximum Tape Advance Limit is set to 60 seconds. The actual tape advance time will vary
depending on the darkness of the tape staining.
• Tape Length Limit field is set to 20 ft. If the analyzer calculates the tape length to be less
than the limit, an alarm will be set.
Each global alarm has a list of relays and solenoids that can be used to activate an alarm
action response. To change any of these actions from the default setting, the global alarm
needs to be disabled first (remove the checkmark from its corresponding checkbox by a left
mouse click). Once this is done, choose the desired action by placing a checkmark into the
appropriate actions checkbox and then re-enable the global alarm.
5.9.3 Calibration Gain Calculator

The Calibration Gain Calculator can be used to calculate what the new Gain Factor will be
when performing a manual calibration.

5.10 Streams Tab
5.10 1 Overview
The Streams tab (Figure 5-19) is used to configure the analyzer to perform the desired
analyses. The configuration shown in Figure 5-19 corresponds to a system with a single
stream that is capable of measuring H2S and presents the tab to edit parameters related to
the H2S concentration for the stream.
Figure 5-19: Stream Tab - H2S Tab

Figure 5-20 corresponds to a system that is capable of measuring H2S and presents the tab
to edit parameters related to the reference gas (the tabs for the calibration gas and the zero
gas are identical).
Figure 5-20: Stream Tab - Reference Tab
The Stream Number and Gas Type tabs are highlighted to identify that the stream/gas type
for which parameters are being edited (i.e. in Figure 5-19, parameters for H2S for stream 1 is
being edited). The system described in Figure 5-19 and 5-20 includes screens which can be
edited.
The three parameters and three check boxes on the left of the tab are universal; when an
entry is made on one screen, the value/setting will be employed for all tabs for that stream.
All other parameters are independent parameters and can be different for the various gases
relative to that stream.

5.10.2 Universal Gas Run Commands
The three parameters and three check boxes on the left side of each stream tab refer to all of
the gas runs types for that particular stream:
• Gain Factor - the parameter that relates the rate of stain on the tape to an actual
concentration. This value is determined during analyzer calibration with a known standard.
• Zero Offset - the value that is subtracted from all concentration readings to give corrected
readings. Zero offset is obtained by running the ‘Zero’ stream, which is usually run on a gas
that contains no hydrogen sulphide, such as pure nitrogen.
• Analysis Units field - allows the user to change the units that are displayed on the screen.
This can be PPM, PPB, Mol%, or any other unit the user chooses. Please note that
changing the value in this field does NOT change the calibration of the analyzer - if the user
wishes to change the calibration of the unit to be in a different unit, they must use a
calibration gas with a known concentration in the unit they wish to display.
• Cal. Correction Enable check box - used to indicate that the calibration run is used to
change the gain factor. If this box is not checked, then the calibration run is essentially
another reference run.
• Zero Correction Enable check box - used to indicate if the zero gas run to change the zero
offset. If this box is not checked off then the zero run is essentially another reference run.
• Timed Analysis Enable check box - used to indicate that the Peak Detect method of
analysis should be disabled and Timed Analysis method should be enabled. The method of
analysis used is determined by the application requirements and set at the factory.
5.10.3 The H2S Tab

The H2S tab is used to enter relevant information about the analysis of these gas. The tabs
include the common gas run parameters described in Section 5.10.2 and the following
parameters and settings.
5.10.3.1 Timing Commands

The Timing commands (Figure 5-21) relate to various timing issues and miscellaneous issues
that relate to operation of the system.
Figure 5-21: Timing Commands
• Time Check Box - When the Time check box is checked, the operator can perform a run as
defined by the Frequency section of the gas run type tab below. If the Time check box is not
checked , the gas run will not start without being configured in the Sequence or Timers
Tabs or a via a manual initiation by clicking on the gas run type button such as the H2S
button.
• Stream 1 H2S - Initiates a run using the indicated parameters.

• Sample Delay and Sample Interval - The sample delay time and sample interval time added
together make the total analysis cycle time. The sample delay and sample interval are
used differently depending on which analysis algorithm is in use; the standard (peak
detection) algorithm of the fixed time analysis algorithm.
• Standard Analysis: In the standard analysis algorithm, the software detects the point during
the analysis where the rate of stain reaches a maximum value. At this point the
concentration of H2S is calculated and stored until either the end of the cycle or a different
maximum value is detected. During the sample delay time the analyzer will not search for
the maximum rate of stain. The sample delay time is used to ignore the first part of the
analysis cycle where noise due to the tape advance may be present. The sample delay will
typically be 10 seconds. During the sample interval, the analyzer will be allowed to search
for the rate of stain maximum value. The sample interval will typically be 230 seconds to
give a typical cycle time of 240 seconds.
• Fixed Time Analysis: In the fixed time analysis algorithm, the analyzer calculates the
average rate of stain over a fixed period of time, called the sample interval. The analyzer
will not calculate the average rate of stain during the sample delay because the rate of stain
is generally not stable during this time period. Typically the sample delay is approximately
120 to 180 seconds for the fixed time analysis and the sample interval is approximately 30 –
60 seconds to give a total cycle time of 3 to 4 minutes.
The type of analysis algorithm used will depend on the analyzer’s specific application and is
set up at the factory. The type of algorithm used and the sample delay and interval values
should not be changed without consulting the Galvanic Applied Sciences.
• Tape Saturation Cut-off (TSC) - The tape saturation cut-off is the sensor output at which the
analyzer will automatically cease the current analysis, calculate the concentration value for
the current analysis, update all outputs, advance the tape, recalibrate the sensor block, and
begin a new analysis cycle. The TSC takes precedence over the sample interval time for
completion of an analysis - that is to say, if the sensor output reaches the TSC prior to the
completion of the sample interval time, the analysis will be considered to be complete.
Thus, the sum of the sample delay and sample interval times in the standard analysis mode
is only a maximum cycle time value and the actual cycle time could potentially be shorter.
To have a better chance of the maximum cycle time being the actual cycle time, the TSC
value should be set to a very high value in the GUI (a large value is set at the factory).
Setting the TSC value to a high level makes it much more likely that the analysis time will
reach the end of the sample interval prior to reaching the TSC.
• Name Field – used to enter the name that will be displayed in the Current Analysis field in
the Analysis tab. It will also be displayed on the analyzer LCD screen when the run types
are displayed under the F1 STRM menu. The default name is the same as the gas run tab
name. For example, it will typically have the name ‘H2S’ if on the H2S tab.
• Consecutive Runs - indicates how many times to run the Gas run before switching to the
next run in the run queue. If no other run is enabled and it is set up in the Automatic
Sequence under the sequence tab, the analyzer will simply continue running until another
run is triggered either conditionally or scheduled. By default, this field is set to 1. The H2S
Run is set up to run continuously in the automatic sequence under the Sequencer Tab.

5.10.3.2 Switching Field
The Switching field (Figure 5-22) allows the user to configure what relays and or solenoids
are associated with each of the gas run types that are being used. There are 6 relays and 8
solenoids that can be controlled by the analyzer. Putting a checkmark in any of the relay or
solenoid boxes will cause that relay or solenoid to energize when one of the analysis modes
is running.
Figure 5-22: The Switching Field
5.10.3.3 Frequency
If the Time check box is checked (see Section 5.10.3.1) the operator can schedule the gas
run as per set in the Frequency section (Figure 5-23) of the gas run type tab. The drop down
Day of Week list includes Everyday and each day (Sunday to Saturday).
Figure 5-23: The Frequency Field
5.10.3.4 Analog Output Override

If an Analog Output Override if enabled (Figure 5-24), the user can set up two analogs
channels for each of the gas run types that will override the default analog outputs set on the
Outputs Tab. An example of this would be to set the Function of analog output Channel 1 to
Stream 1 Calibration if the default was set up as “Stream 1 H2S. This would allow Analog
Output 1 to be used for both Stream 1 H2S Reading and Calibration Reading. The Function
dropdown list includes stream readings and a variety of other parameters and the Channel
list includes all six analog outputs.
Figure 5-24: Analog Output Field

5.10.3.6 Alarms
The Alarms field (Figure 5-25) is used to assign the alarms to the appropriate relay or
solenoid and enter the level at which the alarm should be triggered. All alarm types can be
configured to trigger specific relays and/or solenoids. To enable specific outputs for each
alarm, simply put a checkmark in the desired checkboxes in the Actions box.
Figure 5-25: Alarms Field
• High Alarm Enable - If this box is checked, then the limit value entered will be used as an
alarm point. The High Alarm is an alarm that triggers when the calculated concentration at
the end of a cycle is higher than the High Alarm set point. The High Alarm set point can be
set either through keypad or through the GUI. The analyzer compares the final calculated
concentration at the end of the sample interval with the alarm 1 set point value. If the value
of the calculated concentration is higher than the alarm set point value, the alarm will be
triggered, the alarm LED on the front panel will turn on, the event will be listed in the Event
Log and on the Analyzer Alarm list on the analyzer LCD screen, and any outputs associated
with this alarm will also be triggered. Once the concentration of the normal stream drops
back below the Alarm 1 set point, the alarm LED will turn off, Alarm 1 will be cleared from
the Analyzer Alarm List, and any unlatched outputs associated with Alarm 1 will return to
their non-triggered state. Any latched outputs associated with this alarm will have to be
manually cleared through the GUI.
• % Deviation Enable - If this box is checked, then the limit value entered will be used as an
alarm point. This alarm will activate when consequent runs vary from each other by a
greater percentage than the value set in the limit field. Deleted sentence.

• High-High Alarm Enable - If this box is checked then the limit value entered will be used as
an alarm point. The High-High Alarm also known as the Predictive Alarm Analysis (PAA)
alarm mode is an alarm mode that triggers when the live calculated concentration at any
point during the analysis cycle (except for the sample delay on the standard analysis
method) exceeds the High-High alarm set point. When the analyzer enters this PAA mode,
the concentration displayed on the LCD screen immediately begins to update with the live
concentration value once per second. In addition, any analog output or MODBUS register
that is currently outputting the stream normal concentration value will also output the live
value of the concentration once per second while the analyzer is in PAA mode.
When the analyzer is in PAA mode, this alarm will be listed in the Analyzer Alarm list, as
well as in the Event Log, and the red ALARM LED on the front panel of the analyzer will
also be lit. Any outputs associated with this alarm mode will also be triggered. Once the
concentration of the normal stream drops back below the PAA set point, the alarm LED will
turn off, PAA will be cleared from the Analyzer Alarm List, and any unlatched outputs
associated with PAA will return to their non-triggered state. Any latched outputs associated
with this alarm will have to be manually cleared through the GUI.
• High-High Alarm Duration - The number of seconds entered in this field represents the time
required for the High-High alarm to be active before the alarm would register. This would
alleviate the alarm bouncing on and off if the concentration reading was close to the alarm
set point.
• Lock Alarm Enable- If this box is checked then the limit value entered will be used as an
alarm point. This alarm set point if pasted will lock the analyzer in whatever stream it is
currently and will not allow the analyzer to proceed to other enabled gas runs.
5.10.4 Calibration, Reference and Zero Gas Tabs
5.10.4.1 Calibration Tab

The Calibration tab is set up very similarly to the H2S tab, with a few notable differences. The
calibration run can be set up to automatically calibrate the analyzer and calculate a new gain
factor if the analyzer is equipped with the auto-calibration option. The Calibration run can be
triggered to start a number of ways such as: a discrete input, an automatic or manual
sequence entry, a timed schedule entry, through the keypad or simply by hitting the Stream
Calibration button.
If any analysis alarms have been triggered on the H2S Run (i.e. High or High
High), any calibration run triggered from the GUI will be put into the run
queue and not run until the alarm condition(s) has/have cleared.

5.10.4.2 Reference Tab
Reference 1 and 2 runs provide a way to check whether or not the analyzer is correctly
calibrated. It is configured in much the same way as the Calibration run, although this run
only displays the result of 1 run (or the average of 2 or more runs) on the same calibration
gas as used for the calibration run. It does not recalculate the gain as the calibration run
does. To determine whether or not the analyzer needs to be calibrated, run a reference. If the
reading obtained by running the reference is close to the certificate for the calibration cylinder
analyzed, then the analyzer is still correctly calibrated. If not, a calibration should be run
immediately afterwards. The Reference runs can be triggered to start a number of ways such
as: a discrete input, an automatic or manual sequence entry, a timed schedule entry, through
the keypad or simply by pressing the Stream Reference button.
If any analysis alarms have been triggered on the H2S Run (i.e. High or High
High), any calibration run triggered from the GUI will be put into the run
queue and not run until the alarm condition(s) has/have cleared.
5.10.4.3 Zero Tab

The Zero run provides a way to check what the analyzer reads on a gas that contains no H2S.
Running a zero run will result in a zero offset being calculated for the analyzer. The zero
offset can be set up similarly to the Calibration and Reference runs, can be triggered to start
a number of ways such as: a discrete input, an automatic or manual sequence entry, a timed
schedule entry, through the keypad or simply by hitting the Stream Zero button.
The Zero run is generally associated with a different solenoid than the Calibration and
Reference runs. The Zero run can be configured like the Calibration run in that it can be set
to run several analyses and take the average to calculate the zero offset.
It is important to note that a suitable zero gas is used for the Zero run. A suitable zero gas
can be ultra-pure nitrogen, or instrument air that is known to contain no H2S. If the zero gas
contains a significant amount of H2S, the ability of the instrument to operate correctly can be
impaired. If a gas with no H2S is unavailable, it is essential that a value reflecting the accurate
H2S concentration of the gas used for the zero be entered into the Cal. Gas Concentration
field. If the gas does not contain any H2S, the value in this field should be set to zero.
if any analysis alarms have been triggered on the H2S Run (i.e. High or High
High), any zero run triggered from the GUI will be put into the run queue
and not run until the alarm condition(s) has/have cleared.

5.10.4.4 Differences between the H2S Tabs and the
Calibration/Reference/Zero Gas Tabs
The H2S tabs and the Calibration/Reference/Zero Gas Tabs are quite similar in format, but
the following differences between the two sets of tabs should be noted.
• Cal Gas Concentration indicates the concentration of H2S in the Calibration, Reference and
Zero gas.
• The Calibration and Zero Tabs do not include the Stream Calibration Used field.
The Alarms field contain only the High Alarm Enable and % Deviation Enable options.
• Runs to Average - indicates the number of consecutive runs to be averaged to obtain the
concentration reading. The Calibration, Reference and Zero gas runs have the ability to
average the concentration reading over a number of gas runs (the H2S tab does not have
this field because the concentration is displayed after each analysis).
• Consecutive Runs - the Consecutive Runs field tells the analyzer how many times to run
the Gas Run before switching to the next run in the run queue. If no other run is enabled
and it is set up in the Automatic Sequence under the sequence tab, the analyzer will simply
continue running until another run is triggered either conditionally or scheduled. By default,
this field is set to 1. The H2S Run is set up to run continuously in the automatic sequence
under the Sequencer tab.

5.11 Inputs- DRY Tab
There are four dry contact discrete inputs on the analyzer. The Inputs - DRY tab allows the
user to configure these discrete inputs in any manner. These inputs can be configured to
trigger a certain type of run, or to monitor external pressure or temperature switches, for
example. Each discrete input is configured in the same manner. It is important to know that
these dry contacts are for devices that are normally part of the analyzer such as a pressure
switch or temperature switch.
Changing parameters on this tab may affect the operation of the system.
Any changes should be performed by an authorized operator.
Figure 5-26: Input-Dry Tab

5.11.1 Discrete Input Name
The Discrete Input (x) Name can be an alphanumeric name with a maximum of six characters
which will be displayed on the Status Tab. In addition, whenever a discrete input is triggered
and the alarm checkbox is checked, its alphanumeric identifier will be displayed on the Alarm
screen on the analyzer’s LCD screen.
5.11.2 Enable & Alarm Check Boxes

If the Enable checkbox is enabled, the discrete input is enabled and monitored. If not, the
discrete input is disabled and will not respond to any inputs. If the Alarm checkbox is
checked, the condition of each discrete input will be logged in the Event Log.
5.11.3 Polarity
If the Active On radio button is selected, the input will be considered triggered if the contact is
closed. If the Active Off is selected, the input will be considered triggered if the contact is
opened.
5.11.4 Run Selector

The Run Selector box contains 24 check boxes that allow the user to select what type of gas
run should be associated with each discrete input, if any.
5.11.5 Action
The Action box contains six Relay and eight Solenoid check boxes that allow the user to
select what type of action should be associated with each discrete input, if any.

5.12 Inputs - WET Tab
There are four isolated wet contact discrete inputs on the analyzer. The voltage input range
required for these inputs is 4 - 24 VDC. The Inputs - WET tab allows the user to configure
these discrete inputs in any manner. These inputs can be configured to trigger a certain type
of run, or to monitor external pressure or temperature switches, for example. The Inputs- Wet
tab is shown in Figure 5-27. Each discrete input is configured in the same manner.
Figure 5-27: Inputs - Wet Tab
The configuration and section descriptions for this tab are identical to the Inputs-DRY tab
(Section 5.10).

5.13 Output Tab
The Output tab (Figure 5-28) allows the user to configure the behavior of the six onboard
relays, 8 solenoids and 6 analog outputs. The Output tab is divided into 2 main sections:
Digital Output and Analog Outputs as shown in Figure 5-28.
Figure 5-28: Output Tab

5.13.1 Digital Outputs and Solenoids
Each digital output has three configuration points :Description, Fail - Safe Position and Latch
Enable.
• Description - The Description can be up to a maximum of 6 alphanumeric characters. These

output descriptions will also appear in the Status tab and on the analyzer LCD screen under
the CNFG menu.
• Fail - Safe Position – The Fail - Safe position is the position that the output will default to
should the output not be triggered. The Fail - Safe position is also the position that the
relays will switch to while the analyzer is in bypass mode. The Fail - Safe position can either
be Off or On. By default the fail-safe position for both relays and solenoids is off. If an
output whose fail-safe position is on is triggered by an alarm or some other event, the
output will then go to the off position.
• Latch Enable - The Latch Enable allows the user to latch certain outputs. If an output is
latched, it means that the output will stay in its triggered position until the user clears the
latch, regardless of whether or not the event that triggered the output has cleared.
• Latch State - The state of a latch is indicated by the coloured circle under the title Latch
State. A grey circle indicates that the output is not latched, while a red circle indicates that
the output is latched.
All latched outputs can be cleared by pressing the Acknowledge All Latches button ( ) in
the toolbar. Alternatively, individual latches can be cleared by pressing the appropriate
button in the Acknowledge column.
5.13.2 Analog Outputs

There are six isolated 4 – 20 mA Analog Outputs with four input fields. These fields are:
Description, Minimum, Range and Parameter.
• Description - The Description can be up to a maximum of 6 alphanumeric characters. These

output descriptions will also appear in the Status tab and on the analyzer LCD screen under
the CNFG menu.
• Minimum - The Minimum field is used to enter the minimum numerical value that will be
represented on the analog output.
• Range - The Range field is the full scale numerical value that will be represented on the
analog output.
• Parameter - The Parameter field includes a drop down menu to indicate the parameter to
be monitored by the analog output.

5.14 Sequencer Tab
The Sequencer tab (Figure 5-29) is used to generate the analyzer gas run sequences or
indicate that manual operation is desired.
Figure 5-29: Sequencer Tab
The Sequencer tab is divided into three main areas: Available Run types, Sequencer Items
and the Manual Sequencer area.

5.14.1 Enables Entire Sequencer Operation
Checkbox
The Enables Entire Sequencer Operation checkbox must be checked for sequencer
operations to execute. If this box is not checked, the analyzer will be in Idle mode and not
analyzing the gas stream.
5.14.2 Available Run Types

A list of all the types of gas runs listed under each stream is provided on the left side of the
tab. To setup a sequence of gas runs, click on the desired gas type in the Available Run
Types columns and drag it to either the Automatic Entries or to one of the eight Manual
Entries in the Sequence column.
5.14.3 Sequencer Items

A typical sequence items list is shown in Figure 5-30. This list indicates that Stream 1 H2S, ,
Reference 1 and 2, Zero and Calibration gas runs are entered in the Automatic Entries and
this sequence will be performed on an automated basis until a Manual Entry or Scheduled
Timer event has been entered. Timers functions are described in Section 5.18.
Figure 5-30: A Typical Sequencer List

If consecutive runs of a stream are desired, it is recommended that they be entered here
instead of the Stream Tab. The reason for this is that the consecutive gas runs cannot be
interrupted midway through if they are entered via the Streams tab while they can be
interrupted if they are programmed on the Sequencer tab.
The pink highlighted run indicates that this is current run in the sequence that is being
performed.
To remove an item from the sequence list, click on it to highlight the line blue and use the
Delete Key on the keyboard.
5.14.4 Manual Sequencer Request Checkbox

The Manual Sequencer Request checkbox must be checked before a manual sequence can
be performed.
5.14.5 Digital Input Manual Sequencer Request

Enable Checkbox
The Digital Input Manual Sequencer Request Enable checkbox should be checked, if the
operator wants to initiate a manual sequence option from a digital input. As seen in Figure
5-31, closing Digital Input 1 contact would now allow any of the 8 digital contacts to be used
to initiate a Manual sequence.

Figure 5-31: Manual Sequencer Fields
5.14.6 Manual Sequencer # 1 - 8

Each of the eight manual sequencer boxes includes the following options:
• Run and Loop Enable Checkboxes - When the Manual Sequencer Request checkbox is
checked, the user can run individual manual sequences by checking the Run checkbox for
any particular manual sequence. The Loop Enable checkbox can also be checked to allow
the manual sequence to run indefinitely.
The Run and Loop Checkboxes can be ignored if a digital input is used to
run a manual sequence because the sequence would run continuously
until the digital input was put in an open state.
• Digital Input Checkbox - The Digital Input checkbox should be checked to enable the
dedicated digital contact for that manual sequencer to initiate.

5.15 Ports Tab
The Ports tab (Figure 5-32) shows the configuration of the three communications ports on the
analyzer – the Front Panel Serial Port (RS-232), the ISO 485 Port (RS-485), and the
MODEM Port (RS-232).
Figure 5-32: Ports Tab
This tab is used to configure the communications settings for each of the three
communications ports.

5.16 Modbus Tab
The Modbus tab allows the user to set up the analyzer to output data in 3 varieties of
MODBUS communication protocol - Enron, Modicon 16, and Modicon Floating Point. As
there are a large number of possible configurations for Modbus, and every user may desire a
slightly different configuration, this manual will only cover the basics of Modbus configuration.
If the user requires assistance in setting up a Modbus configuration, the Service department
at Galvanic Applied Sciences Inc. will assist in configuring the unit as desired.
Figure 5-33: Modbus Tab
To set up a new Modbus list, press the New Modbus List button at the bottom of the screen.
This will bring up the dialogue box shown in Figure 5-34.
Figure 5-34: Create Modbus List Dialogue Box

The dialog box gives the choice of the 3 possible types of Modbus. Select the desired type of
Modbus list and press OK. When a new Modbus list is opened, one of three possible empty
trees appears in the main Modbus window, depending on the type of Modbus chosen. The
three possible Modbus trees are shown in Figure 5-35.
Figure 5-35: Empty Modbus Trees
The Enron tree is at left, the Modicon 16 tree is in the centre, and the Modicon with Floating
Point Tree is at the right. The number in brackets after each node label indicates how many
data points are in each node.
At the bottom of the screen are two fields. One is entitled Modbus Type and tells the user
what type of Modbus list currently open. Note that the value in this field for Modicon with
Floating Point will read MODICON32. The other field is called Address, and the user must
input the desired Modbus address for the analyzer into this field.
5.16.1 Enron
An Enron Modbus list contains 4 nodes on the Modbus tree. They are Coils, Short Integers,
Long Integers, and Floating Point. Coils are Boolean data points – that is to say, they have a
value of either 0 or 1. To that end, data points entered into the Coils node would usually be
data points that are simple status indicators, indicating the status of a given alarm, input, or
output. If the value of the data point is 0, the status of the logged alarm, relay, etc, would be
off, and if the value is 1, the status would be on. Short integers are 16 bit whole numbers with
either positive or negative sign. Long integers are 32 bit whole numbers with either positive or
negative sign. Floating point values are also 32 bit numbers, but unlike the integers they do
not have a sign, but they do have decimal points.

5.16.2 Modicon 16
A Modicon 16 Modbus list contains 4 nodes on the Modbus tree. They are Output Status,
Input Status, Input Register, and Output Register. The Input and Output Status nodes
contain Boolean data points. Data points in the Output Status node are able to be written to,
so the Output Status node can contain data points such as stream requests. If the value in a
given stream was changed from 0 to 1, the analyzer would then initiate that stream. Data
points in the Input Status node are read-only, so this node would contain data points such as
alarm, input, and output status that cannot be changed remotely. Input Registers are data
points that are read-only outputs of analyzer data, such as calculated concentration. Please
note that Modicon 16 only outputs data as 16 bit numbers, so the display of decimal points in
this type of Modbus list is not possible. Output Register contains non-Boolean data points
that can be written to remotely. These would include such things as tape length, calibration
gas concentration, and gain factor.
5.16.3 Modicon with Floating Point

Just like the Modicon 16 Modbus list, the Modicon with Floating Point (MODICON 32) list
contains 4 main nodes on the Modbus tree. However, the Input and Output Registers contain
sub-nodes. They are Register Short, Register Long, and Register Float. Thus, the input and
output registers can output data in 16-bit, 32-bit, or 32-bit with floating point in the Modicon
with Floating Point Modbus list.
5.16.4 A Typical Modbus Setup

The default Modbus setup for the analyzer uses the Modicon with Floating point format. Data
points are added to the Modbus list in much the same way that data points are added to the
Archive. Figure 5-36 shows a typically configured Modicon with Floating Point Modbus list.
On the left hand side of the screen is a narrow field entitled Available Points. Under this field
are seven expandable nodes which are: Streams 1 through 4, Inputs/Outputs, Alarms/Status
and Actions. Figure 5-36 shows a typical Modcon list with Floating Point List and Figure 5-37
shows a sample of the available points under each expandable node.

Figure 5-36: Typical Modcon with Floating Point List

Figure 5-37: Expanded Modbus Nodes
There are several columns in the Modbus list table. The first is Modbus Items which shows
the Modbus list tree. Figure 5-38 shows some of the various data points that are in the
Actions and Alarms nodes. Register is the most important, as it shows the address of each
data point. These addresses are essential for setting up the device that will read the Modbus
list, so it knows which data point is output to which register. Type shows the type of each
data point. Possible values in this column include Boolean, unsigned long, and float. Most
data points are either Boolean or Float. Floats can be output in the short and long nodes, but
the decimal points will be lost. Certain data points have specific units associated with them,
and these will be shown in the Units column. If a data point does not have units associated
with it, this column will show a value of Unknown for that data point. In the Value column,
Boolean data points will have either a value of True (if on) or False (if off). Numerical data
points will show the value currently entered in the given data point. The Permissions column
shows whether a given data point is Read Only or Writeable. Writeable data points are the
only data points that can be written to remotely through Modbus.

Figure 5-38: Expanded Modbus Nodes

5.17 Analog Input Tab
The Analog Input tab (Figure 5-39) is divided into two main sections: Analog Inputs # 1 - 4
and Analog Inputs Alarm:
Figure 5-39: Analog Input
5.17.1 Analog Input #

There are four analog inputs, each of which contain are six data entry fields, six results fields
and three initiate buttons which are described below.
• Analog Input #1 and #2 are normally setup as default 4 -20 mA inputs but all the inputs can
be scaled to what the operator requires.
• Analog # 4 default setup is for an optional pressure transducer for live pressure readings.
Within each of the Analog Input boxes are six data entry fields, six results fields and three
initiate buttons which are described in Section 6.16.2.

5.17.2 Analog Input Parameters and Controls
The Analog inputs and controls include:
• Description - used to enter the Analog Input descriptor. This information will appear under
the Analog Inputs section on the Status Tab and on the analyzer LCD display
• Minimum - the lower limit of the range (typically zero).
• Range - the maximum or span limit of the range.
• Value - the calculated range value for a given 4 – 20 mA input.
• Engineering Units - the units that correspond to the type of analog input (e.g. ppm, %, psig,
etc).
• Calibrate A. I. # - when this button is pressed the Scaled Zero and Scaled Span fields will
be activated and the appropriate values can be entered.
• Capture Zero - used to capture the A/D bits that are associated with a 4mA input during the
calibration of the analog input.
• Scaled Zero - used to enter the zero value or the range. For a 4 – 20 ma range, the 4 mA
value would be entered.
• Raw Zero - shows the A/D bit count for the 4mA input.
• Capture Span - used to capture the A/D bits that are associated with a 20mA input during
the calibration of the analog input.
• Scaled Span - used to enter the span value or the range. For a 4 – 20 ma range, the 20 mA
value would be entered.
• Raw Span - shows the A/D bit count for the 20 mA input
5.17.3 Analog Inputs Alarm

The Analog Inputs Alarm fields are used to select the input alarms to be used, the limit for the
input and the solenoid or relay to be used for that alarm. The appropriate check box should
be selected for each input.

5.18 Timers Tab
The Timers tab (Figure 5-40) offers another powerful way to trigger conditional gas run
requests other than the ones on the Streams tab. Manual Sequences can also be triggered
using start and stop timer set points.
Figure 5-40: Timers Tab
It is important to note that any conditional events will only commence after
the previous run is completed. For example: if a Zero gas run is scheduled
to start at 8:00 AM and just before that time a H2S run starts an analysis,
the Zero gas run will wait until the H2S analysis is finished. Therefore all
timed conditional events may not start at the exact time as scheduled.

5.18.1 Schedule
The Schedule for each timer consists of the Day field where any specific day or “every day”
can be selected from the pull down menu and the Hour and Minute fields. The time fields
operate on 24 hour military time (e.g. 3:00AM=0300, 3:00PM=15:00_.
The analyzer cannot execute any timed gas runs scheduled from 12:00 AM
to 12:59AM. in this mode, normally the time 00:15 would signifiy 15 minutes
past midnight but for this application putting a zero in the hour field would
tell the analyzer to do whatever is scheduled in that column to run every
hour.
5.18.2 Analysis
The Enable checkbox must be checked before any of the gas runs listed below can be
executed on a timer. For any of the analysis types, the schedule time would be used to
initiate a single operation which may consist of one run or as many runs indicated in the
consecutive box located for that run type on the streams tab.
5.18.3 Sequences
The operations in this section are Manual Sequences that can be set to run for any specific
time period up to a week. The manual sequencers require a Start time and a Stop time:
therefore the date and time on two timers need to be entered. The Start and Stop
checkboxes also need to be checked to enable this operation to execute.

5.19 Maintenance Tab
The Maintenance tab (Figure 5-41) allows the operator to calibrate the six analog outputs and
test the operation of any of the relays or solenoids under direct board control. This feature is
useful during analyzer commissioning.
Figure 5-41: Maintenance Tab
Changing Parameters in the Maintenance tab may affect operation of the

unit. It is recommended that any change in this page be done by authorised
personnel only.

5.19.1 Entering the Calibration Mode
To test/calibrate the hardware, the Direct Board Control Enable checkbox must be checked.
This will present the warning depicted in Figure 5-42.
Figure 5-42: Direct Board Control Warning
When the Direct Board Control Enable checkbox is selected, any changes made on this tab
will be written directly to the board. The Warning light on the analyzer’s front panel will blink
red, notifying the user of this condition.
Direct board control will automatically be disabled if the user changes to

any other screen in the GUI. However, it will not automatically be disabled
should the GUI be exited directly from the Maintenance screen without first
removing the checkmark from this box.
IMPORTANT: If the analyzer is left in direct board control enable mode, no

outputs will be updated during an analysis, so it is essential that this
checkbox be unchecked before exiting the GUI. The Maintenance screen
allows the user to calibrate and test the analog outputs, test the discrete
outputs, and test the pulse counter.

5.19.2 Calibrating Analog Outputs
This procedure requires that the interior of the system is accessed. After
the calibration procedure is completed, it is necessary to ensure that the
system meets the appropriate safety classification requirements (Class 1,
Div. 2, Group B, C &D).
Each analog output must be calibrated individually. To calibrate analog outputs, a multimeter
set to measure milliamps must be connected across the analog output, and the analog output
must be powered, as the analyzer motherboard does not provide power to the analog
outputs. When the analog output is correctly powered, a green LED will glow on the
electronics board next to the AO terminal block.
To calibrate analog output 1:
a) Connect the multimeter to the AO 1 terminal block on the right side of the motherboard.
b) Press the Calibrate AO 1 button in the GUI. In the Analog Output 1 Calibration box, there
are six user-adjustable fields, arranged. The Scaled Value for zero, span, and fail-safe
tell the analyzer what currents should be output to the AO when the data point being sent
to the AO has a value equal to its minimum or maximum output value or when the
analyzer is in bypass (fail-safe) mode.
c) Press the Output Zero button. The analog output will attempt to output 4 mA. Note the
actual mA output on a meter and enter this value into the Meter Reading Field below the
Output Zero button. Next press the Auto Cal button located below the Meter Reading
Field. This will cause the analog output to be calibrated to exactly 4 mA.
d) Once the multimeter does read this exact value, press the Output Span button and repeat
the process. This time, the meter should be made to read exactly the value in the scaled
value field in the span column, usually exactly 20 milliamps.
e) Calibrate the fail-safe position. The fail-safe position is the value that the analog output
will output when the analyzer is in bypass mode, and is a value outside the standard
scaled range of the analog output. For example, if the analog output is scaled to output 4
to 20 milliamps, the fail-safe value could be 3 or 21 milliamps. To calibrate the fail-safe
position, press the Fail-Safe button and follow the same procedures as the Zero and
span calibration.
f) Once the analog output is correctly calibrated, press the Capture button to write this new
configuration to the analyzer.
g) Test that the output works correctly using the Analog Output Test box. Enter a value
between 0 and 100 into the Test (Percent) field and ensure that the reading on the
multimeter is the same as the reading in the Test mA field. If it is not, the calibration is not
correct, and needs to be changed. If it is, the calibration is correct. Press the Calibrate
AO 1 button again to close this field
The above process should be repeated for each analog output. Once all analog outputs are
calibrated, press the Permanent Configuration Write to Analyzer ( ) button to permanently
write the new Analog Output configuration to the analyzer.

5.19.3 Testing solenoids and relay outputs
Checkboxes and status indicators for each of the analyzer’s solenoid and relay outputs are
given at the bottom left of the Maintenance tab. To test a solenoid or relay, simply place a
checkmark in the checkbox for the output to be tested. The status indicator will then turn red
to indicate that that relay / solenoid output is now active. Test to confirm that the solenoid /
relay of interest has indeed actuated. When testing is complete, remove the checkmark from
the checkbox to deactivate the output. The status indicator will then turn grey to indicate a
deactivated output.
5.20 Factory Tab

The Factory tab (Figure 5-43) is password protected. All the parameters on this tab is set in
the factory and should only be changed by authorized personnel.
Figure 5-43: Factory Tab

Section 6 Operating the System
6.1 Introduction
The overall operation of the system is based on the information entered on the application
program on the personal computer and downloaded to the analyzer. The Analysis tab of the
GUI will present the present status of the analyzer and the most recent analytical results. In
addition, the Archive tab can be used to view previously collected data.
The collection of analytical parameters, settings, alarms and related information regarding
analyzer operation is called a “configuration”. If the operator has selected Update mode, the
existing configuration can be retrieved from the analyzer, edited and then downloaded to the
analyzer.
The role of this chapter is to provide a short overview of the application program from an
operational point of view. It assumes that the system has been installed as described in
Chapter 3 (i.e. the analyzer has been connected to the personal computer and the Update
mode all input and output devices have been interfaced). In this chapter, we will simply point
out how each tab in the application program fits into the entire operation of the system. A
detailed discussion of each tab is presented in Chapter 5.
While the configuration is established by the GUI on the personal computer, the hand held
keypad can be used to monitor a broad range of instrument parameters. The use of the
keypad is presented in Chapter 4. In addition, a series of LED’s on the panel of the controller
module provide information about the status of the analyzer
6.2 Editing a Configuration
6.2.1 Accessing the Active Configuration

A configuration is generated as a part of the manufacturing, QA and final acceptance steps
and is stored in the analyzer when the unit is shipped to the end user. When the GUI is
opened and the operator logs onto the analyzer, the present configuration is downloaded to
the computer.
If the operator wants to edit the active configuration that is in the controller module, it is
necessary to log on to the system in Update mode.

6.2.2 Types of Parameters in a Configuration
A configuration contains a broad range of parameters and settings that govern the operation
of the system. These fall into two general groups:
• Commonly edited parameters and settings that are closely related to the desired
measurement(s). (Section 6.3).
• Parameters and settings that are changed relatively infrequently once they are set, such as
the relay assigned to a specific alarm and the high or low alarm limits (Section 6.4).
6.2.3 General Guidelines for Editing Parameters
If a change is made to any data on a tab, it is necessary to save the change

before you move to another tab by pressing the Write Current Page to
Analyzer button (Figure 6-1) or the Permanent Configuration Write to the
Analyzer button (Figure 6-2).
Figure 6-1: Write Current Page to Analyzer Button
Figure 6-2: Permanent Configuration Write to the Analyzer Button
The Write Current Page to Analyzer allows you to store and view your analyzer configuration
and its behaviour before you make a decision to permanently accept the change.
If information has been written to the analyzer via the Write Current Page to
Analyzer button, a re-boot of the analyzer will cause the information to be
lost unless a Permanent Write to Analyzer has been performed.
The Permanent Configuration Write to the Analyzer button sends a command to the analyzer
and will start the process of copying data from analyzer memory to the analyzer hard drive.
This process takes about 30 seconds to complete. After this step, all the changes are
permanently stored to the analyzer.

6.3 Commonly Edited Parameters
There are two tabs in the application program that are commonly used to set up the
parameters for analyses.
6.3.1 The Streams Tab

Four different types of samples can be analyzed, analytical samples, reference samples,
calibration samples, zero samples. The level of H2S and the total sulfur concentration in the
analytical sample can be measured (if the total sulfur option is included in the system). The
Stream tab (Figure 6-3) is used to enter information about each type of sample, timing
information and alarm levels. A detailed discussion of the Streams tab is presented in Section
5.10.
Figure 6-3: Streams Tab
When you have completed editing a tab, press the Temporary Write button
before going to another tab or page.

6.3.2 Sequencer Tab
The Sequencer tab (Figure 6-4) is used to create analyzer gas run sequences. The user can
set up the analyzer gas run sequences to initiate either automatically or manually. A detailed
discussion of the Sequencer tab is presented in Section 5.14.
Figure 6-4: Sequencer Tab

6.4 Less Commonly Edited Analyzer Parameters
Many instrumental parameters are set when the analyzer is initially installed and once they
are set, they are infrequently edited.
6.4.1 The Global Tab

The Global tab (Figure 6-5) used to establish a broad range of system related parameters. A
detailed discussion of the Global tab is presented in Section 5.9.
Figure 6-5: Global Tab

6.4.2 Dry and Wet Inputs
There are four dry contact discrete inputs and four wet contact discrete inputs on the analyzer
The Inputs-WET tab (Figure 6-6) and Inputs-DRY tab are identical and allow the operator
allows the user to configure these discrete inputs in any manner. These inputs can be
configured to trigger a certain type of run, or to monitor external pressure or temperature
switches, for example. A detailed discussion of these Input tabs is presented in Section 5.11
and 5.12.
Figure 6-6: Input-Dry Tab

6.4.3 Outputs Tab
The Output tab (Figure 6-7) allows the user to configure the behaviour of the 6 onboard
relays and 8 solenoids. In addition, it is where the analog outputs are named and configured.
The tab is divided into 2 main sections: Digital Output and Analog Outputs. A detailed
discussion of the Outputs tab is presented in Section 5.13.
Figure 6-7: The Outputs Tab

6.4.4 The Ports Tab
The Ports tab (Figure 6-8) shows the configuration of the 3 main communications ports on
the analyzer - the Front Panel Serial Port (RS-232), the ISO 485 Port (RS-485), and the
MODEM Port (RS-232). A detailed discussion of the Ports tab is presented in Section 5.15.
Figure 6-8: The Ports Tab

6.4.5 Modbus Tab
The Modbus tab (Figure 6-9) allows the user to set up the analyzer to output data in 3
varieties of MODBUS communication protocol - Enron, Modicon 16, and Modicon Floating
Point. As there are a large number of possible configurations for Modbus, and every user
may desire a slightly different configuration, this manual will only cover the basics of Modbus
configuration. If the user requires assistance in setting up a Modbus configuration, the
Service department at Galvanic Applied Sciences Inc. will assist in configuring the unit as
desired. A detailed discussion of the Modbus tab is presented in Section 5.16.
Figure 6-9: The Modbus Tab

6.4.6 Timers Tab
The Timers tab (Figure 6-10) offers another powerful way to trigger conditional gas run
requests other than the ones on the Streams Tab. Manual Sequences can also be triggered
using start and stop timer set points. A detailed discussion of the Timers tab is presented in
Section 5.18.
Figure 6-10: Timers Tab

6.5 Calibrating/Validating the Analyzer Outputs
The Maintenance tab (Figure 6-11) is used to manually manipulate the analyzer’s outputs.
Analog output loop test can be performed by using the Analog Output Test feature to deliver
0, 25, 50, 75 and 100% of full scale or any other test values. The outputs can also be
adjusted by using the Analog Output X Calibration feature. A detailed discussion of the
Maintenance tab is presented in Section 5.19.
Figure 6-11: Maintenance Tab

6.6 Calibrating/validating the Analyzer
The analyzer must be calibrated using known certified standards. The concentration of the
calibration gas should be 50 - 75 % of the analyzer’s full scale.
The analyzer can be calibrated 3 ways:
a) Manual Calibration (Section 6.6.1)
b) Manually Initiated Auto Calibration (Section 6.6.2)
c) Auto Calibration (Section 6.6.3)
6.6.1 Manual Calibration
The analyzer must be equipped with a manually operated 3-way valve that
can be used to introduce calibration gas to the analyzer.
a) Place the analyzer in Bypass mode by pressing the Bypass button on the handheld
keypad. This will disable any alarm outputs.
b) Connect the calibration gas to the Calibration port of the analyzer and set the output
pressure of the calibration standard to the same pressure that the sample gas normally
runs at (this is typically 15 psig).
c) At this point the analyzer will be running its auto sequence. If calibration gas is introduced
all outputs and data logs will be updated with information that is generated while the
calibration gas is running. If this is not desired, place the analyzer can be in Reference
Mode. While the analyzer is in Reference Mode, any data will be logged as Reference
data, not as stream data. To place the analyzer in reference mode, using the GUI
software to initiate the Reference 1 Manual sequence.
If the analyzer is to be calibrated while the analyzer is still running the auto
sequence, it is important to disable the High High alarm if the calibration
gas is higher than the alarm setpoint.
d) Turn the 3-way valve to introduce calibration gas to the analyzer.
e) Allow the analyzer to analyze the calibration gas until the readings become stable. This
typically takes 15 to 30 minutes. Once the readings become stable, make a note of the
current analyzer reading.
f) To calibrate the analyzer, an adjustment must be made to the analyzer’s Gain Factor.
The gain factor can be found on the Streams tab of the GUI as well as on the hand held
keypad. The new Gain Factor can be calculated by formula shown in Equation 6-1.:
New Gain = (Calibration Gas Value / Current Analyzer Reading) × Current Gain Factor 6-1
The Global tab has a Gain Calculator where the user can enter the Calibration Gas Value,
the Analyzer reading and the current Gain Factor. The calculator will calculate the value for
the new gain; however, the user will still have to enter it in the GUI or through the keypad.

g) Once the new gain is entered, the analyzer is calibrated. Allow the analyzer to run one or
two more cycles to verify that the analyzer is reading correctly.
h) Turn the 3 way valve back to process gas. Allow the analyzer reading to stabilize on the
process gas.
i) If the analyzer was placed in Reference mode, then disable the Manual Sequencer so
that the analyzer will return to its normal auto sequence.
j) Press the Bypass button on the keypad to take the analyzer out of Bypass mode so that
any alarm outputs will be re-activated.
6.6.2 Manually Initiated Auto Calibration

The analyzer must be equipped with a manually operated 3-way valve that can be used to
introduce calibration gas to the analyzer.
a) Place the analyzer in Bypass by pressing the Bypass button on the handheld keypad.
This will disable any alarm outputs.
b) Connect calibration gas to the Calibration port of the analyzer. Set the output pressure of
the calibration standard to the same pressure that the sample gas normally runs at (this
is typically 15 psig).
c) Turn the 3-way valve to introduce calibration gas to the analyzer.
d) Enter the value of the calibration standard in the Calibration tab of the Streams tab of the
GUI.
e) Initiate an Auto calibration run, either from the GUI or from the keypad.
f) The analyzer will run the Auto Calibration according to the setup of the
Stream/Calibration run. The analyzer will run the total number of runs defined by
Consecutive Runs. It will then average the number of results together as defined by
“Runs to Average”. A new Gain Factor will be automatically calculated using the
calibration gas value defined in Cal.Gas Concentration.
g) When the Auto calibration is complete the analyzer will automatically return to the
previously defined automatic sequence.
h) When the calibration is complete, turn the 3 way valve back to process gas.
i) Press the Bypass button on the keypad to take the analyzer out of Bypass mode so that
any alarm outputs will be re-activated.

6.6.3 Auto Calibration
The analyzer must be equipped with a 3 way solenoid valve that is

controlled by the analyzer and is used to introduce calibration gas to the
analyzer.
a) Initiate an Auto Calibration run, either from the GUI or from the keypad. The Auto
Calibration can be initiated from the GUI by pressing the “Stream 1 Calibration” button as
shown in Figure 6-12. Alternatively, the Auto Calibration process can be initiated from
the keypad by pressing F1 STRM, then using the F4 and F3 keys to scroll down to CAL.
It will currently indicate that the status is OFF. Press the EDIT key on the keypad and
press the ENTER key to toggle the value to ON.
Figure 6-12: Initiate Stream Calibration
b) The analyzer will run the Auto Calibration according to the setup of the
Stream/Calibration run. The analyzer will run the total number of runs defined by
Consecutive Runs. It will then average the number of results together as defined by Runs
to Average. A new Gain Factor will be automatically calculated using the calibration gas
value defined in Cal.Gas Concentration.
c) When the Auto Calibration is complete the analyzer will automatically return to the
previously defined automatic sequence.
When an Auto Calibration is initiated, either from the GUI or from the
keypad, the analyzer will finish the current analysis cycle before it begins
the calibration cycle.

6.7 Analyzing Samples
The operation of the system is governed by the data on the Sequencer or Timers tab and the
analyzer can be operated on a manual or automated basis. The Analysis tab (Figure 6-13) is
a live presentation of the analytical data and allows the operator to see the status of many
facets of the analyzer all at a glance. The GUI polls the analyzer every 3 seconds, causing
this information to be updated continuously. A detailed discussion of the Analysis tab is
presented in Section 5.4.
Figure 6-13: The Analysis Tab
All data is stored in the computer that is onboard the analyzer and can be retrieved as
desired using the Archive tab (Figure 6-14). A detailed discussion of the Archive tab is
presented in Section 5.7.

Figure 6-14: The Archive Tab
To extract data from the log, press the Read Archive from Analyzer button.
Alternatively, a previously saved archive record can be loaded by pressing
the Read Archive from File button. The archive on the analyzer is quite
large, so retrieving data from the archive can take several minutes,
especially if the PC is connected to the analyzer via a serial connection.
Once the data has been retrieved, the user will be prompted to choose a
directory and a file name for the archive data to be saved to.
If desired, the data can be viewed in a graphical format (Figure 6-15).

Figure 6-15: Graphic Data
6.8 Monitoring System Operation

The Event tab (Figure 6-16) presents a log of all operations that occur during operation and is
a useful way to monitor the system. It tracks all alarm conditions experienced by the analyzer,
both global and stream related, but also such things as changes in configuration and power
up events. A detailed discussion of the Event tab is presented in Section 5.8.

Figure 6-16: The Events Tab
The Alarms tab (Figure 6-17) allows the operator to view the status of most of the enabled
analyzer alarms. A detailed discussion of the Alarms tab is presented in Section 5.xx.

Figure 6-17: The Alarms Tab
The Status tab (Figure 6-17) gives the operator the current status of the: analog outputs,
relays, solenoids, Analog inputs, Discrete inputs, and what voltage input source is in use. In
some cases the activation or deactivation of the status indicators may suggest there is an
alarm associated with it. A detailed discussion of the Status tab is presented in Section 5.5.

Figure 6-18: Status Tab

Section 7 Maintenance
7.1 Overview
The analyzer is designed for automatic trouble-free operation under the continuous
supervision of the internal computer. As described in Sections 4 and 5, a series of alarms are
presented on the hand held keypad and the GUI if an operation or function is not performing
in the appropriate manner to alert the user that a problem exists. A detailed discussion of
service protocols is presented in Section 8.
Routine Preventative Maintenance of the analyzer consists of a periodic performance of the

Maintenance Check-out Procedure (Section 7.2). Routine maintenance will correspond to
tape usage, which is 4 - 6 weeks for most applications.
On a periodic basis, it will be necessary to replace certain components of the system such as
the sensing tape, the quartz tube in the total sulfur accessory, the H2S filter and the liquid in
the humidifier. Replacement procedures for these items are described in Section 7.3-7.6.
Maintenance videos are available on the Galvanic Applied Science Inc Youtube
channel.
7.2. Routine Maintenance Procedures

a) Check display for any alarms (press F2 on keypad). See Section 8 for information about
resolving any active alarms
b) Disable alarms by pressing the BYPASS button.
c) Turn off gas to the analyzer. Pull back the Compression Head and inspect the Sample
Chamber for paper dust and dirt. If required remove the Sample chamber assembly and
clean (see Section 7.3).
d) Change tape and ensure the tape is re-inserted properly (see. Section 7.3).
e) Advance tape with TAPE ADV key.
f) Check for proper take-up.
g) Top up the level of the acetic acid solution to the red line (see Section 7.7).
h) Re-calibrate the sensor. Press F4 (MNT) on the keypad, then press F1. Press F4 to scroll
down the screens to SenCal. Press the EDIT key and press the ENTER key to toggle the
parameter to ON. The sensor will calibrate and then automatically go online.
i) Check the mV reading is 0 mV +/- 10 mV at the start of the cycle.
j) Reset the tape length to 300 ft through the keypad. (F4, F1, press the EDIT key then
enter the value of 300 and press the ENTER key)

k) Check the sample system as described in Sections 7.4 and 7.5
7.3 Changing the Tape

The sensing tape is consumed during the measurement process and must be replaced on a
periodic basis. The amount of tape remaining is indicated on the Analysis screen of the GUI
and the GEN menu on the hand held controller. In addition, an alarm will be presented on the
Alarms tab of the GUI and the hand held controller when the tape level is low.
To replace the tape:
a) Check the hand held display for any alarms.
b) Disable alarms by pressing the BYPASS button on the hand held controller
c) Turn off gas to the analyzer. Pull back the Compression Head and inspect the Sample
Chamber (Figure 7-1) for paper dust and dirt. If necessary, remove the Sample chamber
assembly and clean it.
Figure: 7-1: Sample Chamber Assembly

d) Remove the tape cover from the left side of the chassis to view the tape enclosure.
Figure 7-2 presents the open enclosure with various components identified.
e) Remove the screw-on disks (not shown) from the supply reel (1) and take-up reel (2).
f) Take a new reel of tape and remove the adhesive tape securing the end. Place the tape
reel on the supply reel. Make sure the tape is installed so that the loose end hangs down
on the left side of the reel, not the right.
g) Thread the tape over the lower sample chamber guide pin (3). Push the compression
head (4) back and slide the tape behind the compression head. Ensure that the tape is
flat against the groove in the sample chamber (8) and has no creases.
Figure 7-2: Tape Enclosure Parts Reference
h) Pull the tape up over the upper sample chamber guide pin (5).
i) Thread the tape over the black aluminium / grey plastic capstan of the pulse counter (6).
(Note that this capstan may be either aluminium or plastic).
j) Fold over the first inch of the tape, and then slide this folded end of the tape into the slot
on the take-up reel (2), as shown in Figure 7-3.

Figure 7-3: Insertion of Tape End into Take-up Reel
k) Replace the screw-on disks onto the supply and take-up reel. The larger disk goes on the
take-up reel.
l) Take up any slack in the tape by rotating the tape reel on the supply reel clockwise until
the tape is tight.
The correct installation of tape on the analyzer is shown in Figure 7-4. The image on the
left shows the completed tape installation without the anti-coning disks and the one on
the right shows the tape installation with the disks.
Figure 7-4: Installation of Sensing Tape
m) Advance tape a few inches with the TAPE ADV key.
n) Check the tape for proper take-up.

o) Re-calibrate the sensor by selecting the Sens on the GEN menu using the key pad.
Press the EDIT key and press ENTER key to toggle the parameter to ON. The sensor
will calibrate and then automatically go online.
p) Check that the mV reading is 0 mV +/- 10 mV at the start of the cycle.
q) Reset the tape length to 300 ft through the keypad.
7.7 Adding Acetic Acid to the Humidifier

Remove the plug from the top of the humidifier and fill the humidifier to the line on the front of
the humidifier with the 5% Acetic Acid solution. Once the humidifier is filled, replace the plug
and place the humidifier into the analyzer chassis, behind the lower door. Connect the two
Tygon sample lines to the two barbed connectors on the top of the humidifier.

Section 8 Troubleshooting and Service
8.1 Overview
The Service section consists of procedures for determining the cause of a problem and
includes a series of procedures to replace certain components.
A major component failure should be handled by contacting Galvanic Applied Sciences, Inc.
Galvanic Applied Sciences, Inc. offers service on a call-out basis and/or factory assistance on
the analyzer.
For Service and/or Assistance Contact:

Galvanic Applied Sciences Inc.
7000 Fisher Road SE
Calgary, Alberta T2H 0W3
Canada
Tel: 403-252-8470
TOLL FREE (CANADA/US): 1 (866) 252-8470
Fax: 403-255-6287
Email: info@galvanic.com
8.2 Troubleshooting Messages and Alerts

The Alerts tab of the application program and the Alarms tab of the handheld keypad provide
a broad range of warnings about difficulties with the system. A list of the messages is
presented in Table 8-1

Table 8-1: Alarms
General System Alarms High Temperature Alarm

Low temperature Alarm
Sensor LED Current
RTC Battery
Max Tape Advance Alarm
Low Tape Alarm
Tape Length Alarm
Tape Movement Alarm
Sensor Calibration Alarm
Bypass
DC Power Alarm
AC Power Alarm
Analog Input Alarms AI#1 > Limit
AI#1 < Limit
AI#2 > Limit
AI#2 < Limit
AI#3 > Limit
AI#3 < Limit
AI#4 > Limit
AI#4 < Limit
Analysis Alarms - H2S High Alarm
High High Alarm
Deviation
Lock
Analysis Alarms - Reference 1 High Alarm
High High Alarm
Deviation
Lock
Analysis Alarms -Reference 2 High Alarm
High High Alarm
Deviation
Lock
Analysis Alarms – Zero) High Alarm
High High Alarm
Deviation
Lock
Analysis Alarms – Calibration High Alarm
High High Alarm
Deviation
Lock

The Events tab (Section 5.8) keeps track of all of the various conditions (alarms, power
on/off, configuration changes, discrete input conditions, etc) that occur as the analyzer runs.
The Event log is primarily used as a troubleshooting aid. If issues start occurring with the
analyzer, looking at the Event Log can help to track down the source of the issue. The Event
Log also gives a record of the types of alarms that have occurred during operation of the
analyzer, and when exactly they occurred. To obtain a full list of all of the Event Log records
from the analyzer, simply press the Read from Device button at the top of the screen.
8.3 Alarms Tab

The top left side of the Alarms tab (Figure 8-1) are global alarms defined in Table 8-2. These
non-analysis related alarm parameters affect all streams identically and are related to
hardware and other physical parameters that affect the operation of the analyzer. In many
cases, the set point for these global alarms is user configurable. Each alarm can be
configured to a) be active or not active and b) to trigger certain outputs, either solenoids or
relays.
Figure 8-1: Alarms Tab

Table 8-2: Alarms
High Temperature Triggered if the temperature experienced by

the measuring sensor’s on-board temperature
sensor exceeds the set-point value (in oC).
Low Temperature Triggered if the temperature experienced by
the sensor block’s on-board temperature
sensor goes below the set-point value (in oC).
Sensor LED Current Triggered if the sensor current rises above the
set-point value. It is probable that there is
likely a problem with the sensor block or the
sample chamber is dirty. The set-point for this
alarm is configured at the factory and should
not be changed.
Sensor Comm. Triggered if the unit is no longer able to
communicate between the motherboard and
the sensor block. If this alarm triggers, the unit
will no longer function correctly
RTC Battery. Triggered if the voltage from the on-board
clock battery (which maintains the analyzer’s
real-time clock should the power fail), drops
below a hard-coded value. In addition, it will
also trigger if the time and date in the real-
time clock varies from the time and date of the
connected PC by more than a certain amount.
Maximum Tape Advance Triggered if the motor advances the tape
more than a certain number of rotations
without getting a corresponding signal from
the pulse counter that controls the tape
advance. If this alarm triggers, it will generally
indicate a problem with the encoder. The
length of the maximum tape advance can be
set by the user, but it is advised to leave this
set at the factory default.
Low Tape The analyzer can be configured with an
optional optical low tape sensor. If this alarm
is triggered, it means that the tape is very low
and should be replaced soon. The Low Tape
alarm, is triggered when there is
approximately 15 feet of tape remaining on
the reel.
Tape Length Triggered based on the amount of tape that is
calculated to be remaining by the pulse
counter. The alarm will trigger when the length
of tape calculated to be remaining, in feet,
drops below the number set in this field. For
this alarm to work correctly, it is essential that
the length of tape in the reel be reset to the
correct length value (usually 300 or 350 feet)
in the Global screen whenever a tape is
replaced.

Tape Movement Triggered if the pulse counter no longer
receives any pulses when the tape is
advanced by the motor. Tape Movement and
maximum tape advance alarms may be
triggered by the same problem, so both
should be analyzed. Possible causes of a
tape movement alarm include tape breakage,
jamming of the encoder, and motor failure.
Sensor Calibration Triggered if the analyzer is unable to adjust

the detector output to 1000mV on white tape
even after raising the sensor current to the
maximum allowable value, the sensor
calibration alarm will be triggered. This alarm
will typically be triggered if the tape does not
move correctly and the stain becomes
exceptionally dark before the next analysis
begins, or if there is no tape present.
Bypass Bypass mode is a mode of the analyzer that
disables any outputs that may be triggered by
alarms and is typically used during service to
avoid inadvertent triggering of alarms.
However, for normal operation, it is essential
that bypass mode be disabled. Thus, the
analyzer is equipped with a bypass timeout.
When enabled by putting a checkmark in the
‘Enable’ box on the Global tab, bypass mode
will automatically be exited by the analyzer
after a certain number of seconds after the
last keypad button push. The length of the
bypass timeout, in seconds, can be set by the
user in the Bypass Timeout (s) field. By
default, this is set to 450 seconds, and is
disabled.
AC Power Alarm Triggered if the AC power is removed from the
system
DC Power Alarm Triggered if the DC power is removed from
the system

8.4 Commonly Observed Problems
Table 8-3 is a list of commonly observed problems that may be encountered during normal
operation and servicing of the analyzer
Table 8-3: Troubleshooting Guide
Problem Cause Solution

1. Sensor Comm. Alarm Sensor block connector Check that DC voltage (Red & Black
unplugged or loose wires) at bottom of Sensor block is
10.5V
2. Sensor Calibration Alarm Sensing tape is not installed. Install sensing tape between sample
chamber and compression head.
Sample chamber is dirty. Clean sample chamber.
Gas is running during the initial Perform sensor calibration on
start-up calibration unstained tape:
3. Tape movement Alarm Tape is not installed over tape Check that tape path runs over the
counter roller or tape is broken. tape counter roller and is not broken
Tape roller movement is inhibited Loosen set screw and move away from
plate.
4. Stain is not well defined Compression head not correctly Check the seal on the compression
causing erratic readings. sealing. head
Tape not seated properly Remove tape and reinstall tape
5. Stain is uneven (darker at Compression head not seated Loosen screws that hold compression
top or bottom) causing erratic properly. head to chassis. Adjust compression
readings. head so that it will sit flush against
sample chamber and check seal)
6. Stain is normal but Stains have too much overlap Increase Stain Width In Pulses value in
readings are still erratic. the Tape Box on the Global tab of the
GUI by 5 so that the stains are further
apart.
Back pressure on analyzer vent. Check eductor for proper operation.
Frozen vent lines due to high Make sure vent slopes downward.
humidity in area.
Sensor Current is too high. This Lint in sample chamber causing light
should be accompanied by a blockage. Clean the sample chamber.
Sensor Current alarm.
7. Stains overlapping each Insufficient pulses per tape Increase Stain Width In Pulses value in
other. advance to allow correct stain the Tape Box on the Global tab of the
spacing. GUI by 5 so that the stains are further
apart.

8. Stains unevenly spaced Pulse Counter not correctly Check that Pulse Counter connector on
(large gaps between stains). connected to sensor block. the top right corner of the sensor block
This should be accompanied is correctly connected.
by a Tape Movement alarm. Pulse Counter not rotating. Check that the pulse counter capstan is
rotating when the tape advances. If not,
the pulse counter may need to be
replaced.
9. 4-20mA outputs not Ranges are not configured Check the analog output range values
agreeing with display on the correctly. on the Output tab of the GUI
screen.
10. Calibration, Reference, System in Alarm 1 or PAA Wait until alarm condition has cleared.
or zero runs are not running condition on H2S Run Calibration, reference, or zero run will
after being initiated by then automatically run in the order they
keypad or schedule were initiated.
11. Sensor LED Current Sample Chamber is dirty Re-calibrate the sensor with clean
Alarm Analyzer is out of tape white tape installed. On the keypad hit
Sensor is not calibrated F4, then F1. Press F4 to scroll down
the screens to SenCal. You may need
to use the F2 or F3 keys to scroll up or
down the screen until SenCal is
highlighted. Press the EDIT key and
press ENTER key to toggle the
parameter to ON. The sensor will
calibrate and then automatically go
online

Section 9 Analyzer Q.C. Documentation
The Galvanic Applied Sciences product quality assurance program is designed to ensure that
the system meets all manufacturing specifications and is built to meet the customer’s specific
requirements. This chapter consists of the form which provides the overall QA procedure and
should be retained. The form is completed during the manufacturing process and QA
inspection to ensure that the all relevant operations are performed.

Customer Information
Customer:
Address:
City: Province / State
Zip/PC: Country:
Contact: Phone:
P.O. No: S.O. No:
Analyzer/ Sensor Serial Number, Software/Firmware Revisions
Analyzer S.N: Sensor S.N:
G.U.I. Version: Firmware Version:
Rosetta Version: Sensor Firmware Version:
Issued: Completed:
Included Options
Sample System: Yes No Enclosure: Yes No
Gauge Make: GO PR-1 Gauge Range: 0-30 psig
Filter Type: BA0075 Filter Element: MC0477
Total Sulfur Option: Yes No Set: 15 psig
Chassis Flow Meter: BA0328 T.S. Flow Meters: BA0071
Auto-Cal Solenoid: Yes No
Global Setting
Area Classification Class I, Div. 2 Groups B, C, D Class I, Div. 1 Groups B, C, D
Voltage Input AC DC DC Back Up
Analysis Type Standard Timed
Synchronize the Analyzer Time and Date.
Aperture Strip Size inches
Pulse Counter Capstan Diameter Measured inches
Number of Pulses on Tape Advance
Live Sensor LED Current mA
Amount of tape used reset: 300 Feet
Calibrate the Analog outputs
Wipe Archive and Event logs before shipping
Bypass Timeout Enabled? YES / NO
If Yes… Bypass Timeout Length Seconds
Furnace Pulse width %

Stream Setting
Stream 1
H2S Range ppm
High Alarm 1 Set point ppm H2S ppm T.S.
High High Alarm 2 Set point ppm H2S ppm T.S.
AO # 1 Range AO # 2 Range AO # 3 Range
AO # 4 Range AO # 5 Range AO # 6 Range
Sample Delay Seconds
Sample Interval Seconds
TSC (mV) for H2S Run
TSC (mV) for Calibration Run mV
TSC (mV) for Reference 1 Run mV
TSC (mV) for Reference 2 Run mV
TSC (mV) for Zero Run mV
H2S High Alarm Enabled Relay # Solenoid #
H2S % Deviation Enabled Relay # Solenoid #
H2S High High Alarm Enabled Relay # Solenoid #
H2S High-High Alarm Duration Enabled Relay # Solenoid #
H2S Lock Stream Alarm Enabled ppm
T.S High Alarm Enabled Relay # Solenoid #
T.S. % Deviation Enabled Relay # Solenoid #
T.S. High High Alarm Enabled Relay # Solenoid #
T.S. High High Alarm Duration Enabled Relay # Solenoid #
T.S. Lock Stream Alarm Enabled ppm
Final Check and Calibration
Primary calibration with ppm H2S test gas ppm T.S. test gas
Charted for Hours
Chart included
Gain Zero Offset
H2S / T.S. spanned at __ mV at __ % of full scale __ mV at __ % of full scale
Calibration Technician:
Date of Calibration:

Section 10 H2S Analyzer Wiring Book
The wiring book can be accessed by selecting Wiring Book on the Help
menu of the application program
Table 10-1: Analyzer Wiring Book Index
Wiring Diagram for Connectors Figure

H2S DC Power P4, P5 10-1
H2S AC Power P3, P5 10-2
AC & DC Power P3, P4, P5 10-4
Solenoid Drivers P5, P6 10-5
Relays Wiring P7, P8 10-6
Digital Inputs (Isolated) P9 10-7
Digital Inputs (Dry) P10 10-8
Isolated 4-20 mA Outputs P11 10-9
Isolated 4-20 mA Inputs P12 10-10
5 and 24 V Stepper Motors P14 10-11
Isolated 2.5 Mbits/sec LAN Port P15 11-12
Isolated RS-485 Port P16 11-13
P17 RS-232 Port to Ethernet Cable P17 11-14
Division 2 Wiring P18 11-15
(Keypad, Sensor, Encoder)
Non-Isolated 4-20 mA Inputs P19 11-16

Figure 10-1: DC Power Wiring Diagram
Figure 1010-2: AC Power Wiring Diagram

Figure 10-4: AC & DC Power Wiring Diagram
Figure 10-5: Solenoid Drivers Wiring Diagram

Figure 10-6: Relays Wiring Diagram
Figure 10-7: Discrete Inputs (Isolated) Wiring Diagram

Figure 10-8: Discrete Inputs (Dry) Contact Wiring Diagrams
Figure 10-9: Isolated 4 – 20 mA Outputs Wiring Diagram

Figure 10-10: Isolated 4 – 20 mA Inputs Wiring Diagram
Figure 10-11: 5V and 24 V Stepper Motor Wiring Diagram

Figure 10-12: Isolated 2.5 Mbits / LAN Expansion Port
Figure 10-13: Isolated RS - 485 Port

Figure 10-14: P17 RS232 Port to Ethernet Cable
Figure 10-15: Sensor Block, Keypad, Encoder and Low Tape Sensor Div.2 Wiring Diagram

Figure 10-16: Non-Isolated 4 - 20 mA Inputs

Section 11 Technical Specifications
11.1 Performance Specifications

Range 0-300 ppm w/out dilution
Low Range 0-1 ppm or less (consult factory)
Linearity and repeatability ±2% of full scale
Response Time < 20 sec to alarm; 3 min to 90%

Cycle Time Time Depends on range and gas
concentration.
Cycle time is user configurable; typical 4 min.
Zero Drift ±2% of full scale
11.2 Functions
Streams One includes: H2S analysis run, zero run,
reference1 run, reference2 run, calibration run
Multi-Range Each stream can have separate calibration
coefficient and range of measurement.
Please consult factory for details
Tape Life 5-14 weeks, depending on application.
Typical tape life given 3 minute cycle time is
5 weeks. Can be extended to as much 3
months at low concentration.
Auto / Manual Mode AUTO mode: analyzer runs in predefined
sequence.
MANUAL mode: user can force any stream to
run.

11.3 Communications / Interface
Outputs 6 - 4-20mA outputs (isolated and scaled to
range)
3 - SPDT alarm relays 5 amps @ 30 VDC
or 8amps @ 110/220 VAC (up to 3 more
optional)
1 - 3 amp max 35 VDC or 3A 110/220 VAC
Solenoid Driver (different driver required for
different VAC), up to 7 more drivers (optional)
1 - USB port
1 - RS-232 Serial Port
1 - RS-485 isolated serial Port
1 - LAN Port for extended analog outputs
1 - Ethernet (optional)
Modbus communication on all ports
Inputs 8 discrete inputs (4 - Dry contact digital inputs

& 4 - wet contact digital inputs (12/24 VDC))
2 - 4-20 mA, user selected
Operator Interface 128x64 LCD Screen

Handheld Keypad (Intrinsically safe keypad
for D1 models)
10 visual indicators (LED) for quick status
Remote PC application program

11.4 Instrument Specifications
Size 17”H x 19”W x 9”D (430 mm x 480 mm x 230
mm)
Weight 40 lb (18.2 kg)

Power Consumption 52W @ 24VDC
150W @ 110 VAC
150W @ 230 VAC
Power Input Dual power design - Universal
100-230VAC and 10-36VDC input. Capable of
being attached to redundant power supply
Electrical CSA C/US Certified
Classification Class 1, Div 2, Group B,C&D, T3
Ambient Temp. 10-50°C (without enclosure)
Electronics Dual processor design with intelligent
colorimetric sensor. Sensor is using 24 Bit AD
converter for greater sensitivity with
temperature monitor on sensor block. Sensor
automatically calibrates on every cycle to
prevent drift.
Real time clock for accurate event time
stamping. Tape length sensor optimizes tape
usage and provides exact measurement of
tape used. (reported length is within 1% of
actual length) User can program low tape
alerts/alarms.
Optional independent optical low tape sensor
Software Windows based software for configuration and
monitoring. Software includes advanced
configurable features for stream switching,
automatic calibration, multi mode H2S
measurement, reference and zero gas test,
and multi-ranging.
Humidifier Permeable membrane humidifier system
facilitates faster response time and eliminates
moisture carry-over to lead acetate tape.
Memory Field programmable memory Firmware for
unit can be upgraded in the field.
Data Logging Up to 10 months of H2S concentration data
logs. 512 Kbytes non-volatile memory for data
logging and audit trail
Options dilution system, high pressure sampling
system, solar power, back panel, low pressure
sensor, low hydrogen sensor, auto-cal, and
enclosure / cabinets (temperature

Section 12 Spare Parts
Substitution of any component with unauthorized parts may impair suitability of
the equipment for hazardous locations.
Part Description
Number
AF0365 WHEEL,SUPPLY
AF0367 WHEEL, TAKE-UP
AF0509 SAMPLE CHAMBER, DELRIN
AF0917 CLIP,RETAINING,SENSOR BLOCK
AF1116 SPOOL,TAPE ANALYZER
AF1124 KNOB, SPOOL
BA0071 FLOWMETER - (ROTOMETER W/ ADJUSTABLE KNOB) FOR STANDARD ANALYZER
BA0328 FLOWMETER - (ROTOMETER W/O ADJUSTABLE KNOB) FOR STANDARD
ANALYZER
BA2530 USB COMM CABLE MALE A-A
BA2531 COMM CABLE (USB TO RS-232)
CO0329 H2S SENSING TAPE (330ft roll)
FS0188 SHOULDER SCREW
FS1325 SCREW, SUPPLY REEL,902
GP506 "GENIE" MEMBRANE PROBE FILTERS (GP-506) PACKAGE OF 5
MC0406 REAR WINDOW FOR SAMPLE CHAMBER
MC0409 *1/32" RATE/READ APERTURE STRIP *( 0-25 PPM AND 0-30 PPM)
MC0410 *1/16" RATE/READ APERTURE STRIP *(0-16PPM AND 0-20 PPM))
MC0411 *3/32" RATE/READ APERTURE STRIP *(0-10 PPM)
MC0412 *1/8" RATE/READ APERTURE STRIP *(0-5 PPM)
MC0477 FILTER REPLACEMENT ELEMENT (SAMPLE SYSTEM UNITS ONLY)
MC0570 0.04" HIGH RANGE RATE/READ APERTURE STRIP*(only one size used per range)
MC0571 *3/16" RATE/READ APERTURE STRIP *(only one size used per range)
MC0572 *1/4" RATE/READ APERTURE STRIP *(only one size used per range)
MC0593 GASKET,WINDOW,REAR,(KEEP FLAT)
MC1136 LOW RANGE WEDGE (for ranges <1ppm)
MC1814 STAINLESS STEEL UNION,ORIFICE C/W 43 MICRON
MC2526 TAPE ALIGNMENT BUSHING
PM-89-1 PROTECTOR SERIES MEMBRANE REPLACEMENT FILTERS (PKG OF 5)
PM-99-1 MONSTER MEMBRANE REPLACMENT FILTERS (PKG OF 5)
PM2613 120 VAC SOLID STATE RELAY
PM2614 60 VDC SOLID STATE RELAY
PM2615 240 VAC SOLID STATE RELAY
PT2557 903 DISPLAY BOARD
PT3007 TAPE OPTICAL ENCODER BOARD
SA1736 NAFION HUMIDIFIER
SA1811 EDUCTOR ASSEMBLY
SA2193 HUMIDIFIER TUBE REPLACEMENT KIT (Only for SA1736)
SA2512 HURST STEPPER MOTOR 5V W/CONN
SA2560 903 ANALYZER ELECTRONICS ASSEMBLY
SA2561 REMOTE KEYPAD ASSEMBLY (For Class I Div 1 or Class I Div 2 Analyzers only)
SA3005-00 903 DIGITAL SENSOR BLOCK ASSEMBLY
SA3204 COMPRESSION TAPE, ASSY.

Table 12-1: Read/Rate Apeture Strip Sizes and Part Numbers
Part Number Maximum Range (ppm) Aperture Strip Size

MC1136 <1 ppm Wedge
MC0571 0-5 ppm 3/16”
MC0412 0-10 ppm 1/8”
MC0410 0-20 ppm 1/16”
MC0409 0-50 ppm 1/32”
MC0570 50 – 300 ppm 1/64”
MC0572 300 – 500 ppm single hole (high range)

Section 13 Index
Calibrate A. I. #, 118
% Calibrating Analog Outputs, 123
Calibrating the Analyzer Outputs, 135
% Deviation Enable, 97 Calibration Gain, 70
Calibration Gain Calculator, 87, 91
A calibration run
initiate, 54
About dialog box, 64 Calibration Tab, 98
Accessing Configuration, 125 Capture Zero, 118
ACK_AL, 58 Changing the Tape, 146
Acknowledge All Latches, 65 Chart Button Functions, 79
Action, 102 Chart Manipulation Options, 79
AIO Menu, 59 Chassis, 18
Alarms, 97 COLD_R, 59
Alarms menu, 50 Com Port Direct Option, 35
ALARMS Page, 55 Communicate Toolbar, 64
Alarms Tab, 73, 152 Communications Settings, 64
Alerts, 150 Communications Setup dialog box, 36
ALRM, 50 Compression Head, 24
Analog Input #, 117 Leak Testing, 43
Analog Input Alarms, 75 Computer
Analog Input Parameters and Controls, 118 Requirements, 32
Analog Input Tab, 117 Configuration
Analog Inputs Alarm, 118 Accessing, 125
Editing, 125
Analog Output Override, 96
Analog Outputs, 72, 105 Configuration Menu, 58
Analysis Alarms, 75 Connecting Gas, 43
Analysis Tab, 69 Connecting the System, 34
Analysis Units, 94 Core Temperature, 89
CSENS, 49
Analyzer Reading Menu, 57
Current adjustment, 49
Analyzer Schedule Menu, 57
Analyzing Samples, 139
Aperture Strip, 22 D
Application Screens, 66
Deviation Alarm, 75
Archive Tab, 76
DIAGNOSTICS, 59
Area Classification, 31
Digital Input Manual Sequencer Request
Auto Calibration, 138
Manual, 137 Enable Checkbox, 108
Available Run Types, 107 DIO Menu, 59
Discrete Input (x) Name, 102
Discrete Inputs (Dry Contact), 73
B Discrete Inputs (Wet Contact), 73
Backlight Lock On, 88 DISP, 50
BYPASS, 52 Display Board, 34
Bypass Alarm, 75 Display Board Communication Ports, 18
Display menu, 50
Display Menu, 56
C Display Menus, 50
Cal Gas Concentration, 100 dV/dT, 70
Cal. Correction Enable, 94

E I
EDIT, 52 IDLE, 49
Editing INIT, 49
Configuration, 125 Inputs - WET Tab, 103
Eductor, 26 Inputs- DRY Tab, 101
Electrical Requirements, 29 Installation, 29
Enables Entire Sequencer Operation, 107 Invert Scrolling, 79
Enron, 112 IO Menu, 56
ENTER, 52 ISO 485 Port, 110
Ethernet option, 37
Ethernet Option, 37
Event Log Memory Usage, 86
K
Events Tab, 85 Keypad, 17
EXIT, 52 Installation, 39
Exporting Data, 82 Using, 51
F L
Factory Tab, 124 LCD Display Board, 17
Fail - Safe Position, 105 Leak Testing
Features, 14 Compression Head, 43
Filtering Data by Date, 80 Live mV Enable, 88
Filtering Data Numerically, 80 Live PPM Enable, 88
Fixed Time Analysis, 95 Location of the System, 29
Frequency, 96 Lock Alarm, 75
Front Panel LED’s, 46 Lock Alarm Enable, 98
Lock Stream alarm, 53
Log Daily, 83
G Log Hourly, 83
gain, 54 Log On Run, 83
Gain Factor, 94 Log Setup, 82
Gas Requirements, 31 Logon, 62
General Toolbar, 66 Low Tape Alarm, 74
Global Alarms, 74, 87, 91 Low Temperature Alarfm, 74
Global tab, 87
Graph Format, 77 M
Graphical User Interface, 14, 61
GUI, 14, 61 Main Page, LCD, 48
Maintenance, 145
Maintenance Tab, 121
H Manual Calibration, 136
Help Menu, 64 Manual Sequencer, 109
High Alarm, 53 Manual Sequencer Request Checkbox, 108
High Alarm Enable, 97 Maximum Tape Advance, 74
High High alarm, 53 Maximum Tape Advance Limit, 91
High Temperature Alarm, 74 Menu Bar, 63
High-High Alarm Duration, 98 MODBUS ADD, 58
High-High Alarm Enable, 98 Modbus Address field, 37
Humidifier Modbus Tab, 111
Adding Acetic Acid, 149 MODEM, 110
Installlation, 42 Modem Option, 36
Modicon 16, 113

Modicon with Floating Point, 113 Rear Window Assembly, 22
Motherboard, 17 Receiving the System, 29
MSEQ Menu, 60 Reference run
Initiate, 54
Reference Tab, 99
O Relays, 72
Open Application Program, 35 Reset Default Colours, 79
Operating Rotameter, 26
Controller Module, 46 Routine Maintenance, 145
Operating the System, 125 RTC Battery
Operation Alarm, 74
Monitoring, 141 Run Counter, 70
Operation Toolbar, 65 Run Selector, 102
Others Menu, 63
Output Tab, 104 S
Overview, 13
Safety Guidelines, 10
Safety Symbols, 9
P Sample Chamber Assembly, 21
PAA, 70 Sample Conditioning System, 28
Peak Detect Analysis, 13 Sample Delay, 49
Permanent Configuration Write to the Sample Humidifier, 25
Analyzer, 68 Sample Interval, 49
Permanent Write Configuration to Analyzer, Save as Legal CSV, 82
65 Save as Packet CSV, 82
Polarity, 102 Save as XLS, 82
Poll Page Once, 65 Save Configuration to a new file, 66
Ports Tab, 110 Save Current Configuration, 66
Power Eductor Scale Manually, 79
Connecting, 44 Scale to Data, 79
Power Supply, 17 Scaled Span, 118
Power up, 33 Schedule, 120
Power Vent, 26 SD, 49
PRG, 49 Select Mode dialog box, 62
Principle of Operation, 13 Select Mode Dialog Box, 38
Print Orientation, 79 Selecting Parameters, 126
Print Sizing, 79 SEN. CAL, 59
Problems Sensing Tape
Commonly Observed, 155 Installation, 39
Pulse Counter, 20 Sensor Block, 23
Purge Time, 89 Sensor Calibration Alarm, 75
Purging, 49 Sensor Comm Alarm, 74
Sensor LED Current, 70
Q Sensor LED Current Alarm, 74
Sensor LED current alarm limit is, 91
Q.C. Documentation, 157 Sensor Temperature, 70
Sequencer Items, 107
R Sequencer State, 70
Sequencer Tab, 106
Rate/Read Aperture Strip, 22 Serial Port, 110
Raw Zero, 118 Service, 150
Read Only, 62 Set Background Colour, 79
Read Only mode, 38 Set Communication Parameters, 35

Set Trace Colour, 79 Tape Saturation Cut-off (TSC), 95
Show Statistics, 79 Tape Transport System, 19
SI, 49 Temporary Write to Analyzer, 65
soft keys, 48 Testing the Analyzer, 45
Software Timed Analysis, 13
Installation, 32 Timed Analysis Enable, 94
Solenoids, 105 Timers Tab, 119
Specifications, 169 Timing Commands, 94
SQNC Menu, 56 Tool Bar, 64
Stain Appearance, 45 Trend Filter Length, 89
Stain Width, 89 Trended Reading, 70
Stain Width per Pulse, 89 Troubleshooting Messages, 150
Status Bar, 67
Status Indicator Lines, 49
Status Tab, 72
U
Stream menu, 50 Universal Gas Run Commands, 94
Streams Menu, 53 Unpacking, 31
Streams Tab, 92 Update mode, 38
STRM, 50 Update Mode, 63
Supply and Take-up Reels, 19 Update Mode command, 62
Switching Field, 96 Upgrade Firmware, 65
Synchronize Time, 65
System Menu, 63
V
T Validating the Analyzer Outputs, 135
View Menu, 63
TA, 49
Table Format, 76
Tabs, 66
W
Take-up Reels, 19 Wiring Book, 160
TAPE, 58 Write Current Page to Analyzer, 68
Tape advance, 49
Tape Advance, 65
Tape Field, 89
Z
Tape Length Alarm, 74 Zero Correction Enable, 94
Tape Length Limit, 91 zero offset, 54
Tape Movement Alarm, 74 Zero Offset, 70, 94
Tape Remaining, 70 Zero Tab, 99


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ProTech903W™

H₂S LEAD ACETATE TAPE ANALYZER

Galvanic Applied Sciences, Inc.

© Copyright 2022, Galvanic Applied Sciences, Inc. All rights reserved.

SECTION 1 H2S ANALYZER .............................................................................................................13

H₂S LEAD ACETATE TAPE ANALYZER Page 3 of 178

3.4.5.2 Modem Option ...........................................................................................36

H₂S LEAD ACETATE TAPE ANALYZER Page 4 of 178

5.6.3 Analysis Alarms ....................................................................................................75

H₂S LEAD ACETATE TAPE ANALYZER Page 5 of 178

5.17 ANALOG INPUT TAB ............................................................................................................117

H₂S LEAD ACETATE TAPE ANALYZER Page 6 of 178

SECTION 10 H2S ANALYZER WIRING BOOK .....................................................................................160

H₂S LEAD ACETATE TAPE ANALYZER Page 7 of 178

H₂S LEAD ACETATE TAPE ANALYZER Page 8 of 178

Safety Symbols used in Manual

The Danger symbol indicates a hazardous situation that, if not

The Warning symbol indicates a hazardous situation that, if not

The Caution symbol with the safety alert symbol indicates a

The Notice symbol is used to highlight information that will

H₂S LEAD ACETATE TAPE ANALYZER Page 9 of 178

Important Safety Guidelines for the Model 903W H2S

This equipment must be used as specified by the manufacturer or overall safety

Access to this equipment should be limited to authorized, trained personnel ONLY.

Observe all warning labels on the analyzer enclosures.

H₂S LEAD ACETATE TAPE ANALYZER Page 10 of 178

Manufacturer’s Warranty Statement

• Loss, damage, or defects resulting from transportation to Buyer’s facility, improper or

H₂S LEAD ACETATE TAPE ANALYZER Page 11 of 178

outside the environmental specifications for the instrument, use by unauthorized or

Limitation of Remedy and Liability

H₂S LEAD ACETATE TAPE ANALYZER Page 12 of 178

Section 1 H2S Analyzer

1.2 Principle of Operation

Pb(CH3COO)2 + H2S → PbS + 2 CH3COOH 1-1

H₂S LEAD ACETATE TAPE ANALYZER Page 13 of 178

1.3 Features of the Analyzer

1.4 System Operating Control

H₂S LEAD ACETATE TAPE ANALYZER Page 14 of 178

1.5 Contents of this Manual

H₂S LEAD ACETATE TAPE ANALYZER Page 15 of 178

The system includes the following major components:

An external sample conditioning system is available as an option (Section 2.9).

Protech903W H₂S Analyzer Revision 4 16 6 April 2022

2.2.1 Description of the Motherboard

2.2.2 Boards Associated with the Motherboard

2.2.3 AC and DC Power Supply

2.3 LCD Display Board, Keypad and LED’s

2.3.1 User Interaction Features

Protech903W H₂S Analyzer Revision 4 17 6 April 2022

Figure 2-2: Chassis (All Covers Removed)

Protech903W H₂S Analyzer Revision 4 18 6 April 2022

Figure 2-3: Tape Transport System

2.5.1 Supply and Take-up Reels

Protech903W H₂S Analyzer Revision 4 19 6 April 2022

2.5.2 Optical Encoder

Protech903W H₂S Analyzer Revision 4 20 6 April 2022

Figure 2-5: Sample Chamber Assembly (Exploded View)

Protech903W H₂S Analyzer Revision 4 21 6 April 2022