DIPLOMA IN MECHANICAL ENGINEERING

MECHANICAL WORKSHOP PRACTICE 1

PT : WELDING

COURSE CODE : DJJ10022

COURSE : MECHANICAL WORKSHOP PRACTICE 1

NAME : REGISTRATION NO:

DATE : SUBMISSION DATE :

CLASS :

LECTURER :

PREPARED BY: CHECKED /

APPROVED BY:
MOHD JAUHARI BIN HATI @ MOHD HADI
Pensyarah
Jabatan Kejuruteraan Mekanikal
Politeknik Ibrahim Sultan

CLO 1 MARKS CLO 2 MARKS CLO 3 MARKS

PRACTICAL TASK 1 PRACTICAL /40 PRACTICAL

(PT 1) / 20 TASK 2 (PT 2)
TASK 2 (PT 2)
/20
REPORT 1 (R 1) /10 REPORT 2 (R 2) /10

COURSE LEARNING OUTCOME:

1. Measure finished product using appropriate measurement instrumens (P3, PLO 5)
2. Perform fitting, welding and machining works according to Standard Operational
Procedure (SOP) (P4, PLO 5)
3. Demonstrate an understanding of profesionalethics, responsibilities and norms of
engineering practices according to the workshop safety regulation. (A3, PLO 6)

1
EVALUATION FORM FOR PRACTICAL TASK 1 (PT1) AND PRACTICAL TASK 2 (PT2)
GAS WELDING ARC WELDING Total
C
PT1 PT2
ASSESMENT CRITERIA* L T1 T2 T3 T1 T2 T3
W W
O
5 5 5 5 5 5 60 165
1. JOINT PREPARATION
( PERSEDIAAN SAMBUNGAN )
a) Tacking ( Kimpal Paku )
b) Joint Alignment (Kesejajaran
Sambungan) 2
2. BEAD PROFILE
(RUPABENTUK KUMAI)
a) Continouos (Berterusan)
b) Straightness (Kelurusan)
c) Bead Appearance
i) height according to Job sheet 1
ii) width according to Job sheet
d) Bead Alignment ( Kesejajaran
Kumai)
3. FINISHING (KEKEMASAN)
2
a) No Excessive Spatter (Tiada
Percikan Lampau)
b) Cleanliness

TOTAL:

GAS WELDING TASK DESCRIPTION ARC WELDING TASK DESCRIPTION

TASK1 (T1) - RUNNING BEAD TASK1 (T1) - RUNNING BEAD
TASK2 (T2) - CLOSE SQUARE BUTT TASK2 (T2) - CLOSE SQUAREBUTT
JOINT JOINT
TASK3 (T3) - OPEN CORNER JOINT TASK3 (T3) - OPEN CORNER JOINT

2
 PRACTICAL TASK 3(SOP)
CLO 3 - Demonstrate an understanding of profesionalethics, responsibilities and norms
of engineering practices according to the workshop safety regulation. (A3, PLO 6

ITEM Factor Excellent (5) Very Good (4) Good (3) Fair (2) Poor (1) Marks

A)Challenge 2 Ask challenging Ask relevant Ask the question Ask question Have difficulty in
questions and questions and and give the about the safety asking questions
give precise give appropriate responses about but can’t give any and given g
responses about responses about the safety responses responses
the safety the safety

B)Debate 2 Organize ideas Organize ideas Organize ideas Can’t organize Have difficulty in
and and communicate and communicate ideas and organizing ideas
communicate appropriately to appropriately to communicate and
appropriately to listerners and in listerners but not appropriately to communicating
listerners and in different situation; participate in listerners but appropriately to
different participate conversation and participate in listeners and
situation; actively in discussion conversation and have difficulty in
participate conversations discussion conversations
actively in and discussions and discussions
conversations with no significant
and discussions errors

TOTAL

3
REPORT 2 (SOP)
CLO2 - Perform fitting, welding and machining works according to Standard Operational
Procedure (SOP) (P4, PLO5)

Self
PART 1 3 5 SCORE
Score

There is no Starts with overall concept and

There is some connection
discussion of explaining how this relates to
to the curriculum, but most
Introduction important of lab; it is curriculum and all the relevant x1
of the central ideas related
basically copy from information discussion in lab is
lab sheet. to the lab are missing. included. /5
Can state the
Can specify the objectives Can describe the objectives to
objectives to finished
Objective to finished the practical finished the practical task x1
the practical task
task correctly accurately
clearly /5
Procedures are listed in
Safety procedures Procedures are listed in clear
Safety clear step but not number
are listed but not in step and number and/or in x2
Precautions and/or in complete
clear steps. complete sentences.
sentences
/10
Could state some
equipment that used Could state all equipment Able to state correctly all the
Equipment
in the process to that used in the process to equipment used in the process x1
finish the practical finish the practical task. to finished the practical task.
task. /5
Can write only some Can write all steps with Can describe all steps with
Methodology
of the steps in the few aided diagram in the complete aided diagram in the
1 step = x6
process to finish the process to finished the process to finished the practical
1 mark
practical task. practical task task /30
A = Write the safety
A + B = Can state the A+B+C=
procedures
Discussion difficulties for the practical give main idea to be addressed x2
necessary during the
work to get good finishing
work process /10
Hardly analyze and
Briefly analyze and Detailed analyze and integrate
integrate acquired
Conclusion integrate acquired acquired information with own x2
information with own
information with own ideas ideas
ideas /10
A few reputable
Unreputable background sources are
background sources used and quoted correctly. All reputable background
References are used, quoted Information is translated sources are used, quoted x1
incorrectly with no using student's own correctly and attached together.
attachment. words.
/5
Total score

/100

4
1.0 TITLE: ARC WELDING

2.0 INTRODUCTION

3.0 OBJECTIVE

1.

2.

3.

5
4.0 SAFETY
i. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
ii. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
iii. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
iv. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
v. ………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………
vi. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
vii. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
vii. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………

5.0 TOOLS AND EQUIPMENTS

i. …………………………………………………….. vi. ………………………………………………………

ii. ……………………………………………………… vii. ……………………………………………………….

iii. …………………………………………………….. viii. ……………………………………………………….

iv. ……………………………………………………… ix. ……………………………………………………….

v. ……………………………………………………… x. ……………………………………………………….

6
6.0 WORKING PROCEDURE
PROCEDURES DIAGRAM
TASK A : STRAIGHT BEADS

TASK B: CLOSE SQUARE BUTT JOINT

7
TASK C : OPEN CORNER JOINT

8
7.0 RESULT (DRAWING WITH DIMENSION)
TASK 1

TASK 2

9
 TASK 3

8.0 DISCUSSION:
I. Nyatakan fungsi salutan elektrod dan peranannya semasa mengimpal
dijalankan dengan lebih spesifik?
………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………

9.0 CONCLUSION:
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………

……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………

10
 10.0 REFFERENCES:

I. …………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………
II. …………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………
III. …………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………

1.0 TITLE: GAS WELDING

2.0 INTRODUCTION

3.0 OBJECTIVE

1.

2.

3.

11
4.0 SAFETY
i. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
ii. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
iii. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
iv. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
v. ………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………
vi. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
vii. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………
vii. ………………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………………

5.0 TOOLS AND EQUIPMENTS

i. …………………………………………………….. vi. ………………………………………………………

ii. ……………………………………………………… vii. ……………………………………………………….

iii. …………………………………………………….. viii. ……………………………………………………….

iv. ……………………………………………………… ix. ……………………………………………………….

v. ……………………………………………………… x. ……………………………………………………….

12
6.0 WORKING PROCEDURE
PROCEDURES DIAGRAM
TASK A : STRAIGHT BEADS

TASK B: CLOSE SQUARE BUTT JOINT

13
TASK C : OPEN CORNER JOINT

14
7.0 RESULT (DRAWING WITH DIMENSION)
TASK 1

TASK 2

15
 TASK 3

8.0 DISCUSSION:
i. Nyatakan kaedah pengurangan tekanan dalam silinder ketika
kerja mengimpal dijalankan.
………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………

16
 9.0 CONCLUSION:
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………

……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………

10.0 REFFERENCES:

I. …………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………
II. …………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………
III. …………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………

17
18
19
20
21