OLCT 10N - Rev I.0 - EN
OLCT 10N - Rev I.0 - EN
OLCT 10N - Rev I.0 - EN
Digital Gas
Detector
2 OLCT 10N
User Manual
Contents
Chapter 6 | UE Declaration................................................... 27
3
Thank you for choosing this OLDHAM instrument.
All necessary actions have been taken to ensure your complete satisfaction with
this equipment.
It is important that you read this entire manual carefully and thoroughly.
Limitation of Liability
OLDHAM shall not be held responsible for any damage to the equipment or for
any physical injury or death resulting in whole or in part from the inappropriate
use or installation of the equipment, non-compliance with any and all
instructions, warnings, standards and/or regulations in force.
No business, person or legal entity may assume responsibility on behalf of
OLDHAM, even though they may be involved in the sale of OLDHAM
products.
OLDHAM shall not be responsible for any direct or indirect damage, or any
direct or indirect consequence, resulting from the sale and use of any of its
products UNLESS SUCH PRODUCTS HAVE BEEN SELECTED BY
OLDHAM ACCORDING TO THE APPLICATION.
Ownership clauses
The drawings, specifications, and information herein contain confidential
information that is the property of OLDHAM.
This information shall not, either in whole or in part, by physical, electronic, or
any other means whatsoever, be reproduced, copied, divulged, translated, or
used as the basis for the manufacture or sale of OLDHAM equipment, or for
any other reason without the prior written consent of OLDHAM.
4 OLCT 10N
User Manual
Warnings
This is not a contractual document. OLDHAM reserves the right to alter the
technical features of its equipment at any time and for any reason without prior
notice.
READ THESE INSTRUCTIONS CAREFULLY BEFORE USING FOR THE
FIRST TIME: these instructions should be read by all persons who have or will
have responsibility for the use, maintenance, or repair of the instrument.
This instrument shall only be deemed to be in conformance with the published
performance if used, maintained, and repaired in accordance with the
instructions of OLDHAM, by OLDHAM personnel, or by personnel authorized
by OLDHAM.
Warranty
Under normal conditions of use and on return to the factory, parts and
workmanship are guaranteed for 2 years, excluding consumables such as
sensors, filters, etc.
Destruction of equipment
European Union only. This symbol indicates that, in conformity with
directive DEEE (2002/96/CE) and in accordance with local regulations,
this product must not be discarded with household waste.
It must be disposed of in a collection area that is designated for this purpose, for
example at a site that is officially designated for recycling of electrical and
electronic equipment (EEE) or a point of exchange for authorized products in the
event of the acquisition of a new product of the same type.
5
6 OLCT 10N
User Manual
Chapter 1 | Overview
Purpose
The OLCT 10N is a digital detector designed to detect a particular gas, depending
on the type of sensor used. This range of digital detectors is compatible only with
the Oldham MX 43 controller.
Rep. Description
1. Enclosure
2. Cable gland
3. PCB
4. Sensor
5. Terminal
6. Gas input
7. LED
8. Cover
1- Overview 7
Figure 1: Component parts of an OLCT 10N
8 OLCT 10N
User Manual
Chapter 2 | Installation
Please read the guides on the installation, use and maintenance of flammable
gas and oxygen detectors (standard EN/IEC 60079-29-2) and toxic gas
detectors (standard EN 45544-4).
Detector positioning
The detectors shall preferably be positioned in an accessible place to facilitate
inspection and maintenance as well as ensure the safety of the operators. The
detectors shall be protected against shock hazards and must not be obstructed by
2- Installation 9
anything that will prevent them from measuring the ambient environment for which
they are intended.
The detector shall be installed with the cable gland pointing downwards. If
installed at an angle of more than 45° from the vertical or in a horizontal position
(ceiling-type installation), the detector will not measure correctly and will need to
be re-calibrated.
Connection
RS485 transmission
The OLCT 10N has 2 cable glands that are used for the input cable and the output
cable to the next module.
The detectors must be connected using MPI-22A cable type, minimum core size is
0.22 mm² (RS485 cable with 2 shielded twisted pairs, nominal impedance of
100 Ohm). This cable carries the RS485 signal on one pair and the power supply
for the modules on the other pair. The +24VDC, 0V, A and B terminals are
respectively connected to the +24VDC, 0V, A and B terminals of the other
10 OLCT 10N
User Manual
modules in the line and then to the corresponding line connector of the MX 43
controller.
The cable shielding must be connected to a ground terminal.
The 120 end-of-line resistor must be placed at the end of the line. This simply
involves switch #8 being moved to the ON position on the last module (cf. Fig. 5).
No portion of the bare end of the terminal wires should be visible. For
protection against any electromagnetic disturbances, the data as well as screen
wires (or braids) must be cut as short as possible.
Before connecting the detector to the control unit, please disable any installation
alarms to avoid unexpected triggering during operation.
*
The connection of the cable between the detector and controller should be made
with the power off. The site should be at equal potential.
Detector terminal
2- Installation 11
Configuration of communication
Module address
All the digital modules on a line must be
identified by a unique address.
Switches 1 to 5 of the configuration block of
each module make it possible to establish an
address number (1 to 32) in binary mode.
In the illustration to the right, the address 9
(10010) has been defined.
The Addressing Table below lists the possible
combinations. Figure 4: Switches for
address configuration
Switches Switches
Address
Address
module
1 2 3 4 5 1 2 3 4 5
1 1 0 0 0 0 17 1 0 0 0 1
2 0 1 0 0 0 18 0 1 0 0 1
3 1 1 0 0 0 19 1 1 0 0 1
4 0 0 1 0 0 20 0 0 1 0 1
5 1 0 1 0 0 21 1 0 1 0 1
6 0 1 1 0 0 22 0 1 1 0 1
7 1 1 1 0 0 23 1 1 1 0 1
8 0 0 0 1 0 24 0 0 0 1 1
9 1 0 0 1 0 25 1 0 0 1 1
10 0 1 0 1 0 26 0 1 0 1 1
11 1 1 0 1 0 27 1 1 0 1 1
12 0 0 1 1 0 28 0 0 1 1 1
13 1 0 1 1 0 29 1 0 1 1 1
14 0 1 1 1 0 30 0 1 1 1 1
15 1 1 1 1 0 31 1 1 1 1 1
16 0 0 0 0 1 32 0 0 0 0 0
Table 1: Addressing table (address depends on switch positions)
12 OLCT 10N
User Manual
Remarks:
2- Installation 13
Scope of use
The OLCT 10N may be used only with the OLDHAM MX 43 measurement and
alarm controller.
The sensors have certain limitations; it is essential to fully recognize these
limitations.
14 OLCT 10N
User Manual
Chapter 3 | Maintenance
Maintenance primarily involves sensor calibration and changing any sensors
that no longer meet their initial performance characteristics.
Maintenance Frequency
Gas detectors are safety devices. OLDHAM recommends the regular testing of
fixed gas detection installations. This type of test consists of injecting the
calibration gas into the detector at a sufficient concentration to activate the pre-set
alarms. It is to be understood that this test is in no way a replacement for a
detector calibration.
The frequency of gas tests depends on the industrial application where the
detector is in use. Frequent inspections should be made in the months following
the commissioning of the installation, and should then become more widely
spaced provided that no significant deviation is observed. If a detector should fail
to react in contact with the gas, calibration is essential. The frequency of
calibrations shall be appropriate according to the results of the tests (humidity,
temperature, dust, etc.); however, it must not exceed one year.
The general manager should put safety procedures in place on-site. OLDHAM
cannot be held responsible for their enforcement.
3- Maintenance 15
The OLCT 10N can be calibrated either:
- Manually
- Automatically
Semi-automatic calibration
While the OLCT 10N is calibrating, the MX 43 inhibits alarms triggered by the
detector and displays a maintenance code. Up to 32 sensors can be calibrated at
the same time.
16 OLCT 10N
User Manual
Cal ON Attachment of gas injection device
LED sensor status
Cal OFF Removal of gas injection device
Tempo Temps d'attente indiqué dans la colonne tempo
Normal Operating
Mode LED is OFF
START Cal ON
Zero is stable
Internal processing
(20 to 60 s)
GREEN steady
Zeroing is complete
LED turns off as it
and validated
passes or blinks as it
fails
Cal OFF
Cal ON
Signal is stable
Internal processing RED steady
(20 to 60 s)
3- Maintenance 17
Semi-automatic calibration device (P/N 6331163)
18 OLCT 10N
User Manual
Sensor replacement
Sensors should be replaced as a part of regular preventative maintenance or
following a failed calibration test.
Figure 6: Sensor
replacement
3- Maintenance 19
Manual calibration
A voltmeter and the female connector provided by Oldham (P/N 6116291) are
required.
1. Ensure that the sensor is in clean air (in absence of O2 in the case of
OLCT 10N O2). If not, inject zero air (Nitrogen in the case of an OLCT 10N
O2) into the sensor at a flow rate of 1 l/min, then wait for voltmeter signal to
stabilize (use the calibration gas kit: zero air cylinder, calibration cap, tube).
2. Adjust the zero with the potentiometer’s ZERO until the voltmeter reads 0
mV.
Sensitivity
1. Now inject the calibration gas (1 l/min) into the sensor. Wait for the
voltmeter signal to stabilize (use the calibration gas kit: calibration gas
cylinder, calibration cap, tube).
2. Adjust the sensitivity if necessary with the potentiometer “SENS” until the
signal value (in mV) corresponds to the concentration in the reference gas
used. Use the following formula to calculate the correct value for the
signal.
3. Stop injecting gas (remove the calibration pipe from the sensor).
4. Wait for the voltmeter to “return to zero”.
20 OLCT 10N
User Manual
V
GND SENS
S- ZERO
S+
VCC
OLCT 10N
OLCT 10N connector - P/N 6116291
MAINTENANCE WIRES:
S- (grey) / S+ (yellow) = signal from 0 mV to 1600 mV for zero and sensitivity settings
3- Maintenance 21
22 OLCT 10N
User Manual
Chapter 4 | Part Numbers and
Accessories
Part Number Description
OLCT 10N-001 OLCT 10N Digital detector, range 0-100% LIE CH4 (5% vol.)
OLCT 10N-002 OLCT 10N Digital detector, range 0-100% LIE CH4 (4.4% vol.)
OLCT 10N-003 OLCT 10N Digital detector, range 0-100% LIE H2 (4% vol.)
OLCT 10N-004 OLCT 10N Digital detector, range 0-100% LIE C4H10 (1,5% vol.)
OLCT 10N-005 OLCT 10N Digital detector, range 0-100% LIE C3H8 (2% vol.)
OLCT 10N Digital detector, range 0-30% vol. O2 (life expectancy 2
OLCT 10N-200
years)
OLCT 10N Digital detector, range 0-30% vol. O2 (life expectancy 5
OLCT 10N-272
years)
OLCT 10N-204 OLCT 10N Digital detector, range 0-300 ppm CO
OLCT 10N-205 OLCT 10N Digital detector, range 0-1000 ppm CO
OLCT 10N-252 OLCT 10N Digital detector, range 0-5000 ppm CO2
OLCT 10N-239 OLCT 10N Digital detector, range 0-5% vol. CO2
OLCT 10N-241 OLCT 10N Digital detector, range 0-100% vol. CO2
OLCT 10N-213 OLCT 10N Digital detector, range 0-30 ppm H2S
OLCT 10N-214 OLCT 10N Digital detector, range 0-100 ppm H2S
OLCT 10N-216 OLCT 10N Digital detector, range 0-100 ppm NO
OLCT 10N-217 OLCT 10N Digital detector, range 0-300 ppm NO
OLCT 10N-219 OLCT 10N Digital detector, range 0-10 ppm NO2
OLCT 10N-220 OLCT 10N Digital detector, range 0-30 ppm NO2
OLCT 10N-231 OLCT 10N Digital detector, range 0-100 ppm NH3
OLCT 10N-232 OLCT 10N Digital detector, range 0-1000 ppm NH3
5- Spare Parts 25
26 OLCT 10N
User Manual
Chapter 6 | UE Declaration
6- UE Declaration 27
28 OLCT 10N
User Manual
Chapter 7 | Specifications
Detector
Dimensions 118x110x63 mm
Ingress protection IP65
Enclosure UV-resistant ABS
Cable entries 2 cable glands, M16, outer diameter 4 to 8 mm
Type of cable Type MPI-22A
Power supply 12-30V
Consumption (under normal Electrochemical sensor: 2.5 mA
operating conditions @ 24 V) Catalytic sensor: 50 mA
Infrared sensor: 20 mA
Status indication during
LED red/green
calibration
Calibration Non-intrusive and automatic (with the special magnetic
calibration cap) or manual calibration (by potentiometer)
Standard gas value set by the detector
ATEX certification temperature Certified for use in ATEX zones between -20°C and +55°C
Humidity 15 to 90% RH for the electrochemical sensor
0 to 100% RH uncondensed for the catalytic sensor
Storage conditions Electrochemical sensor: 4 to 20°C
20 to 60% RH
1 bar ± 10%
6 months maximum
Infrared sensor: 4 to 20°C
10 to 60% RH
1 bar ± 10%
6 months maximum
Catalytic sensor: -50 to +70°C
20 – 60% RH
1 bar ± 10%
6 months maximum
7- Specifications 29
Certification EMC according to EN 50270:2006 (Type 1)
Explosive Atmospheres :
II 3 GD
Sensor specifications
Measuring Average
Temp. Range Life T50 / T90
Gas Type range Accuracy
(°C) Expectancy (sec)
(ppm) (month)
CH4 ± 1% LEL
0-100% LEL -20 to +55 48 6/15
Methane (0-70% LEL)
H2 ± 1% LEL
0-100% LEL -20 to +55 48
Hydrogen (0-70% LEL)
C3H8 ± 1% LEL
0-100% LEL -20 to +55 48
Propane (0-70% LEL)
C4H10 ± 1% LEL
0-100% LEL -20 to +55 48
Butane (0-70% LEL)
CO 300
-20 to +50 ± 3% 36 15/40
Carbon monoxide 1000
5000 18/32
CO2
0-5% vol. -40 to +50 ± 3% 60 19/33
Carbon dioxide
0-100% vol. 13/22
H2S 30
-20 to +50 ± 3% 36 15/30
Hydrogen sulfide 100
30 OLCT 10N
User Manual
NH3 100 ± 5 ppm 25/70
-20 to +40 24
Ammonia 1000 ± 20 ppm 20/60
NO 100
-20 to +50 ± 3% 36 10/30
Nitric oxide 300
NO2 10
-20 to +50 ± 3% 24 30/60
Nitrogen dioxide 30
O2 (5 years)
0-30 Vol.% -40 to +50 ± 1.5% 60 15/25
Oxygen
7- Specifications 31
Line length (use with MX 43)
The following table summarizes the maximum line lengths to be used according to
the cross-section and number of sensors connected to a MX 43 controller.
TOX and O2
32 OLCT 10N
User Manual
CO2
Number of OLCT 10N detectors used to 0.75 mm² 0.5 mm² 0.22 mm²
detect CO2) (AWG 18) (AWG 20) (AWG 24)
7- Specifications 33
Catalytic
Number of OLCT 10N detectors equipped 0.75 mm² 0.5 mm² 0.22 mm²
with a catalytic sensor (LEL versions) (AWG 18) (AWG 20) (AWG 24)
34 OLCT 10N
User Manual
Chapter 8 | Specific instructions
for use in explosive
atmospheres in
accordance with
European ATEX
Directive 94/9/EC
General comments
OLCT 10N detectors comply with the requirements of European ATEX Directive 94/9/EC on
Gas and Dust explosive atmospheres. OLCT 10N transmitter detectors are used to measure
certain explosive or toxic gases or oxygen. They can be installed in ATEX zones 2 or 22
(except for CO2 versions which should be installed in safe area only).
The equipment passed a mechanical shock test for low risk conditions and therefore must
be protected against shock hazards in ATEX zones.
The information given in the following sections should be taken into account and observed
by the manager of the site where the equipment is installed. Refer to European ATEX
Directive 1999/92/EC on minimum requirements for improving the safety and health
protection of workers potentially at risk from explosive atmospheres.
OLCT 10N detectors also comply with the requirements of the IECEx international
certification scheme relating to Gas and Dust explosive atmospheres.
OLDHAM Arras
OLCT 10N EXPLO
CE
II 3 GD
Ex nA nC IIC T4 Gc
Ex tc IIIC T135°C Dc
IP 65
Amb. Temp.: -20°C to +55°C
INERIS 11ATEX3023X
IECEx INE 11.0029X
OLDHAM Arras
OLCT 10N TOX
CE
II 3 GD
Ex nA IIC T4 Gc
Ex tc IIIC T135°C Dc
IP 65
Amb. Temp.: -20°C to +55°C
INERIS 11ATEX3023X
IECEx INE 11.0029X
36 OLCT 10N
User Manual
8- Specific instructions 37
38 OLCT 10N
User Manual
8- Specific instructions 39
The Fixed Gas Detection Experts
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Tel: +1-713-559-9280 Fax: +86-21-3127- Tel: +33-321-608-080
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