Petroleum
Petroleum
Refining
CHEMICAL FEEDSTOCKS
T
NAPHTHA NAPHTHA REFORMATE R
HYDRO REFORMING E REGULAR GASOLINE
TREATING A
T PREMIUM GASOLINE
I
MIDDLE DISTILLATES DISTILLATE DISTILLATES N
ATMOSPHERIC HYDRO G JET FUEL / KEROSENE
TOWER TREATING
A DIESELS
N
CAT LIGHT ENDS ALKYLATES D
CRUDE ALKYLATION HEATING OILS
HVY ATMOS GAS OIL FLUIDIZED CAT
GAS OIL NAPHTHA
B
HYDRO CATALYTIC
L LUBE OILS
TREATING CRACKING CAT LIGHT CYCLE OIL (LCO) E
(GOHT) (FCCU)
N
D GREASES
VACUUM
GAS OIL I
(LVGO/ N ASPHALTS
HVGO) G
INDUSTRIAL FUELS
HYDRO- HYDROCRACKATE
CRACKING
HCU DIESEL REFINERY FUEL OIL
(HCU)
VACUUM
TOWER
RICH LEAN
AMINE AMINE
SULFUR SWEET WATER
SOUR
COKER
WATER
RECOVERY SULFUR
NAPHTHA
Chemical Feedstock
Gasoline
Byproducts
Byproduct Recovery
Naphtha Gasoline
GASOLINE
$87 / BBL
CRUDE JET FUEL
$60 / BBL (BRENT) $90 / BBL
DIESEL
$92 / BBL
1300
1200
1100
1000
Vacuum Column Cutpoint
900
Temperature, F
800
700
Crude Column Cutpoint
600
500
400
300
200
100
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
Vol Percent
Byproducts
Total 81.49 %
Byproducts
Total 61.8 %
Byproducts
Total 40.8 %
Byproducts
Total 33.30 %
Naphtha Gasoline
Trumble Process
Ford, Bacon & Davis, LLC 24
Crude Unit Crude/Vac Pipestill
LPG
Off Gas
Light Ends Light Ends
Separates Lighter Chemical Feedstock
Crude Straight-Run
Naphtha Components
Naphtha Naphtha Gasoline
Distillate Atmospheric Straight-Run
Tower Kerosene Jet Fuel / Kerosene
Middle Distillates
Crude Oil Preheat Straight-Run
Product Diesel
And Conversion Diesel
Desalter Finishing
AGO
Separates Heavier
Fuel Oil
Removes Salts Gas Oils Crude LVGO
And Components Lube / Specialty Oil
Gas Oil
Solids From Crude ATB Vacuum HVGO
Residuals
(Atmos Resid) Tower Byproducts
VTB
Byproduct
Residual Recovery (Vac Resid)
Higher Boiling
Temperature
Higher
Molecular Weight
Residuals Byproducts
Residual Byproduct Recovery
Main Fractionator
Product
Regenerator
Finishing
Air
Riser
Byproduct Recovery
Regenerator
Main Fractionator
(LCN)
FCC Gas Plant
Middle Distillates
(Unsat Gas Plant)
Product
(Cat Light Ends Unit)
Finishing
Byproduct Recovery
Fractionation
FCC C5’s
Middle Distillates
Product
Recycle Isobutane
Finishing
Alkylate
Gas Oils
Residuals
Byproduct Recovery
DuPont STRATCO
Light Ends
HCU LPG
Recycle Compressor Lt Naphtha Hydrocracker Naphtha =
Naphtha Hvy Naphtha Hydrocrackate
Fractionation
Lt Distillate
Residuals
Unconverted Oil
Byproduct Recovery
Fuel Gas
Light Ends
HCU LPG
Recycle Compressor Lt Naphtha Hydrocracker Naphtha =
Naphtha Hvy Naphtha Hydrocrackate
Fractionation
Lt Distillate
Residuals
Byproduct Recovery
Main Fractionator
Coke Coker Distillate
Middle
Drums
Distillates
(Coker Diesel)
Product
Finishing
Coker Gas Oil
Gas Oils
Heater
Residuals
Petroleum Coke
Byproduct
Vacuum Btms
RecoveryRecycle
Coke Drums
Coke Pit
Feed Heaters
Naphtha SR Naphtha
Naphtha HCU LPG Gasoline
Lt Hydrocrackate
Hydro- Hvy Hydrocrackate
Distillate SR Kero
cracker HCU Diesel Jet Fuel / Kerosene
SR Diesel Middle Distillates
Crude Oil FCC Feed FCC C3’s
FCC C4’s Diesel
Lt Cat Naphtha
AGO
FCCU Hvy Cat Naphtha
LVGO Light Cycle Oil Fuel Oil
HVGO
Gas Oils Coker LPG
Coker Naphtha Lube / Specialty Oil
Gas Oil Vac Btms Delayed
Coker Distillate
Coker
Residuals Coker Gas Oil
Byproducts
Petroleum Coke Clarified Slurry Oil
Residual Byproduct Recovery
• Naphtha – Gasoline
Absorber
Regeneration HCU LPG
Amine
Alkylation FCC C3’s
SR Naphtha
Lean Oil Rich Amine
Alkylate To Amine
Naphtha Lt/Hvy Hydrocrackate Regeneration
Absorber
Sponge
Hydro- Lt/Hvy Cat Naphtha
Propane
cracker Coker Naphtha To Sales
Rich Oil
Middle Distillates SR Kerosene
SR Diesel Isobutane
HCU Diesel To Alkylation
Lt Naphtha Light Cycle Oil
FCCU Coker Distillate
Deisobutanizer
Depropanizer
Debutanizer
Deethanizer
Absorber –
Product Wild
Hydrotreaters
Finishing
Stabilizer
Naphtha
Naphtha
HCU Diesel
Splitter
Coker Naphtha Light Cycle Oil
Hydrotreater
FCCU Coker Distillate
Wild Naphtha (NHT)
Naphtha
Splitter
Coker Naphtha
HydrotreaterLight Cycle Oil
FCCU Coker Distillate
Wild Naphtha (NHT)
Stabilizer
Naphtha
Naphtha
HCU Diesel
Splitter
Coker Naphtha Light Cycle Oil
Hydrotreater
FCCU Coker Distillate
Wild Naphtha (NHT)
Naphtha Splitter
Middle Distillates SR Kerosene
SR Diesel
Stabilizer
Hvy Cat Naphtha SHU Recycle Compressor
HCU Diesel
Reactor Light Cycle Oil
Lt Coker Naphtha Coker Distillate
FCCU
Fractionation
Kerosene
SR Diesel Middle Distillates SR Kerosene
SR Diesel
HDS HCU Diesel
Coker Distillate Light Cycle Oil
Reactors Coker Distillate
Lt Cycle Oil FCCU
Hydrogen ULSD
Gas Oils
Fractionation
LVGO Middle Distillates SR Kerosene
SR Diesel
HDS/HDN HCU Diesel
HVGO Light Cycle Oil
Reactors Coker Distillate
Coker Gas Oil FCCU
Rich Amine
Amine Acid Gas
Regeneration
Thermal
Oxidizer
Lean Amine Unit
Tail Gas
Air SRU (Claus) Unit Treatment
(Scot) Unit
Molten Sulfur
SOLVENT
REGENERATION
HP HP
COND BFW
STEAM STEAM
LEAN RICH
SOLVENT SOLVENT