1794-In063 - En-P (FlexIO Encoder)
1794-In063 - En-P (FlexIO Encoder)
1794-In063 - En-P (FlexIO Encoder)
Table of Contents
Topic Page
Important User Information 2
Environment and Enclosure 3
Prevent Electrostatic Discharge 3
European Hazardous Location Approval 4
North American Hazardous Location Approval 5
Install the Module 7
Wire the Module 8
Specifications 15
2 FLEX I/O 2-Channel Incremental Encoder Module
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the
many variables and requirements associated with any particular installation, Rockwell Automation, Inc.
cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
SHOCK HAZARD: Labels may be on or inside the equipment (for example, drive or
motor) to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment (for example, drive or
motor) to alert people that surfaces may reach dangerous temperatures.
IMPORTANT Identifies information that is critical for successful application and understanding of the
product.
ATTENTION: FLEX I/O systems are grounded through the DIN rail to chassis
ground. Use zinc plated yellow-chromate steel DIN rail to assure proper
grounding. The use of other DIN rail materials (for example, aluminum or
plastic) that can corrode, oxidize, or are poor conductors, can result in improper
or intermittent grounding. Secure DIN rail to mounting surface approximately
every 200 mm (7.8 in.) and use end-anchors appropriately.
7
2
3
4
5
44341
Module Description
Description Description
1 Latching mechanism 5 Alignment bar
2 Keyswitch 6 Module
3 Terminal base 7 FlexBus connector
4 Groove
ATTENTION: During mounting of all devices, be sure that all debris (such as
metal chips or wire strands) is kept from falling into the module. Debris that
falls into the module could cause damage on powerup.
To install the module on a 1794 terminal base, refer to the figure and complete the
following.
1. Rotate the keyswitch (2) on the terminal base (3) clockwise to position 1 as
required for this type of module.
2. Make sure the flexbus connector (7) is pushed all the way to the left to connect
with the neighboring terminal base or adapter.
ATTENTION: You cannot install the module unless the connector is fully
extended.
3. Make sure the pins on the bottom of the module are straight so they align
properly with the connector in the terminal base.
WARNING: If you remove or insert the module while the backplane power is
on, an electrical arc can occur. This could cause an explosion in hazardous
location installations. Be sure that power is removed or the area is
nonhazardous before proceeding.
4. Position the module (6) with its alignment bar (5) aligned with the groove (4) on
the terminal base.
5. Press firmly and evenly to seat the module in the terminal base unit, noting that
the module is seated when the latching mechanism (1) is locked into the module.
Remove debris wrapper before applying power to the module.
To connect wiring for 1794-TB3 and 1794-TB3S bases, refer to the tables and figure and
complete the following.
1. Connect individual input wiring (A+, A-, B+, B-, Z+, Z-, G+, G-) for each
channel to numbered terminals on the 0…15 row (A) as indicated in the table
below.
2. If applicable, connect the encoder commons to any terminal on the 16…33 row
(B) for each input as indicated.
3. Connect any signal wiring shields to functional ground as near as possible to the
module.
4. When powering the encoder from the 1794-ID2 module, connect the encoder
power lead to any terminal on the 34…51 row (C).
5. Connect +V DC power to terminal 34 on the 34…51 row (C).
6. Connec DC return to terminal 16 on the 16…33 (B).
7. If daischaining power to the next terminal base, connect a jumper from terminal
51 (+V DC) on this base unit to terminal 34 on the next base unit.
8. If continuing DC common to the next base unit, connect a jumper from terminal
33 (common) on this base unit to terminal 16 on the next base unit.
Inputs
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
A
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
B
-V Commons -V
Common Common
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
C
Voltage Voltage
In +V Out +V
Voltage
-V (Supply Common) = Terminals B-16 and B-33 (1794-TB3 shown)
+V (Supply +Voltage) = Terminals C-34 and C-51
(Use B-33 and C-51 for daisy-chaining to next terminal base unit.)
C
+V +V
Odd Numbered I/O Terminals 1…15
+V = Terminals C-34 and C-51
COM (-V) = Terminals B-16 and B-33
1 Auxiliary terminal blocks are required when using these terminal base units.
Signal inputs 0 1 2 3 4 5 6 7 8 15
External 0V DC
16 17 18 19 20 21 22 23 24 25 33
power supply 34 35 36 37 38 39 40 41 42 51
12/24V DC 12/24V DC
Example of pulse transmitter with 1 pulse train. For connection of channel 1, refer to
connection diagram. To reduce noise, connect negative input to 0V DC terminal.
Note: Dotted lines indicate signals not always used.
Signal inputs 0 1 2 3 4 5 6 7 8 15
16 17 18 19 20 21 22 23 24 25 33
External 0V DC
power supply 12/24V DC
34 35 36 37 38 39 40 41 42 51
12/24V DC
Example of incremental encoder with 2 pulse trains, with or without reference, and/or gate
function. For connection of channel 1, refer to connection diagram.
Note: Dotted lines indicate signals not always used.
Specifications
General Specification
Attribute Value
Number of inputs 2
Number of inputs per counter 4 (A, B, Z, and G)
Recommended terminal base unit 1794-TB3, 1794-TB3S, 1794-TBN, 1794-TBKD,
1794-TB37DS
Input pulse width, min Each signal condition must be stable for at least 2 µs to be
recognized
Counting frequency, max 100 kHz
On-state voltage, min 6V DC
On-state voltage, max 26.4V DC (24V DC +10%)
On-state current, min 3 mA @ 6V DC
On-state current, nom 9 mA @ 12V DC
On-state current, max 15 mA @ 24V DC
Off-state voltage, min -26.4V DC
Off-state voltage, max 3V DC
Isolation voltage Tested @ 500V AC for 60 s
FlexBus current 5 mA @ 5V DC
Power dissipation, max 5 W @ 26.4V DC
Thermal dissipation, max 17.1 BTU/hr @ 26.4V DC
Terminal base screw torque Determined by installed terminal base
Dimensions, HxWxD 46 x 94 x 53 mm (1.8 x 3.7 x 2.1 in.)
(with module installed)
Indicators (field side indication, 1 green/red power/status indicator
customer device driven) 12 yellow status indicators
External power supply voltage 12…24V DC (+10%)
External power supply current 150 mA @ 12V DC
75 mA @ 24V DC
North American temperature code T4
General Specification
Keyswitch position 1
Enclosure type rating None (open-style)
Input conductors, wire Belden 8761, 304.8 m (1000 ft.)
Wiring category(1) 2
(1)
Use this conductor category information for planning conductor routing as described in Industrial Automation Wiring
and Grounding Guidelines, publication 1770-4.1.
Environmental Specifications
Attribute Value
Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
0…55 °C (32…131 °F)
Note: Do not connect maximum input voltage simultaneously to
all inputs if the module ambient temperature is expected to
exceed 40 °C.
Temperature, nonoperating IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),
IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat),
IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal
Shock):
-40…85 °C (-40…185 °F)
Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat)
5…95% noncondensing
Vibration IEC 60068-2-6 (Test Fc, Operating):
5 g @ 10…500 Hz
Shock, operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):
30 g
Shock, nonoperating IEC 60068-2-27 (Test Ea, Unpackaged Shock):
50 g
Emissions CISPR 11 (IEC 61000-6-4):
Class A (with appropriate enclosure)
ESD immunity IEC 61000-4-2:
6 kV contact discharges
8 kV air discharges
Radiated RF immunity IEC 61000-4-3:
10 V/m with 1 kHz sine-wave 80%AM from 30 MHz…1000 MHz
Environmental Specifications
Attribute Value
EFT/B immunity IEC 61000-4-4:
±2 kV @ 5 kHz on signal ports
Surge transient immunity IEC 61000-4-5:
±2 kV line-earth(CM) on shielded ports
Conducted RF immunity IEC 61000-4-6:
10V rms with 1 kHz sine-wave 80% AM from 150 kHz…80 MHz
Certifications
Certification (when Value
product is marked)(1)
c-UL-us UL Listed Industrial Control Equipment, certified for US and
Canada. See UL File E65584.
Notes:
Notes:
For an additional level of technical phone support for installation, configuration and troubleshooting, we
offer TechConnect support programs. For more information, contact your local distributor or Rockwell
Automation representative, or visit http://www.rockwellautomation.com/support/.
Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's
contained in this manual. You can also contact a special Customer Support number for initial help in getting
your product up and running.
United States Contact your distributor. You must provide a Customer Support case number
(call the phone number above to obtain one) to your distributor to complete
the return process.
Outside United States Please contact your local Rockwell Automation representative for the return
procedure.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to
improve this document, complete this form, publication RA-DU002, available at
http://www.rockwellautomation.com/literature/.
Allen-Bradley, Rockwell Automation, ArmorBlock, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.