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Instrument Panel and Systems 8E - 1

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PL INSTRUMENT PANEL AND SYSTEMS 8E - 1

INSTRUMENT PANEL AND SYSTEMS


CONTENTS

page page

GENERAL INFORMATION DOME LENS/LAMP . . . . . . . . . . . . . . . . . . . . . . 9


INTRODUCTION . . . . . . . . . . . . . . . . . . . . . ... 1 END CAP RHD . . . . . . . . . . . . . . . . . . . . . . . . . 9
DESCRIPTION AND OPERATION FLOOR CONSOLE . . . . . . . . . . . . . . . . . . . . . . . 9
DOME LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 FRONT FOG LAMP SWITCH EXPORT . . . . . . . . 9
ELECTRONIC DIGITAL CLOCK . . . . . . . . . . . . . 2 GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . . . 2 GLOVE BOX DOOR/BIN . . . . . . . . . . . . . . . . . . 10
WARNING AND INDICATOR LAMPS . . . . . . . . . 2 GLOVE BOX SWITCH/LAMP . . . . . . . . . . . . . . 10
DIAGNOSIS AND TESTING HEADLAMP LEVELING SWITCH EXPORT . . . . 10
AIRBAG WARNING SYSTEM . . . . . . . . . . . . . . . 2 HEADLAMP SWITCH . . . . . . . . . . . . . . . . . . . . 10
BRAKE SYSTEM WARNING LAMP TEST . . . . . . 2 HEATER A/C CONTROL BLOWER SWITCH . . . 11
FOG LAMP SWITCH TEST EXPORT . . . . . . . . . 3 HEATER A/C CONTROL LAMP . . . . . . . . . . . . . 11
FOG LAMP SWITCH TEST . . . . . . . . . . . . . . . . . 3 HEATER A/C CONTROL . . . . . . . . . . . . . . . . . . 11
FUEL TANK SENDING UNIT TEST . . . . . . . . . . . 3 HEATER CONTROL BLOWER SWITCH . . . . . . 11
HEADLAMP LEVELING SWITCH . . . . . . . . . . . . 3 IGNITION KEY LAMP . . . . . . . . . . . . . . . . . . . . 11
HEADLAMP SWITCH TEST . . . . . . . . . . . . . . . . 4 INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . 12
HEATER A/C BLOWER SWITCH TEST . . . . . . . . 4 LEFT TRIM PANEL . . . . . . . . . . . . . . . . . . . . . . 14
HEATER BLOWER SWITCH TEST . . . . . . . . . . . 4 ODOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
INDIVIDUAL GAUGE INOPERATIVE . . . . . . . . . . 6 RADIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
INSTRUMENT PANEL AND COMPONENTS . . . . 5 REAR WINDOW DEFOGGER AND/OR FOG
LOW OIL PRESSURE WARNING LAMP TEST . . 5 LAMP SWITCH . . . . . . . . . . . . . . . . . . . . . . . 14
MULTIPLE GAUGE INOPERATIVE TEST . . . . . . 5 REAR WINDOW DEFOGGER AND/OR REAR
SEAT BELT REMINDER SYSTEM TEST . . . . . . . 7 FOG LAMP SWITCH EXPORT . . . . . . . . . . . . 15
SENDING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . 7 RIGHT TRIM PANEL . . . . . . . . . . . . . . . . . . . . . 15
SERVICE ENGINE SOON INDICATOR . . . . . . . . 7 SHIFTER KNOB . . . . . . . . . . . . . . . . . . . . . . . . 15
VEHICLE SPEED SENSOR TEST . . . . . . . . . . . 7 STEERING COLUMN COVER LINER . . . . . . . . 15
REMOVAL AND INSTALLATION STEERING COLUMN COVER . . . . . . . . . . . . . 15
ASH RECEIVER RETAINER AND LAMP . . . . . . . 8 STEERING COLUMN SHROUDS . . . . . . . . . . . 16
CENTER BEZEL . . . . . . . . . . . . . . . . . . . . . . . . 8 TOP COVER AND CLUSTER BEZEL
CIGAR LIGHTER RECEPTACLE . . . . . . . . . . . . . 8 REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CLUSTER LAMP . . . . . . . . . . . . . . . . . . . . . . . . 8 TRANSMISSION RANGE INDICATOR LAMP . . 16
CLUSTER PRINTED CIRCUIT BOARD . . . . . . . . 9 TRUNK LAMP/LENS . . . . . . . . . . . . . . . . . . . . . 17
CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 VEHICLE SPEED SENSOR . . . . . . . . . . . . . . . 17

GENERAL INFORMATION The driver can seek service before damage occurs.
Indicator lamps use ON/OFF switch functions for
INTRODUCTION operation, while gauges use a sending unit or sensor.
The purpose of the dash gauges and indicator
lamps is to keep the driver informed about the oper-
ating condition of the vehicle. If an abnormal condi-
tion occurs, the driver is informed by indicator lamp.
8E - 2 INSTRUMENT PANEL AND SYSTEMS PL
GENERAL INFORMATION (Continued)
NOTE: This group covers both Left-Hand Drive
(LHD) and Right-Hand Drive (RHD) versions of this
model. Whenever required and feasible, the RHD
versions of affected vehicle components have been
constructed as mirror-image of the LHD versions.
While most of the illustrations used in this group
represent only the LHD version, the diagnostic and
service procedures outlined can generally be
applied to either version. Exceptions to this rule
have been clearly identified as LHD, RHD, or Export
if a special illustration or procedure is required. Fig. 2 Instrument Cluster Without Tachometer
WARNING AND INDICATOR LAMPS
The instrument cluster has warning lamps and
DESCRIPTION AND OPERATION indicators for the following systems:
SERVICE ENGINE
DOORSOON
AJAR • Airbag
DOME LAMP • Anti-lock Brakes (ABS) if equipped
The Dome Lamp operates when a door is open or • Brake warning
when the headlamp switch is placed in courtesy posi- • Charging System
tion. • Door Ajar
• High beam indicator
ELECTRONIC DIGITAL CLOCK • Low oil pressure
The electronic digital clock is in the radio. The • Malfunction indicator (check engine) lamp
clock and radio each use the display panel built into • Right and left turn signals.
the radio. A digital readout indicates the time in • Seat belt warning
hours and minutes whenever the ignition switch is in
the ON or ACC position.
When the ignition switch is in the OFF position, or DIAGNOSIS AND TESTING
when the radio frequency is being displayed, time
keeping is accurately maintained. AIRBAG WARNING SYSTEM
The procedure for setting the clock varies slightly For testing of this system refer to Group 8M,
with each radio. The correct procedure is described in Restraint Systems.
the individual radio operating instructions. Refer to
the Owner’s Manual supplied with the vehicle. BRAKE SYSTEM WARNING LAMP TEST
The brake warning lamp illuminates when the
INSTRUMENT CLUSTER parking brake is applied with ignition switch turned
There are two conventional instrument cluster to the ON position. The same lamp will also illumi-
assemblies available. The clusters electronically drive nate if one of the two service brake systems fail the
the speedometer, odometer, and gauges (Fig. 1) and when brake pedal is applied.
(Fig. 2).
To test the system:
GAUGES • As the ignition switch is turned to the start posi-
All gauges in the electronic clusters are the analog tion the lamp should light.
type gauges. When the ignition switch is moved to • Turn ignition switch to the ON position and
the OFF position, the cluster drives each gauge to its apply the parking brake. The lamp should light.
lowest position.
If lamp fails to light inspect for:
• A burned out lamp
• Loose, corroded or damaged socket
• A damaged circuit board
• A broken or disconnected wire at the switch
• Defective switch
To test the service brake warning system, refer to
Group 5, Brakes, Hydraulic System Control Valves.

Fig. 1 Instrument Cluster With Tachometer


PL INSTRUMENT PANEL AND SYSTEMS 8E - 3
DIAGNOSIS AND TESTING (Continued)
FOG LAMP SWITCH TEST (3) Push the fog lamp switch button. The LED
(1) Remove the fog lamp switch. Refer to the Rear indicator on the front of the switch should illuminate.
Window Defogger and/or Fog Lamp Switch Removal. Check Pin L35 with a test lamp for battery voltage.
(2) Using two jumper wires, connect Pin 2 and Pin (4) If either the LED or the test lamp fails to illu-
4 of the switch to battery voltage. minate, replace the switch.
(3) Using a test lamp, connect the test lamp to Pin
3 as shown in (Fig. 3). Refer to (Fig. 4) for fog lamp
switch circuit.
(4)LOWPush
BEAM FEED
1/PNL the
BEAMBATTERY
SEL SWfog
TEST lampLOGIC
LAMP
FROMFEED
ILLUM
LAMP switch
CIR-
CUIT button.
N.O.
ON/OFF The
L.E.D. test
FOG lamp
BATTERY
LAMPS

and the LED indicator on the front of the switch


should illuminate.
(5) If either the LED or the test lamp fails to illu-
minate, replace the switch.

TEST
BATTERY
LAMP

Fig. 5 Front Fog Lamp Switch Circuit Diagram


REAR EXPORT
(1) Remove the fog lamp switch. Refer to Rear
Window Defogger and/or Fog Lamp Switch Removal.
(2) Using two jumper wires connect Pin 2 and Pin
4 of the switch to battery voltage.
(3) Using a test lamp, connect the test lamp to Pin
3 as shown in (Fig. 6). Refer to Group 8W, Wiring
Fig. 3 Fog Lamp Switch Test Diagrams for fog lamp switch circuit.
(4) Push the fog lamp switch button. The test lamp
should illuminate, and the LED indicator on the
front of the switch.
(5) If either the LED, or the test lamp fails to illu-
minate, replace the switch.

Fig. 4 Fog Lamp Switch Circuit


FOG LAMP SWITCH TEST EXPORT
Refer to Group 8W, Wiring Diagrams for wiring or Fig. 6 Rear Fog Lamp Switch Test
circuit information. FUEL TANK SENDING UNIT TEST
Refer to Group 14, Fuel for test procedures.
FRONT EXPORT
(1) Remove the fog lamp switch and disconnect the HEADLAMP LEVELING SWITCH
connector at the center stack.
(1) Remove the headlamp leveling switch from the
(2) Using two jumper wires connect Pin L7 to bat-
instrument panel and disconnect the wire harness
tery voltage, and connect Pin Z03 to ground (Fig. 5).
connector from the switch. Refer to Wiring Diagrams
for the proper wire circuits and the wire connector
connections.
8OFF’ POSITION 8PARK’
8ON’ POSITION
POSITION

8E - 4 INSTRUMENT PANEL AND SYSTEMS PL


DIAGNOSIS AND TESTING (Continued)
(2) If the L.E.D. is not illuminated, using a voltme- (2) Use a ohmmeter, and check continuity between
ter, connect B+ lead to Pin 4 of the Wire harness con- the terminals of the switch as shown in the Head-
nector. Connect the negative lead to Pin 3. Turn ON lamp Switch Test (Fig. 8).
the headlamp switch to the low beam position and
ensure the instrument panel dimmer switch is on
day light driving position. If voltage is present,
replace switch. If no voltage, connect the ground lead
to a good ground, if voltage, repair Pin 3 ground cir-
cuit as necessary, and if no voltage, refer to Wiring
Diagrams and test circuit back to headlamp switch.
(3) Using a voltmeter, connect B+ lead to Pin 2 of
the Wire harness connector. Connect the negative
lead to Pin 3. Turn ON the headlamp switch to the
low beam position. If battery voltage, go to Step 5. If
not OK, go to Step 4.
(4) Connect the ground lead to a good ground, if no
voltage, refer to Wiring Diagrams and test circuit
back to headlamp switch. If battery voltage, repair
Pin 3 ground circuit as necessary.
(5) Turn headlamps OFF. Connect the wire har-
ness connector to the headlamp leveling switch. Turn
ON the headlamp switch to the low beam position.
Check voltage at Pin 5, while rotating the headlamp
leveling switch knob through the four positions. The
voltage reading should change as the switch is
rotated to each position. If the voltage does not vary
replace switch. If OK, test the headlamp leveling
motors and/or circuit to the motors.
Fig. 8 Headlamp Switch Test
HEATER A/C BLOWER SWITCH TEST
(1) Remove Heater A/C control module. Refer to
Heater A/C Control Removal procedures.
(2) Use a ohmmeter, and check continuity between
the terminals of the switch as shown in the Blower
Switch Test (Fig. 9).
(3) If the switch fails any part of the continuity
test, other then Pin 1 to Pin 7, replace Heater A/C
Control. If no continuity between Pin 1 to Pin 7
check the lamps, replace if necessary.

HEATER BLOWER SWITCH TEST


(1) Remove heater control, refer to A/C Heater
Control Removal.
(2) Use a ohmmeter, and check continuity between
the terminals of the switch as shown in the Heater
Blower Test (Fig. 10).
(3) If switch fails any part of the continuity test,
other then Pin 1 to Pin 7, replace heater control. If
no continuity between Pin 1 to Pin 7 check the
lamps, replace if necessary.
Fig. 7 Headlamp Leveling Switch Circuit Diagram
HEADLAMP SWITCH TEST
(1) Remove the headlamp switch. Refer to Head-
lamp Switch Removal.
CONNECTOR TERMINAL
1
2
3
4
5
6
7 — A/C
Lighting
Low
M1
M2
High
Ground
Blower
Compressor
Blower
Blower
FUNCTIONClutch CONNECTOR
TERMINAL FUNCTION
1 — Lighting
2 — Not used for Heater
3 — Low Blower
PL INSTRUMENT PANEL AND SYSTEMS 4 — M1 Blower
5 — M2 Flower 8E - 5
6 — High Blower
7 — Ground
DIAGNOSIS AND TESTING (Continued)

Fig. 10 Heater Blower Switch Test


the engine oil pressure drops below a safe oil pres-
sure level.
To test the system, turn the ignition switch to the
ON position. If the lamp fails to light, inspect for a
broken or disconnected wire at the oil pressure
switch, located at the front of the engine (Fig. 11). If
the wire at the connector checks good, pull the con-
nector loose from the switch and with a jumper wire,
ground the connector to the engine. With the ignition
switch turned to the ON position, check the warning
lamp. If the lamp still fails to light, inspect for a
burned out lamp or disconnected socket in the clus-
ter.

Fig. 9 Blower Switch Test


INSTRUMENT PANEL AND COMPONENTS
CAUTION: Disconnect the battery negative cable
before servicing the instrument panel or compo-
nents. When power is required for test purposes,
connect battery cable for test only. Disconnect the Fig. 11 Oil Pressure Switch
battery negative cable after test and before continu-
ing service procedures. MULTIPLE GAUGE INOPERATIVE TEST
Test speedometer, tachometer and other gauges for
malfunction:
LOW OIL PRESSURE WARNING LAMP TEST (1) Remove the cluster. Refer to Cluster Removal
The low oil pressure warning lamp will illuminate and Installation.
when the ignition switch is turned to the ON position (2) Check for ignition voltage at Pin J1-5 of the
without engine running. The lamp also illuminates if cluster wire harness connector (Fig. 12) and (Fig. 13).
VIEWED FROM TERMINAL
END

8E - 6 INSTRUMENT PANEL AND SYSTEMS PL


DIAGNOSIS AND TESTING (Continued)
Check for battery voltage at Pin J1-6 of the connec- INDIVIDUAL GAUGE INOPERATIVE
tor. If no voltage, repair as necessary.
(3) Check Pin J1-8 of the connector for continuity FUEL GAUGE
to ground. If no ground, repair as necessary. (1) Disconnect the fuel gauge sending unit.
(4) If the voltage and ground are OK, and the pins (2) Turn the ignition switch to the ON position.
or the connectors are not distorted, replace the The fuel gauge should be at its lowest position. Turn
printed circuit board. the ignition switch OFF.
(5) Install cluster. (3) Ground fuel gauge sending unit connector Pin
3. Refer to Group 8W, Wiring Diagrams. Turn igni-
tion switch to the ON position. The fuel gauge should
be at its highest position. Turn ignition switch OFF
then ON, after a sending unit signal change to dis-
able the cluster electronic gauge dampening mecha-
nism.
(a) If OK, check the fuel gauge sending unit con-
nector for proper connection. If the connections are
OK, refer to Group 14 Fuel System for Fuel Level
Sensor Diagnosis.
(b) If not OK, connect the sending unit. Remove
the cluster and check for an open or short in the
sending unit wiring. The sending unit will be less
than 1080 ohms and greater than 50 ohms depend-
ing upon fuel level. If the sending unit wiring is
open or a short circuit, repair as necessary.
(c) If the sending unit wiring is OK, replace the
gauge assembly. If the condition persists, replace
the cluster printed circuit board.

FUEL GAUGE INCORRECTLY INDICATES


EMPTY
The fuel system uses both the instrument cluster
Fig. 12 Cluster Wire Harness Connector
and the Powertrain Control Module (PCM) to moni-
tor the fuel level sending unit. If the PCM fuel mon-
itoring circuits senses an open circuit, the increased
circuit resistance will causes a false fuel gauge empty
reading. Check for continuity between cluster wire
harness connector Pin J2-10 and Pin 23 of the PCM
(Fig. 12) and (Fig. 14). If there is no continuity,
repair as necessary. If there is continuity, refer to
Fuel Gauge test.

Fig. 14 Powertrain Control Module Pin Location


Fig. 13 Cluster Connector LOW FUEL WARNING CIRCUIT
The low fuel warning lamp receives its signal from
the fuel gauge drive circuit. Due to production varia-
PL INSTRUMENT PANEL AND SYSTEMS 8E - 7
DIAGNOSIS AND TESTING (Continued)
tions, the point where the lamp illuminates, may (b) If not OK, and the high temperature chime
vary from 1/16 to 3/16 mark on the fuel gauge. There sounds but the gauge shows cold, replace the gauge
is a built in time delay before the lamp illuminates. assembly. If gauge is still not working, replace the
This prevents the lamp from going on and off under printed circuit board.
various road conditions.
(1) Verify that the fuel gauge is operating properly.
(2) Check the low fuel warning lamp assembly.
(3) If the lamp still does not function under a low
fuel condition replace the printed circuit board.

TACHOMETER CIRCUIT
(1) Remove the cluster. Refer to Cluster Removal.
(2) Check for battery voltage at Pin J1-6 of the
cluster wire harness connector (Fig. 12).
(3) With the ignition switch in the ON position,
check for battery voltage at Pin J1-5 connector.
(4) Check Pin J1-8 of the connector for continuity
to ground.
(5) Check for tachometer signal from the Power-
train Control Module by connecting an AC DIGITAL
VOLTMETER to Pin J1-7 of the connector and
Fig. 15 Engine Coolant Temperature Sensor
ground. A reading of at least 1.0 volt should be
present with the engine running. SPEEDOMETER SYSTEM
(a) If the voltage is NOT within specification, go The vehicle is equipped with a electronically driven
to Step 6. speedometer and odometer assemblies. A signal is
(b) If the voltage is within specification, go to sent from a transmission-mounted vehicle speed sen-
Step 7. sor to the speedometer circuitry through the wiring
(6) If there is less than 1.0 volt at Pin J1-7 of the harness.
connector, check for continuity between Pin J1-7 and
Pin 73 of the Powertrain Control Module connector SEAT BELT REMINDER SYSTEM TEST
(Fig. 14). Also, check the connector at the Powertrain For testing of this system refer to Group 8U,
Control Module for damaged pins or terminal push Chime Warning/Reminder Systems.
outs.
(7) If the voltage is less than 1.0 volt at Pin J1-7 of SENDING UNIT
the connector and there is continuity between Pin When a problem occurs with a cluster gauge check
J1-7 and Pin 73 of the PCM connector, replace the for a defective sending unit or wiring. Do this before
Powertrain Control Module. disassembling the cluster.
(8) If all tests performed test good, replace the dial (1) Sending units and wiring can be checked by
and gauge assembly. grounding the connector leads at the sending unit in
(9) If the tachometer continues to be inoperative, the vehicle.
replace the print circuit board. (2) With the ignition in the ON position, a
grounded input will cause the fuel or temperature
TEMPERATURE GAUGE gauge to read at or above maximum.
(1) Disconnect the coolant temperature sensor
(Fig. 15). SERVICE ENGINE SOON INDICATOR
(2) Turn ignition switch ON. The temperature Refer to Group 25, Emission Control Systems for
gauge should be at its lowest position. Turn ignition procedures.
switch OFF.
(3) Ground temperature gauge sending unit con- VEHICLE SPEED SENSOR TEST
nector Pin 3. Refer to Group 8W, wiring Diagrams. To test the vehicle speed sensor and related compo-
Turn ignition switch ON. The temperature gauge nents use a scan tool (DRB), and refer to the appro-
should be at its highest position. After the seat belt priate Powertrain Diagnostics Test Procedure
lamp goes out, the cluster should chime for about Manual.
eight seconds.
(a) If OK, check temperature sending unit con-
nector for proper connection. If connections are OK,
replace the sending unit.
ILLUM
ABS
H/B
S/B
T/S AIR BAG HAZARD ILLUM OIL BRAKE
BATT ILLUM
(OPT)ILLUM
ILLUM (OPT) CHK ENG
LOW FUEL

8E - 8 INSTRUMENT PANEL AND SYSTEMS PL

REMOVAL AND INSTALLATION (2) Reach underneath the instrument panel


through the bottom access hole and disconnect the
ASH RECEIVER RETAINER AND LAMP cigar lighter receptacle wiring connectors.
REMOVAL (3) Unscrew the cigar lighter receptacle shell from
(1) Remove the ash receiver receptacle. the receptacle and remove from the base instrument
(2) Remove the center bezel. panel.
(3) Remove the two ash receiver retainer attaching INSTALLATION
screws from the upper-rearward face and remove For installation, reverse the above procedures.
retainer.
(4) For lamp replacement, remove the clamp and CLUSTER
lamp hood from the top of the retainer. Remove the CAUTION: Cluster MUST be stored in a face up
wiring clip at the forward edge of the retainer and position or damage will occur to the gauge opera-
remove the lamp socket from the hood and replace tion.
lamp.
INSTALLATION REMOVAL
For installation reverse the above procedures. (1) Disconnect the battery to ensure no DTCs are
When installing the retainer ensure that the forward generated.
tabs are inserted properly into the slots in the instru- (2) Remove the instrument panel top cover and
ment panel. cluster bezel.
(3) Remove the four screws attaching cluster hous-
CENTER BEZEL
ing to the base panel.
REMOVAL (4) Pull the cluster rearward to disconnect from
(1) Open the ash receiver receptacle. base panel.
(2) Grasp the bezel and pull rearward disengaging (5) Remove the cluster assembly.
the clips.
INSTALLATION
INSTALLATION For installation, reverse the above procedures.
For installation, reverse the above procedures.
CLUSTER LAMP
CIGAR LIGHTER RECEPTACLE The Instrument Cluster illumination Lamps loca-
tion are shown in (Fig. 16). The cluster is viewed
REMOVAL from the rear. To replace lamp(s), the cluster must be
(1) Remove the cigar lighter element. removed. Refer to Cluster Removal and Installation
procedure.

Fig. 16 Instrument Cluster Illumination Lamps


ODOMETER
RETAINING
CONNECTION
SCREWS

PL INSTRUMENT PANEL AND SYSTEMS 8E - 9


REMOVAL AND INSTALLATION (Continued)
CLUSTER PRINTED CIRCUIT BOARD
REMOVAL
(1) Remove the cluster, refer to Cluster Removal.
(2) Remove the attaching screws and rear cover
(Fig. 17). The bottom screws attaching lens to hous-
ing can be accessed without removing foam pad.
(3) Disconnect the odometer connector and remove
eight attaching screws that attach the printed circuit
board and housing (Fig. 18).
(4) Carefully remove printed circuit board from the
cluster.

INSTALLATION
Fig. 18 Printed Circuit Board
For installation, reverse the above procedures.
Carefully place board on the cluster and ensure that END CAP RHD
the odometer connector is placed through the board.
Gently press board on cluster with a slight rocking Removal
motion to ensure pins on gauges line up. (1) Unlatch the glove box door and lower is to the
full open position.
(2) Remove the left trim panel as necessary to
remove the end cap attaching screws.
(3) Remove the end cap

Installation
For installation, reverse the above procedures.

FLOOR CONSOLE
REMOVAL
(1) Remove the MTX shifter knob only.
(2) Remove the attaching screws from each side of
the cup holder.
(a) Non-armrest console. Remove the two screws
from the rear of the console (Fig. 19).
(b) Armrest console. Remove the four screws in
the console bin.
(3) Pull the parking brake lever up all the way.
(4) Lift the console at the rear and guide it out
from under the instrument panel.

INSTALLATION
For installation, reverse the above procedures.

FRONT FOG LAMP SWITCH EXPORT


Fig. 17 Cluster Assembly
REMOVAL
DOME LENS/LAMP (1) Disconnect the wire connector in the center
stack, BUX left side and RHD right side.
REMOVAL
(2) Remove the floor console and disconnect the
Pry either the forward or rearward edge of the lens
two clips attaching the wire harness from the under-
away from the retainer and replace the lamp.
side of the floor console.
INSTALLATION (3) Remove the switch bezel from the floor console.
For installation, snap lens into retainer.
INSTALLATION
For installation, reverse the above procedures.
8E - 10 INSTRUMENT PANEL AND SYSTEMS PL
REMOVAL AND INSTALLATION (Continued)
GLOVE BOX SWITCH/LAMP
REMOVAL
(1) Disconnect battery negative cable and isolate it
or remove fuse 12 prior to removing the switch, or
wires may short to ground.
(2) Open the glove box and push the glove box
sides inward allowing the door bumpers to clear and
the box to tip forward.
(3) Reach inside the opening and squeeze the
lamp/switch retainers until they are disengage.
(4) Pull the switch/lamp rearward and remove it.
Replace the lamp. To replace the switch disconnect
wire and replace the switch.

INSTALLATION
Fig. 19 Floor Console with Transmission Range For installation, reverse the above procedures.
Indicator
HEADLAMP LEVELING SWITCH EXPORT
GAUGE
REMOVAL
REMOVAL (1) Remove the top cover and cluster bezel assem-
(1) Remove the cluster. Refer to Cluster Removal. bly.
(2) Remove the attaching screws PC board cover (2) Disengage the headlamp leveling switch bezel
(Fig. 18). The bottom screws attaching lens to hous- from instrument panel (Fig. 20).
ing can be accessed without removing the foam pad. (3) Pull the switch and bezel rearward from the
(3) Disconnect the odometer connector. opening and disconnect the wire connector.
(4) Remove the lens attaching screws and remove
the lens. INSTALLATION
(5) Carefully pry out the dial and gauge assembly. For installation, reverse the above procedures.

INSTALLATION
For installation, reverse the above procedures.
(1) When handling or storing the cluster ensure
that overlays are not damaged. Set the cluster in the
face up position or the gauge operation will be dam-
aged.
(2) The gauges are replaced as an dial and gauge
assembly.

GLOVE BOX DOOR/BIN


REMOVAL
(1) Disconnect battery negative cable and isolate it
or remove fuse 12 prior to removing the switch, or Fig. 20 Headlamp Leveling Switch
the wires may short to ground. HEADLAMP SWITCH
(2) Remove the screws along the bottom of glove
box door. REMOVAL
(3) Open the glove box and push the glove box (1) Remove the steering column cover and liner.
sides inward allowing the door bumpers to clear and (2) Remove the three screws securing headlamp
box to tip forward. switch mounting plate to the instrument panel (Fig.
(4) Pull the glove box door/bin rearward and 21).
remove from vehicle. (3) Pull the headlamp switch and mounting plate
rearward from the instrument panel opening.
installation (4) Disconnect both the nine way and the ground
For installation, reverse the above procedures. wiring connectors from the switch.
PL INSTRUMENT PANEL AND SYSTEMS 8E - 11
REMOVAL AND INSTALLATION (Continued)
(5) Remove the switch knob by depressing the
release button on the bottom on the switch and pull-
ing out knob from switch.
(6) Snap headlamp switch bezel out of mounting
plate to gain access to the mounting plate retaining
nut.
(7) Remove the headlamp switch, mounting plate
retaining nut and separate switch from mounting
plate.

INSTALLATION
For installation, reverse the above procedures.

Fig. 22 HEATER A/C CONTROL


HEATER A/C CONTROL BLOWER SWITCH
The switch is not serviced, replace heater A/C con-
trol. Refer to the Heater A/C Control Removal and
Installation.

HEATER A/C CONTROL LAMP


REMOVAL
(1) Remove the Heater A/C Control. Refer to the
Heater A/C Control Removal.
(2) Remove the two center knobs by pulling the
Fig. 21 Headlamp Switch knob rearward.
HEATER A/C CONTROL (3) Replace the lamp.

REMOVAL INSTALLATION
(1) Remove the top cover and cluster bezel. For installation, reverse the above procedures.
(2) Reach in and disconnect the wiring connector(s)
for the rear window defogger and/or fog lamp HEATER CONTROL BLOWER SWITCH
switch(s) as required. The switch is not serviced, replace the heater con-
(3) Remove the six attaching screws across the for- trol. Refer to the A/C Heater Control Removal and
ward portion of the trim panel. Then lift the flange Installation.
forward to disengage the three locator pins.
(4) Pull panel rearward disengaging the clips IGNITION KEY LAMP
along the bottom.
(5) Open the ash receiver. REMOVAL
(6) Remove the center bezel. (1) Remove the steering column cover. Refer to
(7) Remove three attaching screws at corners of Steering Column Cover Removal.
the control (Fig. 22). (2) Disconnect the lamp hood from the base panel.
(8) Pull the control rearward and disconnect the (3) Remove the lamp socket from hood and replace
wiring connector. the lamp.
(9) Using a screwdriver, disengage the cable
INSTALLATION
attachment clips.
For installation, reverse the above procedures.
INSTALLATION
For installation, reverse the above procedures.
8E - 12 INSTRUMENT PANEL AND SYSTEMS PL
REMOVAL AND INSTALLATION (Continued)
INSTRUMENT PANEL (10) Disconnect the steering column at the bottom
slap together joint.
REMOVAL (11) Disconnect the ATX shifter interlock cable at
the shifter, if equipped.
CAUTION: Disconnect battery negative cable, in (12) Disconnect the instrument panel wiring as
engine compartment, before servicing instrument required.
panel. (13) Remove the four attaching screws at the cen-
ter floor pan bracket (Fig. 24).
(1) Disconnect and isolate the battery negative (14) Remove the four attaching screws at steering
cable. column.
(2) Remove the floor console. Refer to Floor Con- (15) Remove the four cowl top nuts.
sole Removal. (16) Remove the attaching screws from the left
(3) Remove the right and left cowl side trim pan- and right lower cowl side bracket (Fig. 25).
els (Fig. 23). (17) Remove the two attaching screws from the left
(4) Remove the steering column cover and liner. upper cowl side and one from the right upper cowl
(5) Remove the top cover and cluster bezel assem- side.
bly. (18) Pull the instrument panel rearward away
(6) Remove the right and left trim panel. from the dash/plenum.
(7) Remove the defroster upper duct by lifting it (19) Remove the instrument panel from vehicle.
up.
(8) Remove the center outlet duct by pulling rear- INSTALLATION
ward. For installation, reverse the above procedures.
(9) Disconnect the Heater A/C Control, by remov-
ing the control cables clips with a screwdriver and
remove the wire connector.

CAUTION: Lock the steering wheel in the straight


ahead position. This will prevent clockspring dam-
age when the steering wheel rotates freely.
REAR
& FOGLAMP
WINDOW
PASSENGER
SWITCH
DEFOGGER
AIRBAG
INSTRUMENT
MOD-
ULE MOD-
ULE
COVER
PANEL
&LEFT
BEZEL
TOP
INSTRUMENT
TRIM PANELRIGHT
ASSEMBLY
RADIO
TRIM
PANEL
PANEL HVAC ASH RECEIVER
STEERING
STEERING
GLOVE
CLUSTER
BOX
COLUMN
CENTER
DOOR &COVER
BEZEL
LINER
BIN

PL INSTRUMENT PANEL AND SYSTEMS 8E - 13


REMOVAL AND INSTALLATION (Continued)

Fig. 23 Instrument Panel Assembly


8E - 14 INSTRUMENT PANEL AND SYSTEMS PL
REMOVAL AND INSTALLATION (Continued)
(4) Remove the screws attaching PC board cover to
cluster.
(5) Disconnect the odometer connector from the
printed circuit board.
(6) Remove the screws attaching lens, dial and
gauge assembly to the housing. The bottom screws
attaching lens to the housing can be accessed without
removing the foam pad.
(7) Remove the lens, dial and gauge assembly from
housing.
(8) Remove the two screws holding the odometer to
dial and gauge assembly. When setting the dial/gauge
and/or cluster assembly down, it must be face up or
the gauge operation will be damaged.

INSTALLATION
Fig. 24 Center Floor Pan Bracket For installation, reverse the above procedures.
Carefully place the dial and gauge assembly on the
cluster and ensure that the odometer connector is
placed through the board. Install with a slight rock-
ing motion to ensure the pins on gauges line up.

Fig. 26 Odometer
Fig. 25 Side Bracket RADIO
LEFT TRIM PANEL For Radio removal procedures, Refer to Group 8F,
Audio Systems.
REMOVAL
(1) Remove the top cover and cluster bezel (Fig. REAR WINDOW DEFOGGER AND/OR FOG LAMP
23). SWITCH
(2) Remove the steering column cover.
(3) Remove the two attaching screws along the REMOVAL
bottom and the one at the top of the trim panel and (1) Remove the top cover and cluster bezel assem-
pull rearward to remove. bly. Refer to the Top Cover and Cluster Bezel
Removal above.
INSTALLATION (2) Reach in and disengage the left bezel latch and
For installation, reverse the above procedures. remove assembly (Fig. 27).
(3) Pull the bezel and switch(s) rearward from the
ODOMETER opening and disconnect the wire connector(s).
(4) Remove the switch from the bezel.
REMOVAL
(1) Remove the instrument panel top cover and INSTALLATION
cluster bezel. For installation, reverse the above procedures.
(2) Remove the four screws attaching cluster to
instrument panel (Fig. 26).
(3) Remove the cluster.
7 —
REAR
REAR
6 —
3 488ON”
FRONT
WINDOW
—1/PANEL
—FOG
REAR
HEADLAMP
INDICATOR
FOG
LAMP
25 ILLUM
FOG
—DEFOGGER
LAMP
BATTERY
GROUND
SWITCH
LAMPS
BEZEL
INPUT
FEED
LED
SW.

PL INSTRUMENT PANEL AND SYSTEMS 8E - 15


REMOVAL AND INSTALLATION (Continued)
(3) Remove the six attaching screws across the for-
ward portion of the trim panel. Then lift flange for-
ward to disengage the three locator pins.
(4) Pull the panel rearward until the clips along
the bottom disengage.

INSTALLATION
For installation, reverse the above procedures.

SHIFTER KNOB
ATX SHIFTER
Fig. 27 Rear Window Defogger and Fog Lamp
Switch REMOVAL
REAR WINDOW DEFOGGER AND/OR REAR FOG (1) Loosen the set screw at the left side under the
LAMP SWITCH EXPORT button area.
(2) Pull up until the knob slides off the shifter
REMOVAL shaft.
(1) Remove the top cover and cluster bezel assem-
bly. Refer to Top Cover and Cluster Bezel Removal INSTALLATION
above. For installation, reverse the above procedures.
(2) Reach in and disengage the left bezel latch and
MTX SHIFTER
remove the assembly (Fig. 28).
(3) Pull the bezel and switch(s) rearward from the REMOVAL
opening and disconnect the wire connector(s).
(1) Pull the top part of the boot down until the two
(4) Remove the switch from the bezel.
tabs at the bottom of the knob are exposed.
INSTALLATION (2) Release the locking tabs from the pins on the
For installation, reverse the above procedures. shifter shaft.
(3) Pull up until the knob slides off the shifter
shaft.

INSTALLATION
For installation, reverse the above procedures.

STEERING COLUMN COVER


REMOVAL
(1) Remove the three attachment screws along the
bottom of the cover and screw on the left outward
face of cover (Fig. 29).
(2) Grasp the cover and pull rearward until the
clips disengage.

INSTALLATION
For installation, reverse the above procedures.
Fig. 28 Rear Window Defogger and Rear Fog Lamp
Switch STEERING COLUMN COVER LINER
RIGHT TRIM PANEL REMOVAL
(1) Remove the steering column cover (Fig. 23).
REMOVAL (2) Remove the two attachment screws at the
(1) Remove the top cover and cluster bezel (Fig. upper area of the liner and the lower left corner.
23).
(2) Reach in and disconnect the wiring connector(s) INSTALLATION
for the rear window defogger and/or fog lamp For installation, reverse the above procedures.
switch(s) as required.
STEERING
STEERING
COVER
COLUMN
COLUMN
LINER
COVER LEFT TRIM PANEL ACCESSCYLINDER
HOLE FOR
REMOVAL
LOWER
UPPER
KEY
COVER
RIGHT
COVER
STEERING
TRIM
SHROUD
SHROUD
COLUMN
PANEL
INSTRUMENT PANEL TOP COVER AND
CLUSTER BEZEL

8E - 16 INSTRUMENT PANEL AND SYSTEMS PL


REMOVAL AND INSTALLATION (Continued)

Fig. 29 Instrument Panel and Top Cover


STEERING COLUMN SHROUDS
(1) Remove the steering column cover and steering
column cover liner.
(2) Lift up the top cover and cluster bezel until the
clips disengage and separate to provide clearance
(Fig. 30).
(3) Rotate the ignition key cylinder to run/on posi-
tion. Insert a screw driver into the access hole at the
bottom of lower shroud to release the ignition key
cylinder.
(4) Pull out the ignition key cylinder.
(5) Remove the three lower to upper shroud
attaching screws through the bottom of the lower
shroud.
(6) Separate the upper and lower shrouds.

INSTALLATION
For installation, reverse the above procedures.

TOP COVER AND CLUSTER BEZEL REMOVAL


REMOVAL
(1) Use care not to scratch the panel. Lift up on
Fig. 30 Upper/Lower Shroud
the bottom outer areas of the cluster bezel and along
the rearward edge of the top cover to disengage the INSTALLATION
clips (Fig. 29). For installation, reverse the above procedures.
(2) Pull the top cover and cluster bezel rearward Position spring clips to instrument panel and push
until the forward pins disengage from the instrument firmly until seated.
panel.
TRANSMISSION RANGE INDICATOR LAMP
REMOVAL
(1) Raise the floor console (Fig. 19).
SENSOR
RETAINING
SENSOR
CONNECTOR
VEHICLE
TRANSAXLE
SENSOR
BOLT
SPEED
RETAINING
EXTENSION
SENSORBOLT TRANSAXLE
VEHICLE
SPEEDOMETER
EXTENSION
SPEED SENSOR
PINION

PL INSTRUMENT PANEL AND SYSTEMS 8E - 17


REMOVAL AND INSTALLATION (Continued)
(2) Remove the attaching screw from each of the
two forward cup holders of the floor console. Remove
the screws at the rear of the console or inside of the
armrest console bin.
(3) Pull the parking brake lever all the way up.
(4) Lift the floor console at the rear high enough to
gain access to the lamp and socket.
(5) Remove the indicator lamp socket from bezel to
replace the lamp.

INSTALLATION
For installation, reverse the above procedures.

TRUNK LAMP/LENS
REMOVAL
The trunk lamp snaps into the rear shelf panel
reinforcement under/below the package shelf.
(1) Remove the socket assembly by reaching up
above the sheet metal. Push the snap inward and
downward and remove the assembly.
(2) Remove the lamp from socket and pull the
socket from the lens. Replace as necessary.
Fig. 31 Vehicle Speed Sensor and Connector
INSTALLATION
For installation, reverse the above procedures.

VEHICLE SPEED SENSOR


REMOVAL
(1) Remove the harness connector from the sensor
and make sure the weather seal is on the harness
connector.
(2) Remove the sensor retaining bolt.
(3) Pull the sensor and pinion gear assembly out of
transaxle. If necessary, carefully pry it loose with a
flat blade tool (Fig. 31) and (Fig. 32).

INSTALLATION
For installation, reverse the above procedures. Seat
the sensor assembly by hand to ensure proper gear
engagement. Tighten retaining bolt to 7 N·m (60 in.
lbs.) torque.

Fig. 32 Vehicle Speed Sensor and Speedometer


Pinion
8E - 18 INSTRUMENT PANEL AND SYSTEMS PL
REMOVAL AND INSTALLATION (Continued)

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