Tennant 5700XP User Manual

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5700XP (Electric)

(10000000-- )

Walk--Behind Scrubber
Operator Manual

The Safe Scrubbing Alternativer

R
ES Extended Scrub System

North America / International 331533


Rev. 02 (10-2008)
www.tennantco.com *331533*
This manual is furnished with each new model. It provides necessary operation and maintenance instructions.

Read this manual completely and understand the machine before operating or servicing it.

This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
S The machine is operated with reasonable care.
S The machine is maintained regularly - per the machine maintenance instructions provided.
S The machine is maintained with manufacturer supplied or equivalent parts.

PROTECT THE ENVIRONMENT


Please dispose of packaging materials,
old machine components such as
batteries, hazardous fluids, including
antifreeze and oil, in an environmentally
safe way according to local waste
disposal regulations.
Always remember to recycle.

MACHINE DATA
Please fill out at time of installation for future reference.

Model No. --

Serial No. --

Machine Options --

Sales Rep. --

Sales Rep. phone no. --

Customer Number --

Installation Date --

Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: (800) 553--8033 or (763) 513--2850
www.tennantco.com
FaST--PAK is a US registered and unregistered trademark of Tennant Company.
Specifications and parts are subject to change without notice.

Copyright E 2006, 2008 TENNANT, Printed in U.S.A.


CONTENTS

CONTENTS

Page Page
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . 3 FILLING THE TANKS . . . . . . . . . . . . . . . . . 26
NORMAL SCRUBBING . . . . . . . . . . . . . . . 29
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DOUBLE SCRUBBING . . . . . . . . . . . . . . . . 33
OPERATOR RESPONSIBILITY . . . . . . . . 5
STOP SCRUBBING . . . . . . . . . . . . . . . . . . . 34
MACHINE COMPONENTS . . . . . . . . . . . . 6
DRAINING AND CLEANING
CONTROL PANEL SYMBOLS . . . . . . . . . 7
THE TANKS . . . . . . . . . . . . . . . . . . . . . . . . 35
CONTROLS AND INSTRUMENTS . . . . . . 8
STOP THE MACHINE . . . . . . . . . . . . . . . . . 40
STEERING HANDLES . . . . . . . . . . . . . . . . 9
OPERATION ON INCLINES . . . . . . . . . . . 40
SOLUTION FLOW LEVER . . . . . . . . . 10
POST-OPERATION CHECKLIST . . . . . . . 41
POWER WAND
MACHINE TROUBLESHOOTING . . . . . . . 42
SWITCH (OPTION) . . . . . . . . . . . . . . 10
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SPEED SWITCH AND INDICATOR . . . . . 11
VACUUM WAND . . . . . . . . . . . . . . . . . . 44
SQUEEGEE SWITCH . . . . . . . . . . . . . 11
POWER WAND . . . . . . . . . . . . . . . . . . . 48
BRUSH PRESSURE SWITCH
AND INDICATOR . . . . . . . . . . . . . . . . 11 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 53
FaST SWITCH (OPTION) . . . . . . . . . . . . . 12 MAINTENANCE CHART . . . . . . . . . . . . . . . 53
ec--H2O SWITCH (OPTION) . . . . . . . . . . . 12 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . 55
ES SWITCH (OPTION) . . . . . . . . . . . . 13 REAR CASTERS . . . . . . . . . . . . . . . . . 55
RECOVERY TANK TRANSAXLE . . . . . . . . . . . . . . . . . . . . . 55
FULL INDICATOR . . . . . . . . . . . . . . . 13 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . 55
SCRUBBING SWITCH . . . . . . . . . . . . . . . . 14 CHARGING THE BATTERIES . . . . . . 57
BATTERY DISCHARGE TOUCH PANEL . . . . . . . . . . . . . . . . . . . . . . 59
INDICATOR . . . . . . . . . . . . . . . . . . . . . 14 ELECTRIC MOTORS . . . . . . . . . . . . . . . . . 60
HOURMETER . . . . . . . . . . . . . . . . . . . . 14 SCRUB HEAD . . . . . . . . . . . . . . . . . . . . . . . 61
ON-OFF KEY SWITCH . . . . . . . . . . . . . . . . 15 DISK BRUSH SCRUB
SQUEEGEE LEVER . . . . . . . . . . . . . . . 15 HEAD SKIRT . . . . . . . . . . . . . . . . . . . . 61
POWER KILL SWITCH (OPTION) . . . 15 ADJUSTING THE SCRUB
CIRCUIT BREAKERS . . . . . . . . . . . . . . . . . 16 HEAD SKIRT . . . . . . . . . . . . . . . . . . . . 61
FUSES (OPTION) . . . . . . . . . . . . . . . . . . . . 17 REPLACING THE SCRUB
SOLUTION TANK HOSE . . . . . . . . . . . 17 HEAD SKIRT . . . . . . . . . . . . . . . . . . . . 62
RECOVERY TANK DRAIN HOSE . . . . . . . 18 CYLINDRICAL BRUSH SCRUB
SUPPORT ARM . . . . . . . . . . . . . . . . . . 18 HEAD SKIRTS . . . . . . . . . . . . . . . . . . 63
STOP ARM . . . . . . . . . . . . . . . . . . . . . . 18 ADJUSTING THE SCRUB
SQUEEGEE DOWN HEAD SKIRTS . . . . . . . . . . . . . . . . . . 63
PRESSURE CAMS . . . . . . . . . . . . . . . . . . 19 REPLACING THE SCRUB
SQUEEGEE LEVELING KNOB . . . . . 19 HEAD SKIRTS . . . . . . . . . . . . . . . . . . 63
PARKING BRAKE (OPTION) . . . . . . . 19 REMOVING OR REPLACING THE
HOW THE MACHINE WORKS . . . . . . . . . 20 SCRUB HEAD . . . . . . . . . . . . . . . . . . . 64
FaST SCRUBBING SCRUB HEAD/CIRCUIT
SYSTEM (OPTION) . . . . . . . . . . . . . . 21 BREAKERS . . . . . . . . . . . . . . . . . . . . . 64
ec--H2O SYSTEM (OPTION) . . . . . . . 22 LEVELING THE SCRUB HEAD . . . . . 66
PRE-OPERATION CHECKLIST . . . . . . . . 23 SCRUB BRUSHES . . . . . . . . . . . . . . . . . . . 68
INSTALLING FaST PAK DISK BRUSHES . . . . . . . . . . . . . . . . . . 68
AGENT (OPTION) . . . . . . . . . . . . . . . . . . . 24 REPLACING THE DISK BRUSHES . 68
STARTING THE MACHINE . . . . . . . . . . . . 26 CYLINDRICAL BRUSHES . . . . . . . . . . 70
REPLACING THE
CYLINDRICAL BRUSHES . . . . . . . . 70
CHECKING AND ADJUSTING
CYLINDRICAL BRUSH PATTERN . 71

5700xp 331533 (10--08) 1


CONTENTS
Page Page
SOLUTION SYSTEM . . . . . . . . . . . . . . . . . 73 BELTS AND CHAINS . . . . . . . . . . . . . . . . . 84
RECOVERY TANK . . . . . . . . . . . . . . . . 73 BRUSH DRIVE BELT . . . . . . . . . . . . . . 84
SOLUTION TANK . . . . . . . . . . . . . . . . . 74 STATIC DRAG CHAIN . . . . . . . . . . . . . 84
FaST SYSTEM (OPTION) . . . . . . . . . . . . . 75 TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
FaST SYSTEM MAINTENANCE . . . . 75 PUSHING AND TRANSPORTING
FaST SYSTEM FILTER SCREEN . . . 76 THE MACHINE . . . . . . . . . . . . . . . . . . . . . . 85
FaST SUPPLY HOSE PUSHING THE MACHINE . . . . . . . . . 85
CONNECTOR . . . . . . . . . . . . . . . . . . . 76 TRANSPORTING THE MACHINE . . . 86
ec--H2O SYSTEM (OPTION) . . . . . . . . . . . 77 MACHINE JACKING . . . . . . . . . . . . . . . . . . 88
ec--H2O MODULE FLUSH STORAGE INFORMATION . . . . . . . . . . . . 88
PROCEDURE . . . . . . . . . . . . . . . . . . . 77 FREEZE PROTECTION . . . . . . . . . . . 88
SQUEEGEE . . . . . . . . . . . . . . . . . . . . . . . . . 78 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 90
REMOVING THE GENERAL MACHINE
SQUEEGEE ASSEMBLY . . . . . . . . . 78 DIMENSIONS/CAPACITIES . . . . . . . . . . . 90
INSTALLING THE FaST SYSTEM (OPTION) . . . . . . . . . . . . . 91
SQUEEGEE ASSEMBLY . . . . . . . . . 79 ec--H2O SYSTEM (OPTION) . . . . . . . . . . . 91
LEVELING THE SQUEEGEE . . . . . . . 79 GENERAL MACHINE
ADJUSTING SQUEEGEE PERFORMANCE . . . . . . . . . . . . . . . . . . . . 91
BLADE DEFLECTION . . . . . . . . . . . . 80 POWER TYPE . . . . . . . . . . . . . . . . . . . . . . . 92
ADJUSTING THE SQUEEGEE TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
GUIDE ROLLERS . . . . . . . . . . . . . . . . 81 MACHINE DIMENSIONS . . . . . . . . . . . . . . 93
SQUEEGEE BLADES . . . . . . . . . . . . . . . . . 81
REPLACING OR ROTATING
THE REAR SQUEEGEE BLADE . . . 81
REPLACING OR ROTATING THE
FRONT SQUEEGEE BLADE . . . . . . 82

2 5700xp 331533 (10--08)


SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The following symbols are used throughout this 3. When using machine:
manual as indicated in their description: -- Go slow on inclines and slippery
surfaces.
WARNING: To warn of hazards or -- Use care when backing machine.
unsafe practices that could result in -- Follow mixing and handling
severe personal injury or death. instructions on chemical containers.

FOR SAFETY: To identify actions that 4. Before leaving or servicing machine:


must be followed for safe operation of -- Stop on level surface.
equipment. -- Set parking brake (if equipped).
-- Turn off machine and remove key.
This machine is designed solely for scrubbing dirt
and dust in an indoor environment. Tennant does 5. When servicing machine:
not recommend using this machine in any other -- Avoid moving parts. Do not wear loose
environment. jackets, shirts, or sleeves when
working on machine.
The following information signals potentially -- Block machine tires before jacking
dangerous conditions to the operator or machine up.
equipment. Read this manual carefully. Know -- Jack machine up at designated
when these conditions can exist. Locate all safety locations only. Block machine up with
devices on the machine. Then, take necessary jack stands.
steps to train machine operating personnel. -- Use hoist or jack that will support the
Report machine damage or faulty operation weight of the machine.
immediately. Do not use the machine if it is not in -- Wear eye and ear protection when
proper operating condition. using pressurized air or water.
-- Disconnect battery connections before
WARNING: Batteries emit hydrogen gas. working on machine.
Explosion or fire can result. Keep -- Wear protective gloves and eye
sparks and open flame away. Keep protection when handling vinegar.
covers open when charging. -- Avoid contact with battery acid.
-- Use Tennant supplied or equivalent
WARNING: Flammable materials can replacement parts.
cause an explosion or fire. Do not use
6. When loading/unloading machine
flammable materials in tank(s).
onto/off truck or trailer:
-- Turn off machine.
WARNING: Flammable materials or
-- Use truck or trailer that will support
reactive metals can cause an explosion the weight of the machine.
or fire. Do not pickup. -- Use winch. Do not push the machine
onto/off the truck or trailer unless the
FOR SAFETY: load height is 380 mm (15 in) or less
from the ground.
1. Do not operate machine: -- Set parking brake after machine is
-- Unless trained and authorized. loaded (option).
-- Unless operation manual is read and -- Block machine tires.
understood. -- Tie machine down to truck or trailer.
-- In flammable or explosive areas unless
designed for use in those areas.

2. Before starting machine:


-- Make sure all safety devices are in
place and operate properly.
-- Check brakes and steering for proper
operation (if so equipped).

5700XP 331533 (10--08) 3


SAFETY PRECAUTIONS
The safety labels appear on the machine in the
locations indicated. If these or any label becomes
damaged or illegible, install a new label in its
place.

FLAMMABLE MATERIALS LABEL -- LOCATED FOR SAFETY LABEL -- LOCATED ON THE


ON THE UNDERSIDE OF THE SOLUTION OPERATOR CONSOLE.
TANK COVER.

10066

FLAMMABLE SPILLS LABEL -- LOCATED ON


THE OPERATOR CONSOLE.

BATTERY CHARGING LABEL -- LOCATED ON


THE UNDERSIDE OF THE SOLUTION TANK.

4 5700XP 331533 (9--06)


OPERATION
OPERATION

OPERATOR RESPONSIBILITY

- The operator’s responsibility is to take care


of the daily maintenance and checkups of
the machine to keep it in good working
condition. The operator must inform the
service mechanic or supervisor when the
maintenance intervals are required as stated
in the MAINTENANCE section of this
manual.

- Read this manual carefully before operating


this machine.

FOR SAFETY: Do not operate machine,


unless operation manual is read and
understood.

07324

- Check the machine for shipping damage.


Check to make sure the machine is
complete per shipping instructions.

- Keep your machine regularly maintained by


following the maintenance information in this
manual. We recommend taking advantage
of a regularly scheduled service contract
from your Tennant representative.

- Order parts and supplies directly from your


authorized Tennant representative. Use the
parts manual provided when ordering parts.

- After operation, follow the recommended


daily and hourly procedures stated in the
MAINTENANCE CHART.

5700XP 331533 (9--06) 5


OPERATION

MACHINE COMPONENTS

A B
D

F
C M A
J

L
Q
K
I
O N
G

E L

O
P R
10344
10343
A. Solution tank
B. Solution tank fill opening
C. Recovery tank
D. Console panel
E. Squeegee
F. Squeegee lever
G. Squeegee down pressure cams
H. Squeegee leveling knob
I. Parking brake (option)
J. Recovery tank drain hose
K. Solution tank hose
L. Support arm
M. Stop arm
N. Batteries
O. Scrub head
P. Scrub brush access cover
Q. Scrub brush idler door
R. FaST solution system (option)
ec- H2O System Module (option)
6 5700XP 331533 (10--08)
OPERATION

CONTROL PANEL SYMBOLS

These symbols identify controls and displays on


the machine:

Solution flow Key switch

Battery charge Variable flow or rate

Power wand or vacuum wand Circuit breaker #1

Travel speed Circuit breaker #2

Squeegee Circuit breaker #3

Brush pressure Circuit breaker #4

ES (Extended scrub) Circuit breaker #5

Recovery tank full Circuit breaker #6

Scrubbing

5700XP 331533 (9--06) 7


OPERATION

CONTROLS AND INSTRUMENTS

E F G

A A

I
H J

K
B C
M
S
D

N
CB4

CB5
O CB1

CB2
CB6 O
CB3

P R
Q

10346
A. Steering handles
B. Solution flow lever
C. Battery discharge indicator
D. FaST switch (option) or ec- H2O switch (option) or
Power wand switch (option)
E. Speed switch and indicator
F. Squeegee switch
G. Brush pressure switch and indicator
H. ES switch (option)
I. Recovery tank full indicator
J. Scrubbing switch
K. Hourmeter
L. On-off key switch
M. Power kill switch (option)
N. Steering height adjustment latch
O. Circuit breakers
P. Solution tank hose
Q. Recovery tank drain hose
R. Squeegee lever
S. ec- H2O system indicator light (option)
8 5700XP 331533 (10--08)
OPERATION
STEERING HANDLES
The steering handles control the machine speed
and direction.

Forward: Rotate the handles forward. The further


forward you rotate the handles, the faster the
machine will go.

Backward: Rotate the handles toward you.

Turning: Push the machine in the direction of the


turn with the steering handles. The machine will
turn on the swivel casters.

Stopping: Release the handles.

5700XP 331533 (9--06) 9


OPERATION
The steering handles and console height is
adjustable.

Adjust: Pull up on the height adjustment latch,


move the console up or down to the desired
height. Then push down the latch to lock the
console in position.

SOLUTION FLOW LEVER


The solution flow lever controls the amount of
solution flow to the floor.

Increase: Push the lever forward.

Decrease: Pull the lever backward.

NOTE: A solenoid valve dispenses the solution to


the scrub head. The valve opens when the
steering handles are rotated forward, and closes
when the steering handles are released in neutral
position.

NOTE: When using the FaST or ec--H2O system


(option), the solution flow lever is nonfunctional.
The FaST and ec--H2O system flow rates are
pre--set. The ec--H2O module has optional flow
rate settings. If solution flow adjustments are
required, contact an Authorized Service Center.

POWER WAND SWITCH (OPTION)


The power wand switch turns on and off the
power wand solution system.

On: Press the top of the switch. The switch will


light up.

Off: Press the bottom of the switch.

10 5700XP 331533 (10--08)


OPERATION
SPEED SWITCH AND INDICATOR
The speed switch allows variable maximum
forward speed of the machine.

Change speed: Press the switch. Each time you


press the switch, the speed will increase until it
reaches the maximum setting, then the speed will
return to the minimum setting.

SQUEEGEE SWITCH
The squeegee switch controls the squeegee
position and vacuum fan.

Lower squeegee and start vacuum fan: Press the


switch.

Raise squeegee and stop vacuum fan: Press the


switch.

NOTE: The squeegee will not lower if it is locked


in the up position with the squeegee lever.

BRUSH PRESSURE SWITCH AND INDICATOR


The brush pressure switch adjusts the amount of
brush pressure to the floor. The brush pressure
indicator shows the pressure selection.

The brush pressure switch has four positions.


Under normal conditions, the brush pressure
should be set in the minimum settings. Under
heavy grime conditions, the brush pressure
should be set in the maximum settings. Travel
speed and floor conditions will affect the
scrubbing performance.

Change brush pressure: Press the switch. Each


time you press the switch, the brush pressure will
increase until it reaches the maximum setting.
Then the pressure will return to the minimum
setting.

NOTE: When the machine is powered off, the


brush pressure will remain in the last setting used.

5700XP 331533 (9--06) 11


OPERATION
FaST SWITCH (OPTION)
The FaST switch (option) enables the FaST
(Foam Scrubbing Technology) system. When the
FaST system is enabled, it is turned on and off
with the scrub switch

Enable the FaST system: Press the top of the


FaST switch.

Enable conventional scrubbing: Press the bottom


of the FaST switch.

NOTE: Disable the FaST system before using the


machine for conventional scrubbing.

NOTE: The FaST system will not start until the


steering handles are rotated forward or backward.

NOTE: Do not enable the FaST system with


conventional cleaning detergents in the solution
tank. Drain, raise and refill the solution tank with
clear cool water only before operating the FaST
system. Conventional cleaning detergents/
restorers may cause failure to the FaST solution
system.

ec- H2O SWITCH (OPTION)


The ec--H2O switch (option) enables the ec--H2O
(electrically converted water) system. When the
ec--H2O system is enabled, it is turned on and off
with the scrub switch.

Enable the ec--H2O system: Press the top of the


ec--H2O switch.

Enable conventional scrubbing: Press the bottom


of the ec--H2O switch.

NOTE: Disable the ec--H2O system before using


the machine for conventional scrubbing.

NOTE: The ec--H2O system will not start until the


machine starts scrubbing.

NOTE: Do not enable the ec--H2O system with


conventional cleaning detergents in the solution
tank. Drain, raise and refill the solution tank with
clear cool water only before operating the ec--H2O
system. Conventional cleaning detergents/
restorers may cause failure to the ec--H2O
solution system.

12 5700XP 331533 (10--08)


OPERATION
ES SWITCH (OPTION)
The ES switch turns on and off the solution
recycling system.

On: Press the switch.

Off: Press the switch.

RECOVERY TANK FULL INDICATOR


The recovery tank full indicator comes on when
the recovery tank is full. When the indicator
comes on, the squeegee raises and the vacuum
fan shuts off after a short delay.

5700XP 331533 (9--06) 13


OPERATION
SCRUBBING SWITCH
The scrubbing switch controls the scrub brushes,
squeegee and vacuum fan.

Start scrubbing: Press the switch. The indicator


light will come on. The scrubbing system will start
when the steering handles are rotated forward or
backward.

Stop scrubbing: Press the switch. The indicator


light will go off. First the scrub brushes stop and
raise, then vacuum stops and the squeegee
raises.

NOTE: The scrub switch also controls the FaST


system (option) when the FaST system is enabled
with the FaST switch.

BATTERY DISCHARGE INDICATOR


The battery discharge indicator shows the charge
level of the batteries. It displays the charge level
when the machine is operating.

When the batteries are fully charged, the indicator


on the far right is lit. As the batteries discharge,
the indicator will move along the display to the
left. The batteries should be recharged when the
indicator flashes. The scrub head will raise, and
the vacuum fan and brushes will shut off. The
propel will operate for a short time to allow the
operator to return the machine to the battery
charging area.

NOTE: The reading on the battery discharge


indicator is not accurate when the machine is first
powered on. Operate the machine a few minutes
before reading the charge level of the batteries.

NOTE: The battery discharge indicator will not


reset from the flashing indicator unless the
batteries have been fully charged.

HOURMETER
The hourmeter records the number of hours the
machine has been powered on. This information
is useful when servicing the machine.

14 5700XP 331533 (9--06)


OPERATION
ON-OFF KEY SWITCH
The on-off key switch controls machine power
with a key.

On: Turn the key to the right.

Off: Turn the key to the left.

SQUEEGEE LEVER
The squeegee lever is used when scrubbing to
temporarily lift the squeegee.

Raise squeegee: Pull the lever up, and move it to


the right to lock the lever in the up position.

Lower squeegee: Move the squeegee lever up


and to the left to unlock it, and then release the
lever.

POWER KILL SWITCH (OPTION)


The power kill switch halts all power to the
machine.

Halt: Hit the power kill switch.

Restart: Turn the power kill switch to the right to


release the switch. Turn off the machine power,
then turn on the machine power.

5700XP 331533 (9--06) 15


OPERATION
CIRCUIT BREAKERS
The circuit breakers are resetable electrical circuit
protection devices. They stop the flow of current
in the event of a circuit overload. Once a circuit
breaker is tripped, reset manually by pressing the
reset button after the breaker has cooled down.

If the overload that caused the circuit breaker to


trip is still there, the circuit breaker will continue to
stop current flow until the problem is corrected.

The circuit breakers are located on each side of


the operator console.

The chart shows the circuit breakers and the


electrical components they protect.

Circuit
Breaker Rating Circuit Protected
CB1 2.5 A Machine power
CB2 25 A Vacuum fan
CB2 40 A Heavy duty vacuum fan
CB3 25 A Machine propel
CB4 10 A Machine controls
CB5 20 A Scrub brush
CB5 35 A Heavy duty disk scrub
brush
CB6 20 A Scrub brush
CB6 35 A Heavy duty disk scrub
brush

16 5700XP 331533 (3--08)


OPERATION
FUSES (OPTION)
The fuse is a one-time protection device
designed to stop the flow of current in the event of
a circuit overload.

NOTE: Always replace the fuse with a fuse of the


same amperage.

The fuse is in--line and located near the air pump


on the front of the recovery tank.

Fuse Rating Circuit Protected


FU-1 10 A FaST (option)
FU-1 10 A ec--H2O (option)

SOLUTION TANK HOSE


The solution tank hose is used to drain the
solution tank. The drain hose plug is removed by
turning the plug latch to loosen the plug and
pulling the plug out of the drain hose. The drain
hose is plugged by placing the hose plug in the
end of the hose and turning the plug latch to
tighten the plug.

5700XP 331533 (10--08) 17


OPERATION
RECOVERY TANK DRAIN HOSE
The recovery tank drain hose is used to drain the
recovery tank. The drain hose plug is removed by
turning the plug latch to loosen the plug and
pulling the plug out of the drain hose. The drain
hose is plugged by placing the hose plug in the
end of the hose and turning the plug latch to
tighten the plug.

SUPPORT ARM
The support arm holds up the solution tank when
the tank is lifted. The support arm engages when
the solution tank is lifted all the way open. The
arm is released by pulling up on it.

STOP ARM
The stop arm prevents the solution tank from fully
closing when the tank is lowered. Push the arm in
to lower the solution tank completely.

18 5700XP 331533 (9--06)


OPERATION
SQUEEGEE DOWN PRESSURE CAMS
The squeegee down pressure cams adjust the
squeegee deflection along the entire length of the
squeegee.

Increase: Turn the cams clockwise.

Decrease: Turn the cams counter-clockwise.

SQUEEGEE LEVELING KNOB


The squeegee leveling knob adjusts the deflection
at the ends of the squeegee.

Increase: Turn the squeegee leveling knob


counter-clockwise to increase the deflection at the
end of the squeegees.

Decrease: Turn the squeegee leveling knob


clockwise to decrease the deflection at the end of
the squeegees.

PARKING BRAKE (OPTION)


The parking brake is controlled with a foot pedal
and a release lever located by the squeegee.

Set: Push down on the foot pedal.

Release: Pull up on the release lever.

5700XP 331533 (9--06) 19


OPERATION

HOW THE MACHINE WORKS

The scrub components of the machine are a


solution tank, scrub brushes, a squeegee, a
vacuum fan, and a recovery tank.

Water and detergent, from the solution tank, flow


to the floor through a solution valve to the scrub
brushes. The brushes scrub the floor. As the
machine is moved forward the squeegee wipes
the dirty solution off the floor, which is then picked
up and drawn into the recovery tank.

The steering handles control the direction and


speed of the machine in forward or reverse. By
rotating the steering handles forward, the machine
propels forward. By rotating the handles towards
you the machine propels backward.

When using the ES mode, the dirty solution in the


recovery tank is filtered and returned to the
solution tank to be reused.

Three different widths of scrub heads and


squeegees are available for the machine, along
with two different brush types.

The scrub head widths are as follows; the model


700 (700 mm (28 in)), the model 800 (800 mm
(32 in)), and the model 900 (900 mm (36 in)). The
700 mm (28 in) squeegee is used with the 700
model scrub head, as well as the 800 mm (32 in)
with the model 800, and the 900 mm (36 in) with
the model 900. The two available brush types are
disk and cylindrical.

20 5700XP 331533 (9--06)


OPERATION
FaST SCRUBBING SYSTEM (OPTION)
The FaST (Foam Scrubbing Technology) system
operates by injecting the FaST PAK concentrate
agent (A) into the system with a small amount of
water and compressed air. This mixture creates a A
large volume of expanded wet foam.

The expanded foam mixture is then dispersed


onto the floor (B) while the machine is scrubbing.
When the squeegee picks up the mixture, the
patented foaming agent has collapsed and is
recovered into the recovery tank.
B
The FaST system can be used with all double
scrubbing and heavy duty scrubbing applications.

Using the FaST system can increase productivity


by 30% by reducing your dump/fill cycle. It will
also reduce chemical usage and storage space.
One FaST PAK of concentrated agent can scrub
up to 1 million sq. ft. The Safe Scrubbing Alternativer
NOTE: Do not enable the FaST system with
conventional cleaning detergents in the solution
tank. Drain, raise and refill the solution tank with
clear cool water only before operating the FaST
system. Conventional cleaning detergents/
restorers may cause failure to the FaST solution
system.

NOTE: Storage or transporting machines


equipped with FaST in freezing temperatures
requires special procedures. Check with a
TENNANT representative for advice.

5700XP 331533 (3--08) 21


OPERATION
ec- H2O SYSTEM (OPTION)
The ec--H2O (electrically converted water) system
operates by producing electrically activated water
for cleaning.

Normal water passes through a module where it is


oxygenated and charged with an electric current.
The electrically converted water changes into a
blended acidic and alkaline solution forming a
neutral pH cleaner. The converted water attacks
the dirt, breaks it into smaller particles, and pulls it
off the floor surface allowing the machine to easily
scrub away the suspended soil. The converted
water then returns to normal water in the recovery
tank.

The ec--H2O system can be used with all double


scrubbing applications.

NOTE: Do not enable the ec--H2O system with


conventional cleaning detergents in the solution
tank. Drain, raise and refill the solution tank with
clear cool water only before operating the ec--H2O
system. Conventional cleaning detergents/
restorers may cause failure to the ec--H2O
solution system.

22 5700XP 331533 (10--08)


OPERATION

PRE-OPERATION CHECKLIST

Check over this list of items before operating the


machine:

- Check the battery fluid and charge level.

- Check the tank cover seals for damage and


wear.

- Clean the vacuum fan inlet filter.

- Check the condition of the scrubbing


brushes. Remove any string, banding,
plastic wrap, or other debris wrapped
around them.

- Check the squeegees for damage, wear and


for deflection adjustment.

- Check the vacuum hose for debris or


blockage.

- ES machines; check the detergent tank


level.

- Drain and clean the recovery tank.

- ES machines; drain and clean the solution


tank and ES filter. Rinse level sensors.

- Empty and clean the debris tray


(if applicable).

- Check the service records to determine


maintenance requirements.

- FaST Scrubbing: Check the FaST PAK


(option) concentrate agent level, replace
carton as needed. See the INSTALLING
THE FaST PAK AGENT section of the
manual.

- FaST or ec- H2O Scrubbing: Check that all


conventional cleaning agents/restorers are
drained and rinsed from the solution tank.

- FaST or ec- H2O Scrubbing: Check that


the solution tank is filled with clear cool
water only.

5700XP 331533 (10--08) 23


OPERATION

INSTALLING FaST PAK AGENT (OPTION)

NOTE: Machine must be equipped with the FaST


option before the FaST PAK agent can be
installed.

1. Remove the perforated knock--outs from the


FaST PAK Floor Cleaning Concentrate
carton. Do not remove the bag from the
carton. Pull out the bag’s hose connector on
the bottom of the bag and remove the hose
cap from the connector.

NOTE: The FaST PAK Floor Cleaning


Concentrate is specifically designed for use
with the FaST system scrubbing application.
NEVER use a substitute, machine damage will
result.

FOR SAFETY: When using machine,


always follow the handling instructions
on chemical container.

2. Empty the solution tank. See the DRAINING


AND CLEANING THE TANKS section of the
manual.

NOTE: When scrubbing with the FaST system


option, use clean water only. Do not add cleaning
agents in the solution tank. Conventional cleaning
agents/restorers may cause failure to the FaST
solution system..

3. Raise the solution tank and remove the front


cover to access the FaST PAK carton.

24 5700XP 331533 (9--06)


OPERATION
4. Place the FaST PAK carton in the carton
holder under the front cover of the machine.
Connect the supply hose to the FaST PAK
bag.

NOTE: If any dried concentrate is visible on the


supply hose connector or the on the FaST PAK
connector, soak and clean with warm water.

5. Make sure to connect the supply hose onto


the hose storing plug when the supply hose
is not connected to the FaST PAK. This will
prevent the FaST solution system from
drying out and clogging up the hose.

6. When replacing an empty FaST PAK carton,


allow the new FaST PAK detergent to
gravity feed into the system for several
minutes prior to operating the FaST system.
If the detergent does not flow out of the
FaST PAK, simply squeeze and release the
hose several times. If the previous FaST
PAK was run dry, it may take up to 3
minutes of operation to remove any air
pockets in the system before you achieve
maximum foaming.

5700XP 331533 (10--08) 25


OPERATION

STARTING THE MACHINE

1 Turn the machine power on.

2 Release the machine parking brake, if your


machine has this option.

FILLING THE TANKS

1. Start the machine.

2. Drive the machine to the filling site.

26 5700XP 331533 (9--06)


OPERATION
3. Turn the machine power off.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, set parking brake (if so
equipped), turn off machine, and
remove key.

4. Set the parking brake, if your machine has


this option.

NOTE: If you are going to scrub in the ES mode,


the recovery tank can be partially filled to extend
scrub time. Make sure the ES system is on.

If you do not want to use the ES system, make


sure the ES system is off. DO NOT fill the
recovery tank.

5. ES mode: Lift up the solution tank. Fill the


recovery tank with water 50 mm (2 in) below
the top of the ES filter located on the bottom
of the tank, approximately 87 L
(23 gal) of water.

5700XP 331533 (9--06) 27


OPERATION
6. ES mode: Lower the solution tank.

7. CONVENTIONAL SCRUBBING: Open the


solution tank cover and partially fill the
solution tank with water. Pour the required
amount of detergent into the solution tank fill
opening. Continue filling the solution tank
with water 25 mm (1 in) below the bottom of
the solution fill opening channel.

FOR SAFETY: Follow mixing and


handling instructions on chemical
containers.

8. FaST or ec--H2O SCRUBBING: Open the


solution tank cover and fill the solution tank
with clear cool water only.

NOTE: When cleaning using the FaST or


ec- H2O option, USE CLEAR COOL WATER
ONLY. DO NOT add cleaning agents in
solution tank. Conventional cleaning
agents/restorers may cause failure to the
system.

NOTE: (For conventional scrubbing)


Floor conditions, water condition, amount of
soilage, types of soilage, and brush action all play
an important role in determining the type and
concentration of detergent used. For specific
recommendations, contact your Tennant
representative.

WARNING: Flammable materials can


cause an explosion or fire. Do not use
flammable materials in tank(s).

28 5700XP 331533 (10--08)


OPERATION

NORMAL SCRUBBING

D Pick up oversized debris before scrubbing.


Pick up pieces of wire, string, twine, etc.,
which could become wrapped around the
scrub brush.

D Plan the scrubbing in advance. Try to


arrange long runs with minimum stopping
and starting. Do an entire floor or section at
one time.

D Try to scrub as straight a path as possible.


Avoid bumping into posts or scraping the
sides of the machine. When scrubbing dead
end aisles, start at the closed end of the 07218

aisle and scrub your way out. Overlap the


scrub paths by a few centimeters (inches).

D If you see poor scrubbing performance, stop


scrubbing and refer to MACHINE
TROUBLESHOOTING.

Non-scuff polypropylene scrub brush -- This


brush uses a softer, general purpose
polypropylene bristle to lift lightly compacted
soilage without scuffing high-gloss coated floors.

Nylon scrub brush -- Recommended for


scrubbing coated floors. Cleans without scuffing.

Super abrasive bristle scrub brush -- Nylon


fiber impregnated with abrasive grit to remove
stains and soilage. Strong action on any surface,
performing well on buildup, grease, or tire marks.

Heavy duty stripping pad -- This black pad is for


stripping floors. Cuts through old heavy finishes
easier, to prepare the floor for re-coating.

Stripping pad -- This brown pad is for stripping


floors. Quickly and easily cuts through old finish to
prepare the floor for re-coating.

Scrubbing pad -- This blue pad is for scrubbing


floors. Removes dirt, spills and scuffs, leaving a
clean surface ready for re-coating.

Buffing pad -- This red pad is for buffing floors.


Quickly cleans and removes scuff marks while
polishing the floor to a high gloss.

Polishing pad -- This white pad is for polishing


floors. Maintains a high gloss. Use for buffing very
soft finishes and lower traffic areas, or use for
polishing soft waxes on wood floors.

5700XP 331533 (9--06) 29


OPERATION
Cylindrical polypropylene scrub brush -- This
cylindrical brush uses a softer, general purpose
polypropylene bristle to lift lightly compacted
soilage without scuffing high-gloss coated floors.

Cylindrical nylon scrub brush -- This cylindrical


brush is recommended for scrubbing coated
floors. Cleans without scuffing.

Cylindrical super abrasive bristle scrub brush


-- Nylon fiber impregnated with abrasive grit to
remove stains and soilage. Strong action on any
surface, performing well on buildup, grease, or tire
marks.

NOTE: Cylindrical scrub brushes must be


installed with the herringbone patterns on the
brushes pointing towards each other for best
debris pick up.

1. Start the machine.

2. Drive the machine to the area to be


scrubbed.

30 5700XP 331533 (9--06)


OPERATION
3. FaST SCRUBBING: Press the top of the
FaST switch to start the FaST system.

NOTE: When using the FaST system (option), the


solution flow lever is nonfunctional. The FaST
system flow rate is pre--set.

NOTE: Leave the FaST switch in the


CONVENTIONAL SCRUBBING position if not
using the FaST system.

ec--H2O SCRUBBING: Press the top of the


ec--H2O switch to start the ec--H2O system.

NOTE: When using the ec--H2O system (option),


the solution flow lever is nonfunctional. The
ec--H2O system flow rate is pre--set. The ec--H2O
module has optional flow rate settings. If solution
flow adjustments are required, contact an
Authorized Service Center.

NOTE: Leave the ec--H2O switch in the


CONVENTIONAL SCRUBBING position if not
using the ec--H2O system.

NOTE: The ec--H2O system indicator light will not


turn on until the machine starts scrubbing.

ec--H2O SCRUBBING: If an alarm sounds and


the ec--H2O system indicator light begins to blink
red, the ec--H2O module must be flushed to
resume ec--H2O operation (See ec--H2O
MODULE FLUSH PROCEDURE)

NOTE: When the alarm sounds and the light


blinks red, the machine will bypass the ec--H2O
system. To continue scrubbing, turn the ec--H2O
switch off and change over to conventional
scrubbing.

ATTENTION: (ec- H2O model) Do not allow


solution tank to run dry. ec- H2O module
failure may result if operated without water for
an extended period.

ec- H2O SYSTEM


INDICATOR LIGHT CODE CONDITION
Solid green Normal operation
Blinking red Flush ec--H2O module
Solid red Contact Service Center

5700XP 331533 (10--08) 31


OPERATION
4. Press the scrubbing switch.

5. Adjust the solution flow to the floor as


needed.

NOTE: When using the FaST or ec--H2O system


(option), the solution flow lever is nonfunctional.
The FaST and ec--H2O system flow rates are
pre--set. The ec--H2O module has optional flow
rate settings. If solution flow adjustments are
required, contact an Authorized Service Center.

6. Drive the machine forward and scrub as


required.

WARNING: Flammable materials or


reactive metals can cause an explosion
or fire. Do not pickup.

32 5700XP 331533 (10--08)


OPERATION

DOUBLE SCRUBBING

Double scrubbing is a method for removing heavy


floor accumulations. This is done by making two
passes over the area to be cleaned with the
machine.

Double scrubbing can be performed using the


FaST SCRUBBING SYSTEM (option),
ec--H2O SCRUBBING SYSTEM (option) or
CONVENTIONAL SCRUBBING methods.

First, make a pass over the area scrubbing with


the squeegee up. This dispenses solution over the
area allowing the solution to soak on the floor. Let
the solution remain on the floor for 15 to
20 minutes. Then make a second pass scrubbing
with the squeegee down.

NOTE: When using the FaST or ec--H2O system


(option), the solution flow lever is nonfunctional.
The FaST and ec--H2O system flow rates are
pre--set. The ec--H2O module has optional flow
rate settings. If solution flow adjustments are
required, contact an Authorized Service Center.

FOR SAFETY: When using machine, go


slow on inclines and slippery surfaces.

5700XP 331533 (10--08) 33


OPERATION

STOP SCRUBBING

1. Release the steering handles.

2. Press the scrubbing switch.

34 5700XP 331533 (9--06)


OPERATION

DRAINING AND CLEANING THE TANKS

When you are finished scrubbing, or when the


recovery tank full indicator comes on, the
recovery tank should be drained and cleaned. The
solution tank then can be filled again for additional
scrubbing.

If you used the machine in ES mode, the solution


tank should also be drained and cleaned when
you are finished scrubbing.

1. Stop scrubbing.

2. Drive the machine next to a floor drain or


sink.

3. Turn the machine power off.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

4. Set the parking brake, if your machine has


this option.

5700XP 331533 (9--06) 35


OPERATION
5. ES mode: Remove the solution tank drain
hose from the mounting clip.

6. ES mode: Remove the drain hose plug


while holding the hose up, then slowly lower
the drain hose to the floor drain.

7. ES mode: Lift the solution tank cover and


flush out the solution tank with clean water
through the fill opening and the top access
hole. Rinse the filter(s) at the bottom of the
solution tank.

NOTE: Do not use steam to clean the tank.

8. ES mode: When the solution tank has


completely drained, replace the drain hose
plug in the solution tank drain hose and
place the solution tank drain hose back onto
the mounting clip on the machine.

36 5700XP 331533 (9--06)


OPERATION
9. Remove the recovery tank drain hose from
the mounting clip.

10. Remove the drain hose plug while holding


the hose up, then slowly lower the drain
hose to the floor drain or sink.

11. Lift the solution tank to reach the recovery


tank.

12. Flush out the inside of the recovery tank with


clean water.

NOTE: Do not use steam to clean the tank.

5700XP 331533 (3--08) 37


OPERATION
13. ES mode: Rinse the ES filter.

14. Rinse and wipe off the level sensor(s) on the


side of the recovery tank.

15. Remove and clean the vacuum fan filter


located in the recovery tank. Clean by
shaking dust or rinsing pleats with low
pressure water. Insert the filter back in to the
recovery tank when finished.

NOTE: Be sure the vacuum filter is dry before


reinstalling it in the machine.

16. An optional debris screen is available for the


recovery tank entry. If your machine is
equipped with this screen, remove and clean
it daily.

38 5700XP 331533 (3--08)


OPERATION
17. When the tank has completely drained,
replace the drain hose plug in the recovery
tank drain hose. Place the recovery tank
drain hose back onto the mounting clip on
the machine.

18. Pull up on the support arm and lower the


solution tank. Push the stop arm in to
completely lower the solution tank.

19. Cylindrical scrub head: Remove and clean


the debris trough. Place the trough back in
the scrub head.

5700XP 331533 (9--06) 39


OPERATION

STOP THE MACHINE

1. Stop scrubbing.

2. Turn the machine power off.

3. Set the parking brake, if your machine has


that option.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, set parking brake (if so
equipped), turn off machine, and
remove key.

OPERATION ON INCLINES

Drive the machine slowly on inclines.

FOR SAFETY: When using machine, go


slow on inclines and slippery surfaces.

The maximum rated climb and descent incline


with empty tanks is 8_, with full tanks is 6_.

40 5700XP 331533 (9--06)


OPERATION

POST-OPERATION CHECKLIST

Check over this list of items after you have


finished scrubbing with the machine powered on:

- Check the battery fluid and charge level.

NOTE: The reading on the battery discharge


indicator is not accurate when the machine is first
powered on. Operate the machine a few minutes
before reading the charge level of the batteries.

Check over this list of items with the machine


powered off:

- Check the tank cover seals for damage and


wear.

- Clean the vacuum fan inlet filter.

- Check the condition of the scrubbing


brushes. Remove any string, banding,
plastic wrap, or other debris wrapped
around them.

- Check the squeegees for damage, wear and


for deflection adjustment.

- Check the vacuum hose for debris or


blockage.

- ES machines; check the detergent tank


level.

- Drain and clean the recovery tank.

- ES machines; drain and clean the solution


tank and ES filter. Rinse level sensors.

- Empty and clean the debris tray. (if


applicable).

- Check the service records to determine


maintenance requirements.

- FaST scrubbing: If FaST PAK is empty after


scrubbing, install a new FaST PAK or
connect supply hose to the storage plug.

5700XP 331533 (9--06) 41


OPERATION

MACHINE TROUBLESHOOTING

Problem Cause Remedy


Trailing water -- poor or no water Worn squeegee blades Rotate or replace squeegee blades
pickup
Squeegee out of adjustment Adjust squeegee
Vacuum hose clogged Flush vacuum hoses
Vacuum fan screen dirty Clean inlet screen
Debris caught on squeegee Remove debris
Vacuum hose to squeegee or Reconnect or replace vacuum hose
recovery tank disconnected or
damaged
Solution tank not completely closed Check for obstructions
Heavy duty batteries posts too tall,
file down posts
Machine front cover mounted too
high, mount cover lower
Torn seals on solution tank Replace seals
Vacuum fan will not turn on Recovery tank full Drain recovery tank
Foam filling recovery tank Empty recovery tank
Use less or change detergent
Use a defoamer
Vacuum fan circuit breaker tripped Reset circuit breaker
Vacuum fan will not turn on, optical Recovery tank full sensor(s) dirty Clean sensor(s) and reset key switch
sensor(s) Oily/ink film buildup on recovery tank Use correct detergent
sensor(s) Change to magnetic sensor(s)
Operating in bright sunlight Install sensor sun shield(s)
Little or no solution flow to the floor Solution tank empty Fill solution tank
Solution control cable broken or out Replace and/or adjust cable
of adjustment
Solution flow turned off Turn solution flow on
Solution supply lines plugged Flush solution supply lines
Solution supply line filter dirty Clean filter
Solution solenoid clogged or stuck Clean or replace
ES mode: ES switch off Turn ES switch on
Poor scrubbing performance Debris caught on scrub brushes Remove debris
Improper detergent, brush, or pad Contact Service Center
used
Worn scrub brush(es) or pad(s) Replace scrub brush(es) or pad(s)
Scrub brush motor circuit breaker(s) Reset circuit breaker(s)
tripped
Reduce scrub brush down pressure
Uneven brush pressure, level scrub
head
Broken brush drive belts on
cylindrical scrub head, replace belt
Contact Service Center
Low battery charge Charge batteries until the charger
automatically turns off
Tire pressure low Increase tire pressure

42 5700XP 331533 (9--06)


OPERATION
Problem Cause Remedy

Poor propelling traction Brush pressure set too high Decrease brush pressure
Tires slip on oily or waxed floors Contact Service Center
Uneven brush down pressure Level scrub head
Broken brush drive belts on
cylindrical scrub head, replace belt
FaST System (option) does not FaST switch is set for Conventional Set the FaST switch for FaST system
operate scrubbing scrubbing
FaST fuse blown Determine cause and replace the
10A fuse
Clogged FaST PAK supply hose Soak connector and hose in warm
and/or connectors water and clean
FaST PAK carton is empty or not Replace FaST PAK carton and/or
connected connect supply hose
Clogged flow control orifice and/or Remove and clean orifice and/or
screen screen
Faulty pump or air compressor Contact Service Center
Clogged filter screen Drain solution tank, remove and
clean filter screen
FaST system is not primed To prime, operate the FaST solution
system for 3 minutes.
ec- H2O Model: Mineral deposit build--up in module Flush module (See ec--H2O
ec--H2O system indicator light MODULE FLUSH PROCEDURE)
blinking red
ec- H2O Model:
Alarm sounds
ec- H2O Model: Defective module Contact Service Center
ec--H2O system indicator light solid
red
ec- H2O Model: Defective light or module Contact Service Center
ec--H2O system indicator light does
not turn on
ec- H2O Model: Clogged module Contact Service Center
No water flow Defective solution pump Replace solution pump

5700XP 331533 (10--08) 43


OPERATION

OPTIONS

VACUUM WAND
The vacuum wand uses the machine’s vacuum
system. The vacuum hose allows pick-up of spills
that are out of reach of the machine.

WARNING: Flammable materials or


reactive metals can cause an explosion
or fire. Do not pickup.

1. Turn the machine power off.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

2. Set the parking brake, if your machine has


this option.

44 5700XP 331533 (9--06)


OPERATION
3. Remove the squeegee suction hose from
the top of the squeegee.

4. Put together the wand and the wand hose.

10080

5. Connect the vacuum wand hose and the


squeegee suction hose with the adapter.

6. Turn the machine power on.

5700XP 331533 (9--06) 45


OPERATION
7. Lower the squeegee with the squeegee
switch to turn the vacuum system on.

8. Vacuum the floor.

06599

9. When finished, raise the squeegee to shut


off the vacuum.

10.Turn the machine power off.

46 5700XP 331533 (9--06)


OPERATION
11. Remove the vacuum hose from the
squeegee suction hose.

12. Reconnect the squeegee suction hose to the


top of the squeegee.

5700XP 331533 (9--06) 47


OPERATION
POWER WAND
The power wand uses the machine’s vacuum and
solution systems. The power wand allows
scrubbing of floors that are out of reach of the
machine.

WARNING: Flammable materials or


reactive metals can cause an explosion
or fire. Do not pickup.

1. Turn the machine power off.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

2. Set the parking brake, if your machine has


this option.

3. Remove the squeegee suction hose from


the top of the squeegee.

48 5700XP 331533 (9--06)


OPERATION
4. Connect the vacuum wand hose and the
squeegee suction hose with the adapter.

5. Open the solution tank cover. Attach the end


of solution hose to the quick-disconnect.
Push the connector in until it stops. Pull on
the hose to make sure it is connected.

6. Attach the other ends of the solution and


vacuum hoses to the power wand.

7. Turn the machine power on.

5700XP 331533 (9--06) 49


OPERATION
8. Lower the squeegee with the squeegee
switch to turn the vacuum system on.

9. Switch the power wand on.

10. Squeeze the solution lever on the power


wand to spray solution on the floor. Scrub
the floor with the brush side of the cleaning
tool.

11. Vacuum up the solution by turning over the


cleaning tool so the squeegee side is down.

06202

50 5700XP 331533 (9--06)


OPERATION
If the cleaning tool is hard to push or is not
picking up the solution very well, adjust the
roller wheels on the tool by turning the black
adjustment knob.

NOTE: The wheels are properly adjusted when


the squeegee blades deflect slightly while the tool
is pushed back and forth.

06604

12. When finished, switch the power wand off.

13. When finished, raise the squeegee to shut


off the vacuum.

14. Disconnect the solution hose from the


machine.

5700XP 331533 (9--06) 51


OPERATION
15. Remove the vacuum hose from the
squeegee suction hose.

16. Disconnect the other ends of the solution


and vacuum hoses from the power wand.

17.Turn the machine power off.

18. Reconnect the squeegee suction hose to the


squeegee.

52 5700XP 331533 (9--06)


MAINTENANCE
MAINTENANCE

10

12

7
2
4
11
8 6
12 9 5
6
8
10066, 10190

MAINTENANCE CHART

No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
Daily 2 Squeegee Check for damage and wear -- 1
Check deflection and leveling -- 1
8 Scrub brushes or pads Check for damage and wear -- 2
1 Recovery tank Clean tank -- 1
Clean level sensor -- 1(2)
Clean vacuum fan filter -- 1
Clean debris screen (option) -- 1
1 Recovery tank, ES mode Clean ES filter -- 1
3 Solution tank, ES mode Clean -- 1
3 Vacuum fan filter Clean -- 1
Machine Check for leaks -- 1
6 Disk scrub head skirt Check adjustment -- 1
Check for damage and wear -- 1
6 Cylindrical scrub head Check adjustment -- 4
skirts Check for damage and wear -- 4
12 FaST PAK supply hose Clean and connect hose to stor- -- 1
and connector (option) ing plug when not in use
50 Hours 5 Front tires Check air pressure -- 2
8 Cylindrical brushes Check taper and rotate front to -- 2
rear
12 FaST Filter screen Clean -- 1
(option)

5700XP 331533 (3--08) 53


MAINTENANCE
No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
100 Hours 4 Rear casters Lubricate SPL 2
9 Cylindrical scrub brush Check tension -- 2
drive belts
500 Hours 10 Vacuum fan motor Check motor brushes -- 1
1000 12 FaST water and air filters Replace -- 1
Hours (option)
7 Scrub brush motors Check motor brushes -- 2
11 Propelling motor Check motor brushes -- 1
11 Transaxle Check lubricant level GL 1
SPL -- Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433--1)
GL -- SAE 90 weight gear lubricant

54 5700XP 331533 (3--08)


MAINTENANCE

LUBRICATION

REAR CASTERS
The rear casters each have one grease fitting on
the caster swivel. Lubricate the caster with a
grease gun containing Lubriplate EMB grease
(TENNANT part no. 01433--1) every 100 hours of
machine operation.

TRANSAXLE
Check the transaxle lubricant level every 1000
hours of operation by removing one of the orange
filler plugs. If needed, add SAE 90 weight gear
lubricant.

BATTERIES

The batteries are unique in that they hold their


power for long periods of time. The lifetime of the
batteries is limited by the number of charges the
batteries receive. To get the most life from the
batteries, charge them when the battery discharge
indicator blinks.

Periodically clean the top surface of the batteries


and the terminals, and check for loose
connections. Use a strong solution of baking soda
and water. Brush the solution sparingly over the
battery tops, terminals, and cable clamps. Do not
allow any baking soda solution to enter the
batteries. Use a wire brush to clean the terminal
posts and the cable connectors. After cleaning,
apply a coating of clear battery post protectant to
the terminals and the cable connectors. Keep the
tops of the batteries clean and dry.

5700XP 331533 (9--06) 55


MAINTENANCE
Keep all metallic objects off the top of the
batteries, which may cause a short circuit.
Replace any worn or damaged wires.

Check the electrolyte level in each battery cell


before and after charging, and after every 50
hours of operation. Do not charge the batteries
unless the fluid is slightly above the battery plates.
If needed, add just enough distilled water to cover
the plates. Never add acid to the batteries. Do not
overfill. Always keep the battery caps on, except
when adding water or taking hydrometer readings.

Measuring the specific gravity, using a


hydrometer, is a way to determine the charge
level and condition of the batteries. If one or more
of the battery cells test lower than the other
battery cells (0.050 or more), the cell is damaged,
shorted, or is about to fail.

NOTE: Do not take readings immediately after


adding distilled water. If the water and acid are not
thoroughly mixed, the readings may not be
accurate. Check the hydrometer readings against
the following chart to determine the remaining
battery charge level:
04380

SPECIFIC GRAVITY BATTERY


at 27_ C (80_F) CHARGE
1.265 100% Charged
1.223 75% Charged
1.185 50% Charged
1.148 25% Charged
1.110 Discharged
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 27_ C
(80_ F), the reading must be temperature
corrected. Add or subtract to the specific gravity
reading 0.004, 4 points, for each 6_ C (10_ F)
above or below 27_C (80_ F).

56 5700XP 331533 (9--06)


MAINTENANCE
CHARGING THE BATTERIES
1. Drive the machine to a flat, dry surface in a
well-ventilated area.

2. Turn the machine power off and set the


parking brake if your machine has this
option.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

3. Lift up the solution tank to get access to the


batteries.

NOTE: The solution tank must be empty.

4. Check the water level in all the battery cells.

00879

5. If the level is low, add just enough distilled


water to cover the battery plates. DO NOT
OVERFILL. The batteries can overflow
during charging due to expansion.

NOTE: Make sure the battery caps are in place


while charging.

FOR SAFETY: When maintaining or


servicing machine, avoid contact with
battery acid.

5700XP 331533 (9--06) 57


MAINTENANCE
6. Plug the charger connector into the battery
connector.

WARNING: Batteries emit hydrogen


gas. Explosion or fire can result. Keep
sparks and open flame away. Keep
covers open when charging.

7. Plug the battery charger into the wall outlet.

NOTE: If the red “ABNORMAL CYCLE” lamp


lights when the TENNANT charger is plugged into
a wall outlet, the charger cannot charge the
battery and there is something wrong with the
battery.

8. The TENNANT charger will start


automatically. When the batteries are fully
charged, the TENNANT charger will
automatically turn off.

9. After the charger has turned off, unplug the


charger from the wall outlet.

10.Unplug the charger connector from the


battery connector on the machine.

FOR SAFETY: When maintaining or


servicing machine, avoid contact with
battery acid.

11. Check the electrolyte level in each battery


cell after charging. If needed, add distilled
water to raise the electrolyte level to about
12 mm (0.4 in) below the bottom of the sight
tubes.

12. Lower the solution tank.

13. Pull up on the support arm and rotate the


stop arm out of the way to allow the solution
tank to close completely.

58 5700XP 331533 (9--06)


MAINTENANCE

TOUCH PANEL

The touch panel can be used to run a


self-diagnostic test of the machine electrical
components and system.

1. Turn the machine power off.

2. While pressing the squeegee switch, turn


the machine power on. Continue pressing
the squeegee switch a few seconds, then
release the switch.

3. While the diagnostic is running, the three


speed switch indicators will flash. The
machine systems will activate as follows:

D The brushes and squeegee raise.

D The vacuum fan starts and the


squeegee lowers. The squeegee raises
and the vacuum fan shuts off.

D The scrub head lowers and raises.

D The brushes turn on and off.

D The solution valve turns on and off.

D The ESt pump turns on and off, if the


machine has the ESt option.

D The vacuum fan starts and shuts off.

D The brushes turn on and off.

5700XP 331533 (9--06) 59


MAINTENANCE
If the self-diagnostic test finds an error in the
system, the error will be displayed by the
brush pressure switch indicators. Note which
of the indicators are on, and contact the
service personnel.

4. Turn off the diagnostic by turning off the


machine power.

ELECTRIC MOTORS

The carbon brushes on the vacuum fan motor


should be inspected after every 500 hours of
machine operation. The carbon brushes on the
scrub brush motors and propelling motor should
be inspected after every 1000 hours of machine
operation.

60 5700XP 331533 (10--08)


MAINTENANCE

SCRUB HEAD

The machine can be equipped with either a disk


brush, or cylindrical brush scrub head. Both scrub
heads contain skirts to control over-spray from the
scrub brushes.

DISK BRUSH SCRUB HEAD SKIRT


Make sure the scrub head skirt touches the floor
all the way around when the scrub head is
lowered. Check the skirt for damage or wear daily.

ADJUSTING THE SCRUB HEAD SKIRT


1. Lower the scrub head on a level floor.

2. Turn the machine power off.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

3. Check to see if the scrub head skirt touches


the floor all the way around the scrub head.

4. If the skirt needs to be adjusted, pull the


strap end away from the skirt. Loosen the
strap from the buckle, and move the skirt up
or down to touch the floor.

NOTE: Replace the scrub head skirt when it is


damaged or no longer is able to touch the floor.

5. Pull the strap tight through the buckle, and


attach the strap end to the skirt using the
hook and loop fastener.

6. Raise the scrub head.

5700XP 331533 (9--06) 61


MAINTENANCE
REPLACING THE SCRUB HEAD SKIRT
1. Lower the scrub head.

2. Turn the machine power off.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

3. Pull the strap end away from the skirt.


Loosen and pull the strap from the buckle.

4. Pull the old skirt off the scrub head.

5. Put the new skirt on the scrub head, lining


up the notches under the rollers.

6. Pull the strap tight through the buckle, and


attach the strap end to the skirt using the
hook and loop fastener.

7. Adjust the skirt as stated in ADJUSTING


THE SCRUB HEAD SKIRT.

62 5700XP 331533 (9--06)


MAINTENANCE
CYLINDRICAL BRUSH SCRUB HEAD SKIRTS
The four head skirts should just touch the floor.
Check the skirts for damage or wear daily.

ADJUSTING THE SCRUB HEAD SKIRTS


1. Lower the scrub head on a level floor.

2. Turn the machine power off.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

3. Check to see if the scrub head skirts touch


the floor.

4. If any of the skirts needs adjusting, loosen


the retainer strip hardware and slide the skirt
to the proper adjustment. Tighten the
retainer strip hardware.

REPLACING THE SCRUB HEAD SKIRTS


1. Raise the scrub head.

2. Turn the machine power off.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

3. Remove the retainer strip and hardware.

4. Replace the old skirt with a new skirt and


mount in place with the retainer strip and
hardware.

5700XP 331533 (9--06) 63


MAINTENANCE
REMOVING OR REPLACING THE SCRUB
HEAD
The scrub heads are available in two brush types,
and three widths. The scrub heads are
interchangeable when the scrub brush motor
circuit breakers, installed in the operator console,
match the circuit breakers needed as shown in
the following chart:

SCRUB HEAD/CIRCUIT BREAKERS

Scrub head Disk HD Disk Cylindrical


Model 700
700 mm 20 A -- 20 A
(28 in)
Model 800
800 mm 20 A 35 A 20 A
(32 in)
Model 900
900 mm -- 35 A 20 A
(36 in)

NOTE: To interchange the model 800 or the


model 900 heavy duty disk head with one of the
other available scrub heads, you must change the
scrub brush motor circuit breakers in the operator
console. Interchanging the scrub heads without
changing the scrub brush motor circuit breakers
will cause the scrub brush motors or circuit
breakers to fail.

NOTE: When you change to a different width


scrub head, be sure to install the appropriate
width squeegee and machine front cover.

1. Lower the scrub head.

2. Turn the machine power off.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

3. Remove the machine front cover.

64 5700XP 331533 (3--08)


MAINTENANCE
4. Disconnect the solution line from the scrub
head tee fitting.

5. Disconnect the wire harness.

6. Disconnect the scrub head from the guide


by removing the clevis pin.

7. Disconnect the lift arms from the scrub head


by removing the two clevis pins.

5700XP 331533 (9--06) 65


MAINTENANCE
8. Disconnect the actuator from the scrub head
by removing the clevis pin.

9. To install the scrub head, connect the lift


arms to the scrub head with the two clevis
pins.

10. Connect the scrub head to the guide with


the clevis pin.

11. Connect the actuator to the scrub head with


the clevis pin.

12. Connect the wire harness.

13. Connect the solution line to the scrub head


tee fitting.

LEVELING THE SCRUB HEAD


NOTE: Check the tires for correct tire pressure
before leveling the scrub head.

1. Make sure the scrub head is lowered to the


floor.

2. Check the level of the scrub head by


measuring the distance from the top of the
scrub head, to the floor at all four corners.
The scrub head should measure the same
on all four corners.

66 5700XP 331533 (9--06)


MAINTENANCE
3. If the scrub head is not level at all four
corners, loosen the jam nut on the
adjustment screw located on the top of the
scrub head. Turn the adjustment screw until
the scrub head measures level. Tighten the
jam nut.

4. Install the machine front cover.

5. Cylindrical scrub head: Check the brush


pattern as described in CHECKING AND
ADJUSTING CYLINDRICAL BRUSH
PATTERN.

5700XP 331533 (9--06) 67


MAINTENANCE

SCRUB BRUSHES

The scrub brushes should be checked daily for


wire or string tangled around the brush or brush
drive hub. The brushes should also be checked
for any damage and wear.

DISK BRUSHES
The disk brushes should be replaced if large
amounts of bristles are missing, or if the
remaining bristles’ length is less than 10 mm
(0.38 in).

NOTE: Be sure to replace brushes in sets.


Otherwise one brush will be more aggressive than
the other.

Cleaning pads must be placed on pad drives


before they are ready to use. The cleaning pad is
held in place by a pad holder.

Cleaning pads need to be cleaned immediately


after using with soap and water. Do not wash the
pads with a pressure washer. Hang dry pads, or
lie flat to dry.

REPLACING THE DISK BRUSHES


1. Raise the scrub head.

2. Turn the machine power off and set the


parking brake if your machine has this
option.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

3. Open the access cover on either corner of


the scrub head.

68 5700XP 331533 (9--06)


MAINTENANCE
4. Turn the brush until you can see the brush
spring clip.

5. Press the brush spring clip together with


your thumb and index finger. The brush will
drop off the brush drive hub.

6. Pull the brush out from under the scrub


head.

7. Place the new scrub brush on the floor in


front of the scrub head. Push the brush
under the scrub head.

8. Line up the brush drive socket with the drive


plug.

9. Lift the scrub brush into the drive plug.

10. Check to make sure the brush is securely


mounted on the brush drive hub.

11. Close the scrub head access cover.

12. Repeat for the other brush.

5700XP 331533 (9--06) 69


MAINTENANCE
CYLINDRICAL BRUSHES
Check the brush taper and rotate the brushes
from front-to-rear every 50 hours of operation, for
maximum brush life and best scrubbing
performance.

The cylinder brushes should be replaced if large


amounts of bristles are missing, or if the
remaining bristles’ length is less than 10 mm
(0.38 in).

NOTE: Be sure to replace brushes in sets.


Otherwise one brush will be more aggressive than
the other.

REPLACING THE CYLINDRICAL BRUSHES


1. Raise the scrub head.

2. Turn the machine power off and set the


parking brake if your machine has this
option.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

3. Push down on the mounting spring and the


idler door, then pull out on the bottom of the
door. Push down on the spring until the door
releases from the scrub head. Pull the idle
plug off the brush.

4. Pull the brush out of the scrub head.

5. With the double row end of the brush


towards you, guide the brush onto the drive
hub.

NOTE: Use the double rows on the idler end of


the brush.

70 5700XP 331533 (9--06)


MAINTENANCE
6. Insert the Idler plug of the idler door into the
brush.

7. Push down on the door to catch the door in


the scrub head, then pull up on the door to
latch it in the spring.

8. Repeat for the other brush on the other side


of the scrub head.

NOTE: The idler doors have stamped letters that


correspond with letters on the scrub head. Make
sure the idler doors are placed back on the same
side of the scrub head that they were originally
removed from.

CHECKING AND ADJUSTING CYLINDRICAL


BRUSH PATTERN
NOTE: Check the tires for correct tire pressure
and make sure the solution tank is full before
checking or adjusting the brush pattern.

1. Apply chalk, or some other material that will


not blow easily away, to a smooth, level
floor.

2. Raise the scrub head. Position the scrub


head over the chalked area.

3. Set the parking brake if your machine has


this option.

4. Lower the scrub head for 15 to 20 seconds


while keeping the scrub head in one spot in
the chalked area.

NOTE: If chalk or other material is not available,


allow the brushes to spin on the floor for two
minutes. A polish mark will remain on the floor.

5. Raise the scrub head and move the machine


away from the chalked area. Turn the
machine power off.

5700XP 331533 (9--06) 71


MAINTENANCE
6. Observe the shape of the brush patterns. If
the brush patterns have parallel sides, the
brushes do not need taper adjustment.

10355

If one or both of the brush patterns are


tapered, the brushes will have to be adjusted
to straighten the brush pattern.

10356

A. Remove the idler door by pushing down


on the mounting spring and the idler
door, then pulling out on the bottom of
the door. Push down on the spring until
the door releases from the scrub head.
Pull the idle plug off the brush.

B. While holding the flat end of the idler


shaft with a wrench, loosen the
mounting screw on the outside of the
idler door.

72 5700XP 331533 (9--06)


MAINTENANCE
C. Turn the idler shaft to raise or lower the
end of the brush as needed to
straighten the brush pattern. Tighten
the mounting screw.

D. Check the brush patterns again and


readjust as necessary.

The brush patterns should be the same


width. If one is narrower then the other,
loosen the jam nut on the adjustment screw
located on the top of the scrub head.

Turn the adjustment screw clockwise to


increase the front brush pattern width. Turn
the adjustment screw counter-clockwise to
increase the back brush pattern width.
Check the brush patterns again. Adjust until
the front and back patterns are the same
width.

Tighten the jam nut.

SOLUTION SYSTEM

RECOVERY TANK
The recovery tank stores recovered solution. The
recovery tank should be drained and cleaned
daily. The outside of the tank can be cleaned with
vinyl cleaner.

Rinse and wipe off the level sensors daily. The


level sensors are located inside the recovery tank.

5700XP 331533 (9--06) 73


MAINTENANCE
ES option: The ES filter should be cleaned daily.

NOTE: Do not use steam to clean the tank.

A vacuum fan filter is located in the recovery tank.


Remove and clean this filter daily. Clean by
shaking dust or rinsing pleats with low pressure
water.

NOTE: Be sure the vacuum filter is dry before


reinstalling it in the machine.

An optional debris screen is available for the


recovery tank entry. If your machine is equipped
with this screen, remove and clean it daily.

SOLUTION TANK
The solution tank stores the cleaning solution.

The solution tank does not require regular


maintenance. If deposits form on the bottom of
the tank, rinse the tank with a strong blast of
warm water. The tank can be flushed through the
fill opening and top access hole.

ES option: The solution tank should be drained


and cleaned daily.

The solution tank contains one standard solution


line filter, and one solution line filter for the power
wand option. If the filters become dirty, the
solution flow will be reduced. Check and clean
these filters if necessary.

NOTE: Do not use steam to clean the tank.

74 5700XP 331533 (3--08)


MAINTENANCE

FaST SYSTEM (OPTION)

FaST SYSTEM MAINTENANCE


Every 1000 hours replace the water filter and air
filter located in the FaST detergent injector. Order
filter kit p/n 9003009.

To access the detergent injector assembly, lower


the scrub head and remove the front cover.

Remove the injector assembly from clamps.

Replace the water and air filter. An 8mm hex


wrench required to install new water filter. Water Filter
(50 Mesh/Brown)

Air Filter
(50 Mesh/Brown)

5700XP 331533 (3--08) 75


MAINTENANCE
FaST SYSTEM FILTER SCREEN
The FaST system filter screen is located under
the solution tank and filters the water from the
solution tank as it flows into the FaST system.

Remove the filter screen bowl and clean the filter


screen after every 50 hours of machine operation.
Empty the solution tank before removing the filter.

FaST SUPPLY HOSE CONNECTOR


The FaST supply hose connector is located below
the FaST PAK holder. Soak the connector in
warm water if detergent buildup is visible. When a
FaST PAK carton is not installed, store the supply
hose connector on the storing plug to prevent the
hose from clogging.

76 5700XP 331533 (3--08)


MAINTENANCE

ec- H2O SYSTEM (OPTION)

ec- H2O MODULE FLUSH PROCEDURE


This procedure is only required when an alarm
sounds and the ec--H2O system indicator light
begins to blink red.

1. Drain the solution tank and recovery tank of


all water.

2. Pour 2 gallons (8 liters) of white or rice


vinegar into the solution tank at full strength.
Do not dilute.

NOTE: Use white or rice vinegar only. The


acidity level should be between 4--8%. Do not use
other acids for this procedure.
FOR SAFETY: When servicing machine, wear
protective gloves and eye protection when
handling vinegar.
3. Disconnect the black connector fitting at the
scrub head and place the hose into a
bucket. To access the connector fitting, you
may have to remove the front cover from the
machine.

4. Turn the key to the on ( I ) position.

5. Press and release the ec--H2O module flush


switch to start the flush cycle. The module is
located behind the front cover.

NOTE: The module will automatically shut off


when the flush cycle is complete (approx. 7
minutes). The module must run the full 7 minute
cycle in order to reset the system indicator light
and alarm.

Repeat flush procedure if the ec--H2O


module does not reset. If module fails to
reset, contact an Authorized Service Center.

5700XP 331533 (10--08) 77


MAINTENANCE

SQUEEGEE

The squeegee assembly channels water into the


vacuum fan suction. The front blade channels the
water, and the rear blade wipes the floor.

Check the squeegee blades for damage and wear


daily. Rotate or replace either of the squeegee
blades if the leading edge is torn or worn half-way
through the thickness of the blade.

The squeegee can be adjusted for leveling and


deflection. The deflection and leveling of the
squeegee blades should be checked daily, or
when scrubbing a different type of floor.

The squeegee assembly can be removed from


the squeegee pivot to prevent damage during
transport of the machine, or when changing to a
different squeegee width. The squeegees are
available in three widths to be used with the three
different model scrub heads; model 700 (700 mm
(28 in)), model 800 (800 mm (32 in)), and model
900 (900 mm (36 in)).

REMOVING THE SQUEEGEE ASSEMBLY


6. Raise the squeegee.

7. Turn the machine power off and set the


parking brake if your machine has this
option.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

8. Remove the squeegee suction hose from


the squeegee.

78 5700XP 331533 (9--06)


MAINTENANCE
9. Loosen the two mounting knobs.

10.Pull the squeegee off the machine.

INSTALLING THE SQUEEGEE ASSEMBLY


1. Make sure the squeegee is raised.

2. Place the squeegee under the squeegee


pivot.

3. Slide the squeegee frame onto the


squeegee pivot.

4. Tighten the mounting knobs.

5. Push the squeegee suction hose on the


squeegee.

LEVELING THE SQUEEGEE


Leveling of the squeegee assures even contact
the length of the squeegee blade with the surface
being scrubbed. Make sure this adjustment is
done on an even, level floor.

1. Turn the machine power on.

2. Lower the squeegee.

3. Drive the machine forward, then turn the


machine power off.

4. Look at the deflection of the squeegee


blade, over the full length of the squeegee
blade.

5700XP 331533 (9--06) 79


MAINTENANCE
5. If the deflection is not the same over the full
length of the blade, turn the squeegee
leveling knob counter-clockwise to increase
the deflection at the ends of the squeegee.

Turn the squeegee leveling knob clockwise


to decrease the deflection at the ends of the
squeegee blade.

6. Drive the machine forward again with the


squeegee down to check the squeegee
blade deflection.

7. Readjust the squeegee blade deflection if


necessary.

ADJUSTING SQUEEGEE BLADE DEFLECTION


Deflection is the amount of curl the squeegee
blade has when the machine moves forward with
the squeegee lowered to the floor. The best
deflection is when the squeegee wipes the floor
just dry with a minimum amount of deflection.

1. Turn the machine power on.

2. Lower the squeegee.

3. Drive the machine forward, and look at the


deflection of the squeegee blade. The
correct amount of deflection is 12 mm 12 mm
(0.50 in) for scrubbing smooth floors and (0.50 in)
15 mm (0.62 in) for rough floors.

4. Turn the machine power off. 03719

5. To adjust the amount of deflection, turn the


squeegee deflection cams counter-clockwise
to decrease the blade deflection.

Turn the squeegee deflection cams


clockwise to increase blade deflection.

6. Drive the machine forward again to check


the squeegee blade deflection.

7. Readjust the squeegee blade deflection if


necessary.

80 5700XP 331533 (9--06)


MAINTENANCE
ADJUSTING THE SQUEEGEE GUIDE
ROLLERS
At each end of the squeegee are guide rollers to
guide the squeegee blade end along a wall.
Loosen the nut at the top of the guide roller and
move the roller in or out to adjust how close the
end of the squeegee blade comes to the wall. The
squeegee blade end should be further away from
the wall when the floor curves up into the wall.

SQUEEGEE BLADES

The squeegee has two squeegee blades, the front


and back. Each blade has four wiping edges. To
use them all, start with one wiping edge. To use
the next wiping edge, rotate the blade
end-for-end. To use the next wiping edge, rotate
the top edges down, bottom edges up. To use the
last edge, rotate the blade end-for-end.

Replace any worn or damaged squeegee blades.

REPLACING OR ROTATING THE REAR


SQUEEGEE BLADE
1. Make sure the squeegee is raised off the
floor.

2. Turn the machine power off and set the


parking brake if your machine has this
option.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

3. Loosen the two retention knobs, one at each


end on the squeegee.

5700XP 331533 (9--06) 81


MAINTENANCE
4. Pull off the rear retaining band.

5. Pull off the rear squeegee blade.

6. Insert the rotated or new squeegee blade


and then insert the retainer band.

7. Tighten the two retention knobs until the


ends of the front and rear squeegee blades
touch. Do not overtighten.

REPLACING OR ROTATING THE FRONT


SQUEEGEE BLADE
1. Make sure the squeegee is raised off the
floor.

2. Turn the machine power off and set the


parking brake if your machine has this
option.

FOR SAFETY: Before leaving or


servicing machine, stop on level
surface, and turn off machine.

3. Remove the squeegee from the machine.


See REMOVING THE SQUEEGEE
ASSEMBLY.

4. Remove the rear squeegee blade and


retainer. See REPLACING OR ROTATING
THE REAR SQUEEGEE BLADE.

82 5700XP 331533 (9--06)


MAINTENANCE
5. Loosen the two remaining knobs on top of
the squeegee assembly.

6. Pull the retainer plate back and pull out the


front squeegee blade of the squeegee
frame.

7. Insert the rotated or new squeegee blade in


the squeegee frame, lining up the slots in
the blade with the tabs on the retainer plate.

8. Push the retainer plate forward. Tighten the


two outside knobs on top of the squeegee
assembly.

9. Insert the rear squeegee blade and retainer.


Tighten the two rear blade retention knobs
until the ends of the front and rear squeegee
blades touch. Do not overtighten.

10. Install the squeegee assembly on the


squeegee pivot. See INSTALLING THE
SQUEEGEE ASSEMBLY.

11. Adjust the squeegee blade leveling and


deflection as stated in LEVELING THE
SQUEEGEE and ADJUSTING SQUEEGEE
BLADE DEFLECTION.

5700XP 331533 (9--06) 83


MAINTENANCE

BELTS AND CHAINS

BRUSH DRIVE BELT


The two brush drive belts are located on the
cylindrical brush scrub head. The belts drive the
cylindrical brushes. Proper new belt tension is a 3
mm (0.1 in) deflection from a force of 1.37 to 1.48
kg (3.0 to 3.26 lb) at the belt midpoint.

When reusing an old belt, measure and record the


belt tension before removal, so that the belt can
be reinstalled at the same tension.

If the old belt tension was not recorded, the


recommended force per old belts is
1.03 to 1.14 kg (2.28 to 2.52 lb) with a deflection
of 3 mm (0.1 in).

Check the belt tension and wear every 100 hours


of operation.

STATIC DRAG CHAIN


A static drag chain prevents the buildup of static
electricity in the machine. The chain is attached to
the transaxle.

Make sure the chain is always touching the floor.

84 5700XP 331533 (9--06)


MAINTENANCE

TIRES

The standard front tires are pneumatic.

Check the front tire pressure every 50 hours of


operation. The proper tire air pressure is
415 to 450 kPa (60 to 65 psi).

The front wheel lug nuts should be tightened to


102 to 115 Nm (75 to 85 ft lb).

PUSHING AND TRANSPORTING THE


MACHINE

PUSHING THE MACHINE


If the machine becomes disabled, it can be
pushed if necessary.

Unplug the drive motor from the electrical harness


before attempting to push a disabled machine.
The machine will become easier to maneuver
when it is unplugged.

ATTENTION! Do not push the machine


for a long distance and without
unplugging the drive motor or damage
may occur to the propelling system.

Only push a disabled machine for a very short


distance and do not exceed 3.2 kp/h (2 mph). It is
NOT intended to be pushed for a long distance or
at a high speed.

5700XP 331533 (9--06) 85


MAINTENANCE
TRANSPORTING THE MACHINE
1. Position the rear of the machine at the
loading edge of the truck or trailer.

FOR SAFETY: Use truck or trailer that


will support the weight of the machine.

NOTE: Empty the recovery and solution tanks


before transporting the machine.

2. If the loading surface is not horizontal or is


higher than 380 mm (15 in) from the ground,
use a winch to load machine.

If the loading surface is horizontal AND is


380 mm (15 in) or less from the ground, the
machine may be pushed onto the truck or
trailer.

3. To winch the machine onto the truck or


trailer, attach the winching chains to the rear
tie down locations on either side of the
machine frame by the rear casters.

4. Unplug the drive motor from the electrical


harness before attempting to winch the
machine. The machine will become easier to
maneuver when it is unplugged.

FOR SAFETY: When loading machine


onto truck or trailer, use winch. Do not
push the machine onto the truck or
trailer unless the loading surface is
horizontal AND is 380 mm (15 in) or less
from the ground.

5. Position the machine onto the truck or trailer


as far as possible. If the machine starts to
veer off the centerline of the truck or trailer,
stop and straighten the machine.

86 5700XP 331533 (9--06)


MAINTENANCE
6. Lower the scrub head with the brushes
installed, lower the squeegee, and set the
machine parking brake, if equipped when
transporting the machine. Block the machine
tires and tie down the machine to the truck
or trailer before transporting.

NOTE: Do not use the steering handles to


secure the machine for transport.

Secure a strap over the top of the machine


to prevent the machine from tipping.

The rear tie-down locations are on either


side of the machine frame by the rear
casters.

7. If the loading surface is not horizontal or is


higher than 380 mm (15 in) from the ground,
use a winch to unload machine.

If the loading surface is horizontal AND is


380 mm (15 in) or less from the ground, the
machine may be pushed off the truck or
trailer.

FOR SAFETY: When unloading machine


off truck or trailer, use winch. Do not
push the machine off the truck or trailer
unless the loading surface is horizontal
AND 380 mm (15 in) or less from the
ground.

5700XP 331533 (9--06) 87


MAINTENANCE

MACHINE JACKING

Empty the recovery and solution tanks before


jacking the machine. You can jack up the machine
for service anywhere under the recovery tank.
Use a hoist or jack that will support the weight of
the machine. Use a piece of wood to distribute the
machine weight load.

Always stop the machine on a flat level surface


and block the machine tires before jacking up the
machine.

FOR SAFETY: When servicing machine,


block machine tires before jacking
machine up.

FOR SAFETY: When servicing machine,


jack machine up at designated locations
only. Block machine up with jack
stands.

STORAGE INFORMATION

The following steps should be taken when storing


the machine for extended periods of time.

1. Drain and clean the solution and recovery


tanks.

2. Park the machine in a cool, dry area.

3. Remove the batteries, or charge them after


every three months.

FREEZE PROTECTION
1. Drain the solution tank and recovery tank of
all water.

2. Pour 2 gallons (8 liters) of recreational


vehicle (RV) antifreeze into the solution tank
at full strength. Do not dilute.

FOR SAFETY: Avoid eye contact with


antifreeze. Wear safety glasses.

3. Turn the machine power on and operate the


solution flow system. Turn the machine off
when the red RV antifreeze is visible.

If your machine is equipped with the


off--aisle wand option, operate the off--aisle
wand for a few seconds to protect the pump.

Continue with the freeze protection procedure if


machine is equipped with the ec--H2O system.

88 5700XP 331533 (10--08)


MAINTENANCE
ec- H2O Model:

4. Press and release the flush switch on the


ec--H2O module to cycle the antifreeze
through ec--H2O system.When the
antifreeze is visible, press the switch again
to turn off the module. The module is located
behind the front cover.

IMPORTANT: Before operating machine, the


antifreeze must be flushed from the module as
described below.

If the antifreeze is not properly flushed from the


ec--H2O system, the ec--H2O module may detect
an error and not function (ec--H2O switch
indicator light will turn red). If this occurs, reset
key and repeat the flush procedure as described
below.

Flushing antifreeze from ec- H2O module:

1. Drain the antifreeze from the solution tank


into a bucket.

2. Fill the solution tank with cool water until full


(See FILLING SOLUTION TANK).

3 Disconnect the black connector fitting at the


scrub head and place the hose into a
bucket. To access the connector fitting, you
may have to remove the front cover from the
machine.

4. Press and release the ec--H2O module flush


switch to start the flush cycle. The module is
located behind the front cover.

When the water turns clear, press the


module switch again to stop the flush cycle.

Dispose the antifreeze in an environmentally safe


way according to local waste disposal regulations.

5. The machine is now ready for scrubbing.

5700XP 331533 (10--08) 89


SPECIFICATIONS
SPECIFICATIONS
GENERAL MACHINE DIMENSIONS/CAPACITIES

Item Dimension/capacity
Length with cylindrical scrub head 1600 mm (63 in)
Length with 700 mm (28 in) disk scrub head 1625 mm (64 in)
Length with 800 mm (32 in) disk scrub head 1660 mm (65.25 in)
Length with 900 mm (36 in) disk scrub head 1690 mm (66.5 in)
Width (less squeegee and scrub head) 720 mm (28.25 in)
Height 1090 mm (43 in)
Disk brush diameter for 700 mm (28 in) scrub 355 mm (14 in)
head
Disk brush diameter for 800 mm (32 in) scrub 405 mm (16 in)
head
Disk brush diameter for 900 mm (36 in) scrub 455 mm (18 in)
head
Cylindrical brush diameter 150 mm (6 in)
Cylindrical brush length for 700 mm (28 in) scrub 700 mm (28.00 in)
head
Cylindrical brush length for 800 mm (32 in) scrub 800 mm (32.00 in)
head
Cylindrical brush length for 900 mm (36 in) scrub 900 mm (36.00 in)
head
Squeegee width for 700 mm (28 in) scrub head 950 mm (37.5 in)
Squeegee width for 800 mm (32 in) scrub head 1070 mm (42 in)
Squeegee width for 900 mm (36 in) scrub head 1160 mm (45.5 in)
Scrubbing path width for 700 mm (28 in) scrub 700 mm (28 in)
head
Scrubbing path width for 800 mm (32 in) scrub 800 mm (32 in)
head
Scrubbing path width for 900 mm (36 in) scrub 900 mm (36 in)
head
Solution tank capacity (recommended usage) 114 L (30 gal)
Solution tank capacity (maximum) 133 L (35 gal)
Recovery tank capacity to full sensor 114 L (30 gal)
Recovery tank capacity to top of tank 152 L (40 gal)
Transaxle 90 weight gear lubricant capacity 1.42 L (1.5 qt)
GVWR 690 kg (1520 lb)

90 5700XP 331533 (9--06)


SPECIFICATIONS
FaST SYSTEM (OPTION)

Item Measure
Solution pump 36 Volt DC, 5A, 5.7 LPM (1.5 GPM) open flow,
45 psi bypass setting
Solution flow rate 0.83 LPM (0.22 GPM)
Detergent pump 36 Volt DC
Concentrate flow rate 0.9 CC/Minute (0.03 Ounces/Minute)
Concentrate to water dilution ratio 1:1000

ec- H2O SYSTEM (OPTION)

Item Measure
Solution pump 36 Volt DC, 5A, 5.7 LPM (1.5 GPM) open flow,
45 psi bypass setting
Solution flow rate* -- Disk 700 mm (28 in) 0.22 gpm / 0.83 L/min (standard)
0.33 gpm / 1.25 L/min (optional)
0.44 gpm / 1.66 L/min (optional)
Solution flow rate* -- Disk 800 mm (32 in) 0.22 gpm / 0.83 L/min (standard)
0.33 gpm / 1.25 L/min (optional)
0.44 gpm / 1.66 L/min (optional)
Solution flow rate* -- Disk 900 mm (36 in) 0.30 gpm / 1.10 L/min (standard)
0.44 gpm / 1.66 L/min (optional)
0.53 gpm / 2.00 L/min (optional)
Solution flow rate* -- Cylindrical 700 mm (28 in) 0.33 gpm / 1.25 L/min (standard)
0.44 gpm / 1.66 L/min (optional)
Solution flow rate* -- Cylindrical 800 mm (32 in) 0.33 gpm / 1.25 L/min (standard)
0.44 gpm / 1.66 L/min (optional)
Solution flow rate* -- Cylindrical 900 mm (36 in) 0.44 gpm / 1.66 L/min (standard)
0.53 gpm / 2.00 LPM (optional)

* If the optional solution flow rates are required, contact an Authorized Service Center.

GENERAL MACHINE PERFORMANCE

Item Measure
Aisle turnaround width with 700 mm (28 in) scrub 1680 mm (66.25 in)
head
Aisle turnaround width with 800 mm (32 in) scrub 1700 mm (67 in)
head
Aisle turnaround width with 900 mm (36 in) scrub 1725 mm (67.5 in)
head
Maximum rated climb and descent angle with 8_
empty tanks
Maximum rated climb and descent angle with full 6_
tanks

5700XP 331533 (10--08) 91


SPECIFICATIONS
POWER TYPE

Type Quantity Volts Ah Rating Weight


Batteries 6 6 235 @ 20 hr rate 30 kg (67 lb)
6 6 335 @ 20 hr rate 47 kg (104 lb)

Type Use VDC Kw (hp)


Electric Motors Scrub brush (disk) 36 0.45 (0.60)
Heavy duty scrub brush (disk) 36 0.75 (1)
Scrub brush (cylindrical) 36 0.56 (0.75)
Vacuum fan 36 0.63 (0.85)
Propelling 36 0.37 (0.50)

Type VDC amp Hz Phase VAC


Chargers (Smart) 36 20 60 1 115
36 30 60 1 115
Chargers 36 20 50 1 230
(International)
36 20 50 1 245
36 30 50 1 230
36 30 50 1 245

TIRES

Location Type Size Pressure


Front (2) Pneumatic 4.10/3.5 -- 6 415 to 450 kPa (60 to 65 psi)
Front (2) Solid (option) 1.2/3.0--6 --
Rear, casters (2) Solid, non-marking 5 x 2 in --

92 5700XP 331533 (9--06)


SPECIFICATIONS

950 mm (37.5 in)


1065 mm (42 in)
1155 mm (45.5 in)

1600 mm (63 in)


1625 mm (64 in)
1660 mm (65.25 in)
1690 mm (66.5 in)

1090 mm (43 in) 720 mm (28.25 in)


10189
MACHINE DIMENSIONS

5700XP 331533 (9--06) 93

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