Tennant 5700XP User Manual
Tennant 5700XP User Manual
Tennant 5700XP User Manual
(10000000-- )
Walk--Behind Scrubber
Operator Manual
R
ES Extended Scrub System
Read this manual completely and understand the machine before operating or servicing it.
This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
S The machine is operated with reasonable care.
S The machine is maintained regularly - per the machine maintenance instructions provided.
S The machine is maintained with manufacturer supplied or equivalent parts.
MACHINE DATA
Please fill out at time of installation for future reference.
Model No. --
Serial No. --
Machine Options --
Sales Rep. --
Customer Number --
Installation Date --
Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: (800) 553--8033 or (763) 513--2850
www.tennantco.com
FaST--PAK is a US registered and unregistered trademark of Tennant Company.
Specifications and parts are subject to change without notice.
CONTENTS
Page Page
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . 3 FILLING THE TANKS . . . . . . . . . . . . . . . . . 26
NORMAL SCRUBBING . . . . . . . . . . . . . . . 29
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DOUBLE SCRUBBING . . . . . . . . . . . . . . . . 33
OPERATOR RESPONSIBILITY . . . . . . . . 5
STOP SCRUBBING . . . . . . . . . . . . . . . . . . . 34
MACHINE COMPONENTS . . . . . . . . . . . . 6
DRAINING AND CLEANING
CONTROL PANEL SYMBOLS . . . . . . . . . 7
THE TANKS . . . . . . . . . . . . . . . . . . . . . . . . 35
CONTROLS AND INSTRUMENTS . . . . . . 8
STOP THE MACHINE . . . . . . . . . . . . . . . . . 40
STEERING HANDLES . . . . . . . . . . . . . . . . 9
OPERATION ON INCLINES . . . . . . . . . . . 40
SOLUTION FLOW LEVER . . . . . . . . . 10
POST-OPERATION CHECKLIST . . . . . . . 41
POWER WAND
MACHINE TROUBLESHOOTING . . . . . . . 42
SWITCH (OPTION) . . . . . . . . . . . . . . 10
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SPEED SWITCH AND INDICATOR . . . . . 11
VACUUM WAND . . . . . . . . . . . . . . . . . . 44
SQUEEGEE SWITCH . . . . . . . . . . . . . 11
POWER WAND . . . . . . . . . . . . . . . . . . . 48
BRUSH PRESSURE SWITCH
AND INDICATOR . . . . . . . . . . . . . . . . 11 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 53
FaST SWITCH (OPTION) . . . . . . . . . . . . . 12 MAINTENANCE CHART . . . . . . . . . . . . . . . 53
ec--H2O SWITCH (OPTION) . . . . . . . . . . . 12 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . 55
ES SWITCH (OPTION) . . . . . . . . . . . . 13 REAR CASTERS . . . . . . . . . . . . . . . . . 55
RECOVERY TANK TRANSAXLE . . . . . . . . . . . . . . . . . . . . . 55
FULL INDICATOR . . . . . . . . . . . . . . . 13 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . 55
SCRUBBING SWITCH . . . . . . . . . . . . . . . . 14 CHARGING THE BATTERIES . . . . . . 57
BATTERY DISCHARGE TOUCH PANEL . . . . . . . . . . . . . . . . . . . . . . 59
INDICATOR . . . . . . . . . . . . . . . . . . . . . 14 ELECTRIC MOTORS . . . . . . . . . . . . . . . . . 60
HOURMETER . . . . . . . . . . . . . . . . . . . . 14 SCRUB HEAD . . . . . . . . . . . . . . . . . . . . . . . 61
ON-OFF KEY SWITCH . . . . . . . . . . . . . . . . 15 DISK BRUSH SCRUB
SQUEEGEE LEVER . . . . . . . . . . . . . . . 15 HEAD SKIRT . . . . . . . . . . . . . . . . . . . . 61
POWER KILL SWITCH (OPTION) . . . 15 ADJUSTING THE SCRUB
CIRCUIT BREAKERS . . . . . . . . . . . . . . . . . 16 HEAD SKIRT . . . . . . . . . . . . . . . . . . . . 61
FUSES (OPTION) . . . . . . . . . . . . . . . . . . . . 17 REPLACING THE SCRUB
SOLUTION TANK HOSE . . . . . . . . . . . 17 HEAD SKIRT . . . . . . . . . . . . . . . . . . . . 62
RECOVERY TANK DRAIN HOSE . . . . . . . 18 CYLINDRICAL BRUSH SCRUB
SUPPORT ARM . . . . . . . . . . . . . . . . . . 18 HEAD SKIRTS . . . . . . . . . . . . . . . . . . 63
STOP ARM . . . . . . . . . . . . . . . . . . . . . . 18 ADJUSTING THE SCRUB
SQUEEGEE DOWN HEAD SKIRTS . . . . . . . . . . . . . . . . . . 63
PRESSURE CAMS . . . . . . . . . . . . . . . . . . 19 REPLACING THE SCRUB
SQUEEGEE LEVELING KNOB . . . . . 19 HEAD SKIRTS . . . . . . . . . . . . . . . . . . 63
PARKING BRAKE (OPTION) . . . . . . . 19 REMOVING OR REPLACING THE
HOW THE MACHINE WORKS . . . . . . . . . 20 SCRUB HEAD . . . . . . . . . . . . . . . . . . . 64
FaST SCRUBBING SCRUB HEAD/CIRCUIT
SYSTEM (OPTION) . . . . . . . . . . . . . . 21 BREAKERS . . . . . . . . . . . . . . . . . . . . . 64
ec--H2O SYSTEM (OPTION) . . . . . . . 22 LEVELING THE SCRUB HEAD . . . . . 66
PRE-OPERATION CHECKLIST . . . . . . . . 23 SCRUB BRUSHES . . . . . . . . . . . . . . . . . . . 68
INSTALLING FaST PAK DISK BRUSHES . . . . . . . . . . . . . . . . . . 68
AGENT (OPTION) . . . . . . . . . . . . . . . . . . . 24 REPLACING THE DISK BRUSHES . 68
STARTING THE MACHINE . . . . . . . . . . . . 26 CYLINDRICAL BRUSHES . . . . . . . . . . 70
REPLACING THE
CYLINDRICAL BRUSHES . . . . . . . . 70
CHECKING AND ADJUSTING
CYLINDRICAL BRUSH PATTERN . 71
10066
OPERATOR RESPONSIBILITY
07324
MACHINE COMPONENTS
A B
D
F
C M A
J
L
Q
K
I
O N
G
E L
O
P R
10344
10343
A. Solution tank
B. Solution tank fill opening
C. Recovery tank
D. Console panel
E. Squeegee
F. Squeegee lever
G. Squeegee down pressure cams
H. Squeegee leveling knob
I. Parking brake (option)
J. Recovery tank drain hose
K. Solution tank hose
L. Support arm
M. Stop arm
N. Batteries
O. Scrub head
P. Scrub brush access cover
Q. Scrub brush idler door
R. FaST solution system (option)
ec- H2O System Module (option)
6 5700XP 331533 (10--08)
OPERATION
Scrubbing
E F G
A A
I
H J
K
B C
M
S
D
N
CB4
CB5
O CB1
CB2
CB6 O
CB3
P R
Q
10346
A. Steering handles
B. Solution flow lever
C. Battery discharge indicator
D. FaST switch (option) or ec- H2O switch (option) or
Power wand switch (option)
E. Speed switch and indicator
F. Squeegee switch
G. Brush pressure switch and indicator
H. ES switch (option)
I. Recovery tank full indicator
J. Scrubbing switch
K. Hourmeter
L. On-off key switch
M. Power kill switch (option)
N. Steering height adjustment latch
O. Circuit breakers
P. Solution tank hose
Q. Recovery tank drain hose
R. Squeegee lever
S. ec- H2O system indicator light (option)
8 5700XP 331533 (10--08)
OPERATION
STEERING HANDLES
The steering handles control the machine speed
and direction.
SQUEEGEE SWITCH
The squeegee switch controls the squeegee
position and vacuum fan.
HOURMETER
The hourmeter records the number of hours the
machine has been powered on. This information
is useful when servicing the machine.
SQUEEGEE LEVER
The squeegee lever is used when scrubbing to
temporarily lift the squeegee.
Circuit
Breaker Rating Circuit Protected
CB1 2.5 A Machine power
CB2 25 A Vacuum fan
CB2 40 A Heavy duty vacuum fan
CB3 25 A Machine propel
CB4 10 A Machine controls
CB5 20 A Scrub brush
CB5 35 A Heavy duty disk scrub
brush
CB6 20 A Scrub brush
CB6 35 A Heavy duty disk scrub
brush
SUPPORT ARM
The support arm holds up the solution tank when
the tank is lifted. The support arm engages when
the solution tank is lifted all the way open. The
arm is released by pulling up on it.
STOP ARM
The stop arm prevents the solution tank from fully
closing when the tank is lowered. Push the arm in
to lower the solution tank completely.
PRE-OPERATION CHECKLIST
NORMAL SCRUBBING
DOUBLE SCRUBBING
STOP SCRUBBING
1. Stop scrubbing.
1. Stop scrubbing.
OPERATION ON INCLINES
POST-OPERATION CHECKLIST
MACHINE TROUBLESHOOTING
Poor propelling traction Brush pressure set too high Decrease brush pressure
Tires slip on oily or waxed floors Contact Service Center
Uneven brush down pressure Level scrub head
Broken brush drive belts on
cylindrical scrub head, replace belt
FaST System (option) does not FaST switch is set for Conventional Set the FaST switch for FaST system
operate scrubbing scrubbing
FaST fuse blown Determine cause and replace the
10A fuse
Clogged FaST PAK supply hose Soak connector and hose in warm
and/or connectors water and clean
FaST PAK carton is empty or not Replace FaST PAK carton and/or
connected connect supply hose
Clogged flow control orifice and/or Remove and clean orifice and/or
screen screen
Faulty pump or air compressor Contact Service Center
Clogged filter screen Drain solution tank, remove and
clean filter screen
FaST system is not primed To prime, operate the FaST solution
system for 3 minutes.
ec- H2O Model: Mineral deposit build--up in module Flush module (See ec--H2O
ec--H2O system indicator light MODULE FLUSH PROCEDURE)
blinking red
ec- H2O Model:
Alarm sounds
ec- H2O Model: Defective module Contact Service Center
ec--H2O system indicator light solid
red
ec- H2O Model: Defective light or module Contact Service Center
ec--H2O system indicator light does
not turn on
ec- H2O Model: Clogged module Contact Service Center
No water flow Defective solution pump Replace solution pump
OPTIONS
VACUUM WAND
The vacuum wand uses the machine’s vacuum
system. The vacuum hose allows pick-up of spills
that are out of reach of the machine.
10080
06599
06202
06604
10
12
7
2
4
11
8 6
12 9 5
6
8
10066, 10190
MAINTENANCE CHART
No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
Daily 2 Squeegee Check for damage and wear -- 1
Check deflection and leveling -- 1
8 Scrub brushes or pads Check for damage and wear -- 2
1 Recovery tank Clean tank -- 1
Clean level sensor -- 1(2)
Clean vacuum fan filter -- 1
Clean debris screen (option) -- 1
1 Recovery tank, ES mode Clean ES filter -- 1
3 Solution tank, ES mode Clean -- 1
3 Vacuum fan filter Clean -- 1
Machine Check for leaks -- 1
6 Disk scrub head skirt Check adjustment -- 1
Check for damage and wear -- 1
6 Cylindrical scrub head Check adjustment -- 4
skirts Check for damage and wear -- 4
12 FaST PAK supply hose Clean and connect hose to stor- -- 1
and connector (option) ing plug when not in use
50 Hours 5 Front tires Check air pressure -- 2
8 Cylindrical brushes Check taper and rotate front to -- 2
rear
12 FaST Filter screen Clean -- 1
(option)
LUBRICATION
REAR CASTERS
The rear casters each have one grease fitting on
the caster swivel. Lubricate the caster with a
grease gun containing Lubriplate EMB grease
(TENNANT part no. 01433--1) every 100 hours of
machine operation.
TRANSAXLE
Check the transaxle lubricant level every 1000
hours of operation by removing one of the orange
filler plugs. If needed, add SAE 90 weight gear
lubricant.
BATTERIES
00879
TOUCH PANEL
ELECTRIC MOTORS
SCRUB HEAD
SCRUB BRUSHES
DISK BRUSHES
The disk brushes should be replaced if large
amounts of bristles are missing, or if the
remaining bristles’ length is less than 10 mm
(0.38 in).
10355
10356
SOLUTION SYSTEM
RECOVERY TANK
The recovery tank stores recovered solution. The
recovery tank should be drained and cleaned
daily. The outside of the tank can be cleaned with
vinyl cleaner.
SOLUTION TANK
The solution tank stores the cleaning solution.
Air Filter
(50 Mesh/Brown)
SQUEEGEE
SQUEEGEE BLADES
TIRES
MACHINE JACKING
STORAGE INFORMATION
FREEZE PROTECTION
1. Drain the solution tank and recovery tank of
all water.
Item Dimension/capacity
Length with cylindrical scrub head 1600 mm (63 in)
Length with 700 mm (28 in) disk scrub head 1625 mm (64 in)
Length with 800 mm (32 in) disk scrub head 1660 mm (65.25 in)
Length with 900 mm (36 in) disk scrub head 1690 mm (66.5 in)
Width (less squeegee and scrub head) 720 mm (28.25 in)
Height 1090 mm (43 in)
Disk brush diameter for 700 mm (28 in) scrub 355 mm (14 in)
head
Disk brush diameter for 800 mm (32 in) scrub 405 mm (16 in)
head
Disk brush diameter for 900 mm (36 in) scrub 455 mm (18 in)
head
Cylindrical brush diameter 150 mm (6 in)
Cylindrical brush length for 700 mm (28 in) scrub 700 mm (28.00 in)
head
Cylindrical brush length for 800 mm (32 in) scrub 800 mm (32.00 in)
head
Cylindrical brush length for 900 mm (36 in) scrub 900 mm (36.00 in)
head
Squeegee width for 700 mm (28 in) scrub head 950 mm (37.5 in)
Squeegee width for 800 mm (32 in) scrub head 1070 mm (42 in)
Squeegee width for 900 mm (36 in) scrub head 1160 mm (45.5 in)
Scrubbing path width for 700 mm (28 in) scrub 700 mm (28 in)
head
Scrubbing path width for 800 mm (32 in) scrub 800 mm (32 in)
head
Scrubbing path width for 900 mm (36 in) scrub 900 mm (36 in)
head
Solution tank capacity (recommended usage) 114 L (30 gal)
Solution tank capacity (maximum) 133 L (35 gal)
Recovery tank capacity to full sensor 114 L (30 gal)
Recovery tank capacity to top of tank 152 L (40 gal)
Transaxle 90 weight gear lubricant capacity 1.42 L (1.5 qt)
GVWR 690 kg (1520 lb)
Item Measure
Solution pump 36 Volt DC, 5A, 5.7 LPM (1.5 GPM) open flow,
45 psi bypass setting
Solution flow rate 0.83 LPM (0.22 GPM)
Detergent pump 36 Volt DC
Concentrate flow rate 0.9 CC/Minute (0.03 Ounces/Minute)
Concentrate to water dilution ratio 1:1000
Item Measure
Solution pump 36 Volt DC, 5A, 5.7 LPM (1.5 GPM) open flow,
45 psi bypass setting
Solution flow rate* -- Disk 700 mm (28 in) 0.22 gpm / 0.83 L/min (standard)
0.33 gpm / 1.25 L/min (optional)
0.44 gpm / 1.66 L/min (optional)
Solution flow rate* -- Disk 800 mm (32 in) 0.22 gpm / 0.83 L/min (standard)
0.33 gpm / 1.25 L/min (optional)
0.44 gpm / 1.66 L/min (optional)
Solution flow rate* -- Disk 900 mm (36 in) 0.30 gpm / 1.10 L/min (standard)
0.44 gpm / 1.66 L/min (optional)
0.53 gpm / 2.00 L/min (optional)
Solution flow rate* -- Cylindrical 700 mm (28 in) 0.33 gpm / 1.25 L/min (standard)
0.44 gpm / 1.66 L/min (optional)
Solution flow rate* -- Cylindrical 800 mm (32 in) 0.33 gpm / 1.25 L/min (standard)
0.44 gpm / 1.66 L/min (optional)
Solution flow rate* -- Cylindrical 900 mm (36 in) 0.44 gpm / 1.66 L/min (standard)
0.53 gpm / 2.00 LPM (optional)
* If the optional solution flow rates are required, contact an Authorized Service Center.
Item Measure
Aisle turnaround width with 700 mm (28 in) scrub 1680 mm (66.25 in)
head
Aisle turnaround width with 800 mm (32 in) scrub 1700 mm (67 in)
head
Aisle turnaround width with 900 mm (36 in) scrub 1725 mm (67.5 in)
head
Maximum rated climb and descent angle with 8_
empty tanks
Maximum rated climb and descent angle with full 6_
tanks
TIRES