Online Manual: Drivewizard
Online Manual: Drivewizard
Online Manual: Drivewizard
DriveWizard
Online Manual
! !
ii
Safety-Related Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Manual Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Notes on the PC Communication Function . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Regarding Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
1 System Outline
1.1 Outline and Advantages of DriveWizard . . . . . . . . . . . . 1-1
1.2 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Installing DriveWizard Program . . . . . . . . . . . . . . . . . . . . 1-4
1.4 Removing DriveWizard Program . . . . . . . . . . . . . . . . . . . 1-8
2 Starting DriveWizard
2.1 Starting DriveWizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 From the Start Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.2 From a Shortcut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Connecting Communication Port . . . . . . . . . . . . . . . . . . . 2-2
2.3 Selecting a Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
4 Operation
4.1 Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.1 Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.2 Editing Parameters Online . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4.1.3 Editing Parameter Files Created by VS-COM . . . . . . . . . . . . 4-37
4.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4.3 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
4.3.1 Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
4.3.2 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
4.3.3 Oscilloscope Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58
iii
4.4 Motor Parameter Autotuning . . . . . . . . . . . . . . . . . . . . . . 4-79
4.5 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-91
4.5.1 Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-91
4.5.2 Pattern Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-95
5 Technical Support
Revision History
iv
Manual Outline
This manual explains the following areas for DriveWizard users.
• Outline of DriveWizard Functions and Operation
• DriveWizard Installation/Removal
Related Manuals
Be sure to refer to the corresponding technical materials regarding related Inverters,
options, and other equipment.
Use this product only with a full understanding of its specifications, service life, and other
important information.
! CAUTION
• Do not change the Inverter parameters or the MEMOBUS data using other methods,
such as communication connection terminals or communication cards, while using
DriveWizard.
If the Inverter parameters or the MEMOBUS data are changed using other methods while using
DriveWizard, the data of DriveWizard may disagree with the Inverter data and result in a malfunc-
tion.
Regarding Software
Usage Notes
• Use this software on one specified PC. Request a separate license to use this software on
another computer.
• Copying of this software for purposes other than use as backup copies is strictly prohib-
ited.
• Carefully store the CD-ROM (original medium) upon which this software is written.
• Reverse compiling or assembly of this software is strictly prohibited.
• Use of this software in whole or in part by a third party through transfer, exchange, resale,
and so forth, is strictly prohibited without the prior agreement of Yaskawa Electric Corpo-
ration.
• Copyright and all other rights for this software are reserved by Yaskawa Electric Corpora-
tion.
v
Operating Systems and Registered Trademarks
• Windows 98, Windows NT, Windows 2000, Windows Me, and Windows XP are regis-
tered trademarks of Microsoft Corporation in the United States.
• Adobe, the Adobe logo, and Reader are either registered trademarks or trademarks of
Adobe Systems Incorporated in the United States and /or other countries.
Safety Notes
The following are important cautionary items that must be observed in the wiring and use
of this product.
Notes on Wiring
! CAUTION
• Never change cables while DriveWizard is running. Always quit DriveWizard before
changing connections.
The operation of both or either the PC or Inverter cannot be assured if this is not observed.
Usage Notes
! CAUTION
• Always be sure to quit DriveWizard before turning the Inverter power off or on.
The operation of both or either the PC or Inverter cannot be assured if this is not observed.
• Always be sure to stop the Inverter before connecting the Inverter to a PC that has
DriveWizard installed.
The operation of the Inverter cannot be assured if this is not observed.
vi
1.1 Outline and Advantages of DriveWizard
1 System Outline
This section includes an outline of the DriveWizard system, and explains its advantages and
preparation prior to use.
1-1
1.2 System Requirements
Example
• Manufacture: I-O Data Device, INC.
• Model: USB-RSAQ3
• Specifications: USB I/F Spec.1.1compatible
Max. DTE speed: 230.4kbps
USB: B receptacle
RS-232C: D-sub9 pin (female)
Power supply voltage: 5 VDC (from bus)
Some serial conversion adapters cannot be used for communications because of
their compatibility with the PC or other factors.
Communication Cables For a RS-232C communication cable, contact Yaskawa if necessary.
for Inverter to PC
Connection Inverter type Cable Model
Ordering from G5 Socket-connector type
Yaskawa in Japan W5250
G7, F7, L7, V7, Modular-connector type
J7, and others WV103
Ordering from G5 Socket-connector type
Yaskawa outside UWR100-1
Japan UWR103-1 (Also used as a cable for writing
data in the flash memory)
G7, F7, L7, V7, Modular-connector type
J7, and others UWR00468-2
UWR00468-1 (Also used as a cable for
writing data in the flash memory)
1-2
1.2 System Requirements
IMPORTANT 1. For computers with Windows XP, 2000, and NT, only users with administrator
privilege can log on and use DriveWizard. Also, only the user who installed
DriveWizard can remove it.
2. For use with Windows XP, pay attention to the following items.
• If using NTFS, contact a user with administrator privileges to log on to the
DriveWizard. DriveWizard does not support Limited User Mode on NTFS file
systems.
• Multiple users cannot use Drive Wizard at the same time. DriveWizard can only
be used by one user at a time.
1-3
1.3 Installing DriveWizard Program
1-4
1.3 Installing DriveWizard Program
5. Choose a destination folder to copy the DriveWizard file to, and click Next to continue.
1-5
1.3 Installing DriveWizard Program
6. Select the program group to create the DriveWizard 100 icon. "YE_Applications" is
the default setting. After selecting the program group or folder, click Next to continue.
Then the PC files are copied from the CD-ROM. The percentage of the copying that
has been completed is shown.
Note: If new versions of the PC support files are needed to install DriveWizard, a window will appear
asking whether to overwrite the current version or to cancel the installation. DriveWizard may not
run correctly if the new versions of the support files are not installed.
If DriveWizard has been successfully installed, one of two dialog boxes is displayed.
(a)
1-6
1.3 Installing DriveWizard Program
(b)
1-7
1.4 Removing DriveWizard Program
1-8
1.4 Removing DriveWizard Program
3. Click the Change or Remove Programs tab if it is not already selected. Click
YASKAWA DriveWizard 100 as the program to be removed, and then click Change/
Remove.
A confirmation message will appear asking if you are sure you want to remove the
program.
4. Click OK to start removing the program. When the program has been successfully
removed, the following window will appear telling you that maintenance is complete.
1-9
2.1 Starting DriveWizard
2 Starting DriveWizard
Start DriveWizard using the following method.
2-1
2.2 Connecting Communication Port
Enter the settings for communications between DriveWizard and the Inverter by means of a
serial port.
2-2
2.2 Connecting Communication Port
2. If Online is selected, enter the necessary settings to setup communication and protocol.
<Communication Setup>
<Protocol Setup>
Select the same values as those set in the Inverter parameters. Refer to Inverters
instruction manuals because applicable values differ depending on the Inverter type.
Transfer rate
Select from 1200, 2400, 4800, 9600, or 19200 bps.
Parity selection
Select odd, even, or none
Data length
Select 7 or 8 bits.
Stop bit
Select 1 or 2 bits.
2-3
2.3 Selecting a Inverter
Use a version that is compatible with the version of the Inverter software. If the
additional parameters along with software upgrades are not to be used, however, the
existing version of DriveWizard can be used.
2-4
2.3 Selecting a Inverter
If the Inverter Selection box still does not appear even after checking the above items,
check the following concerns.
• Are the Inverter parameter settings for communications the same as those set in the Connect
box?
• If the Inverter parameter settings for communications were changed, was the Inverter shut
down and restarted after the Digital Operator’s LED turned off to make the settings effec-
tive?
2-5
3 DriveWizard Main Window
The DriveWizard main window has a menu bar and a toolbar as shown in the following
figure.
All application functions can be accessed from the menu bar or the toolbar.
3-1
Menu Bar and Menus
File menu
Reconnect: Switches between Online and Offline modes or between the connected
Inverters.
Disconnect: Switches to Offline mode.
Print Setting: Select your preferences for printing the information seen on the screen.
See "Print Setting" for details on the setting method.
Exit: Quits DriveWizard.
Help menu
DriveWizard Help: Displays a help window for DriveWizard.
Inverter Help: Displays a help window for the Inverter.
Introduction Tour: Introduces main functions of DriveWizard
Technical Support: Lists local contacts.
About DriveWizard: Displays version information of DriveWizard.
There are also function menus. For details, see Chapter 4.
3-2
Print Setting
In the DriveWizard main window, click File, and then click Print Setting. The Printing
Item Setting box appears.
Cover
Select Attaching the Cover, and then click Cover Editing.
3-3
The Cover box appears, displaying the Submitter tab in front. Use the formatting options
on the tabs to control the content of the cover, such as the greeting sentences and where to
submit the information. After the setting is finished, click OK.
3-4
To enter your printing preferences or specifications, click the tab whose options you want
to enter or change, and enter the desired settings.
Color Selection
Documents can be printed in color or black and white. Select your preference.
Click OK. The document appears on the screen the way it will appear in print.
3-5
Toolbar
Click an icon on the toolbar to directly select its corresponding function.
DriveWizard Toolbar
Toolbar
Function Name
Button
Parameter Editing
Troubleshooting
Product Information
Status Monitor
Motion Monitor
All Monitor
Oscilloscope Function
Manual Operation
Pattern Operation
3-6
4.1.1 Editing Parameters
4 Operation
4.1 Editing Parameters
The following two methods exist for editing parameters.
• Using the Parameter Edit window
• Using the Parameter Online Edit window
Check boxes
Selects all parameters for the group being edited, including those
not displayed.
Displays the related help window.
4-1
4.1.1 Editing Parameters
Modify setting
Items to be displayed in the Parameter Edit window can be selected.
Click Modify setting, and the Display setting box appears. Select the information to be
displayed and the size of the Parameter Edit window.
Display contents
Select the information to be displayed.
Dialog size
Select the size of the Parameter Edit window.
Click OK to save the changes in the display settings and to return to the Parameter Edit
window. Click Cancel to return to the Parameter Edit window without changing the
display settings.
4-2
4.1.1 Editing Parameters
Control Mode
Edits the parameter for the control mode and related parameters that are changed when the
control mode is changed.
Click Change next to the Control mode or double-click Control method selection (G5, F7,
G7, L7) or Control mode (V7) in the list in the Parameter Edit window. The following
dialog box appears.
Select the control mode in the list box, and related parameters are displayed on the list.
Click OK to change the parameter settings and return to the Parameter Edit window. Click
Cancel to return to the Parameter Edit window without changing the parameter settings.
Note: The control mode can be changed in the edit box opened by clicking Edit.
Access Level
Edits the parameter for the access level.
Click Change next to the Access level or double-click Constant access level (G5, F7, G7,
L7) or Constant selection/initialization (V7, J7) in the list in the Parameter Edit window.
The following dialog box appears.
Select the access level in the list box or type the value. Click OK to change the access
level and return to the Parameter Edit window. Only parameters that can be viewed in the
selected access level are displayed. Click Cancel to return to the Parameter Edit window
without changing the parameter setting.
4-3
4.1.1 Editing Parameters
Edit
The parameter can be viewed and then changed in the Edit box. Select the parameter to be
changed, and click Edit or double-click the parameter, and the Edit box appears. The Edit
box differs according to the parameter selected.
Select the value using the spin button or type the value.
4-4
4.1.1 Editing Parameters
Select the parameter to be changed, and click Edit or double-click the parameter, the
following dialog box appears.
Select the setting in the list box. Or click Edit and type the value. Then, click OK.
Select User setting constant (G5, F7, G7, L7) in the list in the Parameter Edit window and
click Edit or double-click the parameter, and the User Parameters box appears.
Note: This setting is not available in V7 and J7 Inverters.
4-5
4.1.1 Editing Parameters
Select a parameter in the Proposed User Parameter list and click Add. The selected
parameter is displayed in the User Parameter list.
After you have finished selecting the user parameters, click OK and the following message
appears.
Click OK.
4-6
4.1.1 Editing Parameters
Comments
Comments can be typed or edited in the Comment box. Click Comments, and the
Comment box appears.
Import
Parameter settings can be transferred or imported from a stored file with the Import
function. If the imported parameters differ in number from the on-screen parameters
(including parameters not currently displayed), the following processing takes place.
• If the number of imported parameters is greater
Parameters in
Parameter Imported
Edit window Parameters
Overwrite
A1-00 : 0000 A1-00 : 0000
Overwrite
A1-01 : 0000 A1-01 : 0000
A1-02 : 0001
Ignored
A1-03 : 1100
4-7
4.1.1 Editing Parameters
2. Select the file to be transferred, and click Open. The Import parameter box appears.
3. Select the appropriate check boxes for the filter conditions, and click OK .
4-8
4.1.1 Editing Parameters
Compare to file
The edited parameter settings can be compared with the values in the specified file for all
parameters, including those not displayed, with the Compare function. Check the settings
using the following procedure.
1. Click Compare at the right-top, and the Open box appears.
2. Select a file and click OK. A message appears and confirms if you want to compare all
parameter settings.
Click Cancel to return to the Parameter Edit window without comparing the settings.
3. Click OK to start the comparison.
When the comparison has been successfully completed, the following dialog box
appears.
• If all parameters match
4-9
4.1.1 Editing Parameters
Initialize
The settings of the Inverter can be returned to the factory settings with the Initialize
function. Return to the initial settings using the following procedure.
1. Click Initialize. Or Select Initialize (G5, F7, G7, L7), Constant selection/initialization
(V7, J7) in the parameter list in the Parameter Edit window. Then click Edit or double-
click the parameter. The dialog box in which you can initialize the Inverter settings
appears.
Click Cancel to return to the Parameter Edit window without changing the Inverter
settings.
2. To set an initialization condition, select a value in the list box. Or, click Edit and type
the value.
4-10
4.1.1 Editing Parameters
3. Usually, the initialization conditions for the inverter capacity, control mode, and
Initialize mode do not have to be changed, If changing them, select the new values
from each list. Or, Click Edit and type the value.
4. Click OK, and the warning box appears.
Compare to Inverter
The edited parameter settings can be compared with the values in the Inverter for all
parameters, including those not displayed, with the Compare function. Check the settings
using the following procedure.
1. Click Compare at the bottom. A message appears and comfirms if you want to
compare all parameter settings.
Click Cancel to return to the Parameter Edit window without comparing the settings.
2. Click OK to start the comparison, and the percentage of the progress completed is
shown.
When the comparison has been successfully completed, the following dialog box
appears.
• If all parameters match
4-11
4.1.1 Editing Parameters
4-12
4.1.1 Editing Parameters
• Click OK to save the current parameter settings. The Save As box appears.
• Click No to overwrite the current parameter settings without saving the current
parameter settings. The Read from drive box appears.
• Click Cancel to return to the Parameter Edit window without reading the settings.
2. Select a reading condition in the list box.
Read Group
All parameters in the displayed group tab are read.
4-13
4.1.1 Editing Parameters
<If parameters related to other parameters are included in the selected group>
The Read box appears.
Click OK to read the parameter and all related parameters that are listed.
Click Cancel to return to the Parameter Edit window without reading the
parameters.
Write to Inverter
Selected parameter settings can be saved with the Write function.
1. Click Write, and the dialog box in which you can overwrite the Inverter setting
appears.
4-14
4.1.1 Editing Parameters
<If parameters related to other parameters are included in the displayed group>
The Write box appears.
Click OK to overwrite the parameter and all related parameters that all listed.
Click Cancel to return to the Parameter Edit window without overwriting the
parameters.
4-15
4.1.1 Editing Parameters
(Print) Button
The data on the Parameter Edit window can be printed.
Only the group parameters selected in the Parameter Edit window can be printed. To print
all parameters, select the All parameters check box in the Parameter Edit window, and
perform printing.
Click the button, and the Printing Item Setting box appears.
Cover
Select Attaching the Cover, and then click Cover Editing. For details, see Chapter 3.
Color Selection
Documents can be printed in color or black and white. Select your preference.
4-16
4.1.1 Editing Parameters
After setting is finished, click OK. The document appears on the screen the way it will
appear in print.
4-17
4.1.1 Editing Parameters
4-18
4.1.1 Editing Parameters
Select the model of Inverter and the area. And type the last four digits of the software
number. Click Next to continue, and the Mode selection box appears.
Note: Check the software number by checking the nameplate or using the digital operator. Refer to the
Inverter instruction manuals for more information.
Select the value in each list box. Or click each Edit button and type the value. Click
Apply and the Parameter Edit window for the offline mode appears.
4-19
4.1.1 Editing Parameters
Check boxes
Selects all parameters for the group being edited, including those not displayed.
Displays the related help window.
4-20
4.1.1 Editing Parameters
(Open) Button
The parameters file can be loaded in the Open box. To load the file, use the following
procedure.
2. Select the name of the parameter file to be imported, and click Open.
4-21
4.1.1 Editing Parameters
(New) Button
A new Inverter can be selected in the Drive model selection box using the New command.
To change to a different Inverter, use the following procedure.
Click the button, and the Drive model selection box appears.
Select the model of Inverter and the area. And type the last four digits of the software
number. Click Next to continue, and the Mode selection box appears.
Note: Check the software number by checking the nameplate or using the digital operator. Refer to the Inverter
instruction manuals for more information.
Select the value in each list box. Or Click each Edit button and type the value. Click
Apply and the Parameter Edit wondow for the offline mode appears.
4-22
4.1.1 Editing Parameters
Modify setting
Items to be displayed in the Parameter Edit window can be selected.
Click Modify setting, and the Display setting box appears. Select the information to be
displayed and the size of the Parameter Edit window.
Display contents
Select the information to be displayed.
Dialog size
Select the size of the Parameter Edit window.
Click OK to save the changes in the display settings and to return to the Parameter Edit
window. Click Cancel to return to the Parameter Edit window without changing the
display settings.
4-23
4.1.1 Editing Parameters
Control Mode
Edits the parameter for the control mode and related parameters that are changed when the
control mode is changed.
Click Change next to the Control mode or double-click Control method selection (G5, F7,
G7, L7) or Control mode (V7) in the list in the Parameter Edit window. The following
dialog box appears.
Select the control mode in the list box, and related parameters are displayed on the list.
Click OK to change the parameter settings and return to the Parameter Edit window. Click
Cancel to return to the Parameter Edit window without changing the parameter settings.
Note: The control mode can be changed in the edit box opened by clicking Edit.
Access Level
Edits the parameter for the access level.
Click Change next to the Access level or double-click Constant access level (G5, F7, G7,
L7) or Constant selection/initialization (V7, J7) in the list in the Parameter Edit window.
The following dialog box appears.
Select the access level in the list box or type the value. Click OK to change the access
level and return to the Parameter Edit window. Only parameters that can be viewed in the
selected access level are displayed. Click Cancel to return to the Parameter Edit window
without changing the parameter setting.
4-24
4.1.1 Editing Parameters
Edit
The parameter can be viewed and then changed in the Edit box. Select the parameter to be
changed, and click Edit or double-click the parameter, and the Edit box appears. The Edit
box differs according to the parameter selected.
Select the value using the spin button or type the value.
4-25
4.1.1 Editing Parameters
Select the parameter to be changed, and click Edit or double-click the parameter, the
following dialog box appears.
Select the setting in the list box. Or click Edit and type the value. Then, click OK.
Select User setting constant (G5, F7, G7, L7) in the list in the Parameter Edit window and
click Edit or double-click the parameter, and the User Parameters box appears.
Note: This setting is not available in V7 and J7 Inverters.
4-26
4.1.1 Editing Parameters
Select a parameter in the Proposed User Parameter list and click Add. The selected
parameter is displayed in the User Parameter list.
After you have finished selecting the user parameters, click OK and the following message
appears.
Click OK.
4-27
4.1.1 Editing Parameters
Comments
Comments can be typed or edited in the Comment box. Click Comments, and the
Comment box appears.
Import
Parameter settings can be transferred or imported from a stored file with the Import
function. If the imported parameters differ in number from the on-screen parameters
(including parameters not currently displayed), the following processing takes place.
• If the number of imported parameters is greater
Parameters in
Parameter Imported
Edit window Parameters
Overwrite
A1-00 : 0000 A1-00 : 0000
Overwrite
A1-01 : 0000 A1-01 : 0000
A1-02 : 0001
Ignored
A1-03 : 1100
4-28
4.1.1 Editing Parameters
2. Select the file to be transferred, and click Open. The Import parameter box appears.
3. Select the appropriate check boxes for the filter conditions, and click OK .
4-29
4.1.1 Editing Parameters
Compare to file
The edited parameter settings can be compared with the values in the specified file for all
parameters, including those not displayed, with the Compare function. Check the settings
using the following procedure.
1. Click Compare at the right-top, and the Open box appears.
2. Select a file and click OK. A message appears and confirms if you want to compare all
parameter settings.
Click Cancel to return to the Parameter Edit window without comparing the settings.
3. Click OK to start the comparison.
When the comparison has been successfully completed, the following dialog box
appears.
• If all parameters match
4-30
4.1.1 Editing Parameters
4-31
4.1.1 Editing Parameters
(Print) Button
The data on the Parameter Edit window can be printed.
Only the group parameters selected in the Parameter Edit window can be printed. To print
all parameters, select the All parameters check box in the Parameter Edit window, and
perform printing.
Click the button, and the Printing Item Setting box appears.
Cover
Select Attaching the Cover, and the click Cover Editing. For details, see Chapter 3.
Color Selection
Documents can be printed in color or black and white. Select your preference.
4-32
4.1.1 Editing Parameters
After setting is finished, click OK. The document appears on the screen the way it will
appear in print.
4-33
4.1.2 Editing Parameters Online
NOTE Values edited in the Parameter Online Edit box are also immediately changed in the
Inverter.
2. To change the values of the settings, type the new value in the edit box and click Enter.
The value will now be displayed in the box on the left.
Note: Parameters that cannot be edited appear shaded.
Modified values are also immediately changed in the Inverter. To view different
parameters click Set, and the following dialog box appears.
Displays the
related help
window. Deletes the parameter
displayed at left.
4-34
4.1.2 Editing Parameters Online
3. Click Set to view a parameter other than the "Acceleration time 1." The Parameter
selection box appears.
4. Select the parameter to be edited, and click OK. The Parameter Online Edit setting box
appears.
5. If there are still parameters to be edited, click Set for a second or third time and set
these in the same manner as the first parameter.
4-35
4.1.2 Editing Parameters Online
6. Click OK when parameter display is complete. The Parameter Online Edit box
appears, displaying the set parameters.
7. To change the values of the settings, type the value in the edit box and click Enter.
The typed value will be displayed in the left box.
Modified values are also immediately changed in the Inverter.
4-36
4.1.3 Editing Parameter Files Created by VS-COM
3. Select “Open file”, and then click OK. The Open box appears.
4. Select “VS-COM Parameter file (*.prm)”, and then click Open. The selected VS-COM
parameter file will be imported.
IMPORTANT After importing the file, be sure to confirm the parameter settings.
4-37
4.2 Troubleshooting
4.2 Troubleshooting
Online Troubleshooting
Faults can be viewed in the Trouble Shooting box.
In the DriveWizard main window, click Alarm and then click Trouble Shooting. The
Trouble Shooting box is displayed.
Current Fault
Click the button to display details concerning a specific fault and its corrective
measures.
4-38
4.2 Troubleshooting
Last Fault
Note: The number of fault history to be stored differs depending on Inverter type. And also, the Elapsed time
column is not displayed in some Inverter type.
<Fault History>
The Inverter stores a history of the 10 most recent faults. In DriveWizard, these are
displayed in the Fault History column in the Trouble Shooting box, and are shown in order
of occurrence with their fault code, the details about the type of fault, such as name, and
elapsed time at fault.
When a new fault occurs, it is displayed as the most recent fault at the top of the list and the
previous faults displayed move down on the list with the last fault eliminated.
Click the button, to display details concerning a specific fault and its corrective
measures.
Click Clear to clear the fault history.
<Fault Trace>
The values of monitor items when the fault occurred are displayed. Select a previous fault
in the combo box.
Click the button, to display details concerning a specific fault and its corrective
measures.
Click Clear to clear the fault trace.
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4.2 Troubleshooting
button
To clear the fault history and fault trace, click the button. The following dialog
box is displayed.
Click OK to clear the fault history and fault trace. Click Cancel to return to the Trouble
Shooting box.
Note: Clear the fault history and fault trace after removing the cause of the fault and resetting the fault using the
Digital Operator. If the fault history and fault trace are cleared before resetting the fault, even if the cause
of the fault is not removed, the Inverter displays normal status on the Digital Operator. On the other hand,
the current fault will continue in DriveWizard.
(Save) button
Click Save to save the data for current fault, fault history, and fault trace to the specified
file.
Click Cancel to return to the Trouble Shooting box.
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4.2 Troubleshooting
4-41
4.2 Troubleshooting
Offline Troubleshooting
The saved troubleshooting file can be viewed offline.
In the DriveWizard window, click Alarm and then click Trouble Shooting. The Trouble
Shooting box is displayed.
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4.2 Troubleshooting
Click Open. The specified file is loaded and the Trouble Shooting box is displayed.
The alarm that was occurring when the file was saved is displayed.
Click the button, to display details concerning a specific alarm and its corrective
measures.
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4.2 Troubleshooting
Last Fault
Note: The number of fault history to be stored differs depending on Inverter type. And also, the Elapsed time
column is not displayed in some Inverter type.
<Fault Trace>
The Inverter stores a history of the 10 most recent faults. In DriveWizard, these are
displayed in the Fault History column in the Trouble Shooting box, and are shown in order
of occurrence with their fault code, the details about the type of fault, such as name, and
elapsed time at fault.
Click the button, to display details concerning a specific fault and its corrective
measures.
<Fault Trace>
The values of monitor items when the fault occurred are displayed. Select a last fault in the
combo box.
Click the button, to display details concerning a specific fault and its corrective
measures.
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4.2 Troubleshooting
4-45
4.2 Troubleshooting
(Save) button
Click Save to overwrite or save as another file the added or changed comment in the Drive
Type Info box.
Click Cancel to return to the Trouble Shooting box.
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4.3.1 Product Information
4.3 Monitor
4.3.1 Product Information
Information about the Inverter can be viewed in the Product Information window.
In the DriveWizard main window, click Monitor and then click Product Information.
Information about the Inverter will be displayed.
Click the button to display the specifications for the product model.
Click OK to return to the DriveWizard main window.
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4.3.2 Monitor
4.3.2 Monitor
The Inverter’s status, movement, and I/O signal status, can be monitored on the computer
screen.
There are five types of monitor windows: Status Monitor, Motion Monitor, Input Signal
Monitor, Output Signal Monitor, and All Monitor.
With All Monitor, Inverter status, movement, and I/O signal status are displayed in one
window.
The monitor windows are independent of each other, but several windows can be displayed
at the same time.
Select the information to be monitored in the Monitor Item Setting box.
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4.3.2 Monitor
1. In the DriveWizard main window, click Monitor, and then click Monitor Setting. The
Monitor Item Setting box appears.
2. Select the tab for which you want to set monitor items.
3. To display an item, select it in the Monitor Select list and then click Add.
Information to be
displayed in the
Monitor window
Information
not displayed
in the Monitor
window
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4.3.2 Monitor
4. Click OK, and the five monitor windows appear showing the selected information.
To open the Monitor Item Setting window, right-click and click Monitor Item Setting. To
move an item, right-click an item and select a command.
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4.3.2 Monitor
Status Monitor
To monitor the status of the Inverter, use the following procedure.
1. In the DriveWizard main window, click Monitor, point to Monitor and click Status
Monitor.
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4.3.2 Monitor
Motion Monitor
To monitor the motions of the Inverter, use the following procedure.
1. In the DriveWizard main window, click Monitor, point to Monitor and click Motion
Monitor.
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4.3.2 Monitor
4-53
4.3.2 Monitor
4-54
4.3.2 Monitor
All Monitor
To monitor Inverter status, movement, and I/O signal status in one window, use the
following procedure.
1. In the DriveWizard main window, click Monitor, point to Monitor and click All
Monitor.
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4.3.2 Monitor
1. In the DriveWizard main window, click Monitor and then click Monitor Setting. The
Monitor Item Setting box appears.
2. Click Add/Remove Address, and the Add/Remove Monitoring Address box appears.
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4.3.2 Monitor
3. Enter the value for each items, click Add. If the MEMOBUS address is available, it is
displayed in the Monitor entry list. If it is not available, the following message appears.
4. Click OK, and return to the Monitor Item Setting box, where the MEMOBUS address
is displayed in the Monitor select list.
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4.3.3 Oscilloscope Function
Data Monitor
Main Window
In the DriveWizard main window, click Monitor, and then click Oscilloscope, and the
Oscilloscope main window appears.
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4.3.3 Oscilloscope Function
Oscilloscope Settings
In the Oscilloscope main window, click SETUP, and the Oscilloscope Setting box appears.
Select the objects and conditions for the monitor.
The settings from the previous monitor, if any, are displayed.
OK
In the Oscilloscope Setting box, click OK to return to the Oscilloscope main window. The
monitor data are updated according to the settings.
Cancel
In the Oscilloscope Setting box, click Cancel to return to the Oscilloscope main window
without changing the settings.
CH1/CH2
Select content such as "Output frequency", "Frequency Reference", etc., as monitor objects
from the data boxes.
Line
Select a line color for data 1 and 2.
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4.3.3 Oscilloscope Function
<Saves File>
Selects whether to save the sampling data or not.
Note: To save the data, be sure 30 Mbyte of free hard disk space are available. As a guideline, about 2 Mbyte of
free hard disk space is needed to save one hour of normal data.
If not saving the data, select the Not Save check box. If saving the data, click to clear the
Not Saved check box and click Setting. The Save As box is displayed.
Click Yes to overwrite the already existing file. Click No to return to the Save as box.
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4.3.3 Oscilloscope Function
To make the settings for the sampling data, click Setting. The Sampling data setting box is
displayed.
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4.3.3 Oscilloscope Function
<Measurement>
To clear the values of the table of the sampling data, click Resetting. After the table is
cleared, the collection of the data for the items being monitored starts again.
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4.3.3 Oscilloscope Function
Main Window
This Oscilloscope main window displays a graph based on the oscilloscope settings.
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4.3.3 Oscilloscope Function
Toolbar
The position of the toolbar can be adjusted, and the on-screen display type selected.
Open
Print the Oscilloscope main window.
Print
View the conditions for monitoring.
Measurement
Conditions
View the information for the location where a
cursor is shown.
Cursor
View the Parameter Online Editing box. For
details, see Section 4.1.2.
Parameter Online
Editing
Enlarge the view of a selected area.
Zoom In
Restore the area shown in the window to its usual
size.
Return
Copy the displayed screen to the clipboard.
Clipboard Copy
View the Manual Operation box. For details, see
Section 4.5.1.
Manual Operation
View the Monitor Item Setting window. For
details, see Section 4.3.2.
Monitor Item Setting
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4.3.3 Oscilloscope Function
4-65
4.3.3 Oscilloscope Function
4-66
4.3.3 Oscilloscope Function
Toolbar Details
(Cursor) Button
The information for the location of each bar A and B can be viewed. In the window, the
bars are referred to as cursors.
The color of bars A and B can be changed.
View the data using the following procedure.
3. To view the frequency data, select Horizontal in the Specifies axes area. Two
horizontal bars will be displayed.
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4.3.3 Oscilloscope Function
4. Move each bar. As you move each bar, the data changes in the Cursor table.
Bar B
Bar A
4-68
4.3.3 Oscilloscope Function
(Zoom) Button
A view of an area selected by the mouse can be magnified. Zoom in on an area using the
following procedure.
Area to be Magnified
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4.3.3 Oscilloscope Function
3. Release the left mouse button. The selected area of the graph is enlarged.
Magnified Area
The graph will change in stages. To return to the original graph, click the button
several times.
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4.3.3 Oscilloscope Function
(Open) Button
The oscilloscope data file can be loaded in the Open box. To load the file, click the
button. The Open box appears.
Open
Click Open to load the selected oscilloscope file. Returns to the Oscilloscope main
window if nothing is selected.
Cancel
Click Cancel to return to the Oscilloscope main window without loading the file.
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4.3.3 Oscilloscope Function
(Print) Button
The graph and data on the Oscilloscope main window can be printed. To print the graph
and data, click the button. The Printing Item Setting box appears.
Cover
Select Attaching the Cover, and the click Cover Editing. For details, see Chapter 3.
Color Selection
Documents can be printed in color or black and white. Select your reference.
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4.3.3 Oscilloscope Function
After setting is finished, click OK. The document appears on the screen the way it will appear
in print.
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4.3.3 Oscilloscope Function
The conditions for monitoring can be viewed. To view the conditions, click the
button. The Measurement Data box appears. If not already selected, click the
Measurement Data tab to view the conditions for monitoring.
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4.3.3 Oscilloscope Function
All Tab
4-75
4.3.3 Oscilloscope Function
Comment Tab
OK
Click OK to save comments and return to the Oscilloscope main window.
Note: If “Not Saved” is selected in the Oscilloscope Setting box, the typed comments are
not saved.
Cancel
Click Cancel to return to the Oscilloscope main window without saving the comments.
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4.3.3 Oscilloscope Function
OK
Click OK to copy the selected area to the clipboard.
Cancel
Click Cancel to return to the Oscilloscope main window.
4-77
4.3.3 Oscilloscope Function
• Whole Dialog
4-78
4.4 Motor Parameter Autotuning
! CAUTION
The motor will rotate during autotuning.
Please read the user manual and check the following before operation.
• If executing standard autotuning, please verify the motor is disconnected from all machinery.
• Please verify it is safe to rotate the motor.
! CAUTION
Non-rotational autotuning will not turn the motor shaft. However, there will be some voltage
applied to the motor.
Please read the user manual and check the following before operation.
• Voltage is applied to the motor during non-rotational autotuning. Do not touch the motor until
autotuning is complete.
• When using non-rotational autotuning with the motor connected to a load such as a conveyor,
please use a mechanical brake during tuning to prevent unexpected rotation.
• When the drive is run for the first time after non-rotational autotuning, please keep the load less
than 50%.
! CAUTION
Non-rotational terminal resistance autotuning will not turn the motor shaft. However, there will
be some voltage applied to the motor.
Please read the user manual and check the following before operation.
• Voltage is applied to the motor during non-rotational terminal resistance autotuning.
Do not touch the motor until autotuning is complete.
• When using non-rotational temrinal resistance autotuning with the motor connected to a load
such as a conveyor, please use a mechanical brake during turning to prevent unexpected rotation.
4-79
4.4 Motor Parameter Autotuning
! CAUTION
Auto parameter calculation should be used when the product does not have the autotuning func-
tion or the motor cannot be disconnected from external machinery.
Please carefully note the following.
• Performance may be inferior to a system which has been auto-tuned.
• It is necessary to have motor nameplate data, the motor design sheet, or motor test report to use
vector control mode. If there is no motor data available, V/f control mode must be used.
Note: If a baseblock command of Multi-function contact input selection is being input from the external
terminal, this function can not be performed.
4-80
4.4 Motor Parameter Autotuning
2. Select the motor in the Motor selection combo box. The tuning mode that is available
for the selected motor is enabled.
3. Select the tuning mode and click Next. The following dialog box is displayed.
Note: Tuning mode that can be selected differs depending on the Inverter type or control mode. Refer to the
instruction manual for the details.
Click Cancel to cancel autotuning, and return to the DriveWizard main window.
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4.4 Motor Parameter Autotuning
4-82
4.4 Motor Parameter Autotuning
7. Click Autotuning. Autotuning is started, and the following dialog box is displayed.
Stops autotuning.
4-83
4.4 Motor Parameter Autotuning
After autotuning is finished, the tuned values are displayed in the After column of the
Autotuning results list. Values that differ from the values before autotuning are
displayed in red.
4-84
4.4 Motor Parameter Autotuning
4-85
4.4 Motor Parameter Autotuning
Select the model of Inverter and the area. And type the last four digits of the software
number. Click Next to continue, and the Mode selection box appears.
Note: Check the software number by checking the nameplate or using the digital operator. Refer to the
Inverter instruction manuals for more information.
4-86
4.4 Motor Parameter Autotuning
Select the value in each list box. Or click each Edit button and type the value. Click
Apply. The following dialog box is displayed.
Click Cancel to cancel autotuning, and return to the DriveWizard main window.
4-87
4.4 Motor Parameter Autotuning
5. Enter each setting items required for tuning in the Value column.
6. Click Next and the following dialog box is displayed.
4-88
4.4 Motor Parameter Autotuning
7. Click Autotuning. Tuning is started, and the following dialog box is displayed.
Stops tuning.
After tuning is finished, the tuned values are displayed in the After column of the
Autotuning results list. Values that differ from the values before tuning are displayed in
red.
4-89
4.4 Motor Parameter Autotuning
Click Save.
Click Save.
4-90
4.5.1 Manual Operation
! WARNING
Manual operation will cause the motor to rotate and can be dangerous.
Be sure to check the user’s manual before execution.
Pay particular attention to the following items.
• Check the safety of the area around the drive unit.
The motor runs at the set speed while the Forward or Reverse button is pressed. Make sure that
the surrounding area is clear of any items that could interfere with the running of the motor.
• Assign the Emergency Stop to the external terminal.
If a communications error occurred or the PC or DriveWizard is shut down because of an error
during a manual operation, the motor may continue to rotate. To stop the motor, use the Emer-
gency Stop.
• Please only use DriveWizard for changing inverter parameters.
If a parameter (such as frequency units) is changed by any method other than DriveWizard, the
motor speed can suddenly change and result in injury.
• Reset the parameters to their original setting after an error. (V7, J7, G5)
This feature will change the RUN source selection paramater temporarily. (RUN command selec-
tion, Frequency reference selection)
After a communications error occurred or the PC or DriveWizard is shut down because of an error
during a manual operation, reset the parameters for the operation method and reference selections
to their original settings.
• Restart the Inverter after an error. (G7, F7, L7)
This feature will change the RUN source selection paramater temporarily. (ComCtrl, ComNet)
After a communications error occurred or the PC or DriveWizard is shut down because of an error
during a manual operation, restart the Inverter.
• Recommendations for using DriveWizard
Use DriveWizard for inverter setup and run test.
Disconnect the motor from the load when using manual operation mode.
Notes: 1. If a baseblock command of Multi-function contact input selection is being input from the external
terminal, this function can not be performed.
2. For manual operations with the VarispeedG5 Inverter, set the Frequency of the reference setting and
the monitor (o1-03) to 0.01 Hz units (factory setting).
4-91
4.5.1 Manual Operation
Click Cancel to return to the main window without performing a manual operation.
4-92
4.5.1 Manual Operation
Frequency reference
The left box shows the speed for the manual operation. The frequency reference can be
changed in the right box.
4-93
4.5.1 Manual Operation
Output frequency
The output frequency box shows the actual running speed.
Status
The status box shows the Inverter status: During Forward Run, During Reverse Run,
During Stop, Zero-speed, error, or Drive is not ready.
3. Check the speed for a manual operation. To change the speed, enter the frequency
reference in the right Frequency reference box by typing or using the spin button and
click Enter. The new speed will be displayed in the left Frequency reference box.
4. Click Forward Run or Reverse Run. A manual operation can be performed only
while one of these buttons is pressed in.
4-94
4.5.2 Pattern Operation
! CAUTION
Pattern operation will cause the motor to rotate and can be dangerous.
Be sure to check the user’s manual before execution.
Pay particular attention to the following items.
• Check the safety of the area around the drive unit.
The motor runs at the set speed while the Forward or Reverse button is pressed. Make sure that
the surrounding area is clear of any items that could interfere with the running of the motor.
• Assign the Emergency Stop to the external terminal.
If a communications error occurred or the PC or DriveWizard is shut down because of an error
during a pattern operation, the motor may continue to rotate. To stop the motor, use the Emer-
gency Stop.
• Please only use DriveWizard for changing inverter parameters.
If a parameter (such as frequency units) is changed by any method other than DriveWizard, the
motor speed can suddenly change and result in injury.
• Reset the parameters to their original setting after an error. (V7, J7, G5)
This feature will change the RUN source selection paramater temporarily. (RUN command selec-
tion, Frequency reference selection)
After a communications error occurred or the PC or DriveWizard is shut down because of an error
during a pattern operation, reset the parameters for the operation method and reference selections
to their original settings.
• Restart the Inverter after an error. (G7, F7, L7)
This feature will change the RUN source selection paramater temporarily. (ComCtrl, ComNet)
After a communications error occurred or the PC or DriveWizard is shut down because of an error
during a pattern operation, restart the Inverter.
• Use care when using pattern operation mode with positioning applications.
Use care when using pattern operation mode with positioning applications. As there is no position
feedback, make sure that there are no alignment/position problems with the machinery. Running
the motor for an extended period of times when such problems exist can be dangerous and cause
damage.
• Regards display of operations while running.
This function displays the operational status while the drive is running, although there are times
when the motor operations and the time chart will not match due to various factors such as sur-
rounding environment. Please do not rely completely on the time chart.
• Recommendations for using DriveWizard
Use DriveWizard for inverter setup and run test.
Disconnect the motor from the load when using pattern operation mode.
4-95
4.5.2 Pattern Operation
Notes: 1. If a baseblock command of Multi-function contact input selection is being input from the external
terminal, this function can not be performed.
2. The pattern operation is based on the settings, Acceleration/deceleration time 1 and Motor 1, of the
multi-function contact input selections. Acceleration/deceleration time 2, 3 and Motor 2 selections are
not available in the pattern operation.
3. For pattern operations with the VarispeedG5 Inverter, set the Frequency of reference setting and the
monitor (o1-03) to 0.01 Hz units (factory setting).
1. In the DriveWizard main window, click Test Run, and then click Pattern Operation.
A warning message appears reminding you of the dangers that are possible when using
this operation.
Click Cancel to return to the DriveWizard main window without performing a pattern
operation.
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4.5.2 Pattern Operation
4-97
4.5.2 Pattern Operation
3. Enter each item for operation conditions in the Run Pattern area, click Apply. The
operation pattern is displayed in a graph.
Vertical Axis Range Box
Horizontal Axis
Range Box
The line in the graph corresponding to the selected operation pattern in the operation
pattern area is displayed in red.
<If the Inverter is not set to stop at the end in the set operation pattern>
If the Inverter is not set to stop at the end in the set operation pattern, the following
dialog box is displayed.
4-98
4.5.2 Pattern Operation
Elasped time: Displays the elasped time. The display starts again from zero in a
repeat operation.
The line that indicates executing operation pattern blinks in green. And the
corresponding line in the operation pattern area is displayed in green.
To stop the pattern operation, click Stop.
4-99
4.5.2 Pattern Operation
(Open) button
2. Select the file to be loaded, and click Open. The Operation Pattern box is displayed.
If the following items differ between in the specified file and in the current settings, the
following dialog box is displayed.
• Acceleration time
• Deceleration time
• Accel/decel time setting unit
• Display scaling
4-100
4.5.2 Pattern Operation
Click OK to continue loading the file. After the loading is finished, check the values of
those parameters.
(Save) button
Click Save, and operation pattern data is saved in the specified file.
Click Cancel to return to the Pattern Operation box.
4-101
5 Technical Support
IRUMA BUSINESS CENTER (SOLUTION CENTER)
480, Kamifujisawa, Iruma, Saitama 358-8555, Japan
Phone 81-4-2962-5696 Fax 81-4-2962-6138
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone 1-847-887-7000 Fax 1-847-887-7370
YASKAWA ELETRICO DO BRASIL COMERCIO LTD.A.
Avenida Fagundes Filho, 620 Bairro Saude-Sao Paulo-SP, Brazil CEP: 04304-000
Phone 55-11-5071-2552 Fax 55-11-5581-8795
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone 49-6196-569-300 Fax 49-6196-569-312
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom
Phone 44-1236-735000 Fax 44-1236-458182
YASKAWA ELECTRIC KOREA CORPORATION
7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul 150-877, Korea
Phone 82-2-784-7844 Fax 82-2-784-8495
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park 556741, Singapore
Phone 65-6282-3003 Fax 65-6289-3003
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China
Phone 86-21-5385-2200 Fax 86-21-5385-3299
YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE
Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave.,
Dong Cheng District, Beijing 100738, China
Phone 86-10-8518-4086 Fax 86-10-8518-4082
YASKAWA ELECTRIC TAIWAN CORPORATION
9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan
Phone 886-2-2502-5003 Fax 886-2-2505-1280
5-1
Revision History
The revision dates and numbers of the revised manuals are given on the bottom of the front cover.
Rev.
Date of Printing Section Revised Content
No.
April 2006 − First edition