Datasheet Vetec TY005.030

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DATA SHEET TY005.

030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Valve Size NPS 1 to 12

ANSI Pressure Class CL 150 and 300

Temperature Range of Medium -320°F to +1022°F (-196°C to +550°C)

Valve Body Material


 Cast carbon steel

 Low temperature carbon steel

 Cast stainless steel

 Special alloys (Duplex, Hastelloy etc.)

 Other special materials on request

Seat Version
 Metal or soft sealing

 Standard seat factors 1 / 0.6 / 0.4 / 0.25


Fig.1 VETEC Type 82.7 with Type R Actuator
 Customized seat factors

Standard Version
 For temperatures from: -148°F to 1022°F
(-100°C to +550°C)

 Type 82.7/R (fig 1) - with Type R rolling


diaphragm spring return pneumatic
actuator

 Type 82.7/M (fig 2) - with Type M rolling


diaphragm spring return pneumatic
actuator

 Type 82.7/AT (fig 3) - with Type AT single


acting or double acting rack and pinion Fig.2 VETEC Type 82.7 with Type M Actuator
pneumatic actuator

TY005.030 Edition: 01.03.2018 Rev. 04 Page 1 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Additional Version

 Low emissions packing / double packing

 Noise reduction devices for gaseous


mediums

 Anti-cavitation devices for liquids

 Version for low temperature cryogenic


applications

 Fire safe version according to API 607 and


ISO 10497

 Version to sour gas applications acc. to Fig.3 VETEC Type 82.7 with Type AT Actuator
NACE MR103 / MR0175 / ISO 15156

 Versions acc. to DIN Standards

The modular design and the wide variety of


our rotary plug valve make the product
universal and suite to all applications.

The valves can be equipped with different


accessories, such as positioners, solenoid valves
and other accessories (fig.3).

Fig.4 VETEC Type 82.7 Standard – Sectional Drawing

TY005.030 Revision 04 Page 2 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Principle of Operation
Rotating the plug of the valve in and out of the
path of the flow determines the flow coefficient
(Cv) of the valve, which is a function of the flow
rate and pressure loss through the valve. This
principle is used to control either flow rate or
differential pressure, as desired.

The offset between the plug face and shaft center


and the offset between the shaft center and valve
centerline give the rotary plug valve its double
eccentric (double offset) design (fig.5/6). When
opening and closing the valve, this double Fig.5 Plug movement with Double-Eccentric Arrangement
eccentric design allows the plug to lift smoothly off
the seat without any friction, eliminating any
breakaway torque. This smooth opening also
allows for stable control, even at small opening
angles.

Fail-safe Action

When combined with a Type R, M, AT actuator,


the control valve may exhibit one of two fail-safe
functions upon failure of supply air pressure.

Fail Close - the rotary plug valve will close upon


loss of supply air

Fail Open ‐ the rotary plug valve will open upon Fig.6 Double-Eccentric Principle
loss of supply air

Flow Direction
The rotary plug valve may be used in either flow
direction, depending on the medium, operating
conditions, and shut-off and flow requirements of
the valve (fig.7):
Flow to close = FTC
FTO FTC
Flow to open = FTO

Fig.7 Flow Direction

TY005.030 Revision 04 Page 3 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

An arrow on the valve will indicate the direction of


flow the valve has been configured for (fig.8)

For installing the valve into the pipeline, we


recommend a minimal distance of 6 nominal valve
size (6 x NPS) in front of the valve and 6 nominal
valve size (6 x NPS) behind the valve.

Fig.8 Installation into the pipeline

Flow Characteristic
The rotary plug valve has an inherent
characteristic (fig. 9); however, a cam disc or
positioner may be used to achieve an equal
percentage or linear characteristic (fig. 10)

Fig. 9 Inherent Characteristic

Fig.10 Equal Percentage and Linear Characteristic

TY005.030 Revision 04 Page 4 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Table 1 - Technical Data

VETEC Type 82.7


Valve size NPS 1 to 12
End Connection Flanged
Flange pressure rating CL 150 / 300
Max. operating pressure 725 psi (50 bar)
Overall length ANSI / ISA 75.08.02 (formerly 75.04) / IEC 60534-3-2
Flange bore / form ASME B16.5

Flow direction

flow to open flow to close

Characteristic Equal percentage or linear / positioned characteristic / on/off valve


Rangeability up to 200 : 1
Temperature range of medium -320 to 1022 F (–196 to +550 °C)
Opening angle 75°
Standard - metal seat Optional - soft seat
Leakage class acc. to ANSI/FCI 70-2
IV VI

TY005.030 Revision 04 Page 5 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Table 2 - Materials

Part Material
Body A216WCC A351CF8M A352LC3
Shaft 316 L
Plug 316 L or Stellite 6
Trunnion bearing 316 L
Gasket Graphite or stainless steel or PTFE
Seat ring Carbide armored 316 L or 316 L with PTFE soft sealing surface
Seat retainer 316 L
O-ring on seat FPM 80 VR1
Guide 316 L / plastic
Packing bushing 316 L
O-Ring FPM 80 VR1
Packing PTFE / Graphite

Table 3 - Face-to-Face Dimensions ANSI (Class 150 / 300)

NPS 1 1½ 2 3 4 6 8 10 12
[in] 4.00 4.50 4.88 6.50 7.62 9.00 9.56 11.69 13.30
Length
[mm] 102 114 124 165 194 229 243 297 338

TY005.030 Revision 04 Page 6 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Table 4 - Flow Coefficients Cv

4a. Seat with Metal Sealing / Flow Direction - Flow to Open (FTO)

Seat Factor NPS 1 1½ 2 3 4 6 8 10 12

Cv 18 42 81 254 416 832 1272 2254 3121

1 [in] 0.71 1.02 1.42 2.36 2.99 4.13 5.31 6.69 8.26
Seat Ø
[mm] 18 26 36 60 76 105 135 170 210

Cv 14 25 50 168 243 497 728 1422 1734

0.6 [in] 0.63 0.85 1.16 1.97 2.36 3.39 4.17 5.75 6.41
Seat Ø
[mm] 16 21.5 29.5 50 60 86 106 146 163

Cv 12 18 36 121 173 318 451 983 1040

0.4 [in] 0.55 0.73 1.00 1.73 2.09 2.87 3.46 4.96 5.23
Seat Ø
[mm] 14 18.5 25.5 44 53 73 88 126 133

Cv 4.6 14 22 81 116 214 283 578 740

0.25 [in] 0.39 0.63 0.83 1.46 1.77 2.44 2.87 4.02 4.56
Seat Ø
[mm] 10 16 21 37 45 62 73 102 116

4b. Seat with Metal Sealing / Flow Direction - Flow to Close (FTC)

Seat Factor NPS 1 1½ 2 3 4 6 8 10 12


Cv 18 42 81 243 393 763 936 1503 2428
1 [in] 0.71 1.02 1.42 2.36 2.99 4.13 5.31 6.69 8.26
Seat Ø
[mm] 18 26 36 60 76 105 135 170 210
Cv 14 25 50 156 231 370 474 948 1040
0.6 [in] 0.63 0.85 1.16 1.97 2.36 3.39 4.17 5.75 6.41
Seat Ø
[mm] 16 21.5 29.5 50 60 86 106 146 163
Cv 12 18 36 110 139 214 289 624 659
0.4 [in] 0.55 0.73 1.00 1.73 2.09 2.87 3.46 4.96 5.23
Seat Ø
[mm] 14 18.5 25.5 44 53 73 88 126 133
Cv 4.6 14 22 65 104 145 185 370 474
0.25 [in] 0.39 0.63 0.83 1.46 1.77 2.44 2.87 4.02 4.56
Seat Ø
[mm] 10 16 21 37 45 62 73 102 116

TY005.030 Revision 04 Page 7 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

4c. Seat with Soft Sealing / Flow Direction - Flow to Close (FTC)

Seat Factor NPS 1 1½ 2 3 4 6 8 10 12


Cv 14 42 79 208 335 618 844 1410 2312
1 [in] 0.63 1.02 1.38 2.13 2.76 3.86 5.04 6.30 8.26
Seat Ø
[mm] 16 26 35 54 70 98 128 160 210
Cv 13 25 50 156 231 370 474 948 1040
0.6 [in] 0.59 0.85 1.16 1.97 2.36 3.39 4.17 5.75 6.41
Seat Ø
[mm] 15 21.5 29.5 50 60 86 106 146 163
Cv 12 18 36 121 139 214 289 624 659
0.4 [in] 0.55 0.73 1.00 1.81 2.09 2.87 3.46 4.96 5.23
Seat Ø
[mm] 14 18.5 25.5 46 53 73 88 126 133
Cv 4.6 14 22 65 104 145 185 370 474
0.25 [in] 0.39 0.63 0.83 1.46 1.77 2.44 2.87 4.02 4.56
Seat Ø
[mm] 10 16 21 37 45 62 73 102 116

TY005.030 Revision 04 Page 8 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Table 5 - Dimensions

Table 5a – Valve Dimensions

NPS CL A B C E
[in] [lbs] [in] [mm] [in] [mm] [in] [mm] [in] [mm]

150 4.02 102 2.01 51 5.00 127 3.20 81.40


1
300
150 4.49 114 2.24 57 5.39 137 3.74 95.10

300
150 4.88 124 2.44 62 5.79 147 3.43 87.10
2
300
150 6.50 165 3.27 83 7.76 197 4.51 114.60
3
300
150 7.64 194 3.82 97 8.50 216 5.10 129.60
4
300
150 9.02 229 4.72 120 11.61 295 6.13 155.60
6
300
150 9.57 243 5.20 132 12.20 310 6,93 176
8
300 6,93 176
10 150 11.69 297 6.46 164 14.06 357 8.29 210.60
300 8.75 222.30
12 150
13.30 338 7.24 184 14.92 379 9.05 230
300

TY005.030 Revision 04 Page 9 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Table 5b - Type AT Actuator and Mounting Bracket Dimensions

Actuator HK HA BA L M HD
Type AT [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm]
60 3.14 80 4.02 102 8.03 204 1.69 43 2.01 51 0.79 20
100 3.14 80 4.53 115 9.49 241 1.97 50 2.24 57 0.79 20
150 3.14 80 5.00 127 10.20 259 2.20 56 2.48 63 0.79 20
220 3.14 80 5.71 145 11.97 304 2.52 64 2.83 72 1.18 30
300 3.14 80 6.18 157 13.11 333 2.76 70 3.03 77 1.18 30
450 3.94 100 6.97 177 15.55 395 3.15 80 3.39 86 1.18 30
600 3.94 100 7.72 196 16.65 423 3.46 88 3.66 93 1.18 30
900 3.94 100 8.66 220 18.66 474 3.90 99 3.98 101 1.97 50
1200 3.94 100 9.65 245 20.79 528 4.33 110 4.41 112 1.97 50
2000 3.94 100 11.77 299 23.82 605 5.16 131 5.16 131 1.97 50
3000 3.94 100 12.99 330 27.95 710 6.50 165 6.50 165 1.97 50

TY005.030 Revision 04 Page 10 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Table 5c - Type R Actuator and Mounting Bracket Dimensions

Y6 Y7 Y8 Y9 Y10 Y11 Y12 Y13 Y14


Actuator
Type R [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm]

110 2,95 75 0,39 10 3,54 90 3,94 100 11,34 288 5,87 149 3,39 86 5,87 149 8,94 227

150 3,70 94 0,39 10 5,12 130 3,94 100 14,29 363 7,36 187 4,72 120 7,36 187 11,02 280

200 4,72 120 0,79 20 5,51 140 5,12 130 15,79 401 9,45 240 5,00 127 9,45 240 13,78 350

250 5,83 148 1,89 48 5,71 145 5,12 130 17,24 438 13,23 336 5,00 127 11,65 296 15,51 394

250v 5,83 148 1,89 48 5,71 145 5,12 130 20,59 523 13,23 336 5,00 127 11,65 296 15,51 394

250vv 5,83 148 1,89 48 5,71 145 5,12 130 20,59 523 13,23 336 5,00 127 11,65 296 15,51 394

TY005.030 Revision 04 Page 11 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Table 6 - Weights

Table 6a - Valve + AT Actuator Weight [lbs]

AT Actuator 60 100 150 220 300 450 600 900 1200 2000 3000

Weight 9 12 14 20 27 38 49 73 94 148 205


Valve
Valve + AT Actuator Weight
NPS Weight

1 18 27 30
1½ 29 38 41 43
2 35 44 47 49 55
3 77 91 97 104 115
4 95 115 122 133 144 168
6 188 215 226 237 261 282 336 393
8 309 336 347 358 382 403 457 514
10 419 468 492 513 567 624
12 573 667 721 1197

Table 6b - Valve + AT Actuator Weight [kg]

AT Actuator 60 100 150 220 300 450 600 900 1200 2000 3000
Weight 4 5 6 9 12 17 22 33 42 67 93
Valve
Valve + AT Actuator Weight
NPS Weight

1 8 17 20
1½ 13 22 25 27
2 16 25 28 30 36
3 35 49 55 62 52
4 43 52 55 60 65 76
6 85 97 123 134 158 179 233 290
8 140 152 178 189 213 234 288 345
10 190 239 263 284 338 395
12 260 302 327 353

TY005.030 Revision 04 Page 12 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Table 6c - Valve + R Actuator Weight [lbs]

R Actuator 110 150 200 250 250v 250vv


Weight 35 60 104 159 210 227
Valve Valve + R Actuator Weight
NPS Weight.
1 18 53
1½ 29 64
2 35 70
3 77 137 181
4 95 155 199 254 305
6 188 292 347 398
8 309 413 468 519 536
10 419 523 578 629 646
12 573 783 800

Table 6d - Valve + R Actuator Weight [kg]

R Actuator 110 150 200 250 250v 250vv

Weight 16 27 47 72 95 103
Valve Valve + R Actuator Weight
NPS Weight.
1 8 24
1½ 13 29
2 16 32
3 35 62 82
4 43 70 90 115 138
6 85 132 157 180
8 140 187 212 235 243
10 190 237 262 285 293
12 260 355 363

TY005.030 Revision 04 Page 13 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Possible Valve Actuator Combinations

Table 7a - AT Actuator

AT Actuator 60 100 150 220 300 450 600 900 1200 2000 3000

Flange F07 F07 F10 F10 F10 F12 F12 F14 F14 F14 F16
Connection

Valve Possible Combinations


NPS F. C

1 F10  
1½ F12   
2 F12    
3 F12    
4 F14      
6 F16       
8 F16       
10 F16     
12     

Table 7b - R Actuator

R Actuator 110 150 200 250 250v 250vv

Valve Possible Combinations


NPS F. C

1 F10 
1½ F12  
2 F12  
3 F12   
4 F14    
6 F16    
8 F16    
10 F16    
12    

TY005.030 Revision 04 Page 14 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Order Specification

Type According to table


Valve size NPS
Nominal pressure CL
Body material According to table
Seat version Metal or soft sealing
Characteristic Equal percentage or linear
Flow Coefficient (Cv) According to table
Direction of flow Flow to close (FTC) or flow to open (FTO)
Actuator Type
Type of mounting Mounting location of the actuator
Fail-safe action Fail-Close (FC) or Fail-Open (FO)
Max. differential pressure for actuator ... psi (or bar)
Supply air ... psi (or bar)
Bench range ... psi (or bar)
Accessories e.g. positioned, limit switch, solenoid valve etc.
Others e.g. special version, certificates, approvals etc.

TY005.030 Revision 04 Page 15 of 16


DATA SHEET TY005.030

Maxifluss Rotary Plug Valve - VETEC Type 82.7

Revisions- und Genehmigungsleiste (Regelung gemäß VA 002.002)

Freigabe und Genehmigung

Erstellt: Abt., Name F. Thiede Datum: 23.10.2015

Genehmigt: Abt., Name E/P. Konzack Datum: 23.10.2015

1.1. Änderungen

Rev. Datum Revisor Beschreibung

01 04.11.2015 Fth ‐‐‐

02 11.11.2015 Fth ‐‐‐‐

03 13.03.2017 Fth ‐‐‐‐

04 28.02.2018 Fth NPS 12 ergänzt

05

06

07

08

09

TY005.030 Revision 04 Page 16 of 16

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