BS en 45545-3-2013
BS en 45545-3-2013
BS en 45545-3-2013
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BSI Standards Publication
National foreword
This British Standard is the UK implementation of EN 45545-3:2013.
It supersedes DD CEN/TS 45545-3:2009, which is withdrawn, and together
with BS EN 45545-1:2013, BS EN 45545-2:2013, BS EN 45545-4:2013,
BS EN 45545-5:2013, BS EN 45545-6:2013 and BS EN 45545-7:2013,
it supersedes BS 6853:1999 which will be withdrawn on 10 December
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2015.
The UK participation in its preparation was entrusted to Technical
Committee FSH/19, Fire Precautions in Railway Transport.
A list of organizations represented on this committee can be
obtained on request to its secretary.
This publication does not purport to include all the necessary
provisions of a contract. Users are responsible for its correct
application.
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English Version
CEN and CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving
this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning
such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN and CENELEC
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN and CENELEC member into its own language and notified to the CEN-CENELEC Management Centre
has the same status as the official versions.
CEN and CENELEC members are the national standards bodies and national electrotechnical committees of Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia,
Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
© 2013 CEN/CENELEC All rights of exploitation in any form and by any means reserved Ref. No. EN 45545-3:2013 E
worldwide for CEN national Members and for CENELEC Members.
BS EN 45545-3:2013
EN 45545-3:2013 (E)
Contents Page
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Foreword ............................................................................................................................................................. 3
Introduction ........................................................................................................................................................ 4
1 Scope ...................................................................................................................................................... 5
2 Normative references ........................................................................................................................... 5
3 Terms and definitions ........................................................................................................................... 5
4 Application of fire barriers ................................................................................................................... 5
5 Classification, requirements and test procedures ............................................................................ 6
5.1 General requirements ........................................................................................................................... 6
5.1.1 Introduction ........................................................................................................................................... 6
5.1.2 Integrity criterion E ............................................................................................................................... 6
5.1.3 Insulation criterion I .............................................................................................................................. 6
5.1.4 Radiation criterion W ............................................................................................................................ 6
5.2 Classification of fire barriers ............................................................................................................... 6
5.3 Arc barrier Type A ................................................................................................................................. 6
5.4 Arc barrier Type B ................................................................................................................................. 6
5.5 Requirements ........................................................................................................................................ 6
5.5.1 General ................................................................................................................................................... 6
5.5.2 Figures relating to Table 1 ................................................................................................................. 11
5.6 Standard fire resistance tests ............................................................................................................ 15
5.6.1 General ................................................................................................................................................. 15
5.6.2 Doors .................................................................................................................................................... 15
5.6.3 Non standard fire resistance tests .................................................................................................... 15
5.6.4 Conventional classified products...................................................................................................... 15
6 Evaluation of conformity .................................................................................................................... 16
Annex A (normative) Requirements for mounting and fixing of test specimens ...................................... 17
A.1 General ................................................................................................................................................. 17
A.2 Terms and definitions ......................................................................................................................... 17
A.3 Product parameters and end-use application parameters ............................................................. 18
A.4 Restraint and boundary conditions................................................................................................... 18
A.5 Size of test specimen .......................................................................................................................... 18
A.6 Number of test specimens ................................................................................................................. 19
A.7 Construction of test specimens and verification ............................................................................. 19
A.8 Installation of test specimen .............................................................................................................. 19
A.9 Conditioning of test specimen ........................................................................................................... 19
A.10 Joint construction ............................................................................................................................... 19
Annex ZA (informative) Relationship between this European standard and the Essential
Requirements of EU Directive 2008/57/EC ....................................................................................... 20
Bibliography ..................................................................................................................................................... 23
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BS EN 45545-3:2013
EN 45545-3:2013 (E)
Foreword
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This document (EN 45545-3:2013) has been prepared by Technical Committee CEN/TC 256 “Railway
applications”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2013, and conflicting national standards shall
be withdrawn at the latest by March 2016.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent
rights.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive 2008/57/EC.
For relationship with EU Directive 2008/57/EC, see informative Annex ZA, which is an integral part of this
document.
This series of European standards Railway applications — Fire protection on railway vehicles consists of:
Part 1: General;
Part 5: Fire safety requirements for electrical equipment including that of trolley buses, track guided
buses and magnetic levitation vehicles;
Part 7: Fire safety requirements for flammable liquid and flammable gas installations.
According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus,
Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany,
Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
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BS EN 45545-3:2013
EN 45545-3:2013 (E)
Introduction
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EN 45545-3 has been developed from existing fire safety regulations for railway vehicles from the
International Union of Railways (UIC) and different European countries.
In using the operation and design categories defined in EN 45545-1, the requirements laid down in this part
take into account the current operating conditions for European public rail transport.
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BS EN 45545-3:2013
EN 45545-3:2013 (E)
1 Scope
This part of EN 45545 specifies the fire resistance requirements and testing methods for fire barriers for
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railway vehicles.
The objective of the measures and requirements, specified in this part of EN 45545, is to protect
passengers and staff in railway vehicles in the event of a developing fire on board.
It is not within the scope of this part of EN 45545 to describe measures that ensure the preservation of the
railway vehicles in the event of a fire.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
EN 1634-1, Fire resistance and smoke control tests for door, shutter and openable window assemblies and
elements of building hardware — Part 1: Fire resistance tests for doors, shutters and openable windows
EN 13501-2, Fire classification of construction products and building elements — Part 2: Classification
using data from fire resistance tests, excluding ventilation services
EN 45545-5, Railway applications — Fire protection on railway vehicles — Part 5: Fire safety requirements
for electrical equipment including that of trolley buses, track guided buses and magnetic levitation vehicles
EN ISO 1182, Reaction to fire tests for products — Non-combustibility test (ISO 1182)
EN ISO 1716, Reaction to fire tests for products — Determination of the gross heat of combustion (calorific
value) (ISO 1716)
ISO 834-1, Fire-resistance tests — Elements of building construction — Part 1: General requirements
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BS EN 45545-3:2013
EN 45545-3:2013 (E)
5.1.1 Introduction
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The use of the following parameters shall be according to the principles described in EN 13501-2.
Heat transmission shall be limited so that neither the unexposed surface nor any material in close proximity
to that surface is ignited. The product/element shall also provide a barrier to heat, sufficient to protect
people near to it.
A product/element that satisfies the insulation criterion I is also deemed to satisfy the W requirement for the
same period.
Fire barriers shall have performance based on the three parameters (E, W, I) as specified in Table 1.
Barrier performance shall be designated for example as E 30, I 15, which means: integrity is maintained for
30 min and insulation is maintained for 15 min.
Type A arc barriers according to EN 45545-5 shall satisfy the requirements for an E15 fire barrier.
Type B arc barriers according to EN 45545-5 shall satisfy the requirements for an E60 fire barrier.
5.5 Requirements
5.5.1 General
The requirements for fire barriers depend upon the operation and design categories and their location in
the railway vehicle.
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BS EN 45545-3:2013
EN 45545-3:2013 (E)
The fire barriers shall be located as specified in Table 1. Examples of the barriers in Table 1 are described
in Figure 1 to Figure 4.
All vertical fire barriers in the cross section of a railway vehicle shall cover the entire area between floor and
roof. In this context, the middle floor of a double decked vehicle shall be considered as a floor for the upper
deck and as a roof for the lower deck. Where a vertical barrier reaches the side wall, it shall be extended to
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the body shell.
Closing devices for ventilation ducts shall conform to the following requirements:
a) where a ventilation duct passes through a fire barrier, the duct shall have a closing device where it
passes through the barrier unless the complete duct meets the same level of fire resistance
requirements as the barrier either for its entire length, or for its length to the next fire barrier or closing
device;
b) closing devices shall meet the same fire resistance requirements as fire barriers;
Penetrations through fire barriers, for example for ducts or cables, shall not reduce the fire resistance of the
barrier.
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EN 45545-3:2013 (E)
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EN 45545-3:2013 (E)
Table 1 (2 of 3)
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EN 45545-3:2013 (E)
Table 1 (3 of 3)
10 Inside a technical cabinet Passenger and staff areas Tested in accordance with EN 1364-1 (walls) 1 and 2 E15
located in the body shell, including driver’s cab
The wall shall end on the roof body structure, 3 and 4 E15; I15
which contains an internal
if not the ceiling shall be tested in
combustion engine
accordance with EN 1364-2
including heating
equipment with tank and
pipe work
a I15 is required for vehicles subject to the Directive 2008/57/EC. For other railway vehicles W15 is required instead of I15.
Requirements for the same element and the same operation categories, in different items are not cumulative.
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EN 45545-3:2013 (E)
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Key
1 protected location
2 fire origin
4 floor
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EN 45545-3:2013 (E)
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3 Underfloor combustion engine (including Passenger and staff area
heating equipment, fuel tank and pipe work) including driver’s cab
Dimensions in millimetres
Key
1 protected location
2 fire origin
3 fire barrier
4 floor
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EN 45545-3:2013 (E)
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Key
1 protected location
2 fire origin
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EN 45545-3:2013 (E)
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Key
1 protected location
2 fire origin
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BS EN 45545-3:2013
EN 45545-3:2013 (E)
5.6.1 General
The fire resistance performance of fire barriers shall be determined using standard fire test procedures in
accordance with the general requirements specified in EN 1363-1, which is technically related to ISO 834-1
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and uses the same temperature-time curve for fire exposure.
The test specimen shall be representative of the complete fire barrier, including cut-outs, ducts, etc. Rules for
mounting and fixing of the test specimens are given in Annex A. For unidirectional barriers, the test specimen
shall be located such that the side, which will be exposed to fire on the train, is exposed to the test fire. For bi-
directional barriers that are asymmetric, the test specimen shall be located so that the weaker of the two faces
is exposed to the test fire. If it is not possible to establish the weaker face, the barrier shall be tested in both
directions.
If the fire barrier represented by the test specimen is subject to structural stress, an equivalent test load shall
be applied during the test in accordance with EN 1363-1. A simulation of the payload is not necessary in the
fire resistance test.
5.6.2 Doors
Fire resistance testing of door assemblies shall be conducted according to EN 1634-1. Particular attention
shall be paid to the door leaf perimeter clearance gaps and frame fittings. The test requirements of door
assemblies shall be the same as for walls.
Fire barriers made of two doors (for example a pair of vehicle body ends) separated by a distance of less than
1 m can be tested as a single test specimen and considered as a single fire barrier.
Most standard fire resistance tests are carried out on furnaces with openings of 3 m × 3 m. However, for
components where there is no influence of geometry on the test result (e.g. cable penetrations), indicative
tests may be carried out in smaller furnaces with a minimum opening size of 450 mm × 450 mm. When
conducting tests on this smaller scale, test specimens shall be constructed to simulate end-use application
conditions as closely as possible and the test shall be performed according to the principles of EN 1363-1.
Table 2 lists accepted fire resistance performance classifications of some typical fire barrier products used in
railway vehicles.
15
6
16
See EN 45545-1.
BS EN 45545-3:2013
EN 45545-3:2013 (E)
Evaluation of conformity
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BS EN 45545-3:2013
EN 45545-3:2013 (E)
Annex A
(normative)
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A.1 General
This annex specifies guidance rules for the mounting and fixing of railway vehicle products in the fire
resistance standards EN 1363-1, EN 1364-1, EN 1364-2 and EN 1365-2, which are referred to in the
classification standard EN 13501-2. The mounting and fixing rules are intended to ensure that the fire
resistance results in these tests are representative of the product behaviour in one or more end-use
applications when exposed to a developed fire in the relevant fire scenario on the railway vehicle.
In the absence of standard mounting and fixing rules, a test result is only valid for the direct field of application
of the test results. As a consequence, all other end-use applications have to be tested. EN 13501-2 and the
test standards contain some aspects of standardised mounting and fixing, which to some degree limit the
number of tests that have to be conducted to classify a product.
A.2.1
restraint
constraint to expansion or rotation (induced by thermal and/or mechanical actions) that is provided by the
ends, edges or supports of a test specimen
A.2.2
supporting structure
structure that may be required for the testing of some structural elements into which the test specimen is
assembled; e. g. the wall into which a door or window is fitted
A.2.3
test construction
complete assembly of the test specimen together with its supporting structure
A.2.4
test frame
frame containing the test construction for the purpose of mounting onto the furnace
A.2.5
test specimen
railway vehicle element provided for the purpose of determining either its fire resistance or its contribution to
the fire resistance of another railway vehicle element
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EN 45545-3:2013 (E)
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thickness;
density;
surface coating;
composition of product;
substrate;
method of fixing;
air gaps;
product orientation.
Parameters may be neglected if it can be demonstrated that they have no effect on the fire resistance or if
they are not relevant for the product under consideration.
For example, EN 1364-1 (walls) states that, if the test specimen is not larger than the front opening of the
furnace (typically 3 m × 3 m for wall specimens), then the edges of the test specimen shall be restrained as in
practice. Where in practice the width of the construction is larger than the front opening of the furnace, one
vertical edge shall be left unrestrained and there shall be a gap of 25 mm to 50 mm between the free edge of
the test specimen and the test frame. This gap shall be packed with a resilient non-combustible material (e.g.
mineral fibre) to provide a seal without restricting freedom of movement. The remaining edges shall be
restrained as in end-use.
For indicative tests (e.g. to check on parameter variations), a furnace with minimum opening dimensions of
1 m by 1 m shall be used together with the appropriate temperature-time curve used in the reference test.
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EN 45545-3:2013 (E)
For fire barriers that are required to be fire resisting from both sides, two specimens shall be tested separately
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(one from each direction) unless the fire barrier is fully symmetrical and the required fire exposure conditions
for both directions are identical.
Any modifications made to accommodate the installation of a test specimen within the test frame shall be such
as to have no significant influence on the fire behaviour of the test specimen and shall be fully described in the
test report.
When the test specimen is in a form of construction not covered by the standard supporting constructions
detailed in EN 1363-1, it shall whenever possible be tested within the supporting construction in which it is to
be used.
joints tested without sealants can be sealed on the fire- exposed side of a fire barrier. For structures with
only an E classification, non-combustible sealants as determined by EN ISO 1182 or EN ISO 1716 may
be used on the non-exposed side if tested without sealants;
if a construction is tested with sealing materials in the joints, test results are valid only for joints with the
same type of sealing materials and are not valid for joints without sealants.
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BS EN 45545-3:2013
EN 45545-3:2013 (E)
Annex ZA
(informative)
Relationship between this European standard and the Essential
Requirements of EU Directive 2008/57/EC
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This European Standard has been prepared under a mandate given to CEN/CENELEC/ETSI by the European
Commission and the European Free Trade Association to provide a means of conforming to Essential
)
Requirements of the Directive 2008/57/EC 1 .
Once this standard is cited in the Official Journal of the European Union under that Directive and has been
implemented as a national standard in at least one Member State, compliance with the clauses of this
standard given in Table ZA.1 for HS Rolling Stock, Table ZA.2 for CR Locomotives and Passenger Rolling
Stock and Table ZA.3 for the HS/CR TSI Safety in Rail Tunnel, confers, within the limits of the scope of this
standard, a presumption of conformity with the corresponding Essential Requirements of that Directive and
associated EFTA regulations.
Table ZA.1 — Correspondence between this European Standard, the HS TSI RST published in the
OJEU dated 26 March 2008 and Directive 2008/57/EC
Clause/ sub-clauses of Chapter/§/annexes of the Corresponding text, Comments
this European TSI articles/§/annexes of the
Standard Directive 2008/57/EC
The whole standard 4. Characterisation of the Annex III, Essential Operation category 2 and 3,
applies subsystem requirements as I15 defined in 5.2.1 and
5.2.2 of
4.2 Functional and 1 General requirements
EN 45545-1:2013,
technical specification of
1.1 Safety correspond respectively to
the subsystem
Sub-clauses 1.1.1, 1.1.3, the Category A and B Fire
4.2.7 System protection 1.1.4 safety of the HS-RST-TSI.
§ 4.2.7.2.1 Introduction 1.3 Health
The full cross section
§ 4.2.7.2.3.3 Fire Clause 1.3.2
elements shall be located at
resistance 1.4 Environmental
a distance not exceeding
protection
Annex E – Table E1- 30 m from another full cross
Sub-clause 1.4.2
§4.2.7.2 Fire safety section element in the EN
2 Requirements specific to instead of 28 m in the TSI.
each subsystem This value is updated in the
EN according to the design
2.4 Rolling stock
of vehicles produced today.
2.4.1 Safety §8
2.4.2 Reliability and
availability
1) This Directive 2008/57/EC adopted on 17th June 2008 is a recast of the previous Directives 96/48/EC ‘Interoperability of
the trans-European high-speed rail system’ and 2001/16/EC ‘Interoperability of the trans-European conventional rail
system’ and revisions thereof by 2004/50/EC ‘Corrigendum to Directive 2004/50/EC of the European Parliament and of the
Council of 29 April 2004 amending Council Directive 96/48/EC on the interoperability of the trans-European high-speed rail
system and Directive 2001/16/EC of the European Parliament and of the Council on the interoperability of the trans-
European conventional rail system’
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BS EN 45545-3:2013
EN 45545-3:2013 (E)
Table ZA.2 – Correspondence between this European Standard, the CR LOCO&PAS RST TSI
published in the OJEU on 26 May 2011 and Directive 2008/57/EC
Clause/ sub-clauses of Chapter/§/annexes of the Corresponding text, Comments
this European TSI articles/§/annexes of the
Standard Directive 2008/57/EC
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The whole standard 4.Characterisation of the Annex III, Essential Operation category 2 and
applies Rolling stock subsystem requirements 3, as defined in 5.2.1 and
5.2.2 of
4.2 Functional and 1 General requirements
EN 45545-1:2013,
technical specifications of
1.1 Safety correspond respectively to
the subsystem
Sub-clauses 1.1.1, 1.1.3, the Category A and B Fire
4.2.10 Fire safety and 1.1.4 safety and evacuation of
evacuation 1.3 Health the TSI.
§ 4.2.10.1 General and Sub-clause 1.3.2
The full cross section
categorisation 1.4 Environmental
elements shall be located
protection
at a distance not exceeding
§ 4.2.10.5 Fire barriers Sub-clause 1.4.2
30 m from another full
2 Requirements specific to cross section element in
each subsystem the EN instead of 28m in
the TSI. This value is
2.4 Rolling stock
updated in the EN
2.4.1 Safety §8 according to the design of
2.4.2 Reliability and vehicles produced today.
availability
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EN 45545-3:2013 (E)
Table ZA.3 – Correspondence between this European Standard, the SRT TSI published in the OJEU
dated 7 March 2008 and Directive 2008/57/EC
Clause/ sub-clauses of Chapter/§/annexes of the Corresponding text, Comments
this European TSI articles/§/annexes of the
Standard Directive 2008/57/EC
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The whole standard 4.Characterisation of the Annex III, Essential Operation category 2 and
applies subsystem requirements 3, as defined in 5.2.1 and
5.2.2 of
4.2 Functional and 1 General requirements
EN 45545-1:2013,
technical specifications of
1.1 Safety correspond respectively to
the subsystem
Sub-clauses 1.1.1, 1.1.3, the Category A and B Fire
4.2.5. Subsystem rolling 1.1.4 safety of the TSI.
stock 1.3 Health
The full cross section
Sub-clause 1.3.2
4.2.5.3. Fire protection for elements shall be located
1.4 Environmental
freight trains at a distance not exceeding
protection
30 m from another full
Sub-clause 1.4.2
§4.2.5.3.2 Driver’s cross section element in
protection 2 Requirements specific to the EN instead of 28 m in
each subsystem the TSI. This value is
4.2.5.4. Fire barriers for updated in the EN
2.4 Rolling stock
passenger rolling stock according to the design of
2.4.1 Safety §8 vehicles produced today.
2.4.2 Reliability and
availability
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling within
the scope of this standard.
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EN 45545-3:2013 (E)
Bibliography
[1] 2008/57/EC, Directive 2008/57/EC of the European Parliament and of the Council of 17 June 2008 on
the interoperability of the rail system within the Community.
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[2] 2008/232/EC, Commission Decision of 21 February 2008 concerning the technical specification for
interoperability relating to the rolling stock subsystem of the trans-European high-speed rail system
referred to in Article 6(1) of Directive 96/48/EC.
[3] 2011/291/EU, Commission Decision of 26 April 2011 concerning a technical specification for
interoperability relating to the rolling stock subsystem — ‘Locomotives and passenger rolling stock’ of
the trans-European conventional rail system.
[4] EN 1365-2, Fire resistance tests for loadbearing elements — Part 2: Floors and roofs
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