TKSA 41 - Instructions For Use
TKSA 41 - Instructions For Use
TKSA 41 - Instructions For Use
Original instructions
Safety recommendations
• The complete instructions for use are available on this device and the latest version on SKF.com.
• Read and follow all warnings and operating instructions in this document before handling and
operating the equipment. You can be seriously injured; equipment and data can be damaged if you do
not follow the safety warnings.
• TKSA 31/41 uses Class 2 lasers with output power < 1.0mW. Never stare directly into the laser beam.
Never direct the laser into anyone else’s eyes.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from
moving parts.
• Do not overreach. Keep proper footing and balance at all times to enable better control of the device
during unexpected situations.
• Use safety equipment. Non-skid safety shoes, hard hat or hearing protection must be used for
appropriate conditions.
• Never work on energized equipment unless authorized by a responsible authority.
Always turn off the power of the machine before you start.
• Do not expose the equipment to rough handling or impacts this will void the warranty.
• Avoid direct contact with water, wet surfaces, or condensing humidity.
• Do not attempt to open the device, this will void the warranty.
• Use only accessories that are recommended by SKF.
• Device service must be performed
only by qualified SKF repair personnel.
• We recommend calibrating the
tool every 2 years.
Proper alignment is achieved when the centrelines of each shaft are co-linear when the machine is under load
and at normal operating temperatures. This is often referred to as shaft-to-shaft alignment.
If the shafts of a machine train are not co-linear, when the machine is in operation, they are misaligned.
In essence, the objective is to have a straight line through the centres of all of the shafts of the machines.
The SKF Shaft Alignment Tool TKSA 31/41 is a laser shaft alignment tool that allows an easy and accurate
method for aligning the shafts of a driving machine (eg electric motor) and a driven machine (eg. pump).
The measurements can be taken according to the 9-12-3 method or with a free measurement method on the
TKSA 41. Measurements can also be taken automatically without action from the user on the Display Unit.
The TKSA 41 can be used with the display flat on the floor or vertical.
The screen orientation will adapt to the display unit orientation.
Results can be saved on a PDF report and exported on a USB stick.
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1. 1 × TKSA 31/41 Display unit 9. Country adapters (US, UK, EU, AUS)
2. 1 × TKSA 31/41 S Measuring unit 10. 2 × USB to USB cables*
3. 1 × TKSA 31/41 M Measuring unit 11. Printed Quick Start Guide (EN)*
4. 2 × Shaft V-Brackets with chains 12. Printed certificate of Calibration and conformance*
5. 90 mm Extension rods (TKSA 41 only) 13. 2 × A5 sheets with 6 × QR code stickers per sheet,
6. 1 × Chain tightening rod TKSA 41 only (total of 12 x stickers)*
7. 5 m (16 ft) metric and imperial measuring tape
8. 1 × 12V DC 3A Power supply * not shown
• 2 × threaded
150 mm rods
per V-bracket
Make sure the rods are firmly tightened to the brackets before mounting the measuring units.
Make sure the measuring units are firmly tightened on the rods and DO NOT lie on bracket.
Note:
To restart/reset the unit, keep the On/Off button
pressed until the display unit switches off (~6 seconds).
Note:
• Click on the top right corner (red zone on the right) of the display to
open the MU settings.
• Once connected, the MU LED remains off.
• If the MUs do not connect, check the Troubleshooting section.
• Switch off the MU with a long press on the On/Off button until a
steady red LED appears.
Note:
• Switch Off the MU before disconnecting the USB cables.
• See section Troubleshooting for any connection issue.
• The USB ports on the MU are sealed from the inside and protected S M
from dust and dirt ingress.
• A battery charging indicator appears on the top right of the screen to indicate charging of the DU and MU.
Note:
• The display unit will charge in standby mode.
• The display unit will wake up when connected to power.
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1. Turn the shafts to the blue wedge at the 9 o’clock position. (-90°)
2. When positioned within blue wedge the wedge becomes green.
3. Click on the “next” arrow to take a measurement.
4. Turn the shafts to the blue wedge at the 12 o’clock position. (0°)
5. Click on the “next” arrow to take a measurement.
6. Turn the shafts to the blue wedge at the 3 o’clock position. (+90°)
7. Click on the “next” arrow to take a measurement.
Note:
• Do not move or touch the measuring units or the chain V-brackets or their rods during the measurement.
• Do not use the measuring equipment as a handle to turn the shafts.
• Make sure the motor bolts are tightened before starting the measurements.
• The alignment job can be cancelled at any time. SKF --> End Alignment
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• The raw S and M reading in the bottom left of the screen can be enabled from
Settings --> General.
• The angle difference between the S and M MU should be less than 2°.
• Turn the MU in the right position and the measurement will be taken automatically.
• Once the first measurement is taken, move on with the other measurements.
• Should the MU move during countdown, the measurement will be interrupted.
Free measurement is useful when the ability to rotate the shafts is limited.
Example:
• Backlash warnings are enabled only when the MU are within a blue wedge.
• It is always possible to take a measurement with backlash (ie MU angle >2°).
- Accept the warning message to take the measurement anyway.
Horizontal
Graphical view Correction
Within tolerance
Close to tolerance Symbol
Out of tolerance
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Take measurements again Change Finish and Create report
tolerance
The black shafts icons are fixed and do not represent the alignment state.
IMPORTANT:
• Make sure all motor feet are shimmed.
• Only coupling values matter. Once they are within chosen tolerance do
not try to overcorrect and do not try to reach zero for the feet value.
Parallel /offset
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Feet values
IMPORTANT:
• Start by moving the motor side with the highest correction value.
• Tighten the bolts when finished with the horizontal correction.
Parallel /offset
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Feet values
1. Click the shim button to correct 2. Click the flag button to end the
the alignment. alignment and create a report.
Note:
Reports can be found on the folder “Alignment reports” on the USB stick.
PDF reports files are named using the report name and the date.
If the USB icon does not become active, use another USB stick.
All future alignment jobs can be found in the machine library by scanning the QR code again.
The machine can also be selected directly from the machine library.
Note:
Additional QR code stickers are available from SKF.
Any QR code version 2 can be recognized by the display unit (Up to 20 characters in the QR code).
Note:
SKF high precision machinery shims, search for “TMAS” on SKF.com
Screen Brightness:
Adjust the screen brightness by clicking the left or right sun icon or by sliding the brightness bar with
a swiping gesture.
All default:
All default will reset all settings to their default values including the user preferences.
Note:
We recommend always verifying the alignment correction previously made.
See chapter 3 for more details on the measurement options.
English, French, German, Spanish, Italian, Portuguese, Russian and Simplified Chinese.
Note:
Units cannot be changed when an alignment job is started.
Date & clock allows setting the date and time. These will be shown on the reports.
S and M readings: S and M measuring units live detector readings are displayed during the measurements
when this option is enabled.
Note:
• No data will be erased while resetting the unit.
• If an alignment job was in progress, its progress will be lost.
• Measuring Units do not have a reset function.
8.3 Charging
• If the unit does not appear to charge, turn on the display unit and check the charging logo appears.
• If the problem remains, measure the output voltage of the power adapter with a Voltmeter set on DC Voltage.
• If the Voltmeter shows a value around +/- 12V, the power adapter is okay.
• If the Voltmeter shows 0, replace the power adapter.
Note:
Firmware versions can be found in the Display Unit information and measuring units information menu.
OR
• When the MU are switched on, a blue LED should be blinking after the original LED which indicates
the battery status.
If the blue LED blinks but the MU do not connect to DU:
- Settings --> Measuring units info --> Find measuring units
- Wait until both S and M MU appear (ex: TKSA41-S-1433-0001)
- Click on both MU to make them appears in grey
- Validate with the “OK” button
- A Bluetooth symbol will appear next to the S and M letters
S M
- Both MU will now connect to the DU and data will be populated in the MU info menu.