PSD 01 2022 61af B 030 105
PSD 01 2022 61af B 030 105
PSD 01 2022 61af B 030 105
HIGH-TEMPERATURE MONOBLOC
AIR-TO-WATER HEAT PUMPS
WITH INTEGRATED HYDRAULIC MODULE
61AF optimized for heating
Compact design
Plug & play approach
High temperature 65°C
61AF 030-105
Nominal heating capacity 26-102 kW 50 Hz
The AquaSnap high-temperature heat pump range was designed for commercial
applications such as the heating of offices, apartments and hotels as well as domestic
hot water production in new and refurbished buildings.
The main features of this product range are:
■ Ease-of-installation
The high-temperature AquaSnap heat pumps incorporate an optional hydraulic module
with a variable speed pump.
■ Easy integration
The low noise levels of the 61AF heat pump and its very compact chassis reduce the
noise disturbance from the unit.
■ Application flexibility
The operating range allows outside temperatures down to -20°C and leaving water
temperatures up to 65°C for domestic hot water applications.
■ Availability
- Intelligent unit control permits unit operation in extreme conditions, minimising unit
shut-down times.
- Hot water production at 65°C is available continuously.
Original document
FEATURES AND BENEFITS
Carrier quality is your guarantee for the safety and durability - Dynamic superheat management for better utilisation of
of the installation. the condenser surface.
The AquaSnap high-temperature heat pumps incorporate the - Patented FreeDefrost algorithm without reverse the circuit
latest technological features: in order to optimised energy during defrost and increase
- Scroll compressors with vapour injection energy performance.
- Low-noise fans made of a composite material ■ Reduced maintenance costs
- Auto-adaptative microprocessor control - Maintenance-free scroll compressors with vapour
- Electronic expansion valve injection.
- Variable speed. - SmartVuTM control offers fast diagnosis of possible
The AquaSnap high-temperature heat pumps can be equipped incidents and their history.
with a hydraulic module that is integrated into the heat pump
chassis, limiting the installation to straight-forward operations Environmental care
like the wiring and the connection of the hot water supply and
■ Non-ozone depleting R-407C refrigerant
return piping.
- Chlorine-free refrigerant of the HFC group with zero ozone
depletion potential.
Quiet operation - Very efficient - ensures an increased energy efficiency
■ Compressors ratio (COP).
- Low-noise scroll compressors with low vibration level. - Flying Bird IV fan
- The compressor assembly is installed on an independent
chassis and supported by anti-vibration mountings.
- Dynamic suction and discharge piping supports,
minimising vibration transmission (Carrier patent).
■ Evaporator section
- Vertical evaporator coils
- Anti-vibration mountings and optional grilles to protect
the heat exchanger against possible shocks.
- Latest-generation low-noise Flying Bird fans, made of a
composite material (Carrier patent), are now even quieter
and do not generate intrusive low-frequency noise.
- Rigid fan installation for reduced start-up noise (Carrier
patent).
2
FEATURES AND BENEFITS
■ State-of-the-art concept
Cooperation with specialist laboratories and use of limit
simulation tools (finite element calculations) for the design of
the critical components, e.g. motor supports, suction/discharge
piping etc.
■ Auto-adaptive control
Control algorithm prevents excessive compressor cycling and
permits reduction of the water quantity in the hydraulic circuit
(Carrier patent). - Intuitive and user-friendly 4’’3 inch touch screen interface
■ Exceptional endurance tests - Concise and clear information is available in local
- Corrosion resistance tests in salt mist in the laboratory. languages
- Accelerated ageing test on components that are - Complete menu, customised for different users (end user,
submitted to continuous operation: compressor piping, service personnel or Carrier engineers).
fan supports.
- Transport simulation test in the laboratory on a vibrating Remote management (standard)
table.
Units with SmartVuTM control can be easily accessed from the
SmartVuTM control internet, using a PC with an Ethernet connection. This makes
remote control quick and easy and offers significant advantage
The SmartVuTM control combines intelligence with operating for service operations.
simplicity. The control constantly monitors all machine The AquaSnap® is equipped with an RS485 serial port that
parameters and precisely manages the operation of offers multiple remote control, monitoring and diagnostic
possibilities. Carrier offers a vast choice of control products,
compressors, expansion devices, fans and the evaporator
specially designed to control, manage and supervise the
water pump for optimum energy efficiency. operation of an air conditioning system. Please consult your
The SmartVuTM control features advanced communication Carrier representative for more information.
technology over Ethernet (IP) and a user-friendly and intuitive The AquaSnap® also communicates with other centralised
user interface with 4.3-inch colour touch screen. building management systems via optional communication
gateways.
■ Energy management configuration
- Internal timer: Controls chiller on/off times and operation A connection terminal allows the AquaSnap® unit to be remotely
at a second setpoint controlled by wire:
- Setpoint offset based on the outdoor air temperature - Start/stop: Opening of this contact will shut down the unit
- Master/slave control of two chillers operating in parallel - Dual setpoint: Closing of this contact activates a second
with runtime balancing and automatic changeover in case setpoint (e.g. unoccupied mode).
of a unit fault. - Demand limit: Closing of this contact limits the maximum
- For further energy savings, the AquaSnap ® can ben chiller capacity to a predefined value.
monitored remotely by Carrier experts for energy - Operation indication: This volt-free contact indicates that
consumption diagnosis and optimisation. the chiller is operating (cooling load).
- Alarm indication: This volt-free contact indicates the
■ Integrated features
presence of a major fault that has led to the shut-down
- Night mode: Capacity and fan speed limitation for reduced
of one or several refrigerant circuits.
noise level
- Setpoint adjustable via 4-20 mA signal
- With hydraulic module: Water pressure display and water
flow rate calculation.
■ Advanced communication features
- Easy and high-speed communication technology over
Ethernet (IP) to a centralised building management
system
- Access to multiple unit parameters.
- Maintenance functions
- F-Gas regulation leak check reminder alert
- Maintenance alert can be configured to days, months or
hours of operation
- Storage of maintenance manual, wiring diagram and
spare parts list
- Display of trend curves for the main values
- Management of a fault memory allowing a log of the last
50 incidents to be accessed, with operating readings
taken when the fault occurs
- Blackbox memory
3
OPTIONS AND ACCESSORIES
00PPG000488000- Heating
System Manager type A: controls Additional control box not supplied with the Heating system control facilitated 61AF 030-105
one heat emitter type with an unit, to be installed remotely
auxiliary electric heater or boiler
00PPG000488100- Heating
System Manager type B: controls
two heat emitter types (or Additional control box not supplied with the Heating system control facilitated 61AF 030-105
independent zones) and domestic unit, to be installed remotely
hot water production with an
auxiliary electric heater or boiler
00PPG000488200- Heating
System Manager type C: controls
two heat emitter types (or Additional control box not supplied with the Heating system control facilitated 61AF 030-105
independent zones) and domestic unit, to be installed remotely
hot water production with a district
heating system as auxiliary source
4
OPTIONS AND ACCESSORIES
Units with fans with available pressure for indoor installation Fan discharge connection
(option 11) A square flange is supplied mounted on the unit. An available
This option applies to 61AF units installed inside the building standard round flange can easily be installed at the fan
in a plant room. For this type of installation the cold air leaving discharge, if the installer prefers the use of a round connection
the air-cooled evaporators is discharged by the fans to the duct.
outside of the building, using a duct system. The unit is supplied with a grille on the discharge side. This
The installation of a duct system at the air evaporator discharge grille has to be removed before connection to the duct system.
line causes a pressure drop due to the resistance caused by It is advisable to make the connection to the duct system with
the air flow. a flexible sleeve. If this recommendation is not observed, a lot
Therefore more powerful fan motors than those used for the of vibration and noise may be transmitted to the building
standard units are installed in the units with this option. For structure.
each installation of a unit installed inside a plant room the duct Applicable rules for units incorporated into an air duct system
pressure drops differ, depending on the duct length, duct
Ensure that the suction or discharge inlets are not accidentally
section and direction changes.
obstructed by the panel positioning (e.g. low return or open
61AF units equipped with fans with available pressure are doors etc.).
designed to operate with air discharge ducts with maximum
pressure drops of 100 Pa.
61AF - unit with option 11 (without hydraulic module) 035 045 055 075 105
Power circuit
Nominal power supply V-ph-Hz 400-3-50
Voltage range V 360-440
Control circuit supply 24 V, via internal transformer
Maximum start-up current (Un)(1)
Standard unit A 131 171 203 160 244
Unit with electronic starter option A 70 91 103 99 147
Unit power factor at maximum capacity(2) 0,83 0,87 0,87 0,83 0,87
Maximum unit power input(2) kW 16 20 24 33 49
Nominal unit current draw(3) A 22 25 29 43 58
Maximum unit current draw (Un)(4) A 29 34 40 57 81
Maximum unit current draw (Un-10%) * A 31 37 44 62 87
Customer-side unit power reserve Customer reserve at the 24V control power circuit
Short-circuit stability and protection See table on page 12
(1) Maximum instantaneous start-up current (maximum operating current of the compressor + fan current + locked rotor current of the compressor).
(2) Power input, compressor and fan, at the unit operating limits (saturated suction temperature 10°C, saturated condensing temperature 65°C) and nominal
voltage of 400V (data given on the unit nameplate).
(3) Standardised Eurovent conditions: evaporator entering/leaving water temperature 40°C/45°C, outside air temperature db/wb = 7°C/6°C.
(4) Maximum unit operating current at maximum unit power input and 400V (values given on the unit nameplate).
* Maximum unit operating current at maximum unit power input and 360V.
5
HYDRAULIC MODULE (OPTION 116)
The hydraulic module option reduces the installation time. The Hydraulic module
heat pump is factory-equipped with the main hydraulic 61AF 030-035
components required for the installation: screen filter, water
pump, relief valve, water pressure transducer, flow switch.
The SmartVuTM control allows integration of system and water
pump protection devices (insufficient water flow rate, water
pressure, water flow rate etc.).
The pump supplied with the hydraulic module is a variable
speed pump. With variable speed flow, the system no longer
requires the control valve at the unit outlet. However, for
applications with two-way valves a bypass system must be
kept to guarantee the minimum flow rate.
SmartVuTM includes two operating modes:
- Constant pump speed
- Constant delta T control. 61AF 045-105
An automatic pump start-up algorithm protects the heat
exchanger and the hydraulic module piping against frost down
to -10°C outside air temperature, as standard. If necessary,
increased frost protection down to -20 °C is possible by adding
heaters to the hydraulic module piping (see option 42).
The hydraulic module option is integrated into the heat pump
without increasing its dimensions and saves the space normally
used for the water pump.
6
PHYSICAL AND ELECTRICAL DATA, UNITS WITH HYDRAULIC
MODULE
Operating weight(1)
Unit with hydraulic module kg 418 435 555 579 919 1039
Hydraulic module
Maximum operating pressure kPa 400 400 400 400 400 400
Water filter Victaulic screen filter
Pumps
Water pump Variable speed circulator Variable speed pump
Power input(2) 0,31 0,31 1,5 1,5 1,5 1,5
Maximum current draw at 400 V(3) 0,9 0,9 2,9 2,9 2,9 2,9
Water connections (with hydraulic module)
Connections inch 1-1/4 1-1/2 1-1/2 1-1/2 2 2
Outside diameter mm 42,4 48,3 48,3 48,3 60,3 60,3
(1) Weight shown is a guideline only. To find out the unit refrigerant charge, please refer to the unit nameplate
(2) To obtain the maximum power input for a unit with hydraulic module, add the maximum unit power to the pump power input
(3) To obtain the maximum operating current draw for a unit with hydraulic module, add the maximum unit current draw to the pump current draw
7
HEATING SYSTEM MANAGER (HSM)
This accessory allows improved integration of the 61AF heat The control box can supply all auxiliary devices such as the
pump to maximise the energy efficiency performance. With circulating pumps or the mixing or switching valves.
three system levels for nine typical configurations, most heating The heat pump is controlled by a CCN bus and the control box
only applications are covered - from the simplest to the most includes an NRCP2-BASE board, a ProDialog interface as
complex, such as interfacing with a district heating system. well as all required sensors.
Each of these accessory configurations is described in detail
the installation manual for this accessory:
- Choice of control options (on/off volt-free contact or 0-10
V signal for increased performance),
- Domestic hot water production temperature control and
distribution.
Control box
8
HEATING SYSTEM MANAGER (HSM)
52
120
25
33 536
1,5 170
559
17
382
416
442
17
20,5
10
1
400
Legend
All dimensions are in mm.
B Clearance required to open the door and for customer connection
Heating system example: one heat emitter type with supplementary electric heating or stand-
by boiler
GT3
61AF + HSM
Heating system Back-up system
P1 GT1 SV31
GT...
P1...
P2
SV...
Hot water
Legend
GT1 Water temperature loop 1
GT3 Outside air temperature
P1 Pump for water loop 1 (radiators)
P2 External water pump for the heat pump
SV31 Three-way mixing valve for the back-up heater
9
HEATING SYSTEM MANAGER (HSM)
GT3
GT1
GT7:2
P7-2
GT4 SV34
SV32
P4
Floor heating
GT5 SV35 P2
GT7
P5 GT2 GT..
P..
SV..
Domestic hot P7 Hot water
water in
Legend
Thermistors
GT1 Water temperature loop 1
GT2 Domestic hot water tank temperature
GT3 Outside air temperature
GT4 Water temperature loop 2
GT5 Domestic hot water temperature
GT7 Additional domestic hot water tank temperature
Pumps
P1 Pump for water loop 1 (radiators)
P2 External water pump for the heat pump
P4 Pump for water loop 2 (floor heating)
P5 Pump to pre-heat the domestic hot water valve loop
P7 Pump for domestic hot water circulation
P7-2 Pump for domestic hot water circulation in an aditional tank
Valves
SV31 Three-way mixing valve for the back-up heater
SV32 Heating/domestic hot water change-over valve
SV34 Three-way control valve for water loop 2
SV35 Three-way mixing valve for domestic hot water
NOTES:
• This application example includes two zones and a supplementary boiler and domestic hot-water production.
• The installation includes a switching valve (SV32) that allows switching from the heat pump capacity of the heating system to domestic hot-water production.
• The primary heating circuit is the domestic hot-water production circuit. It includes a tank with an equivalent pressure drop to simplify system balancing.
10
HEATING SYSTEM MANAGER (HSM)
GT3
Heating system
P1 GT1 SV31 GT1:3 SV21
61AF + HSM
GT1:4
GT7:2
SV27
GT4 P4 SV34
SV32
Floor heating
GT5 SV35 P2
GT7
GT2
GT..
P5
P..
P7 SV..
Hot water
Domestic hot
water in
Legend
Thermistors
GT1 Water temperature loop 1
GT1:3 Heat exchanger leaving water temperature, district heating
GT1:4 Heat exchanger entering water temperature, district heating
GT2 Domestic hot water tank temperature
GT3 Outside air temperature
GT4 Water temperature loop 2
GT5 Domestic hot water temperature
GT7 Additional domestic hot water tank temperature
GT7:2 Back-up heat exchanger temperature for domestic hot water
Pumps
P1 Pump for water loop 1 (radiators)
P2 External water pump for the heat pump
P4 Pump for water loop 2 (floor heating)
P5 Pump to pre-heat the domestic hot water valve loop
P7 Pump for domestic hot water circulation
Valves
SV21 Valve for district heating heat exchanger for heating
SV27 Valve for district heating heat exchanger for domestic hot water
SV31 Three-way mixing valve for the back-up heater
SV32 Heating/domestic hot water change-over valve
SV34 Three-way control valve for water loop 2
SV35 Three-way mixing valve for domestic hot water
11
PHYSICAL DATA
Heating
Standard unit Nominal capacity kW 25,9 32,3 43,5 51,6 64,8 102
Full load performances* HA1
COP kW/kW 3,99 3,99 4,32 4,36 3,99 4,26
Nominal capacity kW 25,4 32,0 43,0 51,7 66,8 102
HA2
COP kW/kW 3,34 3,32 3,60 3,67 3,43 3,59
Nominal capacity kW 25,00 31,50 42,70 52,30 68,00 102,00
HA3
COP kW/kW 2,90 2,88 3,14 3,19 3,01 3,13
Nominal capacity kW 24,50 31,30 42,70 53,30 68,00 103,00
HA4
COP kW/kW 2,43 2,42 2,64 2,68 2,54 2,64
Standard unit SCOP30/35°C kWh/kWh 3,33 3,44 3,58 3,66 3,57 3,62
Seasonal energy efficiency** HA1
ηs heat 30/35°C % 130 135 140 143 140 142
SCOP47/55°C kWh/kWh 2,93 2,94 3,10 3,15 3,00 3,16
ηs heat 47/55°C % 114 115 121 123 117 123
HA3
Prated kW 19,00 31,00 43,00 55,00 63,00 94,00
Energy labelling A+ A+ A+ A+ A+ -
Operating weight(1)
Standard unit (without hydraulic module) kg 409 426 540 564 904 1024
Standard unit (with hydraulic module option) kg 418 435 555 579 919 1039
Sound levels
Sound power level(2) dB(A) 78 83 82 84 84 85
Sound pressure level at 10 m(3) dB(A) 46 51 51 53 52 53
Dimensions
Lenght mm 1110 1114 2273
Depth mm 1327 2100 2100
Height mm 1330 1330 1330
Compressor Hermetic scroll compressors, 48,3 r/s
Quantity 1 1 1 1 2 2
Number of capacity stages 1 1 1 1 2 2
Refrigerant R407C GWP = 1800 following AR4
kg 8,8 9,7 10 13,2 22 26,5
Charge
teqCO2 15,6 17,2 17,7 23,4 39,0 47,0
Capacity control SmartVuTM
Minimum capacity % 100 100 100 100 50 50
12
PHYSICAL DATA
13
ELECTRICAL DATA
61AF - standard unit (without hydraulic module) 030 035 045 055 075 105
Power circuit
Nominal power supply V-ph-Hz 400-3-50
Voltage range V 360-440
Control circuit supply 24 V, via internal transformer
Maximum start-up current (Un)(1)
Standard unit A 101 129 169 201 157 241
Unit with electronic starter option A 54 68 89 101 94 142
Unit power factor at maximum capacity(2) 0,82 0,83 0,87 0,87 0,83 0,87
Maximum unit power input(2) kW 11 15 19 23 30 46
Nominal unit current draw(3) A 16 19 23 28 39 55
Maximum unit current draw (Un)(4) A 20 26 32 38 53 76
Maximum unit current draw (Un-10%) * A 22 29 35 42 57 83
Customer-side unit power reserve Customer reserve at the 24 V control power circuit
Short-circuit stability and protection See table below.
(1) Maximum instantaneous start-up current (maximum operating current of the compressor + fan current + locked rotor current of the compressor).
(2) Power input, compressor and fan, at the unit operating limits (saturated suction temperature 10°C, saturated condensing temperature 65°C) and nominal
voltage of 400V (data given on the unit nameplate).
(3) Standardised Eurovent conditions: evaporator entering/leaving water temperature 40°C/45°C, outside air temperature db/wb = 7°C/6°C.
(4) Maximum unit operating current at maximum unit power input and 400V (values given on the unit nameplate).
* Maximum unit operating current at maximum unit power input and 360V.
61AF - standard unit (main disconnect switch) 030 035 045 055 075 105
14
OPERATING LIMITS
Operating range 70
65
61AF Minimum Maximum
60
61AF 0,70
without without C
hydraulic module, l/s(2) hydraulic module, l/s(2) 0,65
030 2,4 2,4 0,60
035 2,8 3,1
0,55
045 3,8 3,8
055 4,6 4,6
0,50 B
075 5,9 6,4 0,45
1,30 2,40
1,25
Minimum water flow rate, l/s
Minimum water flow rate, l/s
2,20
1,20
1,15 2,00 C
1,10 1,80
1,05
1,60
1,00 C
0,95 1,40
0,90 B
1,20
0,85 B
0,80 1,00
25 35 45 55 65 25 35 45 55 65
15
AVAILABLE STATIC SYSTEM PRESSURE
61AF 030-045
30
25
D
C
20
Pressure drop, kPa
B
15
10
0
0 1 2 3 4 5
Water flow rate, l/s
B 61AF 030
C 61AF 035
D 61AF 045
61AF 055-105
50
40
2
Pressure drop, kPa
30
1
20
10
0
0 2 4 6 8 10
Water flow rate, l/s
B 61AF 055
C 61AF 075
D 61AF 105
16
AVAILABLE STATIC SYSTEM PRESSURE
61AF 030-035
120
030
110
035
100
Pressure drop, kPa
90
80
70
60
50
40
B
30 C B 61AF 030
C 61AF 035
20
0,4 0,9 1,4 1,9 2,4
61AF 045-055
130
045
120
055
110
Pressure drop, kPa
100
90
B C
80
70
60
B 61AF 045
50 C 61AF 055
0,5 1,5 2,5 3,5 4,5 5,5
61AF 075-105
130
120 075
110 105
Pressure drop, kPa
100
90
80
70
60
B C
50
40
30
B 61AF 075
20 C 61AF 105
1,0 2,0 3,0 4,0 5,0 6,0
17
DIMENSIONS/CLEARANCES
1110 1327
1330
300
1000
1000
Legend
All dimensions are given in mm.
B Required clearances for air flow
C Recommended clearances for maintenance
Water inlet
Water outlet
Air outlet, do not obstruct
1000
Control box
1000
Air outlet, do not obstruct
1114 2100
1330
300
1000
1000
NOTES:
A Non-certified drawings.
1000
18
DIMENSIONS/CLEARANCES
2100 2273
1330
300
2053
2261
1000
1000
Legend
All dimensions are given in mm.
B Required clearances for air flow
2 1 C Recommended clearances for maintenance
Water inlet
Water outlet
Air outlet, do not obstruct
Control box
1
1000
Air outlet, do not obstruct
1000
61AF 035 with option 11, units with and without hydraulic module
1110 1327
1371
300
1280
1000
1000
NOTES:
2 A Non-certified drawings.
1
Refer to the certified dimensional drawings
supplied with the unit or available on
request, when designing an installation. For
the location of fixing points, weight
2
1000
19
DIMENSIONS/CLEARANCES
61AF 045-055 with option 11, units with and without hydraulic module
1114 2100
1371
300
1000
1000
1
Legend
All dimensions are given in mm.
B Required clearances for air flow
C Recommended clearances for maintenance
Water inlet
1 2
Water outlet
Air outlet, do not obstruct
Control box
2
1000
61AF 075-105 with option 11, units with and without hydraulic module
2100 2273
1371
300
1000
1000
2 NOTES:
1
A Non-certified drawings.
Refer to the certified dimensional drawings
supplied with the unit or available on
request, when designing an installation. For
the location of fixing points, weight
1000
20
Order No.: 16110, 01.2022. Supersedes order No.: 16110, 12.2020. Manufactured by: Carrier SCS, Montluel, France.
Manufacturer reserves the right to change any product specifications without notice.
The illustrations in this document are for illustrative purposes only and not part of any offer for sale or contract. The manufacturer reserves the right to change the
design at any time without notice.