GypLyner encase

GypLyner encase
Steel encasements

Metal framed structural steel encasement system

C03

gyproc.ie
 GypLyner encase
GypLyner encase
GypLyner encase is a metal framed structural steel

Steel encasements
encasement system capable of providing up to 30 180
mins
180 minutes fire protection to structural steel
columns and beams. Installation is quick and easy
due to the use of simple clip fixings to secure the
framing sections. Refer to C01. S01. P08

C03
The system will protect all universal column and
beam sections with flange thicknesses between
6mm and 28mm. GypLyner encase will also protect
many joist sections. It can be used in any type of
building where encasement to structural steel
is required.

Key benefits
— Reduced installation time due to the simple,
clip-on framing system with GypLyner encase
— Misalignment of structural steelwork can be
accommodated by the versatile framing
system to ensure the lining is straight and true
— Improved acoustic performance as a result of
the boards being fixed into a framework
rather than directly into the steel beam or
column
— Damage to GypLyner encase is more easily
identifiable when compared to other fire
protection systems such as intumescent paint

You may also be interested in...

Need to minimise the space taken by the
structural steel encasement system? If so,
consider the frameless FireCase system.
Refer to C03. S02. P71 – FireCase

If you need to protect structural steel within the cavity.

Refer to C04. S07. P219 – GypWall quiet or
C04. S08. P231 – GypWall quiet iwl

ROI: 1800 744480 NI: 0845 3990159 tech.ie@saint-gobain.com C03. S03. P91
 GypLyner encase design
GypLyner encase

Planning - key factors

GypLyner encase steel encasement is suitable for protecting Handy hint

structural steel sections with a section factor A/V (Hp/A) up to
Steel encasements

260m-1, calculated on the basis of box protection to three or four Where larger encasement systems are
sides as required. It will protect all universal column and beam required, a ‘boxing out’ method using
sections described in BS 4: Part 1, and many joist sections. Gypframe studs and channels can be
used.
Building Design
Refer to construction details 7 - 8.
This system comprises Gypframe GL10 GypLyner Steel Framing Clips
located on steel sections at 800mm centres to support
C03

Gypframe GL1 Lining Channels. Partition fixing

Partitions and wall linings can be fixed through to the metal

Lining selection
framework.
Follow either of the procedures below to determine the thickness of
Refer to construction details 5 - 6.
cladding required:

Water vapour resistance

Option 1
Use tables 2 - 4 to select steel size and fire protection then read off Vapour control can be provided to encasements which form part of
the required board size. an external wall lining by using Gyproc FireLine duplex as the lining.
Where Glasroc F firecase or Glasroc F multiboard forms the lining,
Option 2 vapour control can be achieved by using a suitable proprietary paint
1 Ascertain whether protection is required on three or four treatment.
sides of the section
Board finishing
2 Find out what period of fire resistance is required
Refer to C08. S01. P511 – Finishes, Plaster Skimming.
3 Refer to the A/V (Hp/A) tables 5 - 7. Locate the steel
section to be protected, listed by its size and mass per
metre, and read off the section factor A/V

4 Refer to tables 8 - 11. Locate the A/V value on the

vertical scale on the appropriate table. Read across the Important information
chart to the column relating to the period of fire
resistance required and read off the designated
– Where the steel section web or flange
thickness of the relevant cladding required to form the
dimension exceeds 600mm, additional
encasement
support will be required for the
cladding. Noggings of Gypframe GL1
5 Select the type of board to be used Lining Channel are installed at 600mm
centres between adjacent Gypframe
For castellated sections and cellular beams please refer to the GL1 Lining Channels to form
Association for Specialist Fire Protection publication, ASFP Yellow supplementary framing.
Book - ‘Fire Protection for Structural Steel in Buildings’ for guidance,
available to download from asfp.org.uk – All board joints should be staggered by
a minimum of 600mm.
Size of encasement

The minimum dimension of encasement required for three or

four-sided protection can be determined as shown in table 1.

Table 1 − The minimum dimension of encasements required for three or four sided protection
Depth Calculation
Three-sided Overall steel section depth + 25mm +
encasements the thickness of lining board
Four-sided Overall steel section depth + 50mm +
encasements twice the thickness of lining board
Width Calculation
Three and
Overall steel section width + 20mm +
four-sided
twice the thickness of lining board Three-sided column Four-sided column
encasements
encasement encasement

C03. S03. P92 gyproc.ie

GypLyner encase design (continued)

GypLyner encase
For details of when
to specify fire
resistance using BS
Table 2 − 550°C chart to BS 476: Part 20 for selecting the required
Refer to C02. S01. P18
Gyproc FireLine lining thickness for universal beam sizes
Universal beams serial size of steel Total Gyproc FireLine board thickness (mm) to achieve fire resistance below1

Steel encasements
(mm x mm x kg/m) 3 sided encasements 4 sided encasements
D B Mass/metre 30 min 60 min 90 min 120 min 30 min 60 min 90 min 120 min
1016 305 487 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 438 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 393 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 349 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 314 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 272 12.5 12.5 15 27.5 12.5 12.5 25 27.5
305 249 12.5 12.5 15 27.5 12.5 12.5 25 27.5

C03
305 222 12.5 12.5 15 27.5 12.5 12.5 25 30
914 419 388 12.5 12.5 15 27.5 12.5 12.5 15 27.5
419 343 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 289 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 253 12.5 12.5 15 27.5 12.5 12.5 25 27.5
305 224 12.5 12.5 25 27.5 12.5 12.5 25 27.5
305 201 12.5 12.5 25 27.5 12.5 12.5 25 30
838 292 226 12.5 12.5 15 27.5 12.5 12.5 25 27.5
292 194 12.5 12.5 25 27.5 12.5 12.5 25 30
292 176 12.5 12.5 25 30 12.5 12.5 25 30
762 267 197 12.5 12.5 15 27.5 12.5 12.5 25 27.5
267 173 12.5 12.5 25 27.5 12.5 12.5 25 30
267 147 12.5 12.5 25 30 12.5 12.5 25 30
267 134 12.5 12.5 25 30 12.5 12.5 25 30
686 254 170 12.5 12.5 25 27.5 12.5 12.5 25 30
254 152 12.5 12.5 25 27.5 12.5 12.5 25 30
254 140 12.5 12.5 25 30 12.5 12.5 25 30
224 125 30 12.5 12.5 25 30 12.5 12.5 25 30
610 305 238 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 179 12.5 12.5 15 27.5 12.5 12.5 25 27.5
305 149 12.5 12.5 25 27.5 12.5 12.5 25 30
229 140 12.5 12.5 25 27.5 12.5 12.5 25 30
229 125 12.5 12.5 25 30 12.5 12.5 25 30
229 113 12.5 12.5 25 30 12.5 12.5 25 30
229 101 12.5 12.5 25 30 12.5 12.5 25 30
178 100 12.5 12.5 25 30 12.5 12.5 25 30
178 92 12.5 12.5 25 30 12.5 12.5 25 30
178 82 12.5 12.5 25 30 12.5 12.5 25 30
533 312 273 12.5 12.5 15 27.5 12.5 12.5 15 27.5
312 219 12.5 12.5 15 27.5 12.5 12.5 15 27.5
312 182 12.5 12.5 15 27.5 12.5 12.5 25 27.5
312 151 12.5 12.5 25 27.5 12.5 12.5 25 30
210 138 12.5 12.5 25 27.5 12.5 12.5 25 27.5
210 122 12.5 12.5 25 27.5 12.5 12.5 25 30
210 109 12.5 12.5 25 30 12.5 12.5 25 30
210 101 12.5 12.5 25 30 12.5 12.5 25 30
210 92 12.5 12.5 25 30 12.5 12.5 25 30
210 82 12.5 12.5 25 30 12.5 12.5 25 30
165 85 12.5 12.5 25 30 12.5 12.5 25 30
165 75 12.5 12.5 25 30 12.5 12.5 25 30
165 66 12.5 12.5 25 30 12.5 12.5 25 30

1
Gyproc FireLine thickness combinations

Beam/column/joist dimension orientation:

12.5mm = 1 x 12.5mm
25mm = 2 x 12.5mm
30mm = 2 x 15mm
37.5mm = 3 x 12.5mm
D

System reference: D150001

ROI: 1800 744480 NI: 0845 3990159 tech.ie@saint-gobain.com C03. S03. P93
 GypLyner encase design (continued)
GypLyner encase

For details of when

to specify fire
resistance using BS
Table 2 (continued) − 550°C chart to BS 476: Part 20 for selecting the required Refer to C02. S01. P18
Gyproc FireLine lining thickness for universal beam sizes
Steel encasements

Universal beams serial size of steel Total Gyproc FireLine board thickness (mm) to achieve fire resistance below1
(mm x mm x kg/m) 3 sided encasements 4 sided encasements
D B Mass/metre 30 min 60 min 90 min 120 min 30 min 60 min 90 min 120 min
457 191 161 12.5 12.5 15 27.5 12.5 12.5 15 27.5
191 133 12.5 12.5 15 27.5 12.5 12.5 25 27.5
191 106 12.5 12.5 25 27.5 12.5 12.5 25 30
191 98 12.5 12.5 25 30 12.5 12.5 25 30
191 89 12.5 12.5 25 30 12.5 12.5 25 37.5
191 82 12.5 12.5 25 30 12.5 12.5 25 37.5
191 74 12.5 12.5 25 37.5 12.5 12.5 25 37.5
C03

191 67 12.5 12.5 25 37.5 12.5 12.5 25 37.5

152 82 12.5 12.5 25 30 12.5 12.5 25 37.5
152 74 12.5 12.5 25 37.5 12.5 12.5 25 37.5
152 67 12.5 12.5 25 37.5 12.5 12.5 25 37.5
152 60 12.5 12.5 25 37.5 12.5 12.5 25 37.5
152 52 12.5 12.5 25 37.5 12.5 15 25 37.5
406 178 85 12.5 12.5 25 30 12.5 12.5 25 30
178 74 12.5 12.5 25 30 12.5 12.5 25 37.5
178 67 12.5 12.5 25 37.5 12.5 12.5 25 37.5
178 60 12.5 12.5 25 37.5 12.5 12.5 25 37.5
178 54 12.5 12.5 25 37.5 12.5 15 25 37.5
140 53 12.5 12.5 25 37.5 12.5 12.5 25 37.5
140 46 12.5 12.5 25 37.5 12.5 15 25 37.5
140 39 12.5 15 25 37.5 12.5 25 27.5 40
356 171 67 12.5 12.5 25 30 12.5 12.5 25 37.5
171 57 12.5 12.5 25 37.5 12.5 12.5 25 37.5
171 51 12.5 12.5 25 37.5 12.5 12.5 25 37.5
171 45 12.5 12.5 25 37.5 12.5 15 25 37.5
127 39 12.5 12.5 25 37.5 12.5 15 25 40
127 33 12.5 15 25 40 12.5 25 27.5 40
305 165 54 12.5 12.5 25 37.5 12.5 12.5 25 37.5
165 46 12.5 12.5 25 37.5 12.5 12.5 25 37.5
165 40 12.5 12.5 25 37.5 12.5 15 25 37.5
127 48 12.5 12.5 25 37.5 12.5 12.5 25 37.5
127 42 12.5 12.5 25 37.5 12.5 12.5 25 37.5
127 37 12.5 12.5 25 37.5 12.5 15 25 37.5
102 33 12.5 15 25 37.5 12.5 25 25 40
102 28 12.5 25 25 40 12.5 25 27.5 42.5
102 25 12.5 25 27.5 40 12.5 25 27.5 42.5
254 146 43 12.5 12.5 25 37.5 12.5 12.5 25 37.5
146 37 12.5 12.5 25 37.5 12.5 15 25 37.5
146 31 12.5 12.5 25 37.5 12.5 25 25 40
102 28 12.5 15 25 37.5 12.5 25 25 40
102 25 12.5 15 25 37.5 12.5 25 27.5 40
102 22 12.5 25 27.5 40 12.5 25 27.5 42.5
203 133 30 12.5 12.5 25 37.5 12.5 15 25 37.5
133 25 12.5 15 25 37.5 12.5 25 27.5 40
102 23 12.5 15 25 37.5 12.5 25 27.5 40
178 102 19 12.5 15 25 37.5 12.5 25 27.5 42.5
152 89 16 12.5 15 25 40 12.5 25 27.5 42.5
127 76 13 12.5 25 25 40 12.5 25 27.5 42.5

1
Gyproc FireLine thickness combinations

Beam/column/joist dimension orientation:

12.5mm = 1 x 12.5mm
15mm = 1 x 15mm
25mm = 2 x 12.5mm
27.5mm = 1 x 15mm + 1 x 12.5mm
D
30mm = 2 x 15mm
37.5mm = 3 x 12.5mm
40mm = 1 x 15mm + 2 x 12.5mm
42.5mm = 2 x 15mm + 1 x 12.5mm
B
System reference: D150001

C03. S03. P94 gyproc.ie

GypLyner encase design (continued)

GypLyner encase
For details of when
to specify fire
resistance using BS
Table 3 − 550°C chart to BS 476: Part 20 for selecting the required Refer to C02. S01. P18
Gyproc FireLine lining thickness for universal column sizes

Steel encasements
Universal columns serial size of steel Total Gyproc FireLine board thickness (mm) to achieve fire resistance below1
(mm x mm x kg/m) 3 sided encasements 4 sided encasements
D B Mass/metre 30 min 60 min 90 min 120 min 30 min 60 min 90 min 120 min
356 406 634 12.5 12.5 15 27.5 12.5 12.5 15 27.5
406 551 12.5 12.5 15 27.5 12.5 12.5 15 27.5
406 467 12.5 12.5 15 27.5 12.5 12.5 15 27.5
406 393 12.5 12.5 15 27.5 12.5 12.5 15 27.5
406 340 12.5 12.5 15 27.5 12.5 12.5 15 27.5
406 287 12.5 12.5 15 27.5 12.5 12.5 15 27.5

C03
406 235 12.5 12.5 15 27.5 12.5 12.5 15 27.5
368 202 12.5 12.5 15 27.5 12.5 12.5 15 27.5
368 177 12.5 12.5 15 27.5 12.5 12.5 15 27.5
368 153 12.5 12.5 15 27.5 12.5 12.5 25 27.5
368 129 12.5 12.5 15 27.5 12.5 12.5 25 30
305 305 283 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 240 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 198 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 158 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 137 12.5 12.5 15 27.5 12.5 12.5 15 27.5
305 118 12.5 12.5 15 27.5 12.5 12.5 25 27.5
305 97 12.5 12.5 25 27.5 12.5 12.5 25 30
254 254 167 12.5 12.5 15 27.5 12.5 12.5 15 27.5
254 132 12.5 12.5 15 27.5 12.5 12.5 15 27.5
254 107 12.5 12.5 15 27.5 12.5 12.5 25 27.5
254 89 12.5 12.5 15 27.5 12.5 12.5 25 30
254 73 12.5 12.5 25 27.5 12.5 12.5 25 30
203 203 127 12.5 12.5 15 27.5 12.5 12.5 15 27.5
203 113 12.5 12.5 15 27.5 12.5 12.5 15 27.5
203 100 12.5 12.5 15 27.5 12.5 12.5 15 27.5
203 86 12.5 12.5 15 27.5 12.5 12.5 25 27.5
203 71 12.5 12.5 15 27.5 12.5 12.5 25 30
203 60 12.5 12.5 25 27.5 12.5 12.5 25 30
203 52 12.5 12.5 25 30 12.5 12.5 25 30
203 46 12.5 12.5 25 30 12.5 12.5 25 30
152 152 51 12.5 12.5 25 27.5 12.5 12.5 25 30
152 44 12.5 12.5 25 27.5 12.5 12.5 25 30
152 37 12.5 12.5 25 30 12.5 12.5 25 30
152 30 12.5 12.5 25 30 12.5 12.5 25 30
152 23 12.5 12.5 25 30 12.5 25 27.5 30

For details of when

to specify fire
resistance using BS
Table 4 − 550°C chart to BS 476: Part 20 for selecting the required Refer to C02. S01. P18
Gyproc FireLine lining thickness for universal joist sizes
Universal joist serial size of steel Total Gyproc FireLine board thickness (mm) to achieve fire resistance below1
(mm x mm x kg/m) 3 sided encasements 4 sided encasements
D B Mass/metre 30 min 60 min 90 min 120 min 30 min 60 min 90 min 120 min
254 203 82 12.5 12.5 15 27.5 12.5 12.5 25 30
114 37 12.5 12.5 25 30 12.5 12.5 25 30
203 152 52 12.5 12.5 25 27.5 12.5 12.5 25 30
102 25 12.5 12.5 25 30 12.5 15 25 30
178 102 22 12.5 12.5 25 30 12.5 25 27.5 30
152 127 37 12.5 12.5 25 30 12.5 12.5 25 30
89 17 12.5 15 25 30 12.5 25 27.5 30
76 18 12.5 12.5 25 30 12.5 25 25 30
127 114 30 12.5 12.5 25 30 12.5 12.5 25 30
114 27 12.5 12.5 25 30 12.5 12.5 25 30
76 16 12.5 12.5 25 30 12.5 15 25 30
76 13 12.5 15 25 30 12.5 25 27.5 30
114 114 27 12.5 12.5 25 30 12.5 12.5 25 30
102 102 23 12.5 12.5 25 30 12.5 12.5 25 30
64 10 12.5 15 27.5 30
44 7 12.5 25 27.5 30
89 89 19 12.5 12.5 25 30 12.5 12.5 25 30
76 76 15 12.5 12.5 25 30 12.5 12.5 25 30
76 13 12.5 12.5 25 30 12.5 15 25 30
1
Gyproc FireLine thickness combinations
Beam/column/joist dimension orientation:
12.5mm = 1 x 12.5mm 40mm = 1 x 15mm + 2 x 12.5mm
15mm = 1 x 15mm 42.5mm = 2 x 15mm + 1 x 12.5mm
25mm = 2 x 12.5mm - protection not possible D
27.5mm = 1 x 15mm + 1 x 12.5mm
30mm = 2 x 15mm System reference: D150001
37.5mm = 3 x 12.5mm
B

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 GypLyner encase design (continued)
GypLyner encase

Table 5 − Section factor A/V (Hp/A) of universal beams Table 5 (continued) − Section factor A/V (Hp/A) of universal beams
A / V values A / V values
Universal beams serial size of steel Universal beams serial size of steel
(mm x mm x kg/m) 3 sided 4 sided 3 sided 4 sided
(mm x mm x kg/m)
Steel encasements

encasements encasements encasements encasements

Mass/ Mass/
D B m-1 m-1 D B m-1 m-1
metre metre
1016 305 487 40 45 457 191 161 60 65
305 438 40 50 191 133 70 80
305 393 45 55 191 106 85 100
305 349 50 60 191 98 90 105
305 314 55 65 191 89 100 115
305 272 65 75 191 82 105 125
305 249 70 80 191 74 115 135
C03

305 222 80 90 191 67 130 150

914 419 388 45 55 152 82 105 120
419 343 50 60 152 74 115 130
305 289 60 65 152 67 125 145
305 253 65 75 152 60 140 160
305 224 75 85 152 52 160 180
305 201 80 95 406 178 85 95 110
838 292 226 70 80 178 74 105 125
292 194 80 90 178 67 115 140
292 176 90 100 178 60 130 155
762 267 197 70 85 178 54 145 170
267 173 80 95 140 53 140 160
267 147 95 110 140 46 160 185
267 134 105 120 140 39 190 215
686 254 170 75 90 356 171 67 105 125
254 152 85 95 171 57 120 145
254 140 90 105 171 51 135 160
254 125 100 115 171 45 150 180
610 305 238 50 60 127 39 165 195
305 179 70 80 127 33 195 225
305 149 80 95 305 165 54 115 140
229 140 80 95 165 46 135 160
229 125 90 105 165 40 150 185
229 113 100 115 127 48 120 145
229 101 110 130 127 42 140 160
178 100 110 125 127 37 155 180
178 92 120 135 102 33 175 200
178 82 130 150 102 28 200 230
533 312 273 40 50 102 25 225 255
312 219 50 65 254 146 43 120 150
312 182 60 75 146 37 140 170
312 151 75 90 146 31 165 200
210 138 75 85 102 28 175 200
210 122 85 95 102 25 190 225
210 109 95 110 102 22 220 255
210 101 100 115 203 133 30 145 180
210 92 110 125 133 25 170 210
210 82 120 140 102 23 175 205
165 85 115 130 178 102 19 190 230
165 75 130 145 152 89 16 195 235
165 66 145 165 127 76 13 200 245

Beam/column/joist dimension orientation:

C03. S03. P96 gyproc.ie

GypLyner encase design (continued)

GypLyner encase
Table 6 − Section factor A/V (Hp/A) of universal columns Table 7 − Section factor A/V (Hp/A) of universal joist
A / V values A / V values
Universal columns serial size of steel Universal joist serial size of steel
(mm x mm x kg/m) 3 sided 4 sided (mm x mm x kg/m) 3 sided 4 sided

Steel encasements
encasements encasements encasements encasements
D B Mass/metre m-1 m-1 D B Mass/metre m-1 m-1
356 406 634 15 20 254 203 82 70 90
406 551 20 25 114 37 130 155
406 467 20 30 203 152 52 85 105
406 393 25 35 102 25 155 190
406 340 30 35 178 102 22 165 205
406 287 30 45 152 127 37 90 120
406 235 40 50 89 17 180 220
368 202 45 60 76 18 165 200

C03
368 177 50 65 127 114 30 100 130
368 153 55 75 114 27 110 140
368 129 65 90 76 16 155 195
305 305 283 30 40 76 13 195 240
305 240 35 45 114 114 27 100 135
305 198 40 50 102 102 23 105 140
305 158 50 65 64 10 215 270
305 137 55 70 44 7 260 305
305 118 60 85 89 89 19 105 145
305 97 75 100 76 76 15 120 165
254 254 167 40 50 76 13 140 185
254 132 50 65
254 107 60 75 Beam/column/joist dimension orientation:
254 89 70 90
254 73 80 110
203 203 127 45 55
203 113 45 60
203 100 55 70
203 86 60 80
203 71 70 95
203 60 80 110 D
203 52 95 125
203 46 105 140
152 152 51 75 100
152 44 85 115
152 37 100 135
152 30 120 160
152 23 155 210 B

ROI: 1800 744480 NI: 0845 3990159 tech.ie@saint-gobain.com C03. S03. P97
 GypLyner encase performance - columns and beams
GypLyner encase

Table 8 Table 9
Steel encasements

The 550°C chart to BS 476: Part 20 The 550°C chart to BS 476: Part 20
for selecting Gyproc FireLine for selecting Gyproc FireLine
lining thickness lining thickness
Refer to C02. S01. P18 Refer to C02. S01. P18

260 260
C03

240 240

C D
220 C 220

200 200 200

195
D
180
183
180 B
E E
Section factor A/V (Hp/A) m-1

Section factor A/V (Hp/A) m-1

165
160 B 160

143
140 140
A A C
120 117 120

100 100
C
88
A 88
80 80
A 72 72

60 60

D D
40 B 40 B
20 20

30 60 90 120 30 60 90 120
Fire protection (minutes) Fire protection (minutes)

Key - Thickness of Gyproc FireLine required Key - Thickness of Gyproc FireLine required

A = 12.5mm A = 12.5mm
B = 15mm B = 15mm
C = 25mm (12.5mm + 12.5mm) C = 25mm (12.5mm + 12.5mm)
D = 30mm (15mm + 15mm) D = 27.5mm (15mm + 12.5mm)
E = 45mm (15mm + 15mm + 15mm) E = 30mm (15mm + 15mm)

System reference: D150001 System reference: D150001

The fire resistance performances are for imperforate linings with all joints taped and filled or skimmed. The quoted performances are achieved only if
Gyproc and Saint-Gobain Isover components are used throughout, and the Company’s fixing recommendations are strictly observed. Any variation in the
specifications should be checked with Gyproc.

C03. S03. P98 gyproc.ie

GypLyner encase performance - columns and beams (continued)

GypLyner encase
Table 10 Table 11

Steel encasements
Solutions to satisfy the 550°C criteria when Solutions to satisfy the 550°C criteria when
tested in accordance with BS 476: Part 20: tested in accordance with BS 476: Part 21:
1987 (beam and column encasement) 1987 (column encasement) lining thickness
Refer to C02. S01. P18 Refer to C02. S01. P18

260

C03
240

220

D F
200

180

160
156 154 153

140 140
A
120 120
C E G
100 100
Section factor A/V (Hp/A) m-1

83
80 80

69
D
68 68 65
60 60
C
51

40 40
B D F
B
20 20

30 60 90 120 180
Fire protection (minutes) Fire protection (minutes)

Key - Thickness of Gyproc F mulitboard required Key - Thickness of Glasroc F firecase required

A = 6mm B = 40mm (20mm + 20mm)

B = 10mm C = 45mm (25mm + 20mm)
C = 12.5mm D = 50mm (25mm + 25mm)
D = 20mm (10mm + 10mm)
E = 25mm (12.5mm + 12.5mm) System reference: D120003
F = 30mm (10mm + 10mm + 10mm)
G = 37.5mm (12.5mm + 12.5mm + 12.5mm)

System reference: D150002

The fire resistance performances are for imperforate linings with all joints taped and filled or skimmed. The quoted performances are achieved only if
Gyproc and Saint-Gobain Isover components are used throughout, and the Company’s fixing recommendations are strictly observed. Any variation in the
specifications should be checked with Gyproc.

ROI: 1800 744480 NI: 0845 3990159 tech.ie@saint-gobain.com C03. S03. P99
 GypLyner encase construction details
GypLyner encase

1 2
Steel encasements

3 3

1 1

4
C03

6
5

2
2

Four-sided column encasement - single layer Four-sided column encasement - double layer

3 4

1 1

7 7

5 6

2 2

4 4

3 3

Three-sided beam encasement - single layer Three-sided beam encasement - double layer

1 Structural steel 5 Gypframe GL1 Lining Channel nogging or

2 Gyproc FireLine or Glasroc boards Gypframe GFT1 Fixing ‘T’ at board joints
3 Gypframe GL1 Lining Channel 6 Gypframe GFS1 Fixing Strap at board joints
4 Gypframe GL10 GypLyner Steel Framing Clip 7 Gypframe GA2 Steel Angle

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GypLyner encase construction details (continued)

GypLyner encase
5 6

Steel encasements
7

1
2
3 5

C03
1 4

13
3
8
13
10

9 11

2
4
9

5 10

Column encasement and partition junction Beam encasement and partition junction

7 8

10 10

12

10

2 2

10
6

Boxing out for columns up to 600mm wide using GypLyner iwl Boxing out for columns over 600mm wide using GypLyner iwl

1 Structural steel 7 Gypframe GA2 Steel Angle

2 Gyproc FireLine or Glasroc boards 8 Gypframe GL1 Lining Channel nogging at 600mm centres
3 Gypframe GL1 Lining Channel 9 Gyproc plasterboard
4 Gypframe GL10 GypLyner Steel Framing Clip 10 Gypframe ‘C’ Studs
5 Gypframe GL1 Lining Channel nogging or 11 Gypframe Folded Edge Standard Floor & Ceiling Channel
Gypframe GFT1 Fixing ‘T’ at board joints 12 Gypframe ‘I’ Stud at 600mm centres
6 Gypframe GFS1 Fixing Strap at board joints 13 Gyproc Sealant

To optimise acoustic performance install Isover insulation within the encasement void.

ROI: 1800 744480 NI: 0845 3990159 tech.ie@saint-gobain.com C03. S03. P101
 GypLyner encase system components
GypLyner encase

Gypframe metal components

Gypframe ‘I’ Studs (48 I 50, 60 I 50, 60 I 70, 70 I 50, Gypframe ‘C’ Studs (48 S 50, 60 S 50, 70 S 50,
Steel encasements

70 I 70, 92 I 90, 146 I 80, 146 TI 90 Tabbed) 70 S 60, 95 S 50, 92 S 60, 92 S 10, 146 S 50)
Enhanced strength stud that allows for increased Vertical stud providing acoustic and structural
lining height, designed to receive fixing of board. performances designed to receive fixing of board.
Allows an increase to the overall size of encasement. Allows an increase to the overall size of encasement.

Gypframe GL1 Lining Channel Gypframe GL3 Channel Connector

Main support channel to receive fixing of board. For joining two sections of Gypframe GL1
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Lining Channel.

Gypframe GL10 GypLyner Steel Framing Clip Gypframe GA2 Steel Angle
For connecting GL1 Lining Channel to flanges of Steel angle providing framing stability and
structural steel. board support.

Gypframe GFS1 Fixing Strap Gypframe GFT1 Fixing ‘T’

Used to support horizontal board joints. Used to support horizontal board joints.

Board products

Gyproc FireLine1 Glasroc F firecase

Gypsum plasterboard with fire resistant additives. Non-combustible glass-reinforced gypsum board
giving up to 180 minutes fire protection.

Gyproc DuraLine1 Glasroc F multiboard

Gypsum plasterboard with fire resistant additives Non-combustible glass-reinforced gypsum board.
and a high density core for enhanced sound
insulation and impact resistance performance.

1
Also available in a Moisture Resistant (mr) version. mr boards are specified in intermittent wet use areas.

Fixing products

Gyproc Drywall Screws Gyproc Wafer Head Drywall Screws

Corrosion resistant self-tapping steel screws for Corrosion resistant self-tapping steel screws
fixing board-to-timber and board-to-metal framing for fixing metal to metal framing less than
less than 0.8mm thick. 0.8mm thick.

Gyproc Collated Drywall Screws Glasroc F firecase Screws

Corrosion resistant self-tapping steel screws for Corrosion resistant self-tapping steel screws with
fixing board-to-timber and board-to-metal framing unique head design that countersinks itself into
less than 0.8mm thick. Glasroc F firecase board to metal framing.

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GypLyner encase system components (continued)

GypLyner encase
Plasterboard accessories

Gyproc Jointing Materials Gyproc Drywall Primer

Steel encasements
Jointing compounds, ready mixes and adhesives for Used to prepare for painting.
reinforcement and finishing of board joints. Tub contents 10 litre

Finishing products

Gyproc Skimcoat Gyproc Carlite Finish

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To provide a plaster skim finish on most common To provide a plaster skim finish on most common
backgrounds including undercoat plasters and backgrounds including undercoat plasters and
plasterboard. plasterboard.

Gyproc Carlite Ultra Finish

Offers all the benefits of Gyproc Skimcoat and
Gyproc Carlite Finish with a reduced set time of
90-120mins, making it ideal for smaller jobs.

Plaster accessories
Designed for the reinforcement and finishing of
board joints before plaster skimming.

Handy hint
– Looking for additional performance?
Consider the use of Gyproc DuraLine in
lieu of Gyproc FireLine to reduce
unplanned maintenance as this board
provides additional impact performance.
– If you require 180 minutes fire protection,
double layer Glasroc F firecase provides the
ideal solution.

ROI: 1800 744480 NI: 0845 3990159 tech.ie@saint-gobain.com C03. S03. P103
 GypLyner encase installation overview
GypLyner encase

This is intended to be a basic description of how the system is built.

For detailed installation guidance refer to the Gyproc Installation Guide.
Steel encasements
C03

Four-sided protection to steel columns, Gypframe GL1 Lining Channels are located For two or three-sided beams or columns
Gypframe GL10 GypLyner Steel Framing over the clips to form the steel framework. Gypframe GA2 Steel Angle is located to both
Clips are friction-fitted onto the column / sides of the wall / soffit flange and secured
beam flanges at 800mm centres. using appropriate fixings.

Boards are cut to width and fixed to all Board-end joints are backed using
framing members using Gyproc Drywall horizontal noggings formed from an
Screws. appropriate Gypframe component:
Gypframe GL1 Lining Channel, Gypframe
GFS1 Fixing Strap or
Gypframe GFT1 Fixing ‘T’.

Additional information
For full installation details, refer to the
Gyproc Installation Guide, available to
download from gyproc.ie

C03. S03. P104 gyproc.ie