351 352 Manual
351 352 Manual
351 352 Manual
351
MODEL
352
LINE FILTER
INSTRUCTION MANUAL
Phone:03-6912-9922
F a x:03-6912-5921
No.MF010-00-4
OCT.01.2011
351・352
SAFETY PRECAUTIONS
CAUTION
In this manual, the safety precautions to be taken
in case erroneous handling of the product may give
rise to a dangerous situation and possibly result
in a medium or minor injury or material damage are
headed with【 Caution 】for particular attention.
these instructions must be strictly followed to pre-
vent a serious accident that might otherwise occur.
- CONTENTS -
4. Product Description…………………… 2
5. Transportation ……………………… 3
6. Storage ………………………………… 3
7. Installation …………………………… 3
8. Operation ……………………………… 4
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351・352
1. Product name
351/352 line filter
2. Model code
Refer to attatched drawing
Caution
* If the filter has no relief valve,be sure to use a differential pressure indicator avail-
able as an option. In neither case, use a pressure gauge or a pressure (differential)
switch to monitor the filter element for excessive clogging with sludge to prevent damage.
3. Leading Particulars
Permissible maximum pressure:3.5MPa (35 kgf/cm2)
Applicable fluid: Mineral oils (Note: For phosphate-and water glycol-based hydraulic oils,
filters are different in material.)
Service temperature range: 0℃~90℃;0℃~120℃ if fluid symbol is F and filter element is
wire gauze(W).(0 ℃~90℃ with optional E-type indicator installed)
Installation: On the ground or indoors
Element pressure resistance:
Standard filter element: 0.7MPa(7.0kgf/cm2)
4. General Description
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5. Transportation
Caution
* When lifting the oil filter, screw eyebolts in the mounting taps(d1 )provided in the housing
and sling it with wire rope applied through the eyebolts.
* Wire roping and lifting must be done by qualified persons.
* Be careful not to turn over the oil filter or let it fall from a height. Avoid danger.
6. Storage
If the oil filter is not used immediately, store it with particular attention paid to the
following.
(1) Keep it in a clean and dry room.
(2) If it is stored outdoors or in a humid place, cover it tightly with a vinyl sheet or
equivalent.
7. Installation
Caution
* Anchor the oil filter firmly on the foundation using mounting taps provided in the housing.
* Connect pipes oiltight.
* Never mount on or hang from the oil filter, or it may be damaged or an injury may be
suffered.Installation, operation, maintenance and checking must be performed by skilled
persons with expertise. Unqualified persons may cause oil leaks or suffer an injury.
(6) When installing, allow sufficient space for maintenance work in future. Be sure to provide
an element allowance enough to enable easy replacement above the housing.
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351・352
8. Operation
Caution
* Service pressure (including pressure variations) must not exceed 3.5 MPa{ 35 kgf/cm2}.
Use under any higher pressure may result in a damaged filter.
* The oil filter becomes very hot during operation. Stay away from it to avoid burns.
(1) Make sure that service conditions are as specified in 3. Leading Particulars in this manual.
When the oil filter is used in a hydraulic system, its selection according to system press-
ure setting may turn out to be wrong in that the pressure actually imparted to the filter
may be higher than the set level. In the case of use in a hydraulic circuit that undergoes
continuous pressure variations, consider, not system pressure setting but circuit peak pres-
sure,to be maximum service pressure.
(2) Starting with a low flow rate, introduce hydraulic oil into the oil filter up to the speci-
fied flow rate.
(3) Check the housing for abnormal noise or vibrations. If any abnormality is detected, stop the
pump immediately and check for the cause.
9-2 Replacement
Caution
* Stop the hydraulic unit and ascertain that the filter pressure is zero before replacing the
oil filter.
* Keep the oil filter away from anything flammable during replacement work.
(1) Stop the hydraulic unit, and after ascertaining that the filter pressure is zero, remove the
drain plug⑤ to let remaining oil out of the housing in its entirety.
(2) Rotate the lower case② and hang to a square or hexagon head by wrench. When it come to turn
lightly, go on rotating by the hands and pull the lower case②.
(3) Pull the filter element③ down to remove from the body①.
(4) Cleaning makes wire gauze and notch wire filter elements reusable. See [9-3 Cleaning Wire
Gauze Filter Element] for details. In the case of filter paper element, replace it with a
fresh one.
(5) Replace the "O"rings ⑧ and ⑩. Inspect the faces of seal aren't wounded injured, and the
inside aren't became dirty. If the condition are unwell,repair it.
(6) Insert a fresh filter element in the inlet of under body. Install the spring④ and screw the
lower case② to the body①. At this assembly, make sure that the filter element has
"O"ring⑨.Tighten the Tightening Torques by approx.2kg・m. If tighten strongly, result of
seal efficiency won't change. So that, please be caution over tighten the case.
In the case of installation, please perform removal of oil of the body① and the screw part of
lower case② enough.
After installation, Residual oil bleeds and may mistake it for oil leak.
(7) Tighten the drain plug⑧ securely.
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《 Note 》
The above way of cleaning is effective for wire gauze filter elements up to 40 microns in
mesh size. In the case of wire gauze filter elements below 25 microns, remove surface accumu-
ations mostly by the above method and clean completely by ultrasonic cleaning without fail.
In the cleaning tank, place the top and bottom of the filter element on the vibrator side al-
ternately and clean. While it depends on the capacity of the ultrasonic cleaning equipment
and the amount of sludge on the element, the cleaning time should be at least 1 hour.
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