Steam Traps

Document No.
STTDC00690
Installation, Operation and Maintenance Manual

For Thermodynamic Steam Trap
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RD 331 DN15, DN20, DN25 Material: ASTM A217 Gr. WC6
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1.0 Safety instructions
1.1 Proper use
Any improper use, intervention in the design and deviation from the design data will automatically lead to termination of the
warranty. RIFOX Thermodynamic Steam Trap is designed for the removal of condensate from steam mains. The
manufacturer is not liable for damage resulting from any other use. The user or operator bears the risk in this case. This also
applies analogously to incorrect assembly, startup, use and maintenance.
1.2 Warnings
1. There is a possibility of personal risk due to the escaping of operating medium as well as the pressure and temperature.
Failure to comply with these warnings may result in the risk of accidents.
2. Follow the instructions in this operating manual carefully.
3. The operator must ensure that this operating manual and, if necessary, other relevant documents are available onsite.
4. Only trained or instructed personnel must be assigned to operation or servicing.
5. Any mode of operation that may impair safety must be avoided.
2.0 General description and use

2.1 Design of Thermodynamic Steam Trap
2.2 Operating conditions (Design)
Screwed End Socket Weld End

PMO (kg/cm2) 35 67
TMO (°C) 425 450
2.3 Product Specifications

Read the specifications marked on the product regarding the pressure and
temperature rating, flow direction and size. Ensure that these are adequate for the
required application.
01 Body 08 Insulation Cap

02 Seat 09 Strainer
03 Body Gasket 10 Strainer Gasket
04 Disc 11 Strainer Cap
05 Top Cover 12 Name Plate
06 Cover Stud 13 End Cap
07 Hex Nut
3.0 Function / Installation

3.1 Location and fitment
Ideally, the trap should be located /fitted:
1. On main steam header drip legs. 2. On dead ends of steam header.
3. On any low point of steam piping network. 4. In a horizontal line with the disc cap at the top.
5. Trap should be installed after an isolation valve.
6. Ensure sufficient space and lighting around to facilitate periodic checking and maintenance.
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Document No. STTDC00690
The use of drip leg and dirt pocket before the trap is advisable for reducing the incidence of steam binding and the need for
frequent cleaning.
3.2 Installation procedure

Ensure that the steam lines are flushed and cleaned before fitting the trap. Remove the protective end caps and fit the trap in
the steam pipe line system. Open the isolation valve slowly to avoid thermal shocks. Inspect the fitment for leaks after the trap
has been fully pressurized. Once the trap becomes fully operational, it is advisable to check its performance using the
equipment and the methods normally used in the plant and record the observations for later reference.
3.3 Use of a by-pass line

The fitment of a by-pass line facilitates trap maintenance / replacement during normal operation of the plant.
4.0 Maintenance Procedure

Important – Do not attempt to dismantle the trap until it has cooled and is de-pressurized.
4.1 Disc, Seat inspection & rectification / cleaning

Unscrew the hex nuts & remove top cover and examine the seat and disc. A slightly worn seat can be rectified by correct
lapping to restore the flat surface. If wearing off is excessive replace the entire steam trap. A slightly worn disc can be
replaced by genuine spares of RIFOX.
4.2 Cleaning
Clean the seat surface, disc with non-abrasive media. Apply a thin coat of high temperature, anti-seize grease on the threads
and studs. Tighten the hex nut to the specified torque values mentioned in 4.5 using a suitable torque wrench.
4.3 Strainer cleaning

Unscrew the strainer cap and withdraw the screen. Clean thoroughly by blowing with compressed air. If necessary, use a
suitable solvent. Insert the screen into the trap body, apply a thin coat of anti-seize grease on the threads and screw the
strainer cap. Tighten the strainer cap to the specified torque value mentioned in 4.5 using a suitable torque wrench.
4.5 Tightening torque Component Strainer cap Cover Studs Hex Nut
Tightening torque 142 -158 Nm 20-25 Nm 45-50 Nm
4.6 Trouble Shooting
4.6.1 If the trap fails to open
1. The strainer may be chocked. Follow the maintenance procedure given in 4.0.
2. The trap may be water logged or air binding may have happened. Isolate the trap and allow it to cool. Loosen the hex
nut. Open the isolation valve gradually and observe the trap performance. Once the trap starts discharging
condensate then tighten the hex nuts to the specified torque mentioned in 4.5 & ensure the trap perform normally.
3. Differential pressure across the trap may be too low – These traps are not recommended for differential pressure less
than 1.4 kg/cm2
4.6.2 If the trap fails to close
1. Dirt may be clogged between the seat and disc leading to live steam loss. Follow the maintenance procedure given
in 4.0.
2. The trap may be undersized – Check the sizing of trap based on the capacity specified in the data sheet, the
condensate load, differential pressure and safety factor. (Safety factor: 1.2 times of normal condensate load).
4.7 Care and maintenance

In case of a greater risk of dirt accumulation, the strainer should be cleaned periodically when the trap is depressurized. Dirt
that has collected in the strainer cap must be emptied.
5.0 Spare parts (Only genuine spare parts must be used.)

1. Disc & Strainer (2 Sets) 2. Body Gasket (2 Sets) 3. Strainer Gasket (2 Sets)
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Document No.

Installation, Operation and Maintenance Manual

2.0 General description and use

Screwed End Socket Weld End

2.3 Product Specifications

01 Body 08 Insulation Cap

3.0 Function / Installation

3.2 Installation procedure

3.3 Use of a by-pass line

4.0 Maintenance Procedure

4.1 Disc, Seat inspection & rectification / cleaning

4.3 Strainer cleaning

4.7 Care and maintenance

5.0 Spare parts (Only genuine spare parts must be used.)

C&H Services Page 2 of 2

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