SCM Notes Third and Fourth Chapters
SCM Notes Third and Fourth Chapters
SCM Notes Third and Fourth Chapters
Transportation
1. Faster transportation allows a supply chain to be more responsive but generally less
efficient. Less than full truckloads allow a supply chain to be more responsive but
3. Mode of transportation is the manner in which a product is moved (air, truck, rail,
ship, pipeline, electronic). Each mode differs with respect to speed, size of
activities.
Facilities
2. Facilities Impact: Facilities either store inventory between supply chain stages
be more responsive. Other issues include quality and cost of workers, cost of
facility, infrastructure, taxes, quality of life, etc. Capacity. Excess capacity allows a
expensive of efficiency.
Information
throughout the supply chain. It is potentially the biggest driver since it affects all
2. Information’s Role: Information connects various supply chain stages and allows
stage of the supply chain. An information system can enable a firm to get a high
management practices)
3. Total cost analyses (how much does it cost to provide those goods or services?)
6. Negotiation with suppliers (products, service levels, prices, geographical coverage, etc.)
9. Negotiate with the vendor about the payments terms of the specific organisation.
Greater innovation.
Based on the above points a firm may opt for single sourcing or multiple sourcing.
Single sourcing
1) In single sourcing the customer chooses a single supplier to provide the entire set
sourcing relationship is that the customer can look to the supplier as a single point of
at times lasting as long as 15 years. However, in recent years single sourced deals have
shortened in duration, with most falling within a range of three to seven years for the
initial term. As expected, suppliers seek long-term contracts because this gives them
more leverage to deliver cost savings and value for money over time to their
customers.
Lock-in. One of the frequent problems with single sourcing can be that the customer
is “locked in” to its supplier. This can have disadvantages: the supplier controls its
subcontractors, and is often more concerned with protecting its own margins .
Therefore, customers often find it difficult to create any sense of competition around
– Suppliers can enjoy economies of scale .This results in decreased costs and able
– Accelerated learning curve means that supplier becomes proficient in manufacturing the
component that it is supplying, this results in decreasing manufacturing time per unit.
– A single point of failure of supplier results in disruption of the whole production of the
buyer.
– Supplier could increase prices because it is the only supplier and no other
– If everyone reduces their supplier base, there will be fewer suppliers and less
competition in the long- term and this not good from the market point of view
competition between suppliers, and avoids lock-in to a single supplier for a broad
parties can make it harder to strike the right deal and ensure that the separate contracts
3) Advantages of
multiple
sourcing:
down costs
– With orders spread over multiple suppliers, buyers may not get quantity discounts
Cross-Sourcing
1) The single vs. multiple sourcing decisions does not have to be mutually exclusive. A
hybrid approach can be used that is known as cross sourcing .Dross sourcing
expands the supplier base without increasing the actual number of suppliers.
2) Cross-sourcing works this way: Supplier and B can both produce parts 1, 2, 3, 4, and
5.The advantages of both single and multiple sourcing can be achieved if supplier A
produces of parts 1, 3, and 5 and supplier B produces parts 2 and If anything happens
to supplier, supplier can pick up the slack as it has the capability to produce 1, 3, and 5
as well Neither supplier suffers because overall volume remains the same
MATERIALS MANAGEMENT
Definition
1) Materials management is the branch of logistics that deals with the tangible components
of a supply chain. Specifically, this covers the acquisition of spare parts and
replacements, quality control of purchasing and ordering such parts, and the standards
2) Materials management can deal with building design for the movement of materials, or
with logistics that deal with the tangible components of a supply chain. Specifically, this
covers the acquisition of spare parts and replacements, quality control of purchasing and
ordering such parts, and the standards involved in ordering, shipping, and warehousing
for production to manufacture goods on time for the customer base. The materials
department is charged with releasing materials to a supply base, ensuring that the materials
launches.
Materials Management has several core objectives and many secondary objectives. The core
MakingavailablethematerialTIMELY.
A good material management system will keep up to data records of all the
many secondary objectives also. These secondary objectives are normally related to the
Performing the value analysis of inventory. This can be related to the cost of materials.
The material management system works under the broad basic objectives of an
organization that is “maximum profit with sustained growth and research, satisfied
customers and staff of the organization”. The material management supports this objective
byproviding supportthrough:
techniques and electronic tools. The use of scientific tools and techniques for
Better accountability on part of materials as well as other departments as no one can shift
blame to others.
coordination, as it becomes the central point for any material related problems.
system, thus, can help in taking decisions related to material in the organization.
Although the scope of a material management system is vast, yet we can define the
concerned with the movement of goods from one location to another. Transportation is also
one of the major sources of cost in the supply chain. With increase competition and high
customer expectations, timely and quick delivery of the product has become the norm in the
business environment.
Transp
ortation performs two important functions – product movement and product storage.
Product Movement
Product movement is the primary function of transportation. Goods – whether they are
raw material from suppliers, work-in progress goods from one manufacturing level to
customers are required to be transported from one level of the supply chain to another.
environment.
1. Temporal resources are the goods that are in transit. These goods are also called in transit
inventory. They are inaccessible o the firm during the period of travel.
2. Firms utilize the service of vehicles, personnel, and facilities in the process of
transporting goods to various destinations within a supply chain. This requires
vehicles pollute the environment through noise and air pollution, causing environmental
degradation.
various facilities in a supply chain, in a manner that utilizes, minimum resources and
Product Storage
option, firm, resort to it when their warehouse capacity is limited. In same cases,
temporary storage option is advisable when the costs of unloading and loading are
more than the additional transportation costs. Firms avail themselves of temporary
Understanding the four key participants who are involved in the transportation transactions in
1. The shipper
2. The carrier
4. The government
The shipper and the consignee are concerned with the timely delivery of the goods from one
point to another. Their objective is to deliver the goods at the destination quickly, and at
minimum cost.
The Carrier –
The carrier acts as the intermediary between the shipper and the consignee. He is
responsible for the actual movement of goods. The primary motive of a carrier is to
The Government
Transportation plays an important in the economic growth of any country. Hence, the
proper transportation network, that will enable an effective flow of goods. In and controls the
transportation network, in order to make the movement of goods faster and at a reasonable
cost.
IMPORTANT OF TRANSPORTATION
both economic and social point of view. Transportation has the following economic and
social advantages.
abundance to place, where they are scarce. This way the utility (wants satisfying
(ii) Large scale production and expansion of market. Transport has expanded the
market of the commodities. These days, goods may be produced in large scale and
(iv) Development of Foreign Trade. Modern improved air and water transport has
facilitated movement of goods from one country to another country and thus foreign
fruits, eggs, fish must be consumed at the earliest, otherwise they will perish.
facilities.
(vi) Mobility of labour. Due to the developed transport facilities worker can move to the
(vii) Stability of prices. Prices of commodities are more at place where these are scarce.
In order to take advantage of the rising prices goods from places of abundance rush
the supply chain are performed in anticipation of customer demand, whereas all pull
For push processes to customer must plan the level of activity; production, transportation or
any other planned activity. For pull processes, a manager must plan the level of available
capacity and inventory but not the actual amount to be executed. In both the instances, the
first step a manager must take is to forecast what customer demand will be.
performs assembly in response to customer orders. Dell uses a forecast of future demand to
determine the quantity of components to have on hand (a push process) and to determine
the capacity needed in its plants (for pull production). When all stages of a supply chain
work together to produce a collaborative forecast, it tends to be much more accurate. The
resulting forecast accuracy enables supply chains to be both more responsive and more
Characteristics of Forecasts
1. Forecasts are always wrong and thus should include both the expected value of the
2. Long-term forecasts are usually less accurate than short-term forecasts; i.e. long-
term forecasts have a larger standard deviation of error relative to the mean than
short-term forecasts.
3. Aggregate forecasts are usually more accurate than disaggregate forecasts, as they
Demand forecasting is the base for supply chain planning. It is essential for making supply
chain decisions. A supply chain manager follows push/pull strategies. All push processes in
the supply chain are performed in anticipation of customer demand whereas all pull
Planning consists of determining when and how much to order. Time is determined by
average and variation in demand and replenishment. While quantity is determined by the
order quantity.
1. When to order: The reorder point defines when a replenishment shipment should be
R=Dx
Where –
2. How much to order: Average inventory is equal to one-half of the order quantity.
Hence greater order quantity will lead to larger average inventory which increases
EOQ Model
The most common inventory situation faced by manufacturers, retailers and wholesalers is
that stock levels are depleted over time and then are replenished by the arrival of a batch of
new units. A simple model representing this situation is the following Economic Order
Quantity model or, for short, the EOQ model. (It sometimes is also referred to as the
For the basic EOQ model to be presented first, the only costs to
h = Holding cost per unit per unit of time held in inventory. The objective is to determine
when and by how much to replenish inventory so as to minimize the sum of these costs per
unit time.
2. The order quantity (Q) to replenish inventory arrives all at once just when desired,
3. Planned shortages
(lead time)
Stocking
Inventory is a stock of goods (or material) required by an organization for its successful
purchase and keep safe in storehouse, so that they remain serviceable till used. But to a
finance controller, inventory refers to the value of material carried in the storehouse in
i) The very first reason behind holding the ‘idle resource’ i.e., inventory is
requirement. Requirement for the future period. An arrangement made today for
ii) Everyone can make assumption on the basis of past trends but nobody can predict
future, in the same way raw material availability in the past was very good, but we
made today.
iii) The reason behind smooth functioning of the organization is inventory, although at
few juncture the market forces may not allow for that, the fluctuation in market
condition where supply and demand curve is following a zigzag line holding of
iv) Seasonality of the market and material also affects to a great extent. Suppose a raw
material required is a seasonal crop, which grows just one a year, has to be
procured during these year. Lets take an example of soya oil plant/refinery. For a
This is available in market just one a year. So the material controller has to procure
it for the entire year irrespective of the price. Therefore, the idle resource has to be
held in advance.
v) A material manager has to keep a birds eye on the price trend in the market. He
should have a sharp knowledge as to the price movements. Whenever he thinks that
the prices effective in the market are at its lowest, he must procure it.
maximization principle. For this purpose, the optimum level of inventory should be
The first question how much should be ordered relates the problem of determining
Distribution logistics is the combination of physical facilities and activities which connect the
sources of the product (production plants) to customers, while also coordinating the
2. Stock management
3. Order management
4. Transport
5. Warehouse management
“The distribution network is the set of warehouses, of different types and kinds, which
operate in an organised, integrated manner to constitute the bone structure of the logistics
system that gets the products handled (or manufactured) by the company to customers”.
integrated approach to the logistics chain, warehouses are viewed as fundamental hubs in the
logistics network, with functions defined by their specific location within the network.
1. Storage
2. Handling
3. Stock monitoring
1. Plant warehouses
2. Central warehouses
3. Outlying warehouses
The plant warehouse is, basically, a container to which a production plant’s output is
temporarily transferred. A plant warehouse is required because either the company produces
on the basis of forecasts (for stock), and therefore needs to store the goods produced pending
receipt of orders from customers, and/or the company needs to group together a certain
quantity of product in order to fill the entire capacity of a means of transport (and thus
receives loads of single products, or single lines, and dispatches loads of multiple products.
Lastly, the function of an outlying warehouse is very similar to that of a central warehouse
For further information about distribution and an understanding of how a network generally
changes over a business’s lifetime, refer to the following article: The evolution of the
This is a simple distribution network consisting of just one large central warehouse,
containing the stocks of all the products handled, from which deliveries are made to all the
Simplifies management of transport missions, but does not always optimise their cost.
This solution is suitable in particular for businesses which serve customers who are
not too far away and/or who receive orders of fairly large size/high value.
The second type of distribution network is fairly similar to the first, but differs from it in
being more suitable for large commercial businesses which have a quite large number of
In practice, the distribution network consists of just one large central warehouse, which in
this case can also be called a “distribution centre”, containing stocks of all the products
purchased from the various suppliers and from which deliveries are made to the various
It is particularly suitable for wholesalers, the large-scale retail trade and retail purchasing
consortia.
firms or commercial companies which do not have points of sale selling to the “final”
consumer.
In practice, depending on their location and the size/composition of their orders, the
company’s customers are served either directly from the central warehouse or from one of the
various branches.
Raises stock levels a little (especially if they are not properly managed).
The solution is particularly suitable for some types of wholesalers, or single-plant production
companies, of not especially large size, where the production department is close to the
central warehouse.
Network types: plant warehouses, central warehouse and outlying depots
This is a fairly complex configuration, suitable for fairly large manufacturing companies (or
corporate groups).
location and order composition/size, using a three-level network structure: plant warehouses,
Raises stock levels a little (especially if they are not properly managed).
It is particularly suitable for organisations with several production locations, each producing
specific products. Availability of the mix is guaranteed by the central warehouse, while swift
delivery is achieved using the nearness to the market of the outlying warehouses.
This is a fairly innovative configuration (only introduced a few years ago), which may seem
In practice, all the warehouses (outlying ones in all cases but sometimes the central one as
well) are replaced by transit points. Transit points are basically warehouses without (or with
only very low) stocks, where inbound goods from suppliers or plants are sent to customers
immediately.
The last example of a distribution network we present is actually an anomalous variant of the
traditional distribution network, although it is actually now quite widely used, also in Italy.
In practice, the traditional distribution network no longer exists, since all the physical
In fact, even when distribution is outsourced, the distribution network still exists, except that
it no longer belongs to the company that produces/sells the goods for distribution, so it may
be “out of sight”. When establishing a partnership with a logistics firm it is important to find
A supply chain is a set of organisations that work together in the upstream and downstream
flows of products and services to provide finished products to customers. The ‘set’ of
organisations can be as simple as a single firm (within which supplies are delivered and a
service providers, distributors and sales outlets. The purpose of supply chain management is
to improve the long-term performance of the individual companies and of the supply chain as
a whole.
Although most organisations recognise the importance of strategically managing their supply
chains, they are less likely to capitalise on the fact that successful supply chain management
rests on the performance of the people in the supply chain. At the same time, human resource
practitioners have established practices and processes that improve worker and firm
performance – but rarely do they consider the implications of those practices for the
In brief, both HRM and SCM have incomplete – but potentially promising – perspectives on
In their Human Resource Management article, Prof Vereecke and colleagues propose a
broader view on how traditional HRM activities can be applied to supply chain management.
Established HRM activities range from developing an HR strategy and recruiting, selecting,
developing and rewarding the workforce, to change management and labour relations. What
are the benefits of applying these activities to SCM? Here are some examples:
promote an organisation’s business strategies. Applying these activities to the supply chain
Considering supply chain strategy, characteristics and partners when developing the HR
strategy.
Collaborating with the supply chain partners to develop and coordinate HR systems for the
Forecasting labour demand and supply across the entire supply chain.
Identifying training needs and objectives specifically for supply chain positions, and
Identifying the training needs of the supply chain partners, and training those partners (or
vice versa).
Joint training and cross-organisational training of workers across the supply chain.
Similarly, HR performance appraisal systems can be leveraged across the supply chain to
product life-cycles, product proliferation, ongoing outsourcing, and the globalisation of the
supply base and markets – magnify the challenges of human resource management in supply
chain settings.
But meeting these challenges is well worth the effort. HRM practices can be used to
encourage supply chain partners to develop valuable inter-firm relationships and to create
knowledge-sharing routines. The result is a better coordinated, streamlined supply chain and,