Is 774 2004
Is 774 2004
Is 774 2004
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Indian Standard
FLUSHING CISTERNS FOR WATER CLOSETS
AND URINALS (OTHER THAN PLASTIC
CISTERNS) - SPECIFICATION
( Fifth Revision)
ICS 91.140.70
© BIS 2004
( Fifth Revision)
(CED 3)
FOREWORD
This Indian Standard (Fifth Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by
the Sanitary Appliances and Water Fittings Sectional Committee had been approved by the Civil Engineering
Division Council.
This standard was first published in 1957. The first, second, third and fourth revisions were issued in 1960, 1969,
1971 and 1984 respectively. In this revision, flushing cisterns of 6/3 Iitres capacity have been included. Other
changes keeping in view the current manufacturing practices in the country have been made.
Two years from the date of publication of the standard, single flush cistern will be withdrawn from the scope of
this standard.
for the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2: 1960 'Rules for rounding off numerical values (revised)'. The number of significant places retained in the
rounded oft value should be the same as that of the specified value in this standard.
IS 774 : 2004
Indian Standard
FLUSHING CISTERNS FOR WATER CLOSETS
AND URINALS (OTHER THAN PLASTIC
CISTERNS) - SPECIFICATION
( Fifth Revision)
1 SCOPE IS No Title
engmeenng purposes - Specification
1.1 This standard covers requirements for manually-
(third reviSIon)
operated high-level and low-level flushingcisterns of
2556 Specification for vitreous sanitary
capacItIes,S htres and 10 lures, both smgle-flush and
(Part I) 1994 apphances (vitreous china) Part 1
dual-flush types and 6/3 htres capacity dual-flush
General requirements (thud revISion)
CIsterns, for water-closets, squattmg pans and unnals,
2643 1999 Pipe threads where pressure-tight
together with flush pipe details
JOInts are not made on the
1.2 Plastic flushing cisterns are not covered In thrs threads - Dunensrons, tolerances
standard and designanon (second revISion)
1 REFERENCES 7328 1992 High density polyethylene materials
for moulding and extrusion -
The standards given below con tam provisions, which Specification (first revISion)
through reference In this text, consntute provisions of 9762 1994 Specification for polyethylene floats
th IS standard At the time of pubhcation, the editions (spherical) for float valves (first
mdicated were vahd All standards are subject to revISIon)
revrsion, and parties to agreement based on this 12234 1988 Specificanon for plastic equihbnum
standard are encouraged to investigate the possibihty float valve for cold water services
of applying the most recent edinons of the standards 13049 1991 Speciflcanon for diaphragm type
Indicated below (plastic body) float-operated valves
IS No Title for cold water services
210 1993 Grey Iron casnng - Specifrcanon 3 TERMINOLOGY
(fourth revision)
3.0 For the purpose of this standard, the following
404 Lead pipes - Specification Part 1
definitions shall apply
(Part 1) 1993 For other than chemical purposes
(third revision) 3.1 Ullh-Level Cistern - A cistern Intended to
407 1981 Speciflcanon for brass tubes for operate at a mmunum height of 1 250 mm between
general purposes (third revision) the top of the pan and the underside of the cistern
513 1994 Cold-rolled low carbon steel sheets 3.1 Low-Level Cistern - A cistern Intended to
and stnps (fourth revision) operate at a height not exceeding 300 mm between the
1239 Mild steel tubes, tubulars and other top ofthe pan and the underside of the cistern In case
(Part 1) 1990 wrought steel frttmgs - Specificanon of Orissa pan/squatting pan, muumum distance
Part 1 Mild steel tubes (fifth revision) between top of pan and the underside of the cistern
1477 Code of practice for pamtmg of shall be 700 mm
ferrous metal In buildmgs
(Part 1) 1971 Pretreatment (first revIsIon) 3.3 Coupled Cistern - A cistern Intended to operate
(Part 2) 1971 Pamtmg (first revtstom
to snnng on flat surface provided at the back portion
1703 2000 Water fittmgs - Copper alloy float of wash-down water-closets
valves (horizontal plunger type) - 3.4 Dual-Flush Cistern - A construction that enables
Specificanon (fourth revistont the user to cause a short flush ofpartial discharge when
2267 1995 Polystyrene mouldmg and extrusion only unne needs to be flushed away anstead of the
matenals - Specification (second customary full flush
revIsIon) NOTE- A typical illustrationof siphomc dual flush cisterns
2501 1995 Solid drawn copper tubes for general IS given In Fig I and non-siphomc dual flushcisternsIn Fig 2
fij
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oIilro.
AIR
INLET
SIPHON'C OPERATING
CHAMBER
MECHANISM LEVER
tv AIR PIPE
f _ _ ~ F..O.
FLUSH KNOB
FLUSH PIPE PIPE
~D.
F.D.-FUL l DISCHARGE
P.D.- PARTIAL OlSCHAR6E
CURVED SIPHONIC TYPE BELL TYPE
FULLFLUSH
BETA
VALVE
NLETBALL
VALVE
WORKING
WATER
LEVEL
----------
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CHECKNUT
3
IS 774: 2004
XI) Couphng nut and lock-nut Non-ferrous metal hot-dip galvamzed steel hot-dip
galvanized malleable iron or any other non-corrosrve metal
or injcctlon moulded HDPE/PVC (see 5 J I)
4
IS 774: 2004
a lead flush pipe, the outlet connection may be mosquito...proof device secured 10 a manner which Will
supphed with coupling nut made of a copper based permit It to be readily cleaned or renewed when
alloy or other non-corrodible material and a plamzarl necessary No provision shall be made whereby the
piece havmg a rmmmum length of 6 cm The centre overflow from the cistern shall discharge directly mto
of the outlet hole shall be generally central to the the water-closet or SOil pipe Withoutbeing detected
length ofthe cistern The length of the outlet shall be
The mvert of the overflow pipe In the case of high-
37 ± 2 mm
level and low-level cisterns and the top edge of the
NO 1E - 111e length oflhe cistern outlet shall bethe dimension overflow pipe 10 the case of coupled cisterns shall be
from the bottom surface of the cistern to the end of the outlei
19 mm minimum above the workmg water level In
after the cistern With Siphon/stand pipe has been duly fitted
wltfi all washers lock nuts etc case of overflow due to any reason, water should dram
out through the overflow pipe and not through the
5.4 Inlet and Overflow Holes SIphon pipe (see 7.3)
The cistern shall be provided With inlet and overflow 6 FINISH
holes, situated one at each end which shall be capable
of accommodatmg an overflow pipe of not less than Cast Iron cisterns shall be painted inside With suitable
20 mm nommal bore and a 15 mm size float valve anti-corrosive paint and with a protective coat on the
(see 5.5) The holes shall be cleanly cast or drilled and outside before delivery Mouldmg sand shall be
the adjacent surfaces shall be smooth removed from the surfaces before application of the
protective coating Painting and fimshrng shall be
5.S Float Valve done 10 accordance With the recommendations made
m IS 1477(Part 1) and IS 1477(Part 2) Alternatively
The float valve shall be of 15 mm nommal size and
cast Iron cisterns shall be protected against corrosion
shall conform to IS 1703 or IS 12234 or IS 13049
by a coatmg of enamel
5.6 Lever
7 OPERATIONAL AND PERFORMANCE
The levershall not project beyondthe Sideofthe cistern REQUIREMENTS
for a distance greater than 350 mm measured from the
7.1 Flushing Arrangement
centre of the cistern to the end of the lever arm The
lever arm shall be provided With a suitable hole near The cistern under work 109 conditions and With the ball
the end through which a split nng or S-hook can be valve In closed POSition shall operate on a smgle
inserted A cham shall be attached to the rmg or hook operation of the lever Withoutcalling for a sudden Jerk
WhenS-hook IS employed, Itshall be effectivelyclosed In pulling If a valve IS used anstead of Siphon for
after assembly to prevent accidental disconnection flushing purposes, the valve shall be completely
leakproof
In the case oflow-Ievel Cisterns, where the mechanism
IS handle operated, the handle, whether situated on the 7.2 Working Water Level
front or at the end of the Cistern, shall be wrthm the
projection limit for lever given above Particular The working water level shall be a minimum
attention shall be given to the ease of operation of the of 6 5 cm below the effective top edge of the cistern
handle and shall be legibly and permanently marked on the
inside of the cistern
S.7 Chain
7.3 Freedom from Self-Siphonage
The cham shall be of such a strength as to sustain a
The srphomc system shall be capable of be109 rapidly
dead load of 50 kg Withoutany apparent or permanent
brought mto action when the water IS at the workmg
deformation of the shape of the links
water level, but shall not self-Siphon or leak mto the
The cham shall termmate 10 a suitable handle or pull flushpipe when the water IS up to 1cm above the Invert
made of hot-dip galvanized Iron or non-ferrous metal of the overflow pipe
or a moulding 10 any heat resistmg and non-absorbent
plasticor any other equally suitable material The finish 7.4 Reduced Water Level
shall be smooth and all burrs which are liable to cause The discharge shall operate satisfactonly when the
injury to the hand shall be removed cistern IS filled to a level up to I cm below the working
water level
5.8 Overflow Pipe
7.5 Discharge Capacity
The overflow pipe shall be of not less than 20 mm
nommal bore and shall incorporate a non-corrodible Whentested In accordanceWith the proceduredescribed
5
IS 774: 2004
In 8.1. cisterns of5 lures and 10 htres capacities,when nommal internal diameter of 38 mm In case
requiredto give a full flush.shall respectivelydischarge of Orissa pan/squattmg pan, pipe shall be
5 lures and 10 htres with venation of ±O5 htres Dual minimum 700 mm long
flush cisterns of 10/5 htres capacity shall discharge 8.3 Endurance Test
alternatively a half flush of 5 ± 05 htres Dual flush
cisternof 6/3 htrescapacityshall discharge6 ± 0 5 htres A sample of flushing cistern picked at random from
and alternativelya half flush of3 ± 0 5 htres production shall be first checked for conformity to the
requirements for materials (see 4) and construction
7.6 Discharge Rate (see 5) and operational and performance requirernents
(see 7) and If It comphes With these requirements, It
When tested In accordance with the procedure shouldbe operated3000 times Afterthistest,the cistern
described In 8.2 the discharge rate shall be ) 0 ± 0 5 and ItS component parts shall not show any damage or
lures Within 6 sand 5 ± 05 htres Within 3 s for cisterns defects and all the parts shall be satisfactory, necessary
of capacities 10htresand 5 luresand6 ± 0 5 htreswuhm checks shall be made for this purpose If a valve has
6 sand 3 ± 0 5 lures With In 3 s forcisternsof capacity6/ been used anstead of siphon, dunng the test run of3 000
3 lures The cisterns shall be so designedthat there IS no times the valve should show no sign of leakage when
appreciablevariation In the forceof the flush dunng the the cistern IS operated to Its rated capacity
dischargeof the requiredquantityof water Forcoupled
NOl E - Thrs IS a type test to be carried out by n..cognized
- cisterns, this test shall not be applicable testing laboratory and shall be conducted whenever there
are changes In the design materrals munutacture and
8 TESTING construction
Cisterns shall be tested an accordance With the test 9 SAMPLING AND CRITERIA FOR
procedures given m 8.1, 8.2 and 8.3 The tests m 8.1 CONFORMITY
and 8.2 may be combanedin one operation, Ifdesired
The samphng procedure and criteria tor conformity ot
8.1 Test of Discharge Capacity a lot to the requirements of this specrficatron shall be
as specified In Annex A
Withthe watersupplyshutotTor thecisterndisconnected,
and With the ball valve fitted, fill the cistern With water 10 SUPPLY CONDITIONS
up to the marked water lme Operate the flushing 10.1 High-level flushing cisterns shall normally be
mechanism and on completion of the flush, measure supplied Without flush pipes If agreed to between the
the quantity of water that has to be added to refill the supplier and the purchaser, the flush pipes can be
cistern to the level of the marked water hne supphed With high-level Cisterns, In which case these
Alternatively, any SUitable device may be used for shall conform to the requirements given In 5.3, 5.3.1,
measurmg the quantity of water discharged from the and Table I
cistern I he cistern should have a flush pipe fitted but
10.2 Low-level flushmg cisterns shall normally
need not be connected to a pan for this test
be supplied With flush pipes conforming to the
8.2 Test for Discharge Rate requirements given In 5.3, 5.3.1, and Table I
Connect the cistern to an appropraate flush pipe 11 OPERATING INSTRUCTIONS FOR DUAL-
('iee 8.2.1) Fill the cistern to the water lane as for the FLUSH CISTERNS
capacity test and place a vessel under the open end of 11.1 Every cistern of the dual-flush type shall bear an
the flushpipe Operatethe flushmechamsrn andas water legiblelettermg In a conspicuousPOSition the operatmg
appears at the open end of the flush pipe start a stop instructions specrfied 10 11.1.1 to 11.1.3 and these
watch At the end of 6 S 10 case of cistern of 10 htres mstrucnonsshall not be readily removable In addition,
and 6/3 htres capacity, 3 s an case of cistern of 5 htres when so ordered by the purchaser, a separate self-
capacity,rapidlydrawthevesselclearor otherwise divert adhesive or other SUitable label shall be supplied fOI
the flow of water Ascertain either by measuring or use In association With the operatmg handIe when the
weighmg the volume of water collected an the vessel cistern IS mstalled In a concealed POSition Flushmg
8.2.1 For the purpose of test, the followang shall be cisternsof6/3latres capacity shall be used With samtary
deemed to be the appropriate flush pipe apphances of equivalent capacity
a) A vertical steel pipe, I 250 mm long, havmg 11.1.1 High-Level Flushing Cisterns
a nommal Internaldiameter of32 mm, an the The mstrucuon shall read
case of high-level Cisterns, and Half-flush PuIIand let go
b) A vertical steel pipe, 300 mm long, having a Full flush Pull and hold
6
I~ 774: 2004
7
IS 774 : 2004
ANNEXA
(Clause 9)
~AMPLING AND CRITERIA FOR CONFORMITY
8
Bureau of Indian Standards
BIS IS a statutory Institution established under the Bureau of Indian Standards Act. 1986 to promote
harmonious development of the acnvines of standardization, marking and quahty certification of goods
and attendmg to connected matters In the country
Copyright
SIS has the copyright of all ItS publications No part of these pubhcanons may be reproduced m any form
without the prior perrmssion In wntmg of BIS This does not preclude the free use, In the course of
rrnplementmg the standard, of necessary details, such as symbols and SIzes, type or grade designauons
Lnqumes relating to copyright be addressed to the Director (Pubhcations), BIS
Amendment" are Issued to standards as the need arises on the basis of comments Standards are also reviewed
periodically, a standard along with amendments IS reaffirmed when such review mdicates that no changes arc
needed, If the review mdicates that changes are needed, It IS taken up for revision Users of Indian Standards
should ascertain that they are In possession of the latest amendments or edition by referring to the latest Issue of
"BIS Catalogue' and 'Standards Monthly Addinons'
This Indian Standard has been developed from Doc No CEO 3 (60S9)
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