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Parts
Manual

Model Bulk Box Handler

Serial Number 35D-BBH-002

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For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
OR
Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220
 Safety Decals
2 2
1

2
CL0498.ill

CLAMPS WITHOUT ARMS BALE ARMS

2 FORKS, DRUM ARMS MULTI-PURPOSE ARMS

1 2
REF QTY PART NO. DESCRIPTION
1 2 665595 No Hand Hold Decal
2 2 679150 No Step Decal

Publications

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UAL ATIO
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Service Literature Index
AN ALL
M NST and Order Form

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Ordering Information – Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.
All dealerships with an open account, please indicate quantity desired and purchase order number. All others
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please enclose a check payable to Cascade Corporation.

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FAX: Mail: Phone:

513-325-9270 Cascade Corporation 513-322-1199
P.O. Box 360
TS

Springfield, Ohio 45501

AR

Master Service Manual – Part No. 673969

TALOG

Includes all Service manuals listed in a 3-ring binder for $140.00.

P
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O PERATOR’S GUIDE
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Cascade is a Registered Trademark of Cascade Corporation

GA0006.eps

PART NO. DESCRIPTION

672362 Service Manual
672903 Operators Guide
672361 Installation Instructions
680664 Servicing Cascade Cylinders-VHS
679929 Tool Catalog
673964 Literature Index Order Form

W For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade Order Parts call: 888-227-2233, Fax: 888-329-0234
 Rotator Group
1
2

3
4
5
6
7
CL1499.ill

$
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35D
REF QTY PART NO. DESCRIPTION
353083 Rotator Group
1 1 353084 Faceplate
2 1 670931 Seal
3 1 672828 Bearing Assembly
4 1 687229 Baseplate
5 6 631385 Plug
6 1 675628 Drive Group ▲
7 2 611303 Fitting
8 7 643538 Capscrew, 1/2 NC x 1.50 GR8
9 4 6290 Lockwasher, 1/2 in. ID
10 4 661742 Capscrew, 1/2 NC x 1.25 GR5
11 9 643539 Capscrew, 1/2 NC x 1.75 GR8
12 1 6605 Plug
13 16 4505 Capscrew
14 1 7401 Grease Fitting
672481 Bearing Service Kit
▲ See Drive Group page for parts breakdown.
Reference: Common Parts Group 680700, SK-5346, SK-5649.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Drive Group &
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REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
675628 Drive Group 19 1 670575 Gasket
1 6 607071 Capscrew, 7/16 NC x 1.0 GR8 20 4 4468 Capscrew, 3/8 NC x .75 GR8
2 1 676855 Cover 21 1 670580 Bearing
3 ● 675627 Shim – .005” 22 1 675609 Worm Gear
4 ● 670574 Shim – .010” 23 1 670581 Bearing
5 ● 671757 Shim – .015” 24 1 7214 Snap Ring
6 ● 671758 Shim – .020” 25 1 643423 O-Ring
7 2 670579 Bearing 26 1 670567 Cover
8 1 670582 Key 27 1 603680 Seal
9 1 670506 Pinion 28 1 4874 Capscrew, 3/8 NC x .50 GR8
10 1 670565 Housing 29 4 671535 Capscrew, 5/16 NC x .75
11 1 686465 Gasket 30 1 644010 Relief Fitting
12 1 675608 Worm 31 1 604510 Fitting, 6
13 1 670570 Adaptor 32 1 656300 Gear Box Lube – 48 oz. (not shown)
14 2 2705 O-Ring 33 1 668184 Sealant (not shown)
15 1 670549 Check Valve ★ 670578 Shim Service Kit (items 3-6, 11, 33)
16 4 6444 Lockwasher 675637 Shim Service Kit (items 21, 33)
17 4 607059 Capscrew, 5/16 NC x 1.75 GR8 675638 Shim Service Kit (items 3-7)
18 1 206392 Drive Motor ▲ 206394 Motor Kit (items 11,14,18,19,20,33)
● Quantity as required. ▲ See Drive Motor page for parts breakdown.
★ See Check Valve page for parts breakdown. Common Parts – 675627
W For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Drive Motor

6 6
5
1 6
4
6
6 3
7 2
6 6
RC0083.ill

REF QTY PART NO. DESCRIPTION

206392 Drive Motor
1 1 675478 Shaft
2 1 675477 Drive
3 1 675479 Spacer Plate
■4 1 675480 Geroter Set (101-1768-007)
■4 1 685075 Geroter Set (101-1768-009)
5 1 675482 End Cap
●6 1 206405 Service Kit
■7 1 685089 Flange (101-1768-007)
■7 1 685090 Flange (101-1768-009)
Cascade provides service replacement parts for the listed parts
only. Due to cost, if others parts need replacement, the complete
drive motor should be replaced.
■ See Nameplate under valve for correct part number of Gerotor Set
and Flange.
● Compatible with water glycol based hydraulic fluids.

Check Valve

5
6
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4 8
3 6
2
1 5
7
RC0081.ill

REF QTY PART NO. DESCRIPTION

670549 Check Valve Assembly
1 2 609453 Fitting, 10
2 2 670552 Spring
3 2 670551 Guide
4 2 7020 Ball
5 2 602580 Fitting, 8
6 2 673989 Spring
7 1 670550 Body
8 1 670553 Spool

W For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Frame Group

› fifl OPTIONAL BUMPER

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35D
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
687285 Frame Group 14 2 659225 Hose
1 2 674166 Frame 15 2 689875 Hose
2 2 686119 Lockwasher, M8 16 2 686369 Fitting
3 2 765352 Capscrew, M8 x 30 17 4 667663 Bearing
4 1 686420 Revolving Connection ■ 18 4 668910 Bearing
5 2 604511 Fitting, 6-6 19 4 668911 Bearing
6 2 601676 Fitting, 6-6 20 2 7861 Roll Pin - Inner
7 2 665707 Nut, 1/2 in. ID 21 2 7962 Roll Pin - Outer
8 2 3659 Capscrew, 1/2 NC x 2.50 22 2 667609 Restrictor Cartridge ●
9 8 667910 Washer, 1/2 in. ID 23 1 209067 End Block Bracket
10 8 667909 Capscrew, 1/2 NC x 3.00 24 3 665992 Shoulder Bolt
11 2 667911 Cylinder ▲ 25 3 209021 Washer, M10
12 1 667908 Bumper 26 3 208765 Grommet
13 2 611288 Fitting, 6-8 27 1 671519 Optional Bumper
■ See Revolving Connection page for parts breakdown.
▲ See Cylinder page for parts breakdown.
● See Restrictor Cartridge page for parts breakdown.
Reference: SK-5660.

W For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Revolving Connection

1
2
3
5

4
0
6
4
7
8
9
CL0155.ill

35D/50D
REF QTY PART NO. DESCRIPTION
686420 Revolving Connection
1 2 768795 Capscrew, M8 x 1,25 x 30 x 8.8
2 1 686421 End Block
3 2 604511 Fitting, 6-6
4 1 687237 Service Kit
5 1 686422 Shaft
6 5 663694 Fitting, 3
7 1 686423 Body
8 2 667516 Check Valve Service Kit
9 2 678376 Check Valve
10 2 604510 Fitting, 6

W For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Cylinder
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See Restrictor Cartridge Page For

Parts Breakdown.

35D
REF QTY PART NO. DESCRIPTION
667911 Cylinder Assembly
1 2 6510 Cotter Pin ■
2 2 667624 Nut Retainer ■
3 2 667625 Nut ■
4 1 553758 Shell
5 1 602580 Fitting
6 1 670891 Piston
7 1 2716 O-Ring ▲
8 1 662454 Seal ▲
9 2 638249 Nylon Ring ▲
10 1 2787 O-Ring ▲
11 1 615130 Back-Up Ring ▲
12 1 667917 Retainer
13 1 662448 Seal ▲
14 1 638243 Nylon Ring ▲
15 1 636853 Wiper ▲
16 1 667623 Nut
17 1 667914 Rod
18 1 667626 Washer
19 1 660761 Bearing
20 1 — Spacer
21 1 667609 Restrictor Cartridge ●
22 1 671049 Seal Loader, Piston ▲
23 1 671052 Seal Loader, Retainer ▲
667995 Service Kit
▲ Included in Service Kit 667995.
■ Included in Nut Service Kit 668926.
● Not included in Cylinder Assembly.
Reference: S-7662.

W For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Restrictor Cartridge

5
4
3
CL0140.ill

2
1

REF QTY PART NO. DESCRIPTION

667609 Restrictor Cartridge
1 1 2701 O-Ring
2 1 667611 Plunger
3 1 2841 O-Ring
4 1 667610 Plug – Special
5 1 5716 Jam Nut

W For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade Order Parts call: 888-227-2233, Fax: 888-329-0234
 Fork Group

CL1495.ill

REF QTY PART NO. DESCRIPTION

1 1 380124 Fork Weldment

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

1 cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Multi-Purpose/Rigid Arms

3 12
9 8

5
6

7
4
CL0146.ill

ARM CAPSCREW EXTENSION TOOL

Required for proper torquing of capscrews

35/50D 667699

35D
REF QTY PART NO. DESCRIPTION
344712 Bale Arm Group
1 1 344713 Bale Arm
3 12 607103 Capscrew
4 1 671632 Contact Pad
5 1 671627 Edge Guard
6 6 667843 Rivet
7 4 4671 Capscrew
8 4 550218 Nut
9 4 667905 Arm Bar
● Includes items 1–8 only.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade Order Parts call: 888-227-2233, Fax: 888-329-0234
 Bolt-On Mounting Group

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8

2
9
4 0
3 5
RC0193.ill
6
7

Class II, 0°
REF QTY PART NO. DESCRIPTION
680630 Mounting Group
1 1 670523 Upper Hook – LH
2 4 3709 Capscrew, 5/8 NC x 1.50
3 4 674261 Capscrew, 5/8 NC x 3.75
4 2 676037 Spacer
5 2 675968 Lower Hook
6 4 667225 Washer
7 4 676281 Nut, 5/8 in. ID
8 8 667765 Capscrew, 5/8 NC x 1.50
9 1 680683 Center Spacer
10 2 677828 Capscrew, 1/2 NC x 1.00
11 1 669344 Stop Kit
12 1 670524 Upper Hook – RH

W For Technical Assistance and to Order Parts call:

cascade 1-800-CAS-CADE (227-2233) or 503-669-6300, Fax: 503-669-6338
Do you have questions you need
answered right now? Call your
nearest Cascade Parts Department.

Cascade Corporation Cascade Canada Inc. Cascade GmbH Cascade Finland

2501 Sheridan Avenue 5570 Timberlea Blvd. D-41199 Monchengladbach 01370 Vantas
Springfield, OH 45505 Mississauga, Ontario Klosterhofweg 52 Finland
Tel: 888-CASCADE (227-2233) Canada L4W-4M6 Germany Tel: 358-0-836-1925
FAX: 888-329-0234 Tel: 905-629-7777 Tel: 21-66-602091 FAX: 358-0-836-1935
FAX: 905-629-7785 FAX: 21-66-680947

Cascade N.V. Cascade N.V. Cascade (UK) Ltd. Cascade Scandinavia

European Headquarters Benelux Sales and Service 15, Orgreave Crescent Hydraulik A.B.
P.O. Box 3009 P.O. Box 3009 Dore House Industrial Estate Muskötgatan 19, E8-9
1300 El Almere 1300 El Almere Handsworth S25466 Helsingborg
Damsluisweg 56 Damsluisweg 56 Sheffield S13 9NQ Sweden
1332 ED Almere 1332 ED Almere England Tel: 42-151135
The Netherlands The Netherlands Tel: 742-697524 FAX: 42-152997
Tel: 31-36-5492911 Tel: 31-36-5492950 FAX: 742-695121
FAX: 31-36-5492964 FAX: 31-36-5492974

Cascade Norway Cascade France S.A.R.L. Cascade Hispania S.A. Cascade Japan Ltd.
Østerliveien 37A 11, Rue Jean Charcot Avenida De La Fabregada, 7 5-5-41,
1153 Oslo Zone Industrielle Sud or Hospitalet De Llobregat Torikai Kami
Norway B.P. 22 Barcelona Settsu, Osaka
Tel: 47-22-743160 91421 Morangis Cedex Spain Japan, 566
FAX: 47-22-743157 France Tel: 3-335-5158 Tel: 81-726-53-3490
Tel: 1- 64547501 FAX: 3-335-4756 FAX: 81-726-53-3497
FAX: 1-9790584

Cascade Korea HYCO-Cascade Pty. Ltd. HYCO-Cascade (NZ) Ltd. Cascade (Africa) Pty. Ltd.
Room 508, Pum Yang Bldg. 1445 Ipswich Road 15 Ra Ora Drive, East Tamaki P.O. Box 625, Isando 1600
750-14, Bang Bac-Dong Rocklea, P.O. Box 38-440 60A Steel Road
Se-Cho Ku, Seoul Queensland 4107 Howick, Auckland Sparton, Kempton Park
Korea Australia New Zealand South Africa
Tel: 2599-7131 ext. 512 Tel: 3-274-2722 Tel: 9-273-9136 Tel: 975-9240
FAX: 2533-8089 FAX: 3-274-3456 FAX: 9-273-9137 FAX: 394-1147

Cascade-Xiamen Cascade (Singapore)

Wanshan No. 1 Workshop Trading Co.
Huli Road Four Seasons Park
Xiamen 361006 Autumn Block - Apt. 1802
Fujian, PRC 12 Cascaden Walk
Tel: 592-562-4600 Singapore
FAX: 592-562-4671 Tel: 65-834-1935
FAX: 65-834-1936

c
Q Cascade Corporation 2000 6-2000