Technical Specification
Technical Specification
Technical Specification
Your Reference-No.: Attn.: Hull-No.: Project 40 Mini Stations Project Manager nn Sewage treatment Our offer number: date: sent by: pages: 10-0318.A-MT 09.11.2010 Mathias Schmidt 5
CAPACITY CALCULATION
Persons on board: 15 Resultant wastewater man/day: 175l Total volume 2.625l We assume that the discharge of black water will be realised through gravity flush (around 10 litres of water per flush). In case of vacuum pumps or low flush toilets should be foreseen the total amount of sewage would decrease. Please advice. HL-CONT PLUS 02 slim has a peak load of 216 l/h, BOD5 load 2,9 kg/day. With these values the daily running time of the plant is 12 hours The required working volume in the holding tank between high level alarm and stop plant is 600 litres.
SPECIFICATION
Waste water treatment plant with a peak load of 216 liters/hour and a daily capacity of 5.200 liters. HAMANN AG waste water treatment systems are tested in accordance with IMO MEPC.159(55) to meet the operational requirements referred to in Regulation 9.1.1 of Annex IV of the International Convention for the Prevention of Pollution from Ships, MARPOL 73/78 as modified by resolution MEPC.115(51). HAMANN AG products are tested to and compliant with the Marine Equipment Directive 96/98/EC of 20 December 1996. HAMANN AG maintains a quality management system in accordance with DIN EN ISO 9001, certification society: Germanischer Lloyd Certification GmbH. The technical design of HAMANN AG waste water treatment systems are according to Germanischer Lloyd rules. Execution in accordance with other classification societies are available upon request.
Bank account: Deutsche Bank AG Hamburg, a/c 666371000 IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHH Sparkasse Harburg-Buxtehude, a/c 60008554 IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAM VAT-No. DE226213447 Registered: Amtsgericht Tostedt HR B 5197 Executive Board: Falk Schfer (CEO), Gerhard Wehmeyer Chairman of the Supervisory Board: Knud Hamann page 1 of
SCOPE OF SUPPLY
Macerator
Material: Shaft sealing: Capacity: Electric:
A-1-Z-003 (000124)
Housing cast iron, wetted parts 1.4308 Mechanical seal max. 2 m/h 0,55 kW; IP 55, ISO class F
Feeding pump
Material: Shaft sealing: Capacity: Electric:
A-1-P-004 (009678)
Housing EN-GJL-250, Stator Perbunan, Rotor-Shaft 1.4571 Mechanical seal 0,2 m/h 0,37 kW; IP 55, ISO class F
Multiphase pump
Material: Shaft sealing: Electric:
A-1-P-015 (009680)
Housing 1.4581. Impeller 1.4517. Shaft 1.4462 Mechanical seal 1,5 kW; IP 55, ISO class F Housing: Bronze, Impeller: Neopren, Shaft: Stainless steel Mechanical seal max 2,1 m/h, max. 3,0 bar 0,25 kW; 4,0 A, IP 55, ISO class F
Sludge pump
Type: Capacity: Electric:
A-1-P-030 (005370)
Membrane pump with bronze housing 20 l/min against 1 bar 0,25 kW, IP 55, ISO class F All components installed and connected to terminal boxes. 1- Piece RITTAL steel construction, 600 x 600 x 210mm, GL Approval. 400VAC 3-Phase 50Hz or 440VAC 3-Phase 60Hz, 3,0 3,5kW. Level input required from sewage and sludge tank. main power switch, potential free contacts for common fault output.
Control cabinet
Type: Electrical: Interface:
Coating Documentation
Manuals : Certificates:
RAL 9010 (white) for black steel, pump motors, flanges and cabinet. Stainless steel, Plastics and Aluminium are not coated. 3 booklets in English, 1 CD ROM soft copy available on request. MEPC 159 (55), Declaration of Conformity, EC
WEIGHTS
Plants Dry weight: Operation weight approx.: Feeding pump and macerator: E-Box: 160 kg 270 kg 43 kg 42 kg
Bank account: Deutsche Bank AG Hamburg, a/c 666371000 IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHH Sparkasse Harburg-Buxtehude, a/c 60008554 IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAM VAT-No. DE226213447 Registered: Amtsgericht Tostedt HR B 5197 Executive Board: Falk Schfer (CEO), Gerhard Wehmeyer Chairman of the Supervisory Board: Knud Hamann page 2 of
REQUIREMENTS
Electric
Power: Incoming signals 3,0 3,5 kW, depending on options Level (4..20 mA) required from sewage and sludge tank. Preferably sea water 900 l/h between 1,0 and 3,0 bar.
Process water
Level Sensors
Type:
Discharge Pump
Type: Material:
A-1-P-100 (009956)
Rotary Lobe Pump cast iron pump housing, plated with stainless steel 1.4571 or IONIT-X coating
Mechanical seal 15 m/h against 2,2 bar 3,0 kW; IP 55 Max. 3,0 kW
Macerator A-1-Z-003 (000124), Feeding pump A-1-P-004 (009678) and Solenoid A-1-V-005 (009995) mounted, piped and cabled on a common frame. Frame black steel and pipes stainless steel.
Assembly
OPERATIONAL DESCRIPTION
The ship shall provide two waste tanks: one sewage tank and one sludge tank. All black and grey water shall be collected inside the ships sewage tank. Grey water should contain no fats, oils or grease. A grease separator is required which is no Hamann scope of supply. The Hamann sewage treatment plant requires input from the level sensor in the ships sewage tank and the level sensor in the ships sludge tank. These shall be 420 mA electrical signals. If you wish, we may provide optional level sensors within our scope of supply. The HL Cont PLUS slim is a skid-mounted physical sewage treatment system consisting of: Maceration Microflotation UV disinfection The feed pump and the macerator can be placed modular and have a suction height of 2.5 mWC. The feed pump is a progressive cavity design; therefore dry running protection water is required. If required HAMANN AG can assemble optionally the skit for horizontal or vertical mounting. This is including a base frame in black steel and piping in stainless steel. If pressurized seawater of 1 3 bar is not available, we may supply an optional non-self priming process water pump. The treatment plant can be configured with an integrated discharge function. This feature can be used to discharge the contents of the sewage tank (or sludge tank) without treatment. As an option, we may provide a fully integrated discharge pump.
A-1-V-031 Vent R 1" i A-1-R-041 A-1-B-040 A-1-P-030 sludge clear phase LC A-1-CL-032 LC
DN 50 M
DN50 A-1-R-024 PN 10 over board UV Treatment DIN2633 and shore R 1" o A-1-C-021 connection A-1-P-100 A-1-B-023 Sample cock sea w ater 900 l/h 3 1 - 3 bar R 4 i
A-1-CL-022
A-1-V-101
A-1-P-050 DN20 i
1 sea A-1-F-051 1 4"o chest 1 1 4"i
A-1-V-011
PI
A-1-R-007 A-1-A-012 R i
1 2
A-1-R-052
A-1-R-010
A-1-B-013
A-1-B-016
1 2
A-1-V-005 Rp 1" i Rp
1 1 2"
i A-1-P-004
A-1-Z-003
Option Assembly
I n le t V e n t A -1 -C L -0 3 4 LH LS LL S h ip s H o ld in g Tank
LH: Hi-level LS: Start level sewage plant LL: Stop level sewage plant The minimum working volume between LL and LH in the holding tank is mentioned on page 1.
Bank account: Deutsche Bank AG Hamburg, a/c 666371000 IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHH Sparkasse Harburg-Buxtehude, a/c 60008554 IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAM VAT-No. DE226213447 Registered: Amtsgericht Tostedt HR B 5197 Executive Board: Falk Schfer (CEO), Gerhard Wehmeyer Chairman of the Supervisory Board: Knud Hamann page 5 of
Bank account: Deutsche Bank AG Hamburg, a/c 666371000 IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHH Sparkasse Harburg-Buxtehude, a/c 60008554 IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAM VAT-No. DE226213447 Registered: Amtsgericht Tostedt HR B 5197 Executive Board: Falk Schfer (CEO), Gerhard Wehmeyer Chairman of the Supervisory Board: Knud Hamann page 6 of