PROJECT INSPECTION AND TEST PLAN Doc.

No: INSTL-PEPDST-01
FOR E&I WORKS AT ESCRAVOS TERMINAL DIESEL Rev. No: 0
STORAGE PROJECT
INSTRUTECH LTD Approved by:Ilouno Kenneth

DESCRIPTION CONSTRUCTION ACTIVITIES INSPECTION

ITEM VERIFYING ACTIVITY
PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA
NO. DOCUMENTS Company TIANJIN
1.0 PRE-FABRICATION Contract Documents
Review CNL’s specifications; finalize deviations, Contract
1.1 Manufacture & Fabrication Register
amendments or queries.
Specification

1.2 Fabrication Drawings Review AFC drawings AFC drawings Contract Documents

1.3 Dimensional Control Procedure Check compliance with specification AFC Drawings Structural Approved Procedures

& Piping

1.4 Welding Procedures Structural & Check compliance with specification: API 1104, AWS D1.1 Approved Welding

Piping Submit list of qualified WPS/PQR to CNL approval. Procedures

Generate new PQR if required.

1.5 Fabrication Qualifications Check compliance with specification: AWS D1.1 & API 1104 Fabrication Certification

Submit list of all qualified fabrications with all

particulars to CNL
 PROJECT INSPECTION AND TEST PLAN Doc. No: INSTL-PEPDST-01
FOR E&I WORKS AT ESCRAVOS TERMINAL DIESEL Rev. No: 0
STORAGE PROJECT
INSTRUTECH LTD Approved by:Ilouno Kenneth

1.6 Non-Destructive and Work Check that NDE Procedures meet specification CNL’s Specification and Approved NDE Procedures

requirements. as per Drgs. NDT reports

Piping / Structural Applicable Standard

 Visual Inspection API 1104

 Radiography (RT) RT ASME Sec. V Art.

 Ultrasonic (UT) 2UT ASME Sec. V Art.5

 Magnetic Particle (MP) MP ASME Sec. V Art.7

SE-709

PT ASME Sec. V Art.6

SE-165

1.7 NDT Operators Qualifications Check compliance with specification and validity. ASNT Level III SNT-TC-1A Level II

Submit list of operators with qualification records for Certification

approval.

1.8 Fabrication Methods Implementation, Compliance and Surveillance of the Contract Documents Approved Procedures

approved Procedures

Legend:

1 = Only final inspection required prior to shipment.

2 = Includes, as a minimum, inspection meetings, one or more unspecified “in progress” surveillance visits, all witness and hold points, final inspection and release for shipment

3 = Same as Level 2, except that in “in progress” surveillance inspection shall be on a regular basis (weekly, monthly, etc.) specified by the designer.

4 = Resident inspector continuously monitoring the work.

ITEM VERIFYING
PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA Company TIANJIN
NO. DOCUMENTS
 PROJECT INSPECTION AND TEST PLAN Doc. No: INSTL-PEPDST-01
FOR E&I WORKS AT ESCRAVOS TERMINAL DIESEL Rev. No: 0
STORAGE PROJECT
INSTRUTECH LTD Approved by:Ilouno Kenneth

2.0 MATERIALS Check materials received are in line with delivery, CNL’s specification Delivery note

2.1 Receipt of material at store yard size, quality etc. Visually inspect material for any

regularities / damages during handling.

2.2 Conformation of materials Check material received conform to spec. CNL’s specification Purchase order

Check mill certificates against material received Mill certificate

Test reports

2.3 Non-Conforming Material Material without Mill Certificates or having no CNL’s specification Non-Conformance Report

correlation with the Mill Certificate shall be

considered as non-conforming, the same shall be

quarantined.

2.4 Identification of Materials Check material received is identified by Ref. Project CNL’s specification, Mill Material Requisition, Delivery

No., material size and thickness with metal marker certificates Notes

2.5 Material Substitution Non-Conformance of material to the specs. shall be CNL’s specification, Mill NCR

resolved by proposing TQR or an NCR to be certificates

submitted to CNL for approval

2.6 Free Issue Material Material will be inspected upon receipt with CNL’s CNL’s specifications Receiving Inspection Report

representative. Material with out docs. Necessary Shipping Documents

for MRB shall be quarantined until resolved.

3.0 PRE-FABRICATION OPERATIONS Relevant AFC drawings

Check if job number, heat number of the relevant Material Certificates, Material
3.1 Traceability on Cut-out materials and parts list
plate/pipe is transferred on the cut-out by metal Traceability Records

marker or by hard stamp

 PROJECT INSPECTION AND TEST PLAN Doc. No: INSTL-PEPDST-01
FOR E&I WORKS AT ESCRAVOS TERMINAL DIESEL Rev. No: 0
STORAGE PROJECT
INSTRUTECH LTD Approved by:Ilouno Kenneth

3.2 Traceability on Surplus Material Check if heat numbers are transferred on the rest CNL’s specifications Correlate Mill Certificate

returned to store yard piece by hard stamp. Job & MR No. to be transferred

by metal markers, prior to leaving the cutting table

3.3 Material ready for fabrication Material identified properly, cut and edge preparation AFR Drawings, AFC Drawings, Internal

as per AFC Drawing Fabrication Tolerance release note

3.4 Material Joint fit up at tackup stage Visual inspection and main critical dimension shall AFC Drwgs. Approved AFC Drwgs.

be checked prior to welding. Material traceability by Welding Procedures, Internal Release Note, Mill

against internal release note Mill Certificates Certificate

 PROJECT INSPECTION AND TEST PLAN Doc. No: INSTL-PEPDST-01
FOR E&I WORKS AT ESCRAVOS TERMINAL DIESEL Rev. No: 0
STORAGE PROJECT
INSTRUTECH LTD Approved by:Ilouno Kenneth

DESCRIPTION CONSTRUCTION ACTIVITIES INSPECTION

ITEM ACTIVITY
PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA VERIFYING DOCUMENTS
NO. Company TIANJIN
4.0 FABRICATION OPERATIONS Specification (MEP),
Consumable to be identified by their batch Batch Certificate and Pre-Heat,
4.1 OPERATION Batch Certificates
certificates. Manufacturer’s recommendation shall be Data Sheets for the consumables
Consumable Control
observed for storage, handling and dying.

4.2 Fabrication of cable and supports Verify approved routing and the installation drawing Follow the approved Approved cable routing and

drawing and standards installation drwing

4.3 Safety of installed trays/ladders Verify the technicians Qualification and ensure the Follow approved Approved instrument technicians

standards are followed standards and drawings Qualifications

4.4 Visual Inspection after fabrication Check fabrication profile / parameters: CNL Spec. (MEP)AWS Visual Inspection Reports,

and installation D1.1 Sec. 6 Table 6.1 Fabrication Qualification, Internal

Structural Fabrication Release Note

Tray/ladder Fabrication

All fabrications and weldings shall be visually

acceptable prior to release for NDT/ other tests

DESCRIPTION CONSTRUCTION ACTIVITIES INSPECTION

ITEM ACTIVITY
PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA VERIFYING DOCUMENTS
NO. Company TIANJIN
6.0 CABLE PULLING AND CABLE CNL Specification
Submit cable test procedure to CNL for approval Approved Procedure
6.1 TERMINATION

Run I & R test on cables

 PROJECT INSPECTION AND TEST PLAN Doc. No: INSTL-PEPDST-01
FOR E&I WORKS AT ESCRAVOS TERMINAL DIESEL Rev. No: 0
STORAGE PROJECT
INSTRUTECH LTD Approved by:Ilouno Kenneth

6.2 Cable pulling Check cables for possible damages CNL Specification, Cable Reports

(MEP) and

Manufacturer’s

recommendation

6.3 Cable Glanding and Termination Use the appropriate Glands and consumables if CNL Specification and Cable Glanding and Termination

applicable, Check the firmness of Glanded cables. Manufacturer’s Reports

Follow approved termination drawing and loop recommendation

drawing. Cross check Gland and termination.

6.4 Cable testing Check continuity of all cables to all terminated points CNL Specification and Cable test Reports

and also to the whole loop of the terminated points. Manufacturer’s

recommendation

6.5 Pre-commissioning of cables and Verifying records and ensure it meets all approved CNL Specification and Document package of the Cable

commissioning and signing it out critaria Manufacturer’s tests and all approvals

recommendation

DESCRIPTION CONSTRUCTION ACTIVITIES INSPECTION

ITEM ACTIVITY
PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA VERIFYING DOCUMENTS
NO. Company TIANJIN
7.0 INSTALLATION OF CONTROL CNL specification
Check the size and rating of the valve Approved procedure
VALVES, TRANSMITTERS AND

CAUGES

Depressurization of process line and

isolation,
 PROJECT INSPECTION AND TEST PLAN Doc. No: INSTL-PEPDST-01
FOR E&I WORKS AT ESCRAVOS TERMINAL DIESEL Rev. No: 0
STORAGE PROJECT
INSTRUTECH LTD Approved by:Ilouno Kenneth

7.1 Venting of process line to avoid CNL inspection.

Check to ensure the lnes are properly isolated Approved procedure
environment pollution.

7.2 INSTALLATION Air Supply line CNL specification

Check valve calibration and certification Approved procedure
Check for proper alignment of

installed valve. And valve positioner

7.3 PRECOMMISSION THE CNL inspect for leakage

Check for leakages Approved procedure
INSTALLED VALVE to ensure proper

Check air supply is regulated to 3- tightening

15psi. Perform leak check

8.0 TESTING CNL’s specification

Submit test package to CNL for review and approval Job completion, Testing and Pre-
8.1 Commissioning / Completion,
commissioning Manual

9 TESTING Perform loop testing and field fabrication of CNL Specification CNL specification (Instrument

Function test of all instrumentation instruments. Set point adjustments of switches loop function check sheet.

loops and field instruments Continuity check sheets etc)

10 AS-BUILT DOCUMENTATION Verify As-Built drawings Quality Control Reports As-Built Drawings, NCR, Test

Report
 PROJECT INSPECTION AND TEST PLAN Doc. No: INSTL-PEPDST-01
FOR E&I WORKS AT ESCRAVOS TERMINAL DIESEL Rev. No: 0
STORAGE PROJECT
INSTRUTECH LTD Approved by:Ilouno Kenneth

11 DOCUMENTATION Complete dossiers for final documentation to CNLs specification Manufacturer Dossier

include:

1) Quality Plan

2) Material Certificates (if applicable)

3) NCR

4) Installation Procedures

5) Leak check Operators Records 1 2

6) List of Technicians/

7) Leak check Reports

8) Commissioning Report

9) As-Built Drawing List

10) Certificate of Compliance

11) P and ID draws