使用带有 NDDCT 冷却的 ORC 的 EGS 发电厂的年度性能变化
使用带有 NDDCT 冷却的 ORC 的 EGS 发电厂的年度性能变化
使用带有 NDDCT 冷却的 ORC 的 EGS 发电厂的年度性能变化
Research Paper
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: The purpose of this paper is to model an Enhanced Geothermal System (EGS) power plant using an
Received 19 December 2015 Organic Rankine Cycle (ORC) cooled by a Natural Draft Dry Cooling Tower (NDDCT) and to investigate
Accepted 7 April 2016 the influence of the variation of performance of the NDDCT due to changing ambient temperature on
Available online 8 April 2016
cycle performance. The ORC used in this work is the supercritical butene recuperated ORC. The EGS heat
source conditions used are those found at the Habanero 1 MW pilot plant in South Australia, with
Keywords: geothermal brine inlet temperature of 220 °C, minimum brine temperature of 80 °C, and brine mass flow
Enhanced geothermal systems
rate of 35 kg/s. A one dimensional NDDCT model was developed and integrated into the cycle model,
Natural draft dry cooling tower
Organic Rankine cycle
enabling a novel method of coupled analysis of ORC and NDDCT interdependence, which allows analysis
of plant performance for varying ambient temperature. The analysis finds that annual average W _ net is
2.82 MWe, the typical daily range of W _ net;mean for consec-
_ net is 0.62 MWe (±11%), the typical change in W
utive days is 0.07 MWe (3%), and the largest is 0.5 MWe (20%). The maximum range at any given time
throughout the year, based on historical temperature data extremes is ±31%, but the typical expected
range ±10%.
Ó 2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.applthermaleng.2016.04.025
1359-4311/Ó 2016 Elsevier Ltd. All rights reserved.
1022 S. Duniam, H. Gurgenci / Applied Thermal Engineering 105 (2016) 1021–1029
Nomenclature
Low to moderate temperature power applications, such as EGS, degradation in cross-wind conditions. A number of studies have
generally have a significantly higher heat rejection ratio (heat found that wind break walls can effectively minimise this issue
rejection load/net power generation) as compared to high temper- for large scale NDDCTs [5–7] and several other studies have been
ature applications such as coal-fired thermal power plants due to performed considering small scale NDDCTs and have shown that
the lower cycle efficiency [3]. Due to this higher heat rejection small towers with windbreak walls can be used effectively in such
ratio, the efficiency of the condensing process has a significantly conditions [8–10].
higher impact on the overall system performance. This further In the literature, ORC studies commonly assume a fixed
motivates giving special consideration to the design of the con- condensing temperature by specifying water cooling such as
densing system for ORC. [11–13]. Vetter et al. [14] investigated the effect of the condensing
Mechanical Draft Air Cooled Towers (MDACT) are commonly temperature on cycle performance whilst neglecting the power
used as the condenser in ORCs as they allow for more direct control consumption associated with heat rejection.
of the air flow rate through the heat exchanger, via control of the A number of studies have analysed cycle performance with
fan speed. However, this comes at the cost of a significant amount MDACT, such as Ghasemi et al. [15] who compared simulations
of the power generated at the turbine being used by the fans in the accounting for the impact of the MDACTs on the cycle performance
MDACT. The parasitic power consumption in forced draft condens- against measured data. Augustine et al. [16] compared sub- and
ing systems can account for 10–12% of gross power, under ideal supercritical ORCs by optimising a number of fluids for each whilst
conditions, and as much as 40–50% for ambient temperatures accounting for MDACT power consumption. Jung and Krumdieck
approaching condensing temperature [4]. Whereas, NDDCTs have [17] modelled an ORC system using an MDACT at the design point.
no direct parasitic power consumption, only the relatively minor Sun and Li [18] determined how ORC thermal efficiency is affected
additional pumping power required to circulate the cooling water by the MDACT air mass flow rate for a fixed ambient temperature
through the NDDCT. NDDCTs have been widely used in large scale with R134a as the cycle fluid.
commercial power plants, generally on the hundreds of megawatts Walraven et al. [19] performed an economic system optimisa-
scale; whereas ORCs are generally applied in the hundreds of kW tion of an MDACT cooled ORC powered by low temperature
to several MW scale such as in decentralised power generation geothermal heat sources, and in a separate study investigated
applications. One of the primary concerns associated with the wet cooling MDACTs versus dry cooling using MDACTs in the
use of small scale NDDCTs is the susceptibility to performance context of minimising the levelised cost of electricity from low
S. Duniam, H. Gurgenci / Applied Thermal Engineering 105 (2016) 1021–1029 1023
Table 1 consists of the NDDCT, the condensing heat exchanger, and the
EGS conditions – those found at the Habanero site in the Cooper Basin in South cooling water pump.
Australia [21].
Parameter Value
3. System modelling
Brine production well head temperature 220 °C
Minimum brine temperature 80 °C
Brine mass flow rate 35 kg/s 3.1. Cycle modelling
Brine production wellhead pressure 35 MPa
Brine reinjection pressure 45 MPa
The system modelling in this work was performed using IPSE-
pro, a process simulation software, which uses fluid properties
from REFPROP 9.1. The standard turbine, pump and heat exchanger
temperature geothermal heat sources [20]. These studies did not models from the Enginomix LTP Library were used. A one dimen-
consider the effect of ambient temperature on cycle performance. sional NDDCT model was developed in IPSEpro, based on a widely
No studies have been found which investigate the performance used method by Kröger [22]. Further details of the NDDCT model
of ORC or geothermal plants in general when cooled by NDDCTs, are presented in the following section. The novel aspect of this
and this is the gap in the literature that the current work seeks work is the coupled modelling method of the NDDCT and the
to explore. ORC to account for the interdependence of the performance
The EGS conditions used in this study are those found at the between the two. The assumptions for component performances
Habanero 1 MW pilot plant, at Innamincka, South Australia. These used in this analysis are summarised in Table 2.
conditions are given in Table 1. The minimum brine reinjection The cycle and component parameters were optimised at the
temperature is constrained by the temperature below which the design point using a genetic algorithm optimisation, further detail
geothermal brine will start causing fouling problems in the pipes is available in [23]. The optimised values for the design point
and heat exchanger. The high brine reinjection pressure is required parameters which are used in this work are presented in Table 3.
in order to achieve the desired geothermal brine flow rate through
the EGS reservoir.
The objective of this study is to investigate the NDDCT perfor- 3.2. NDDCT modelling
mance in varying ambient temperatures and how this affects the
net power generation of an EGS ORC power plant on a diurnal A one-dimensional NDDCT model was developed in IPSEpro
and annual basis. The cycle is first analysed at a range of ambient based on the method presented by Kröger [22]. The model balances
temperatures to map the performance versus ambient tempera- the buoyancy force generated due to the heat transfer from the
ture. This data is used to investigate the variation of plant perfor- cooling water loop to the air flow through the tower, against
mance due to changing ambient temperature on a diurnal, the resistances to the air flow through the tower. A schematic of
seasonal and annual basis. the NDDCT is shown in Fig. 2, and the key model equations are
given in Appendix A.
The recuperated ORC for EGS (Fig. 1) consists of a Brine Heat Variable Value
Exchanger (BHE), turbine, cycle pump, recuperator, and the cooling Turbine isentropic efficiency 85%
system. The BHE transfers heat from the geothermal brine to the Pump efficiency 80%
cycle, the outlet cycle fluid is supercritical fluid, which is expanded Generator efficiency 97%
in the turbine. Most of the sensible heat remaining at the turbine Motor efficiency 96%
Brine heat exchanger pinch point temperature difference P5 °C
exhaust is utilised in the recuperator to preheat the liquid from
Condensing heat exchanger pinch point temperature difference P3 °C
point 2 to point 3, prior to inlet to the BHE. The cooling system
Fig. 1. Schematic (left) and T–s diagram (right) of the recuperated ORC.
1024 S. Duniam, H. Gurgenci / Applied Thermal Engineering 105 (2016) 1021–1029
Fig. 2. NDDCT schematic and summary of specified and calculated variables in NDDCT model.
Table 4
Specifications of the cooling tower and heat exchanger.
20 25
3.5 18
Net Power Generaon (MWe)
16 20
2.5 0.6 The heat input to the cycle, Q_ in , remains constant at Tamb of less
2 than 40 °C, due to the minimum brine reinjection temperature
0.4 constraint of 80 °C, whilst heat rejection from the cycle, Q_ out , drops
1.5 W_net and the heat recuperated, Q_ recup increases with decreasing ambient
W_turb
1 temperature, leading to increased W _ net .
W_in,cfpump 0.2
0.5 W_in,gbpump The NDDCT performance is dependent on both the ambient
Turbine back pressure conditions and the cooling water conditions at the NDDCT inlet,
0 0 which is constrained by the minimum pinch point constraint in
0 10 20 30 40 50
the condenser. The objective of the cooling system is not to reject
Ambient Temperature (oC) as much heat as possible, but rather to reject heat at the rate
required by the cycle in order to condense the cycle fluid at the
Fig. 4. Power generation, power consumption, and turbine back pressure vs.
ambient temperature. lowest possible temperature in order to give the highest W _ net
possible. This is because, as shown in Fig. 7, whilst increasing the
250 cooling water mass flow rate, m _ cw , increases Q_ out , the cooling water
outlet temperature, Tcw, also increases, with the result that the
cycle condensing temperature increases, and W _ net decreases. So
200 _ cw should be selected to achieve a suitable trade-off between high
m
T_cf,BHE,in 19 45
Temperature (oC)
150 T_cf,turb,in
18.5 Q_out 44
Heat Rejecon Rate (MWth)
T_cf,turb,out
T_cf,sat,cd 18 T_cw,out 43
Temperature (oC)
Fig. 5. Temperature profiles at points of interest for each of the cycles for varying Fig. 7. NDDCT heat rejection rate, Q_ out , and cooling water outlet temperature,
ambient temperatures. Tcw,out, versus cooling water mass flow rate for Tamb = 25 °C and Tcw,in = 46.5 °C.
1026 S. Duniam, H. Gurgenci / Applied Thermal Engineering 105 (2016) 1021–1029
1200 1.1 80 10
Temperature (oC)
800 7
50
6
600 1 40
5
30
400 4
T_a,in
0.95 20 T_cw,in
m_cw 3
m_air T_a,out
200 10
Q_trans - Normalised T_cw,out 2
K_he - Normalised LMTD
0 0.9 0 1
0 10 20 30 40 50 0 10 20 30 40 50
Ambient Temperature (oC) Ambient Temperature (oC)
1200 80
70
1000
60
Mass flow rate (kg/s)
800 m_a
50 m_cw
Temperature (oC)
T_a,in
600 40 T_a,out
T_cw,in
T_cw,out
30
400 T_cf,sat,cd
ITD
20
200
10
0 0
0 10 20 30 40 50
Ambient Temperature (oC)
Q_ out and low Tcw,out, in order to be able to achieve a low cycle fluid of typical temperatures for each season were used. Temperature
condensing temperature and high W _ net . data from BOM for 2012 was used and the sample temperatures
An additional effect to account for is that for constant m _ cw and were taken from the third week of January, April, July and October
inlet temperature difference, ITD, which is defined as ITD = to represent the seasons. The diurnal and seasonal variation is
illustrated in Fig. 10.
Tcw,in Ta,in, there is a decrease in Q_ out for increasing Tamb, as is
shown in Fig. 8. This is due to a decrease in m_ a which results from
an increase in the heat exchanger air side loss coefficient, Khe, due
4
to changing air properties. The implication of this is that for
increasing Tamb it becomes necessary to achieve the desired m _a
Net Power Generaon (MWe)
3.5
via increasing the ITD rather than through increasing m _ cw . This is
the control strategy used in this work, and is illustrated in Fig. 9. Summer
3
These two effects result in the non-linear m_ cw curve in Fig. 9. At Autumn
higher ambient temperatures m _ cw decreases, in order to allow a Winter
2.5
slight increase in ITD, by increasing Tcw,in. This allows a linear Spring
change in condensing temperature and the linear W _ net trend
2
shown in Fig. 3.
1.5
4.1. Diurnal and seasonal variation 0 1 2 3 4 5 6 7
Day
To investigate the influence of seasonal ambient temperature Fig. 10. Diurnal and seasonal plant performance variation for the sample daily
_ net of the cycle on a diurnal basis, a sample set
variation on the W temperatures of 2012.
S. Duniam, H. Gurgenci / Applied Thermal Engineering 105 (2016) 1021–1029 1027
Fig. 10 shows there can be significant variation on a daily basis, The annual average Wnet value is 2.82 MWe, which corresponds
as well as across the year, due to seasonal changes in ambient to a cycle thermal efficiency of 15.8%. However, significant fluctu-
temperature. Also shown in Fig. 10 is the potential for different ations of the daily mean net power generation W_ net;mean are seen on
_ net for each season, for winter in this
degrees of variability of W both a monthly basis and over the space of a few days. The highest
sample data, W _ net is consistently within 3.0–3.5 MWe, whereas change in W_ net;mean over a short period is by approximately
for summer the range is 2.3–2.95 MWe at the beginning of the 0.8 MWe, over a week. The change from day to day in W _ net;mean is
sample week and has dropped to 1.95–2.5 MWe by the end of shown in Fig. 12.
the sample week. For the sample data used the variability in winter _ net;mean for consecutive days, as shown
The largest increase in W
is lower, at roughly 10%, whereas the variability of summer and
in Fig. 12, is 0.49 MWe (20%), the largest drop is 0.27 MWe (10%)
spring is greater than 20% for the temperature data considered.
and the mean magnitude of consecutive day change is 0.07 MWe
_ net , shown in Fig. 13, varies considerably
(3%). The range of daily W
4.2. Annual performance variation across the year and does not show a strong seasonal dependence.
From Fig. 13, the mean daily range of W _ net is 0.62 MWe, the
The annual plant performance was calculated using daily
highest range is 1.08 MWe, and the lowest daily range is
temperature data for 2012 and is shown in Fig. 11.
3.6
3.4
Net Power Generaon (MWe)
3.2
3
2.8
2.6
2.4
2.2
2 Actual net power generaon
Mean daily net power generaon
1.8
Fig. 11. Annual net power generation using the daily temperature data for 2012, from the Bureau of Meteorology [24].
for consecuve days (MWe)
0.5
0.4
0.3
0.2
0.1
0
-0.1
-0.2
-0.3
20
(%)
15
10
-5
-10
-15
1.2
(MWe) 1
0.8
0.6
0.4
0.2
1.3
1.2
1.1
0.9
W_net,min / W_net,mean
0.8
W_net,max / W_net,mean
0.7
3.5
Net Power generaon (MWe)
1.5
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Fig. 14. Upper and lower limits of expected annual variation of net power generation calculated from monthly temperature data from BOM for 1972–1999.
S. Duniam, H. Gurgenci / Applied Thermal Engineering 105 (2016) 1021–1029 1029
Based on the historical temperature data, in the extreme case The friction factor inside the tubes, fDt, is calculated using the
the maximum plant W _ net range possible is 1.6 MWe ±30%, but Colebrook equation
" 1:11 #2
the typical range expected across the year, based on the mean 6:9 e=d
maximum and mean minimum temperatures is between 0.5 and f Dt ¼ 0:3086 log þ ð10Þ
Recw 3:7
0.6 MWe, which corresponds to ±8% to ±12% of Wnet,mean.
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