Original manual

Absolute Encoder CD_-75

PROFINET/PROFIsafe
CDH 75 M

Explosion Protection Enclosure

_A**75*
_A**88*
_A**100* CDH 75 M
Protection Enclosure CDW 75 M
_CDV115
CDV 75 M

DIN EN 61508: SIL CL3

DIN EN ISO 13849: PL e
04/21/2021

_Safety instructions
_Device-specific specifications
_Installation/Commissioning
TR-ECE-BA-GB-0095 v24

_Parameterization
_Cause of faults and remedies

User Manual
Interface
Contents

TR-Electronic GmbH
D-78647 Trossingen
Eglishalde 6
Tel.: (0049) 07425/228-0
Fax: (0049) 07425/228-33
E-mail: info@tr-electronic.de
www.tr-electronic.de

Copyright protection
This Manual, including the illustrations contained therein, is subject to copyright
protection. Use of this Manual by third parties in contravention of copyright regulations
is not permitted. Reproduction, translation as well as electronic and photographic
archiving and modification require the written content of the manufacturer. Violations
shall be subject to claims for damages.

Subject to modifications
The right to make any changes in the interest of technical progress is reserved.

Document information
Release date / Rev. date: 04/21/2021
Document / Rev. no.: TR-ECE-BA-GB-0095 v24
File name: TR-ECE-BA-GB-0095-24.docx
Author: MÜJ

Font styles
Italic or bold font styles are used for the title of a document or are used for highlighting.
Courier font displays text, which is visible on the screen and software/software menu
selections.
< >  indicates keys on your computer keyboard (such as <RETURN>).

Brand names
PROFIBUS™, PROFINET™ and PROFIsafe™, as well as the relevant logos, are
registered trademarks of PROFIBUS Nutzerorganisation e.V. (PNO)
SIMATIC is a registered trademark of SIEMENS AG

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Contents
Contents .................................................................................................................. 3

Revision index ........................................................................................................ 6

1 General information ............................................................................................ 7

1.1 Applicability ............................................................................................................................. 7
1.2 References.............................................................................................................................. 8
1.3 Abbreviations and terms used ................................................................................................ 9
1.4 Main features .......................................................................................................................... 11
1.5 Principle of the safety function ................................................................................................ 12

2 Safety instructions .............................................................................................. 13

2.1 Definition of symbols and notes .............................................................................................. 13
2.2 Safety functions of the fail-safe processing unit ..................................................................... 14
2.2.1 Mandatory safety checks / measures ..................................................................... 14

3 Technical Data ..................................................................................................... 15

3.1 Safety ...................................................................................................................................... 15
3.2 Electrical characteristics ......................................................................................................... 15
3.2.1 General ................................................................................................................... 15
3.2.2 Device-specific ........................................................................................................ 16
3.3 Max. possible step deviation (master system / inspection system) ........................................ 17

4 Installation / Preparation for Commissioning ................................................... 18

4.1 Basic rules .............................................................................................................................. 18
4.2 PROFINET IO transfer technology, cable specification ......................................................... 19
4.3 Connection .............................................................................................................................. 20
4.3.1 Series 75 / 115 ........................................................................................................ 20
4.3.2 Series 88 ................................................................................................................. 20
4.3.3 Series 100 ............................................................................................................... 20
4.3.4 Supply voltage ........................................................................................................ 21
4.3.5 PROFINET .............................................................................................................. 22
4.3.6 Incremental interface / SIN/COS interface.............................................................. 23
4.4 PROFIsafe Destination address “F_Dest_Add”...................................................................... 24
4.4.1 Series 75 / 115 ........................................................................................................ 24
4.4.2 Series 88 ................................................................................................................. 24
4.4.3 Series 100 ............................................................................................................... 25
4.5 Incremental interface / SIN/COS interface ............................................................................. 25
4.5.1 Signal characteristics .............................................................................................. 26
4.5.2 Optional HTL-Level, 13…27 VDC ........................................................................... 27

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Contents

5 Commissioning .................................................................................................... 28
5.1 PROFINET IO ......................................................................................................................... 28
5.1.1 Device classes ........................................................................................................ 28
5.1.2 Device description file (XML) .................................................................................. 28
5.1.2.1 MRP protocol support, series 75 / 100 / 115 ............................................. 29
5.1.3 Device identification ................................................................................................ 30
5.1.4 Distribution of IP addresses .................................................................................... 30
5.2 PROFINET IO System boot .................................................................................................... 31
5.3 Bus status display, series 75 / 115 ......................................................................................... 31
5.4 Commissioning using the SIEMENS SIMATIC S7 control ..................................................... 32
5.5 Configuration........................................................................................................................... 33
5.5.1 Safety-oriented data................................................................................................ 33
5.5.1.1 Input data ................................................................................................... 34
5.5.1.1.1 Cams ......................................................................................... 34
5.5.1.1.2 TR-Status .................................................................................. 34
5.5.1.1.3 Speed ........................................................................................ 35
5.5.1.1.4 Multi turn / Single turn ............................................................... 35
5.5.1.1.5 Safe status ................................................................................ 36
5.5.1.2 Output data ................................................................................................ 37
5.5.1.2.1 TR-Control1 ............................................................................... 37
5.5.1.2.2 TR-Control2 ............................................................................... 37
5.5.1.2.3 Preset multi turn / Preset single turn ......................................... 37
5.5.1.2.4 Safe-Control .............................................................................. 38
5.5.2 Not safety-oriented Process data ........................................................................... 39
5.5.2.1 Input data ................................................................................................... 39
5.5.2.1.1 Cams ......................................................................................... 39
5.5.2.1.2 Speed ........................................................................................ 40
5.5.2.1.3 Multi turn / Single turn ............................................................... 40
5.6 Parameterization ..................................................................................................................... 41
5.6.1 F-Parameters (F_Par) ............................................................................................. 41
5.6.1.1 F_Check_iPar ............................................................................................ 41
5.6.1.2 F_SIL ......................................................................................................... 42
5.6.1.3 F_CRC_Length .......................................................................................... 42
5.6.1.4 F_Block_ID ................................................................................................ 42
5.6.1.5 F_Par_Version ........................................................................................... 42
5.6.1.6 F_Source_Add / F_Dest_Add.................................................................... 42
5.6.1.7 F_WD_Time............................................................................................... 42
5.6.1.8 F_iPar_CRC .............................................................................................. 42
5.6.1.9 F_Par_CRC ............................................................................................... 42
5.6.2 iParameters (F_iPar)............................................................................................... 43
5.6.2.1 Integration time Safe ................................................................................. 43
5.6.2.2 Integration time Unsafe ............................................................................. 43
5.6.2.3 Window increments ................................................................................... 43
5.6.2.4 Idleness tolerance Preset .......................................................................... 44
5.6.2.5 Direction..................................................................................................... 44

6 Parameter Definition / CRC Calculation............................................................. 45

6.1 iParameters............................................................................................................................. 45
6.2 F-Parameters .......................................................................................................................... 45

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7 Integration of the measuring system into the safety program ........................ 46
7.1 Prerequisites ........................................................................................................................... 46
7.2 Hardware configuration........................................................................................................... 46
7.3 Parameterization ..................................................................................................................... 46
7.4 Generating the safety program ............................................................................................... 47
7.5 Access to the safety-oriented data channel............................................................................ 47
7.5.1 Output of passivated data (substitute values) in case of error ............................... 47

8 Preset Adjustment Function ............................................................................... 48

8.1 Procedure ............................................................................................................................... 48
8.2 Timing Diagram....................................................................................................................... 49

9 Troubleshooting and Diagnosis Options .......................................................... 50

9.1 Optical displays ....................................................................................................................... 50
9.1.1 Device Status, LED1 Bicolor ................................................................................... 50
9.1.2 Bus Status, LED2.................................................................................................... 51
9.1.3 Link Status, PORT1:LED3; PORT2:LED5 .............................................................. 51
9.2 PROFINET IO Diagnostic ....................................................................................................... 52
9.2.1 Diagnostic alarm ..................................................................................................... 52
9.2.2 Diagnostics about Record Data .............................................................................. 52
9.3 Data status .............................................................................................................................. 53
9.4 Return of Submodule Alarm ................................................................................................... 53
9.5 Information & Maintenance ..................................................................................................... 54
9.5.1 I&M0, 0xAFF0 ......................................................................................................... 54
9.6 Behavior of the measuring system outputs ............................................................................ 54

10 Checklist, part 2 of 2.......................................................................................... 55

11 Appendix ............................................................................................................ 56
11.1 TÜV certificate ...................................................................................................................... 56
11.2 PROFINET IO certificates..................................................................................................... 56
11.3 PROFIsafe certificates .......................................................................................................... 56
11.4 EU Declaration of Conformity ............................................................................................... 56
11.5 Drawings ............................................................................................................................... 56

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Revision index

Revision index
Revision Date Index
First release 08/06/12 01
Modification of the service life from 15 years to 20 years 11/06/12 02
● Notes for use in explosive areas
05/07/13 03
● Incremental output: optional with 13-27 V DC
● The specified stranding of the cable for the supply voltage
is no longer required
03/06/14 04
● The specified stranding of the cable for the incremental
interface is provided as recommendation
● New scanning unit: double magnetic
● General modifications of the characteristics 11/17/14 05
● Note: Protective caps for male connectors
● Measuring system - Behavior of the outputs 11/19/14 06
● Supply voltage: modification of the cable diameter 12/22/14 07
● Step deviation between master system and inspection
system 01/19/15 08
● Use in explosive areas: Chapter centralized
● PROFINET/PROFIsafe – Certificate renewed 01/20/15 09
● Working temperature double magnetic version: -40…+65 °C 02/16/15 10
● Fragmentation safety manual / interface
● New model range 88 07/30/15 11
● MRP protocol, as from MAC address 00-03-12-EF-84-28
● Correction of the variable iPar_OK, Chapter 8.1 Preset-
Procedure: Marks only the completion of the preset- 11/05/15 12
execution
● Scanning system, double magnetic: additional information
03/08/16 13
in relation to the electrically permissible speed
● AD_88 Certificates added 04/14/16 14
● TÜV certificate TR-ECE-TI-DGB-0220 is replaced by
common certificate TR-ECE-TI-DGB-0297
● Declaration of conformity TR-ECE-KE-DGB-0278 is 07/18/16 15
replaced by common declaration of conformity
TR-ECE-KE-DGB-0337
● “auto-crossover-function” added 02/28/17 16
● 1024 ppr to factor 5 for incremental interface 10/11/17 17
● CDV115 protection enclosure added 12/04/17 18
● Draw wire box added 05/30/18 19
● Safety-related applicable accuracy edited 12/12/18 20
● Note: “Max. possible step deviation” 02/25/19 21
● Revised: 24V power supply (single fault condition) 06/05/19 22
● EX protection enclosure A**100* added 10/31/19 23
● Note: F_Dest setting is only read at switch-on moment 04/21/21 24

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1 General information
The present interface-specific User Manual addresses the following topics:
● Safety instructions
● Device-specific specifications
● Installation/Commissioning
● Parameterization
● Error causes and remedies

As the documentation is arranged in a modular structure, the User Manual is

supplementary to other documentation, such as product data sheets, dimensional
drawings, brochures, the Safety Manual, etc.

The User Manual may be included in the customer’s specific delivery package or it
may be requested separately.

1.1 Applicability
This User Manual applies exclusively to measuring system models according to the
following type designation code with PROFINET IO interface and PROFIsafe profile:

*1 *2 *3 *4 *5 - *6 *6 *6 *6 *6

Position Notation Description

A Explosion protection enclosure (ATEX);
*1
C Absolute Encoder, programmable
*2 D redundant dual scanning unit
V Solid shaft
H Hollow shaft
*3
S Blind-hole shaft
W Rope length transmitter (wire)
75 External diameter  75 mm
88 External diameter  88 mm
*4
100 External diameter  100 mm
115 External diameter  115 mm
*5 M Multi turn
*6 - Consecutive number

* = Wild cards

The products are labeled with affixed nameplates and are components of a system.

This means that, all in all, the following documentations are applicable:
● see chapter “Other applicable documents” in the Safety Manual

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General information

1.2 References

IEC/PAS 62411 Real-time Ethernet PROFINET IO

1.
International Electrotechnical Commission

IEC 61158 Digital data communications for measurement and control

2.
- Fieldbus for use in industrial control systems

IEC 61784 Digital data communications for measurement and control

- Fieldbus for use in industrial control systems
3.
- Profile sets for continuous and discrete manufacturing
relative to fieldbus use in industrial control systems

ISO/IEC 8802-3 Carrier Sense Multiple Access with Collision Detection

4. (CSMA/CD)
Access Method and Physical Layer Specifications

5. IEEE 802.1Q IEEE Standard for Priority Tagging

IEEE 1588-2002 IEEE Standard for a Precision Clock Synchronization

6.
Protocol for Networked Measurement and Control Systems

PROFINET PROFIsafe – Environmental Requirements

7.
Guideline Order-No.: 2.232

PROFIBUS Profile Guidelines Part 1:

8.
Guideline Identification & Maintenance Functions. Order-No.: 3.502

PROFINET Design Guideline

9.
Guideline Order-No.: 8.062

PROFINET Installation Guideline for Cabling and Assembly

10.
Guideline Order-No.: 8.072

PROFINET Installation Guideline for Commissioning

11.
Guideline Order-No.: 8.082

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1.3 Abbreviations and terms used
0x Hexadecimal representation
Explosion protection enclosure with ∅ 75 mm and built-in measuring
A**75*
system, all variants
Explosion protection enclosure with ∅ 88 mm and built-in measuring
A**88*
system, all variants
Explosion protection enclosure with ∅ 100 mm and built-in measuring
A**100*
system, all variants
Category:
CAT
Organization of cables, which is used also in connection with Ethernet.
CDH Absolute encoder with redundant dual scanning, hollow shaft design
CDV Absolute encoder with redundant dual scanning, solid shaft design
Series 75 measuring system installed in a 115 "Heavy Duty" protection
CDV115
enclosure
CD_ Absolute encoder with redundant dual scanning, all designs
CRC Cylic Redundancy Check
Diagnostic Coverage
DCavg
Average diagnostic coverage
EU European Union
EMC Electro Magnetic Compatibility
Engineering
Projection and commissioning tool
tool
F Generally stands for the term safety or fail-safe
F-Device Safety device for safety applications
Fault Compromise between the technical safety requirements and the
exclusion theoretical possibility of an error occurring
F-Host Safety control for safety applications
Failure Mode and Effects Analysis, reliability engineering methods, for
FMEA
finding potential weak points
Part of the overall system safety, which depends on the correct
Functional
functioning of safety-related systems for risk reduction. Functional
safety
safety is ensured when each safety function is executed as specified.
GSD Device Master File
GSDML General Station Description Markup Language
I&M Identification & Maintenance
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineers
IO Consumer Status: Thus the Consumer of an IO Data Element
IOCS
signals the condition (good, bad with error location)
IO Provider Status: Thus the Provider of an IO Data Element signals
IOPS
the condition (good, bad with error location)
IP Internet Protocol
IRT Isochronous Real-Time communication
ISO International Standard Organization

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General information

MAC Media Access Control, Ethernet-ID

MTTFd Mean Time To Failure (dangerous)

Mean time until dangerous failure
MRP Media Redundancy Protocol
NRT Non-Real-Time communication
Operator
acknowl- Switching from substitute values to process data
edgment
PAS Publicly Available Specification
In the case of an F-Periphery with outputs, the F-System transmits
substitute values (e.g. 0) to the fail-safe outputs during a passivation
Passivation
instead of the output values provided in the process image by the
safety program.
Average Probability of Failure on Demand
PFDav
Average probability of failure of a safety function with low demand
Probability of Failure per Hour
PFH Operating mode with high requirement rate or continuous demand.
Probability of dangerous failure per hour.
PNO PROFIBUS User Organization (PROFIBUS NutzerOrganisation e.V.)
PROFIBUS Manufacturer independent, open field bus standard
PROFINET is the open Industrial Ethernet Standard of the PROFIBUS
PROFINET
User Organization for the automation.
Recurring check for detection of hidden dangerous failures in a safety-
Proof test
related system.
RT Real-Time communication
Safety Computer System with control function,
SCS
also referred to as F-Host in relation to PROFIsafe
Safety Integrity Level: Four discrete levels (SIL1 to SIL4). The higher
SIL the SIL of a safety-related system, the lower the probability that the
system cannot execute the required safety functions.
Safety Instrumented System: is used to protect a dangerous process
and reduce the risk of an accident. Process instruments are a
SIS constituent of a Safety Instrumented System. This comprises the
essential components of a complete safety-relevant process unit:
Sensor, fail-safe processing unit (control) and actuator
Plug-in slot: can be meant also in the logical sense as addressing of
Slot
modules.
Subslot Adressing of data
SNMP Simple Network Management Protocol
STP Shielded Twisted Pair
Standard
Definition:
measuring-
Safety-related measuring system, without explosion protection
system
TCP Transmission Control Protocol
UDP User Datagram Protocol
VDE Association for Electrical, Electronic & Information Technologies
XML EXtensible Markup Language

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1.4 Main features
● PROFINET IO interface with PROFIsafe protocol, for transfer of a safe position
and speed
● Quick process data channel via PROFINET IO, not safety-oriented
● Variant 1 only:
Additional incremental or SIN/COS interface, not safety-oriented
● Two-channel scanning system, for generation of safe measured data through
internal channel comparison
– Variant 1:
Channel 1, master system:
optical Single-Turn scanning via code disk with transmitted light and
magnetic Multi-Turn scanning
Channel 2, inspection system:
magnetic Single- and Multi-Turn scanning
– Variant 2:
Channel 1, master system:
magnetic Single- and Multi-Turn scanning
Channel 2, inspection system:
magnetic Single- and Multi-Turn scanning
● A common drive shaft

The data of the master system are unevaluated in the non-safety-oriented process
data channel with normal PROFINET IO protocol, but are made available with a short
cycle time.

The inspection system serves for the internal safety check. The "safe data" obtained
through two-channel data comparison are packed into the PROFIsafe protocol and
also transmitted to the control via the PROFINET IO.

The incremental interface available in variant 1, or the optionally available SIN/COS

interface, is derived from the master system and is not evaluated in relation to safety.

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General information

1.5 Principle of the safety function

System safety results when:
– Each of the two scanning channels is largely fail-safe thanks to individual
diagnostic measures
– The measuring system internally compares the positions detected by both
channels in two channels, also determines the speed in two channels and
transfers the safe data to the PROFINET IO in the PROFIsafe protocol
– In the event of a failed channel comparison or other errors detected
through internal diagnostic mechanisms, the measuring system switches
the PROFIsafe channel into error state
– The measuring system initialization and execution of the preset adjustment
function are appropriately verified
– The control additionally checks whether the obtained position data lie in the
position window expected by the control. Unexpected position data are e.g.
position jumps, tracking error deviations and incorrect direction of travel
– When errors are detected the control introduces appropriate safety
measures defined by the system manufacturer
– The system manufacturer ensures, through correct mounting of the
measuring system, that the measuring system is always driven by the axis
for measurement and is not overloaded
– The system manufacturer performs a verified test during commissioning
and in the event of any parameter modification

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2 Safety instructions

2.1 Definition of symbols and notes

means that death or serious injury will occur if the required

precautions are not met.

means that death or serious injury can occur if the required

precautions are not met.

means that minor injuries can occur if the required

precautions are not met.

means that damage to property can occur if the required

precautions are not met.

indicates important information or features and application

tips for the product used.

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Safety instructions

2.2 Safety functions of the fail-safe processing unit

The F-Host, to which the measuring system is connected, must perform the following
safety checks.

To enable the correct measures to be taken in the case of an error, the following
applies:
If no safe position can be output due to an error detected by the measuring system,
the PROFIsafe data channel is automatically put into fail-safe status. In this status
so-called "passivated data" are output via PROFIsafe. Also see the chapter
"Output of passivated data (substitute values) in case of error" on page 47.
Passivated data from the viewpoint of the measuring system are:
– PROFIsafe data channel: all outputs are set to 0
– PROFIsafe status: error bit 21 Device_Fault is set
– PROFIsafe-CRC: valid

Upon receipt of passivated data, the F-Host must put the system into a safe
state. It is only possible to leave this error state by eliminating the error and
then switching the supply voltage off and on again!

The process data channel addressable via PROFINET IO is not necessarily affected
by this. If the internal diagnosis in the master channel does not detect an error, the
process data are still output. However, these data are not safe for the purposes of a
safety standard.

2.2.1 Mandatory safety checks / measures

Measures for commissioning, changes F-Host error reaction

Application-dependent parameterization and definition of the
necessary iParameters, see chapter "iParameters" on –
page 45.
In the event of parameter changes, check that the measure
STOP
is executed as desired.

Check by F-Host F-Host error reaction

Cyclical consistency check of the current safety-oriented
STOP
data from the safety module in relation to the previous data.
Travel curve calculation and monitoring by means of cyclical
STOP
data from the safety module.
Monitoring of cyclical data from the safety module, and the Receipt of passivated
process data from the non-safety module. data --> STOP
Timeout: Monitoring of the measuring system - response
STOP
time. For checking e.g. cable breakage, power failure etc.

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3 Technical Data

3.1 Safety
Time between POWER-UP and safe position output
Startup time .......................................................
 7 s with SIMATIC S7, CPU317F-2
Overall system .....................................................

1.46 * 10–9 1/h

PFH, "High demand" operating mode .............
2.30*10-9 1/h
Scanning, double magnetic .................................

1.27 * 10–4
PFDav (T1 = 20 a).................................................

421 a
MTTFd high .........................................................
Scanning, double magnetic .................................
110 a

95 %
* DCavg high ........................................................
Scanning, double magnetic .................................
98.87 %

Time between occurrence of an F-Error and alarm

Internal process safety time .............................
indication
 6.5 ms
Overall system .....................................................

Angle between error occurrence and alarm indication

Process safety angle.........................................
Via channel-internal self-diagnosis ......................
± 100 °, in relation to the measuring system shaft,
at 6000 min-1
Through channel comparison ..............................
Parameterizable with iParameter
Window increments

20 years
T1, Proof Test .....................................................
* The assessment occurred in accordance with Note 2 on Table 6 of EN ISO 13849-1

3.2 Electrical characteristics

3.2.1 General
13…27 V DC acc. to IEC 60364-4-41, SELV/PELV
Supply voltage ...................................................
Feed ....................................................................
single feed input, but electrically separated internally
by means of two power supplies
Reverse polarity protection .................................
yes
Short-circuit protection ........................................
yes, by internal 2 A safety fuse
yes, up to  36 V DC
Overvoltage protection ........................................

< 180 mA at 24 V DC
Current consumption without load ..................
Option HTL-Level, 13…27 VDC ..........................
increased current consumption, see page 27

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Technical Data

3.2.2 Device-specific
 268 435 456 steps
Total resolution ..................................................
 8.192
Number of steps / revolution ............................
 32.768
Number of revolutions ......................................
8192 steps, Single-Turn
Functional accuracy ..........................................
Scanning, double magnetic .................................
256 steps, Single-Turn
Safety-related applicable accuracy
Scanning, optical/magnetic .................................
256 steps, Single-Turn
Scanning, double magnetic .................................
128 steps, Single-Turn
2 redundant scanning units with internal triangulation
Safety principle ..................................................
according to IEC 61158, IEC 61784
PROFINET IO interface......................................
PROFIsafe profile ................................................
3.192b according to IEC 61784-3-3
yes, series 75/100/115 ≤ MAC-address 00-03-12-EF-84-28
MRP protocol.......................................................
Integrated switch (2 ports) ...................................
yes, series 75/100/115
Additional functions .............................................
Preset
* Parameter
50 ms…500 ms
- Integration time Safe.........................................
5 ms…500 ms
- Integration time Unsafe.....................................
50…4000 increments
- Size of monitoring window ................................
1…5 increments/Integration time Safe
- Idleness tolerance Preset .................................
- Counting direction .............................................
forward, backward
PROFINET specification .....................................
V2.2
Software stack .....................................................
V3.2.0.1
Conformance class..............................................
Conformance Class B, C
Physical Layer .....................................................
PROFINET 100Base-TX, Fast Ethernet, ISO/IEC 8802-3
Output code .........................................................
Binary
≥ 1 ms (IRT / RT)
Cycle time ............................................................
Transmission rate ................................................
100 Mbit/s
Transmission .......................................................
CAT-5 cable, shielded (STP), ISO/IEC 11801
* Addressing ........................................................
Per Name (name allocation about engineering tool).
Assignment NameMAC during system boot
Real-Time-Classes ..............................................
RT Class 1 Frames (RT), RT Class 2 Frames (RT),
RT Class 3 Frames (IRT)
* TR-specific functions.........................................
Speed output in increments/Integration time Safe
Cable specification see page 22
Incremental interface ........................................
Availability ...........................................................
Scanning system: optical/magnetic
Pulses / revolution ...............................................
1024, 2048, 3072, 4096, 5120 or
4096, 8192, 12288, 16384, 20480, via factory setting
A, /A, B, /B, TTL ..................................................
RS422 (2-wire) according to EIA standard
optional 13…27 V DC, see page 27
A, /A, B, /B, HTL ..................................................
 500 KHz
Output frequency, TTL ........................................
Output frequency, HTL ........................................
see page 27
Cable specification see page 22
SIN/COS interface, alternative ..........................
Availability ...........................................................
Scanning system: optical/magnetic
Number of periods ...............................................
4096 / revolution
1 Vss ± 0.2 V at 100 , differential
SIN+, SIN–, COS+, COS– ..................................
Short-circuit proof ................................................
yes
Cycle time
Not safety-oriented ..............................................
0.5 ms, output via non-safety module
Safety-oriented ....................................................
5 ms, output via safety module
 4 000 000
Preset write cycles ............................................
* parameterizable via PROFINET IO
 TR-Electronic GmbH 2012, All Rights Reserved Printed in the Federal Republic of Germany

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3.3 Max. possible step deviation (master system / inspection system)

Figure 1: Dynamic view of the step deviation, counting direction rising (view onto flanging)

Figure 1 serves for the estimate of the possible step deviation. On the base of this
estimate the parameter Window increments can be adjusted, see chapter 5.6.2.3
on page 43.

Function of the straight line S1:

S1 = 30 steps + (0.11 steps per revol. * actual speed [1/min])

Function of the straight line S2:

S2 = -30 steps + (-0.0024 steps per revol. * actual speed [1/min])

The max. possible step deviation results from the difference between S1 and S2

Example: Max. possible step deviation at 3500 1/min

S1 = 30 steps + (0.11 steps per revol. * 3500 1/min) = 415 steps
S2 = -30 steps + (-0.0024 steps per revol. * 3500 1/min) = -38.4 steps

Max. possible step deviation = 415 steps – (-38.4 steps) = 453.4 steps

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Installation / Preparation for Commissioning

4 Installation / Preparation for Commissioning

4.1 Basic rules

Deactivation of the safety function through conducted interference

sources!
 All nodes of the safety-relevant communication must be certified
according to IEC 61010 or must have a corresponding EC conformity
declaration.
 All PROFIsafe devices used on the bus must have a PROFINET and a
PROFIsafe - certificate.
 All safety devices must also have a certificate from a "Notified Body"
(e.g. TÜV, BIA, HSE, INRS, UL, etc.).
 The 24 V power supplies used must comply with the requirements of
IEC 60364-4-41 SELV/PELV and be NEC Class 2 compliant for UL
applications.
 Only cables and connectors which are provided with a PROFINET
manufacturer's declaration are to be used.
 The shielding effect of cables must also be guaranteed after
installation (bending radii/tensile strength!) and after connector
changes. In cases of doubt, use more flexible cables with a higher
current carrying capacity.
 Only use M12 connectors for connecting the measuring system, which
guarantee good contact between the cable shield and connector
housing. The cable shield must be connected to the connector housing
over a large area.
 A 5-wire cable with a PE-conductor isolated from the N-conductor (so-
called TN network) must be used for the drive/motor cabling. This will
largely prevent equipotential bonding currents and the development of
interference.
 A shielded and stranded data cable must be used to ensure high
electromagnetic interference stability of the system. The shielding
should be connected with low resistance to protective ground using
large shield clips at both ends. The shielding should be grounded in
the switch cabinet only if the machine ground is heavily
contaminated with interference towards the switch cabinet ground.
 Equipotential bonding measures must be provided for the complete
processing chain of the system.
 Power and signal cables must be laid separately. During installation,
observe the applicable national safety and installation regulations for
data and power cables.
 Observe the manufacturer's instructions for the installation of
converters and for shielding power cables between frequency
converter and motor.
 Ensure adequate dimensioning of the energy supply.

 TR-Electronic GmbH 2012, All Rights Reserved Printed in the Federal Republic of Germany

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 Upon completion of installation, a visual inspection with report should be carried out.
Wherever possible, the quality of the network should be verified using a suitable bus
analysis tool: no duplicate IP-addresses, no reflections, no telegram repetitions etc.

To ensure safe and fault-free operation, the

- PROFINET Design Guideline, PNO Order no.: 8.062
- PROFINET Assembly Guideline, PNO Order no.: 8.072
- PROFINET Commissioning Guideline, PNO Order no.: 8.082
- PROFIsafe "Environmental Requirements", PNO Order no.: 2.232
- and the referenced Standards and PNO Documents contained in it must be
observed!

In particular the EMC directive in its valid version must be observed!

4.2 PROFINET IO transfer technology, cable specification

The safety-related PROFIsafe communication as well as the PROFINET
communication is transferred about the same network.

PROFINET supports linear, tree or star structures. The bus or linear structure used in
the field buses is thus also available for Ethernet. This is particularly practical for
system wiring, as a combination of line and stubs is possible. Because the measuring
system of the series 75, 100 and 115 already has an integrated switch, the line
topology can be realized in a simple manner. The measuring system of the series 88
supports only one PORT!

Use only cables and connectors which are provided with a PROFINET manufacturer's
declaration. The cable type A/B/C, the mechanical and chemical properties as well as
the type of the PROFINET cable have to be defined according to the automation task.
The cables are designed for bit rates of up to 100 Mbit/s. Because the measuring
system supports the “auto-crossover-function”, it can be used crossover cables as well
as uncrossed cables. The transmission speed is automatically detected by the
measuring system and does not have to be set by means of switches.

Addressing by switches as in the case of the PROFIBUS-DP is also not necessary,

this is done automatically using the addressing options of the PROFINET-Controller,
however the PROFIsafe destination address “F_Dest_Add” must be adjusted, see
page 24.

The cable length including patch cables in case of copper wiring between two
suscribers may amount max. 100 m. This transmission link has been defined as
PROFINET end-to-end link. Within an end-to-end link the number of detachable links
is limited up to six connector pairs (male connector/female connector). If more than six
connector pairs are required, make sure that the attenuation values for the entire link
are observed (channel class-D values).

Series 75 / 100 / 115:

In case of IRT communication the topology is projected in a connection table.
Thereby you must pay attention on a right connection of the ports 1 and 2.
With RT communication this is not the case, it can be cabled freely.

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Installation / Preparation for Commissioning

4.3 Connection

4.3.1 Series 75 / 115

Destruction, damage and malfunction of the measuring system in case of

infiltration of damp!
 In case of storage as well as in the operation of the measuring system
unused connecting plugs have to be provided either with a mating
connector or with a protective cap. The IP protection class is to be
selected according to the requirements.

 Protective cap with O-ring:

In case of re-close of the protective cap the existence and the correct
seat of the O-ring have to be checked.

 Corresponding protective caps see chapter accessories in the Safety

Manual.

Figure 2: Connector assignment

4.3.2 Series 88
The measuring system of the series 88 is supplied with an Ethernet Hybrid Cable
without connecting plug.

4.3.3 Series 100

Danger of explosion!

 Open, wire (including potential equalization) and close only using and
observing all instructions in the User Manual!

 TR-Electronic GmbH 2012, All Rights Reserved Printed in the Federal Republic of Germany

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4.3.4 Supply voltage

Danger of unnoticed damage to the internal electronics, due to

unacceptable overvoltages!
 If an overvoltage of >36 V DC is inadvertently applied, the measuring
system must be checked in the factory. The measuring system is
permanently switched off for safety reasons, if the overvoltage is applied
for more than 200 ms.
 The measuring system must be shut down immediately
 When sending the measuring system to the factory, the reasons and
circumstances relating to the overvoltage must be specified
 The power supply used must meet the requirements of SELV/PELV
(IEC 60364-4-41:2005)

Series75 / 115:

X1 Signal Description Pin, M12x1, 4 pole

1 + 24 V DC (13…27 V DC) supply voltage

2 n.c. -

3 0V GND

4 n.c. -

Cable specification: min. 0.34 mm2 (recommended 0.5 mm2) and shielded.
General the cable cross section and the cable length must be well-matched.

Series 88:

Signal Description Cable color

+ 24 V DC (13…27 V DC) supply voltage red

0V GND black

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Installation / Preparation for Commissioning

4.3.5 PROFINET
Series 75 / 115:

X2 Signal Description Socket, M12x1, 4 pol.

1 TxD+, Transmission Data +

2 RxD+, Receive Data +

PORT 2
3 TxD–, Transmission Data –

4 RxD–, Receive Data –

X3 Signal Description Socket, M12x1, 4 pol.

1 TxD+, Transmission Data +

2 RxD+, Receive Data +

PORT 1
3 TxD–, Transmission Data –

4 RxD–, Receive Data –

Series 88:

Signal Cable color Description

TxD+, Transmission Data + green/white

RxD+, Receive Data + white/orange

PORT 1
TxD–, Transmission Data – green

RxD–, Receive Data – orange

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4.3.6 Incremental interface / SIN/COS interface
Series 75 / 115:

X4 Signal Description Socket, M12x1, 5 pole

1) 1 Channel B + 5 V differential / 13…27 V DC
1)
2 Channel B – 5 V differential / 13…27 V DC
1)
3 Channel A + 5 V differential / 13…27 V DC
1)
4 Channel A – 5 V differential / 13…27 V DC
5 0 V, GND Data reference potential

Alternative with SIN/COS signals

X4´ Signal Description Socket, M12x1, 5 pole
1 SIN + 1 Vss, differential
2 SIN – 1 Vss, differential
3 COS + 1 Vss, differential
4 COS – 1 Vss, differential
5 0 V, GND Data reference potential

Cable specification: min. 0.25 mm2 and shielded.

To guarantee the signal quality and minimization of possible environmental influences
it is recommended urgently to use a shielded twisted pair cable.

Series 88:

Signal Description Cable color

1)
Channel B + 5 V differential / 13…27 V DC blue
1)
Channel B – 5 V differential / 13…27 V DC yellow
1)
Channel A + 5 V differential / 13…27 V DC white
1)
Channel A – 5 V differential / 13…27 V DC brown
0 V, GND Data reference potential gray

Alternative with SIN/COS signals

Signal Description Cable color
SIN + 1 Vss, differential blue
SIN – 1 Vss, differential yellow
COS + 1 Vss, differential white
COS – 1 Vss, differential brown
0 V, GND Data reference potential gray

1) TTL/HTL – Level variant: see type plate

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Installation / Preparation for Commissioning

4.4 PROFIsafe Destination address “F_Dest_Add”

The PROFIsafe destination address corresponds to the F-parameter F_Dest_Add
and defines an unique source address within a PROFIsafe cluster.
Valid addresses: 1…99, also see chapter “F_Source_Add / F_Dest_Add” on page 42.

4.4.1 Series 75 / 115

Destruction, damage and malfunction of the measuring system in case of

infiltration of foreign substances and damp!
 The access to the address switches has to be locked after the settings
with the screw plug. Tighten firmly!

The PROFIsafe destination address

is adjusted by means of two BCD-
switches which are read only at the
starting moment. Subsequent
settings during ongoing operation
will no longer be detected.

4.4.2 Series 88
Requirements
● An IP-address must have been assigned to the measuring system.
● Between client computer and measuring system (server) there must be an active
TCP/IP communication. After POWER ON a TCP socket server is started at IP-
port 60042.
● On the client computer the TCP socket client – software “TR Address Client” must
be available.
Download: www.tr-electronic.de/f/zip/TR-ECE-SW-DGB-0002
● IP-address and MAC-address must be known. The MAC-address can be read
from the nameplate of the measuring system.
● From view of the client computer the connection is executed via a certain port
number. In this connection, the range of the port numbers can be between 49152
and 65535. It must be made sure that a firewall does not block the connection.

Procedure
 Start TCP socket client.
 Enter the IP-address and MAC-address valid for the device.
 Enter desired PROFIsafe destination address F_Dest_Add.
 Click Send button.
 After successful execution the programmed PROFIsafe destination
address is confirmed.

 TR-Electronic GmbH 2012, All Rights Reserved Printed in the Federal Republic of Germany

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4.4.3 Series 100

Danger of explosion!

 Open, justify and close only using and observing all instructions in the
User Manual!

4.5 Incremental interface / SIN/COS interface

Series 88: optional feature

Series 100: not supported

In addition to the PROFINET IO interface for output of the absolute position, the
measuring system in the standard version also has an incremental interface.

However, this can alternatively also be designed as a SIN/COS interface.

This additional interface is not evaluated in relation to safety and must

not be used for safety-oriented purposes!
 The measuring system checks the outputs of this interface for the feed-
in of external voltages. In the event of voltages > 5.7 V, the measuring
system is switched off for safety reasons. In this state the measuring
system behaves as if it were not connected.

 The interface is generally used as position feedback for motor control

applications.

Danger of damage to subsequent electronics due to overvoltages caused

by a missing ground reference point!
 If the ground reference point is completely missing, e.g. 0 V of the power
supply not connected, voltages equal to the supply voltage can occur at
the outputs of this interface.
 It must be guaranteed that a ground reference point is present at all
times,
 or corresponding protective measures by the system operator must be
provided for subsequent electronics.

The signal characteristics of the two possible interfaces are shown below.

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Installation / Preparation for Commissioning

4.5.1 Signal characteristics

1: Edge evaluation
2: Measuring system with
4096 pulses/revol.
3: Counter evaluation

1x: 4096 Counter pulses/rev.

2x: 8192 Counter pulses/rev.
4x: 16384 Counter pulses/rev.

Figure 3: Counter evaluation, incremental interface

Measurement of signals
against 0 V

Differential measurement

Figure 4: Level definition, SIN/COS interface

 TR-Electronic GmbH 2012, All Rights Reserved Printed in the Federal Republic of Germany

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4.5.2 Optional HTL-Level, 13…27 VDC
Optionally, the incremental interface is also available with HTL levels. For technical
reasons, the user has to take the following general conditions into account with this
version: ambient temperature, cable length, cable capacitance, supply voltage, and
output frequency.
In this case, the maximum output frequencies that can be reached via the incremental
interface are a function of the cable capacitance, the supply voltage and the ambient
temperature. Therefore, the use of this interface is reasonable only if the interface
characteristics meet the technical requirements.

From the view of the measuring system, the transmission cable represents a
capacitive load which must be reloaded with each impulse. The load quantity required
varies strongly depending on the cable capacitance. It is this reloading of the cable
capacitances that is responsible for the high power dissipation and heat, which result
in the measuring system.

Assuming a cable length (75 pF/m) of 100 m, with half the limit frequency being
associated with the rated voltage of 24 VDC, the current consumption of the
measuring system is twice as high.

Due to the developing heat, the measuring system may only be operated with approx.
80 % of the working temperature specified.

The following diagram shows the different dependencies with respect to three different
supply voltages.

Fixed variables are

 Cable capacitance: 75 pF/m
 Ambient temperature: 40 °C and 70 °C

Figure 5: Cable lengths / Limiting frequencies

Other cable parameters, frequencies and ambient temperatures as well as bearing

heat and temperature increase via the shaft and flange, can yield a considerably
poorer result in practice.

Therefore, the fault-free function of the incremental interface with the application-
dependent parameters has to be checked prior to productive operation.

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Commissioning

5 Commissioning

5.1 PROFINET IO
Important information for the commissioning can be found in the PROFINET
Guideline:

● PROFINET Commissioning Guideline, Order No.: 8.082

These and further information on PROFINET or PROFIsafe are available from the
offices of the PROFIBUS User Organization:

PROFIBUS Nutzerorganisation e.V.,

Haid-und-Neu-Str. 7,
D-76131 Karlsruhe,
www.profibus.com/
www.profisafe.net/
Tel.: ++ 49 (0) 721 / 96 58 590
Fax: ++ 49 (0) 721 / 96 58 589
Email: mailto:germany@profibus.com

5.1.1 Device classes

In a PROFINET IO - system the following device classes are differentiated:

● IO-Controller
For example a PLC, which controls the connected IO-Device.

● IO-Device
Decentralized arranged field device (measuring system), which is assigned to one
or several IO-Controllers and transmits, additionally to the process and
configuration data, also alarms.

● IO-Supervisor (Engineering Station)

A programming device or an Industrial PC, which has also access to all process-
and parameter data additionally to an IO-Controller.

5.1.2 Device description file (XML)

The GSDML file and the corresponding bitmap file are components of the measuring
system.

Download
● Series 75 / 100 / 115: www.tr-electronic.de/f/TR-ECE-ID-MUL-0031
● Series 88: www.tr-electronic.de/f/TR-ECE-ID-MUL-0050

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5.1.2.1 MRP protocol support, series 75 / 100 / 115
In the GSDML file versions 2.x are always contained two Device Access Points
(DAP´s).

1. DAP without support of the MRP protocol: CD_75_-EPN V2.x

2. DAP with support of the MRP protocol: CD_75_-EPN MRP V2.x

“Legacy devices”
Measuring systems > MAC-address 00-03-12-EF-84-28 generally support no MRP
protocol and must be configured under DAP CD_75_-EPN V2.x.

“New devices”
Measuring systems ≤ MAC-address 00-03-12-EF-84-28 generally support the MRP
protocol and must be configured under DAP CD_75_-EPN MRP V2.x.

In case of replacement, legacy device against new device, the measuring system may
be configured also under the DAP CD_75_-EPN V2.x.

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Commissioning

5.1.3 Device identification

Each PROFINET IO-Device possesses a device identification. It consists of a firm
identification, the Vendor-ID, and a manufacturer-specific part, the Device-ID. The
Vendor-ID is assigned by the PNO. For TR-Electronic the Vendor-ID contains the
value 0x0153, in case of the series 75, 100 and 115 the Device-ID has the value
0x0401 and in case of series 88 the Device-ID has the value 0x0403.
When the system boots up the projected device identification is examined. In this way
errors in the project engineering can be recognized.

5.1.4 Distribution of IP addresses

Parameter Default value Description
By default in the delivery state the measuring system has saved his
MAC-Address which is printed on the connection hood of the
MAC Address -
device, e.g. “00-03-12-04-00-60”. The MAC-Address is not
changeable.
The name for the device type is
Series 75 / 100 / 115:
- Series 75 / 100 / 115: “TR CD_75_-EPN”
TR CD_75_-EPN
Device type - Series 88: “TR AD_88_-EPN”
Series 88:
TR AD_88_-EPN and is allocated by TR-Electronic. The Device type is not
changeable.
Before an IO-Device can be controlled by an IO-Controller, it must
have a Device name, because the IP-Address is assigned directly
to the Device name. If necessary when the system boots up the IO-
Controller distributes the IP-addresses to the IO-Devices according
to their device names. This procedure has the advantage that
names can be handled more simply than complex IP-Addresses.
Assigning a device name for a concrete IO-Device is to compare
with the adjusting of the PROFIBUS address in case of a DP-slave.
Device name - In the delivery state as well as after a system boot up the measuring
system has not saved a device name. Only after assignment of a
device name with the engineering tool the measuring system for an
IO-Controller is addressable, e. g. for the transmission of the project
engineering data (e.g. the IP-Address) when the system boots up or
for the user data exchange in the cyclic operation.
The name assignment is executed by the engineering tool before
the beginning of operation. In case of PROFINET IO-Field devices
the standard DCP-Protocol is used.
In the delivery state as well as after a system boot up the measuring
IP Address 0.0.0.0
system has not saved an IP-Address.
In the delivery state as well as after a system boot up the measuring
Subnet mask 0.0.0.0
system has not saved a Subnet mask.

Proceeding at the distribution of Device names and Addresses

in case of an IO-Device
● Define Device name, IP-Address and Subnet mask. Depending on configuration
this process can be executed also automatically by the IO-Controller.
● Device name is assigned to an IO-Device (MAC-Address)
– Transmit Device name to the device
● Load projection into the IO-Controller
● When the system boots up the IO-Controller distributes the IP-Addresses to the
Device names. The distribution of the IP-Address also can be switched off, in this
case the existing IP-Address in the IO-Device is used.

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5.2 PROFINET IO System boot
With a successful system boot the IO-Devices start automatically with the data
transmission. In case of PROFINET IO a communication relation always follows the
provider consumer model. With cyclical transmission of the measuring value, the IO-
Device corresponds to the provider of the data, the IO-Controller (e.g. a PLC)
corresponds to the consumer. The transferred data always contains a status (good or
bad).

5.3 Bus status display, series 75 / 115

Destruction, damage and malfunction of the measuring system in case of

infiltration of foreign substances and damp!
 The access to the LEDs has to be locked after the settings with the
screw plug. Tighten firmly!

LED1 Bicolor: Device Status

LED2: Bus Status
LED3/LED4: PORT 1
LED5/LED6: PORT 2

Figure 6: Bus status display

ON OFF FLASHING

Device Status, LED1 Bicolor

green
No supply voltage, hardware error
Operational
Operator acknowledgment required, 3x 5 Hz

red
System or safety relevant error

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Commissioning

Bus Status, LED2

red
No error
Parameter- or F-Parameter error; 0.5 Hz
No link to the IO-Controller

PORT 1; LED3 = Link, LED4 = Data Activity

LED3, green Ethernet connection established

LED4, yellow Data transfer TxD/RxD

PORT 2; LED5= Link, LED6 = Data Activity

LED5, green Ethernet connection established

LED6, yellow Data transfer TxD/RxD

For appropriate measures in case of error, see chapter "Troubleshooting and

Diagnosis Options", page 50.

5.4 Commissioning using the SIEMENS SIMATIC S7 control

Download
● Technical Information: www.tr-electronic.de/f/TR-ECE-TI-DGB-0233

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5.5 Configuration
The following definition applies:
Data flow for input data: F-Device --> F-Host
Data flow for output data: F-Host --> F-Device

5.5.1 Safety-oriented data

Structure of the input data

Byte Bit Input data

X+0 2 -215
8
Cams Unsigned16
X+1 20-27
X+2 28-215
TR-Status Unsigned16
X+3 20-27
X+4 28-215
Speed Integer16
X+5 20-27
X+6 28-215
Actual value, Multi-Turn, 15 bit Integer16
X+7 20-27
X+8 28-215
Actual value, Single-Turn, 13 bit Integer16
X+9 20-27
X+10 20-27 Safe status Unsigned8
X+11 216-223
X+12 28-215 CRC2 3 Bytes
X+13 20-27

Structure of the output data

byte Bit Output data

X+0 2 -215
8
TR-Control1 Unsigned16
X+1 20-27
X+2 28-215
TR-Control2 Unsigned16
X+3 20-27
X+4 28-215
Preset, Multi-Turn Integer16
X+5 20-27
X+6 28-215
Preset, Single-Turn Integer16
X+7 20-27
X+8 20-27 Safe Control Unsigned8
X+9 216-223
X+10 28-215 CRC2 3 Bytes
X+11 20-27

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Commissioning

5.5.1.1 Input data

5.5.1.1.1 Cams

Unsigned16
Byte X+0 X+1
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

Bit Description
Speed overflow
20
The bit is set if the speed value is outside the range of –32768…+32767.
21…215 reserved

5.5.1.1.2 TR-Status

Unsigned16
Byte X+2 X+3
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

Bit Description
Preset_Status
20 The bit is set if the F-Host triggers a preset request. When the preset has
been executed, the bit is automatically reset.
21…214 reserved
Error
The bit is set if a preset request could not be executed due to excessive
speed. The current speed must be in the range of the speed set under
215
Preset Standstill Tolerance. The bit is reset after the host has
cleared the variable associated to the control bit 20 iPar_EN, also see
page 47.

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5.5.1.1.3 Speed

Integer16
Byte X+4 X+5
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

The speed is output as a two's complement value with preceding sign.

Setting the direction of rotation = forward

– Looking at the flange connection, turn the shaft clockwise:
--> positive speed output

Setting the direction of rotation = backward

– Looking at the flange connection, turn the shaft clockwise:
--> negative speed output

If the measured speed exceeds the display range of

–32768…+32767, this results in an overflow, which is reported in the cams register via
bit 20. At the time of the overflow the speed stops at the respective +/- maximum
value, until the speed is once again in the display range. In this case the message in
the cams register is also cleared.
The speed is specified in increments per Integration time Safe.

5.5.1.1.4 Multi turn / Single turn

Multi-Turn, Integer16
Byte X+6 X+7
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

Single-Turn, Integer16
Byte X+8 X+9
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

The number of revolutions is noted in the Multi-Turn register, and the current
Single-Turn position is noted in steps in the Single-Turn register. Together with the
measuring system resolution, max. number of steps per revolution according to type
plate, the actual position can then be calculated:

Position in steps = (steps per revolution * number of revolutions) + Single-Turn position

Steps per revolution: 8192 ≙ 13 bit

Number of revolutions: 0…32767 ≙ 15 bit

The output position does not have a preceding sign.

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Commissioning

5.5.1.1.5 Safe status

Unsigned8
Byte X+10
Bit 7–0
Data 27 – 20

Bit Description
iPar_OK:
20
New iParameter values have been assigned to the F-Device
Device_Fault:
21
Error in F-Device or F-Module
CE_CRC:
22
Checksum error in communication
WD_timeout:
23
Watchdog timeout during communication
FV_activated:
24
Fail-safe values activated
Toggle_d:
25
Toggle bit
cons_nr_R:
26
Virtual consecutive number has been reset
27 reserved

Safe status can only be indirectly accessed from the safety program with the aid of
variables, see chapter "Access to the safety-oriented data channel" on page 47.

A detailed description of the status bits can be taken from the PNO document
"PROFIsafe – Profile for Safety Technology on PROFIBUS DP and PROFINET IO“,
Order No.: 3.192b.

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5.5.1.2 Output data
5.5.1.2.1 TR-Control1

Unsigned16
Byte X+0 X+1
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

Bit Description
Preset_Request
The bit serves to control the preset adjustment function. When this
function is executed, the measuring system is set to the position value
20
stored in the Preset Multi-Turn/Preset Single-Turn registers.
A precise sequence must be observed in order to execute the function,
see chapter “Preset Adjustment Function" on page 47.
21…215 reserved

5.5.1.2.2 TR-Control2

Reserved.

5.5.1.2.3 Preset multi turn / Preset single turn

Preset Multi-Turn, Integer16

Byte X+4 X+5
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

Preset single turn, Integer16

Byte X+6 X+7
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

The desired preset value must be in the range of 0 to 268 435 455 (28 bit). Together
with the measuring system resolution, max. number of steps per revolution according
to type plate (8192), the corresponding values for Preset Multi-Turn/Preset
Single-Turn can then be calculated:

Number of revolutions = desired preset value / steps per revolution

The integer part from this division gives the number of revolutions and must be
entered in the Preset Multi-Turn register.

Single-Turn-Position = desired preset value – (steps per revolution * no. of revolutions)

The result of this calculation is entered in the Preset Single-Turn register.

The preset value is set as new position when the preset adjustment function is
executed, see chapter “Preset Adjustment Function" on page 47.

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Commissioning

5.5.1.2.4 Safe-Control

Unsigned8
Byte X+8
Bit 7–0
Data 27 – 20

Bit Description
iPar_EN:
20
iParameter assignment unlocked
OA_Req:
21
Operator acknowledgment required
R_cons_nr:
22
Resetting of the counter for the virtual consecutive no.
23 reserved
activate_FV:
24
Activate fail-safe values
Toggle_h:
25
Toggle bit
26-27 reserved

The Safe-Control register can only be indirectly accessed from the safety program
with the aid of variables, see chapter "Access to the safety-oriented data channel" on
page 47.

A detailed description of the control bits can be taken from the PNO document
"PROFIsafe – Profile for Safety Technology on PROFIBUS DP and PROFINET IO“,
Order No.: 3.192b.

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5.5.2 Not safety-oriented Process data
Structure of the input data

Byte Bit Input data

X+0 2 -215
8
Cams Unsigned16
X+1 20-27
X+2 28-215
Speed Integer16
X+3 20-27
X+4 28-215
Actual value, Multi-Turn, 15 bit Integer16
X+5 20-27
X+6 28-215
Actual value, Single-Turn, 13 bit Integer16
X+7 20-27

5.5.2.1 Input data

5.5.2.1.1 Cams

Unsigned16
Byte X+0 X+1
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

Bit Description
Speed overflow
20
The bit is set if the speed value is outside the range of –32768…+32767.
21…215 reserved

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Commissioning

5.5.2.1.2 Speed

Integer16
Byte X+2 X+3
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

The speed is output as a two's complement value with preceding sign.

Setting the direction of rotation = forward

– Looking at the flange connection, turn the shaft clockwise:
--> positive speed output

Setting the direction of rotation = backward

– Looking at the flange connection, turn the shaft clockwise:
--> negative speed output

If the measured speed exceeds the display range of

–32768…+32767, this results in an overflow, which is reported in the cams register via
bit 20. At the time of the overflow the speed stops at the respective +/- maximum
value, until the speed is once again in the display range. In this case the message in
the cams register is also cleared.
The speed is specified in increments per Integration time Unsafe.

5.5.2.1.3 Multi turn / Single turn

Multi-Turn, Integer16
Byte X+4 X+5
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

Single-Turn, Integer16
Byte X+6 X+7
Bit 15 – 8 7–0
Data 215 – 28 27 – 20

The number of revolutions is noted in the Multi-Turn register, and the current
Single-Turn position is noted in steps in the Single-Turn register. Together with the
measuring system resolution, max. number of steps per revolution according to type
plate, the actual position can then be calculated:

Position in steps = (steps per revolution * number of revolutions) + Single-Turn position

Steps per revolution: 8192 ≙ 13 bit

Number of revolutions: 0…32767 ≙ 15 bit

The output position does not have a preceding sign.

 TR-Electronic GmbH 2012, All Rights Reserved Printed in the Federal Republic of Germany

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5.6 Parameterization
Normally the configuration program provides an input box for the IO-Controler with
which the user can enter parameter data or select from a list. The structure of the
input box is stored in the device master file.

● Danger of death, serious physical injury and/or damage to property

due to malfunction, caused by incorrect parameterization!
 The system manufacturer must ensure correct functioning by carrying
out a protected test run during commissioning and after each parameter
change.

5.6.1 F-Parameters (F_Par)

The F-Parameters supported by the measuring system are listed below.

Byte order = Big Endian

Byte Parameter Type Description Page
- Bit Bit 0 = 0: not used -
F_Check_iPar Bit Bit 1 = 0: No check 41
00: SIL1
X+0 01: SIL2
F_SIL Bit range Bit 3-2 42
10: SIL3 [default]
11: no SIL
F_CRC_Length Bit range Bit 5-4 00: 3-Byte-CRC 42
F_Block_ID Bit range Bit 5-3 001: 1 42
X+1
F_Par_Version Bit range Bit 7-6 01: V2-Mode 42
Source address, Default = 1
X+2 F_Source_Add Unsigned16 42
Range: 1-65534
Destination address,
X+4 F_Dest_Add Unsigned16 Default = 1 42
Range: 1-99
Watchdog time, Default = 125
X+6 F_WD_Time Unsigned16 42
Range: 125-10000
CRC of i-Parameters,
X+8 F_iPar_CRC Unsigned32 Default = 1132081116 42
Range: 0-4294967295
CRC of F-Parameters,
X+12 F_Par_CRC Unsigned16 Default = 17033 42
Range: 0-65535

5.6.1.1 F_Check_iPar
The parameter is set to "NoCheck" and cannot be changed. This means the check
sum value is not evaluated about the iParameters.

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Commissioning

5.6.1.2 F_SIL
F_SIL specifies the SIL which the user expects from the respective F-Device. This is
compared with the locally saved manufacturer's specification. The measuring system
support the safety classes no SIL and SIL1 to SIL3, SIL3 = standard value.

5.6.1.3 F_CRC_Length
The measuring system supports the CRC length of 3 bytes. This value is predefined
and cannot be changed.

5.6.1.4 F_Block_ID
As the measuring system supports device-specific safety parameters such as e.g.
"Integration time Safe", this parameter is preconfigured with the value "1 = generate
F_iPar_CRC" and cannot be changed.

5.6.1.5 F_Par_Version
The parameter identifies the PROFIsafe version "V2-Mode" implemented in the
measuring system. This value is predefined and cannot be changed.

5.6.1.6 F_Source_Add / F_Dest_Add

The parameter F_Source_Add defines a unique source address within a PROFIsafe
cluster. The parameter F_Dest_Add defines a unique destination address within a
PROFIsafe cluster.
The PROFIsafe destination address must correspond to the address deposited in the
measuring system, also see page 24.
Valid addresses: 1…99.
Standard value F_Source_Add = 1, Standard value F_Dest_Add = 1,
F_Source_Add ≠ F_Dest_Add.

5.6.1.7 F_WD_Time
This parameter defines the monitoring time [ms] in the measuring system. A valid
current safety telegram must arrive from the F-Host within this time, otherwise the
measuring system will be set to safe status.
The predefined value is 125 ms.
The watchdog time must generally be set at a level where telegram runtimes are
tolerated by the communication, but it must also allow quick execution of the error
reaction function in case of error.

5.6.1.8 F_iPar_CRC
This parameter represents the checksum value (CRC3), which is calculated from all
iParameters of the device-specific part of the measuring system and ensures safe
transmission of the iParameters. The calculation occurs in a program called
"TR_iParameter" provided by TR-Electronic. The checksum value calculated there
must then be manually entered in the F-Host engineering tool, also see chapter
"Parameter Definition / CRC Calculation" on page 45.

5.6.1.9 F_Par_CRC
This parameter represents the checksum value (CRC1), which is calculated from all
F-Parameters of the measuring system and ensures safe transmission of the
F-Parameters. The calculation occurs externally in the F-Host engineering tool and
must then be entered here under this parameter, or is generated automatically.

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5.6.2 iParameters (F_iPar)
Application-dependent device characteristics are defined with the iParameters. A CRC
calculation is necessary for safe transmission of the iParameters, see chapter
"iParameters" on page 45.
The iParameters supported by the measuring system are listed below.

Byte order = Big Endian

Byte Parameter Type Description Page
Integration time Default = 2
X+0 Unsigned16 43
Safe Range: 1-10
Integration time Default = 20
X+2 Unsigned16 43
Unsafe Range: 1-100
Window Default = 1000
X+4 Unsigned16 43
increments Range: 50-4000
Idleness Default = 1
X+6 Unsigned8 44
tolerance Preset Range: 1-5
0: Backward
X+7 Direction Bit 44
1: Forward [default]

5.6.2.1 Integration time Safe

This parameter is used to calculate the safe speed, which is output via the cyclical
data of the safety module. High integration times enable high-resolution
measurements at low speeds. Low integration times show speed changes more
quickly and are suitable for high speeds and high dynamics. The time basis is
predefined to 50 ms. 50…500 ms can thus be set using the value range of 1…10.
Standard value = 100 ms.

5.6.2.2 Integration time Unsafe

This parameter is used to calculate the unsafe speed, which is output via the process
data of the non-safety module. High integration times enable high-resolution
measurements at low speeds. Low integration times show speed changes more
quickly and are suitable for high speeds and high dynamics. The time basis is
predefined to 5 ms. 5…500 ms can thus be set using the value range of 1…100.
Standard value = 100 ms.

5.6.2.3 Window increments

This parameter defines the maximum permissible position deviation in increments of
the master / slave scanning units integrated into the measuring system. The
permissible tolerance window is basically dependent on the maximum speed occurring
in the system and must first be determined by the system operator. Higher speeds
require a larger tolerance window. The value range extends from 50…4000
increments. Standard value = 1000 increments.

The larger the window increments, the larger the angle until an error will be
recognized.

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Commissioning

5.6.2.4 Idleness tolerance Preset

This parameter defines the maximum permissible speed in increments per

Integration time Safe for performance of the preset function, see page 47. The
permissible speed is dependent on the bus behavior and the system speed, and must
be determined by the system operator first. The value range extends from 1 increment
per Integration time Safe to 5 increments per Integration time Safe.
That means that the shaft of the measuring system must be nearly at rest, so that the
preset function can be executed.
Standard value = 1 increment per standard value Integration time Safe.

5.6.2.5 Direction
This parameter defines the current counting direction of the position value looking at
the flange connection, turning the shaft clockwise.

Forward = Counting direction increasing

Backward = Counting direction decreasing

Standard value = Forward.

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6 Parameter Definition / CRC Calculation
It is best to define the known parameters before configuration in the F-Host, so that
they can be taken into account during configuration.

The TR_iParameter software required for the CRC calculation can be downloaded
from: www.tr-electronic.com/service/downloads/software.html

6.1 iParameters
The iParameters are preconfigured with meaningful values in the default setting and
should only be changed if expressly required by the automation task. A CRC
calculation is necessary for safe transmission of the individually set iParameters. This
must be performed when changing the predefined iParameters via the TR program
"TR_iParameter". The calculated checksum as decimal value corresponds to the
F-Parameter F_iPar_CRC. This must be entered in the field with the same name in
the F-Host when configuring the measuring system.

Procedure - CRC-calculation
 Start TR_iParameter by means of the start file "TR_iParameter.exe", then open
the template file provided with the measuring system with the menu Datei -->
Vorlage öffnen...

 Modify the relevant parameters if necessary, then click on the CRC bilden
switch for the F_iPar_CRC calculation. The result is displayed in the field
F_iPar_CRC as decimal value.

Each parameter change requires a new F_iPar_CRC calculation, which must then be
taken into account in the projection.

6.2 F-Parameters
The F-Parameters are already preconfigured with meaningful values in the default
setting and should only be changed if expressly required by the automation task. A
CRC which is usually automatically calculated by the Engineering tool is necessary for
safe transmission of the individually set F-Parameters. This checksum corresponds to
the F-Parameter F_Par_CRC.

Each parameter change, including F_iPar_CRC, also gives a new F_Par_CRC value.

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Integration of the measuring system into the safety program

7 Integration of the measuring system into the safety program

This chapter describes the necessary steps for the integration of the measuring
system into the safety program and is not related to a certain control unit. The exact
process is control specific and must be taken from the system documentation of the
control unit manufacturer.

7.1 Prerequisites

Danger of deactivation of the fail-safe function through incorrect

configuration of the safety program!
 The safety program must be created in conjunction with the system
documentation provided by the control unit manufacturer.
 It is essential to observe and comply with the information and
instructions provided in the system documentation, particularly the
safety instructions and warnings.

7.2 Hardware configuration

 Create a new project

 Perform the general hardware configuration (CPU, Voltage supply)

 Provide a digital input module, in order to be able to carry out the operator
acknowledgment

 Install the GSDML file belonging to the measuring system

 Defining the properties of the hardware configuration

- Access protection via password allocation
- Ethernet (IP-Address, Subnet mask, Device Name, Synchronization)
- I/O modules (Operating mode, F-Parameter, Diagnosis, Arrangements for the
operator acknowledgment)

7.3 Parameterization
 Parameterize device specific iParameter in the non-safety module,
also see starting from page 43 and 45

 Define PROFIsafe specific F-Parameter in the safety module,

also see starting from page 41 and 45

 Save and if necessary compile hardware configuration

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7.4 Generating the safety program
 Define the program structure, access protection via password allocation
 Create modules for the program call, Diagnosis, Data, Program, Functions,
Periphery, System etc., can partly performed also automatically
 Edit modules for the program call, operator acknowledgment of the safety-
oriented periphery
 Define program sequence
 Define cycle time for the program call of the safety program
 Generate safety program
 Load safety program into the control unit
 Perform a complete functional test of the safety program according to the
automation task
 Perform an acceptance test of the safety system by an independent expert

7.5 Access to the safety-oriented data channel

The safety-oriented data channel in the safety module of the measuring system may
only be accessed from the safety program. A direct access is not permitted.
For this reason the registers Safe-Control and Safe-Status can be accessed
only indirectly about variables. The range of the variables and the way how the
variables can be addressed is control dependent. This information must be taken from
the system documentation provided by the control unit manufacturer.

The variables must be accessed in the following cases:

● during operator acknowledgment of the measuring system after communication
errors or after the start-up phase, is indicated via the status LED see page 29
● during execution of the preset adjustment function
● when analyzing whether passivated or cyclical data are output
● if the cyclical data of the safety module are to be passivated depending on defined
states of the safety program

7.5.1 Output of passivated data (substitute values) in case of error

The safety function requires that for passivation in the safety-oriented channel in the
safety module, the substitute values (0) are used in the following cases instead of the
cyclically output values. Dependent on the control, this condition is indicated over an
appropriate variable.
● at start-up of the safety-oriented system
● in the case of errors in the safety-oriented communication between control unit
and measuring system via the PROFIsafe protocol
● if the value set for the Window increments under the iParameters is
exceeded and/or the internally calculated PROFIsafe telegram is defective
● if the permissible ambient temperature range, as defined under the corresponding
article number, is fallen below or exceeded
● if the measuring system is supplied with >36 V DC for longer than 200 ms
● Hardware related errors in the measuring system
● Scanning system, double magnetic: if the electrically permissible speed has been
exceeded which is defined in the safety manual. Since up to this limit value a fault-
free operation is guaranteed, the real output of safe data is performed therefore
only explicitly above the given limit value

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Preset Adjustment Function

8 Preset Adjustment Function

● Danger of death, serious physical injury and/or damage to property

due to uncontrolled start-up of the drive system during execution of
the preset adjustment function!
 Execute preset function only in the standstill, see chapter “Idleness
tolerance Preset” on page 44
 The relevant drive systems must be locked to prevent automatic start-
up
 It is advisable to protect the preset triggering via the F-Host by means
of additional protective measures, such as e.g. key-operated switch,
password etc.
 The operational sequence described below is to be kept mandatorily.
In particular the status bits are to be evaluated by the F-host, in order
to check the successful and/or incorrect execution.
 The new position must be checked after execution of the preset
function

The preset adjustment function is used to set the currently output position value to any
position value within the measuring range. The displayed position can thus be set to a
machine reference position purely electronically.

8.1 Procedure
 Prerequisite: The measuring system is in cyclical data exchange.
 Write the Preset Multi-Turn and Preset Single-Turn registers in the
output data of the safety module with the desired preset value.
 The F-Host must set the variable associated to the control bit 20 iPar_EN to 1.
With the rising edge, the measuring system is now switched ready to receive.
 With the rising edge of Bit 20 Preset_Request in the TR-Control1 register,
the preset value is accepted. The receipt of the preset value is acknowledged in
the TR-Status register by setting Bit 20 Preset_Status.
 After receipt of the preset value, the measuring system checks that all
prerequisites for execution of the preset adjustment function are fulfilled. If so, the
preset value is written as the new position value. In case of error, the execution is
rejected and an error message is output via the TR-Status register by setting
Bit 215 Error.
 After execution of the preset adjustment function, the measuring system sets the
variable associated to the status bit 20 iPar_OK to 1 and thus indicates to the F-
Host that the preset execution is complete.
 The F-Host must now reset the variable associated to the control bit 20 iPar_EN
to 0. The variable associated to the status bit 20 iPar_OK and Bit 20
Preset_Status in the TR-Status register are thus also reset with the falling
edge. Bit 20 Preset_Request in the TR-Control1 register must be reset
manually again.
 Finally, the F-Host must check that the new position corresponds to the new
nominal position.

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8.2 Timing Diagram
blue area: Output signals F-Host -> Measuring system
orange area: Input signals Measuring system -> F-Host

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Troubleshooting and Diagnosis Options

9 Troubleshooting and Diagnosis Options

9.1 Optical displays
For assignment and position of the status LEDs see chapter "Bus status display,
series 75 / 115" on page 31.

9.1.1 Device Status, LED1 Bicolor

green Cause Remedy
Power supply absent Check power supply, wiring
OFF Hardware error,
Replace measuring system
measuring system defective

 Measuring system could not

synchronize with the F-Host in
the start-up phase and
requests an operator
For the operator acknowledgment of the measuring
3x 5 Hz acknowledgment
system an acknowledgment about the safety
repeating  An error in the safety-oriented program at the corresponding variable is required
communication or a
parameterization error was
detected, and has been
eliminated

Measuring system ready for

ON –
operation

red Cause Remedy

A safety-relevant error was
In order to restart the measuring system after a
detected, the measuring
passivation the error must generally be
system was put into fail-safe
eliminated first of all and then the supply
status and is outputting its
voltage switched OFF/ON.
passivated data:
 Try to localize the error with the aid of diagnosis
variables (dependent on the control unit)
 Check that the set value for the F_WD_Time
 Error in the safety-oriented parameter is suitable for the automation task,
communication see chapter "F_WD_Time" on page 42
 Check whether the PROFINET connection
between F-CPU and measuring system is faulty
 Check that the set value for the Window
 The set value for the Window increments parameter is suitable for the
increments parameter was automation task, see chapter "Window
exceeded increments" on page 43
ON  The permissible ambient
temperature range, as defined  Suitable measures must be taken to ensure that
under the corresponding the permissible ambient temperature range can
article number, was fallen be observed at all times
below or exceeded
 The measuring system must be shut down
 The measuring system was immediately and checked in the factory. When
supplied with >36 V DC for sending the measuring system to the factory, the
longer than 200 ms reasons and circumstances relating to the
overvoltage must be specified
 The internally calculated  Power supply OFF/ON. If the error persists after
PROFIsafe telegram is this measure, the measuring system must be
defective replaced
 Scanning system, double
magnetic: the electrically
 Bring speed into the permissible range. Error-
permitted speed which is
acknowledgement about power supply OFF/ON.
defined in the safety manual
was exceeded

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9.1.2 Bus Status, LED2

red LED Cause Remedy

OFF No error –

 Check the adjusted PROFIsafe destination

 F-Parameterization defective, address. Valid PROFIsafe destination
e.g. incorrectly set PROFIsafe addresses: 1–99, see chapter PROFIsafe
destination address Destination address “F_Dest_Add” on page 24
0.5 Hz F_Dest_Add
 The checksum calculated for the defined
 Incorrectly configured iParameter set is incorrect, or was not included
F_iPar_CRC value in the projection, see chapter "Parameter
Definition / CRC Calculation" on page 45

 No connection to the  Check Device name, IP-address and

ON
IO-Controller Subnet mask

9.1.3 Link Status, PORT1:LED3; PORT2:LED5

green LED Cause Remedy

Voltage supply absent or too low Check voltage supply and wiring
No Ethernet connection Check Ethernet cable
OFF
Hardware error,
Replace measuring system
measuring system defective

Measuring system ready for

ON operation, Ethernet connection -
established

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Troubleshooting and Diagnosis Options

9.2 PROFINET IO Diagnostic

PROFINET IO supports a continuous diagnostic concept, which makes possible an
efficient fault locating and recovery. At occurrence of an error the faulty IO-Device
generates a diagnostic alarm to the IO-Controller. This alarm calls a corresponding
program routine in the user program to initiate a reaction to the error.

By means of record data, alternatively the diagnostic information can be read directly
from the IO-Device and can be displayed on an IO-Supervisor.

9.2.1 Diagnostic alarm

Alarms are part of the acyclic frames which are transferred about the cyclical
RT-channel. They are also indicated with the EtherType 0x8892.

The measuring system supports only manufacturer specific diagnostic alarms which
can be identified about the UserStructureIdentifier 0x5555. After this
identification a 4 byte error code (user data) follows. Here the first occurred error is
reported, saved and is displayed about the LED “Device Status, LED1 Bicolor”. The
IOPS bit is set to BAD.

Because the measuring system can generate hundreds of error codes, these are not
indicated here.

Error remedy see chapter “Optical displays”. If the error cannot be eliminated, the
error code with information of the article number can be transmitted for evaluation to
the company TR-Electronic.

9.2.2 Diagnostics about Record Data

Diagnostic data can be requested also with an acyclic read service
RecordDataRead(DiagnosisData), if they were saved in the IO-Device.
For the requested diagnostic data from the IO-Controller a read service with the
corresponding record index must be sent.

The diagnostic information is evaluated on different addressing levels:

● AR (Application Relation)
● API (Application Process Identifier)
● Slot
● Subslot

A group of diagnostic records are available at each addressing level. The exact
structure and the respective size is indicated in the PROFINET specification
Application Layer protocol for decentralized periphery and distributed automation,
order no.: 2.722.

Synonymously to the manufacturer specific diagnostic alarm, the diagnostic data can
be read also manually about the record index 0xE00C. Similar as in the case of a
diagnostic alarm a saved error is indicated with the UserStructureIdentifier
0x5555. Immediately afterwards the error code is transferred, see diagnostic alarm
above.

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9.3 Data status
With cyclic Real-Time communication the transferred data contains a status message.
Each subslot has its own status information: IOPS/IOCS.

This status information indicates whether the data are valid = GOOD (1) or
invalid = BAD (0).

During parameterization, as well as in the boot-up phase the output data can change
to BAD for a short time. With a change back to the status GOOD a “Return-Of-
Submodule-Alarm” is transferred.

In the case of a diagnostic alarm the status is also set to BAD, but can be reset only
with a re-start.

Example: Input data IO-Device --> IO-Controller

VLAN Ethertype Frame-ID Data IOPS ... IOPS ... Cycle Data Status Transfer Status CRC
4 0x8892 2 1.. 1 1 2 1 1 4

Example: Output data IO-Controller --> IO-Device

IOC IOPS
VLAN Ethertype Frame-ID IOCS ... Data Data ...IOPS. Cycle Data Status Transfer Status CRC
S ...
4 0x8892 2 1.. 1 1 ... 1.. 2 1 1 4

9.4 Return of Submodule Alarm

By the measuring system a so-called “Return-of-Submodule-Alarm” is reported if
● the measuring system for a specific input element can provide valid data again
and in which it is not necessary to execute a new parameterization
● or if an output element can process the received data again.

In this case the status for the measuring system (submodule) IOPS/IOCS changes
from the condition “BAD” to “GOOD”.

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Troubleshooting and Diagnosis Options

9.5 Information & Maintenance

9.5.1 I&M0, 0xAFF0

The measuring system supports the I&M-Function “I&M0 RECORD” (60 byte), like
PROFIBUS “Profile Guidelines Part 1”.
I&M-Functions specify the way how the device specific data, like a nameplate, must
be created in a device.

The I&M record can be read with an acyclic read service.

The record index is 0xAFF0, the read service is sent to module 1 / submodule 1.

The received 60 bytes have the following contents:

Contents Number of bytes

Manufacturer specific (block header type 0x20) 6
Manufacturer_ID 2
Order-No. 20
Serial-No. 16
Hardware revision 2
Software revision 4
Revision state 2
Profile-ID 2
Profile-specific type 2
I&M version 2
I&M support 2

9.6 Behavior of the measuring system outputs

Condition Safety-related data NON-Safety-related data

IOPS = BAD Values are set to 0 Values are set to 0

Values are set to the last value

Disconnection
Values are set to 0 before the connection was
(abort)
interrupted

Supply Voltage
Values are initialized to 0 Values are initialized to 0
ON

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10 Checklist, part 2 of 2
We recommend that you print out and work through the checklist for commissioning, replacing the
measuring system and when changing the parameterization of a previously accepted system and
store it as part of the overall system documentation.

Documentation reason Date Edited Checked

Sub-item To note Can be found under yes

Present user manual has been Document no.:
read and understood
– 
TR-ECE-BA-GB-0095
● Chapter
Check that the measuring system ● Safety functions of the fail-safe Safety functions of the fail-
can be used for the present processing unit safe processing unit,
Page 14 
automation task on the basis of ● Compliance with all technical
the specified safety requirements data ● Chapter
Technical Data, Page 15
● The power supply used must
meet the requirements of ● Chapter
Requirement for the power supply
SELV/PELV Supply voltage, Page 21

(IEC 60364-4-41:2005)
● Chapter
● Observance of the international Installation / Preparation for
standards valid for PROFINET / Commissioning,
Correct
PROFINET installation
PROFIsafe or the directives Page 18 
specified by the PROFIBUS
User Organization ● Chapter Commissioning,
page 28
● During commissioning and after
● Chapter
System test after commissioning each parameter change all
and parameter changes affected safety functions must
Parameterization, 
Page 41
be checked
● The preset adjustment function
may only be executed when the
affected axis is stationary
● It must be ensured that the ● Chapter
preset adjustment function
Preset Adjustment Function
cannot be inadvertently triggered
Preset Adjustment 
Function, Page 47
● After execution of the preset
adjustment function the new
position must be checked before
restarting
● It must be ensured that the new ● Safety Manual
device corresponds to the (checklist part 1 of 2)
Device replacement replaced device ● Chapter 
● All affected safety functions Parameterization,
must be checked Page 41

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04/21/2021 TR-ECE-BA-GB-0095 v24 Page 55 of 56

Appendix

11 Appendix

11.1 TÜV certificate

Download
● www.tr-electronic.de/f/TR-ECE-TI-DGB-0297

11.2 PROFINET IO certificates

Download
● CD_75: www.tr-electronic.de/f/TR-ECE-TI-GB-0217
● AD_88: www.tr-electronic.de/f/TR-ECE-TI-GB-0290

11.3 PROFIsafe certificates

Download
● CD_75: www.tr-electronic.de/f/TR-ECE-TI-GB-0218
● AD_88: www.tr-electronic.de/f/TR-ECE-TI-GB-0291

11.4 EU Declaration of Conformity

Download
● www.tr-electronic.de/f/TR-ECE-KE-DGB-0337

11.5 Drawings
see subsequent pages

Download
● www.tr-electronic.de/f/04-CDV75M-M0011
● www.tr-electronic.de/f/04-CDH75M-M0005

 TR-Electronic GmbH 2012, All Rights Reserved Printed in the Federal Republic of Germany

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