PB - TR Ece Ba GB 0028 01 - Zhze - Pno PDF

ZE / ZH
PROFIBUS-DP
Encoder
Operating Manual
Encoder with Parameterization via
Profibus according to PNO Profile Class 2
Please keep for future use !
Edition-/Rev.-Date: 14.06.2002
Document-/Rev.-No.: TR-ECE-BA-GB-0028-01
Software-Release: 5.2
Filename: TR-ECE-BA-GB-0028.DOC
Author: MÜJ
TR - Electronic GmbH
Enclosed Disk
Eglishalde 6
D-78647 Trossingen Art.-No.: 490-00406
Telephone + 49 (0) 7425/ 228-0
Telefax + 49 (0) 7425/ 228-33
Operating Manual ZE / ZH PROFIBUS-DP (PNO) ELECTRONIC GmbH
Imprint
TR-Electronic GmbH
D-78647 Trossingen
Eglishalde 6
Tel.: (0049) 07425/228-0
Fax: (0049) 07425/228-33
 Copyright 2002 TR-Electronic
Right of modification
We reserve the right to modify the technical information contained in this document
without prior notice in the interests of ongoing improvements to our products and
documentation.
Printing
This manual was produced on a personal computer using MS-Word for Windows. The
text was printed in Arial type.
Notation
Italics or bold type are used for the title of a document or to emphasize text passages.
Courier type is used for text which is visible on the screen/display and for software
menu selections.
″< > ″ refers to keys on your computer keyboard (e.g. <RETURN>).
Copyright ©
SIMATIC S5/7, STEP-5/7 and COM-ET-200 are registered trademarks of the

SIEMENS corporation.
PROFIBUS-DP and the PROFIBUS logo are registered trademarks of the Profibus
User Organization (PNO)
MS-WORD and MS-Windows are registered trademarks of the Microsoft corporation.
TR - ELECTRONIC GmbH, Corporate Quality Management, Eglishalde 6, 78647 Trossingen, Tel. 07425-228-0, Fax 07425-228-33
Date: 14.06.2002 TR - ECE - BA - GB - 0028 - 01 Page 2 of 44
Table of Contents
1 Safety ...........................................................................................................................................................6
1.1 General hazard potential ...................................................................................................................6
1.2 Safety information ..............................................................................................................................6
1.2.1 Hints on installation............................................................................................................7
1.2.1.1 Screening ..................................................................................................................................................... 8
1.2.1.2 General interference suppression measures................................................................................................ 8
1.2.1.3 Connecting the Cable Screening to the Bus-Cap......................................................................................... 9
1.3 Intended use ......................................................................................................................................10

1.4 Authorised operators .........................................................................................................................11
1.5 Safety measures at the assembly site...............................................................................................11
2 Transportation / storage ............................................................................................................................12
3 Assembly.....................................................................................................................................................13
3.1 Production series ZE .........................................................................................................................13
3.2 Production series ZH .........................................................................................................................14
4 Device description / start-up .....................................................................................................................19

4.1 PNO identification number.................................................................................................................19
4.2 PNO encoder profile ..........................................................................................................................19
4.3 Operating requirements .....................................................................................................................19
4.4 Setting the station address ................................................................................................................19
4.5 Bus termination ..................................................................................................................................20
4.6 Baud rate ...........................................................................................................................................20
4.7 Device master file ..............................................................................................................................20
4.8 Configuration and parameterization ..................................................................................................21
4.8.1 Configuration......................................................................................................................21
4.8.1.1 PNO Class 1 16-bit resolution, identifier 0xD0 ........................................................................................... 21
4.8.1.2 PNO Class 1 32-bit resolution, identifier 0xD1 ........................................................................................... 21
4.8.1.3 PNO Class 2 16-bit resolution, identifier 0xF0............................................................................................ 22
4.8.1.4 Class 2 32-bit resolution, identifier 0xF1 .................................................................................................... 22
4.8.1.5 TR-mode position, identifier 0xF1................................................................................................................. 23
4.8.1.6 TR-mode position+Rpm., identifier 0xF1, 0xD0............................................................................................ 24
4.8.2 Parameterization................................................................................................................25
4.8.2.1 Code sequence ............................................................................................................................................ 25
4.8.2.2 Class 2 functionality...................................................................................................................................... 25
4.8.2.3 Commissioning diagnostics .......................................................................................................................... 25
4.8.2.4 Scaling function ............................................................................................................................................ 25
4.8.2.5 Measuring units per revolution ..................................................................................................................... 26
4.8.2.6 Total measuring range / units ....................................................................................................................... 26
4.8.2.7 Revolutions numerator ................................................................................................................................. 27
4.8.2.8 Revolutions denominator.............................................................................................................................. 27
4.8.2.9 SSI code ....................................................................................................................................................... 27
4.8.2.10 SSI data bit count ....................................................................................................................................... 27
4.8.2.11 Profibus code.............................................................................................................................................. 28
4.8.2.12 Preset value 1............................................................................................................................................. 28
4.8.2.13 Preset value 2............................................................................................................................................. 28
4.8.2.14 Commissioning function ............................................................................................................................. 28
4.8.2.15 Short diagnostics (16 byte)......................................................................................................................... 29
4.8.2.16 Limit switch lower and upper limit............................................................................................................... 29
4.8.2.17 Rpm. multiplier [1/n rpm] ............................................................................................................................ 29
4.8.3 Scaling function..................................................................................................................30
4.8.3.1 Nominal configurations PNO Class 2 ........................................................................................................... 30
4.8.3.2 Nominal configuration TR-mode position and TR-mode position+Rpm. ...................................................... 31
4.9 Preset adjustment..............................................................................................................................32

4.10 Optional SSI interface......................................................................................................................32
5 Trouble-shooting and diagnostic facilities..............................................................................................33

5.1 Visual indicators.................................................................................................................................33
5.2 How to use the PROFIBUS diagnostics ............................................................................................34
5.2.1 Standard diagnosis ............................................................................................................34
5.2.1.1 Station status 1............................................................................................................................................. 35
5.2.1.2 Station status 2............................................................................................................................................. 35
5.2.1.3 Station status 3............................................................................................................................................. 35
5.2.1.4 Master address............................................................................................................................................. 36
5.2.1.5 Manufacturer's identifier ............................................................................................................................... 36
5.2.1.6 Length (in byte) of extended diagnosis......................................................................................................... 36
5.2.2 Extended diagnosis............................................................................................................37
5.2.2.1 Alarms .......................................................................................................................................................... 37
5.2.2.2 Operating status ........................................................................................................................................... 38
5.2.2.3 Encoder type ................................................................................................................................................ 38
5.2.2.4 Single-turn resolution.................................................................................................................................... 38
5.2.2.5 Number of resolvable revolutions ................................................................................................................. 38
5.2.2.6 Additional alarms .......................................................................................................................................... 38
5.2.2.7 Supported alarms ......................................................................................................................................... 39
5.2.2.8 Warnings ...................................................................................................................................................... 39
5.2.2.9 Supported warnings...................................................................................................................................... 39
5.2.2.10 Profile version............................................................................................................................................. 39
5.2.2.11 Software version......................................................................................................................................... 40
5.2.2.12 Operating hour counter............................................................................................................................... 40
5.2.2.13 Offset value ................................................................................................................................................ 40
5.2.2.14 Manufacturer-specific offset value.............................................................................................................. 40
5.2.2.15 Number of increments per revolution ......................................................................................................... 40
5.2.2.16 Measuring length in increments.................................................................................................................. 40
5.2.2.17 Serial number ............................................................................................................................................. 40
5.2.2.18 Manufacturer-specific diagnostics .............................................................................................................. 41
5.3 Other faults ........................................................................................................................................41
6 Appendix .....................................................................................................................................................42
6.1 Technical data ...................................................................................................................................42
6.1.1 Electrical ratings.................................................................................................................42
6.1.2 Mechanical ratings .............................................................................................................43
6.1.2.1 ZE-Encoder .................................................................................................................................................. 43
6.1.2.2 ZH-Encoder .................................................................................................................................................. 43
6.2 Mounting accessories, ZH .................................................................................................................44

Pin assignments ZE-Encoder
Design with 2-pole screw terminals and Preset............................................ TR-ECE-TI-GB-0017
Design with MINI-COMBICON terminals, Preset and SSI............................ TR-ECE-TI-GB-0018
Design with 2-pole screw terminals (45°) and Preset................................... TR-ECE-TI-GB-0051
Design with 2-pole screw terminals (45°) ..................................................... TR-ECE-TI-GB-0052
Pin assignment ZH-Encoder

Design with print spring force terminals, Preset, Incremental and SSI ........ TR-ECE-TI-GB-0060
Design with print spring force term., Preset, Incremental (Push-Pull) and SSI . TR-ECE-TI-GB-0062
Dimension drawing
Standard type ZE-Encoder ....................................................................................04-K171-V0007
Standard type ZH-Encoder .......................................................................................... E4-734-007
Revision index
i Note
The cover of this document shows the current revision status and the corresponding
date. Since each individual page has its own revision status and date in the footer,
different revision statuses may exist within the same document.
Drawings and pin assignments that are in the appendix have their own revision
history.
Document produced: 26.02.2002
Revision Date
New pin assignment TR-ECE-TI-GB-0062 for the ZH-Encoder,

14.06.2002
Incremental-outputs: Push-Pull
1 Safety
1.1 General hazard potential
The rotary encoder cannot function as a stand-alone unit, i.e. it is a component part
that is intended to be installed in a complete system consisting of several such
components working together. For this reason, the rotary encoder does not have a
protective device of its own.
Warning
The encoder has, however, visual indicators which provide some error or status
information (see chapter 5.1, page 33). In addition to the standard diagnostic
information, via the PROFIBUS the encoder provides an extended diagnostic
message according to Class 1 or Class 2 of the PNO encoder profile, depending on
the nominal configuration. The implemented "TR modes" also supports the extended
diagnostic possibility. Via the "Extended diagnosis" (chapter 5.2.2, page 37), it is
therefore important to integrate the bits 20=Position error, 23=Diagnosis and
24=Memory error in byte 8 "Alarms" into your own safety concept, via an
application software e.g. of a PLC (for more information, refer to section 5.2, "How to
use the PROFIBUS diagnostics" as of page 34).
The corresponding measures must be taken in order to avoid person and
property damages.
All persons involved in the assembly, start-up and operation of the device
• must be appropriately qualified
• must follow the instructions in this manual exactly.
This is for your own safety and the safety of your equipment!
1.2 Safety information

This operating manual contains information which must be complied with to ensure
your personal safety and to avoid damage to property. The information is emphasized
by warning triangles, which have different appearances according to the degree of
danger:
Warning
Means that death, severe injury or considerable damage to property can occur if the
relevant safety measures are ignored.
Caution
Means that slight injury or damage to property can occur if the relevant safety
measures are ignored.
i Note
Emphasizes important information about the product, its properties or helpful hints for
using it.
1.2.1 Hints on installation
In view of the fact that the rotary encoder is normally used as a component part of a
larger system, this information is intended as a guideline for the safe integration of the
rotary encoder into its environment.
Warning
• Observe the safety and accident prevention regulations relevant to the specific
application.
• In the case of equipment with a fixed connection (stationary installations/systems)

without all-pole mains switches and/or fuses, you must install a mains switch or
fuse in the system and connect the equipment to a protective earth conductor.
• Before starting up devices that are run on mains voltage, check to make sure the
set rated voltage range matches the local mains voltage.
• With a 24-V supply, ensure safe electrical isolation of the extra-low voltage. Only
use mains units that comply with the standards IEC 364-4-41 or HD 384.04.41
(VDE 0100 Part 410).
• Fluctuations or deviations from the rated mains voltage may not exceed the
tolerances stated in the technical data. If they do, functional failures of the electrical
components and hazardous conditions cannot be ruled out.
• You must take precautions to ensure that an interrupted program can be resumed
normally following voltage dips and failures. In this context, no dangerous
operating status conditions may occur even for a brief period of time. If necessary,
you must force an EMERGENCY STOP.
• EMERGENCY STOP devices that comply with EN 60204/IEC 204 (VDE 0113)
must remain effective in all the operating modes of the automation equipment.
Unlocking the EMERGENCY STOP devices must not result in an uncontrolled or
undefined restart.
• Install the connecting and signal lines so that inductive and capacitive interference
does not adversely affect the automation functions.
• Install automation technology equipment and its operator input elements so that
they are sufficiently protected against accidental actuation.
• Take appropriate hardware and software precautions in the I/O link to prevent
possible cable or wire breakages on the signal side leading to undefined status
conditions in the automation equipment.
1.2.1.1 Screening
The use of electronic sensor active systems in modern machines necessitates a

consistent and correctly executed interference suppression and wiring strategy.
These conditions are the only guarantee that systems containing electronic measuring
systems will function properly.
Recommended screened cable wiring
Machine
Measuring Systems
Switching Cabinet
Control Unit
0V bar with screen
terminal for measuring
system cable
Measuring sys-
tem and control
cable
Power Unit
Power Cable
Ground cable 10 mm²

(R ground cable << R screen)
1.2.1.2 General interference suppression measures
• Route (screened) lines connecting to the encoder either a long way from or
completely physically separated from energy lines that carry disturbances.
• Only use completely screened lines for data transfer and ensure they are well
earthed. In the case of differential data transfer, (RS422, RS485 etc.), you must
use twisted-pair lines in addition.
• Use cables with a minimum cross-section of 0.22 mm² for data transfer.
• Use a ground cable with a minimum cross-section of 10 mm² to avoid equipotential

bonding via the screen. Please note that the ground cable resistance must be
much lower than that of the screen.
• Wire the screen continuously keeping a large area in contact with special screen
connecting terminals.
• Avoid crossing cables. If this is not possible, the cables should only cross at right-
angles.
1.2.1.3 Connecting the Cable Screening to the Bus-Cap
To prevent disturbance signals entering the encoder housing, we used cable screw
glands with which it is possible to connect the screen on the inside. For this reason, no
connection point for the screen is provided inside the cup-cap.
Procedure:
1. Screw the cable screw gland into the housing.
2. Dismount the compression nut (1) and the terminal holder (2).
3. Push the compression nut (1) and the terminal holder (2) over the cable.
4. Strip the cable; push back the braiding around the terminal holder (2) such that the
braiding goes over the inner O-ring (3) and does not lie over the cylindrical section
or the torsional bars.
5. Insert the terminal holder (2) into the intermediate gland (4) such that the torsional
bars fit into the intended lengthwise grooves in the intermediate gland (4).
6. Screw the compression nut (1) to the intermediate gland (4).
Part 1
Compression nut
Part 2
Terminal holder
Part 3
Inner O-ring
Part 4
Intermediate gland
See also notes in the appended pin assignment "TR-ECE-TI-GB-0052"
1.3 Intended use

The rotary encoder is used for registering angular movement and for pre-processing
measuring data for a downstream controller.
The encoder is designed to be run on PROFIBUS-DP networks according to DIN

19245 Part 1-3 up to a maximum of 12 MBauds. The parameterization and equipment
diagnostics are performed by the PROFIBUS master according to Version 1.1 of the
PNO encoder profile.
The PNO technical guidelines for setting up the PROFIBUS-DP network must be
observed in all cases in order to ensure trouble-free operation.
Warning
De-energize the system before carrying out wiring or opening and closing
electrical connections!
Short-circuits, voltage peaks etc. can lead to malfunctions and uncontrolled states in
the system or to serious personal injury or damage to property.
Check all electrical connections before switching on the system!

Connections that are made incorrectly can lead to system malfunctions; wrong
connections may result in serious personal injury or damage to property.
Mechanical or electrical modifications to the measuring systems are prohibited

for safety reasons!
Caution
*Avoid excessive bearing loads due to radial and axial deviations between the
encoder and the drive shaft!
When assembling, you must use couplings that can absorb these forces (ZE type).
*Protect the encoder from excessive vibrations, shocks and jolts, e.g. on presses!
Use "shock modules" to cushion vibrations (ZE type).
i Note
Always follow the start-up, operating and programming instructions specified in this
manual.
* Observe the mechanical ratings on page 43.
1.4 Authorised operators

The start-up and operation of this device may only be performed by qualified
personnel. In the context of the safety-related information in this document, the term
"qualified personnel" refers to persons who are authorized to commission, ground and
mark circuits, equipment and systems in accordance with recognized safety
standards.
1.5 Safety measures at the assembly site
Warning
Do not carry out welding if the encoder has already been wired up or is switched
on!
Potential fluctuations can destroy the encoder or impair its operation.
Keep to the supply voltage range: 11-27 V DC (+/- 5 % residual ripple)
i Note
Ensure that the area around the assembly site is protected from corrosive media
(acid, etc.)
2 Transportation / storage
Notes on transportation
Do not drop the device or expose it to strong strokes!
Device contains an optical system.
Only use the original packaging!

The wrong packaging material can cause damage to the device during transportation.
Storage
Storage temperature: -30 to +120°C
Store in a dry place.
3 Assembly
3.1 Production series ZE
Fig. 1 Encoder shaft drive

Coupling
The absolute encoders are con-
nected to the drive shaft via an
Absolute Encoder
elastic coupling, which compen-
sates for any deviations in the axial
and radial direction between the
encoder and drive shaft. This avoids
excessive strain on the bearings.
Machine
Couplings can be ordered on re-
quest.
Types of mounting
Flange mounting
The centering collar with fit f7
Fig. 2 centers the encoder in relation to
Coupling
the shaft. It is fixed to the machine
by means of three screws in the
Absolute Encoder flange (Fig. 1).
Clamping brackets / Servo Clamp

mounting
Machine The centering collar with fit f7
centers the encoder in relation to
the shaft. The encoder is fixed by
Clamping means of 2 clamping brackets or 3
Bracket servo clamps (Fig. 2 and 3).
Fig. 3
Coupling
Absolute Encoder
Machine
Servo Clamp
3.2 Production series ZH
Mounting via dowel pin
Antriebsspindel Movements of the encoder

Drive Spindle are prevented by a dowel
pin on the machine side.
For the mounting of the
Klemmring dowel pin the encoder on
Clamping Ring the rear side possesses a
groove application 4H7,
7mm deep.
This way of mounting
Maschine shouldn't be used for pre-
Machine cision applications. Radial
deviations of the shaft can
cause an easy torsion of
the encoder and cause
Pass-Stift thus an angular error.
Dowel Pin
ZH-81 Encoder
Push encoder onto the machine shaft

(groove insertion toward of the machine).
min. 1mm Position the encoder so that the pin fits

2 in the seat of the groove insertion and a
minimum distance of 1 mm is kept to the
machine.
Protect encoder against slipping on the

shaft and tighten clamping ring with the
hexagon key (SW = 3).
Mounting via torque holder
The rotating of the encoder by the arising torque is prevented by a torque holder
(sheet-metal spring). Additionally occurring axial or radial displacements of the drive
shaft will be compensated and machine vibrations absorbed.
Antriebsspindel
A 2 x Distanzscheibe M4 Drive Spindle
2 x Spacer Bushing M4
3 x Schraube M3
B 3 x Screw M3
2 x Schraube M4
C 2 x Screw M4
A
Klemmring B
Clamping Ring
C
Maschine
Machine
Drehmomentstütze
Torque Holder
ZH-81 Encoder
Mounting of the torque holder
max. radial displacement Vr = R0,5 mm

max. axial displacement Va = ±1 mm
Material: spring steel, t = 0,7 mm, stainless
Article-No.: page 44, chapter accessories
Note:
The indicated radial displacement is
admissible as maximum value, but has
tensions in the limits to the consequence.
It must be guaranteed therefore that the
continuous displacement is smaller than
the indicated maximum value.
Screw torque holder onto

the rear side of the
encoder.
2 C A
Push encoder onto the

machine shaft.
Note:
The minimum thickness
of the spacer bushing (A)
corresponds to the screw
head thickness (B) plus
1mm.
min. 1mm
3
Position the encoder so
that the screws (C) can be
screwed in easily into the
machine part. Between
the screw head end (B)
and the machine a
minimum distance of 1
mm must be kept.
Protect encoder against

slipping on the shaft and
tighten clamping ring with
the hexagon key (SW = 3).
Mounting via flange ring
The rotating of the encoder by the arising torque is prevented by a flange ring.
Additionally occurring axial or radial displacements of the drive shaft will be
compensated and machine vibrations absorbed.
Antriebsspindel
A
3 x Schraube M3 Drive Spindle
3 x Screw M3
3 x Servoklammer M4
B 3 x Mounting Ring M4
3 x Sechskantschraube M4, SW7

C 3 x Hexagon screw M4, SW7
A
Klemmring C
Clamping Ring
Maschine
Machine
Flanschring
Flange Ring
ZH-81 Encoder
max. radial displacement Vr = R0,2 mm

max. axial displacement Va = ±0,2 mm
Material: aluminium alloy
Article-No.: page 44, chapter accessories
Screw flange ring onto

the rear side of the
encoder.
A
B
C B
Push encoder onto the

machine shaft.
Position the encoder so

that the hexagonal screws
(C) can be screwed in
easily into the machine
part.
Protect encoder against

slipping on the shaft and
tighten clamping ring with
the hexagon key (SW = 3).
4 Device description / start-up

4.1 PNO identification number
The encoder has the PNO ID number AAAB (hex). This number is reserved and filed
with the PNO.
4.2 PNO encoder profile

The Profibus User Organization has issued an encoder profile defining the structure of
an encoder on the Profibus. A copy of this profile can be obtained for a fee from the
PNO office. Details of prices are available exclusively by the Profibus User
Organization.
4.3 Operating requirements

Theoretically, the encoder can be connected to any Profibus-DP network, provided the
PROFIBUS-DP master is capable of transmitting a parameter message. Similarly, the
configuration software should be able to display the parameter structure specified in
the device master file in order to allow the parameters to be entered. If this is not the
case, the encoder cannot be programmed and runs on the bus with the maximum
resolution, and without the possibility of scaling or adjustment as Class-1 encoder.
TR Electronic supplies a disk containing the device master file (.GSD). If the disk is
not enclosed with this documentation, it can be ordered quoting reference number
490-00406.
For details of how to integrate the encoder into the interface of the DP master
configuration software, please refer to the relevant documentation.
4.4 Setting the station address

The station address of the encoder is set exclusively via the rotary switch in the cover
containing the connecting terminals. When the terminals are viewed from above
(outgoing cable facing downwards), the left-hand switch sets the tens and the right-
hand switch the units of the station address (see pin assignments in the appendix).
The addressing of the encoder is limited within the Profibus address area. Valid
station addresses are 3 - 99.
i Note
During adjustment of an invalid station address (0-2) the station address is set
automatically via the encoder firmware to 3!
Possibly this circumstance can cause a duplicate of this station address and activate
a bus conflict.
4.5 Bus termination

All PROFIBUS networks must be terminated by a resistor at the ends of the bus
segments. The matching resistor and resistors for connecting to the data reference
potential are located in the cover with the terminals, and can be connected via DIL
switches if necessary, provided the encoder is the last station of a bus segment. As a
general rule, both switches must always be switched on (if encoder is the last station)
or switched off (if the encoder is not the last station), see also pin assignments in the
appendix.
4.6 Baud rate

The Baud rate at which the PROFIBUS is operated may lie within the range of 9.6
kBaud to 12 Mbaud, and is detected automatically by the encoder.
4.7 Device master file

For devices with software version 5.2, the device master file of the encoder has the
filename TR06AAAB.GSD.
To find out how to integrate these files into the system configuration, please refer to
the documentation of the configuration program for the Profibus master.
The encoder also has two bitmap files named TRAAAB6N.BMP and TRAAAB6S.BMP
which represent the encoder in the normal and faulty states respectively. These
images also have to be integrated into the system configuration according to the
instructions of the relevant documentation.
The device master file is useable as of COMPROFIBUS version 5.0 (S5) or Simatic-
Manager as of version 5.0 service pack 3 (S7).
4.8 Configuration and parameterization
4.8.1 Configuration
Configuration means specifying the length and type of process data and the manner in
which they are to be handled. For this purpose, the configuration program usually
provides an input list in which the user has to enter the appropriate identifiers.
Since the encoder supports several possible configurations, the identifier to be

entered is preset depending on the required nominal configuration, so that all you
have to do is enter the I/O addresses. The identifiers are deposited in the device
master file.
Depending on the required nominal configuration, the encoder will assign a different
number of input and output words on the PROFIBUS.
In the following, the individual nominal configurations and the position of the
communication bytes for the data transfer with the PROFIBUS-DP master are
described.
4.8.1.1 PNO Class 1 16-bit resolution, identifier 0xD0

The encoder uses one input word only, which is consistently transferred via the bus.
Input word IW x
Data byte 1 Data byte 0

MSB LSB
Input byte x+0 Input byte x+1
Relevant parameter data:

• Count sequence
4.8.1.2 PNO Class 1 32-bit resolution, identifier 0xD1

The encoder uses two input words only, which are consistently transferred via the
bus.
Double input word ID x
Data byte 3 Data byte 2 Data byte 1 Data byte 0

MSB LSB
Input byte x+0 Input byte x+1 Input byte x+2 Input byte x+3

• Count sequence
i Note:
In the case of configurations for CLASS 1, preset adjustment is not possible via the
PROFIBUS, and only the code sequence can be changed. The encoder operates with
the standard resolution specified on the rating plate. The diagnostic data are limited to
16 bytes.
4.8.1.3 PNO Class 2 16-bit resolution, identifier 0xF0

The encoder uses one input word and one output word which are consistently
transferred via the bus.
Input word IW x

MSB LSB
Output word for preset adjustment OW x

MSB P LSB
Output byte x+0 Output byte x+1
P = Preset adjustment

• Count sequence
• Class 2 functionality
• Commissioning diagnostics
• Scaling function
• Measuring units per revolution
• Total measuring range/units
4.8.1.4 Class 2 32-bit resolution, identifier 0xF1

The encoder uses two input words and two output words which are consistently

MSB LSB
Double output word for preset adjustment OD x

MSB P LSB
Output byte x+0 Output byte x+1 Output byte x+2 Output byte x+3

• Count sequence
• Class 2 functionality
• Scaling function
• Measuring units per revolution
4.8.1.5 TR-mode position, identifier 0xF1
The encoder uses two input words and two output words which are consistently

MSB LSB

MSB P LSB

• Count sequence
• Commissioning function
• Short diagnostics (16 byte)
• Revolutions numerator
• Revolutions denominator
• SSI code1
• SSI data bit count
• Profibus code
• Preset value 1
• Preset value 2
• Limit switch lower limit
• Limit switch upper limit
1 SSI on request, no standard

4.8.1.6 TR-mode position+Rpm., identifier 0xF1, 0xD0

The encoder uses two input words for the position plus a separate input word for the
velocity, and two output words which are consistently transferred via the bus. The
velocity is output with a sign in revolutions per minute and has an accuracy of +/- 1 rpm.

MSB LSB
Input word IW x
MSB LSB

MSB P LSB

• Count sequence
• Commissioning function
• Short diagnostics (16 byte)
• Revolutions numerator
• Revolutions denominator
• SSI code2
• SSI data bit count
• Profibus code
• Preset value 1
• Preset value 2
• Limit switch lower limit
• Limit switch upper limit
• Rpm. multiplier [1/n rpm]
i Important note:
The configurations designated "TR-mode" are not compatible with the PNO encoder
profile in terms of the parameter record. The scaling function prescribed by the PNO
profile is a simple special case of a general gear. Due to the extended 'gear' scaling
function, additional parameters are therefore necessary in order to describe the gear
fully.
In other words, the TR-specific modes represent an extension of the encoder function
which is not restricted by its compatibility with the PROFIBUS-DP and certification.
2 SSI on request, no standard

4.8.2 Parameterization
Parameterization means providing a PROFIBUS-DP slave with certain information
required for operating purposes before it begins the cyclical exchange of process
data. For example, the encoder requires data concerning the resolution, count
direction, preset values, etc.
The configuration program for the PROFIBUS-DP master usually provides an input
mask via which the user can enter the parameter data or select from lists. The
structure of the input mask is stored in the device master file. The number and type of
the parameters to be entered by the user depend on the chosen nominal
configuration.
4.8.2.1 Code sequence

Defines the count direction of the encoder.
Selection Default
• Increasing clockwise (with view on the shaft) X
• Increasing counter clockwise
4.8.2.2 Class 2 functionality

Defines the encoder's range of functions.
"Class 2 deactivated" means that the encoder only performs Class 1 functions, does
not scale the position value and is not adjustable.
Selection Default
• No Class 2 functions deactivated
• Yes Class 2 activated X
4.8.2.3 Commissioning diagnostics

Defines whether the encoder outputs an extended diagnostic message.
Selection Default
• Disabled Commissioning diagnostics deactivated X
• Enabled Commissioning diagnostic control activated
4.8.2.4 Scaling function

Defines whether the encoder scales the position on the basis of the subsequent
parameter. If Class 2 is deactivated, it does not scale the position value and is not
adjustable.
Selection Default
• Disabled scaling deactivated
• Enabled scaling activated X
4.8.2.5 Measuring units per revolution
Defines the number of increments displayed by the encoder for each revolution of the
encoder shaft.
Input, 16-Bit resolution Class 2

• Lower limit 1 increment / revolution
• Upper limit 65536 increments per revolution (max.-value see rating plate)
• Default 4096
Input, 32-Bit resolution Class 2, TR-modes

• Lower limit 1 increment / revolution
• Upper limit 131072 increments per revolution (max.-value see rating plate)
• Default 4096
4.8.2.6 Total measuring range / units
Defines the total number of increments displayed by the encoder before it starts again
from zero.
Input, 16-Bit resolution Class 2

• Lower limit 1 increment
65536 increments
(depending on the total capacity:
• Upper limit
max. Number of increments per rev. * max. Number of revolutions,
see rating plate)
• Default 4096
Input, 32-Bit resolution Class 2, TR-modes

• Lower limit 1 increment
2 147 483 647 increments
(depending on the total capacity:
• Upper limit
max. Number of increments per rev. * max. Number of revolutions,
see rating plate)
• Default 4096
4.8.2.7 Revolutions numerator
This parameter (together with the parameter "Revolutions denominator") defines the
total number of revolutions displayed by the encoder before it starts again from zero.
Input
• Lower limit 1
• Upper limit 2 147 483 647
• Default 1
4.8.2.8 Revolutions denominator
This parameter (together with the parameter "Revolutions numerator") defines the
total number of revolutions displayed by the encoder before it starts again from zero.
Input
• Lower limit 1
• Upper limit 65 535
• Default 1
4.8.2.9 SSI code
Defines the output code for the (optional) SSI interface.
Selection Default
• Gray Encoder outputs gray code X
• Binary Encoder outputs binary code
• Shifted Gray Encoder outputs shifted gray code
4.8.2.10 SSI data bit count
Defines the number of data bits on the SSI interface.

Output format: MSB left-justified
Input
• Lower limit 8
• Upper limit 32
• Default 24
4.8.2.11 Profibus code
Defines the output code for the PROFIBUS interface.
Selection Default
• Gray Encoder outputs gray code
• Binary Encoder outputs binary code X
• Shifted Gray Encoder outputs shifted gray code
4.8.2.12 Preset value 1
Defines the position value to which the encoder is adjusted with the leading edge of
the 1st preset input. To suppress interference, however, the preset is only carried out
if the preset signal is present without interruption during the entire response time of 30
ms. A re-execution of the preset is not possible until the input signal has been reset
again and a filter time of 30 ms has been waited.
Input, depend on the total measuring length in increments

• Lower limit 0
• Upper limit Programmed total measuring length in increments - 1
• Default 0
4.8.2.13 Preset value 2
Defines the position value to which the encoder is adjusted with the leading edge of
the 2nd preset input. To suppress interference, however, the preset is only carried out
if the preset signal is present without interruption during the entire response time of 30
ms. A re-execution of the preset is not possible until the input signal has been reset
again and a filter time of 30 ms has been waited.
Input, depend on the total measuring length in increments

• Lower limit 0
• Default 0
4.8.2.14 Commissioning function
Until now, function not implemented!
This parameter defines the setting of the commissioning function. In the standard
setting "Disabled, no status" the encoder is compatible to encoders with version 3.x.
Selection Default
• Disabled no status (V3.x) X
• * Disabled with status
• * Enabled with status
* Until now, function not implemented!
4.8.2.15 Short diagnostics (16 byte)
With this parameter in the TR operation modes the number of diagnostic bytes can be
limited from 6+51 bytes to 6+10 bytes. Therefore the encoder can be operated also to
Profibus masters with older issue numbers in these modes.
Selection Default
• No X
• Yes
4.8.2.16 Limit switch lower and upper limit
Is the status switched on (see commissioning function) the encoder can inform the
master via a bit whether the actual value is within the limits.
It is valid:
Limit switch bit = 0 if lower limit < actual value < upper limit
Limit switch bit = 1 if actual value < lower limit or actual value > upper limit
Input lower limit, depend on the total measuring length in increments

• Lower limit 0
• Default 0
Input upper limit, depend on the total measuring length in increments

• Lower limit 0
• Default 16 777 215
4.8.2.17 Rpm. multiplier [1/n rpm]
With this parameter the information of the rotation speed can be scaled in arbitrary
increments between 1/1 and 1/100 rpm.
Input
• Lower limit 1
• Upper limit 100
• Default 1
4.8.3 Scaling function
4.8.3.1 Nominal configurations PNO Class 2
The encoder supports the gear function for circulating applications, if the encoder is a
multi-turn with 65536 revolutions (see rating plate). In this case the number of
revolutions and the number of increments per revolution must be an integer.
Otherwise the number of revolutions must be a power-of-two and can not exceed the
value which is note on the rating plate.
The position value is decoded in binary form and balanced against a zero offset and
the code sequence.
The position is calculated according to the following formula:
Measuring length in increments *

Number of increments per revolution * = -------------------------------------------------
Number of revolutions
i Important Notes
If the number of revolutions is not a divisor of 65536, after switching off of the supply
voltage may not be driven-on any more than 23000 revolutions. Otherwise the zero
mark can be moved away and it is necessary to execute a new adjustment. In this
maximum distance a safety margin is already contained. That applies to both driving
directions and to any positions.
Reason:
With the integrated gear function the encoder measures directly 65536 revolutions. If
the desired measuring length isn't a divisor of it, the encoder must shift the zero mark
around the rest and save the zero mark permanently in time before exceeding its final
value. Since the encoder in addition saves the number of shifts and is working with
"Long Integer" numbers, measuring lengths up to 2147483647 (231-1) revolutions are
possible.
Examples:
All powers-of-two, which are not larger than 65536, are divisors of it, e.g. 1, 4, 16,
256, 4096 or 65536 itself.
262144 is not a divisor of 65536, because the value is larger.
7 or 3600 aren't divisors of 65536, because these aren't powers-of-two.
If the Encoder can measure only 4096 or 1 revolution according to the rating plate
instead of 65536, the gear function is not available. In this case the number of
revolutions must be a power of two and can't exceed the value on the rating plate.
* Operator input
4.8.3.2 Nominal configuration TR-mode position and TR-mode position+Rpm.
The encoder supports the gear function for circulating applications, if the encoder is a
multi-turn with 65536 revolutions (see rating plate). In this case the number of
revolutions and the number of increments per revolution may be a proper fraction.
Otherwise the number of revolutions must be a power-of-two and can not exceed the
value which is note on the rating plate.
The position value is balanced against a zero offset, the code sequence and the
entered gear parameters.
The number of increments per revolution is calculated according to the following

formula:
Measuring length in increments *

Number of increments per revolution = ---------------------------------------------------------
Number of revolutions numerator *
--------------------------------------------------
Number of revolutions denominator *
Gear limits:
Revolutions total: max. 2 147 483 647 (231-1), min. ½
Revolutions numerator: max. 2 147 483 647 (231-1), min. 1
Revolutions denominator: max. 65 535 (216-1), min. 1
Increments total: max. 2 147 483 647 (231-1), min. 5
i Note
If the Encoder can measure only 4096 or 1 revolution according to the rating plate
instead of 65536, the gear function is not available. In this case the number of
revolutions must be a power of two and can't exceed the value on the rating plate.
* Operator input
4.9 Preset adjustment

In 'Class 2' mode and in the 'TR - operation modes', the PROFIBUS can be used to
adjust the encoder to any position value within a range of 0 to (measuring length in
increments - 1).
This is done by setting the most significant bit "P" of the output data (231 for
configuration Class 2 - 32 bits or 215 for configuration Class 2 - 16 bits).
Outputs
MSB P LSB
Inputs
MSB LSB
The preset adjustment value transferred in data bytes 0 - 3 is accepted as the position
value with the leading edge of bit 32 "P" (=bit 7 of data byte 3).
To suppress interference, however, the new position value is only carried out if the
control bit 32 is present without interruption during the entire response time of 30 ms.
A re-adjustment is not possible until the control bit has been reset again and a filter
time of 30 ms has been waited.
4.10 Optional SSI interface

The encoder has a separate Synchronous Serial Interface via which its position value
can be made available to a further evaluation unit (e.g. drive controller).
The position value output at this interface is identical to the value output on the
PROFIBUS in terms of conversion and code sequence. In order to use this interface,
a special cover with terminals for the SSI interface is necessary.
5 Trouble-shooting and diagnostic facilities

5.1 Visual indicators
The encoder is equipped with two LEDs in the bus cover: one red LED (BF) for
indicating errors and one green LED (STAT) for indicating status information.
When the encoder is started up, both LEDs flicker briefly. Thereafter, the indications
depend on the operational status of the encoder.
Red LED Green LED Cause Remedy
Absence of voltage supply Check voltage supply, wiring
Bus cover not mounted and Check bus cover for correct
screwed on correctly seating
off off
Hardware error, encoder Replace encoder
defective
Bus cover defective Replace bus cover
Receiving incorrect parameters of Check parameter setting and

flashing with a
the master. False parameter configuration. Valid device-
on frequency of
setting or false device-master-file master-files are: TR03AAAB,
10 Hz
embedded. TR05AAAB or TR06AAAB.
Note on-line diagnosis of the

station and exchange. For test
purposes the "Commissioning
flashing with a Encoder defective and
diagnostics" can be switched off
off frequency of "Commission diagnostics"
temporarily, to suppress the error
10 Hz switched on.
message. But it is not
recommendable to drive with
these position data!
Connection to the Profibus - Check adjusted station address

master is missing or configuration - Check configuring and
flashing with operational status of Profibus
is invalid: Profibus cable master
a frequency on
defective, not connected, - Valid device-master-files are:
of 1 Hz
polarized, false station address, TR03AAAB, TR05AAAB or
TR06AAAB.
false device-master-file.
Parameter setting and configuration

were successful, the bus is running.
off on
Normal operation, the encoder is
in status DATA_EX.
5.2 How to use the PROFIBUS diagnostics

In a Profibus system, the Profibus masters supply the process data to a so-called host
system, e.g. a PLC-CPU. If a slave is not accessible, or no longer accessible, on the
bus, or if the slave itself reports a fault, the master must communicate this fault to the
host system in some form or other. There are several possible ways of doing this, the
evaluation of which depends entirely on the application in the host system.
As a general rule, a host system cannot be stopped following the failure of only one
component on the bus, but must respond appropriately to the failure as prescribed by
the safety regulations. The master normally provides the host system initially with a
summary diagnosis, which the host system reads cyclically from the master, and
which serves to report the states of the individual bus stations to the application. If a
station is reported to be faulty in the summary diagnosis, the host can request further
data from the master (slave diagnostics), which then allow a more detailed evaluation
of the causes. The indications thus obtained may either have been generated by the
master, if the relevant slave does not respond (or no longer responds) to the master's
requests, or they may come directly from the slave, if the slave itself reports a fault.
The generation or reading of the diagnostic message between the master and slave
takes place automatically, and does not have to be programmed by the user.
In addition to the standard diagnostic information, the encoder provides an extended
diagnostic message according to Class 1 or Class 2 of the PNO encoder profile,
depending on the nominal configuration.
5.2.1 Standard diagnosis
The standard DP diagnosis is structured as follows (always from the point of view of
the master in relation to the slave).
Byte no. Meaning

Byte 1 Station status 1
Standard diagnosis
Byte 2 Station status 2

Byte 3 Station status 3 General part
Byte 4 Master address
Byte 5 Manufacturer's identifier HI byte
Byte 6 Manufacturer's identifier LO byte
Byte 7 Length (in bytes) of extended
Extended diagnosis
diagnosis, inclusively this byte

Byte 8
to Device-specific
Other device-specific diagnoses
extensions
Byte 241
(max)
5.2.1.1 Station status 1
Slave has been parameterized

Bit 7 Master_Lock by another master (bit is set by
master)
The last parameterization
Bit 6 Parameter_Fault message to have been sent was
rejected by the slave
Standard diagnosis, byte 1
Set by the master if the slave

Bit 5 Invalid_Slave_Response
does not respond
Slave does not support the
Bit 4 Not_Supported
requested functions
Bit = 1 means that there is an
Bit 3 Ext_Diag extended diagnostic message
from the slave
The configuration identifier(s)
Bit 2 Slave_Cfg_Chk_Fault sent by the master was/were
rejected by the slave
Slave is not ready to exchange
Bit 1 Station_Not_Ready
cyclical data
The slave has been configured
Bit 0 Station_Non_Existent
but is not present on the bus
Slave has been deleted from the

Bit 7 Deactivated
poll list by the master
Bit 6 Reserviert
Set by slave on receipt of SYNC
Bit 5 Sync_Mode
command
Set by slave on receipt of
Bit 4 Freeze_Mode
FREEZE command
Bit 3 WD_On Slave watchdog is activated
Bit 2 Slave_Status Always set for slaves
Bit 1 Stat_Diag Static diagnosis
The slave sets this bit if it has to
Bit 0 Prm_Req be re-parameterized and re-
configured.

Bit 7 Ext_Diag_Overflow Overflow in extended diagnosis
Bit 6 - 0 Reserviert
5.2.1.4 Master address

In this byte, the slave enters the station address of the first master to have sent a valid
parameterization message. If several masters access the bus simultaneously, their
configuration and parameterization information must coincide exactly in order to
ensure correct operation of the Profibus.
5.2.1.5 Manufacturer's identifier
Standard diagnosis, byte 5+6

In this bytes, the slave enters the manufacturer-specific identification number, an
unambiguous number for each device type which is reserved and filed with the PNO.
The identifier number of the encoder is AAAB(h).
5.2.1.6 Length (in byte) of extended diagnosis

If additional diagnostic information is available, the slave enters the number of bytes
following the standard diagnosis here.
5.2.2 Extended diagnosis
In addition to the standard DP diagnostic message, the encoder also provides an

extended diagnostic message according to the PNO encoder profile. This message
varies in length depending on the chosen nominal configuration. In the configurations
designated "TR-mode", the diagnostic message corresponds to PNO Class 2.
The following pages provide a general overview of the available diagnostic
information. Which individual options your encoder actually supports can be read out
from the device itself.
Byte no. Meaning Class

Byte 7 Length (in bytes) of extended diagnosis 1/2/TR
Byte 8 Alarms 1/2/TR
Byte 9 Operating status 1/2/TR
Byte 10 Encoder type 1/2/TR
Encoder resolution in increments per revolution (rotary)
Byte 11-14 1/2/TR
Encoder resolution in measuring increments (linear)
Byte 15-16 Number of resolvable revolutions 1/2/TR
Byte 17 Additional alarms 2/TR
Extended diagnosis
Byte 18-19 Supported alarms 2/TR

Byte 20-21 Warnings 2/TR
Byte 22-23 Supported warnings 2/TR
Byte 24-25 Profile version 2/TR
Byte 26-27 Software version (firmware) 2/TR
Byte 28-31 Operating hour counter 2/TR
Byte 32-35 Offset value 2/TR
Byte 36-39 Manufacturer's offset value 2/TR
Byte 40-43 Number of increments per revolution 2/TR
Byte 44-47 Measuring length in increments 2/TR
Byte 48-57 Serial number 2/TR
Byte 58-59 Reserved Optional
Byte 60-63 Manufacturer-specific diagnostics Optional
5.2.2.1 Alarms
Extended diagnosis, byte 8

Bit Meaning =0 =1
Bit 0 Position error No Yes
Bit 1 Supply voltage faulty No Yes
Bit 2 Current consumption too high No Yes
Bit 3 Diagnosis OK Error
Bit 4 Memory error No Yes
Bit 5 Not applicable
5.2.2.2 Operating status

Bit Meaning =0 =1
Bit 0 Code sequence Increasing CW Increasing CCW
Bit 1 Class-2 functions No, not supported Yes
Bit 2 Diagnosis No, not supported Yes
Bit 3 Status scaling function No, not supported Yes
5.2.2.3 Encoder type

Code Meaning
00 Single-turn absolute encoder (rotary)
01 Multi-turn absolute encoder (rotary)
See encoder profile for other codes
5.2.2.4 Single-turn resolution
Extended diagnosis, byte 11 - 14

Via this bytes the hardware single-turn resolution of the encoder can be read out.
5.2.2.5 Number of resolvable revolutions

Via this bytes the maximum number of encoder revolutions can be read out. Single-
turn encoders report 1 revolution. Multi-turn encoder can measure 12 or 16 revolution
bits (see rating plate). If this value with 16 bits is not representable, 0 is reported.
5.2.2.6 Additional alarms
This byte is reserved for additional alarms, although no other alarms are implemented.

Bit Meaning =0 =1
Bit 0-7 Reserved
5.2.2.7 Supported alarms

Bit Meaning =0 =1
Bit 0 Position error Not supported Supported
Bit 1 Supply voltage monitoring Not supported Supported
Bit 2 Current consumption monitoring Not supported Supported
Bit 3 Diagnostic routine Not supported Supported
Bit 4 Memory error Not supported Supported
Bit 5-15 Not applicable
5.2.2.8 Warnings

Bit Meaning =0 =1
Bit 0 Frequency exceeded No Yes
Bit 1 Permissible temp. exceeded No Yes
Bit 2 Control reserve light Not reached Reached
Bit 3 CPU watchdog status OK Reset performed
Bit 4 Operating time warning No Yes
Bit 5-15 Battery charge OK Too low
5.2.2.9 Supported warnings

Bit Meaning =0 =1
Bit 0 Frequency exceeded Not supported Supported
Bit 1 Permissible temp. exceeded Not supported Supported
Bit 2 Control reserve light Not supported Supported
Bit 3 CPU watchdog status Not supported Supported
Bit 4 Operating time warning Not supported Supported
Bit 5-15 Reserved
5.2.2.10 Profile version
Diagnostic bytes 24-25 indicate the version of the PNO encoder profile supported by
the encoder. They consist of the revision number and revision index (e.g. 1.40
corresponds to 0000 0001 0100 0000 or 0140 (hexadecimal code) )

Byte 24 Revision number
Byte 25 Revision index
5.2.2.11 Software version

Diagnostic bytes 26-27 indicate the internal software version of the encoder. They
consist of the revision number and revision index (e.g. 1.40 corresponds to 0000
0001 0100 0000 or 0140 (hexadecimal code) )

Byte 26 Revision number
Byte 27 Revision index
5.2.2.12 Operating hour counter

The diagnostic bytes represent an operating hour counter which is incremented by
one digit every 6 minutes. The measuring unit for operating hours is thus 0.1 hours.
If this function is not supported, the operating hour counter is set to the maximum
value FFFFFFFF(hexadecimal code).
ZE encoders count the operation hours. To keep the bus load small, a diagnostic
telegram is sent with the latest counter state after every parameter setting or if an
error must be reported. If everything is correct and only the counter has changed, no
new diagnosis telegram is sent. Therefore at the on-line diagnosis the status is always
displayed by the last parameter setting.
5.2.2.13 Offset value

The diagnostic bytes indicate the offset in relation to the absolute scanning position
which is calculated during the execution of the preset function.
5.2.2.14 Manufacturer-specific offset value

The diagnostic bytes indicate an additional manufacturer-specific offset in relation to
the absolute scanning position which is calculated during the execution of the preset
function.
5.2.2.15 Number of increments per revolution

The diagnostic bytes indicate the configured increments per revolution of the encoder.
5.2.2.16 Measuring length in increments

The diagnostic bytes indicate the configured measuring lengths in increments of the encoder.
5.2.2.17 Serial number

The diagnostic bytes indicate the serial number of the encoder. If this function is not
supported, asterisks are used (hexadecimal code 0x2A) ********** to indicate the
configured measuring length in increments of the encoder.
5.2.2.18 Manufacturer-specific diagnostics

The encoder does not support any other manufacturer-specific diagnostics.
i Important note
According to the PNO encoder profile, an encoder must set the bits 'Ext.diag'
(extended diagnostic information available) and 'Stat.diag' (static error) in the event of
an internal error being detected in the station status. This means that, in case of error,
the encoder stops providing position data and is removed from the process image by
the PROFIBUS master until the error bits are reset. It is not possible for the user to
acknowledge the error via the PROFIBUS in this way.
This function is only guaranteed provided the "Commissioning diagnostics" function is
activated.
5.3 Other faults
Fault Cause Remedy

Vibrations, shocks and jolts, e.g. on presses, are
cushioned by so-called "shock modules". If the error
Strong vibrations
persists despite these precautions, the encoder must be
replaced.
Electrical faults can be countered by means of insulating

Encoder step plastic flanges and couplings, and by data and power
Electrical faults
changes supply cables with twisted-pair conductors. The screening
EMC
and wiring arrangement must conform to the assembly
guidelines for PROFIBUS.
Excessive axial and Couplings prevent mechanical strain on the shaft. If the
radial loading of shaft error persists despite this precaution, the encoder must be
or scanning defect. replaced..
Profibus operates
when the encoder is
not connected, but
PROFIBUS Data-A Inspect all connections and conductors relating to the
indicates a fault when
and Data-B reversed wiring of the encoder.
the bus cover is
mounted on the
encoder
6 Appendix
6.1 Technical data
6.1.1 Electrical ratings
Operating voltage: ............................................ 11-27 V DC
power consumption (without load):................ ≤ 3 watt
* Output capacity: ............................................. max. 31 bit
* Resolution: ...................................................... 1 - max. 131 072
Measurement range: ......................................... 1 - max. 65 536 revolutions
* Output code: ................................................... Binary, Gray, shifted Gray
Standard baud rates: ........................................ 9,6 kBaud to max. 12 Mbaud
* Station addresses:.......................................... 3 - 99 with BCD-switches adjustable
Encoder interface:............................................. PROFIBUS-DP according to DIN 19245 part 1-3
Special features: ............................................... Programming is performed via the

parameterization message at the start-up of the
encoder or PROFIBUS-DP master
Inputs (dependent on pin assignment)

* Preset 1:............................................ electronic adjustment
* Preset 2:............................................ electronic adjustment
Switching level: ................................... "0" < +2 VDC, "1" > +8 VDC, max. 30 V DC
SSI-OUT data interface (optional)

Clock input: ....................................... Optocoupler
Data output:....................................... RS422 (2-wire)
Clock rate: ......................................... 80 kHz - 1MHz
* Code: .............................................. Binary, Gray, shifted Gray, left-justified
* Number of data bits: ....................... 8 - 32
Operating temperature range

ZE encoder:....................................... -20 to +80°C
ZH encoder: ...................................... 0 to +60°C
Optional: ............................................ -30 to +100°C
* programmable parameters
6.1.2 Mechanical ratings
6.1.2.1 ZE-Encoder
-1
Mechanically permissible speed: .................... 12 000 min
Permissible shaft load:..................................... 40 N axial, 60 N radial (at end of shaft)
Minimum bearing lifetime:................................ 3,9 x 1010 revolutions at:

Operating speed: ..................................... 6000 min-1
Shaft loading:........................................... 20 N axial, 30 N radial (at end of shaft)
Operating temperature: ........................... 60°C
Mass: .................................................................. ca. 0,7 kg
Max. angular acceleration:............................... ≤ 104 rad/s2

6 2
Moment of inertia: ............................................. 2,5 x 10- kg m
Starting torque at 20°C:.................................... 2 Ncm
Vibration, DIN IEC 68-2-6 (Sine 50-2000Hz):... ≤ 100 m/s2 (10g)
Shock, DIN IEC 68-2-27 (11ms):....................... ≤ 1000 m/s2 (100g)
6.1.2.2 ZH-Encoder
Hollow shaft:...................................................... ∅ 20 mm H7
-1
Mechanically permissible speed: .................... 3000 min
Permissible shaft load:..................................... dead-weight
Permissible parallel disalignment of the

customer shaft: ................................................. ± 0,2 mm
10
Minimum bearing lifetime:................................ 3,9 x 10 revolutions at:
Operating speed: ..................................... 3000 min-1
Operating temperature: ........................... 60°C
Mass: .................................................................. ca. 1,3 kg
Max. angular acceleration:............................... ≤ 104 rad/s2

6 2
Moment of inertia: ............................................. 57,2 x 10- kg m
Vibration, DIN IEC 68-2-6 (Sine 50-2000Hz):... ≤ 100 m/s2 (10g)
Shock, DIN IEC 68-2-27 (11ms):....................... ≤ 500 m/s2 (50g)
6.2 Mounting accessories, ZH
Article name Art-No.
Torque holder...................................................... 49 - 740 - 024

Flange ring .......................................................... 85-900-059
Servo clamp ........................................................ 3 x 49-115-001

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 Copyright 2002 TR-Electronic

″< > ″ refers to keys on your computer keyboard (e.g. <RETURN>).

SIMATIC S5/7, STEP-5/7 and COM-ET-200 are registered trademarks of the

1.3 Intended use ......................................................................................................................................10

2 Transportation / storage ............................................................................................................................12

4 Device description / start-up .....................................................................................................................19

4.9 Preset adjustment..............................................................................................................................32

5 Trouble-shooting and diagnostic facilities..............................................................................................33

5.3 Other faults ........................................................................................................................................41

6.2 Mounting accessories, ZH .................................................................................................................44

Pin assignment ZH-Encoder

Document produced: 26.02.2002

New pin assignment TR-ECE-TI-GB-0062 for the ZH-Encoder,

1.2 Safety information

1.2.1 Hints on installation

• In the case of equipment with a fixed connection (stationary installations/systems)

The use of electronic sensor active systems in modern machines necessitates a

Recommended screened cable wiring

Ground cable 10 mm²

1.2.1.2 General interference suppression measures

• Use a ground cable with a minimum cross-section of 10 mm² to avoid equipotential

1.2.1.3 Connecting the Cable Screening to the Bus-Cap

1. Screw the cable screw gland into the housing.

or the torsional bars.

6. Screw the compression nut (1) to the intermediate gland (4).

See also notes in the appended pin assignment "TR-ECE-TI-GB-0052"

1.3 Intended use

The encoder is designed to be run on PROFIBUS-DP networks according to DIN

Check all electrical connections before switching on the system!

Mechanical or electrical modifications to the measuring systems are prohibited

* Observe the mechanical ratings on page 43.

1.4 Authorised operators

1.5 Safety measures at the assembly site

Keep to the supply voltage range: 11-27 V DC (+/- 5 % residual ripple)

Only use the original packaging!

Store in a dry place.

Fig. 1 Encoder shaft drive

Clamping brackets / Servo Clamp

3.2 Production series ZH

Mounting via dowel pin

Antriebsspindel Movements of the encoder

Push encoder onto the machine shaft

min. 1mm Position the encoder so that the pin fits

Protect encoder against slipping on the

Mounting via torque holder

Mounting of the torque holder

max. radial displacement Vr = R0,5 mm

Screw torque holder onto

Push encoder onto the

Protect encoder against

Mounting via flange ring

3 x Sechskantschraube M4, SW7

max. radial displacement Vr = R0,2 mm

Screw flange ring onto

Push encoder onto the

Position the encoder so

Protect encoder against