01 Complete Pulping Solutions

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Complete Pulping Solutions

For consistent stock preparation

E
O M PLET N
C IO
TO MAT
AU
/D CS
PLC

www.parason.com Engineered Trust


SHARPEDGE DRUM PULPER

HI-CONSISTENCY PULPING LOOP

PARASON UNDER PULPER (UTM)


LOW-CONSISTENCY OFFSET PULPING LOOP

LOW-CONSISTENCY PULPING LOOP


PARASON SHARPEDGE DRUM PULPER

2 3
4

1 Inlet 2 Slushing zone 3 Screening zone 4 Reject 5 Accept Tank

Parason SharpEdge Drum Pulper For Effective Fiber Treatment


Parason SharpEdge Drum Pulper follows an effective pulping process for recovered fibers that requires careful & gentle pulping to
meet the various requirements of the paper industry.
Parason SharpEdge Drum Pulper is a machine developed for efficient pulping of stock consistencies up to 15% - 18% and for
gentle and effective separation of fibers and contaminants.

Working Principle
Parason SharpEdge Drum Pulper uses the concept of a washing machine for its working. The HiTech Bar Knives
Metallurgy is adopted for the first time in the world. It is a superb combination at a lower cost and reduced power in
Refining process.
The pulp & the water are mixed and the concept of the Drum screen is used. The Drum Pulper consists of two zones:
Slushing Zone and Screening Zone.
For writing printing paper, the slushing zone is divided into two parts and the screening zone is one part with one
chest. For kraft paper, the slushing zone is one part, the slushing zone + screening zone is the second part, and the
screening zone is the third part. It is supported by two chests.

Technical Speci cations:

Installa on size PDP­15 PDP­30 PDP­45 PDP­60 PDP­80 PDP­100

Produc on (T/Day) 150 300 450 600 800 1000

Installed capacity [kW] 132 250 400 560 800 1000


Advantages
It comes with a maintenance­free girth gear drive
Elimination of tyres for the drive
It uses the replaceable refiner plate bars with Parason ERPTM
for slushing the pulp
Manufacturing up to 1500 TPD of SharpEdge Drum Pulper
Parason SharpEdge Drum Pulper can be used for Writing
Printing, News Print, Kraft Paper, Low BF 14, 16, 18 BF of paper
Low maintenance cost

SharpEdge Drum Pulper Reject with efficient


Features removal of contaminants and minimum fiber loss

Standard diameter
At this diameter, the pulp falling stock between 11 O'clock to 11.30 so that the maximum height is achieved
The length of the Parason SharpEdge Drum Pulper varies as per the capacity
Raw material flexibility: Slush highly contaminated recycled paper
Gentle processing: Removal of an easy­to­slush fine fraction as soon as possible
Operation with low net energy consumption between 15­25 kWh/t
Low fiber loss due to non­shredding of contaminants
Reduced power

Newly Developed Design

Parason SharpEdge Drum Pulper has Two zones Suitable for Writing Printing, News Print & Kraft Paper
• Slushing zone
• Screening zone

HiTech Bar
Sharp Knife
Metallurgy of
Edge Lifter
Refiner Plate
of Knives

Falling
stock
HI-CONSISTENCY PULPING LOOP

Hi-Consistency Pulping Loop


1 Hi­Con Pulper & Rotor

2 Dilu on Pulper

2
7
Results of flow simulation performed using latest
computational fluid dynamics software

HI-CONSISTENCY PULPER

Versatile Equipment For


Newsprint mills Wri ng & prin ng mills Board mills Kra mills

ADVANTAGES OF PARASON CASTED HIGH CONSISTENCY ROTOR

Cast Construc on Austeni c Stainless Steel


Profile and Geometry
Helical design Material of Construc on
Strongest construc on Superior grade Perfect engineered contours
Homogenous microstructure Be er toughness Unchanged geometry
from surface to core Wear resistant a er long use

Accurate Machining Hardened Edges Balancing


Zero eccentricity Uniform slushing Expert computerized system
Perfect right angle arrangement Long service life Precision rota on

Proven Technology
Possible to slush wide range Low power consump on
of raw materials Uniform slushing
Long Life
Helpfull in De­Inking

Technical Speci cations:

Capacity (m³) 4 5 6 8 10 12 15 **18 **22 **25 **30 **35 **40 **50

TPD 30 35 45 55 70 85 110 130 160 180 215 250 280 350

Power(kW) 90 100 110 160 200 220 315 335 400 450 550 600 700 800

* Production - TPD, Power kW depends on type of raw material cycle time, pulping time and technological properties
** Gear Drive | * Due to constant research, specifications are subject to change
Gear Box Drive Belt Pulley Drive

Ef cient Removal of Contaminants

High Consistency pulping system is operated in batch process. The unique design of rotor creates excellent
circula on within the vat and gives good slushing of raw materials, which permits opera on at consistency
up to 15%­16%. The Hi­con Pulper is suitable for all waste paper grades.

The discharge system is designed for discharging the high consistency stock from pulper dilu ng up to 4%
and efficient removal of coarse contaminants. Benefits of high consistency pulper are high efficient ink
detachment especially in wri ng and prin ng grade efficient slushing of fibers, gentle removal of
contaminants.

Pulper Inlet Pulper Accepts

Contaminants discharged from pulper Pulper Inlet Pulper Accepts


DILUTION PULPER

Results of flow simulation performed using latest


computational fluid dynamics software

Application & Features


Hi­Consistency pulper is connected with dilu on pulper. The
dilu on pulper has due func on of separa ng the plas cs and
other foreign material and also dilute the high consistency for
stock transfer for further processing.

This pulper has 6­8 mm drilled screen plate with impeller rota ng
against the screen. The impact of impeller separates fibre from
the rejects, hence working most efficiently for fibre recovery.
PLC Panel

Advantages
Uncut contaminates from Hi­Consistency Pulper are removed with negligible fibre loss
The Hi­Consistency pulper become ready for next batch immediately a er emptying out. The isola ng valve
isolates the dilu on pulper from main pulper
The dilu on pulper works as first coarse screen thus reducing load on next stage equipment
Removal of large foreign contaminants eliminates the risk of pulp jamming in successive opera on

Technical Speci cations:

DLP Model 7 9 12 15 18

Capacity (m³) 0.5 1 2.3 4.5 6

Power (kW) 25 45 75 125 160


LOW-CONSISTENCY OFFSET PULPING LOOP

Low-Consistency Offset Pulping Loop


1 Offset Pulper 5 Ragger
8
2 Sedi Trash 6 Rope Cu er
3
3 Reject Compactor 7 Asymmetric Fiber Saver

4 Trash Pump 8 Inclined Trommel Screen


Accept

Slat
5
Conveyor
6

1 7

4
Dump
Reject Tower

HSM
LOW CONSISTENCY OFFSET PULPER

Working Principles
Parason newly developed Offset Pulper which is designed with a combina on of double­coned bo om and baffle
where the baffle guides the pulp towards the rotor for achieving efficient and extensive slushing. Intensive
turbulence is generated on the part of the rotor, whereas low­level turbulence is generated at the baffle which
causes the stock to rotate repeatedly thus obtaining excellent quality pulp.
The trouble­free ragger opera on provides reliable opera ng condi ons across large throughput. The combina on
of double­cone bo om & baffle pushes the core contaminants towards reject discharge.

Application & Features


Offset pulping process for uniform pulp
Improved throughput
Double cone bo om provides excellent slushing
Reliable ragger opera on and low maintenance costs
Improved removal of coarse rejects
Specially built rotor for power­efficient pulping

Technical Speci cations Motor RPM = 980


Capacity m³ 12 16 20 25 32 40

TPD 60 ­ 70 100 ­ 110 110 ­ 120 150 ­ 160 300 ­ 400 300 ­ 400

Power (kW) 110 150 180 250 355 400

Capacity m³ 50 73 95 120 145 170

TPD 400 ­ 450 600 ­ 650 700­750 900 ­ 950 1100 ­ 1150 1300 ­ 1400

Power (kW) 450 560 710 900 1100 1250


TRASH PUMP

Accept

Impeller

Feed

Application & Features


The main func on of Parason Trash Pump is to efficiently
move the rejects onwards to the Asymmetric Fiber Saver for
further processing. Parason Trash Pump is designed so that it
is perfect to be adjusted in smaller/ ght loca ons. The drive
unit of the Trash Pump is equipped with an impeller,
moun ng, belt drive, belt guard, and motor.
The Trash Pump consists of a housing with cover. This
equipment is designed with a modern 3D technology
approach and is targeted to perform more efficiently to gain
extra produc vity.

Advantages
High­speed opera on execu on
Easy to install
Low maintenance requirements
Lower power consump on & greater throughput
Longer service life

Technical Speci cations

PTP MODEL PTP ­ 515 PTP ­ 650 PTP ­ 800

LPM 6000 ­ 7000 7000 ­ 10000 11000 ­ 15000

Power (kW) 55 75 110


ASYMMETRIC FIBER SAVER

Accept

Feed

Reject

Application & Features


Parason Asymmetric Fiber Saver (AFS) is a
pulper detrashing machine for both low­
consistency pulper and high­consistency batch
pulper. In the Asymmetric Fiber Saver, the
rotor screen unit is arranged Offsetally to the
asymmetrical machine housing. The specially
designed Parason AFS is capable of removing
up to 70% contaminants from the pulp.
The equipment maintains stable trouble­free
produc on at the pulper loop thus reducing
the load on the pulper. The asymmetric design
helps to omit the blockages, reduce wear
resistance and rotor damage which also makes
it difficult for the big­sized contaminants to
flow against gravity. Results of flow simulation performed
using latest computational fluid dynamics software

Key Bene ts:


­ Reduces fiber loss in the pulping process ­ Minimum maintenance requirements
­ Efficient & power saving process ­ Trouble­free opera on
­ Longer service life

Technical Speci cations

AFS Model AFS ­ 08 AFS ­ 15 AFS ­ 30

Volume (m³) 0.8 1.5 3

Power (kW) 55 75 110


INCLINED TROMMEL SCREEN

Drum Screen
Shower (Outside)

Feed

Shower (Inside)

Reject

Accept

Application & Features


Parason Inclined Trommel Screen is manufactured with the highest standards for efficient removal of the coarse
debris and for maximizing water recovery from the reject loop. The technology used behind the Inclined Trommel
Screen op mizes the rejects residence me and increases fiber gain and water recovery.

Parason Trommel Screen is capable of handling any amount of produc on rate and quan ty. This equipment is
built considering the low power requirement and more output efficiency resul ng in the long run of the machine.
All we ed parts are made up of stainless steel.

Advantages Bene ts
Efficiently removes coarse debris Guaranteed improved performance
Maximizes water recovery from reject loop Low maintenance requirements
Op mizes the rejects residence me Low power requirements
Increases fiber recovery Easy opera ng methods
Suited for both batch and con nuous opera ons More produc ve and cost­effec ve

Technical Speci cations

ITR MODEL ITR 1.25 ITR 1.6 ITR 2.0 ITR 2.5

Throughput (l/min) 3480 5820 9000 12300

Power (kW) 7.5 7.5 11 15


REJECT COMPACTOR

Feed

Reject

Drain

Purpose
Parason Reject Compactor is built for separa ng rejects of variable
par cle sizes containing a significant amount of fibers.
Rejects like pieces of plas c, laminated paper, wood par cles,
tex le pieces, s ckies, wax, sand par cles, glass pieces, metal
par cles, etc. are efficiently separated with the Reject Compactor.

Process
The reject fed to the compactor is conveyed by a rota ng screw.
The hydraulically actuated pressure hatches compress the reject
material inside a counter­pressure unit.
The heavy­duty & wear resistance baskets retain the solid par cles
and the water is allowed to flow down through the holes. Parason
Reject Compactor can efficiently achieve maximum dryness.

Key Bene ts
Works with smaller to higher consistencies i.e. 10%­45%
Design is suitable for both lower and higher consistency opera ons
Lower maintenance cost & longer service me
Improved quality of accepts s obtained with negligible fiber loss

Technical Speci cations:

PRC Model PRC 400 PRC 600

Power (kW) 15 20
Requirement: A Pulper to handle recycled waste
paper with heavy contaminants
Parason ‘O’ Type Pulper is designed to treat all types of recycled papers.
Parason LCO Pulper is equipped with a rotor and vat to provide high pulping efficiency that guarantees gentle
treatment of fibers. LCO Pulper makes the handling of contaminants easy with its fiber guarded detrashing system.
Parason LCO Pulper comes with low rota onal speed and a fast reject removal system that ensures the longer
life me of each component.

INCLINED
TROMMEL
SCREEN
ASYMMETRIC
FIBER SAVER

ROPE
CUTTER

REJECT COMPACTOR TRASH PUMP


Solution: Parason Low Consistency Offset Pulper
is specially developed with fiber guarded detrashing
system to handle heavily contaminated recycled pulp
Improved quality of pulp due to early removal of non­disintegrated reject materials and quick
forward of accepts
Reduced power consump on
Lower space requirements due to the compact design of machine and components

RAGGER

‘O’ TYPE PULPER

HIGHLIGHTS
OF THE YEAR

SEDI TRASH
LOW-CONSISTENCY PULPING LOOP

Low-Consistency
Pulping Loop
1 D­Type Pulper
2 Sedi Trash
3 Fiber Guard
4 Ragger
5 Rope Cu er
6 Grapple
Results of flow simulation performed using latest computational fluid dynamics software

LOW CONSISTENCY D-TYPE PULPER

Operating Principles
'D' Sec on of tub is to increase the turbulence in the tub causing bales/bundles to submerge rapidly thus,
reducing the dwelling me suitable for con nuous opera ons. Suitable for furnish of OCC, AOCC, Box Board and
to separate the reject and fibre. The fibre discharge line is connected to the pulp suc on pump or directly fed to
the storage towers.

Application & Features


The model 'D' refers to the shape of Tub
Con nuous opera on
Opera ng consistency 4­6%
Higher capacity (TPD) with reduced power input compared to normal ver cal pulper
S.S. Cast Rotor of special design for handling different grade of raw material
'D' Pulper can be operated at ambient temp. as well as at elevated temp. upto 70⁰C
Heavy duty sturdy bearings take impact load of bales/waste paper bundles
Removes plas c in large pieces with li le degrada on
Reduce burden on downstream equipment
Decreases/eliminates clean out down me

Technical Speci cation Motor RPM = 980

Capacity m³ 6 8 10 12 16 20 22

TPD 25­30 40­50 70­75 70­90 110­120 140­150 150­160

Power (kw) 75 90 110 132 150 200 220

26 32 35 40 50 60 70
Capacity m³

TPD 200­250 250­300 300­330 350­400 400­450 450­500 600­650

Power (kw) 250 315 355 400 450 550 600


RAGGER

Parason Ragger removing contaminants


from the pulp with Ragger Rope

Application & Features


In series with the Pulper, the newly developed Ragger by Parason is efficient in easy and effec ve removal of
contaminants like wires, rags, strings, plas cs with the help of Ragger rope. The Ragger is easy to install with both
horizontal and ver cal types of pulpers. The me delay between the running of motors is adjustable as per your
convenience. The speed of Ragger opera on can be set as per the level of contaminants and produc on rate.
Pneuma c loading and relieving of the loading rope are available.

Ragger control panel is designed for


­ Extra safe for removing contaminants from pulper
­ Maximum profile contact allows robust and reliable removal of spinning contaminants
­ Automa c loading & li ing of roller
­ Easy adjustments with emergency stops
­ Visual indica ons of Ragger motor 'ON' & air pressure

Technical Speci cations

PRG Model PRG ­ 250 PRG ­ 450 PRG ­ 700

RPM 0­3 0­3 0­3

Geared Motor 0.75 1.1 2.2

ROPE CUTER

It is an integral part of Ragger system whereby the


ragger rope string is cut at regular interval

Application & Salient Features


Used for cu ng ragger rope
Double ac ng hydraulic cylinders give it a strong
cu ng ability
PARASON FIBER GUARD

Application & Features


Parason Fiber Guard is extensive equipment that gives effec ve separa on of contaminants from the stock
suspension. The stock with impuri es and contaminants is transferred from the pulper to the Fiber Guard. Fiber Guard
works on the pressure produced by the rotor and effec vely separates contaminants and forwards the stock to the
screening of disintegrated fibers.

Advantages
Fiber Guard is specially used for wet prepara on of the waste paper
Impuri es are removed with negligible fiber loss
Prevents pulp jamming in successive opera ons
Energy­efficient, cost­saving, & low maintenance

Technical Speci cations Motor RPM = 1470

PFG MODEL PFG ­ 01 PFG ­ 02

Capacity (m³) 12 11

Power(kw) 90 160

GRAPPLE
Grapple is mainly used in con nuous pulping system for
grappling heavy and large impuri es from sediment well.
Application & Salient Features
Mainly used for grappling heavy and large
impuri es from sediment well
“Four petal” air pressure type opera on
Easy to maintain and operate
Adopts stainless steel material, long service life
TROMMEL SCREEN

Application & Features


To lessen the contaminant load on Fibre Saver (PFS), the light rejects normally directed to Trommel Screen.
Special heavy duty perforated drum with hole size in ascending order and aided by suitable shower inside &
outside allowing the recovery of fibres.
The coarse contaminants get rejected and accept is returned to the pulper.

Advantages
Easy Installa on
Perforated drum of SS­304, drive arrangement,
inside helical screw, out let chute of SS­304
Drum is driven through Geared Motor,
Pulleys and Belts
CI drive and driven pulleys properly machined

Shower pipe with nozzles of SS­304

Technical Speci cation MOTOR RPM = 1500

TSR MODEL 1 2 3 4 7

TPD 8­15 15­20 20­25 25­30 35­40

POWER(KW) 3.7 5.5 7.5 9.5 11


PARASON UNDER PULPER (UTM)

1
1 INLET

2 DILUTION
2 7
3 9
3 DILUTION
8

4 NOZZLE

5 DRAIN
6
6 MANHOLE

4
7 DILUTION

5 8 OVERFLOW

9 DILUTION

Use PUP for higher capacity & higher consistency pulping


Parason Under Pulper (PUP) is a solu on developed with proven &
reliable technology for higher capacity and higher consistency
pulping needs. The vat is designed such as to improve the pulp
circula on and achieve a be er deflaking effect.
The rotor is fixed in the accept chamber with a perforated screen
plate and discharge nozzle. The opera on is based on ac ve
circula on with the help of pumping vanes and deflaking using
spoke vanes.

Feature
Op mum rotor size for excellent slushing
Suitable for dry broke and press broke
3% ­ 6% pulp consistency with lower power consump on
Compact design with low VAT height for effec ve slushing

Applications
Slushing wet strength, board, coated, and special grades/slabs
Higher capacity opera ons
Suitable for high consistency pulping requirements

Technical Speci cations


PUP Model PUP ­ 24 PUP ­ 33 PUP ­ 42 PUP ­ 50 PUP ­ 63

Rotor Dia (mm) 610 845 1060 1270 1600

Power (kW) 30 ­ 90 75 ­200 110 ­ 400 132 ­ 500 250 ­ 710


AUTOMATION SOLUTIONS FOR PULP & PAPER

Parason has installed more than 405+ Pulp line in India & abroad. Parason has pleasure to introduce Automa on
division and are commi ed to serve Pulp and Paper industry.
We are offering complete line of automa on services. Parasons product­lines are being equipped with PLC
control panel as standard, with op on of DCS interfacing to achieve automated sequences for opera on, start­
ups and shutdowns. The logics are designed by well experienced team and include safety interlocks, event &
alarm lists, fault handling rou nes and Diagnosis features. The Hardware is field proven, state of the art.

We offers Automation Advantages by us


Automa on System design, selec on and supply. Increased produc on.
Field instrumenta on selec on and supply. Uniform product quality.
Pneuma c and Hydraulics design and supply. Lower breakdowns, down me.
Services of Erec on & Commissioning, Op miza on.
Quick Diagnosis of problems.
Electrical Interfacing with Drives, MCC etc.
Early recovery from plant upsets.
Instrument Networking, interface with Mill ERP through
OPC for regular repor ng and mobile alert etc. Viable and Early Return Of Investment.

DCS PLC Field Instruments


Providing complete Turnkey solution
from 50 TPD to 1000+ TPD
We serve to the Pulp & Paper industries with our best customized
engineered solutions for every requirement
Delivering quality services with a profusion of experience in various fields of the paper industry
We believe in providing premium solu ons to our customers that will help you maintain an edge over the market

Equipment sizing Layout drawing with optimum area

Pump sizing Power requirement evaluation

Mass balancing Piping layout

Instrumentation design DCS Engineering


GENUINE SPARE PARTS

GUARANTEES THE BEST PERFORMANCE


Manufactured with CNC machines to ensure high accuracy

HC Rotor LCO Rotor

Impeller Fibre Saver Impeller AFS Rotor

Dynamo Rotor Series Shaft Sleeve Rotating Assembly For


LC Pulper & Fibre Saver
BIGGEST DIAMETER ROTOR (Ø2150 MM)
NOW AVAILABLE

R1075

Rotor for 70m³ Pulper


MOC: Duplex 2205 (Weight 1000 kg)

LCO Pulper Screen Plate LC Pulper Screen Plate

Fast Availability for shorter Downtime


Increased performance efficiency Reduced maintenance costs
Long­term savings Timely delivery assurance

Modern World Class Manufacturing Setup


Engineered Trust
Corporate of ce: Golden Dreams IT Park, 4th Floor,
E-27, Chikalthana MIDC, Beside Millennium Park,
Aurangabad (MH), India - - 431006

Tel. : +91 (0) 240 - 6644 444


Customer Service No: +91 96734 49922

Email: info@parason.com
Web: www.parason.com

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Note: Content subject to change without any prior notice | Power consumed may vary as per furnish combinations

"No part of this catalog may be reproduced or copied in any form or by any means (graphic, electronic or mechanical, including photocopying recording, taping, or
information retrieval system) or reproduced on any disc, tape, perforated media or other information storage device, etc., without the written permission of the
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