01 Complete Pulping Solutions
01 Complete Pulping Solutions
01 Complete Pulping Solutions
E
O M PLET N
C IO
TO MAT
AU
/D CS
PLC
2 3
4
Working Principle
Parason SharpEdge Drum Pulper uses the concept of a washing machine for its working. The HiTech Bar Knives
Metallurgy is adopted for the first time in the world. It is a superb combination at a lower cost and reduced power in
Refining process.
The pulp & the water are mixed and the concept of the Drum screen is used. The Drum Pulper consists of two zones:
Slushing Zone and Screening Zone.
For writing printing paper, the slushing zone is divided into two parts and the screening zone is one part with one
chest. For kraft paper, the slushing zone is one part, the slushing zone + screening zone is the second part, and the
screening zone is the third part. It is supported by two chests.
Standard diameter
At this diameter, the pulp falling stock between 11 O'clock to 11.30 so that the maximum height is achieved
The length of the Parason SharpEdge Drum Pulper varies as per the capacity
Raw material flexibility: Slush highly contaminated recycled paper
Gentle processing: Removal of an easytoslush fine fraction as soon as possible
Operation with low net energy consumption between 1525 kWh/t
Low fiber loss due to nonshredding of contaminants
Reduced power
Parason SharpEdge Drum Pulper has Two zones Suitable for Writing Printing, News Print & Kraft Paper
• Slushing zone
• Screening zone
HiTech Bar
Sharp Knife
Metallurgy of
Edge Lifter
Refiner Plate
of Knives
Falling
stock
HI-CONSISTENCY PULPING LOOP
2 Dilu on Pulper
2
7
Results of flow simulation performed using latest
computational fluid dynamics software
HI-CONSISTENCY PULPER
Proven Technology
Possible to slush wide range Low power consump on
of raw materials Uniform slushing
Long Life
Helpfull in DeInking
Power(kW) 90 100 110 160 200 220 315 335 400 450 550 600 700 800
* Production - TPD, Power kW depends on type of raw material cycle time, pulping time and technological properties
** Gear Drive | * Due to constant research, specifications are subject to change
Gear Box Drive Belt Pulley Drive
High Consistency pulping system is operated in batch process. The unique design of rotor creates excellent
circula on within the vat and gives good slushing of raw materials, which permits opera on at consistency
up to 15%16%. The Hicon Pulper is suitable for all waste paper grades.
The discharge system is designed for discharging the high consistency stock from pulper dilu ng up to 4%
and efficient removal of coarse contaminants. Benefits of high consistency pulper are high efficient ink
detachment especially in wri ng and prin ng grade efficient slushing of fibers, gentle removal of
contaminants.
This pulper has 68 mm drilled screen plate with impeller rota ng
against the screen. The impact of impeller separates fibre from
the rejects, hence working most efficiently for fibre recovery.
PLC Panel
Advantages
Uncut contaminates from HiConsistency Pulper are removed with negligible fibre loss
The HiConsistency pulper become ready for next batch immediately a er emptying out. The isola ng valve
isolates the dilu on pulper from main pulper
The dilu on pulper works as first coarse screen thus reducing load on next stage equipment
Removal of large foreign contaminants eliminates the risk of pulp jamming in successive opera on
DLP Model 7 9 12 15 18
Slat
5
Conveyor
6
1 7
4
Dump
Reject Tower
HSM
LOW CONSISTENCY OFFSET PULPER
Working Principles
Parason newly developed Offset Pulper which is designed with a combina on of doubleconed bo om and baffle
where the baffle guides the pulp towards the rotor for achieving efficient and extensive slushing. Intensive
turbulence is generated on the part of the rotor, whereas lowlevel turbulence is generated at the baffle which
causes the stock to rotate repeatedly thus obtaining excellent quality pulp.
The troublefree ragger opera on provides reliable opera ng condi ons across large throughput. The combina on
of doublecone bo om & baffle pushes the core contaminants towards reject discharge.
TPD 60 70 100 110 110 120 150 160 300 400 300 400
TPD 400 450 600 650 700750 900 950 1100 1150 1300 1400
Accept
Impeller
Feed
Advantages
Highspeed opera on execu on
Easy to install
Low maintenance requirements
Lower power consump on & greater throughput
Longer service life
Accept
Feed
Reject
Drum Screen
Shower (Outside)
Feed
Shower (Inside)
Reject
Accept
Parason Trommel Screen is capable of handling any amount of produc on rate and quan ty. This equipment is
built considering the low power requirement and more output efficiency resul ng in the long run of the machine.
All we ed parts are made up of stainless steel.
Advantages Bene ts
Efficiently removes coarse debris Guaranteed improved performance
Maximizes water recovery from reject loop Low maintenance requirements
Op mizes the rejects residence me Low power requirements
Increases fiber recovery Easy opera ng methods
Suited for both batch and con nuous opera ons More produc ve and costeffec ve
ITR MODEL ITR 1.25 ITR 1.6 ITR 2.0 ITR 2.5
Feed
Reject
Drain
Purpose
Parason Reject Compactor is built for separa ng rejects of variable
par cle sizes containing a significant amount of fibers.
Rejects like pieces of plas c, laminated paper, wood par cles,
tex le pieces, s ckies, wax, sand par cles, glass pieces, metal
par cles, etc. are efficiently separated with the Reject Compactor.
Process
The reject fed to the compactor is conveyed by a rota ng screw.
The hydraulically actuated pressure hatches compress the reject
material inside a counterpressure unit.
The heavyduty & wear resistance baskets retain the solid par cles
and the water is allowed to flow down through the holes. Parason
Reject Compactor can efficiently achieve maximum dryness.
Key Bene ts
Works with smaller to higher consistencies i.e. 10%45%
Design is suitable for both lower and higher consistency opera ons
Lower maintenance cost & longer service me
Improved quality of accepts s obtained with negligible fiber loss
Power (kW) 15 20
Requirement: A Pulper to handle recycled waste
paper with heavy contaminants
Parason ‘O’ Type Pulper is designed to treat all types of recycled papers.
Parason LCO Pulper is equipped with a rotor and vat to provide high pulping efficiency that guarantees gentle
treatment of fibers. LCO Pulper makes the handling of contaminants easy with its fiber guarded detrashing system.
Parason LCO Pulper comes with low rota onal speed and a fast reject removal system that ensures the longer
life me of each component.
INCLINED
TROMMEL
SCREEN
ASYMMETRIC
FIBER SAVER
ROPE
CUTTER
RAGGER
HIGHLIGHTS
OF THE YEAR
SEDI TRASH
LOW-CONSISTENCY PULPING LOOP
Low-Consistency
Pulping Loop
1 DType Pulper
2 Sedi Trash
3 Fiber Guard
4 Ragger
5 Rope Cu er
6 Grapple
Results of flow simulation performed using latest computational fluid dynamics software
Operating Principles
'D' Sec on of tub is to increase the turbulence in the tub causing bales/bundles to submerge rapidly thus,
reducing the dwelling me suitable for con nuous opera ons. Suitable for furnish of OCC, AOCC, Box Board and
to separate the reject and fibre. The fibre discharge line is connected to the pulp suc on pump or directly fed to
the storage towers.
Capacity m³ 6 8 10 12 16 20 22
26 32 35 40 50 60 70
Capacity m³
ROPE CUTER
Advantages
Fiber Guard is specially used for wet prepara on of the waste paper
Impuri es are removed with negligible fiber loss
Prevents pulp jamming in successive opera ons
Energyefficient, costsaving, & low maintenance
Capacity (m³) 12 11
Power(kw) 90 160
GRAPPLE
Grapple is mainly used in con nuous pulping system for
grappling heavy and large impuri es from sediment well.
Application & Salient Features
Mainly used for grappling heavy and large
impuri es from sediment well
“Four petal” air pressure type opera on
Easy to maintain and operate
Adopts stainless steel material, long service life
TROMMEL SCREEN
Advantages
Easy Installa on
Perforated drum of SS304, drive arrangement,
inside helical screw, out let chute of SS304
Drum is driven through Geared Motor,
Pulleys and Belts
CI drive and driven pulleys properly machined
TSR MODEL 1 2 3 4 7
1
1 INLET
2 DILUTION
2 7
3 9
3 DILUTION
8
4 NOZZLE
5 DRAIN
6
6 MANHOLE
4
7 DILUTION
5 8 OVERFLOW
9 DILUTION
Feature
Op mum rotor size for excellent slushing
Suitable for dry broke and press broke
3% 6% pulp consistency with lower power consump on
Compact design with low VAT height for effec ve slushing
Applications
Slushing wet strength, board, coated, and special grades/slabs
Higher capacity opera ons
Suitable for high consistency pulping requirements
Parason has installed more than 405+ Pulp line in India & abroad. Parason has pleasure to introduce Automa on
division and are commi ed to serve Pulp and Paper industry.
We are offering complete line of automa on services. Parasons productlines are being equipped with PLC
control panel as standard, with op on of DCS interfacing to achieve automated sequences for opera on, start
ups and shutdowns. The logics are designed by well experienced team and include safety interlocks, event &
alarm lists, fault handling rou nes and Diagnosis features. The Hardware is field proven, state of the art.
R1075
Email: info@parason.com
Web: www.parason.com
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Note: Content subject to change without any prior notice | Power consumed may vary as per furnish combinations
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