Enclosed ATS480 Instruction Bulletin JYT90527 00

Altivar Soft Starter ATS480
Enclosed Soft Starters Instruction Bulletin

1–600 hp, 600 V; 1–500 hp, 480 V;
1–250 hp, 240 V or 1–200 hp, 208 V
Class 8638 and 8639
JYT90527
Rev. 00, 07/2022
www.se.com
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this guide are the property of Schneider Electric SE or its
subsidiaries. All other brands may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and
furnished for informational use only. No part of this guide may be reproduced or
transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), for any purpose, without the prior written permission of
Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide
or its content, except for a non-exclusive and personal license to consult it on an "as
is" basis. Schneider Electric products and equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information
contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by
Schneider Electric and its subsidiaries for any errors or omissions in the informational
content of this material or consequences arising out of or resulting from the use of the
information contained herein.
Safety Information
Important Information
Read these instructions carefully, and look at the equipment to become familiar
with the device before trying to install, operate, service, or maintain it. The
following special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
! DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.
JYT90527 – 07/2022 3
Qualification of Personnel
Only appropriately trained persons who are familiar with and understand the
contents of this manual and all other pertinent product documentation are
authorized to work on and with this product. In addition, these persons must have
received safety training to recognize and avoid hazards involved. These persons
must have sufficient technical training, knowledge and experience and be able to
foresee and detect potential hazards that may be caused by using the product, by
changing the settings and by the mechanical, electrical and electronic equipment
of the entire system in which the product is used. All persons working on and with
the product must be fully familiar with all applicable standards, directives, and
accident prevention regulations when performing such work.
Intended Use
This product is intended for industrial use according to this manual.
The product may only be used in compliance with all applicable safety standard
and local regulations and directives, the specified requirements and the technical
data. The product must be installed outside the hazardous ATEX zone. Prior to
using the product, you must perform a risk assessment in view of the planned
application. Based on the results, the appropriate safety measures must be
implemented. Since the product is used as a component in an entire system, you
must ensure the safety of persons by means of the design of this entire system
(for example, machine design). Any use other than the use explicitly permitted is
prohibited and can result in hazards.
Product related information

Read and understand these instructions before performing any procedure
with this soft starter.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Only appropriately trained persons who are familiar with and fully understand
the contents of the present manual and all other pertinent product
documentation and who have received all necessary training to recognize
and avoid hazards involved are authorized to work on and with this
equipment.
• Installation, adjustment, repair and maintenance must be performed by
qualified personnel.
• Verify compliance with all local and national electrical code requirements as
well as all other applicable regulations with respect to grounding of all
equipment.
• Only use properly rated, electrically insulated tools and measuring
equipment.
• Do not touch unshielded components or terminals with voltage present.
• Prior to performing any type of work on the equipment, block the motor shaft
to prevent rotation.
• Insulate both ends of unused conductors of the motor cable.
Failure to follow these instructions will result in death or serious injury.
4 JYT90527 – 07/2022
DANGER
Before performing work on the equipment:
• Use all required personal protective equipment (PPE).
• Disconnect all power, including external control power that may be present.
Take into account that the circuit breaker or main switch does not de-
energize all circuits.
• Place a "Do Not Turn On" label on all power switches related to the
equipment.
• Lock all power switches in the open position.
• Verify the absence of voltage using a properly rated voltage sensing device.
Before applying voltage to the equipment:
• Verify that the work has been completed and that the entire installation
cannot cause hazards.
• If the mains input terminals and the motor output terminals have been
grounded and short-circuited, remove the ground and the short circuits on
the mains input terminals and the motor output terminals.
• Verify proper grounding of all equipment.
• Verify that all protective equipment such as covers, doors, grids is installed
and/or closed.
DANGER
• Never operate energized switch with door open.
• Turn off switch before removing or installing fuses or making load side
connections.
• Do not use renewable link fuses in fused switches.
Damaged products or accessories may cause electric shock or unanticipated

equipment operation.
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Contact your local Schneider Electric sales office if you detect any damage
whatsoever.
This equipment has been designed to operate outside of any hazardous location.
Only install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
JYT90527 – 07/2022 5
Your application consists of a whole range of different interrelated mechanical,

electrical, and electronic components, the soft starter being just one part of the
application. The soft starter by itself is neither intended to nor capable of providing
the entire functionality to meet all safety-related requirements that apply to your
application. Depending on the application and the corresponding risk assessment
to be conducted by you, a whole variety of additional equipment is required such
as, but not limited to, external encoders, external brakes, external monitoring
devices, guards, etc.
As a designer/manufacturer of machines, you must be familiar with and observe
all standards that apply to your machine. You must conduct a risk assessment and
determine the appropriate Performance Level (PL) and/or Safety Integrity Level
(SIL) and design and build your machine in compliance with all applicable
standards. In doing so, you must consider the interrelation of all components of
the machine. In addition, you must provide instructions for use that enable the
user of your machine to perform any type of work on and with the machine such as
operation and maintenance in a safe manner.
The present document assumes that you are fully aware of all normative
standards and requirements that apply to your application. Since the soft starter
cannot provide all safety-related functionality for your entire application, you must
ensure that the required Performance Level and/or Safety Integrity Level is
reached by installing all necessary additional equipment.
WARNING
INSUFFICIENT PERFORMANCE LEVEL/SAFETY INTEGRITY LEVEL AND/
OR UNINTENDED EQUIPMENT OPERATION
• Conduct a risk assessment according to EN ISO 12100 and all other
standards that apply to your application.
• Use redundant components and/or control paths for all critical control
functions identified in your risk assessment.
• Verify that the service life of all individual components used in your
application is sufficient for the intended service life of your overall
application.
• Perform extensive commissioning tests for all potential error situations to
verify the effectiveness of the safety-related functions and monitoring
functions implemented, for example, but not limited to, speed monitoring by
means of encoders, short circuit monitoring for all connected equipment,
correct operation of brakes and guards.
• Perform extensive commissioning tests for all potential error situations to
verify that the load can be brought to a safe stop under all conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
Product may perform unexpected movements because of incorrect wiring,

incorrect settings, incorrect data or other errors.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
• Carefully install the wiring in accordance with the EMC requirements.
• Do not operate the product with unknown or unsuitable settings or data.
• Perform a comprehensive commissioning test.
equipment damage.
6 JYT90527 – 07/2022
WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure
modes of control paths and, for critical control functions, provide a means to
achieve a safe state during and after a path failure. Examples of critical
control functions are emergency stop, overtravel stop, power outage and
restart.
• Separate or redundant control paths must be provided for critical control
functions.
• System control paths may include communication links. Consideration must
be given to the implications of unanticipated transmission delays or failures
of the link.
• Observe all accident prevention regulations and local safety guidelines (1).
• Each implementation of the product must be individually and thoroughly
tested for proper operation before being placed into service.
equipment damage.
(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety
Guidelines for the Application, Installation, and Maintenance of Solid State Control
and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and
Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems.
Machines, controllers, and related equipment are usually integrated into networks.
Unauthorized persons and malware may gain access to the machine as well as to
other devices on the network/fieldbus of the machine and connected networks via
insufficiently secure access to software and networks.
WARNING
UNAUTHORIZED ACCESS TO THE MACHINE VIA SOFTWARE AND
NETWORKS
• In your hazard and risk analysis, consider all hazards that result from access
to and operation on the network/fieldbus and develop an appropriate cyber
security concept.
• Verify that the hardware infrastructure and the software infrastructure into
which the machine is integrated as well as all organizational measures and
rules covering access to this infrastructure consider the results of the hazard
and risk analysis and are implemented according to best practices and
standards covering IT security and cyber security (such as: ISO/IEC 27000
series, Common Criteria for Information Technology Security Evaluation,
ISO/ IEC 15408, IEC 62351, ISA/IEC 62443, NIST Cybersecurity
Framework, Information Security Forum - Standard of Good Practice for
Information Security, SE recommended Cybersecurity Best Practices*).
• Verify the effectiveness of your IT security and cyber security systems using
appropriate, proven methods.
equipment damage.
(*) : SE Recommended Cybersecurity Best Practices can be downloaded on SE.

com.
JYT90527 – 07/2022 7
WARNING
LOSS OF CONTROL
Perform a comprehensive commissioning test to verify that communication
monitoring properly detects communication interruptions
equipment damage.
This product meets the EMC requirements according to the standard CEI 60947-
4-1. This device has been designed for environment A. Use of this product in a
domestic environment (B environment) may cause unwanted radio interference.
WARNING
RADIO INTERFERENCE
• In a domestic environment (B environment), this product may cause radio
interference in which case supplementary mitigation measures may be
required.
• The references from ATS480D17Y to ATS480C11Y can be adapted to a
domestic environment (B environment) by adding an external bypass
contactor. For other ATS480 references, you must consider other mitigation
measures.
equipment damage.
NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE
Before switching on and configuring the product, verify that it is approved for the
mains voltage.
Failure to follow these instructions can result in equipment damage.
8 JYT90527 – 07/2022
Table of Contents
SECTION 1 – INTRODUCTION AND TECHNICAL
CHARACTERISTICS ............................................................................... 11
Introduction .............................................................................................. 11
Related Documents .................................................................................. 11
Exceptions to Bulletin NNZ85515...............................................................12
Terminology .............................................................................................12
Standard Features....................................................................................13
Technical Specifications ............................................................................13
Cybersecurity ...........................................................................................14
Controller Nameplate ................................................................................15
Catalog Number Identification....................................................................16
MOD Designations ...................................................................................17
SECTION 2 - RECEIVING, HANDLING, AND STORAGE .................18
Receiving and Preliminary Inspection.........................................................18
Storage....................................................................................................18
Before Installation.....................................................................................19
Handling the Soft Starter ...........................................................................20
SECTION 3 - INSTALLATION .................................................................22
Instructions ..............................................................................................22
Seismic Qualification Mounting Criteria ......................................................22
Mounting Dimensions and Weights ............................................................24
Wiring ......................................................................................................37
Equipment Grounding .........................................................................40
Control Wiring.....................................................................................40
Load Wiring ........................................................................................41
Adaptation to Line Input.......................................................................41
SECTION 4 - OPERATION .....................................................................42
Circuit Diagrams.......................................................................................42
Integrated Full Voltage Bypass Starter (MOD A10) ......................................42
Factory Settings .......................................................................................43
Programming Access with Type 3R Enclosure (Wall Mounted) .....................44
Minimum Start-up Procedure .....................................................................46
Nominal Motor Current (In) ..................................................................46
Motor Overload Relay (MOD A10 only).................................................47
SECTION 5 - MAINTENANCE................................................................49
Before You Begin......................................................................................49
Power Fuse Recommendation...................................................................50
Technical Support .....................................................................................56
SECTION 6 - REPLACEMENT PARTS .................................................58
JYT90527 – 07/2022 9
CHARACTERISTICS Enclosed Soft Starters Instruction Bulletin

CHARACTERISTICS
Introduction
This instruction bulletin is a supplement to the Altivar Soft Starter ATS480 User
Manual, NNZ85515. This bulletin provides installation and maintenance
information for the Altivar Soft Starter ATS480 Enclosed (ATS480 Enclosed).
ATS480 Enclosed are combination devices available with a fused disconnect
(Class 8638) or with a circuit breaker (Class 8639).
Related Documents
Use your tablet or your PC to quickly access detailed and comprehensive
information on all our products on www.se.com The Internet site provides the
information you need for products and solutions:
• The whole catalog for detailed characteristics and selection guides
• The CAD files to help design your installation, available in over 20 different
file formats
• All software and firmware to maintain your installation up to date
• A large quantity of White Papers, Environment documents, Application
solutions, Specifications... to gain a better understanding of our electrical
systems and equipment or automation
• And finally all the User Guides related to your soft starter, listed below:
Title of documentation Catalog number

Catalog: Altivar Soft Starter ATS480 DIA2ED2210602EN (English), DIA2ED2210602FR
(French), DIA2ED2210602SP (Spanish),
DIA2ED2210602PTBR (Brazilian Portuguese),
ATS480 Getting Started Manual NNZ85504 (English), NNZ85505 (French), NNZ85506
(Spanish), NNZ85510 (Portuguese),
ATS480 Getting Started Manual Annex for UL NNZ86539 (English)
Video: Getting Started with ATS480 FAQ000233342 (English)
ATS480 User Manual NNZ85515 (English), NNZ85516 (French), NNZ85517
ATS48 to ATS480 Substitution Manual NNZ85529 (English), NNZ85530 (French), NNZ85531
Video: How to substitute an ATS48 for an ATS480? FAQ000210049 (English)
ATS480 Embedded Modbus RTU Manual NNZ85539 (English)
ATS480 EtherNet/IP – Modbus TCP Manual NNZ85540 (English)
VW3A3720
ATS480 PROFIBUS DP Manual VW3A3607 NNZ85542 (English)
ATS480 CANopen Manual VW3A3608, VW3A3618, NNZ85543 (English)
VW3A3628
ATS480 Communication Parameter Addresses NNZ85544 (English)
ATS480 Cascade Function Application Note NNZ85564 (English)
SoMove: FDT SoMove FDT (English, French, German, Spanish,
Italian, Chinese)
JYT90527 – 07/2022 11
Enclosed Soft Starters Instruction Bulletin CHARACTERISTICS
Title of documentation Catalog number

ATS480: DTM ATS480 DTM Library EN (English – to be installed
first), ATS480 DTM Lang FR (French), ATS480 DTM
Lang SP (Spanish),
EcoStruxure Automation Device Maintenance : EADM (English)
Software
Video: How to update the firmware on ATS480 with FAQ000233943 (English)
EcoStruxure Automation Device Maintenance?
Recommended Cybersecurity Best Practices CS-Best-Practices-2019–340 (English)
Video: How to configure the cybersecurity applied to FAQ000236206 (English)
ATS480?
You can download there technical publications and other technical information
from our website at www.se.com/en/download.
Exceptions to Bulletin NNZ85515

Certain information in the related documentation replaces information provided in
bulletin NNZ85515. When referencing this instruction bulletin, note the following
exception:
• “Receiving, Handling, and Storage” on SECTION 2 - RECEIVING,
HANDLING, AND STORAGE, page 18 of this bulletin replaces the “Inspect,
Store and Handle the Product” section of bulletin NNZ85515.
• “Installation” in bulletin NNZ85515 is not application to the ATS480 enclosed
soft starter. For information about installing the soft starter, refer to the
“Installation” section on SECTION 3 - INSTALLATION, page 22 of this
bulletin.
• The recommended OCPD ratings in the “Technical Data” section of bulletin
NNZ85515 applies to open ATS480 soft starter only. For actual components
used with ATS480 enclosed soft starter, refer to “Power Fuse
Recommendation” on Power Fuse Recommendation, page 50 and
“Replacement Parts” on SECTION 6 - REPLACEMENT PARTS, page 58 of
this bulletin.
• “Dimensions” and “Weight And Lifting Lugs Availability” in bulletin NNZ85515
applies to open ATS480 soft starter only. For overall enclosure weights, refer
to the front elevation drawings supplied with the ATS480 enclosed soft starter
order.
• “Application Diagrams” in bulletin NNZ85515, applies to open ATS480 soft
starter, and does not necessarily apply to ATS480 enclosed soft starter. For
the exact wiring, refer to the wiring diagram shipped with the enclosed unit.
Terminology
The following terms and abbreviations are used in this bulletin:
• Class 8638 and Class 8639 Altivar Soft Starter ATS480 enclosed are called
ATS480 enclosed soft starter.
• MOD for factory modifications.
• Altivar Soft Starter ATS480 are also called ATS480 soft starters.
12 JYT90527 – 07/2022
Standard Features
The enclosed ATS480 soft starter provides a pre-engineered enclosure package
with a disconnect means and a soft starter for soft starting and stopping of
standard, three-phase, asynchronous induction motors.
Each enclosed ATS480 soft starter contains:
• Current limiting provisions to achieve short circuit rating for the unit.
• Customer terminal blocks for 120 V control connections.
• A disconnect (circuit breaker or fused switch) with an external handle.
• A door mounted display terminal display for diagnostics and set up.
• A bypass contactor which bypasses the soft starter when full voltage level is
reached upon starting.
• Various control and power contactor options may be included in the enclosed
ATS480 soft starter. Factory order specific drawings will list all included
options.
• Load terminals (T1/T2/T3) for motor connections to the ATS480 soft starters.
• Solid state overload protection built in to the ATS480 soft starts.
For information about how to apply and adjust the ATS480 soft starter for a
particular installation, refer to bulletin NNZ85515.
Technical Specifications
The following table describes the technical specifications for the enclosed ATS480
soft starter. For additional specifications of the open style ATS480 soft starter,
refer to bulletin NNZ85515.
Table 1: Technical Specifications
Environment
Degree of protection • UL Type 1: Indoor use primarily to provide a degree of protection against limited amounts of falling dirt.
• UL Type 12: Indoor use primarily to provide a degree of protection against circulating dust, falling dirt,
and dripping noncorrosive liquids.
• UL Type 3R: Outdoor use primarily to provide a degree of protection against rain, sleet, and damage
from ice formation.
• Enclosures are painted ANSI #49.
Conformity to standards UL listed per UL60947-4-1; CSA Certified per CSA 22.2 No. 14.
Immunity to radioelectrical interference: conforms to IEC 61000-4-3 Level 3.
Operational test vibration Conforms to IEC 60068-2-6, 1.5 mm peak from 2 to 13 Hz, 1 gn from 13 to 200 Hz (ATS480 starts).
Seismic qualification Available as an optional feature (MOD Y10). Provides a qualification label and hardware qualified to seismic
rating per ICC ES AC156 for compliance to the seismic provisions of the International Building Code and
ASCE 7.
Transit test to shock Conforms to the National Safe Transit Association and International Safe Transit Association test for
packages weighing 100 lbs and over.
Ambient air temperature • Operation: Ambient conditions in installed area from 0 to 40 °C, 32 to 104 °F (Type 1 and 12); 0 to 50 °
C, 32 to 122 °F (Type 3R)
• Storage: -25 to +70 °C, -13 to 158 °F.
Maximum ambient pollution Conforms to IEC 60664-1, Pollution Degree 3
Maximum relative humidity 95% without condensation or dripping water conforming to IEC 60068-2-3
Maximum operating altitude 1000 m (3280 ft.), derate by 1% for each additional 100 m (328 ft) up to 4000m (13123 ft) maximum.
Characteristics
3-phase supply voltage 208 Vac ± 10%; 230 Vac ± 15%; 460 Vac ± 15%; 575 Vac ± 10%
Control voltage 115 Vac [Control Power Transformer (CPT) included as standard]
JYT90527 – 07/2022 13
Table 1: Technical Specifications (Continued)
Frequency 50/60 Hz
Rated current Refer to Horsepower Ratings and Nominal Motor Current Factory Settings Table , page 47
Motor power 3 to 600 hp
Motor voltage 208, 220, 230, 240, 460, 480, 575, 600 V
Duty cycle • Starting at 400% of In for 23 s, or 300% of In for 46 s, from a cold state
• Starting at 400% of In for 12 s, or 300% of In for 23 s, with a load factor of 50% and 10 starts per hour
or an equivalent thermal cycling
Operation
Methods of Starting:
Torque ramp Adjustable from 1 to 60 s by display terminal
Current limitation Adjustable from 150% to 700% of rated current in the limit of 500% of soft starter rated current by display
terminal
Booster start-up pulse Full voltage starting for 5 cycles of 50 to 100% mains voltage, selectable by display terminal.
Methods of Stopping:
Freewheel Coast to stop on stop command
Torque deceleration ramp Adjustable from 1 to 60 s by display terminal
Dynamic Braking Selectable by display terminal. Contact Schneider Electric Technical Support for application assistance.
Status and Diagnostics: Digital display of motor and soft starter status, including:
• Ready/Run/Detected Error
• Motor Current
• Motor Torque
• Motor Thermal State
• Power Factor
Protection
Motor:
Thermal overload With Full Voltage Bypass: A bimetallic or solid state Class 20 (MOD A10) overload relay is integral to the
ATS480 soft starter.
Without Full Voltage Bypass: A solid state thermal overload is integral to the ATS480 starts. Overload class
is selectable as 10E, 20E, or 30E via display terminal. Range is 50% to 100% of ATS480 soft starter rated
current.
Shunt-trip disconnect Removes all power from the soft starter cabinet when the ATS480 soft starter detects an error.
Isolation contactor Removes supply power from the input power circuit and motor when the motor is not running or when the
ATS480 soft starters detects an error.
Soft Starter:
Short circuit current ratings Refer to Table 3 : Short Circuit Current Ratings, page 17
Overcurrent protection An overcurrent protection device (OCPD) provides Type 1 coordination to the short-circuit current withstand
device ratings. Select fuses for motor protection from Table 9: Power Fuse Selection For Enclosed, page 51
Bypass contactor A standard bypass contactor reduces temperature rise within the enclosure by removing the watts loss of
the thyristors. Control of the bypass contactor allows all forms of stopping.
Thermal switch Soft starters rated for 17–62 A have one thermal switch to help protect against overheating.
Soft starters rated 72 A and greater have 2 thermal switches; one controls the fan, the other helps protect
against overheating.
Cybersecurity
The objective of Cybersecurity is to help provide increased levels of protection for
information and physical assets from theft, corruption, misuse, or accidents while
maintaining access for their intended users.
14 JYT90527 – 07/2022
To configure your Soft Starter refer to the Chapter Cybersecurity starting from the
Section Initial Setup in the User Manual.NNZ85515
Controller Nameplate
The nameplate for the enclosed ATS480 soft starter is located on the inside door.
It identifies the soft starter Class, Type, and MODs (options). See Figure 1. When
identifying or describing the enclosed ATS480 soft starter, use the data from this
nameplate.
Figure1: Enclosed ATS480 Soft Starter Nameplate
MOD (Options) Code

ENCLOSED 480
SOFT START MOTORCONTROLLER
CLASS SER B ALTIVARSOFT STARTER ATS480C32Y Basic ATS480 Soft Starter
Model Number
TYPE 480USH4N MOD E06D07J09A10G10K10R10X10Z10 50° C Ambient Rating
INPUT SUITABLE ONLY FORUSE AS SERVICE EQUIPMENT
Permissible Input Voltage VOLTS 460 ± 10 % PHASE 3 HZ 60 Mains Frequency
Maximum Soft Starter Amps AMPS 302 ± 10 % 30 KA MAX WITHSTAND SYMMETRICAL AMPS RMS
OCPD Device Idenrification Circuit Breaker LHL3640036M Coordinated Short
OUTPUT Circuit Rating
VOLTS 460 ± 10 % PH 3 HZ 60 AMPS 302 Horsepower/Kilowatt
MAX AMPS FORCL 10 OL PROT. 320 MAX AMPS 320 HP / KW 250 / 187 Rating
Soft Starter Transformer TRANSFORMERFUSES CLASS CC, 600 V, TIME-DELAY
ATS480 Control Logic
Primary Fuses (if used) PRIMARY 5A SECONDARY 6.25 A 1 A FNQ
Fuses
ENCLOSURE OVERLOAD CLASS WIRE TYPE / TEMPERATURE
Soft Starter Transformer TYPE 3R CLASS 10 Cu 75°C Class 10A for bypass
Secondary Fuses (if used) overload
POWERWIRING LINE LOAD
Class 10E for Soft
Enclosure Environmental AWG TORQUE lb-in AWG TORQUE lb-in Starter overload
Rating #1 - 600 350 #4 - 500 300
REFERENCE MANUALS Load Terminations
Line Terminations (wire size NNZ85515 Open JYT90527 Enclosed (Wire size and terminal
and terminal torques) FO NUMBER torques)
FIELD WIRING DIAGRAM
E44195435-003-02/W44195435-003-03 44195435-003-00-01 Factory Order Number
Assembled in MX 29 2229 1 JYT68318 (Q2Q) and item number
Plant Code with
MX & Foreign Parts
Date code
44195435-003-00-01010008639
480USH4NEDNJAGKRXZ
JYT90527 – 07/2022 15
Catalog Number Identification

Figure 2 identifies each part of the catalog number for enclosed ATS480 soft
starter:
Figure 2: Catalog Number Identification
Class 8639 Type 480UKA4N + MOD Designations (see Table 2)
Power Circuit
8638 = Fused Disconnect N = Non-Reversing with Isolation Contactor
8639 = Circuit Breaker R = Reversing with Isolation Contactor
S = Shunt Trip Coil
480U = Enclosed 480
Soft Starter Voltage
2 = 208 V
Horsepower Rating 3 = 230 V
A = 3 hp J = 40 hp S = 250 hp 4 = 460 V
B = 5 hp K = 50 hp T = 300 hp 5 = 575 V
C = 7.5 hp L = 60 hp U = 350 hp
D = 10 hp M = 75 hp W = 400 hp Enclosure Type
E = 15 hp N = 100 hp X = 500 hp G = Type 1
F = 20 hp P = 125 hp Z = 600 hp A = Type 12
G = 25 hp Q = 150 hp H = Type 3R
H = 30 hp R = 200 hp
16 JYT90527 – 07/2022
MOD Designations
Table 2 describes the MOD designations for enclosed ATS480 soft starters.
Table 2: Factory Modifications (MOD)
Options Description Options Description
Control Miscellaneous Options
A06 Start/Stop push buttons B10 150 VA additional control capacity
B06 Forward, Stop, and Reverse push buttons C10 Power-Up ON delay (start relay)
C06 Hand-Off-Auto selector switch D10 Emergency Stop push button
D06 Stop-Run selector switch E10 CSA / cULus label(s)
E06 Hand-Auto, Start/Stop push buttons F10 Auxiliary contacts for run
Pilot Light Clusters G10 Auxiliary contacts for full voltage bypass run
A07 Run (Red) and Off (green) H10 Auxiliary contacts for auto mode
B07 Push-To-Test Run (red) and Off (green) J10 Auxiliary contacts for detected error
C07 Run (Red), Off (green), and Detected Fault (yellow) K10 Motor space heater provisions
D07 Push-To-Test Run (red), Off (green), and Push-To- L10 ID engraved nameplates
Reset Fault (yellow)
Meters M10 Spare terminal blocks
A08 Ammeter P10 Permanent wire markers

B08 Elapsed time meter Q10 ANSI #61 enclosure paint
Communications Cards R10 MOV/Surge arrestor
A09 Modbus™ S10 Dual motor overloads and branch circuits

C09 Ethernet TCP/IP T10 Reserved for future
D09 Devicenet™ U10 Remove door mounted display terminal
E09 Ethernet IP V10 OSHPD Seismic Qualification
F09 ProfiNet W10 NEMA style contactors
H09 CanOpen Daisy Chain X10 50 °C, 122 °F operation
J09 CanOpen Sub-D Y10 Seismic qualification (AC156)
K09 CanOpen Open Style Z10 Service entrance rating
Miscellaneous Options 710 UL qualified modifications
A10 Full voltage bypass (AC3) 610 (1) 100K circuit breaker rating
810 SPL special features
(1): Only available for 208 V, 125–200 hp; 230 V, 150–250 hp; and 460 V, 300–500 hp.
Table 3 describes the coordinated short circuit current ratings for the enclosed
ATS480 soft starter.
Table 3: Short Circuit Current Ratings
Enclosure Size Horsepower Rating 8638 Fused 8639 Circuit

Disconnect AIC Breaker AIC
@ 208 V @ 230 V @ 460 V @ 575 V
A–C 3–50 5–60 10–125 15–150 100K 65K

D 60–100 75–125 150–250 200–30 100K 30K
E 125–200 150–250 300–500 350–600 65K 65 or 100K (1)
(1): 100K is only available when option 610 is selected. See Table 2.
JYT90527 – 07/2022 17
Enclosed Soft Starters Instruction Bulletin SECTION 2 - RECEIVING, HANDLING, AND STORAGE
SECTION 2 - RECEIVING, HANDLING, AND

STORAGE
Damaged products or accessories may cause electric shock or unanticipated
equipment operation.
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Contact your local Schneider Electric sales office if you detect any damage
whatsoever.
Receiving and Preliminary Inspection

Thoroughly inspect the enclosed ATS480 soft starter before it is stored or
installed. Upon receipt:
1. Remove the soft starter from its packaging and visually inspect the exterior for
shipping damage.
2. Ensure that the Class, Type and MOD specified on the soft starter nameplate
(Figure 1 : Enclosed ATS480 Soft Starter Nameplate, page 15) agree with the
packaging slip and corresponding purchase order.
3. If you find any shipping damage, notify the carrier and your sales
representative.
4. Enclosed ATS480 soft starters are shipped on a pallet on their back or in an
upright position. To avoid damage, do not stack units on top of each other. If
you plan to store the soft starter after receipt, replace it in its original
packaging material and store it in an environment whose ambient air
temperature is within the range specified in Table 1 : Technical Specifications,
page 13. Store the soft starter in its original packaging until it is at the final
installation site.
Storage
NOTICE
INCORRECT STORAGE
Do not crush the packaging during transport and storage.
18 JYT90527 – 07/2022
SECTION 2 - RECEIVING, HANDLING, AND STORAGE Enclosed Soft Starters Instruction Bulletin
Before Installation
Before installing the enclosed ATS480 soft starter:
1. Move the operating handle assembly to the Off position and open the
enclosed ATS480 soft starter door.
2. Visually verify that all internal mounting and terminal connection hardware is
properly seated, securely fastened, and undamaged.
3. Visually verify that the internal plugs and wiring connections are tight. Inspect
all connections for damage.
4. Verify that all relays and fuses are installed and fully seated.
5. Close and secure the enclosed ATS480 soft starter door by fully tightening
the thumbscrews.
JYT90527 – 07/2022 19
Enclosed Soft Starters Instruction Bulletin SECTION 2 - RECEIVING, HANDLING, AND STORAGE
Handling the Soft Starter
WARNING
TIPPING
• Take into account the high center of gravity when handling the equipment.
• Only transport the equipment on the pallet using a suitable forklift.
• Do not remove the straps and the screws on the pallet before the equipment
has been transported to the final installation position.
equipment damage.
Handle the enclosed ATS480 soft starter carefully to avoid damage to the internal
components, frame, or exterior. When handling the soft starter, balance it carefully
to keep it from tipping. After removing the packaging materials, the soft starter
requires some type of mechanical lifting.
Figure 3 : Hoisting method
20 JYT90527 – 07/2022
SECTION 2 - RECEIVING, HANDLING, AND STORAGE Enclosed Soft Starters Instruction Bulletin
When handling the enclosed ATS480 soft starter:

• Always work with another person. The weight, size, and shape of the soft
starter are such that two people are required to handle it.
• Use gloves.
• Attach a spreader bar to the two top lifting holes on the enclosure back panel
or lifting bracket (see Figures 4–14 for location of lifting holes) and hoist the
enclosure with chains or straps. See figure 3 for the proper hoisting method.
• Raise the enclosure from a horizontal position (that is, with the back of the
enclosure resting on a pallet).
• Before removing banding or lag bolts (if used), attach the spreader bar with
chains or straps (hoisting mechanism) to maintain control to avoid tipping.
• Place the enclosure in an upright position.
NOTE: Wall mounted enclosures will not sit upright without support. The
bottom of the wall mounting enclosed ATS480 soft starter is on an angle.
WARNING
INCORRECT HANDLING
• Follow all handling instructions provided in this manual and in all associated
product documentation.
• Handle and store the product in its original packaging.
• Do not handle and store the product if the packaging is damaged or appears
to be damaged.
• Take all measures required to avoid damage to the product and other
hazards when handling or opening the packaging.
equipment damage.
To help protect the product before installation, handle and store it in its packaging.
Ensure that the specified ambient conditions are followed.
JYT90527 – 07/2022 21
Enclosed Soft Starters Instruction Bulletin SECTION 3 - INSTALLATION
SECTION 3 - INSTALLATION
Instructions
Read, understand, and follow all instructions in this instruction bulletin and in the
reference documents listed on Related Documents before attempting to install,
service or maintain the enclosed ATS480 soft starter.
Follow these instructions when installing the enclosed ATS480 soft starter:
• The enclosed ATS480 soft starter can be installed in a Pollution Degree 3
environment, as defined in NEMA ICS1–111A and IEC 60664–1. Ensure that
the expected environment is compatible with this rating.
• When attaching wall mounted and free standing soft starters, use fasteners
rated for the weight of the apparatus, the expected shock and vibration of the
installation, and the expected environment.
• During installation and operation, maintain the ventilation clearances
specified on the factory supplied outline dimensional drawings or in figures 8–
18. Provide sufficient cooling for the heat load.
• Do not mount the soft starter in direct sunlight or on hot surfaces (Type 1 and
12 only). Mount it on a solid, flat surface only. When drilling for conduit entry,
take care to prevent metal chips from falling on parts and electronic printed
wiring boards.
Seismic Qualification Mounting Criteria

Seismic qualification (MOD Y10) harmonizes the following standards in
compliance with ICC ES AC156 acceptance criteria test protocol with an
importance factor of 1.5:
• IBC (International Building Code)
• NFPA 5000 (Building Code – National Fire Protection Agency)
• NBCC (National Building Code of Canada)
• 1997 UBC (Uniform Building Code)
• 1999 NBC (BOCA National Building Code)
• 1999 SBC (Standard Building Code)
• ASCE 7 (American Society of Civil Engineers)
For seismic rating installation compliance, follow the instructions in the labels
attached to the soft starter (see figures 4 to 7 , page 22) for anchorage, lateral and
mounting guidelines using SAE Grade 5 hardware bolts and washers. There
guidelines apply for both floor and wall mounted Type 1, 12K, and 3R enclosures.
Figure 4: Certification Label
22 JYT90527 – 07/2022
SECTION 3 - INSTALLATION Enclosed Soft Starters Instruction Bulletin
Figure 5: Floor Mounting
SEISMIC ANCHORAGE REQUIREMENTS
GEX59679
To maintain Seismic Qualification each individual section must be anchored
to floor at all mounting locations shown in Instruction Manual.
For seismic hazard areas with an Ss acceleration value in excess of 2.67g

(New Madrid Seismic Hazard Area) or displacement at the top of the
enclosure cannot be tolerated, the enclosure must be laterally braced at the
top of section and connected to the building load bearing structural system.
Refer to the current IBC or NFPA 5000 for location specific values of Ss.
Use 1/2" grade 5 bolts and the appropriate washers.

In order to develop full strength of the anchor, torque bolts to the value
specified by the anchor manufacturer.
REV 00
Refer to bulletin number JYT90527 for installation instructions.
Figure 6: Floor Mounting (Type 1 and 12 only)
Seismic Anchorage Location

Seismic Anchorage Requirements
For seismic hazard areas with an Ss acceleration value in excess of 2.67g (New Madrid
Seismic Hazard Area) or displacement at the top of the enclosure cannot be tolerated, the
enclosure must be laterally braced at the top of section and connected to the building load
bearing structural system. Refer to the current IBC or NFPA 5000 for location specific
values of Ss.
Remove lifting bracket after equipment has been installed, and attach lateral brace
(supplied by others), re-using bolt and lock washer or user supplied hardware.
Equipment must also be anchored at the base (as show on the instructions label located
on the inside of the door).
Refer to bulletin number JYT90527 for installation instructions.
GEX63419 REV
JYT90527 – 07/2022 23
Figure 7: Wall Mounting
Seismic Anchorage Requirements
REV
Seismic Anchorage Location
To maintain Seismic Qualification each individual enclosure must be

anchored to wall at all five mounting locations shown above.
Use 3/8" grade 5 bolts and the appropriate flat washers.

In order to develop full strength of the anchor, torque bolts to the
GEX63420
value specified by the anchor manufacturer.
Refer to bulletin JYT90527 for installation instructions.
Mounting Dimensions and Weights

Figures 8–18 show the dimensions of the various well mounted and floor mounted
enclosures types.Table 4 : Weights And Estimated Watts Loss, page 37 lists the
weights and estimated watts loss. Dimensions: in. [mm].
Figure 8: Size A Enclosed, Wall Mounted, Type 1, 12, and 3R: 3–5 hp @ 208 V, 5–15 hp, @ 230 V, 10–30 hp
@ 480 V, and 15–40 hp @575 V
24 JYT90527 – 07/2022
Figure 9: Size B Enclosure, Wall Mounted, Type 1, 12, and 3R: 15–30 hp @ 208 V, 20–40 hp @ 230 V, 40–75
hp @ 480 V, and 50–100 hp @ 575 V (1)
(1): These horsepower and voltage combinations with a shunt-trip circuit are
available in the Size A enclosure. See Figure 8.
JYT90527 – 07/2022 25
Figure 10: Size C Enclosure, Wall Mounted, Type 1, 12, and 3R: 40–50 hp @ 208 V, 50–60 hp @ 230 V, 100–
125 hp @ 480 V, and 125–150 hp @ 575 V
26 JYT90527 – 07/2022
Figure 11: Size D Enclosure, Floor Mounted, Type 1 and 12, 20 inches wide, 8639 Power Circuit S (Shunt
Trip) only: 60–100 hp @ 208 V, 75–125 hp @ 230 V, 150–250 hp @ 480 V, and 200–300 hp @ 575 V
JYT90527 – 07/2022 27
Figure 12: Size D Enclosure, Floor Mounted, Type 3R, 20 inches wide, 8639 Power Circuit S (Shunt Trip)
only: 60–100 hp @ 208 V, 75–125 hp @ 230 V, 150–250 hp @ 480 V, and 200–300 hp @ 575 V
28 JYT90527 – 07/2022
Figure 13: Size D Enclosure, Floor Mounted, Type 1 and 12, 30 inches wide, 8639 Power Circuit N
(Isolation Contactor) or R (Reversing): 60–100 hp @208 V, 75–125 hp @ 230 V, 150–250 hp @ 480 V, and
200–300 hp @ 575 V
JYT90527 – 07/2022 29
Figure 14: Size D Enclosure, Floor Mounted, Type 3R, 30 inches wide, 8639 Power Circuit N (Isolation
Contactor) or R (Reversing): 60–100 hp @ 208 V, 75–125 hp @ 230 V, 150–250 hp @ 480 V, and 200–300 hp
@ 575 V
30 JYT90527 – 07/2022
Figure 15: Size E Enclosure, Floor Mounted, Type 1 and 12, 35 inches wide, 8638 and 8639 Power Circuit
N (Isolation Contactor) or S (Shunt Trip): 125–200 hp @ 208 V, 150–250 hp @ 230 V, 300–500 hp @ 480 V,
and 350–600 hp @ 575 V
JYT90527 – 07/2022 31
Figure 16: Size E Enclosure Outline, Floor Mounted, Type 3R, 55 in. wide, 8638 and 8339 Power Circuit R
(Reversing): 125–200 hp @ 208 V, 150–250 hp @ 230 V, 300–500 hp @ 480 V, and 350–600 hp @ 575 V
32 JYT90527 – 07/2022
Figure 16 (continued):
JYT90527 – 07/2022 33
Figure 17: Size E Enclosure, Floor Mounted, Type 1 and 12, 55 inches wide, 8638 and 8339 Power Circuit
R (Reversing): 125–200 hp @ 208 V, 150–250 hp @ 230 V, 300–500 hp @ 480 V, and 350-600 hp @ 575 V
34 JYT90527 – 07/2022
Figure 17 (continued):
JYT90527 – 07/2022 35
Figure 18: Size E Enclosure, Floor Mounted, Type 3R, 35 inches wide, 8638 and 8639 Power Circuit N
(Isolation Contactor) or S (Shunt Trip): 125–200 hp @ 208 V, 150–250 hp @ 230 V, 300–500 hp @ 480 V, and
350–600 hp @ 575 V
36 JYT90527 – 07/2022
Table 4 lists the weights for the devices illustrated in Figures 8 through 18. It also
provides the estimated watts loss for the enclosed ATS480 soft starter.
Table 4: Weights and Estimated Watts Loss
Class 8638 and 8639 Enclosed ATS480 Soft Starter Estima- Weights (lb) (2)
Horsepower Ratings ted
Watts
Size ATS480_Y 208 V 230 V 460 V 575 V Loss (1) Type 1 Type 12 Type 3R
(3) Device
Power Circuits
N R S N R S N R S
A D17 3 5 10 15
A D22 5 7.5 15 20 285 W
Start
A D32 7.5 10 20 25 110 110 110
158 W
A D38 10 – 25 30 Run
A D47 – 15 30 40
B D62 15 20 40 50
529 W
B D75 20 25 50 60 Start
125 125 125
B D88 25 30 60 75 258 W
Run
B C11 30 40 75 100
C C14 40 50 100 125 529 W
Start
C C17 50 60 125 150 200 200 200
258 W
Run
D C21 60 75 150 200 1264 W
Start
D C25 75 100 200 250 500 500 400 500 500 400 525 525 425
538 W
D C32 100 125 250 300 Run
E C41 125 150 300 350

2482 W
E C48 150 – 350 400 Start 10- 10- 10-
750 750 750 750 800 800
E C59 – 200 400 500 1004 W 00 00 50
Run
E C66 200 250 500 600
(1) Watts loss conditions identified in Start (ATS480 soft start mode) during installation /deceleration ramp. Run (bypass contactor mode)
during operating conditions.
(2) Power Circuit N is non-reversing with an isolation contactor. Power Circuit R is reversing with an isolation contactor. Power Circuit S is a
Shunt Trip Coil with a molded case.
(3) The underscore (_) represents the variable part of the catalog number.
Wiring
General instructions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
JYT90527 – 07/2022 37
Product may perform unexpected movements because of incorrect wiring,

incorrect settings, incorrect data or other errors.
WARNING
• Carefully install the wiring in accordance with the EMC requirements.
• Do not operate the product with unknown or unsuitable settings or data.
• Perform a comprehensive commissioning test.
equipment damage.
Unsuitable settings or unsuitable data or unsuitable wiring may trigger unintended

movements, trigger signals, damage parts and disable monitoring functions.
WARNING
• Only start the system if there are no persons or obstructions in the zone of
operation.
• Verify that a functioning emergency stop push-button is within reach of all
persons involved in the operation.
• Do not operate the product with unknown settings or data.
• Verify that the wiring is appropriate for the settings.
• Never modify a parameter unless you fully understand the parameter and all
effects of the modification.
• When commissioning, carefully run tests for all operating states, operating
conditions and potential error situations.
• Anticipate movements in unintended directions or oscillation of the motor.
equipment damage.
DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK
• Wire cross sections and tightening torques must comply with the
specifications provided in this document.
• If you use flexible multi-wire cables for a connection with a voltage higher
than 25 Vac, you must use ring type cable lugs or wire ferrules, depending
on the wire gauge and the specified stripping length of the cable.
The product has a leakage current greater than 3.5 mA. If the protective ground
connection is interrupted, a hazardous touch current may flow if the product is
touched.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE CURRENT
Verify compliance with all local and national electrical code requirements as well
as all other applicable regulations with respect to grounding of the entire drive
system installation.
38 JYT90527 – 07/2022
DANGER
INSUFFICIENT PROTECTION AGAINST OVERCURRENTS CAN CAUSE
FIRE OR EXPLOSION
• Use properly rated overcurrent protection devices.
• Use the fuses/circuit breakers specified.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR FIRE
The opening of the branch-circuit protective device is able to be an indication
that a fault current has been interrupted.
• Current-carrying parts and other components of the controller should be
examined and replaced if damaged.
• If burnout of the current element of an overload relay occurs, the complete
overload relay must be replaced.
Refer to the following instructions to wire the soft starter:

• Do not route signal cables next to power cables.
• Cables connected to the motor must have the maximum possible separation
from all other power cables. Do not run them in the same conduit. This
separation reduces the possibility of coupling electrical noise between
circuits.
• Voltage and frequency specifications for the supply mains must match the
soft starter configuration.
• Power factor correction capacitors should not be connected to a motor
controlled by a soft starter. If power factor correction is required, the
capacitors must be located on the mains of the soft starter. A separate
contactor should be used to switch the capacitors off when the motor is off, or
during acceleration and deceleration. Use the relay R2 or R3 to switch the
contactors.
• The soft starter must be grounded to conform to the regulations concerning
leakage currents. If the installation involves several soft starters on the same
supply mains, each soft starter must be grounded separately.
JYT90527 – 07/2022 39
Equipment Grounding
DANGER
ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING
well as all other applicable regulations with respect to grounding of the entire
device.
• Ground the device before applying voltage.
• The cross section of the protective ground conductor must comply with the
applicable standards.
• Do not use conduits as protective ground conductors; use a protective
ground conductor inside the conduit.
• Do not consider cable shields to be protective ground conductors.
Ground multiple enclosed ATS480 soft starter as shown in Figure 19. Use one
grounding conductor per device. Do not loop ground conductors or install them in
series.
• Ensure that the resistance to Ground is 1 Ohm or less.
• When grounding several controllers, you must connect each one directly, as
shown in the below figure.
• Do not loop ground cables or connect them in series.
Figure 19: Grounding Multiple Enclosed ATS480 Soft Starters
Control Wiring
The customer terminal block pulls apart to facilitate control wiring. To access the
control terminals, remove the top portion of the terminal block from the base by
grasping it and pulling up. See Figure 20. Connect the control wiring to the top
portion of the terminal block.
Each terminal is rated for one 12 AWG (4 mm²) wire. Torque the terminal screws
to 4.4 lbf•in (0,5 N•m). The customer terminal block is designated TB1 on the
wiring diagrams shipped with the enclosed ATS480 soft starter.
Note: Depending on the power and control options ordered, several analog or
digital inputs and outputs will be available at the control terminal blocks on the
Altivar Soft Starter ATS480. For I/O availability, refer to the elementary diagram
supplied with the enclosed ATS480 soft starter. For I/O specifications and
adjustments, refer to bulletin NNZ85515.
40 JYT90527 – 07/2022
Figure 20: Pull-Apart Customer Terminal Block
Load Wiring
The motor load connections to the enclosed ATS480 soft starter terminate on the
ATS480 soft starter. The load terminals are designated T1, T2, and T3. Refer to
the enclosed ATS480 soft starter wiring diagrams, nameplate and ATS480 User
Manual NNZ85515 for load terminal wire and torque requirements.
Adaptation to Line Input

Each ATS480 soft starter is factory configured for a particular line voltage as
specified in the equipment order. The available ratings are: 208 Vac, 240 Vac, 480
Vac, and 600 Vac @60Hz. The factory configured voltage rating is listed on the
soft starter nameplate. Consult your Schneider Electric representative if the
equipment requires modifications from these voltage ratings.
The ATS480 soft starter control transformer and overcurrent protective device
(OCPD) may require change or reconfiguration.
JYT90527 – 07/2022 41
Enclosed Soft Starters Instruction Bulletin SECTION 4 - OPERATION
SECTION 4 - OPERATION
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Unsuitable settings or unsuitable data or unsuitable wiring may trigger unintended

movements, trigger signals, damage parts and disable monitoring functions.
WARNING
• Only start the system if there are no persons or obstructions in the zone of
operation.
• Verify that a functioning emergency stop push-button is within reach of all
persons involved in the operation.
• Do not operate the product with unknown settings or data.
• Verify that the wiring is appropriate for the settings.
• Never modify a parameter unless you fully understand the parameter and all
effects of the modification.
• When commissioning, carefully run tests for all operating states, operating
conditions and potential error situations.
• Anticipate movements in unintended directions or oscillation of the motor.
equipment damage.
Circuit Diagrams
The enclosed ATS480 soft starter is an integrated package that can have different
components and control schemes than those listed in bulletin NNZ85515. For the
circuit diagrams, refer to the documentation shipped with the enclosed ATS480
units. Wiring diagrams specific to the enclosed ATS480 soft starters are shipped
with each unit. For component information, refer to the replacement parts list
beginning on Table 10 : Replacement Parts For Enclosed ATS480 Soft Starters,
page 58,or consult your Schneider Electric representative.
Integrated Full Voltage Bypass Starter (MOD A10)

Enclosed ATS480 soft starters can include an optional full-voltage bypass which
provides the ability to bypass the ATS480 soft starter and run the motor using
across-the-line, full-voltage starting. This mode of operation can be used when the
ATS480 soft starter is out of service due to a protective trip condition but the
process needs to continue until a convenient shutdown is possible.
The bypass circuit includes a “Bypass-Norm” (Bypass/Normal) selector switch
mounted on the soft starter, control logic, and a separate ambient-temperature
compensated bimetallic or solid state overload relays (SSOLR). When the selector
switch is in the Normal position, the ATS480 soft starter controls the motor and the
bypass contactor is active. The bypass closes when the starting cycle is complete
and opens when a stop command is given.
42 JYT90527 – 07/2022
SECTION 4 - OPERATION Enclosed Soft Starters Instruction Bulletin
When the selectors witch is in the Bypass position, the ATS480 soft starter does
not control the motor. The input contactor and the bypass contactor are directly
opened and closed using a customer-supplied control.
NOTICE
DAMAGE TO THE SOFT STARTER
Ensure that the electrical and mechanical systems are compatible with full-
voltage starting before using the bypass position.
Factory Settings
The enclosed ATS480 soft starter software is factory configured to match the
power and control options purchased with the enclosed soft starter.
For more information about the enclosed ATS480 soft starter factory settings,
refer to Table 5 : Factory Configuration, page 43. A wiring diagram is a part of the
“Installation/Maintenance” packet included with your shipment.
Before powering up the soft starter for the first time, compare the motor nameplate
current rating with the output current (based on the horsepower and voltage
rating) in Horsepower Ratings And Nominal Motor Current Factory Settings Table,
page 47. If the motor nameplate current rating is not within 40 to 100% of the
value in the table, a different ATS480 soft starter must be used.
Table 5: Factory Configuration
Nominal motor current (IN) Preset to correspond to 460 V rated motor current based on
NFPA 70 / NEC Table 430.150 ratings
Current Limit (ILT) 400% of the motor current IN
Acceleration ramp (ACC) 15 seconds
Initial torque on starting (TQ0) 20% of the nominal torque
Stop (STT) Freewheel stop (-F-)
Motor thermal protection (THP) Class 10E thermal overload protection cure (ATS480 soft
starter)
Display RDY (ATS480 soft starter ready) when power and control
voltage are present and the motor is operating.
Logic inputs:
• STOP
• STOP
• RUN
• RUN
• [Freewheel Assign] FFSA
• DI3
• [Forced Local] LIFLO
• DI4
Logic outputs
• [Motor Overload Warn] OLMA
• DQ1
• [Device Running] RUN
• DQ2
Relay outputs
• [Operating State Fault] FLT
• R1
• [End Of Start] BPS
• R2
• [Device Running] RUN
• R3
Analog output (AQ1) [Motor Current] OCR (0 — 20 mA)
Communication parameters • [Modbus Address] ADD = 0

• [Modbus Baud Rate] TBR = 19200 bits per second
• [Modbus Format] TFO = 8E1, 8 data bits, even parity,
1 stop bit
• [ModbusTimeout] TTO = 5 seconds
JYT90527 – 07/2022 43
Programming Access with Type 3R Enclosure (Wall

Mounted)
DANGER
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E, CSA Z462, NOM-029-STPS, and
other applicable regulations defining safe electrical work practices.
• This equipment must only be installed and services by qualified electrical
personnel.
• Turn off all power supplying this equipment before working on or inside
equipment.
• Always use a properly rated voltage sensing device to confirm power is off.
• Replace all devices, doors, and covers before turning on power to this
equipment.
Type 3R enclosures come with a remote display terminal, RJ45 bulkhead and
cable inside the enclosure. To program the soft starter with this equipment:
1. Remove all power from the enclosed soft starter.
2. Turn the circuit breaker and handle assembly to the Off position and open the
enclosure door.
3. Test for the absence of voltage. NOTE: Verify that the voltage tester is
functioning properly before and after testing for the absence of voltage.
4. Remove the remote display terminal and bulkhead from the display terminal
holder on the inside of the door. See Figure 21.
5. Remove the blanking hole plug from the door and replace it with the
bulkhead. See Figure 22.
6. Connect the cable from the back of the bulkhead to the soft starter.
7. Place the display terminal on front of the bulkhead. See Figure 23.
8. Close and secure the enclosure door. Ensure that the display terminal cable
is not pinched by the door.
9. Close the disconnect means.
10. Program the soft starter with the display terminal.
11. When programming is complete, remove all power then test for the absence
of voltage.
12. Open the enclosure door and remove the remote display terminal, bulkhead
and cable from the soft starter.
13. Place the remote displayed terminal and bulkhead back in the display
terminal holder inside the enclosure. Do not leave the remote display terminal
in the bottom of the enclosure. Place the cable back into the document bag
inside of the document holder.
14. Close and secure the enclosure door.
44 JYT90527 – 07/2022
Figure 21:
Figure 22:
JYT90527 – 07/2022 45
Figure 23:
Minimum Start-up Procedure

Before operating the motor, check and adjust the following:
• The nominal motor current parameter
• The bimetallic motor overload relay or SSOLR (if a full voltage bypass starter,
MOD A10, is provided)
Refer to the following sections for more information.
The nominal motor current parameter and all programmable ATS480 parameters
can be adjusted via the display terminal. For more information, refer to the chapter
“Description of the Display Terminals” of bulletin NNZ85515.
Nominal Motor Current (In)

The factory settings for the nominal motor current, IN, are listed in Table 7. If the
factory setting is not within 90–105% of the motor nameplate current, or if using an
1.0 service factor motor, adjust the IN parameter to obtain optimal performance
and thermal protection as specified in Table 6.
Service Factor Setting

1.0 IN = 0.96 x Nameplate Current
1.15 or 1.25 IN = 1.00 x Nameplate Current
For 1.15 or 1.25 service factor motors, the nominal current may be set as high as
104% of the nameplate current if required to help prevent nuisance tripping.
46 JYT90527 – 07/2022
Table 7 : Horsepower Ratings and Nominal Motor Current Factory Settings
Altivar Soft Horsepower Rating Nominal Motor

Starter Current (IN)
Reference 208 V 230 V 460 V 575 V Factory Setting
ATS480D17Y 3 5 10 15 14
ATS480D22Y 5 7.5 15 20 21
ATS480D32Y 7.5 10 20 25 27
ATS480D38Y 10 – 25 30 34
ATS480D47Y – 15 30 40 40
ATS480D62Y 15 20 40 50 52
ATS480D75Y 20 25 50 60 65
ATS480D88Y 25 30 60 75 77
ATS480C11Y 30 40 75 100 96
ATS480C14Y 40 50 100 125 124
ATS480C17Y 50 60 125 150 156
ATS480C21Y 60 75 150 200 180
ATS480C25Y 75 100 200 250 240
ATS480C32Y 100 125 250 300 302
ATS480C41Y 125 150 300 350 361
ATS480C48Y 150 – 350 400 414
ATS480C59Y – 200 400 500 477
ATS480C66Y 200 250 500 600 660
Motor Overload Relay (MOD A10 only)

All enclosed ATS480 soft starters use the solid state thermal overload protection
provided with the Altivar soft starter. The bypass starter option provides an
additional ambient-temperature compensated bimetallic overload relay or SSOLR
for supplementary motor overload protection. Check the overload relay to verify
that the current setting matches the actual motor full load amperes. All adjustable
overload relays are factory set for the minimum trip setting.
Table 8 lists the catalog numbers of the motor overload relays provided with the
MOD A10 option.
Table 8 : Enclosed ATS480 Soft Starter Overload Relays
Overload Relay
Overload Relay Catalog Number (1)
Full Load Current in Amperes
9–13 LRD1516
12–18 LRD1521
17–25 LRD1522
23–28 LRD1532
30–40 LRD340
37–50 LRD350
48–65 LRD365
55–70 LR2D3561
63–80 LR2D3563
JYT90527 – 07/2022 47
Table 8 : Enclosed ATS480 Soft Starter Overload Relays (Continued)
60–100 LR9F5567
90–150 LR9F5569
132–220 LR9F5571
200–330 LR9F7575
300–500 LR9F7579
380–630 LR9F7581
Catalog numbers beginning with LR9 are SSOLR Type overload relays.
48 JYT90527 – 07/2022
SECTION 5 - MAINTENANCE Enclosed Soft Starters Instruction Bulletin
SECTION 5 - MAINTENANCE
Before replacing any parts in the enclosed ATS480 soft starter, read and
understand the following safety messages and all other safety messages provided
in this bulletin.
Before You Begin

Read and understand these instructions before performing any procedure
with this soft starter.
DANGER
• Only appropriately trained persons who are familiar with and fully understand
the contents of the present manual and all other pertinent product
documentation and who have received all necessary training to recognize
and avoid hazards involved are authorized to work on and with this
equipment.
• Installation, adjustment, repair and maintenance must be performed by
qualified personnel.
well as all other applicable regulations with respect to grounding of all
equipment.
• Only use properly rated, electrically insulated tools and measuring
equipment.
• Do not touch unshielded components or terminals with voltage present.
• Prior to performing any type of work on the equipment, block the motor shaft
to prevent rotation.
• Insulate both ends of unused conductors of the motor cable.
JYT90527 – 07/2022 49
Enclosed Soft Starters Instruction Bulletin SECTION 5 - MAINTENANCE
DANGER
Before performing work on the equipment:
• Use all required personal protective equipment (PPE).
• Disconnect all power, including external control power that may be present.
Take into account that the circuit breaker or main switch does not de-
energize all circuits.
• Place a "Do Not Turn On" label on all power switches related to the
equipment.
• Lock all power switches in the open position.
• Verify the absence of voltage using a properly rated voltage sensing device.
Before applying voltage to the equipment:
• Verify that the work has been completed and that the entire installation
cannot cause hazards.
• If the mains input terminals and the motor output terminals have been
grounded and short-circuited, remove the ground and the short circuits on
the mains input terminals and the motor output terminals.
• Verify proper grounding of all equipment.
• Verify that all protective equipment such as covers, doors, grids is installed
and/or closed.
Class 8638. This safety message refers to the enclosed ATS480 soft starters with
a fused disconnect (Class 8638). Unless otherwise specified, all other safety
messages in this document refer to all enclosed 480 soft starters.
DANGER
• Never operate energized switch with door open.
• Turn off switch before removing or installing fuses or making load side
connections.
• Do not use renewable link fuses in fused switches.
Power Fuse Recommendation

The enclosed ATS480 soft starters are provided with a circuit breaker or with a
fused disconnect switch.
Units supplied with fused disconnect switch require the user to supply and install
the power fuses. Select the fuses from Table 9. All of the enclosed ATS480 soft
starters accept UL Class J or L fuses, depending on the full load current rating.
NOTE: Consult the fuse manufacturer derating curves before selecting fuses
for ambient temperatures above 40 °C (104 °F). Consider that internal
ambient temperatures are higher than external ambient temperatures. For
typical wattage values, refer to table 4 on Table 4 : Weights And Estimated
Watts Loss , page 37.
50 JYT90527 – 07/2022
Table 9: Power Fuse Selection For Enclosed ATS480 Soft starter With Fused Disconnect Switch
Motor Horsepower at Recommended Square D Fuses Altivar Soft Starter ATS480

Fuse
Power Fuse Soft Starter
Power Fuse Manufacturer
200 V 230 V 460 V 575 V Class/Rating Catalog
Part Number and Part
Number
Number
Bussmannn
J/20A 25423-30200
LPJ-20
– – – Littelfuse JTD-
3 J/20A 25423-20200
20
Shawmut AJT-
J/20A
20
Bussmannn
J/25A 25423-30250
LPJ-25
– – Littelfuse JTD-
5 10 J/25A 25423-20250 ATS480D17Y
25
Shawmut AJT-
J/25A
25
Bussmannn
J/30A 25423-30300
LPJ-30
15 J/30A 25423-20300
30
Shawmut AJT-
J/30A
30
Bussmannn
J/30A 25423-30300
LPJ-30
5 J/30A 25423-20300
30
Shawmut AJT-
J/30A
30
Bussmannn
J/35A 25423-30350
LPJ-35
15 J/35A ATS480D22Y
35
Shawmut AJT-
J/35A
35
Bussmannn
J/40A 25423-30400
LPJ-40
7.5 20 J/40A 25423-20400
40
Shawmut AJT-
J/40A
40
JYT90527 – 07/2022 51
(Continued)

Fuse
Number
Number
Bussmannn
J/45A 25423-30450
LPJ-45
– Littelfuse JTD-
7.5 20 25 J/45A
45
Shawmut AJT-
J/45A
45
ATS480D32Y
Bussmannn
J/50A 25423-30500
LPJ-50
10 J/50A 25423-20500
50
Shawmut AJT-
J/50A
50
Bussmannn
J/50A 25423-30500
LPJ-50
10 J/50A 25423-20500
50
Shawmut AJT-
J/50A
50
ATS480D38Y
Bussmannn
J/60A 25423-30600
LPJ-60
25 30 J/60A 25423-20600
60
Shawmut AJT-
J/60A
60
Bussmannn
J/70A 25423-30700
LPJ-70
– Littelfuse JTD-
15 30 40 J/70A 25423-20700 ATS480D47Y
70
Shawmut AJT-
J/70A
70
Bussmannn
J/80A 25423-30800
LPJ-80
15 J/80A 25423-30800
80
Shawmut AJT-
J/80A
80
ATS480D62Y
25423-30900 Bussmannn
J/90A
LPJ-90
– 25423-20900 Littelfuse JTD-

20 40 50 J/90A
90
Shawmut AJT-
J/90A
90
52 JYT90527 – 07/2022
(Continued)

Fuse
Number
Number
Bussmannn
J/100A 25423-31000
LPJ-100
20 J/100A 25423-21000
100
Shawmut AJT-
J/100A
100
Bussmannn
J/110A 25423-31100
LPJ-110
50 60 J/110A 25423-21100 ATS480D75Y
110
Shawmut AJT-
J/110A
110
Bussmannn
J/125A 25423-31250
LPJ-125
25 J/125A 25423-21250
125
Shawmut AJT-
J/125A
125
Bussmannn
J/125A 25423-31250
LPJ-125
– Littelfuse JTD-
25 60 75 J/125A 25423-21250
125
Shawmut AJT-
J/125A
125
ATS480D88Y
Bussmannn
J/150A 25423-31500
LPJ-150
30 J/150A 25423-21500
150
Shawmut AJT-
J/150A
150
Bussmannn
J/150A 25423-31500
LPJ-150
30 J/150A 25423-21500
150
Shawmut AJT-
J/150A
150
ATS480C11Y
Bussmannn
J/175A 25423-31750
LPJ-175
– Littelfuse JTD-
40 75 100 J/175A 25423-21750
175
Shawmut AJT-
J/175A
175
JYT90527 – 07/2022 53
(Continued)

Fuse
Number
Number
Bussmannn
J/200A 25423-32000
LPJ-200
40 J/200A 25423-22000
200
Shawmut AJT-
J/200A
200
ATS480C14Y
Bussmannn
J/225A 25423-32250
LPJ-225
– Littelfuse JTD-
50 100 125 J/225A 25423-22250
225
Shawmut AJT-
J/225A
225
Bussmannn
J/250A 25423-32500
LPJ-250
Littelfuse JTD-
50 60 125 150 J/250A 25423-22500 ATS480C17Y
250
Shawmut AJT-
J/250A
250
Bussmannn
J/300A 25423-33000
LPJ-300
60 150 J/300A 25423-23000
300
Shawmut AJT-
J/300A
300
ATS480C21Y
Bussmannn
J/350A 25423-33500
LPJ-350
75 200 J/350A 25423-23500
350
Shawmut AJT-
J/350A
350
Bussmannn
J/350A 25423-33500
LPJ-350
75 J/350A 25423-23500
350
Shawmut AJT-
J/350A
350
ATS480C25Y
Bussmannn
J/400A 25423-34000
LPJ-400
– Littelfuse JTD-
100 200 250 J/400A 25423-24000
400
Shawmut AJT-
J/400A
400
54 JYT90527 – 07/2022
(Continued)

Fuse
Number
Number
Bussmannn
J/450A 25423-34500
LPJ-450
100 J/450A 25423-24500
450
Shawmut AJT-
J/450A
450
ATS480C32Y
Bussmannn
J/500A 25423-35000
LPJ-500
– Littelfuse JTD-
125 250 300 J/500A 25423-25000
500
Shawmut AJT-
J/500A
500
Bussmannn
J/600A 25423-36000
LPJ-600
Littelfuse JTD-
125 150 300 350 J/600A 25423-26000 ATS480C41Y
600
Shawmut AJT-
J/600A
600
Bussmannn
L/700A 25432-10700
KRP-C-700
– Littelfuse KLP-
150 350 400 L/700A ATS480C48Y
C-700
Shawmut
L/700A
A4BQ-700
Bussmannn
L/800A 25432-10800
KRP-C-800
– Littelfuse KLP-
200 400 500 L/800A ATS480C59Y
C-800
Shawmut
L/800A
A4BQ-800
– – – Bussmann
200 L/900A 25432-10900
KRP-C-900
Littelfuse KLP-
L/900A
C-900
Shawmut
L/900A
A4BQ-900
ATS480C66Y
Bussmann
L/1000A 25432-11000
KRP-C-1000
– Littelfuse KLP-
250 500 600 L/1000A
C-1000
Shawmut
L/1000A
A4BQ-1000
JYT90527 – 07/2022 55
Technical Support
When troubleshooting the Class 8638 or Class 8639 enclosed ATS480 Soft
starter, discuss with the operating personnel the symptoms of the reported
problem. Ask them to describe the problem, when they first observed the problem
and where the problem was seen. Observe directly the soft starter and process.
Record the soft starter, motor, and peripheral equipment nameplate data on the
Enclosed Altivar Soft Starter ATS480 Class 8638/8639 Troubleshooting Sheet ,
page 57 (You may copy this form as needed).
The Drives Product Support Group (DPSG) provides field sales, distributors,
OEMs, contractors, and end users with AC drive and soft starter technical
assistance. Support includes equipment selection, programming,
communications, and other troubleshooting assistance. The support group may
be contacted as follows:
• Phone (toll free): 1-888-778-2733 Monday–Friday 8 a.m. to 8 p.m. ET (after-
hours emergency support is available)
• Web: www.se.com/us/en/work/support/customer-care/contact-schneider-
electric.jsp
• E-mail: drive.products.support@schneider-electric.com
Contact the DPSG for all product-related technical support questions. If the
reported incident cannot be resolved, the support engineer will direct you to the
functional group that can best provide a resolution. Each incident inquiry Is
assigned a case number, which is critical for tracking the history of the incident, for
dispatching services, and for warranty evaluations.
56 JYT90527 – 07/2022
When requesting after-sales service, it is important to disclose all conditions under

which the Square D / Schneider Electric equipment currently operates. This will
help in diagnosing the system quickly.
Figure 24: Enclosed Altivar Soft Starter ATS480 Class 8638/8639 Troubleshooting Sheet
E-MAIL TO TECHNICAL SUPPORT: drive.products.support@schneider-electric.com
DATE:
CONTACT NAME:
COMPANY:
ADDRESS:
CITY:
STATE:
PHONE:
EMAIL:
ENCLOSED ATS480 SOFT STARTER CONFIGURATION
Class: ________________ Type: _________________ Forms: ________________________________
Factory Order Number / Q2C Number:

________________________________________________________________________________
Application/Equipment Designation:
____________________________________________________________________________________
MOTOR NAMEPLATE DATA

Horsepower: ____________ Voltage (3 Phase): ________ Frequency: _____ Poles: ________ FLA:_____
Service Factor: ____ Motor Type/Design: ___ o NEMA A o NEMA B o NEMA C o NEMA D
Motor Cable Type: ______________________________ Approximate Cable Length (in Feet): ________
POWER SOURCE AND ENVIRONMENT

Voltage Between L1 and L2: Voltage Between L2 and L3: Voltage Between L3 and L1:
Service Transformer Rating: o 60 Hz or o 50 Hz

_________________ kVA, __________% Z
Frequency:
Ambient Temperatures: ________________ Min. °C (°F) ______________________ Max. °C (°F) Humidity: _____________
Altitude if greater than 3300 feet above sea level, specify: ____________________ ft
ATS480 SOFT STARTER DETECTED ERROR AND EVENT CODES

Refer to the “Troubleshooting” chapter in bulletin NNZ85515 for possible causes and remedies
Detailed description of problem (attach wiring diagram/schematics if applicable):
JYT90527 – 07/2022 57
Enclosed Soft Starters Instruction Bulletin SECTION 6 - REPLACEMENT PARTS
SECTION 6 - REPLACEMENT PARTS

DANGER
• Read and understand the instructions in "Safety Information", page 3
chapter before performing any procedure in this section.
• For soft starters with fused switch disconnects, use only the Class J or Class
L fuses listed in Table 9, page 51 of this document to provide correct short-
circuit protection
For the ATS480 soft starter replacement parts, refer to bulletin NNZ85515. Refer
to the table 10 for additional replacement parts used in the enclosed ATS480 soft
starter. Order all parts from your local authorized Schneider Electric distributor.
Table 10: Replacement Parts for Enclosed ATS480 Soft Starters
Motor Horsepower at
Part description Rating Catalog No.
A
208 V 230 V 460 V 575 V
3–30 5–40 10–75 15–125 150 A HLL36000LV
40 — 100 150 175 A JLL3600017LV
50, 60 50 to 75 125, 150 — 250 A JLL3600025LV
75, 100 100, 125 200, 250 200–300 400 A LHL36000MV

Automatic Molded
Case Switch 125, 150 150, 200 300–400 — 600 A PLL34000S60
200 250 500 — 800 A PLL34000S80

— — — 350–500 — PKL36000S60
— — — 600 — PKL36000S80
3–30 5–40 10–75 15–125 150 A HLL36000SALV
JLL3600017SA-
40 — 100 150 175 A
LV
50, 60 125, 150 JLL3600025SA-

50–75 — 250 A
LV
75, 100 100, 125 200, 250 LHL36000M-

200–300 400 A
V1021
Shunt Trip Automatic
Molded Case Switch 125, 150 150, 200 PLL34000S60-
300–400 — 600 A
SA
PLL34000S80-
200 250 500 — 800 A
SA
PKL36000S60-
— — — 350–500 —
SA
PKL36000S80-
— — — 600 —
SA
3–50 5–60 10–75 15–125 — 80439-403-52
60 75 100 150 — 80439-403-53
75, 100 100, 125 200, 250 200–300 — 80439-954-50
Operator
125, 150 150, 200 300–400 — — 80439-991-50
Mechanisms
200 250 500 — — 80439-991-50
— — — 350–500 — 80439-991-50
— — — 600 — 80439-991-50
58 JYT90527 – 07/2022
SECTION 6 - REPLACEMENT PARTS Enclosed Soft Starters Instruction Bulletin
Table 10: Replacement Parts for Enclosed ATS480 Soft Starters (Continued)
Motor Horsepower at
A
208 V 230 V 460 V 575 V
3–7.5 5–10 10–20 15–25 25 A Contactor LC1D25G7
10–15 15 25–30 30–40 32 A Contactor LC1D32G7
— 20 40 50 40 A Contactor LC1D40AG7
20–25 25 50 60 50 A Contactor LC1D50AG7
30–40 30–40 60–75 75–100 80 A Contactor LC1D80G7
115 A
50 50–60 100–125 125–150 LC1D115G7
Contactor
150 A
60 75 150 200 LC1D150G7
Contactor
185 A
75 100 200 250 LC1F185
Contactor
120 V / 60 Hz
75 100 200 250 Coil (F185) LX1FG095
265 A
100 — — — LC1F265
Contactor
IEC Bypass 120 V Coil
Contactors (AC-1) 100 — — — (F265) LX1FH1272
330 A
125 125 250 300–350 LC1F330
Contactor
120 V Coil
125 125 250 300–350 (F330) LX1FH1272
400 A
150 150 300–350 400 LC1F400
Contactor
120 V Coil
150 150 300–350 400 (F400) LX1FJ110
500 A
200 200 400 500–600 LC1F500
Contactor
120 V Coil
200 200 400 500–600 (F500) LX1FK110
630 A
— 250 500 — LC1F630
Contactor
120 V Coil
— 250 500 — (F630) LX1FL110
JYT90527 – 07/2022 59
Motor Horsepower at
A
208 V 230 V 460 V 575 V
3–5 5 10–15 15–20 25 A Contactor LC1D25G7
7.5 7.5–10 20 25 32 A Contactor LC1D32G7
10 — 25 30 40 A Contactor LC1D40AG7
15 15 30 40 50 A Contactor LC1D50AG7
20 20 40 50 65 A Contactor LC1D65AG7
— 25 50 60 80 A Contactor LC1D80G7
115 A
25–30 30–40 60–75 75–100 LC1D115G7
Contactor
150 A
40 50 100 125 LC1D150G7
Contactor
185 A
50–60 60 125 150 LC1F185
Contactor
120 V / 60 Hz
50–60 60 125 150 Coil (F185) LX1FG095
225 A
75 75 150 200 LC1F225
Contactor
120 V / 60 Hz
75 75 150 200 Coil (F225) LX1FG095
IEC Isolation
Contactors (AC-3) 265 A
— 100 200 250 LC1F265
Contactor
120 V Coil
— 100 200 250 (F265) LX1FG095
330 A
100 125 250 300 LC1F330
Contactor
120 V Coil
100 125 250 300 (F330) LX1FH1272
400 A
125 150 300 250 LC1F400
Contactor
120 V Coil
125 150 300 250 (F400) LX1FJ110
500 A
150 — 350 400–500 LC1F500
Contactor
120 V Coil
150 — 350 400–500 (F500) LX1FK110
630 A
200 200–250 400–500 600 LC1F630
Contactor
120 V Coil
200 200–250 400–500 600 (F630) LX1Fl10
60 JYT90527 – 07/2022
Motor Horsepower at
A
208 V 230 V 460 V 575 V
3 — — — 20 A HLL36020LV
— — 10 — 25 A HLL36025LV
5 5 — — 30 A HLL36030LV
— — 15 — 40 A HLL36040LV
7.5 7.5 — — 45 A HLL36045LV
— 10 20 — 50 A HLL36050LV
10 — 25 — 60 A HLL36060LV
— 15 30 — 80 A HLL36080LV
15, 20, 25 20, 25, 30 40, 50, 60 — 110 A HLL36110LV
30 — 75 — 125 A HLL36125LV
Circuit Breakers
— 40 — — 150 A HLL36150LV
NOTE: Ratings noted
40 — — — 175 A JLL36175LV
by an asterisk (*) are
available with MOD 50 50 100 — 200 A JLL36200LV
610, 100 kAIC Short-
Circuit Current — 60 125 — 225 A JLL36225LV
.
60 — — — 400 A LHL3640031M
— 75 150 — 400 A LHL3640032M
75 100 — — 400 A LHL3640033M
100 125 200 — 400 A LHL3640035M
— — 250 — 400 A LHL3640036M
125, 150 150 300, 350 — 600 A MJL36600
125, 150* 150* 300, 350* — 600 A PLL34060
200 200 400 — 800 A MJL36800

200* 200* 400* — 800 A PLL34080
— 250 500 — 1000 A PLL34100
JYT90527 – 07/2022 61
Motor Horsepower at
A
208 V 230 V 460 V 575 V
3 — — — 20 A HLL36020SALV
— — 10 — 25 A HLL36025SALV
5 5 — — 30 A HLL36030SALV
— — 15 — 40 A HLL36040SALV
7.5 7.5 — — 45 A HLL36045SALV
— 10 20 — 50 A HLL36050SALV
10 — 25 — 60 A HLL36060SALV
— 15 30 — 80 A HLL36080SALV
15, 20, 25 20, 25, 30 40, 50, 60 — 110 A HLL36110SALV
30 — 75 — 125 A HLL36125SALV
— 40 — — 150 A HLL36150SALV
40 — — — 175 A JLL36175SALV
Shunt Trip Circuit
Breakers 50 50 100 — 200 A JLL36200SALV
NOTE: Ratings noted
by an asterisk (*) are — 60 125 — 225 A JLL36225SALV
available with MOD
610, 100 kAIC Short- LHL3640031-
60 — — — 400 A
Circuit Current. M1021
LHL3640032-
— 75 150 — 400 A
M1021
LHL3640033-
75 100 — — 400 A
M1021
LHL3640035-
100 125 200 — 400 A
M1021
LHL3640036-
— — 250 — 400 A
M1021
125, 150 150 300, 350 — 600 A MJL36600SA
125, 150* 150* 300, 350* — 600 A PLL34060SA
200 200 400 — 800 A MJL36800SA

200* 200* 400* — 800 A PLL34080SA
— 250 500 — 1000 A PLL34100SA
62 JYT90527 – 07/2022
Motor Horsepower at
A
208 V 230 V 460 V 575 V
D09–D32
3–7.5 5–10 10–20 15–25 LAD9R1V
Contactors
D40–D65
10–20 15–25 25–50 30–60 LA9D4002
Contactors
D115–D150
25–50 30–50 60–100 75–150 LA9D11502
Contactors
F185–F225
Contactors
— 60 125 — (horizontally LA9FG970
mounted)
F185–F225
Contactors
60–75 75 150 200 (vertically LA9FG4G
mounted)
Mechanical Interlocks
for Contactors F265–F330
Contactors
100 100–125 200–250 250–300 (vertically LA9FH4H
mounted)
F400
Contactors
125 — 300 350 (vertically LA9FJ4J
mounted)
F500
Contactors
150 150 350 400–500 (vertically LA9FK4K
mounted)
F630
Contactors
200 200–250 400–500 600 (vertically LA9FL4L
mounted)
3 — — — 9–13 A LRD1516
5 5 10 15 12–18 A LRD1521
7.5 7.5 15 20 17–25 A LRD1522
— 10 20 25 25–32 A LRD1532
10 — 25 30 30–40 A LR2D3555
15 15 30 40 37–50 A LR2D3557
20 20 40 50 48–65 A LR2D3559
Overload Relays — — 50 60 55–70 A LR2D3561
— 25 — — 63–80 A LR2D3563
25–30 30 60 75 60–100 A LR9D5567
40 40–50 75–100 100–125 90–150 A LR9D5569
50–75 60–75 125–150 150–200 132–220 A LR9F5571
100 100–125 200–250 250–300 200–330 A LR9F7575
125–150 150 300–350 350–400 300–500 A LR9F7579
200 200–250 400–500 500–600 380–630 A LR9F7581
JYT90527 – 07/2022 63
Motor Horsepower at
A
208 V 230 V 460 V 575 V
3–5 5 10–15 15–20 25A Contactor LCD25G7
7.5 7.5–10 20 25 32A Contactor LC2D32G7
10 — 25 30 40A Contactor LC2D40G7
15 15 30 40 50A Contactor LC2D50G7
30 30–40 60–75 75–100 115A Contactor LC2D115G7
40 50 100 125 150A Contactor LC2D150G7
50–60 60 125 150 185A Contactor LC2F185
120V/60Hz Coil
50–60 60 125 150 (F185) LX1FG095
75 75 150 200 225A Contactor LC2F225
120V/60Hz Coil
IEC Reversing 75 75 150 200 (F225) LX1FG095
Isolation Contactors
(AC-3) — 100 200 250 265A Contactor LC2F265
120V Coil
— 100 200 250 (F265) LX1FG095
100 125 250 300 330A Contactor LC2F330

120V Coil
100 125 250 300 (F330) LX1FH1272
125 — 300 350 400A Contactor LC2F400

120V Coil
125 150 300 350 (F400) LX1FJ110
150 150 350 400–500 500A Contactor LC2F500

120V Coil
150 — 350 400–500 (F500) LX1FK110
200 — 400–500 600 630A Contactor LC2F630

120V Coil
200 200–250 400–500 600 (F630) LX1FL110
64 JYT90527 – 07/2022
Motor Horsepower at
A
208 V 230 V 460 V 575 V
3–5 — 10–15 15–20 25A Contactor LC1D2G7
7.5 5 20 25 32A Contactor LC1D32G7
10 7.5–10 25 30 40A Contactor LC1D40G7
15 — 30 40 50A Contactor LC1D50G7
— 20 50 60 80A Contactor LC1D80G7
25–30 25 60–75 75–100 115A Contactor LC1D115G7
40 30–40 100 125 150A Contactor LC1D150G7
50–60 50 125 150 185A Contactor LC1F185
120V/60Hz Coil
50–60 60 125 150 (F185) LX1FG095
75 75 150 200 225A Contactor LC1F225
120V/60Hz Coil
75 75 150 200 (F225) LX1FG095
IEC FV Bypass
Contactors (AC-3)
— 100 200 250 265A Contactor LC1F265
120V Coil
— 100 200 250 (F265) LX1FG095
100 125 250 300 330A Contactor LC1F330

120V Coil
100 125 250 300 (F330) LX1FH1272
125 150 300 350 400A Contactor LC1F400

120V Coil
125 150 300 350 (F400) LX1FJ110
150 — 350 400–500 500A Contactor LC1F500

120V Coil
150 — 350 400–500 (F500) LX1FK110
200 200–250 400–500 600 630A Contactor LC1F630

120V Coil
200 200–250 400–500 600 (F630) LX1FL110
JYT90527 – 07/2022 65
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.se.com
As standards, specifications, and design change from time to time,

please ask for confirmation of the information given in this publication.
© 2022 Schneider Electric. All rights reserved.

JYT90527 – 07/2022

Enclosed ATS480 Instruction Bulletin JYT90527 00

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Enclosed ATS480 Instruction Bulletin JYT90527 00

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Altivar Soft Starter ATS480

Enclosed Soft Starters Instruction Bulletin

Product related information

Damaged products or accessories may cause electric shock or unanticipated

Your application consists of a whole range of different interrelated mechanical,

Product may perform unexpected movements because of incorrect wiring,

(*) : SE Recommended Cybersecurity Best Practices can be downloaded on SE.

SECTION 1 – INTRODUCTION AND TECHNICAL

Title of documentation Catalog number

Title of documentation Catalog number

Exceptions to Bulletin NNZ85515

Immunity to radioelectrical interference: conforms to IEC 61000-4-3 Level 3.

Maximum ambient pollution Conforms to IEC 60664-1, Pollution Degree 3

Table 1: Technical Specifications (Continued)

Motor power 3 to 600 hp

Torque ramp Adjustable from 1 to 60 s by display terminal

Freewheel Coast to stop on stop command

Torque deceleration ramp Adjustable from 1 to 60 s by display terminal

Figure1: Enclosed ATS480 Soft Starter Nameplate

MOD (Options) Code

Catalog Number Identification

Figure 2: Catalog Number Identification

Class 8639 Type 480UKA4N + MOD Designations (see Table 2)

Table 2: Factory Modifications (MOD)

Options Description Options Description

Control Miscellaneous Options

A06 Start/Stop push buttons B10 150 VA additional control capacity

C06 Hand-Off-Auto selector switch D10 Emergency Stop push button

D06 Stop-Run selector switch E10 CSA / cULus label(s)

Meters M10 Spare terminal blocks

A08 Ammeter P10 Permanent wire markers

Communications Cards R10 MOV/Surge arrestor

A09 Modbus™ S10 Dual motor overloads and branch circuits

E09 Ethernet IP V10 OSHPD Seismic Qualification

F09 ProfiNet W10 NEMA style contactors

H09 CanOpen Daisy Chain X10 50 °C, 122 °F operation

J09 CanOpen Sub-D Y10 Seismic qualification (AC156)

K09 CanOpen Open Style Z10 Service entrance rating

Miscellaneous Options 710 UL qualified modifications

810 SPL special features

Enclosure Size Horsepower Rating 8638 Fused 8639 Circuit

A–C 3–50 5–60 10–125 15–150 100K 65K

SECTION 2 - RECEIVING, HANDLING, AND

Receiving and Preliminary Inspection

Handling the Soft Starter

Figure 3 : Hoisting method

When handling the enclosed ATS480 soft starter:

Seismic Qualification Mounting Criteria

Figure 4: Certification Label

Figure 5: Floor Mounting

SEISMIC ANCHORAGE REQUIREMENTS

For seismic hazard areas with an Ss acceleration value in excess of 2.67g

Use 1/2" grade 5 bolts and the appropriate washers.

Figure 6: Floor Mounting (Type 1 and 12 only)

Seismic Anchorage Location

Refer to bulletin number JYT90527 for installation instructions.

Figure 7: Wall Mounting

Seismic Anchorage Requirements

To maintain Seismic Qualification each individual enclosure must be