I

1-1

-1> J o
—

2-1 11-1 12-1 13-1 15-1 A-l

3-1 4-1 5-1 6-1 7-1 8-1
FO-1

14-1
LOADING
VEHICLE
DEPROCES ING
COMBAT
AND
OF
TRANSMIFSERION,
CONTROL
DRIVE
AND
SUSPENSION
TRACKS,
DRIVES
FINAL
SYSTEM,
SYSTEMS
EXHAUST
AND
INTAKE
AIR
FUEL, ENGINE
WINTERIZATION
BATTERY
AND
KIT SAND
FOR
STORAGE
PHREIPARMAETINOTN

9TM
-2350-31 -20-1

MGENERAL
HULL
AINTENANCE (FO)
SECLHECMTARTICALS
CHUOLMP-ORNELANTESD
TAA
EPHROUGHENDIXES
10-1
JOINTS
UAND
NIVERSAL
SYSTEMS
ELECTRICAL
COMPONENTS
ENGINE
TROUBLESHO TING
COOLING
SYSTEM
INTRODUCTION STOWAGE
HULL
9-1
AS EMBLIES
POWERPLANT

nITUC
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UADMVCADADTnCMDMiCT
OARIGNATIEZNATINOCNEAL CONTROLS,
MMANUAL PHULL,
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EHOWITZER,
LF-PROPEL ED,

SELF-PROP
MEDIUM,
HOWITZER,

(2350-01-031-0586) (2350-01-031-8 51)

HARDWARE M109A2
155MM M109A3
155MM

AND

LIVBROFAGRISYNIATV

iiiiin

X004831098
 a
breakage,
If
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MRADTIEORACITAILVSE

WARNING

(1)
110CFR
IPart
and
n9s-tNruoctiocnes ,
(2)
210CFR
for
Part
0P-rSotaencdtairodns
(RPO)
793-6982,
AMCCOM
CAUT0V0N
om ercial (3)
CNCR
License
License,
and
onditions,
mIsland,
Rock
AMCCOM,
HQ
IL
aat
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neto
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REGULATIONS:
AND
RULES
A.
the
of
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SAFETY
B.
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following
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Regareulations
and 61299.
rCopies
be
eqmay
oruested,

ALpicleincasteion
Radiation.
Against
broken,
If
below.
seal
issee

(309)
794-5843.

removed.

9-TM
2350-31 -20-1
 b
of
safety
pwinsure
the
main,
heater,
auxiliary
is
vehicle
engine
herany
ornseovnenrel
damage
brain
mresult
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inctueantnicoen. the
be
eqmust
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stored
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uipment reto
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shed-type
outdoor
can
om ended
and
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exhaust
for
opexrpaotsiuorne
from
packaged
shipping
the
in
container For
ardetmsipfnircsaitaelron.
the
which
before
repwaslacement
taken the
of
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is
items
these
weapon.
4.
during
ALERT
BE
times
all
vehicle
at
for
renmeocvesdary
doors
unless
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either
psyraremepsteonmts,.
personnel
VIMENETDIALTETLEY
21-11,
for
Aid
SFirst
oldier.s.

unstorage
or
oc upied.
maipnuternpaonsces.

MIS
CARBON
PONISOXNIDNEG
DEADLY

WARNING

for
toperated
maicuse.
pntueirncpanoacsle s
or
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is
it
unless
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for
without
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long
idle
NOT
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engine plates,
engine
coor
cover
mpartment
im ediately when
replaced
be
should
and
removed Refer
local
RPO
the
to
noreces ary. of
vehicle
1.
heater
NOT
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engine
operate
or
emavto
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pection
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ADEQUATE
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adequate
in

personnel
compartments.
dstorage,
ior
sposal.

VENTILATED.

D. 9-23TM
50-31 -20-1
 c

cwhen
before
the
it
is
engine
removing
ompletely (ref.
dFM
and
death
izevenncauseaiunsesa, breathe
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while
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with area.
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slowly
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iraetsvoeur e is
clothes
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skin
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this
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could
oicleudruere (ref.
imsteam,
aid
medical
seek
FM ediately (P-D-680)
solvent
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used
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to
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by
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toxic
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oto
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solvent
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MINERAL
USE
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highly-
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flush
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OHWINTZER.
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solvent,
cleaning
air
using
get
HAZARD
NOISE
PRES URE
UNDER
STEAM SDROY-LCVEANINTG

WARNING
WARNING WARNING

21-11). 21-11). 21-11).

WARNING
SUMMARIES
AND
FIRST
AID
PAGES
DATA

eis
oWear
hearing
pqrueoritapetcmitengotn.
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levels
xtime
the
cpresent
are
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result
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medical
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to
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while
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to cExaeurtcieosmne
working
when pinjury,
medical
seek
iemresdoinately
aid moamtbareeusrtiablse in
fuel
Diesel
cused
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and
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of smoke
allow
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in
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clear
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when
cable
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seek
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unless
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(ref.
21-11).
aid
medical
iFM
m ediately
HAZARD
FIRE
WARNING WARNING

(ref.
21-11).
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21-11).
FM
9-TM
2350-31 -20-1
 Emrunning
engine.
axicare
eon
a
nrtecniasnce rking/emergency ppossible
pthe
aengine
and
applied,
brake stopped
injury
eto
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explosion
in
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above
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subject
+6O0C).
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sto
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vehicle
falling
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or
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the
of
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removed, ohands,
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during
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all
with struck^
dropped,
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be
not
must
or
sUnless
all
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opthecriwfised,

ROTATION
HAZARD EXPLOSION
HAZARD
PARKING
HAZARD
WARNING WARNING WARNING WARNING
(ref.
21-11).
FM
jumps
vehicle
one
(ref.
21-11).
FM
engine
running

21-11).
(ref.
person el
FM

(ref.
21-11).
FM

battery,
off.
espare
the
If
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caps
ecial y Avoid
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skin,
with
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soenvtearcet
or eburning
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spilled,
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its
lstop
ectrolyte (NBC)
Nuclear
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switch
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certain
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when
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hull
lto
prevent
system
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sair
all
media
filter
be
umust
spected,
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have
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aid
medical
should
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if
result
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EHAZARD
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NBC
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effects
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m ediately WARNING WARNING
(ref.
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shock
lectrical
(ref.
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xpoccurlosion

(ref.
21-11).
FM
equipment

9-23TM
50-31 -20-1
 11
PAGE

3-4
3-2
TQUICK
TO
GUIDE
ROUBLESHO TING. TSERVICE
HAEIALDLIGHTS ,
BAND
MLARCKEORUTS
3-10
VPENRTSIOLAN.TIE.OLN
BLOWER
3-7
WMASTER
LIGHT
ENGINE
ARNI.N.G
2-15
2-55
IPNRSET-RSUTCATRIONGS BISLNEAFRCVAKIROCEUDET
DAND
TRANISVMISNIOGN 3-8
CAIR
MOTOR
BLOWER
LEANER
3-10
INSTRUMENT
LIGHTS
PANEL
2-57
16
2-
ISNTSARUCTIONGS 3-6
SUSPENSION
AND
TRACKS 3-11
3-3
TROUBLESHO TING
CHART \
5-1
5.
COHMPAOPNETNETSR
ENGINE
3-2
3-
GNESTNREUCRTIAOLNS
I1
3-1
3.
TCROHUBALESPHOTEINRG
3-10
ELECTRIC
PUMP
FUEL
3-10
WINTERIZATION
KIT 5-2
INSPECTION
ENGINE
3-10
PERSON EL
HEATER 5-6
5-3
HOSES
COOLER
OIL
3-9
SAND
TOPLIGHTS
4-1
4.
PCOWHEARPLTAENRT
3-9
LIGHTS
DRIVE 3-10
PARKING
BRAKE
3-7
HEATER
FLAME
3-9
HEADLIGHTS 5-2
5-1
LUBRICATION
3-8
ALTERNATOR 3-9
LIGHT
DOME 3-10
PUMP
BILGE
3-5
CONTROLS
3-4
ENGINE
3-8
GAGES

CONTENTS

PAGE
CONTENTS

2-3
STOOLS,
AND
TMDE,
UPEPCOIRATL S2-14
ANNUAL
EFOR
PMRIOCAENDURAELS/
2-11
EPLERCFTORIMCANLG
AND
TESTS
SUP ORT
AND
TMDE,
TOOLS,
2-1
2.
MHULL
GCAEHINATEPNRT.AENCL.RE 2-9
REQPUOIPR.MTES.NT
AND
FAULTS
MIV.
PSAREINCVTENITAONVCNE
2-2
ECOMMON
AND
TOOLS
QUIPMENT
I.
SPECTIAOLN
PARTS,
REPAIR 2-3
RECEIPT
UPON
SECRTVIOCNE
II. 2-7
2-3
PREOPCERADTUIORNEALS 2-32
SCHECKS
AND
ERVICES
2-10
III.
CHECKS
OSPERCATIONOANL 2-12
WIRING
HARNES
CABLE
AND
2-8
POREORCAETDIUORNEASL
1-34
1-11
IPNASTIRNUCTIONGS
2-5
2-3
IGNEFONREMARTAIOLN
2-6
2-3
INITIAL
PROCEDURES 2-55
SSECTION
SLAVE
V.
TARTING
1-35
1-12
LSOTCEANTICOINLS 2-10
EQUIPMENT
CHECKS
2-2
EQUIPMENT
2-2
2-4
PARTS
REPAIR
2-2
EQUIPMENT
2-24
REPAIRS 2-34
SERVICES
2-1
2-2
GENERAL 2-10
GENERAL 2-32
2-13
GENERAL

9-TM
2350-31 -20-1
iii
CPAGE
ONTENTS

OIL
TAND
RANSMISTIOENR
MITTER
TOIL
AND
LOW
RANSMIS ION
8-5
THIGH
CENGINE
EOMPERLATUNRTE 8-12
8-6
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TENGINE 8-14
8-8
SWITCH
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BLOWER
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TRANS
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7-4
TANK
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AND
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8-7
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SWITCH
PRES .URE
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OIL
7-7
HOUSING
AND
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7-6
HOUSING
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AND 8-9
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REAMNPSEMRIASTIUORNE
7-10
7-3
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TUBES,
COOLANT
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6-40
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7-8
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TEMPERATURE
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9
7-
7-26
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1
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8.
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6-
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6-40
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7-5
7-15
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~]
7-1
7.
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8-7
8-2
RVEOGLUTATGOER
8-16
SWITCH
PRES URE

7-24
7-8
PUMP
COOLANT 8-1
SYSTEMS 8-10
TRANSMIT ER
7-2
PICTORIAL 8-
ALTERNATOR
1
8-5
7-20
AS EMBLY 7-22
AS EMBLY 8-8
8-3
RECTIFIER
8-11
SWITCH
7-11
VALVE

CPAGE
ONTENTS

6-11
PHOSES,
FUEL
TUBES
AND
OWERPLANT
(CAP,
6-2
AS EMBLY
FILLER
TANK
FUEL
6-9
6-20
EDRIVEN
FUEL
PUMP
LECTRIC.AL.Y 6-37
6-17
AND
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EXHAUST
PLATE
BUFFER..
6-3
TFUEL
LEVEL
TANK
RANSMIT ERS
5-6
ENGINE
5-12
AS EMBLY
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6-1
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6-2
FIT INGS
AND
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5-5
CTRAIN
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RANKCASE 6.
CINTAKE
AND
AIR
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HAPTER
5-14
5-7
SHOCK
BRACKET
AND
MOUNT 6-8
6-18
PUMP
FUEL
DRIVEN
ENGINE
5-8
SAHSUTE-MOBFLY
FUEL
5-16 6-28
II.
SECTION
SYSTEM
INTAKE
AIR 6-16
6-36
CETUBE
RXOHSAUOVSETR
6-7
SFUEL
6-16
FILTER
ECONDARY
6-1
SEYXSHTAEUMST 6-36
SYSTEM
EXHAUST
III.
SECTION
6-5
6-12
EFUEL
PUMPS
LECTRIC 6-14
6-6
PFUEL
FILTER
RIMARY 6-38
6-18
EPIPE
BYPASS
XHAUST 6-39
6-19
EXHAUST
PIPE
OUTLET
6-14
6-33
CFILTER
AIR
LEANER
AND 6-10
(UPPER
LOWER)
6-8 6-4
CHECK
FUEL
VALVES
FILLER)
6-6
AND
SEAL
5-10
BREATHER
TUBES 6-2
SECTION
SYSTEM
FUEL
I. 6-15
6-34
HOSES
AND
DUCTS
6-12
6-26
TEST
FLOW
FUEL
6-10
6-22
VALVE
RELIEF
6-13
6-28
CLEANER
AIR
5-4
5-8
FILTER
OIL
6-24
FIT INGS

9-23TM
50-31 -20-1
 iv
(8-100
1 59784) (8-110
10897989) (8-114
1 593806) (8-118
109303 7-2)
PAGE (8-82
87 4 30 ) (8-84
12 60287) (8-87
1 494268) (8-94
10925829)

I8-44
NHARNESS
TWIRING
ERCOM/TELEPHONE
D8-38
IPANEL
WIRING
RNISTVREURME'NST 8-43
IPWIRING
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8-36
IPBTO
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BRNUISLTVKREHURME'ANSDT HEATER/
8-39
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ICANOCDNEITSCRAOTRLYR
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LEAD
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8-41
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SLIP
10942317)
BLOWER
HARNES ES
WIRING IV.
SECTION
POWERPLANT
HULL
AND
PANEL
HARNESS
WIRING PANEL
HARNES
WIRING 8-116
ELECTRICAL
LEADS 8-48
BOX
CAOCNETSRORLY BREAKER
CIRCUIT
LEAD
(8-116
1LIGHT
LEAD
GROUND
0925..419)
(8-103
R1EC6EP7T4.A7C2L.E8)
SLAVE

(8-117
LEAD
1B0R9E3A03KE7R-1)

(8-90
HARNESS
12 68104) (8-106
1H2AR6N0E2S98)
(8-98
1H0A9R2N5E4S17)

CONTENTS

CPAGE
ONTENTS (8-70
12 68102) (8-74
12 6810 )

H8-33
ETO
BAPUMP
UDLIKGHTSE/ABIDLGE
8-14
DAND
PIRONISRTVREAURBME'LNEST SAND
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BEAM
INCAN
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8-30
HAND
SDIMMER
ETAODPLIGHT
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II.
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8-22
ELECTRI.CAL.
SYSTEMS 8-29
CBLOWER
AIR
AND
RELAY
LEANER 8-32
ENGINE
BDIRSACOCNKECT
TO
8-26
8-60
SSWITCH
BOXES
RELAY
TARTER 8-27
BILGE
CIRCUIT
PUMP
8-61
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8-31
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8-18
H8-41
AESADELMIBGLHYT
GROUP BULKHEAD
HARNESS
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8-12
SAFETY
NEUTRAL
8-18
SWITCH 8-15
ABOX
COCNETSRORLY
8-32 SAND
8-48
LAMPS
TOPLIGHTS
8-21
TELREMPIHNOANLE
8-50
8-13
ADERTAETCITONR
8-20
8-24
MASTER
8-57
BOX 8-25
RELAY PUMP
BILGE
8-59
RELAY HARNES ES
8-68
8-19
HEADLIGHT
8-46
MOUNT 8-28
CIRCUIT
8-62
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(WIRING
H1A0R92N1E3S80)
DESCENT
8-40
LAMPS
8-11
STARTER
8-17
MOTOR
8-16
HEADLIGHTS
8-37 8-22
DOME
8-51
LIGHT
SWITCHES
8-66
8-80
(1HARNESS
092 308)
PANELS
8-22 8-23
B8-55
AT ERY
8-64
MOTOR

9TM
-2350-31 -20-1
 V
CPAGE
ONTENTS

9-13
ENGINE
GTCOHVRNEOTRNTOLREL UNIVERSAL
AND
DRIVES
FINAL
9-14
THORVOETRNLOER
GHAND
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SCUHSAPEPNTSIEORN
TRACKS,
SYSTEM,
II.
SECTION
CSONEMTBRLOIELS
ADRIVE
9-11
9-45
ITBRAKE
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9-48
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AND
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WARNING
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9-4
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AND
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PARKING
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9-7
S9-12
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GOVERNOR
9-6
9-11
BTUBE
AND
MOUNT
REATHER
SUESCPETNISOIN
II.
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9-8
9-19
SHIFT
LCIONKTARGOEL
CHART
IDENTIF CATION
10-11
9-15
9-53
APEDAL
C ELERATOR

10-4
10-9
TENSION
TRACK
10-1
JOINTS
10-12
10-5
WHEELS
ROAD
9-5
9-9
FILTER
OIL 10-3
TRACKS
SECTION
I. 10-2
TRACK
10-4
SHOE
9-54
SWITCHES 10-3
10-1
TRACK
PAD
9-25
LINKAGE 9-55
SYSTEMS
9-7
HOSES
10-3
10-6
TRACK
9-49
ROD 9-51
ROD

(8-119
10925421) (8-120
10925418) (8-124
1093648 ) (8-130
108979 1) (18-132
6825 9) (8-138
108979 3)
COPAGE
NTENTS

8-50
ACONTROL
LEAD
POWER
BOX
C ES ORY 8-53
"Y"
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RONEAEKCETOR 8-54
"Y"
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AIR
AS EMBLY
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CHECKS
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TO
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TO
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AND
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BATTERY

CIRCUIT
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9-2
9-1
LEVEL
RANSMIS ION
8-49
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CONTROL
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(8-139
HEAD
A1S59E3M7B8L2Y).
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STALL
9-2
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1T0E92RI3NG7) AS EMBLIES
9-1
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9-2
CHECK
RES URE

(8-122
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A1S09E3M0B4L6Y7)

(8-126
LEAD
12 68157) (LEAD
8-128
1 682358)
(M8-141
S35915-10)

9TM
-2350-31 -20-1
 Viii
MRAppendix
A.
1aeforms,
manuals,
supply
including
vehicle,
0and
pto
f9eAr2le/iMnc1a0e9bsAl3e
1.
(battery
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for M109A2
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and
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raiolscufbolmunecpastohinoentointgs deAppendix
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E.
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STE-ICE
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Appendix
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r-udicutairloeinszed
2.
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basic
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(MAC).
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4.
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USE
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9-TM
2350-31 -20-1
1 I L_
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1-7
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RIEMCQPOMRUOERINVDTEPAMIENOEGSTNT
1-5
INTRODUCTION

CHAPTER
1 1-3
1-5
MDOF
PARMY
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1-12
1-9
ENUMBER
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1-4
1-1
SCOPE

GENERAL

9-235TM
0-31 -20-1
M109A2
9-235TM
0-31 -20-1
 1-4 Appendix
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pand
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9-TM
2350-31 -20-1
1-6

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CONTINUED
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CONTINUED
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chamber,
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9TM
-2350-31 -20-1
 1-7
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DESCRIPTION

CEOA1-1.
HTable
NUQFATIUGHNIORGAPETIMZSOENNDT

RREPORTING
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EQUIPMENT
MCOPMROENVDEAMTIEONTS
normal
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4US
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A8Warren,
ATTN:
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NOTE MODEL
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BE
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M109A3
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P/N
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DOCUMENT
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9-2TM
350-31 -20-1
 1-8 (engine
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(Ref.
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2350
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relay.

9TM
-2350-31 -20-1
 1-9

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side)
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CALSEAMNBELRY
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SUSPENSION

track.

9-2350TM
-31 -20-1
 Bilge
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19.
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and
tanks
Fuel
pumps
21.
portable
and
Fixed
panels
instrument

Drseat
20.
iver's 22.
control
Drive
23.
Turbocharger
SHOWN:
NOT

18.
fire
eFixed
xtinguisher

Coolant
11.
tank
surge
17.
Person el
heater

10.
Transmis ion 15.
assembly
Fan
16.
cleaner
Air
14.
Alternator
13.
Radiator
12.
Engine

9.
(M109A2)
filter
fuel
Primary fuel
M109A3
Primary inside
of
filter lengine
is
the
ocated

7.
filter
Secondary
fuel door.
coamcparetsment
8.
(engine)
filters
Oil
4.
regulator
Voltage
6.
Bilge
relay
pump
NOTE
5.
Starter
relay
3.
relay
Master
(4)
1.
Bat eries 2.
Rectifier
 1-11
shown
and
Dathe
minor
spring
dThere
ilock
travel
nfonarecsome
vefhroelnrcvse.isng
M109A3
of
doors
double
the
have
hull
The
vdiffer
Earlier
ehrear
ramong
isciloens. M109A3
either
lfind
possible
oil
either
It
uis
bor
to
system.
ongrease
rication
(2)
(1)
M109A3
when
vM109A2
comparing
Dand
the
bcexist
models
ieofhtmiewprcealnercnisn;g M109A3
The mpearetmnetnt. M109A2
primary
filters
fuel
dengine
the
of
in
located
icofare
areas The
filter
fuel
the
oil
primary
vis
and
damper
engine
piobpan.
snearriationed
1(P/N
the
engines
&
older
1kit
mto
used
o6newer
cd5i6of2n5i6cv3ae9ti2r3ot)n
to
the
edM109A2
vheater
have
mexhaust
pand
all
xeofhonulraienscutolsentrdsel
for
dParts
oil
with
liwheel
beRoad
hubs
idler
and
ufbare
grcaneirceantsede.
or
M109A3
earlier
All
pvOn
dthe
exhaust
heater
does
exist.
enot
fnewerhrlisecoltneosrel
(ref.
6-14).
front)
(vehicle
fuel
filter
located
ais
tfilters
the
oil
rtto
ap.
nnear
samicshieodn
(P/N
1due
M109A2
3.
engine
2the
M109A3
Some
have
vto
eanas
6samehmay
0i2c1l0es)

11-28).
(ref.
M109A2
vand
doors
single
have
later
All
doors.
ehp.
risclones

(ref.
8-114).
At
rM109A2
the
vonly
have
slave
NATO
epcp.
hreipctslaecnslte,s

P/N
1M109A3
2.
either
have
Most
will
engine
v16eor5h62i56c3l92e3.s
i(P/N
n(ref.
1engine
cfApp.
E
s2otnrvuor6cetr0is2oin1osn0).)
fM109A3
M109A2
and
dbetween
Engines
the
oilfare
aseorwensc:es

P/N
1.
1M109A2
All
engine
v2eh6i02c1l0e.s
have
D1-8.
MODELS
BETWEEN
IF ERENCES
M109A3
vanother
eto
honeicle.
PDHEATER
EXRFHSLAOENCUTSEOTRL 10-28).
(ref.
10-14
M109A2
vehp.
andicles

AND
WHEEL
ROAD
WHEELS
IDLER

RECEPTACLE
SLAVE
NATO
PRIMARY
FILTERS
FUEL

DOORS
REAR
HULL 11-35
11-36.
and
pages
LOCKS
TRAVEL

ENGINES
grille.

9-TM
2350-31 -20-1
1-12

CONTINUED
IAND
DSECTION
DATA
EQUIPMENT
II.
NETSRCORDIU-PCTION
EMETRIC
QUIVALENT
63.7
Cu
M 56.3
Kmph
24848
kg 21110
kg 25000
Kg 9.6
Kmph 9.6
Kmph
46.0
Cm
9.12
M 6.19
M 1.83
M 0.53
M 349
Km
3.1
M 2.8
M 511
L
3
M

(35
mph
governed) 1
length
vehicle
359.375
inches
243.75
inches 120.43
inches 109.93
inches
2250
ft.
cu. 135
gallons
55,000
lbs 46,539
lbs 124
inches
18
inches inches 21
72 inches 217
miles

6
mph 7
mph
60X
26

(less
fuel,
Weight
and
crew,

aLength
(without
rmament)
DATA
EQUIPMENT
1-9. armament)
(with
Length height
operable
Lowest
loaded)
(combat
Weight clas ification
Bridge vwall
Maximum
ertical
(max)
speed
Reverse
clearance
Ground (min)
radius
Turn
Shipping
volume (max)
speed
High
(max)
speed
Low trench
Maximum Cruising
range
grade
Maximum Fuel
capacity
PERFORMANCE
stowage)
GENERAL
Height
Width
Crew
9TM
-2350-31 -20-1
 1-13

Detroit
8V71T,
96
Diesel
model
99,
liquid
cooled
or
fuel
aturbine
JP-5
tbe
engine
instead
used
riarnmay
scpro atftion,
32°C)
-65°
(-54°
-25°F
to Under
cin
and
military
involving
opnedmiretaritgoiensocnys
jet
+20°
(-7°
115°F
46°C)
TRange:
emto
perature -20°
(-29°
+20°F
7°C)
to

895
lb-ft
1600
1208.3
Nm
at L/sec
3.1
567.4
9300
in.
cu.cc 4.25
CM 5
inches
10.8 iCm
12.7
nches 980
1700
lb-ft
1323
Nm
at 26.5
L
Detroit
Allison
Diesel,
GMC
Div., 36
L 53
L 83
L

40
VDiesel:
cetane,
-F-80

emperature TRange:
TRange: emperature
345
2300
RPM
at
405
2350
RPM
at

Compres ion
NOTE 14
gallons 22
gallons
28
quarts 38
quarts
(approx) (approx)
50
GPM
17:1

(refill)
Cooling
capacity
system
(dry)
Cooling
capacity
system
Vof
-F-80.
(safe
max)
Fuel
ac eptance
Loil
ubsystem
rication Loil
ubsystem
rication
(DF-A)
Arctic
grade
(DF-2)
grade
Regular
(DF-1)
Winter
grade (refill)
capacity
(gross)
Horsepower ompres ion (max
Cratio gross)
Torque
(net)
Horsepower net)
(max
Torque (dry)
capacity
Manufacturer Displacement
/model
Type
(NATO
F-54)
Ignition Fuel
oil
ENGINE Stroke
Bore

9TM
-2350-31 -20-1
1-14

CONTINUED
III.
DSECTION
EQUIPMENT
DATA
AND
NETSRCORDI-UPCTION
EMETRIC
QUIVALENT

79.5
L
53
L

Mech-anical
applied
GMC
Div.,
Allison

LMeancuef-aNcetvuirler
brake
Clutch
AModel
0 1-5 04A
XTG-41 -2A 14
gallons 21
gallons
1.475:1 3
pType
hase
5.69:1 3.17:1 1.58:1 0.79:1 5.60:1 3.79:1 Geared
6
TType
N

DATA
EQUIPMENT
CONTINUED
1-9.-

second
and
first
con-trol fourth
Steer third
control-
Steer
and
c4
parallel
oseries
n e-cted)
(low
ISecond
ntermediate)
iThird
(low
ntermdiate) (12
volts
each,
Bat eries

range)
(high
Fourth (refill)
Oil
capacity
(R-l)
High
reverse
(low
range)
First (R-l)
Low
reverse
(dry)
Oil
capacity ELECTRICAL
SYSTEM
(Voltage
24
nominal)
Usable
ranges:
TRANSMIS ION Manufacturer
Alternator 100
Amperage

Brakes
Model Steer

9TM
-2350-31 -20-1
 1-15

lbs (approx)
(approx)
4000
1814
Kg 1179
2600
lbs
Kg 6
15.2
inches
Cm 19.5
49.5
inches
Cm
15
38
inches
Cm
24
0.6M
inches

Itorsion
bar
ndependent

Track
adjuster

Spur
gear
C-988/U
AN/
1
VIC- 7
sets 4.36:1

79 10
5 2 1

Interset
(model)
com unication
FINAL
DRIVES
SPROCKETS
AND bottles
5-pound
Port-able
Eexternsiaoln
(model) Aidler
wheel
dat
justment Number
teethper
sprocket
Inptoersmiedtiatoens bottles
10-pound
Fixed-
1,
2,
7
and
positions Sprocket
diameter
pitch

EFIRE
XTINGUISHER
COM UNICATIONS Shoes
track
per

SUSPENSION
Roadwhe l
Loadings
Outlets
TRACK Pitch Width Ratio
Type Size Type

9-2TM
350-31 -20-1
1-16
NUMBER
SERIAL
side.
left
M145
MOUNT-Up er TA471970

M155MM,
109A2/M109A3 5
27.
WEIGHT:
TF129-1/8
in.
HEIGHT:
IOVERALL
ONS
GHTING
R7MPH
35MPH
HIGH:
E6MPH
LOW:
VERSE:
OLOWEST
114
HEIGHT:
In.
359-3/8
PLENGTH:
OVERALL
ERABLE
0A- T1-I03O1-N05A86L 3(A3)
23(A2)2
5NO.:
NSTOCK 50- 1-031-8 51
334-2.
34-1,
--20-1,
42P0-1.3-240P-2, FT3
2573
SWIDTH:
VOLUME
In.
124
HOIVPERIANLG

CONTINUED
DATA
DEQUIPMENT
AND
II.
SECTION
EISNCTROI-DP-UTCITOINON SPEEDS
VEHICLE
MAX.
TM1-12,
L90MA1NT.
M-29A3-5N02-U351A,0L-2S03.1:-
SEMEDIUM.
HLFO-PWROIPTELZED:R,MCREW
6EN SERIAL
NO.
ARMY
U.S.

TMMANUAL:
O9P-2E3R50A-T31OR-1'0S NUMBER
SERIAL

ricgohrtn-ehrand
M15
QUADRANT-Up er

BY:
M'FO

plate
data
vehicle
VEHICLE-On
NUMBER
SERIAL
RING
BREECH ring.
breech
of
BRErearCH-On
dof
left
rseat
iver's
LOCATIONS
NUMBER
SERIAL

9-2TM
350-31 -20-1
 1-17
The
cwith
of
tfthis
the
shoaeto
is
basicmrpcaiheltuniraicrspotizacniesneg

PAGE TA471971
sythe
oand
flow
provided.
following
sgeneral
is
diagram
index
Use
tpeto
mansr/acotmiponenatsl

NUMBER Mthe
1hbof
and
dA
physical
u0systems
el9casic
sAo-2cmr/peMoli1anp0te9ndAit3osn.
SERIAL

LIGNMENT On
ADEVICE
M140- vertical
tube.

M109A3
ONLY

OOF
PSECTION
IRNETIRNOACDTIU-PCOTLINEOSN
III.

DOPERATION
EQUIPMENT
AND
1-10.
ESCRIPTION

SERIAL
NUMBER Ttube.
of
tip
UBE-On

ppinpoint
asystem:
raticular

LECTRICAL 1-28
1-26
ESYSTEM INSTRUMENT
PANELS 1-32
SSYSTEM
USPENSION
1-24
CO LING
SYSTEM 1-30
CDRIVE
ONTROLS
1-22
SYSTEM
FUEL
1-20
DRIVETRAIN

9-2TM
350-31 -20-1
 cEach
that
has
shoe
track
end
of
by
together
eshoes
conatnserictgsotureis.de 1-19
from
removed
the
vehicle
pcomplete
The
operated
be
vunit.
oewas
ahmay
eircpleant (5)
(6).
shaft,
uthe
fjoints
also
steering
anoutput
drive
final
and
Itusinasvecmtrbilsoianels of
from
(6)
useries
the
through
joints
rdrives
it
Freduces
Fneoutput
iinal
acvpower
e-irvsaels
e405
with
txhengine
The
2350
develops
dRPM
and
uoaeat
rlspower
btsio-devcr.phivaroesnwger
The
dflow
diagram
titracks.
the
of
by
rpgloeto
vauwpower
nestesrafpitelntrasendt (4)
Tfrom
D
cooled
oil
operated.
hmyaendcpower
rand
It srh-meaiusnlviceoansl y 2
neutral,
sprockets
drive
and
right
left
the
through
dto
egears
rlpower
ei-versres (5)
Uthe
Etand
final
joints
rnoutput
to
aienpower
vcse-mirfsevarielosn 6
tSdrive,
the
hub
and
sprocket
(7)
final
bolted
hubs
rprockets
output
to
apower
ns-fers
(2)
B
E8V71T,
is
liquid
Allison,
2Detroit
dcooled
cycle,
Model
equipped
-ingine
a
es-terlo-kteype the
(3).
through
engine
7
4
geared
fhas
1
tassembly
The
rorward,
aagears
npower
snm-isfsieorn
(1)
A
(2),
Pof
(3)
(4)
tcbe
assembly
and
which
engine
orwanecans-rmispfslteiaosrn t
M(8)
1The
track
vH
Tprovides
mobility
0of
the
e9rto
rack
hAoi2t/c-aMlt1e0is9o.An3
(3)
(2)
Tthe
Cassembly
from
trengine
and
that
to
eapower
cn-esifvers

"full
track.
from
keep
through
wheel
the
idler
and
troad
to
ha
runsrowing"

(5).
track
the
rit
from
dand
drives
final
ieto
scteribvuteds

with
of
minimum
(ref.
4).
special
eqauipment
Chapter

Mfor
braking
and
1the
m0e9cAh2/aMn1i0s9mA3.

(3).
the
tassembly
to
ransfer

redgear
uctions.
(4).
transmis ion

DRIVETRAIN (6).
drives

9-2TM
350-31 -20-1
1-20

9-TM
2350-31 -20-1
 1-21
(2)
B
Lunused
for
the
of
fuel
tank
provides
and
return
ower
storage
- (5)
filter
from
switch
panel
fuel
primary
the
aiby
prime
to
ncstpumps
onirvuamtentd
(2)
flame
tank
(10)
fuel
back
either
lower
the
Fito
dJreturn
sorsystem
uel
etrx-icbeutses
(1)
(2).
A
fuel
UFilling
tank
both
of
athe
provides
lower
dto
pper
it-ional
(5)
(6)
filter
F
from
fuel
Ewhen
driven
primary
the
opngine
is
engine
epumps
pump
r-ating,
(7)
fuel,
G
driven
eEowhen
the
fuel
is
engine
lpnot
epump
crt-aritcianlgly,
C
(3)
Epanel,
fuel
athe
by
these
switch
iMASTER
lcnestpumps
onicr-vtuarmteinctd

fuel
The
flow
the
shows
diagram
eIsystem
between
and
nltecrtarcitcaoln (8)
for
iasecond
Stime
H
fuel
filters
filter
dmecondary
pa
iut-riotniaels.

(2)
(4).
dtank
the
from
fuel
lower
icenter
to
stributioen

(4)
(5).
dFfuel
D
filter
iprimary
sto
center
uel
tri-butioens

take
tanks
neck
filler
through
place
the
tank.
fuel
ofupper

(5)
E
filter
first
tank.
fuel
Primary
from
-

fuel
dthe
fuel.
of
flow
esystem
to
termine

(8).
filter
fuel
secondary
the
to
on

I
(9)
Efuel.
burns
ngine
-
(8).
the
filter
secondary

heater
system.

SYSTEM
FUEL
(10).
system

9-2TM
350-31 -20-1
 1-22

71974
TA4

FLAME
SYSTEM
HEATER

9TM
-2350-31 -20-1
 1

solenoid
(2)
(1)
fuel
A
dfrom
and
this
Fheater
rvalve
ereturn
system
lame
lcie-viers (5)
(3).
(4)
from
box
heater
flame
Auto
B
air
tpulls
and
it
the
motor
rpumps
pump
biro-charger
(3).
(6)
box
Fin
eC
aprovides
of
fuel
heater
flame
igniter
ignition
ltlame
eocmt-irzceadl

(3).
fuel
box
heater
flame
to

SYSTEM
HEATER
FLAME

9-23TM
50-31 -20-1
 COOL
HOT
SYSTEM
COOLING

FLOW
COOLANT

TRANSMIS ION COOLERS

OIL
AND
ENGINE
 1-25
(1)
be
If
is
the
rdwill
it
cooled.
engine
enough,
cool
running
aito
drsocanieactoerd (1)
"through
edThe
the
then
is
air
pushes
hrixoashndceaihyucatsortmgrbe"d.
cooling
If
thot
inlet
flow
coolant
the
running
is
engine
enough
hto
system.
eopen
rmostat,
(5)
(6)
F
from
and
tube
Bheypass
inflow
tallows
inlet
the
cooling
crom-s otvaert
(8)
(7),
Rair
H
fan
pulls
through
grille
intake
and
engine
the
assembly
in
adaic-artosr
(5)
of
E
the
tIengine
directs
from
coolant
dflow
hito
enlet
fareas
rm-eorsetnat (8).
(7)
fans
Aengine
G
intake
pulled
rbe
the
by
grille
air
allows
into
acto
doirim-patrotrment
(2)
(1)
B
SThe
otank
for
allows
the
from
rcooling
closed
this
in
vsystem.
aurge
edri-faltorw (3)
C
(1)
coolant
Eit
driven
the
from
pulls
driato
andsngine
dtpump
ri-abtuoers (1)
(8)
(9)
rfan
the
through
Eallows
I
by
pulled
assembly
grille
and
pushed
air
axhaust
di-ator
(4)
D
Eby
Tengine
Coolers
Oil
within
oil
the
tcools
and
rangine
ns-mis ion

(1)
(2).
(4)
tcengine
oil
back
rand
the
tank
aoto
ndor
surge
simlaestriosrn
(2).
(1)
(6)
tank
inlet
flow
direct
twill
bypass
the
hto
eor
surge
rmostat

(3)
(4).
directs
back
the
it
coolant
driven
and
coolers
oil
engine
to
pump

(1)
tank
of
rcapacity
the
and
22
is
gallons.
adsurge
iator

(1)
Rcools
A
flowing
coolant
the
it.
through
adi-ator

soil
the
cuor loauntd.ing
with
coolers
back
and
of
engine
the
cout
omap.rtment

COOLING
SYSTEM

(9).
grille

9-23TM
50-31 -20-1
1-26

TA471976

ELECTRICAL
SYSTEM

9TM
-2350-31 -20-1
 1-27
(6)
24V
the
through
operating
vehicle
VDC
F
of
delivery
cregulator
systems
to
ooltage
nt-rols
(5)
which
Ris
Evoltage
rfull
bridge
the
AC
DC
eto
gcoetwaveni-vefrieatrsor
(24V
(3)
B
(2)
DC)
Molto
edrelay
the
when
switch
emaster
aster
psystems
lpower
ecit-rvaietcraislng (2),
(3)
24V
C
relay
Mbattery
from
the
through
aswitch
when
draws
DC
to
master
caster
ti-vated Mbe
operated
1switch
ethe
ON,
With
0lsystems
soperate
master
9ecanAyc2ts/rtMi1ec0ma9lAs3.
(1)
(nominal)
A
24V
Bthe
12
four
deliver
cDC
volt
in
parallel
and
series
aoto
tn -erciteds

(2)
othe
is
for
recharger
when
engine
relay
also
band
paacts
master
etas
areartiensg.

(5).
(4)
(nominal)
r24V
Athe
Dddriven
and
DC
engine
elto
tcleir-nvfaeitrosr

MThe
1eof:
c0lsystem
9oeAnc2st/riM1s0ct9asAl3
9(slip
(ref.
board)
-Cab
ring
TM
23segment
50-31 -20-2) (6).
din
regulator
voltage
the
eturn
to
livered
is
Dthe:
directly
eto
lon.power
ivers
9(ref
Slip
-board
ring
TM
23c5o0-n3t1.a-c20t-2)

without
the
running
engine.
(9)
Circuit
board
breaker

(8)
Slave
receptacle
(7)
Engine
starter

ELESYSTEM
CTRICAL
(2).
relay
master

9-TM
2350-31 -20-1
1-28

TA47197

(4)
B
Mof
Light
Warning
igives
naster
di-cation

(1)
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Pof
Ionsrntsrauibmseltnes
cPanel (3)
A
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aswitch
vehicle
caster
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cengine
for:
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ihas
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0n9two
sAt2r/uMm1e0n9tA3

Toil
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rtanesmpiesriaotnure
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ID
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Coolant
ndowicator
high
coolant
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temperature
Tranpsrmies siounre
low
oil
(8)
Toil
rtanesmpiesraiotnure
low
oil
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temperature
(9)
Tranpsrmies isounre
oil

(6)
oil
Engine
pres ure
C
Ginages
which
dicate:
(5)
Water
temperature (10)
cBattery
ondition
elsystem.
ectrical

INSTRUMENT
PANELS
(7)
level
Fuel
fol owing:
the

9TM
-2350-31 -20-1
 1-29

TA 71978

The
dri(2)
nipanel
svctoernurtm'aesints:
Red/Black
Infra
Out
light
(18)
switch

E
Csontrol
which
awciticvhaetse: Vehicle
speed
spe-dometer
(21)

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RPM
tach-ometer
(20)
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(16)
trgage
ansmit ers

Fuel
prime
(12)
pump F
Gwhich
inages
dicate:
(14) (IS)
Driving
lights Bilge
pump
Starter
(17)
motor
Flame
(13)
heater
 1-30
TM7I979

gh

CONTROLS
DRIVE

9TM
-2350-31 -20-1
 (8)
in
is
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of
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tOut.
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rhaone
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(6)
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from
rod
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linkage
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cwith
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fuel
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when
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hift
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apedal
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creturn
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lerator
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left
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applied
is
right
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turn
to-

NOTE

atrsanesmbilsieosn.
drive

and
the
down
shuts
engine.

(5).
ac elerator
pedal
the
transmis ion.

CDRIVE
ONTROLS as emblies.
 1-32

TAA
7I
980

LEFT
RIGHT
SPROCKET INTERMEDIATE ROAD
WHEELS ROAD
WHEELS
WHEELS
VEHICLE
FRONT
VEHICLE
DRIVE
FRONT WHEELS TRACK IDLER
ROAD REAR

SSYSTEM
USPENSION

fj\
AIDLER
SARM
EMBLY'
VEHICLE
REAR

9TM
-2350-31 -20-1
 1-33
adding
by
Ithe
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dof
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length
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entor
ceremainsed
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oto
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halves
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eto
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ater.guides

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(6)
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moving
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of
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1
in
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bars,
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from
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roacts
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for
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track
GAA
the
adjuster.
removing
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(2)
(4).
the
between
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toardswhieonl

SUSPENSION
SYSTEM

9-2TM
350-31 -20-1
1-34
4following
the
for
Use
pPTM
A.
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of
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TB
3nato
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2,
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used
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eLas
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r-Ds-o2n30 e3l,
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oils
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rminto
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CDOORS
ACCESS
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FRONT
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AND
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DECK
COMPOUND
MILTYPE
2.
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NOTE
NOTE

IMARKING
SECTION
RNETSRTOEDNUC-ITLIONG
AND
PAINTING
IV. 5-20:
for
vcC.
military
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IFM
enasmhtroiuctflioenasg;e

fluids.
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coated
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shown
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FLOOR
WILL
OMPARTMENT

CTYPE
DECK
MFLIGHT
2.
IOLM-PDO-2U3N0D 3,

I1-11.
PAINTING
NSTRUCTIONS

NONSKID
AREAS

9TM
-2350-31 -20-1
 blank)
(
11-35
-36

TA471982

(M45)
periscope
Spare
13.
light
M14
aiming
12.

F14.
lashlight
Telephone
9.
10. Bucket
Rifles 11.
Fuses
8.

stowage)
(or
powder
CLGP
2.
can exfire
Pt4.
oinrgtuaibslher

Pstowage
r1.
ojectile (exterior)
Rations
7»
P3.
rspacer
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Powder
6.
cans

Canteen
5.

LEGEND

9-23TM
50-31 -20-1
 good
in
These
repair.
sprovide
iand
nltctext
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The
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IV.
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I2-15
PNRSET-RSUTCATRIONGS

2-16
2-57
ISNTSARUCTIONGS
STEACRTIONGN
SLAVE
V.

2-34
SERVICES
ANNUAL

2-13
2-32
GENERAL
Md1and
e0msa9qeciAunor2tim/vepMnia1monb0ce9inA.3tg, 2-59
CHART
TORQUE
GENERAL
MAINTENANCE
HULL

CHAPTER
2

PAGE

SECTION
TOOLS,
SPECIAL
PARTS,
REPAIR
I. 2-3
STMDE,
TOOLS,
AND
PUEPCIOARLT 2-12
2-23
RWIRING
CABLE
AND
HARNESS
EPAI..RS
AND
ESTMDE
QUPIPOMRETNT 2-11
TESTS
EPLREFCOTRMICNAGL
AND
2-9
REQEUPIOPRMTESNT
AND
FAULTS
2-2
TOOLS
ECOMMON
AND
QUIPMENT SECTION
SERVICE
RII.
UPON
ECEIPT
2-7
2-3
PREOCPERDATUIROENASL SECTION
CHECKS
OPERATIONAL
III.
2-8
POREORCAETDIUORNAELS
2-5
2-3
IGNEFONREMARTAIOLN
2-6
2-3
PIRNOICETDIUARELS
2-10
EQUIPMENT
CHECKS

2-4
2-2
PARTS
REPAIR
2-2
EQUIPMENT
2-1
2-2
GENERAL 2-10
GENERAL

CONTENTS
GENERAL

9TM
-2350-31 -20-1
2-2
Certain
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for
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and
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Odesigned
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ipuaneitcpeznaimtaeinlocntea,yl
When
manual.
in
tasks
for
this
used
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only
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issued
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and
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maintenance.
not OMthe
of
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Equipment
and
refer
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For
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broken,
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and
listed
the
in
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covering
list
tools
special
lparts
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ustrated

Bushings
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and
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cotter
must
emoved.
lsoenuts,
seals,
preformed
packings,
Gaskets,
locknuts,
clkfw-alsohcekrisn,g
TMDE,
TOOLS,
SPECIAL
PARTS,
REPAIR
I.
SECTION
MGENERAL
HULL
AINTE-NANCE
and/or
provided.
rolls
tool
stored
the
chests
properly
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in
shoulduse,
tools
these

EQUIPMENT
SUPPORT
TOOLS,
AND
SPECIAL
TMDE,
2-3.

(TM
)
9OM-rag2ian3t5ie0zn.a-tn3ic1oenal
1-24P-1

EQUIPMENT
AND
TOOLS
COMMON
2-2.

(MTOE)
aunit.
pto
your
licable
EQUIPMENT
SUPPORT
AND

PARTS
REPAIR
2-4. the
data.
in
repair

GENERAL
2-1.

9-TM
2350-31 -20-1
 p5
be
will
all
mand
vrmiles
of
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i1
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has
Ireport
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which
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RECEIPT
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SECTION
SERVICE
MGENERAL
II.
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7the
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the
364
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Idamage
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1.
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in
list
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ceoqnufigpurmaetniotn

INGENERAL
F2-5.
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CEUHNQEPUCAIKCPIKMNEGDNT
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2-6.
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9TM
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in
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or
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MCONTINUED
SECTION
SERVICE
HULL
II.
RECEIPT
UPON
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AINTE-NANCE breathing
Prolonged
dizcan
and
death.
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naiunsesa,

INo
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WARNING

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PINITIAL
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2-6.
ROCED-URES 2
Call
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tools
other
eqlean
uipment.

4
Cfvehicle
theolean
lasows:
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EQUIPMENT

9-2350-31 -10.
TM
and
 2-5
M1of
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4
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EOF
AQSUIEPMBELNYT

manual.

9-TM
2350-31 -20-1
 2-6
ethe
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of
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top
ectrolyte
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Remove
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TA471983

If
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MGENERAL
HULL
SECTION
SERVICE
II.
UPON
ARECEIPT
CONTINUED
INTE-NA-NCE

NOTE

INJURY
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fail
heed
may
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P2-7.
REOPCERADTUIORNEASL

IOF
BNSATATLEARTIOENS

9TM
-2350-31 -20-1
 2-7
two (3).
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Install
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CAUTION
damage
and
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safety
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BE5
FXOTIIRENTGLUIESHE:R
specific
gravity
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1
CEONGINELANT:
manual).
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2-46,
9(ref.
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50-31 -10

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3OIL:
E50NGINE
-31 -12).

9-(ref.
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LO
23
F350UEL:
Fuel-31 -12).
MASTER RELAY manual).
2-48,
(ref.
this
p.
TO

SYSTEMS
CHECKING
VEHICLE
for
fCheck
the
ol owing:

VEHICLE FRONT

<?

9-2TM
350-31 -20-1
2-8

cof
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2350-31 -20-1
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9TM
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9-TM
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9-TM
2350-31 -20-1
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number
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CON ECTOR
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9TM
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DISAS EMBLY
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9-TM
2350-31 -20-1
 2-26

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Iresin
leads
cable
socket
of
wells
into
solder
and
using
nsert
ccoreontacts

MCIII.
OSECTION
CHECKS
HULL
GENERAL
PAOEINRTAIE-NOAUNEACDLE

1
iSsolder
cable
equal
depth
socket
of
wells
ncto
sotrip
unltatciosn.
7
Psolder
leads
cable
down
and
socket
of
wells
grommet
cush
ooverntacts.
3
Dinsert
socket
through
of
front
pin
with
crive
eout
xotnratcatcorts.

WIRING
CONTINUED
2-12.
HARNESS
REPAIRS
CABLE
AND- 1
shell
from
back
slide
cable.
Unnut
and
assembly
soncrew 6
socket
from
Puntil
insert
into
seated.
cush
orearntacts

SOCKET

Pshell.
5insert
through
of
out
ush
rear
4
Uncsontladctesr.
socket
from
leads
Scable
2back
leads.
grommet
lide
on
3
Sgrommet
leads.
cable
lide
over

2
Scable.
nut
lideover fit.
toproper
ensure

DISAS EMBLY
AS EMBLY

9TM
-2350-31 -20-1
 2-27
5
shell
PGroove
from
into
insert
until
in
guide
with
alined
be
semust
usharearted.
72001
TA4

RDPANEL
MWITH
ATYPICAL
AND
RIDGED
ELOCKING
NUT
IOSCLUEAPNSET-AMEICYBLNPEG:Y
4
Isand
leads
cable
of
wells
into
solder
pin
resin
using
onsert
ccore
lndteacrt.s

1
iSpin
cable
equal
solder
depth
of
wells
nto
cstrip
ounltatciosn.
7
Pof
and
leads
cable
down
wells
solder
pin
grommet
cushooverntacts.
3
Dof
pin
through
with
insert
crive
out
eoxreartnrtactors.

1
shell
from
assembly
back
slide
cable.
and
Unut
nsoncrew
6
from
Pinsert
pin
into
sceush
until
orearantaecdt.s

4
Pthrough
shell.
insert
of
out
ushrear

Pcable
2back
leads.
grommet
ush
on 5
Uleads
from
pin
ncsontladcetsr.
3
Sgrommet
leads.
cable
lideover
8
aSsnut
shell
onto
crewembly.

2
Scable.
onto
nut
lide fit.
to
ensure
proper

DISAS EMBLY
AS EMBLY

9TM
-2350-31 -20-1
 2-28
guide
with
shell
5
alined
be
in
Pseated.
from
into
until
insert
Groove
must
ush
rear
9
shell
assembly.
Snut
onto
crewTA4720

4
leads
cable
Insert
solder.
socket
of
wells
into
solder
and
resin
using
ccoreontacts

MCONTINUED
SECTION
HULL
OGENERAL
III.
CHECKS
APIENRTAET-NIAONCAEL

1
iSdepth
cable
equal
socket
wells
solder
of
ncto
strip
ounltatciosn.
LOCKING
DTYPICAL
APLUG:
AND
RIDGED
WITH
NUT
FIESMASELME-BTYLPYE
8
and
leads
cable
down
Psolder
socket
of
wells
grommet
cushooverntacts.
4
of
pin
with
insert
socket
through
Decout
xrive
orear
trnatcatcort.s

REPAIRS
CONTINUED
HARNESS
WIRING
CABLE
AND
2-12.- back
slide
and
cable.
1
assembly
shell
from
Unut
nscrew
on

6
socket
Puntil
insert
into
seated.
cush
rear
ontacts

7
Saonto
coupling
shell
snut
lideembly.
shell.
Pinsert
5
through
ofout
ush
rear
Uleads
6
socket
from
ncosnotladcetr.
back
leads.
Sgrommet
2
cable
lide
on
3
Scable
leads.
grommet
lide
over
3
shell.
off
Scoupling
nut
lide
2
Scable
leads.
nut
lide
over

fit.
toproper
ensure

DISAS EMBLY
AS EMBLY

9-2TM
350-31 -20-1
 2-29
5
from
shell
PGroove
insert
in
guide
with
alined
be
sinto
until
must
eush
rear
ated.
TA4720 3

4
solder.
leads
of
Icnsert
cable
wells
into
pin
resin
using
solder
and
ocorentacts

depth
1
equal
wells
solder
of
Snto
icable
pin
csotrip
unlta cito.n
DTYPICAL
IAND
SPLUG:
ANUT
LMWITH
RIDGED
SAOSLECMK-BTILBYNLPGYE
Ppin
8
and
leads
cable
down
of
wells
solder
cgrommet
oush
overntacts.

4
through
with
insert
pin
Drive
eout
cxoreartnratcatcotr.s

1
back
slide
cable.
Unnut
and
assembly
shell
from
onscrew
6
from
Puntil
insert
seated.
pin
into
cush
orearntacts

6
Ucable
pin
from
leads
ncsonotladctesr. 7
Ssnut
acoupling
shell
onto
lideembly.
3
Sshell
off
acoupling
snut
lideembly. 5
PInsert
through
shell.
ofout
ush
rear

2
leads.
Sgrommet
back
cable
lide
on
3
leads.
cable
Sgrommet
lideover
9
shell
aSsnut
onto
crewembly.

2
Snut
cable.
lideover fit.
to
ensure
proper

DISAS EMBLY
AS EMBLY

9-23TM
50-31 -20-1
2-30

GENERAL
MCHECKS
HULL
CONTINUED
SECTION
OAPIENRTAET-NIAONCAEL
III.

TCABLE
CRAND
EOPNMRLINMAEICLETN-MOAERYOLNSPRT:E

TERMINAL

WIRING
2-12.
HARNESS
CABLE
AND
REPAIRS-
CONTINUED i1
cable
Sneto
tequal
of
depth
well.
strip
rulmaitniaonl
1/8-inch
(acable
S3pn.strip
i1 ru2ol-xamitraotn)e.ly
INSULATOR
3
Pand
tcrimp.
of
end
cylinder
in
cable
elace
rminal

4
Scrimped
of
end
tienlide
rsovermuilnatlo.r
3
tIensert
into
cable
crimp.
and
well
rminal

4
Swasher
shell
and
telide
roverminal.
2
Sshell
washer
and
cable.
lideover
WASHER)
(WITH
FEMALE
CON ECTOR
CABLE

2
iSnlide
cable.
soverulator

9TM
-2350-31 -20-1
 2-31

TA4720 5

tand
Ceshell
r-slide
and
mwjunction
crimped
over
iacable
4
Cnat
sPa-hlover
wlace
e.arsher

T-EC
WRAMISNHAELR
TERMINAL

well.
tof
depth
eequal
irto
cable
n1
Smsiutrip
lnatlion SLEEVE
(3.2-mm).
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acable
ip1
Snsruotrip
lxaitmiaotnely

and
tend
crimp.
of
cylinder
in
3
ecable
Prlace
minal

SHELL
CABLE
SHELL
crimp.
and
well
tinto
3
cable
eIrnsert
minal

tand
sleeve
Serover
4
shell
lide
minal.
cable.
sleeve
and
shell
S2
lide
over
SLEEVE)
(WITH
CCABLE
FEMALE
ON ECTOR
WASHER)
(WITH
CCABLE
OMALE
N ECTOR

cable.
2
shell
Slide
over

9-TM
2350-31 -20-1
2-32
mpbe
checks
2-1
operformed
sThe
and
listed
Table
in
raeat
to
gianraretvieznactneicosvnael dusing
Rby
Pitems
ichecks
and
been
have
smernatlirevntaremnibvtcanielvcidsety Mfor
p1The
vlin
Owill
the
assist
0uare9igbhrAnacrewi2ts/ceMonzla1en0ts9ciA.eo3nal
mPit
the
of
isis
service
eand
in
artnqto
iesvcare,
upteni-tbnpcayitmn-vicesnotnet,p c)
(a)
150
dilevel
1500
hours;
wenhat
by
sfirst:
miles,
tmiorecomescrahmnveiauvnlaesdrly,
perform
Crew
mOThe
phelp
vwill
the
and
reagcatcrewhnicainzcpoaitlmcipseoan.yl
738-750
nof
Refer
for
forms
PAM
DA
smpiaerto
sietnon
usevrduiecntaedintos.ciesve
good
and
find
crbefore
problems
teoto
repairs
ixnpmtare
or
edl-iacntosienmosvuenmitnsg 9and
dcovering
ilhas
LO
-nuoe2steps
sb3tc5rea0iu-crti3av1ltiaoe-nl1ds2 ,
9which
OaicTM
theR-mrpn2aogs3itn5lur0it-cea3znit1 n-oic1es0nsa.l
(RCM)
314
swith
be
MCDA
and
alogic
Form
DD
in
PAM
cto
eihnareoonetrdeunarlnecde
After
pcleaned
opewater,
vin
the
sand,
loose
and
mud,
be
should
ssoon
hasriacbtlieo.n

MPSECTION
CHECKS
AIV.
MGENERAL
HULL
RIENVTEN-ATNICVE

This
checks
smOcpraeogirnacevtieaznciaoetnsico.envael
and

for
wLucinext
waiting
stheebhrtevhidcoualuet.d

perform
meto
duties.
his
must
cusehanic

3000
annually,
300
miles,
hours.
or

Osregravnizcaetsi.onal
the

vluebhriclaet.ing
the
(PMCS)
SERVICES
AND

LORDER
UBRICATION
GENERAL
2-13.

PROCEDURES
INTERVALS
738-750.

9-TM
2350-31 -20-1
 2-33
seIt
and
dry
be
should
Washing
mud.
with
caked
vehicle
the
done
before
rjust
not
vanice.
ldo
Special
either
applies
ouin
that
bto
pnot
reiappear
cratioin.ons tTAll
be
should
according
specified
noted
oreadings
done
where
itorque
to
pgehrteantiniogn.gs
lplace.
bolt
Refer
needed
tightened
the
in
pin
oto
nut,
cotter
nut
csorkewcasuihrer,
Ofollowing
srApproval
limited
and
by,
defined
the
pgeto
general
to,
raare
onvcizeadctueirosneasl. This
limited
Repair.
item
csReonto
is
ibut not
to,
rsanavcdpiltecuoiatdrbinleo.sn,
and/or
AMake
all
tin
abmanual
ineeded
this
using
dneusjlctuhrenscti.cmnoaesl.nts Service
Servicing
such
refilling
ounits
battery
adding
and
draining
with
pwater,
ceasorva.etrisons isn't
When
manual.
this
sin
taken
threads
be
should
dstrip
by
ptorque
inot
to
eor
care
sctiofrited,
Cforeign
the
lClean
old
unit
other
and
dirt,
cleaning
Special
umto
ebarteinmcieoarnv.egt., of
iothe
sUse
where
Twrench
vnpictorque
esrgoatlcrhiaugthdleftcinsteindg.
InsSome
such
defects,
oil
loose
and
leaks,
ibe
after
npparts
mnot
oeasmay
cteidcioaentd.ely
Vehicle
cThe
bring
should
vehicle
sclean
lpmecrto
ahcrew
ienalvtdienulastneic.deve

9LO
-the
do
that
items
be
should
which
but
with
sdone
annual
2to
3e5or
appear,
r0-v3i1c-e12.

direct
of
Do
the
against
opening
notor
stream
water
steam
a
(cab
ring),
hull
the
between
cab
exhaust
and
grilles
race perform
higher
sunit.
the
by
given
be
maemust
cuirpanvteioncargnetcosiernyg
acleaning,
srptderjpesunlgesatrhcveining,.
and
riveting
welding,

dfire
control,
oepafor
relmnacimtenogrts,. oil
changing
and
filters
fuel
filters,
the
cleaning
cair
leoraners.

CAUTION

ineeded.
given
nstas
areructions
for
2-59
retorque
qp.
uirements.

SERVICES
washing.

9-2TM
350-31 -20-1
2-34
2404
cfaults
the
pDA
and
The
Form
smomust
number
item
aerion
ntvfeiconstarpenmcdose.nd
2404,
Equipment
mWand
the
periodic
record
Form
MIDA
by
used
is
aoeto
nircsnkhtpesanhacneitcieto,n
the
Before
begin
specific
things
check
all
in
shown
rto
items,
eyou
mceombmeorn
as
areas Check
ereplace.
lctape
eoorcntercitcoarsl
TA4720 6
with
ewhich
Repair
shorts.
leccausetrical
(complete
if
hull
tighten
and
loose
wiring
cracks
wires
exposed
for
and
due
aging
to
5
harnes es
diagram,
Chapter
in
detail
and
for
checked
be
Electrical
should
wiring

faulty
Obeyond
ais
which
eReport
rugqtaashunoirzpamteideo.natl
manual).
othis
Df
Appendix
and
Perform
Orepair
rlevel
Meagipor
anltaiezncaetnmiceonatl
MPSECTION
CHECKS
IV.
HULL
GENERAL
ARIENVTEN-TAINVCE
Specified
2-1,
2-36.
items
checked
be
annually
found
Table
seto
and
inmp.
areian ual y

7level
Min
p3ari8enas-tse7cn5arn0ic.beed
PAM
DA

SPSERVICES
FOR
E2-14.
RMIOANCEUADL/UANREUASL
NOTE
the
of
number
item
check.
mpato
rientvenantcieve

(PMCS)
SERVICES-
AND
CONTINUED

EWIRES
CLOENCTERCITCOARLS
AND

following
il ustrations:

9TM
-2350-31 -20-1
 of
base
the
at
ometal
present
xbare
and
head
iordation around
sA
aftain
iloose
and
clamps,
t ings.
Check
seals.
around Check
seals.
hatch
dbe
ibolt
fA
lbolts.
loose
for
can
Check
oose
icult of
signs
for
lines
wear
and
hoses
all
Check TA4720 7
defor
terioration, bolt
the
around
paint
chipped
loose
by
tell
often
or
and
cracks
tears. You
wrench.
applying
actually
can
waispot
to
thout
leaks
for
Check mgasket
aterial.
and
door
Check loose
leaks,
cracks),
(deorterioration
aa fand
Tighten,
leak.
of
sign
is
fitting hoses
ireplace
trepair,
or
ings.

SEALS head.
bolt
the

Make
opaint
xior
dation.
aitems
tMany
areached welds
damaged
for
Check
welds.
with
hull
the
to chipped
for
looking
by
aif
urepairs
thorized.

LINES
FLUID
AND
HOSES

WELDS BOLTS

9-23TM
50-31 -20-1
2-36

7/16
(11
mm)
replaced.
be
inch
should
wheel
road
the
less,
or
TA4720 8

OAND
MP2-1.
CHECKS
STABLE
RAGEINRVITEVZNAITACIONVECASL

housing.
rod
Push
knob
until
D.
in
contacts
Checkcause (243
cracks
for
wheel
thumping.
in (2)
(3)
Nm)
lb-ft
180
Tighten
to
nuts. road
wheel
wrench.
Mtorque
ewearon
asure (8)
with
wheel
of
ring
inside
and
wear balls.
bdMiemtaewsneuiroen
gaging
rubber
for
wheels
road
sInspect
eparation (4)
Pull
C.
dback,
wrod
isthuorubting
(Item
(5)
B)
11,
road
App.
gage
over (7)
When
B.
balls
gaging
in
coarentact crod
until
just
it
lcocnktwaictse knob,
housing.
tighten
since
Do
not
PROCEDURES (4)
place
Pull
tA.
rod
and
hout
readed wheelas
knurled
off
backing
shown, (6),
removed
knob
be
until
can
gage
(1)
that
chunks
rubber
missing
and
may (9),
(6)
disk
knob
knurled
slowly
turn
9Perform
lby
required
LO
-u2b35ras0i-c31at-i1o2.n If
dE.
the
balls
between
is
imension
(7)
ball
inner
pull
will
this
gage

SA-SEAMNIANUAL LY

(6)
knob
reasquired. (9).
from
disk
wheelaway

wheel.
the
from

folasows:

AND
WHEELS
ROAD
BE
TO
ITEM WHEELS
IDLER
INSPECTED LUBRICATION

INTERVAL

ITEM
1 2
9-TM
2350-31 -20-1
 plugs
bar
tCheck
that
obars.
rsion
rand
seated
(3)
fully
etaareining

lb-ft
300-350
bolts
bracket toif
broken
there
raresion
aall
shock
Tighten
bsorber retaining
mounting
to
nuts 10-36).
(ref.
Nm)
(203
lb-ft
150
p. mounting
bump
Tighten
stop
(2)
crowbar
to
with
seea
(4)
place.
inarescrews
(1)
wheel
road
each
Pry
up

Nm).
(405-473

ABSORBERS
SHOCK
TORSION
BARS
STOP
BUMP
BRACKETS

• • •

3 4 5
9-23TM
50-31 -20-1
2-38

TA472010

P2-1.
MOAND
CHECKS
STABLE
RAGEINVRTIEVZNAITCINOVECASL

PROCEDURES

(3)
450-475
bolts
hub
for
lb-ft
AS- AEMNIANUAL LY mm).
(12.7
sprockets
Replace sprocket
Always
hub.
reverse
teeth
shoe
track
the
when
or
sRpervwearoecrksets
when shubs
with
Check
prockets. when
sprocket
Replace
tooth both
mark
the
is
to
worn
on
and
teeth
sprocket
measure. smark,
pto
reovcekrests.
1/2
side
drive
inch
is
on (12.7
mm)
of
side
each
on guide
the
ccenter
ontacts Nm)
(122
lb-ft
and
torque (4).
Check
marks
If
wear
(2)
90
bolts
for
mounting sprocket
is
tooth
worn
1/2
when
inch
is
wear
(Item
(1)
43,
Place
gage
B)
between
App.
two Nm)
(607-641
torque.

OR

edges.

SPROCKET
DRIVE
BE
TO
ITEM
INSPECTED
HUBS
AND

INTERVAL

ITEM

9-TM
2350-31 -20-1
 2-39
ZOVER PLUG
DRAIN
OIL
DRAIN
FUEL
TRANSMIS ION
T1A 7201

PLUG

CENGINE
O LANT DRAIN
PLUG
OIL
ENGINE

COVER-
HULL BOTTOM VEHICI REAR

Nm)
(115
85
lb-ft
idler
to
at
Measure
of
thcenter
icknes angle
shoe
track
when
is
at
less
guide
center
measures (3)
pads
when
Replace
worn of
wheel.
idler
centerrear
orm) (2)
1/4
m(6.
A
than
inch less
mgrouser
easures
(1)
guide
point
at
onea (4)
Tighten
cosncrectwosr
Replace
if
block,
track (2).
metal
with
gevenrouser drain
Replace
secure
or
inch
(2.5
cm)
end.
from
1/4
(6.4
mm).
inch
than
plugs
and
oncovers
hull.
of
underside

COVERS
DRAIN
PLUGS
AND
TRACKS

9-23TM
50-31 -20-1
2-40

2-1.
MSPOTABLE
AND
CHECKS
AREGIARNVTIEZANITCAIONEVCASEL

PROCEDURES
Injury
Severe
due
result
to
may
Battery
explode.
Docan
gases sparks
around
battery.
createa
smoke,
have
flame
notopen
or untest
gravity
specific
available,
(4)
battery
from
Removecaps
B. (5)
dipstick
Use
C.
obtain
to
a of battery
sample
small
acid.
STE/ICE
Perform
testing
battery of
duo-tester
with
battery
each
STE/ICE
(ref.
D-70).
If
is
p. cloth.
soft
clean
Close
a cells.
all
C
Repeat
steps
AS- EAMNIANUAL Y dback
coolant
uoon-check (2)
surface
measuring (3)
and bottom
the
with
cover Place
few
D.a
acid
of
drops
42,
(Item
B)
fApp.
olasows: battery
and
the
clean
to opening
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incover
fthrough
each
Eor
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surface
monto
easuring

WARNING (1)
plastic
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plate.
cover
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plate.

TO
ITEM
BE
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BAT ERIES

INTERVAL

ITEM

9-TM
2350-31 -20-1
 2-41

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scale
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esaodulricgeht) look
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ata lwill
eA
xittle
perience the
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portions
the sunot
cleaned
f iciently
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the
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the
is
sharp,
not
light
between
dark
and
enable
quickly
to
you
filter
fuel
Change
elements

rrequires
echarging.
NOTE s(primary
and
econda.ry)(2)
(1)
all
Check
con ections of
for
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dried.
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scale.
the

SYSTEM
FUEL

-20-1

10
9-TM
2350-31
 2-42
TA4720U

2-1.
OTABLE
SMPRAGEIRNVITEZANITCAIOENVCASEL
AND
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pabove
the
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os ible.

holding
While
E.
the
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as

PROCEDURES

Perform
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for
Check
rubber
in
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the
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fan
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directly
the
above
SA-SAEMNIAUNAUL LY Mark
(1).
C.
ac any
blade
es ible
A3
09
Ml
Some
have
may
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nflso,
atable rotate marked
fan
impeller,
the bladeas
left
far
inflate
10
seal
psi
to Discon ect
A.
battery
both
Open
B.
grille.
intake
air

NOTE
for
missing
screws. (3).
mark
blade
the
ground
cables.
Kg/cm
(0.7
).
(3).
mark
blade

BE
TO
ITEM DRIVE
SYSTEM
INSPECTED FILLER
FUEL
SEAL
NECK ENGINE
FAN

INTERVAL

ITEM 11 12
9TM
-2350-31 -20-1
 (2.5
inch
is
cm),
bis
aover
eone
Notify
xcDirect
kelsaisvhe. 2-43
rings
boot
covering
drive
the
shaft
UDirect
Notify
on
-joints. Support
mrubber
if
boot
cracked
is
aretaining
iring
ntorenance
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Inspect
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rubber
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aor
dMeasure
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(2)
ibetween
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(3).
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|
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aradwcap
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ontedniatnicoen

WARNING
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severely.
can iIn
vClean
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inspect
shafts
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from
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while
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adiator
The
rshould
cleaned
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adiator
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rcleaning
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adaiator
broken
hoses.
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eand
loose
xcwear
es ive
Check
for
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weak
or for
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which
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a
of
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sand,
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rfaodlasiaotwosr:

rubber
boots.

loose.
is

SYSTEM RHOSES
COOLING ADIATOR

AND
PUMPS

13

9-2TM
350-31 -20-1
 TAi
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detergent
of
and

2-1.
TABLE
OPMRCHECKS
AND
SAGEINVRTEZAVNTIAONCVAELS radiator will
by at
not
olvent
and stoolvent

^^^^^^^^^
of
nonf
lnwater
oaor
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with
brush
th
PROCEDURES The
cleaning
be
sagent
ocan
laution Mix
detergent
of
water.
part
oneor (1)
A.
eight
Remove
shroud
and
screws heavy
Remove
F.
deposits
of
face
from
C.
all
Cover
the
of
openings
exposed and
opening
front
of
back
wet for
Soak
ampinrouxtiemsat.ely
10
E.
Insert
through
tool
shroud
cover
rwith
saodluitaitonr.
cleaning
Connect
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tool
supply
air
and
to insert
liquid
supply
hose
into ofccleaning
sonltuatinoenr.

NOTE
SA-SEAMINANUAL Y
Clean
froaldasioawtso:r

hull
Open
B.
drains.
damage
fins.
the

container.
engine.
(2).
cover

SYSTEM RHOSES
COOLING ADIATOR
TO
ITEM
BE
INSPECTED
CONTINUED
PUMP-
AND

INTERVAL •
A

ITEM 13
9TM
-2350-31 -20-1
 2-45
from
hose
supply
liquid
rRemove
cand
oaparts
mdpilaetoerly.
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engine
H.
the
clean
with
fill
and
cDrain
water.
ontainer |
TA472017

sfront
through
smoothly
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cleaning
until
olution
amixture,
riBlast
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a/dsioalutoiron
and
oair
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complete
cpto
neusetraitnieorn.
of
face
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from
alto
dtieartnoart.e
1/2
(12.7
mm)
aInch
tool
of
head
p roximately rand
iI.
openings
engine
Uncover
andsitatlor
hull
shroud
eight
Close
with
scovercrews.

(1)
(2)
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A.
and
hose
rsecmroevwe
from
(3).
relief
of
end
lower
valve

install
relief
Topres ure
D.
ac umulation Depress
off
Wipe
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of spring
rust.
to
is
broken.
it
not
ensure
valve,
removal
reverse
clean
andpres ure
Remove (3).
off
Lift
valve
relief
frelief
valve
olasows:
(4).
four
Remove
B.screws (ref.
7-11).
prop.
cedures

radiator.
the

drains.

CO LING
SYSTEM

PRES URE
VALVE

14
9-23TM
50-31 -20-1
 2-46

72018
TA4

OCHECKS
2-1.
MPAND
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window
plastic
of
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the
of
reaches
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until
top
(1)
duo-
back
plastic
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oncover add
slowly
cand
engine
start
o lant coolant
until
neck.
engine
Run
new radiator level.
(7)
filler
neck
below
well cuorflacnet
sthe
Squeeze
PROCEDURES (4)
and
rOpen
adcover
aicateosr If
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osilbalne.t (6)
bulb
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into
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rieamtovre
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is
AS- AEMNIANUAL Y
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follows
:

A. B. C.

ITEM
BE
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CO LANT

INTERVAL

9-2TM
350-31J- 20-1

ITEM 15
 TA472019
«FP OTECTION
V—- PERMANE T ANTIFKE2
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the
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ransmis ion
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of
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the
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the
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shift
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quickly
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best
the
toyou between
light
the
and
contrast
light
the
toward
until
source the
best
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(8),
bulb
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D.
few
ejecting
a hand
of
the
where
scale
part If
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of
edge
is
shadow scleaned
unot
fwasiciently binding
If
bind.
should
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oc urs,
(9).
eyepiece
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NOTE 9-19.
padjust
reon
p.
asscribed

dried.
or
folasows: (-18°C).
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(2).
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TRANSMIS ION
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—

PROCEDURES
ecausing
An
result
xpmay
losion (after
""FULL"
weighing)
and
CUR ENT"
(60°C).
+140°F
above
temperature (1)
handles
discharge
the
to
ensure dand
uenscelrvaicreabdle
replaced.
Cylinders
dropped,
be
not
must ryeoperate
cBefore
lpinadceirn,g fire
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cylinder
extinguisher data
plates
hydro
that
toa
ensure years)
(5
limit
time
be
shall
test
are "FULL"
recharged
be
the
inders
to stamped
weight
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on
cRemove
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and
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ylinders. cables
the
do
Replace
bind.
not (2).
Dand
valve
oruitvseird'es 5
the
within
Faulty
past
years.
safety
and
control
seal
wire
on handles
and
wire
safety
require expast
those
the
toringuishers
struck,
subject
toany
or performed
been
has
static
test
AS-SAEMNIAUNAUL LY dbieftewrencne
the
if
injury
DEATH.
severe
or
WARNING exonece ds
weight
pound.

(ref.
11-60).
seal
p.

GUISHER
SYSTEM
TO
ITEM
BE
INSPECTED
FIRE
EXTIN

INTERVAL

ITEM 17

9-TM
2350-31 -20-1
 TA472021
If sepxepcotseudr,e handled
sair
all
filter
NBC
is
media
uwill
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wearing
personnel
by
NBC
perqoutiepcmteinvte.

3-38).
(ref.
repair
Clean,
neces ary
p. 6-28).
(ref.
Clean
required
packs
p.
as
WARNING (A)
clate
design
On
A.
omusepres,ed
filter
and
replace
seals,
motors,
or
(2).
blower
Check
hoses
and
motors
shake
dust.
and
element
Fan
B.
out
(B),
design
early
On neither
only.
air air
onor-usesudsing eReplace
filter
which
lements
(1)
seals
for
Check
missing
or
worn if
Tfor
orpueblreashtoiton. be
element
Filter
must Check
coto
and
damage
r osion.
before
thoroughly
dry (1)
for
Check
indicator
casing (2)
bracket
that
issseeecure. (5)
hose
for
tightnes .
Check
gasket (4)
(3)
of
Check
signs
for for
Check
conut
r osion.
holes
have
ruorptures.
NOTE
instal ation.

detergent.
folasows:

leaks.

CAIR
LEANER CLEANER
AIR

FILTER
2-50

TA47202

follow
irmstop
tand
the
ouebnldegisahgotetslin,yg

SAND
OCHECKS
2-1.
MPTABLE
REAGIRNVITEZIANTCIAOENVCSAEL cengine.
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the
crank
Ifosto
ntarotle.r
eqhunearicplme.nt fuel
and
personnel
Clear
vfrom sthe
pull
and
brakes
Apply
hout
ut-of

tank
fuel
the
and
Inspect
upper
shield and
fuel
heat
tank
for
Check
damage. all
of
tightness
condition
seals
PROCEDURES STE/ICE
(ref.
D-9).
Perform
PMCS
testing
p.
Dry
bilge
by
it
turning
test
pump
on.

SA-SEAMNIANUAL LY 1
than
mlonger
ipump
nute. felt
be
should
Air
ouat
tlet.
damaged
Replace
components.
dry
bilge
Do
test
not (1)
Check
clamps
all
and

CAUTION 6-40).
(ref.
fasp.
teners
proon
3-16.
p.
cedures
(2).
bolts
mounting

NEUTRAL
SAFETY EDUCTS
XHAUST
BE
TO
ITEM TANK
FUEL
AND
INSPECTED SHIELD
HEAT
BILGE
PUMP

SWITCH ENGINE

INTERVAL

ITEM 21 23 24
20 22
9TM
-2350-31 -20-1
 2-51

TA472023

Kg/cm
(0.7
10
)psig
1000
miat
nrpm.
imum
2100
while
operating
is,
engine
at
rpm; Kg/cm*)
(1.3
45
3.2
18
psig
while
to
30
50
-inch
pounds
to
square
gage
per
(1)
should
iMASTER
switch
ndicator (2)
switch
MASTER
when
light
ison. Kg/cm
)
(2.1
(psig)
w3.5
to
hile
(4)
Ifare sheared
retaining
bearing
there
nut. visual
loose
of
signs
nut
or 1000
running
is
engine
atrpmi 2, 1835
is
oengine
to
at
perating
be
will
drive
final
the
pin,
cotter )
Kg/cm
(3.5
70
5.0
50
psig
to
check
road
Perform
to
test PTRAgage
OILENSMSIUSRIOEN
(1).
broken
missing
for
Check
wires
or
3
miChapter
alafupnfcteiaorns.
the
end
Remove
Inspect
cover. for
and
lights
all
Check
gages Kg/cm
(5
)
70
mpsig
aximum.
(2)
90+10
Tighten
bolts
mounting
to ptroubclesdhuorteinsg
in
(3)
PRgage
OIL
ENGINE
ES URE
Follow
opeproper
ration.
27.
25
through
items
NOTE
replaced.
and
removed

read:
should read
should
:
1900
rpm;
Nm).
(122
lb-ft

A. B. C.

DRIVE
FINAL
UNIVERSAL INSTRUMENT

JOINTS
PANEL

• •

25 26
9-23TM
50-31 -20-1
 2-52

TA472024

(ref.
3-25)
pulls
Trequired
side.
if
rto
oor
uonep.
blesho t
(24
Kmph)
vehicle
15
20
mph
32
and
oto
at
perating wheel
cwanders
the
if
observe
steering
entered,
if
Observe
ssteering
With
is
atrisefsapcotnrsye.
2-1.
TABLE
OPCHECKS
MRAND
SAGEINVRTEZVANITACIONVECALS

Move
its
through
wheel
steering
entire
range.

PROCEDURES
220°
trto
anwarms
assmis ion
up;
Registers
oil
higher
temperature
(10)
Tregister
should
ACHOMETER
(6)
GAGE
FUEL
should
register full.
full
fuel
when
tanks
are
higher
register
temperature iBATTERY
ngdeinceartaotror
(7)
should
TEMP
WATER
gage (9):
TOIL
TEMP
RANgage
SMIS ION
SA-SEAMNIANUAL LY (8)
should
register
gage C)
115
is
to
(5)
lights
INSTRUMENT
PANEL
changing
battery
rate.
in
speed
engine
rpm.
engine
warms
up.
as
il uminate
panel.

240°F
(10V-

normal.

D. E. F. H. I.

TO
ITEM
BE
INSPECTED PANEL-
CONT
INSTRUMENT
STE RING
CONTROL

INTERVAL

ITEM
26 27
9TM
-2350-31 -20-1
 should
load
under
speed
2350
exceed
Mnot
arpm.
ximum
apedal,
should
Vehicle
brakes.
apply
and
c elerator brake
depress
neutral,
brake.
parking
apply
and
pedal tspeed.
low
from
Gspeed
hoto
top
rvopen
oetrnled
pulling
without
vehicle
the
With
side.
stop
to
one for
engine
aTest
and
each
in
c egear.
power
leration Kmph)
(9.6
6
1st
mph (14.5
Kmph)
2nd
9 mph 4th
mph (38.6
Kmph)
24
3rd Kmph)
(56.3
35
mph Kmph)
(
Rl
85
m.0ph (11.3
Kmph)
R2
7
mph
While
first
in
testing
ac gear,
wide
with
elerate
Kmph).
(24
ARelease
mph
15
vehicle
cto
elerate
lock
should
Brakes
vehicle
hold
and
securely
in
stopped
with
and
incline
in
traon
annsmis ion

9-25).
(p.
if
brakes
Adjust
place.
required Check
29
30
items
and
im ediately
dain
for
Check
ibfsoerbenrc.e shock
between
and
hull
temperature
itfemeprernacteure between
din
Notice hubs.
overheated
An
hub
shock
of
end
lower
the
Feel ais
shock
If
bsorber.
all
Feel
hubs
wheel
cautiously. properly,
operating
will
it
be
iproblem.
bearing
ndaicates

fspeeds
olare
asows:
NOTE hull.
the
than
warmer
road
after
test.

PERFORMANCE TEMPERATURE AND

HUBS
OF
AND
SPEED ABSORBERS
GOVERNED
BRAKES ENGINE
SHOCK

• • •

28 29 30
9-2TM
350-31 -20-1
 for
vehicle
of
outside
and
all
Inspect
inside
areas
2-1.
OPTABLE
MRSGAEINRVTEZANITACOINEVCASL
AND
CHECKS
and
Rdecals
plates.
iReplace
enstreunctioln for
1-35
bare
Refer
stencil
to
spots.
worn
or
p. perwereformance result
adjusted,
the
Check
that
items
of road
the
of
repaired
replaced
test.as
or
a
markings
paint
and
Clean
legible.
that
not
are

PROCEDURES

SA-SEAMNIANUAL Y

fuel
leaks.
oil
or

locations.

BE
TO
ITEM LFROM
EAKAGE
INSPECTED PLANT
POWER INSTRUCTION
ROAD
FINAL
HYDRAULIC PAINT
AND
MARKINGS
SYSTEMS STENCIL
CAB
OR DECALS, PLATES,
TEST

INTERVAL
A • • •

ITEM 31 32 33
92-54
-2TM
350-31 -20-1
 Msin
v1Park
i0ed9ha
eAi-2/bcMyl1-e0s9iAd3e
TA472026

front
park
vposition
live
inehoricle
Check,
Replace
damage.
for
bat eries Check
bealtecetrieosl.yte
in
level ethrough
allow
flow
the
lto
ectricity
veto
injury
pcausing
hriscolnesel dead
and
of
angles
right
the
at
to
vehoccuroneicles
could
if enough
leave
between
vehspace
icles tcould
cSeihcroncriuctieatnds.
vDo
allow
touch
and
eto
not
hicles
park
vDo
head
head.
eto
not
hicles the
Peto
injury
damage
rorson el
9(ref.
-TM
required
R23e5as0p-l31e-n1i0)s.h working
for
permit
the
toroom

(ref.
2-6).
batp.
damaged
eries and/or
damage
eto
quipment.

WARNING

vehic.le
MSECTION
AGENERAL
HULL
STARTING
SLAVE
V.
INTE-NANCE j
uraps.

POSITION
SAFE
2-56
all
and
eInsure
lqecutirpicmaelnt
(2)
both
vehonicles.
5
parking
Set
brakes off
damage
sto
wiaretches
prevent (3)
6
pswitch
Polace
MASTER
OFF
insition.
(4)
(5)
dand
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9-TM
2350-31 -20-1
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92-57
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2350-31 -20-1
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9TM
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 2-59

SOCKET TA472029
SIZE 7/16 7/16 1/2 1/2 9/16 9/16 5/8 5/8 3/4 3/4 13/16 13/16 15/16 15/16 11 /4 51
/4 11 /16 11
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/2 71 /4 12
/8 12 /4

LB-FT
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ASHES 8)
D6 GRADE
(SAE 9- 19-24 23-28 39-44 46-51 65-70 69-79 95-105 113-123 155
12 14
10- 145- 175 235- 375
165- 200-210 245 365- 417-427 605 663- 900-910 993
595- 673 1767- 1963-2013 3161
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13- 19 268- 395
200- 278 385- 434
424- 590 585- 1070-1 20 1261
580- 634 1211- 1949
1899- 214 -2194

LB-FT
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NO 2) GRADE
(SAE 178- 261
3-5 4-6 7-11 7-11 14-18 15-19 23-28 23-28 32-37 34-41 46-56 47-57 62-72 67-77 106-116 115-125 165-175 188 255- -461
251- 265 541 498
488- 737
727- 816-826

UNC UNF UNC UNF UNC UNF UNC UNF UNC UNF UNC UNF UNC UNF UNC UNF UNC UNF UNC UNF UNC UNF UNC UNF
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20 28 18 24 16 24 14 20 13 20 12 18 11 18 10 16 -9 14 -8 14 -7 12 -6 12
7/8 1 11 /4 11 /2
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11 /2-

9-23TM
50-31 -20-1
 SOCKET
SIZE 7/16 7/16 1/2 1/2 9/16 9/16 5/8 5/8 3/4 3/4 13/16 13/16 15/16 15/16 11
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/4 51 /16 11
/16 51 /2 11
/2 71
/8 71
/8 12
/4 12
/4

TORQUE
N m 14-16 12-19 26-33 31-38 53-60 62-69 88-95 94-107 142
129- 153-167 197-210 237
224- 285
271- 332
319- 508 565- 820
495- 579 807- 899-912 1220-
1234 1279-1346 2463 2661- 4218-4286 4821
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m 8-11 11-14 18-23 19-26 35-42 -47
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41 60-66 60-73 88-102 99-113 136-149 145-159 203 207- 366
353- 377
363- 536
522- 588 786- 860
575- 800 1451- 1642-1710 2642
793- 1518 2575- 2975
2907-

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TORQUE NO 4-7 5-8 9-15 9-15 19-24 20-26 31-38 31-38 43-50 46-56 62-76 64-77 84-98 104
91- 144-157 156-169 237
224- 241
255- 354 346- 611-625 675
340- 359 662- 999
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UNC 1/4
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UNC 7/16-20
UNF 1/2-13
UNC 1/2-20
UNF 9/16
UNC 9/16-18
-12 UNF 5/8-11
UNC 5/8-18 UNC 3/4-16
UNF 3/4-10 UNF 7/8UNC 7/8-14
-9 UNF 1-8UNC 14
1
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UNC 1UNF
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2-60
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9-TM
2350-31 -20-1
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3-4 3-11

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9-2TM
350-31 -20-1 7
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9-TM
2350-31 -20-1
 3-4

ITEM
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20
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do
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cor ectly.

9TM
-2350-31 -20-1
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3-22 3-22 3-22 3-22 3-23 3-23

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9-TM
2350-31 -20-1
 3-6

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9-TM
2350-31 -20-1
 3-7

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3-27
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10-20).

but
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WSHAFT
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MASTER
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SHAFT) PANEL)

9-TM
2350-31 -20-1
3-8

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3-43
3-51
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or 3-43
3-51
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or

3-38
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page 3-38
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page 3-58
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page 3-58
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page
PRIMARY

DOESN'T
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OR
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off
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charging
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steady
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RANESMISUIROEN
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IOR
FALSE
OF
NDICATION
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red.
bright
in
isgage
COOLANT
LEVEL
CLOW
ONDITIONS.

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3-2.
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TO BATTERY
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IS
DOESN'T
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doesn't
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and
motor
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PROBLEM

MOTOR
BLOWER
CLEANER
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ALTERNATOR

GAGES
ITEM

9TM
-2350-31 -20-1
 3-9

D-ll D-ll D-ll NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE
See See See.

3-67 3-67 3-67 3-70 3-73 3-73 3-73 3-73 3-73 3-73 3-79 3-79 3-79 3-79 3-79 3-79 3-83 3-83 3-83

page page page page page page page page page page page page page page page page page page page

See See See See See See See See See See See See See See See See "See See See

FUEL
LEVEL
GAGE
SHOWS
LEVEL
FOR
LOWER FUEL
LEVEL
GAGE
SHOWS
LEVEL
FOR
UPPER
FUEL
GAGE
LEVEL
DOESN'T
NEEDLE
MOVE. BEAM
ONE
ON
ONLY
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FRONT
LEFT
MARKER
OR
LACKOUT
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LEFT
OR
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IS
OR
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MBREAR
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ARE
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BUT
NOT
FOR
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IS
LIGHT
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BLACKOUT
SBTLOAPCLKIOGUHT
OUT.
IS
DON'T
BEAMS
OBOTH
PERATE. DOESN'T
OONE
BEAM
PERATE.

ALL
LIGHTS
ARE
OUT. HOUT.
ARE
EADLIGHTS
DOME
LIGHT
IS
OUT.
OUT.
IS
TAIL IGHT OUT.
IS
STOPLIGHT

OUT.
IS OUT.
IS

MBALRCKEORUST BSLEARCVKIOCUTE
HEAD
INFRARED
SERVICE
HEAD LIGHTS,
TAIL- BLACKOUT LIGHTS
AND DRIVE
DOME
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AND
STOPLIGHTS

LIGHTS

9-TM
2350-31 -20-1
3-10

ALTERNATE

NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE

Direct
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dimmer
Replace (ref.
switch
p.
maintenance

PRIMARY 3-87
See
page 3-87
See
page 3-89
See
page 3-93
See
page 3-97
See
page 3-98
See
page 3-106
See
page 3-106
See
page 3-106
See
page 3-102
See
page 3-104
See
page

8-66).

STOP
NOT
WILL
HEATER
IS
SWITCH
WHEN
PIS
LIGHT
OUT.
WARKNING
BRAKE
OHEATER
BLOWER
MOTOR
BUT
PERATES,
DOESN'T
POEPRESROANTNEL.
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CUIFRCIUCLIAETNITO.N
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ARE
LIGHTS
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OR
BRIGHT
ON
OUT
DOESN'T
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COOLANT
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FUEL.
ON
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VPBLOWER
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PERATE.
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GUIDE
3-2.
ROUBLESHO TING HEATER
OVERHEATS.
MOTOR

ALL
OUT.
ARE
LIGHTS
DOESN'T
OPERATE. DOESN'T
OPERATE.

PROBLEM

OFF.

WKIT
INTERIZATION
PVENTI
ERSON EL
LATION
BLOWER PBRAKE
ARKING EFUEL
LECTRIC
BILGE
PUMP

LIGHTS
ITEM PUMP

9TM
-2350-31 -20-1
 3-11

is
there
and
ono
perate, TA472031
and
Lights
red.
in
is

SLOWLY.
CRANKS
EPDVIEW
LIECATGORICAML

ENGINE iBnAdTicaEtRoYr don't

instruments

Tbattery
rcoiubrpower
lcesuhiot.
ignition.

BPOWER
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AT ERY

TCHART
3-3.
ROUBLESHO TING

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3-12
mTurn
red
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switch
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b9
below
vbe
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anot
olts.
toneries (ref.
8-56).
9
If
vbelow
register
olts
p. TA 72032
Crank
1.
battery
of
negative
engine
post should
reading
voltage
voltage;
check
and
lead
black
and
positive
post
on 3,
4.
all
that
2,
and
bCheck
at eries
9
vbelow
still
rbattery
olts,
egisters

battery.
replace

2
refer
chapter
mWhen
using
to
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mfor
of
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ltimeter.

NOTE

red
mPlace
switch
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uTurn
ltimeter If
voltage.
check
Crank
and
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engine replace
tighten,
clean,
repair,
noreces ary
engine
Crank
band
cables
charge
at eries.
cranking,
18
while
voltage
below
volts
is
lead
black
and
positive
to
post
on still
is
voltage
If
voltage.
check
and

18
below
volts,
B.
step
to
go

9-TM
2350-31 -20-1
 |
|
EDLIVIEW
PECATGRT4IO7CAR2IM0LA3L
E.
lights
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and
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iMASTER
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and

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tA
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C.
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cTrimaster
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ourbcleusihot.t

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3-13
9-TM
2350-31 -20-1
3-14
check
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switch
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switch).
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and
switch
mto
in
ultimeter repair
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black
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and
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switch
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all
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umaster
ltimeter
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replace
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nop. 8-50).
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from
459
switch
B
wire
MASTER
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Replace
82
Dwire
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If
8-106).
relay
master
no
p. breaks,
ceocuts,
tand
rmrinoadles.d

(ref.
replace
82
wire
8-139).
p.
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voltage,
to
step
go

for
Check
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voltage,
lead.
voltage.
go
no If
voltage
replace
is
switch
MASTER
present,
of
lead
Turn
switch
red
Place
MASTER
ON. (ref.
8-22).
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voltage,
repair
p.
or
no
voltage
If
is
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pstep
to
rgo
esent, for
check
and
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black
ground
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459
black
ground
and
multimeter
wire
in Dfrom
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459B
wire
switch
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min
red
Place
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wire
ultimeter
459
relay.
wire
from
DA
imaster
scon ect (bottom
plug).
switch
MASTER
Turn
ON.

(ref.
48-106).
wire
replace
59p.
B-40

D.
step

9TM
-2350-31 -20-1
 3-15

red
Turn
socket.
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ON.
switch
MASTER 459L
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repair
voltage,
wire
replace
no
or TA472035
from
light
iMASTER
switch
Remove
ndicator bulb.
If
light
replace
voltage
is
present,
Check
voltage.
for
lead
black
ground.
to
and
socket
of
min
lead
ucenter
ltimeter

(ref.
8-106).
p.

9-2TM
350-31 -20-1
3-16
CNIRECUTSIRTALRTERBRfAKER
SAFSEWTIYTCH -10—1
r->T
VSWITCH CBIRECAUKIETR
TA472036
BPUMPILGE
49 DISCON ECT
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ecloepcsteroiacetlse.
aAll
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osition -49- 14-- DELIEACGTRIACML
DOESN'T
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DPanel
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the
in
nis
position
eutral ENGINE DISCON ECT BRACKET
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cTriomotor
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before
tthis
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STARTER^T"
T

ENGINE
NOTE

DRIVER'S INSTRUMENT
PANEL
PVIEW
ICTORIAL

BPUMPILGE CBIRECAUKIETR

ENGINE

9TM
-2350-31 -20-1
 3-17

14
switch.
SDwire
Turn
D
iTat
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lead
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switch
and
in
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ARTER
eaker If
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black
ground.
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routput is
voltage
voltage.
for
to
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place
mMASTER
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ultimeter,
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check
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voltage
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is esent, YvTA472037
voltage
step
pto
not
rgo
from
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10
circuit
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istep
rnocuit Push
ground.
switch
Slead
to
TARTER
ON.
switch
MASTER
Using
Turn
output.
cplace
in
lead
red
muilrtciumeiter,

(ref.
8-22).
STp.
replace
switch
ARTER

8-62).
(ref.
breaker
p.

10
voltage,
of
repair
replace
input
wire
or
input.
Turn
red
Place
ON.
switch
MASTER and
of
lead
black
muclotnimecteor
in
voltage
If
is
B.
pgo
step
to
rnoesent, mswitch
Using
ON.
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Turn
ultimeter, 10.
wire If
black
Ground
in
lead
red
place for
Check
is
voltage
lead.
voltage.
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from
b10
irsecroacnkueicrt If
lead
for
Check
ground.
voltage.
to
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from
switch.
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from
10
switch
wire
TtoARTER
If
D.
voltage,
pstep
to
rgo
noesent,

SWITCH

(ref.
8-103).
8-100
cior
p.
rcuit

bcrierackueir.t
WIRE

iad
oi
iput.
10
WIRE

9-TM
2350-31 -20-1
 If
switch.
cranks,
STorARTER
engine
adjust mPlace
Tulurntimeter
H
ON.
switch
MASTER
red for
Check
If
voltage.
repair
voltage,
no
or
14
from
relay
bilge
wire
replace
to
starter
push
together.
and
ON
switch
MASTER
Turn
(ref.
8-74).
If
breaker
circuit
pump
p.
8-18).
If
Recon ect
wires.
all
engine
(ref.
switch
safety
nep.
replace
utral lead.
black
asocket
ground
innd
lead
C

14
Uwires
Fwire,
jumper
csing
on ect I.
voltage
is
present,
step
to
go

doesn't
G.
crank,
step
to
go

14
nboth
Deuat
E
wires
imscbtoernaelcdt each
is
voltage
If
in
wire.
present
for
check
and
switch
STARTER
Push
ground. eG
Dliat
sceotnareinctecaotlr min
place
lead
ared
A
socket
ultndimeter, If
voltage.
is
voltage
repair
pno
resent,
of
min
red
lead
end
cable
Place
ultimeter SnebTusAteRrTavEleR.
oPush
and
switch
black
shift
ground
Place
lead.
in
lever from
14
replace
wire
relay
storarter
to
14or switch.
from
voltage,
repair
wire
replace switch
safety
Sneutral
TtoARTER
mand
black
lead
uto
clotnimecteor
safety
ON.
switch
switch.
MASTER
Turn relay.
ON.
switch
MASTER
Turn
Using nis
safety
voltage
If
sewuitrcahl.
If
F.
either
in
wire,
to
step
nogo

SWITCH

H.
prgo
step
toesent,
 lead
socket
multimeter,
Using
red
place
in
P 4-24).
lead
mulonp.
red
Place
wire
timeter
J
check
14B,
Tengine
wire
coopen
atnoector (ref.
vehicle
of
poout
pweraptliaontn 14B
wire.
black
soat
Ground
slteanrotiedr.
bdTurn
ON.
switch
MASTER
irsacoknetc.t dengine
bracket
relay
ito
stcoanrtecrt SPlace
push
neutral,
in
lever
shift
TARTER
14B.
voltage
for
check
and
switch,
wire
at 14B Ifno bracket
repair
voltage,
wire
replace
or dfrom
engine
ito
stcaorntecrt
14B
replace
from
voltage,
wire
repair
or
'Push
black
and
Sground.
lead
Tto
ARTER (ref.
8-70).
If
solp.
is
voltage
enoid
(ref.
8-74).
If
is
voltage
prp.
esent, (ref.
from
vpL
Reoemove
p.
hweircpleant
for
If
check
and
switch
voltage.
no 4-1).
for
special
eCqounipemcetnt
14B
K.
and
wire
rego
step
tocon ect

M.
steD
Dr20esent.
to

If
relay.
replace
cranks,
engine
starter If
voltage.
for
Check
repair
voltage,
or
no 8-139).
(ref.
If
bracket
relay
mp.
to
aster
for
82
lead
black
ground.
socket
and
wire
to
n oector Turn
engine
check
82,
TK
wire
coopen
at bdirsacoknetc.t
ON.
switch
MASTER
socket
abetween
C
B.
wirend
jumper
dand
ON,
switch
MASTER
iscuseon ected crank,
relay
fails
engine
rto
econ ect lead
mPlace
in
red
uclotnimecteor 82
dfrom
replace
engine
wire
iscon ect

Wrelay
I
still
csith
otnarecteor
L.
vto
is
steo
oDleorteasern.et

and
J.
cogo
step
ton ector
3-20
and
switch.
for
SnTeAuRtTrEaRl
close
Check
If
voltage.
voltage,
replace
repair
no
or (ref.
6
fuel
Testpump
engine
6-18).
p.TA4720
C(ref.
5
for
kinked,
pinched,
6-2
fuel
plugged
hoses.
damaged
tubes
if
Replace
heckorp.
If
is
voltage
engine
replace
present,
DOESN'T
ENGINE
START.
BUT
CRANKS

9(ref.
s-TM
2o3s5lt0-ea3n1rot-3ie4-dr1). (ref.
6-14).
2
Chose
fuel
filter
main
for
coat
primary
heck
np.
proper
ection

(ref.
6-16).
4sCand
filter
fuel
ellean
replace
p.
ceomnednatry
3
Cprimary
filter
fuel
(ref.
6-14).
and
elean
replace
lp.
ement

Clevel.
1
fuel
tanks
Fill
vheck
ito
sible

mMASTER
red
Tulurntimeter
M
Place
ON.
switch
black
lead
voltage
for
Check
ground.
at
to If svoltage,
repair
osltor
noeanrotiedr.
replace
from
s82
wire
oto
slteanroteird
lead
82
swire
and
osat
ltonearntoeird

If
is
voltage
N.
prgo
step
toesent,
(ref.
8-70).
disp.
engine
bracket
con ect

6-24).
and

9TM
-2350-31 -20-1
 3-21

PDOESN'T
ARCENGINE
OPELRELENGINE
AYT.E roughly.
Idles
and
slowly
Engine
runs
POWER.
DOESN'T
FULL
DENGINE
EVENGINE
ELOP
SPEED.
DOESN'T
STEADY
KEEP
ENGINE
ENGINE

9-53).
(ref.
required
if
Adjust
apedal
p.
dcfor
Cj3
ueproper
heck
lsetrmaetonrt.
(77°C).
170°F
of
operating
is
tcoolant
if
engine
Cat
e1
mto
heck
pseeerature (77°C).
170°F
of
operating
Is
coolant
tIf
engine
at
eCm1
to
pheck
seeerature
9-53).
(ref.
and
9-51
pedal
acontrol
t1
hand
and
rod
Achp.
djust
erloetratlore
6-14).
(ref.
required
if
element,
filter
Replace
filter.
fuel
Cp.
3primary
heck

bolts.
mounting
loose
for
linkage
tand
Chcrheck
a2 eolteralteor

6-33).
(ref.
clogged
if
Clean
cair
p.
l2
Reemove
aners.

9-45).
9-25
(ref.
and
Cdheck
a2
brake
p.
justment

6-26).
(ref.
flow
Ptest
3
fuel
erform
p. 6-26).
(ref.
flow
fuel
Ptest
4p.
erform

9-23TM
50-31 -20-1
3-22 fuel
Inspect
and
lines
tanks,
leaks.
for
conany
loose
Tighten
Replace
ections.

if
leaks
of
Check
within
for
Correct
leaks.
oil
Oerxgscope
cause
taneirzantailonal
lines.
fuel
damaged
Support
Direct
Notify
Mtank
leaks.
repair
ato
intenance ESMOKE
PBLACK
IS
RXEHSAEUNST. ENGINE
ESMOKE
PWHITE
IS
RXEHSAEUNST.
MUCH
TOO
USES
ENGINE
FUEL.
6-16).
(ref.
6-14
fuel
and
clean
Drain
cfilters
onto
p.
trameimnaotved
OIL.
USES
ENGINE cand
rlevel
Check
oil
for
ocoolant
low
naotdnmsinastioen.rtly
Check
(ref.
6-33).
filter
air
for
if
Clean
flow.
resp.
nterciestedary

6-33).
(ref.
for
fCheck
if
air
dirty
Clean
ilp.
ntecres.ary

smoke
If
pSupport
notify
Maeirntseniasncte.s, If
smoke
pSupport
notify
Meairntseinasnctes. ,
MSupport
If
notify
ainot,
ntenance.

1 2 1 2 1 2 3

ENGINE ENGINE ENGINE

9TM
-2350-31 -20-1
 3-23

CCREW
IN
PRESENT
ARE
OFUMES
EMPXAHRTAMEUNST.T
Othe
of
if
leaks
within
rleaks.
2
for
Correct
Cgaany
oilheck
scope
ncauseizational
2
11-20).
R(ref.
engine
gasket
sand
for
Inspect
eemove
crop.
vcover
amicpaerebtsimleinty
Is
smell
exhaust
Eyes
and
burn
present.
POR
OIL
NO
LOW
HAS
ENGINE
RES URE.
2-44).
(ref.
if
Clean
clogged
for
air
r3
and
Cgrilles
anp.
pdeheck
aciseastaogaresy.
dipstick
marks
FULL
and
b1
be
should
Level
ADD
Cengine
level.
oil
eonheck
twe n

OENGINE
VERHEATS.

3
for
Idamage.
clamps
all
If
and
Tighten
pipes
nspect
neces ary.

7-22).
(ref.
7-20
and
tand
bypass
inlet
6
replace
hRep.
remove
mostats

9(ref.
-TM
2coolant
if
Add
3level.
C51
0n-heck
3e1c-e20s-10a)r.y

9(ref.
2-45
-and
TM
2cooling
flush
35
C5system
0p.
lean
-31 -10).
if
Replace
hoses.
collapsed
4
for
Cnheck
eces ary.
1
Cexhaust
leak
for
tall
pipe
cat
heck
on ections. M3
Support
notify
Ipaientresnfainscet.s,
problem 2-42).
(ref.
operation
for
fans
Ccooling
2 p.
proper
heck

4
Cheater
pexhaust
eheck
system.
rson el

Mainten.ance
9(ref.
-LO
2350-31 -12).

ENGINE ENGINE ENGINE

9-2TM
350-31 -20-1
3-24
(ref.
9-2).
notify
below
If
Support
trpanp.
Check
soil esrcmeisfisuorned,e doesn't
shift
pTin
rooperate
ansany
im tsion . within
if
leaks
of
tCand
plugs
seals,
leaks.
oil
for
gaskets
roascope
ncausersmies ciotn
Check
(ref.
oil
9-2).
below
If
psp.
rpnotify
MSupport
eapsicnrtieufsnraienucerd.e,
of
OMbeyond
Ifrepairs
ragiascope
naretienzeantciaeon.cael,
1
Clinkage
for
iConnect
linkage.
control
dadjusted
shift
mheck
sor
pcornoepcetrdly 93
Ccheck
oil
(ref.
add
and
If
level
low,
-is
required
LO
2heck
35as
0-31 -12).
CONT'D
ENGINE
OVER-HEATS (132°C).
lit.
is
light
warning
Master
270°
oOIL
Tvis
TEMP
ReANgage
rS/MIuSnIdONer 9-45).
(ref.
2
9-25)
Cbrake
linkage
aiand
tdrheck
nap.
jtnsuemsritnsamiolennt

CAND
DTORVANEITRSVMHIEOSANLTIGSON. (ref.
9-9).
for
Check
filter
coil
iand
tnlrseatproper
np.
asmlisanteiosn DOESN'T
DRIVE.
CVOENHTIRCOLES
DRIVING
AND

(ref.
3-58).
coolant
circuit
Tirtnoedup.
engine mbilpceasrhtaotru e

9(ref.
level
if
Check
oil
add
and
-LO
235n0e-c31es-12a)r.y

(ref.
7-11).
relief
valve
Replace
p.
pres ure

notify
Maintenance*
Support
(ref.
9-19).
properly
adjust
p.
(ref.
9-45).
brakes
Adjust
p.
Adjust
required.
as

Maintenance.

TRANSMIS ION TRANSMIS ION

7 8 1 2 3 4 4
ENGINE

9-TM
2350-31 -20-1
 3-25
(ref.
9-2).
notify
Support
2
soil
below
If
tCrpaheck
p.
ensrcmeisfsiuorned,e
doesn't
when
correctly
brake
Vehicle
used.
is
stop

TRCAND
DADOESN'T
VEHICLE
NSTEER
EITHER
IN
ORSNIMTVSRIONLGS IN
GOOD
STEERS
DVEHICLE
ONE
ONLY.
CAND
TIROANEISCTVMRISONLIGOSN
(ref.
9-12).
1
Clinkage
broken
dfor
Connect
linkage.
steering
isheck
cor
p.
on ected

DIRECTION
RANGE.
ANY
IN

PVOEHRILCYL.E
BRAKES 9-25).
(ref.
dbrake
if
linkage
Replace
linkage.
efaulty
for
Cfp.
2 eheck
ctive

(ref.
9-25).
if
Adjust
brakes.
ifor
adjusted
C1
mheck
npp.
ercoepseraly

10-45).
(ref.
replace
broken,
if
joints,
up.
broken
nfor
C5
ivheckersal

(ref.
9-12).
acontrol
linkage
Csteering
1
dheck
jp.
ustment
cproblem
Roto
6
vehicle
istest
reoadncstuerde.

9(ref.
-oil
CL0
t2
level
2r3aheck
5n0s-m3i0s3-i1o2n).

Maintenance.
TRACKS
SUSPENSION
AND

9-2TM
350-31 -20-1
3-26
TO
PULLS
VEHICLE
SIDE
SONE
WITH
IN
WHEEL
UTSEP NRSINOG
OSIS
DURING
NOISY
SYSTEM
UPSEPREANTSIOINO.N
(ref.
Ioperating
eafter
heat
for
hubs
wheel
road
check
vehicle,
xmcp.
esdiavtely

(ref.
9-12).
for
Check
adjusted
idcontrol
linkage
steering
mscporp.
ornoepcterdly
POSITION.
CENTER
TRACK.
VSUESHPEINCSLIOEN
THROWS (ref.
10-4).
10-9).
for
Check
required
loose
track
Replace
p.
asor
worn

of
svehicle
flat
from
Road
road.
utest
center
ronface.

(high
driving
Improper
vehicle
of
oporeration 10-40).
(ref.
for
Check
Rreplace
sprocket
exp.
wear.
or
vcesrsiev
road
vehicle
pull
Crown
to
caway
onauses
turns)
speed
vehicle
track.
throw
to
causes
(ref.
10-20).
for
Check
broken
if
Replace
bars.
top.
rsion

(ref.
2-37
2-39).
track
sCheck
and
usp.
pension
NOTE (ref.
9-25).
if
Adjust
brakes.
Check
neces ary
p. NOTE

2-38).
(ref.
sprocket
for
Check
drive
p.
worn
10—4).
(ref.
Ctrack,
3
for
shoes
heckp.
worn

10-14).

AND 1 2 3 4 AND 1 2 AND 1 2

TRACKS TRACKS TRACKS

9TM
-2350-31 -20-1
 1heater
kit
be
iflame
before
t2cnparts
rnot,
must
oisur6tblac8elu1sih6oetd.
vehicle
If
flame
has
heater
exhaust
of
switch,
when
turned
is
outon.
master

TA472041

doesn't
assembly
and
Motor
operate.
pump

prime
Fuel
doesn't
opump
perate. tcriourbcleusihot.ting
heater
flame
DOESN'T
HEATER
FLAME
OPERATE. doesn't
sooperate.
Fuel
lenoid
Ignition
doesn't
unit
operate.
EDLEICATGRICAML
tDo
A
D.
steps
hrough
Do
tJ.
Esteps
hrough tDo
L
P.
steps
hrough Do
tQ
R.
steps
hrough
NOTE
With
MASTER
switch
fuel
and
ON
pulled,
shutoff

BRACKET

FLAME
CIRCUIT
HEATER

crank
engine.
sshould
A
smoke
ofamount
mallcome

PVIEW
ICTORIAL

HEATER
FLAME
3-28 I
TA472042

switch
red
Place
ON.
bTurn
MASTER
racket. replace
repair
is
unit
ignition
porresent, (ref.
8-70).
If
assembly
and
motor
p.
pump
black
Ground
A.
socket
in
lead
multimeter If
voltage
for
check
and
voltage.
lead
to bracket
d486
engine
from
wire
ito
scon ect
dengine
Diat
csonconecnetcotr

FUEL
HOSE FLAME
HEATER
AIR
HOSE
CON ECTOR
486
flame
from
486A
sheater
wire
Doilsecononeicdt,
WIRE 486A 486
and
unit
ignition
from
awire
heater
air
smotorpump
embly,
D.
voltage,
step
to
go
no

fuel
e588
wire
lat
epump.
ctrical
for
voltage.
checks
voltage
Repeat
test
enoid), (ignition
(voltage
If
H.
sto
step
ono
lon
go unit),
486
If
K.
wire
to
step
go
black
Place
ground.
switch
lead
MASTER
to the and
switch
HEATER
FLAME
position
ON
to- 486
wire
aand
to
smotor
go
pump
embly, (588
pump),
voltage
fuel
wire
elnoonectric
486
both
If
588.
wires
and
voltage
no
on
Place
lead
486A,
multimeter
red
wire
in
486A
If
C.
voltage
wire
step
no
on

PUMP
FUEL
ELECTRIC

L.
step
to
go

IGNITION

UNIT

9TM
-2350-31 -20-1
 3-29
If
ground.
voltage
is
repair
to
por
resent, (ref.
8-70).
bracket
fuel
sIf
oto
lp.
enoid
bfor
Check
ON.
switch
MASTER
Turn
racket. 486A
switch
HEATER
FLAME
Dwire
Giat
scon ect 486A
lead
repair
switch
replace
porresent,
socket
multndimeter
ain
C
lead
black multimeter
red
placing
and
switch
in
lead (ref.
8-80).
If
is
voltage
pp.
noresent, H.T
486A
Dwire
Ediat
engine
scon ect Step
to
goA472043
486A
dfrom
wire
replace
engine
iscon ect check
for
switch
by
voltage
swion,
tches
HEATER
FLAME
and
MASTER
With
output.
lead
black
is
voltage
If
ground.
to
bsocket
iny
voltage
C
red
placing

voltage,
F.
step
to
go
no
ENGINE

486
switch
DD
wire
HEATER
FLAME
from
iscon ect sand
HEATER
MASTER
With
lead.
FLAME
witches for
byon, switch
lead
switch
check
voltage
placing min
lead
red
uclotnimecteor
486A
switch
HEATER
FLAME
Diat
F
wire
scon ect
switch If
in
lead
red
placing
by
voltage and
ground.
lead
black
conon ector
to
switch
MASTER
Turn
lead.
FLAME
With
ON. 486A
from
wire
replace
repair
present,
or 8-80).
(ref.
If
bracket
disp.
nocon ect
486
replace
from
wire
repair
porresent, If
lead
black
and
ground.
is
voltage
to
for
lead
switch
check
HEATER
on,
If
is
voltage
voltage,
G.
to
step
go
lead
switch
HEATER
FLAME
engine
to lead
switch
HEATER
FLAME
engine
to
G.
voltage
is
step
to
pgo
resent,

8-124).
(ref.
bracket
disp.
con ect

r
3-30
(ref.
8-90).
If
switch
HEATER
voltage
p.
no fuel
fromsacocnkect If
bdprime
engine
irto is
voltage
step
to
pgo
not
rpump.
esent,
replace
10
FLAME
wire
repair
to
present,
or
for
bplacing
circuit
by
voltage
red
reaker switch
ground.
lead
PRIME
FUEL
topump
breaker
lead
circuit
moutput
in
ultimeter lead
asocket
black
multndimeter
red
in
J
If
is
lead
black
and
ground.
voltage
to 588
dengine
Diat
K
wire
scon nect
Check
ON.
switch
MASTER
Turn
output. 588
wire
replace
voltage
repair
porresent,
place
ON,
switch
bracket.
MASTER
With If
voltage.
for
check
and
position
ON
10
Diat
I
wire
breaker
circuit
scon ect

is
J.
prgo
step
toesent,

ENGINE

8-22).
voltage
If
is
pgo
not
to
rp.
esent, by
mvoltage
of
lead
red
in
placing
ultimeter
10
input.
breaker
Dat
J
cwire
isrcocnuiect feed
10
cis
wire
repair
inot
prceusietnt, breaker
biuto
dfrom
circuit
slckohneacdt
486A
lead
and
multimeter
red
Place
wire
in If
voltage
lead
black
and
ground.
wire
to
10
switch
HEATER
wire
FLAME
Diat
H scon ect (ref.
switch
HEATER
FLAME
replace
present, for
10
switch
Check
MASTER
Turn
ON.
wire

voltage.
switch
input
MASTER
Turn
ON.
black
is
voltage
If
ground.
lead
to

(ref.
8-103).
8-12
p.
or

I.
step

9TM
-2350-31 -20-1
 switch
With
input.
place
MASTER
ON, is
voltage
replace
PRIME
FUEL
ppump
resent,
458,
mand
wire
in
lead
red
black
ultimeter 10
Minput.
lead
red
wire
and
ultonimeter is aker relay
(ref.
8-62).
bIf
voltage
rnot
ep. ctrimaster
pourblecsuheiont ,
If
switch.
voltage
is
to
pgo
not
resent,
Dfrom
458
M
PRIME
FUEL
wire
iscpump
on ect black
lead
voltage.
for
Check
ground.
to
for
If
lead
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voltage.
to Dcircuit
from
10
0
bwire
irsceoankecrt
circuit
replace
voltage
If
is
present,

WIRE

N.
step

lead
black
and
for
Check
ground.
output If
to porresent, 458.
voltage.
is
voltage
replace voltage
If
is
wire
repair
present,
not
voltage
If
voltage.
is
repair
por
resent,
588
PRIME
FUEL
from
Dispump
wire
con ect switch
and
muoutput
in
lead
red
ltimeter 458
from
breaker
circuit
Discon ect
wire
for
check
and
switch
position
ON
the
to
lead
black
PRIME
FUEL
ground.
to
pump to If
588
switch
from
replace
engine
wire bdis
voltage
irnot
sacoknetc.t mbreaker
lead
cred
in
uiltricmuetietr
place
ON,
switch
MASTER
With
switch. With
switch
place
MASTER
ON,
output.

FUEL SWITCH
PRIME PUMP

M.
step
to
pgo
resent,
 3-32

scon ect FLAME

hose
the
Dair
Rand
ioutput
at
motor aIf
HEATER
switch
ON.
spump
embly.
sreplace
freely,
flows
fuel
If
witch-ON. TA472046
If
snotify
does
fuel
flow,
onot
lenoid.
cUse
catch
that
fuel
oto
nany
atainer HEATER
FLAME
FUEL
and
switch
PRIMEpump flow
does
air
the
from
notify
not
port,
fuel
hose
Dioat
sinput
slceonoiecdt.

OUTPUT
*•—

flow
the
hose.
input
out
may FUEL

CAUTION
o Maintenance.
Support Maintenance.
Support

INPUT•
FUEL

are do
fuel
If
vapors present,
not 1/2
mm)
(6.4
jump
inch
replace
ignition
gap,
1/4
mm)
(6.4
hold
and
wire
inch
from
ground.
switch
HEATER
FLAME
If
ON.
fails
spark
to
Dwire
voltage
high
igniter
from
iscon ect
WARNING OUTPUT
AIR
HOSE
AIR
INPUT
HOSE

P.
step

AIR
AND
MOTOR
PUMP

VOLTAGE
HIGH
AS EMBLY
WIRE

unit.

9TM
-2350-31 -20-1
 3-33
INSTRUMENT DISCON ECT
ENGINE
PORTABLE
PANEL TA472047
WHEN
LIGHT
DOESN'T
LIGHT
WARNING
MASTER
C.
Do
Pstep
IS
EREFSOR-TMOE-DT.EST
DOESN'T
LIGHT.
LIGHT
WARNING
MASTER BRACKET

DIAGRAM
ELECTRICAL
aB.
A
Do
steps
nd

clight
iwarning
rengine
cmaster
Truoiubtl.esho t

ARNING LIGHT
ENGINE WMASTER CIRCUIT BREAKER
SHAFT)
(STE RING

CIRCUIT
LIGHT
WARNING
MASTER
-10
MASTER RELAY DISCON ECT
BULKHEAD
TO

VIEW
PICTORIAL
MASTER WARNING LIGHT JL

LIGHT
WMASTER
AENGINE
RNING

SHAFT)
(STEERING

9-23TM
50-31 -20-1
3-34
27,
lead
black
place
min
wire present, (ref.
ultimeter replace
509.
voltage
If
is
wire
in 8-134).
If
bulb
repair
voltage,
p.
no

red
With
switch
light.
MASTER
ON.
Turn TA472048
from
509
Dimaster
wire
warning
scon ect

8-134).
If
repair
ground
replace
voltage,
wire
orno
27
lead
black
mplace
red
wire
in
and
ultimeter, (ref.
shaft
steering
assembly
light
warning
master
p.
(ref.
8-134).
509
wire
p.
ground
in
If
wire.
is
voltage
replace
present,
27
Dimsacosntecrt
wire
ground
and
from
MASTER
Turn
light.
warning
Using
ON.
switch
SSHAFT
TE RING MASTER
WARNING LIGHT
AS EMBLY

WIRE 509

red
place
scale,
volts
dc
muset
lontimeter
light.
ON.
switch
MASTER
Then
Using
turn If
hull.
is
voltage
B.
present,
step
to
go
27
lead
black
ground
and
wire
in
to
27
from
warning
Dimsacosntecrt
wire
27
If
wire
replace
repair
voltage,
no
or

WIRE 27
(ref.
8-134).
p.

8-80).
(ref.
p.

9.TM
-2350-31 -20-1
 paWear xrtoerpcertmieavte devices
running,
repocare.
use clothing.
and
of
clear
hands
moving
Keep
parts.
engine
with
working
When
the
pin
cowmepraptlmaent
HIGHTEMPSWITCH
CEONGLIANET 2049
TA47
IPNOSRT UAMBELNTE
Enormal,
but
vmearpsyteharinsg
switch
MASTER
and
ON
off,
is
engine
WARNING
MASTER
DOESN'T
LIGHT
isn't
light
but
warning
lit.
master
PANDI
BARNAECKLET DELIEACTGRICAML
MASTER
WLIT.
IS
ARNING light
lit.
warning F.
is tDo
C
steps
hrough
EOILNGINE LOWPRESURE SWDEINSTCGOINHECT
aB.
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A
steps
nd

WARNING 1
RECEPTACLE

Tlight
cengine
rwarning
oimaster
urblceushiot.
BRACKET
o

MASTER
CIRCUIT
WARNING
LIGHT
BULKHEAD DISCON ECT
oooo

IPNOSRT UAMBELNTE

PANEL

PVIEW
ICTORIAL

LIGHT
WENGINE
MASTER
ARNING
(PANEL)
IPNSOTRTUMAEBNTLE

DIESNCOGNIENCET BRACKET
OILTRANSMIS ION HIGHTEMPSWITCH
3-36
tswitch
burn,
light
crto
ounbtliesnhuoest
509D
doWengine
wire
D
ipsith
ecronateictng, (ref.
8-15).
high
switch
If
tp.
emperature
in
bulb
good
light
warning
Pmaster
Blace
a bad If
bulb
old
socket.
lights,
was while
If
observing
light.
warning
master
oil
tlight
replace
rout,
angoes
smis ion

the
and
good.
is
wiring

and
E.
step
to
go

A
from
bulb
Rlight.
warning
Turn
master
emove if
voltage
is
B.
Repair
prgo
step
toesent,
ublesho t 509
check
If
voltage.
voltage,
trono from
wire
of
junction
contact
center
to 509C
and
while
dC
Swire
engine
istartcon ect If
off,
D.
light
to
stays
step
go
on,
MASTER
ON.
switch
red
mPut
lead
ultimeter
in
black
ground
and
lead,
center
contact, (ref.
8-16).
If
switch
light
pres ure
p.
watching
If
light.
light
warning
master
(ref.
8-106).
509
28
wires
and
Ifp. replace
low
oil
trout,
agoes
nsmis ion
tswitch
and
B.
rostep
to
ugo
blesho t

required.

9TM
-2350-31 -20-1
 3-37

from
cwoteimtlpecarhna.ture
engine
shigh (ref.
cengine
high
switch
otemlpaernature
TA472051
W509A
Fdwire
running,
engine
isithcon ect If
light
warning
replace
master
out,
goes

8-10).
light
If
burn,
cto
op.
ntinues

strwouibltecsho.t

iscon ect If
509B
dWith
running,
wire
engine toil
engine
from
ranpsrmietser.ure
engine
Rcemove
E oamocpvaertsm.ent goes (ref.
light
replace
warning
out,
master low
oil
switch
engine
p.
pres ure
switch
F.
trto
and
step
ogo
ublesho t
8-12).
If
burn,
coto
light
ntinues

509B

9-TM
2350-31 -20-1
 off
switch
and
Engine
MASTER
ison,
DOESN'T
tH.
OMOTOR
Do
APsteps
hrough
ERATE. PBRLEOSWUER
blower
but
running,
is
Engine
motor aDOESN'T
J.
I
MOTOR
Do
STOP.
steps
nd AIRCLEANER
DOESN'T
MOTOR
BLOWER
OONE
PERATE.
MBOLTOWRESR 415,_,27B (o'o)
-415B
EDINSCGOINNECT x SWITCH
AIRCLEANER
DELIEACGTRIACML
415-1
415•—— 'BRLEOWLEARY hcT-415
'M J— -A415i—
doesn't
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runs. K.
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step BRACKET

-415- -27B- -415B-

AIRCL\\
EANER
-415B- VOLTAGE REGULATOR
ccleaner
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Tirmotor
airorucbluesihto.t
BULKHEAO DISCON ECT
|f
-27B
CMOTOR
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AIR
IRCUIT.
■©
10

CRLEANER BLOWER RELAY

PVIEW
ICTORIAL

MOTOR
BLOWER
CLEANER
AIR
415B
cair
blower
DB
wire
liat
secaon ecrt (lead
415B
from
blower
wire
ground
jumper, relay). leaner (ref.
switch
blower
cleaner
air
pres ure
p. pnoresent, 8-130).
415.
If
wire
is
voltage
repair (ref.
415
If
is
voltage
pp.
resent,
operate, 415B
replace
blower
If
motors from
relay
blower
cwire
air
to
8-70).
If
fails
omotor
to
pgo
erate, black
lead
socket
ground
multimeter
in
A,
lead,
for
check
and
voltage,
wire
repair
switch
Using
MASTER
Turn
relay.
ON.

D-l
red
Place
ON.
switch
MASTER
Turn

E-l.
step
to
go

C.
step

415B
blower
cleaner
air
from
Discon ect
wire If
wire
replace
lead.
repair
voltage,
or
no
and
ON
switch
MASTER
Turn
switch.
pres ure 8-14).
fail
blower
If
operate,
to
motorsp. black
socket
ground
ain
B
multndimeter
red
(ref.
switch
replace
blower
omotors
perate,
switch
Place
ON.
MASTER
Turn
con ector.
If
415B.
wire
ground
jumper
touse
Rcemove
A
engine
aocmvpearst.ment
(ref.
8-130).
415A
If
isp.
voltage
relay
cair
blower
Dilsecoan ecrt
C

D.
step
prgoesent,
to

B.
step
to
go
3-40

blower
cleaner
air
replace
operate,
motors TA472054
blower
If
C.
socket
Acto
on ect ultimeter If
415,
mground
lead
wire
in for
check
and
voltage.
is
voltage
not (ref.
415
wire
replace
repair
proresent, 8-126).
voltage
If
leave
is
pp.
resent, and
cjumper
wire
G-l.
oto
step
ngo
ected
(ref.
8-64).
blower
If
relay
motorsp. 415
Dbwire
F-l
circuit
irat
secaonkerc.t
Turn
E-l
jumper
Use
ON.
switch
MASTER
to
fail
leave
wire
jumper
operate,
to red
Place
ON.
switch
MASTER
Turn

F-l.
coto
and
step
ngo
ected

M109A2
ONLY

voltage
If
E-2.
is
present,
step
to
go (ref.
8-130).
If
voltage,
step
to
p.
no
go
lead,
for
If
voltage,
check
and
voltage.
no lead
mcuioutput,
in
breaker
ltricmuetietr
socket
black
ground
A,
mIn
lead
ultimeter black
ground
check
and
lead,
voltage.
for
415
E-2
wire
bDirat
circuit
secaoknerc.t

If
415
voltage
is
wire
repair
present,
D-2
red
Place
ON.
switch
MASTER
Turn switch
MASTER
Turn
red
Place
ON.

M109A3
ONLY G-2.
step
to

F-2.

9TM
-2350-31 -20-1
 3-41

cleave
wire
and
jumper
oto
step
ngo
ected 415
Dfrom
wire
ieach
blower
smotor
con ect mwith
lead
red
black
and
wire
in
ultimeter
cmurioutput,
in
blead
letiacmkueteirt Kg/cm
(0.8
build
12
).
above
psi
to
pres ure 415.
replace
wires
If
voltage
ispresent, (ref.
blower
replace
8-64).
motors
Tp.
A47205
black
voltage.
for
check
ground
and
lead, lead
gvoltage,
If
repair
rno
oorunded.
415
G-l
Dcirat
bwire
secraocknueirc.t If
replace
bvoltage,
crino
erackueitr 8-62).
(ref.
is
voltage
If
prp.
esent, Check
both
415
wires
for
voltage,
using
and
engine.
for
Wait
engine
start
oil

Rall
Hand
econ nectcotrs
wires.
red
Place
ON.
switch
MASTER
Turn

H.

8-64).
(ref.
blower
If
fail
relay
motorsp.
is
voltage
If
voltage.
for
check
and
lead,
clmotors
air
replace
blower
oepaenrearte,
BREAKER 10,
black,
ground
lead
multimeter
wire
in (ref.
breplace
cripp.
eraecksueirnt , 8-62).
replace
If
repair
voltage,
orno socket
If
C.
blower
Atconoect
b10
cF-2
wire
Driat
esracoknueiretc. G-2
Use
ON.
switch
MASTER
Turn
jumper
to

red
switch
Place
MASTER
ON.
Turn

H.
opgo
step
toerate,

8-100).
(ref.
10
wire
p.

M109A3
ONLY

9-2TM
350-31 -20-1
3-42
415
dblower
voltage.
for
check
and
imotor
at
sabled
415
fblower
relay
Bto
rom
pres ure Kg/cm
(0.8
).
12
above
build
psi
Discon ect
wire (ref.
415
If
repair
voltage,
wire
replace
no
or
p.
blower
repair
replace
wire
stop,
motors
or for
wait
and
oil
engine
Start
topres ure
If
relay.
blower
switch
MASTER
Turn
on. (ref.
8-130).
switch
blower
If
motors
p. replace
crelay
blower
oto
npteirnaute , TA472056
8-94).
voltage
If
blower
replace
is
present,
415
fDair
wire
B
cleaner
isrom
con ect

(ref.
8-64).
p.

(p.
8-64).
motor

K
iscon ect cleaner
415B
switch
MASTER
Turn
Dwire
ON. from
air
blower
If
switch.
pres ure

blower
replace
switch.
relay
stop,
motors
Rcemove
I
engine
ocamopvcaretrsm.ent
blower
If
coto
motors
operate,
ntinue

and
wire
J.
to
rstep
ego
con ect

9-TM
2350-31 -20-1
 3-43

DOESN'T
CA
OSYSTEM
Do
PHsteps
EARAGTIEN.G if
only
N,
OBATTERY
Do
IS
Vstep
ERCHARGING. ALTERNATOR "IR|
M
b|!:|d|
EGUL'ATOR
isn't
steady
running
engine
aor
c urate. BM.
If
rAto
step
not,
eTgo
guElRaYtor. VOLTAGE _ TA472057
shows
with
charging
through
Gage
M.
not
awith
equipped
is
vehicle
djanustable

Ah
r-fTJ
500 501
I- J3
tfe
-502-
<- DELIEACGTRIACML
red.
right
in
is
gage IBNRDEIACKETOR
BCAITRCOCENURETYCTOR

L-Vm—
<g>—
(\)
127—0—
40A—

RECTIFIER

ccharging
Tirsystem
oucbuleistho.t

CIRCUIT
SYSTEM
CHARGING DISCON ECT
BULKHEAD

R.EVGOULAT OGRE
PINASDTNIRUCEMALTNOR
PBOARTABELREY
RECTIFIER

PICTORIAL
VIEW

ONLY)
(M109A2
ALTERNATOR

9-TM
2350-31 -20-1
3-44
and
lead.
black
terminal
positive
ground
If
If
cleaner
air
blower
ogo
motors
to
perate, switch
MASTER
Turn
for
check
and
ON
voltage
If
higher,
C.
voltage
volts
to
step
go
or 40A
from
Dwire
iBnAsdcTiocnaEteRocYrt.
check
Start
and
blower
cleaner
engine
air ultimeter 40A
red
placing
by
of
mlead
wire
in lead
black
and
If
ground.
voltage
to 72058
TA4
tirnoupbelrsahtoitve,
air
repair
and 8-22).
If
voltage
is
pgo
not
to
resent,
1000
WUsing
B
engine
running
at
ith
rpm. 27.5
than
volts,
I.
lower
is
to
step
go
place
mulontimeter,
lead
red
battery (ref.
iis
replace
npdrp.
iecsateonrt,
(ref.
3-38).
cleaner
blower
circuit
motor
p.
27.5
aImpunldrtiocxmaietmaetsrely
for
If
opmotors
eration.

B.
step D.
step

WIRE 40A

9-TM
2350-31 -20-1
 3-45
MASTER
Turn
multimeter
red
Place
ON.
switch mbin
cCheck
urioutput.
lteiacmkueteirt
1
vof
by
placing
lead
red
moltage
ultimeter 8-22).
If
is
voltage
not
pp.
to
go
resent,
(ref.
voltage
is
inpdriecsateonrt,
replace
Ddwire
49biat
sucloknhnecatd. 40A
black
wire
in
and
If
lead
ground.
to Turn
switch
of
lead
MASTER
red
Place
ON. TA472059
for
If
voltage.
voltage
is
present, replace
not bcvoltage
If
is
rierackueirt.
27
Dbcwire
irat
secroacnkueirct.
CIRCUIT BREAKER

H.
to
step
pgo
resent,

D.
step

Check
breaks,
for
c81
and
wire
ocuts,
r oded multimeter black
red
Place
ON.
switch
MASTER
lead and
Check
lead.
in
relay
ground
master switch
MASTER
Turn
Place
mON.
red
ultimeter
82
from
relay.
DTurn
wire
imsacosntecrt
10
black
and
lead
ground.
wire
in
to 49from
replace
relay
wire
pmaster
resent,
81
WIRE"82
WIRE If
voltage.
replace
voltage,
master
no
z*—« b10
Dirto
cwire
sercaocknueirct. for
Check
If
voltage.
is
voltage
not
(ref.
8-58).
If
relay
is
voltage
p.
E.
and
to
pstep
rego
rceonsenct , a■» bIf
is
voltage
uto
plkrhesaedn.t,
ternmeicneasl a.ry.
if
Replace

CIRCUIT BREAKER
and
F.
rto
step
ego
con ect

WIRE
10

9-TM
2350-31 -20-1
Dhull
harness
ibracket
at
scon nector battery
negative
tto
and
ceoanrmeictnoarl
bTurn
MASTER
switch
Place
rred
ON.
acket. ground.
for
Check
If
voltage.
voltage
is volts
dc
afield.
the
to
With
lternator mthe
uvolts
scale,
place
lset
tonacimeter 30
between
34
and
these
If
volts.
voltages
of
lead
mpin
bulead
A lto
lack
tonimeter voltage
is
repair
replace
not
proresent, If
these
voltages
K.
step
not
present
are
repair
40A.
replace
proresent,
wire
If red
lead
A
pin
black
aB
onnd and
voltage
Then
reading.
place
red
note lead
pin
aA
C
black
onnd TA472060
harness
and
prareto
ego
ceosnenct ,
Dthe
alitesrncatorn-to-rectif er harness
the
rWith
jumper
eat
ctifier. opin
D
the
positive
to
confector
bdriver
unext
to
lconoknhecatdor of
tbattery
the
12
apply
eto
rsameminal All
reading.
should
readings
note
be
engine
running
idle
the
and
speed
at
wires,
opin
E
harness
the
confect
cJ.
onto
step
or
vary
sgo
iderably,

jumper
with
wires
aclips.
l igator

For
I,
K,
J,
and
L,
steps
use

27.
wire

NOTE
 3-47
lead
red
place
Then
reading.
voltage
and
B,
note voltage
apin
lead
A
black
C
notendon
the ermnfiatnoarl 12
oaand
tlto
0
pin
negative volts
apply
tbattery
positive
to
ersame
minal lead
pin
negative
alead
Ared
place
onnd repair
these
If
voltages
34
volts.
prareesent, areplace
clotnpresent
esvary
or
rindaetroarbly, pin
and
tnegative
battery
reto
rcamtinfailer ground,
lead
black
apin
Crto
lead
ecndon
tifier
battery
oapin
E
lto
wires,
ctaeornfateocrt engine
field.
vehicle
Run
adc
the
lto
ternator scale,
volts
mspeed,
idle
uset
lat
actimeter
on and
30
between
be
should
readings
All
reading. opin
E
wires,
With
reocnftiefcietr.
cjumper red
place
scale,
volts
dc
the
mset
uonltimeter replace
is
If
voltage
volts.
this
present,
not
With
jumper
aharness
lat
Dtiesrcnoantoer.ct tpositive
battery
eohrB
to
masameirnafel.s
rfrom
acable
ereplace
to
lcteor
irfniateor and
speed
idle
running
engine
vehicle
With
at TA47
2061
harness
rat
ecDtifsecr-otn-regculta or is
If
8-8).
voltage
this
(ref.
rep.
ctifier
34
and
30
bshould
be
reading
eMutlwtiementer L.
and
hto
step
argo
present,
ercnoensect
8-70).
voltages
these
If
(ref.
notarep.

8-5).
(ref.
p.

PIN

9-2TM
350-31 -20-1
3-48
idle
battery.
running
engine
vehicle
With
at
same (ref.
114).
voltage
this
If
is
to
pgo
p.
resent,
oand
harness
tpin
the
of
B
positive
eto
rmfinal black
red
hoplace
and
lead
C
pin
aronnfes should
Mbreading
ground.
beuto
eltiwmetenr
34
30
this
If
and
volts.
is
voltage
present, hreplace
not rrepair
ecatiorrf enr-eto-sregulator Dswitch
regulator
voltage
Miaster
M
OFF.
scon ect voltage
rUse
hbeuaat
to
glaruknlheastaodr.
tbattery
harness
of
negative
E'
pin
eto
raminal psi).
of
F
socket
lead
mred
in
Place
ultimeter 24
If
lead
black
and
ground.
voltage
vdc,
is
to
rjumper
With
wires,
voltage
ecgounlaetcor. and
speed
scale,
volts
dc
mthe
uset
lontimeter TA472062
(oil
12
1000
engine
Run
engine.
RPM
atpres ure circuit
tair
blower
cleaner
rmotor
oublesho t
reDcat
harness
itsficeor-nto-ercgutlator switch
and
Place
position
ON
start
master
to power)
(battery
27B).
(wire
24
blower
the
If
vdc
regulator
voltage
relay
is
motor
output (battery
power),
mbattery.
blower
the
is
dcircuit
and
then
aimotor
lsfucnhcatrigoning
socket
wire
A
jumper
B.
con ect
to mpfull
is
blower
if
TaM
time.
rmotors
rovides
lstep
operate
ofauorbnlecsthio nting 24
mavdc
If
battery.
the
charge
than
lvoltage
less
is
will
and
funot
nctioni g/inoperative
dbe
4
6
totally
hwithin
if
Bair
blower
cleaner
iasystem
to
motor
ours
tscancehrairesged basic
cof
by
blower
the
testing
relay
voltage
to
imotor
test
output
rcuit
with
from
is
dvoltage
the
regulator
then
circuit,
iscon ected

(ref.
3-38).
p.
M.
step

NOTE

9-TM
2350-31 -20-1
 band
rengine
aceotgmupealraitmesonrt, munot
should
reading
Voltage
lvary
timeter. (between
harness
regulator
voltage
above
and
1000
bring
engine
Run
required
to
rpm.
as 2500
and
aspeed
engine
pto
rpm
roximately of
provides
also
This
tcheck
iongahtnes and
coenaonedcltiognh.ts
hwiring
Turn (6)
left
door
tranascmiseison
Open
and
(1) sureeries and/or
bMake
charged
fully
atare rwhile
achecking
edgjulsationrg black
terminal
cable
battery
positive
and (3)
aStart
and
engine
pat
run
roximately then
oto
while
speed
idle
return
bserving off
Mstimes.
needle
uelvtmay
iemretaelr lectrical vehicle
(5)
off
eall
vehicle
major
Turn hand
eturn
caoondmlpiognhetnst.s
regulator
check
voltage
adjust
Do
not
or (4)
above
During
period,
incwraerasaeup from
of
head
plug
end
pipe
remove
square
tnegative
cable
lead
battery
eto
rminal. should
but
slightly,
its
to
return
vary
(2)
red
lead
the
mCuto
olntimetcetr +0.1
during
check.
than
volt
above
more

normal
otto
pempreartiurneg.

(voltage)
original
quickly.

foexcept
lasows:

con ect.ors)
9(ref.
-TM
2350-31 -10).

will
levels
elow
Elxetcrteomleyltey the
battery Blow
iAndTonicause
voltage
acaEtRiYon the
when
rits
beyond
adjust
hstops
eostat

by
damaged
be
Rto
aetcanguleamtpotrs
panel.
portable
insdon
tircumaetnotr

bonly
dry
is
problem
at eries.

- CAUTION
"

--
 27.5
of
28.5
reading
voltage
Turn
volts.
to
Slowly
csvoltage.
lturn
roecwkdrwivser (8)
(screw
regulator
of
end
in
plug
Replace and/or
checked
the
check
adjusted,
properly
(7)
1000
With
engine
running
at
use
rpra, obtain
a rschto
adjust
reawodsrtivaetr
(9)
off
Shut
and
mengine
ulrtiemeotevre. and/or
the
of
maiusage
service,
ntenance, TA472064
27.5
rto
bring
voltage
eup
gulated
creduce
socuto
nrterwcdlrocikvwiesr (11)
(battery)
electrical
If
problems
been
has
regulator
the
after
continue
(10)
If
regulator
adjusted,
be
cannot
RDo
easily.
hnot
turns
eostat

the
beyond
force
stops.
CAUTION (ref.
8-7).
regulator
replace
p.
—

rof
etop
guonlator).
—
—

28.5
volts. 9battery
TM
-6140-20 -14.
 ALTERNATOR
A
DOESN'T
Do
Osteps
SYSTEM
PCEHRARTGEI.NG TA472065
(in
charging
shows
Gage
not
through
J. running
yellow)
engine
with
red
left
or
K.
Do
OVIS
step
EBATTERY
RCHARGING.

steady
aisn't
coruror
ate. red.
right
in
is
BATTERY
gage

DIAGRAM
ELECTRICAL
DISCON ECT
BULKHEAD

BAT ERIES
CTO
AIKLEANED
RELAY
BLOWER
cicharging
rsystem
Tcrouiblte.sho t

CIRCUIT
SYSTEM
CHARGING REGULATOR
VOLTAGE

VIEW
PICTORIAL

only)
(M109A3
ALTERNATOR
 TA 72U6
tlead.
positive
and
black
ground
If
erminal volts
higher,
and
engines
stop
to
step
orgo
(p.
8-22).
If
is
voltage
not
present,
stop
tblower
crloueblaensheort
air
repair
and 40A
DiBnAsdcToincEaeRtcYor,
wire
from placing
40A
of
lead
red
min
wire
ultimeter and
iengine
replace
npstop
driecsaetonrt,
check,
and
engine
Start
blower
cleaner
air
(p.
3-38).
cair
If
cleaner
motor
ircuit lead
black
and
If
ground.
is
voltage
to (p.
40A
and
engine
repair
replace
wire
or
With
engine
1000
running
Using
atrpm. voltage
If
lower
27.5
C.
is
than
volts,
check
and
engine,
voltage
for
by
start
for
If
iomotors
npoepreartiovne., mbattery
lead
red
place
ulontimeter,
blower
B.
ogo
motors
step
to
perate,
imaunpldtriocmxaeitmeasrtely
27.5

and
engine
D.
stop
step
to
go

8-106).

L
 3-53

wires,
opin
jumper
aE
lcto
toenrfneatcotr 30
34
should
betwe n
be
and
these
If
volts. tbattery
and
negative
ecto
oranmienctaolr and
voltage
lead
red
Place
reading.
noteon
place
scale,
lead
ared
negative
Aonnd
pin C
pin
place
Then
reading.
voltage
anotend and
engine
voltages
to
pstop
go
rareesent, dc
volts
field.
alto
the
With
ternator mscale,
the
place
volts
uset
lontacimeter
these
If
E.
voltages
step
present
not
are creplace
engine,
ostop
nor
vary
siderably, onnd reading.
lead
red
place
Then
reading.
apin
C lead
ablack
A
All
pin
note
onnd 34
30
betwe n engine,
be
should
readings
and
volts. voltages
these
If
prareesent,
stop TA472067
red
Place
lead
aonnd
B
pin
black lead
red
aAonnd
C
pin
black black
ared
A
lead
B
pin
onnd
battery
topin
negative
and
D
ea
rmifnal field.
avehicle
Run
engine
lat
ternator
aWith
hDlat
iatserconaentseocr.t apositive
the
battery
lto
tesamernator lead
and
reading.
voltage
B,
pin
note
on and
All
reading.
voltage
readings
note
speed,
idle
muset
volts
lon
ac
timeter (ref.
8-5)
aand
lrtep.
cronanteocrt aDltiersnactor-tno rectifter With
the rhjumper
the
eaat
ctrinfeisr. oD
the
pin
positive
to
confector lead
black
apin
B
C
noteonnd
12
teto
the
of
battery
apply
rsameminal
12
apply
dc
volts
the
tto
erminal the
and
speed
idle
running
engine
at
harness
owires,
the
E
pin
confect
and
harness
F.
rego
step
tocon ect

harne.s

9-TM
2350-31 -20-1
3-54

reDF
harness
cat
itsficeor-nto-recgutlator pin
rE
wires,
jumper
With
ecotnifiecrt. rG
harness
Deciat
tsfcieor-nto-ercgutlator 30
34
this
If
and
dc.
volts
voltage
between
reto
tof
negative
battery
cratmifniaelr arpin
C
black
lead
red
place
econndtifier 30
and
bMueltiwmetenr
be
should
reading lontimeter pin
speed
midle
and
running
uset
at lead
red
place
scale,
C
volts
dc
the
on (for
rhuealcr-tmnioeufnistedr,
ground (ref.
hrecatirfrepj
jceenr-eto-sregulator
is
voltage
engine,
perceonsecnt ,
rstop lead).
Mblack
be
should
reading
ultimeter 8-114).
is
voltage
this
If
pgo
p.
resent, 72068
TA4
speed
running
engine
vehicle
With
idle
at (for
hrpin
D
lead
uelc-ontmioufnitedr 34
If
volts.
is
voltage
this
pnot
resent, 8-8).
(ref.
this
If
rreplace
ecp.
tifier hoand
tto
negative
B
pin
aermnfiensal
scale,
volts
dc
the
muset
and
lontimeter tpositive
the
of
battery
to
ersameminal
engine
vehicle
With
dc.
volts
12
apply
12
tpositive
apply
dc.
volts
eto
rminal is
repair
engine,
porres.ent,
^t
stop
rjumper
voltage
With
wires,
egulator. battery
opin
harness
D
cto
oanfect oblack
and
harness
of
lead
D
pin
onf
harness
obattery
B
pin
and
to
samef hull).
reto
lead
black
ground
ctifier,

G.
and
harness
step
to
go

H.
step
to

9TM
-2350-31 -20-1
 (ref.
8-7).
If
regulator
voltage
replace
p.
voltage
check
speed,
idle
running
pin
at
tregulator
negative
battery
and
eto
rminal oby
A
regulator
lead
red
placing
voltage
f 27.5
be
should
plus
Reading
volts
minus
or If 0.5
this
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24
tpositive
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eto
rminal With
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uelgtonuimfleateorr.
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I.
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rgo
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 3-56

should
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If
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imeter harness
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cis
onnotetcitnoru.ity

(refer
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cto
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ematic

J.

9TM
-2350-31 -20-1
 3-57
Voltage
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than
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oecwup
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elproblems
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imeter sobtain
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Turn
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the
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rbeyond
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eostat
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rnormal
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eostat Dvoltage
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eor
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)
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foexcept
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r-2e35g0u-3l1a-t10o)r.

9-TM
2350-31 -20-1
 EWATERNGINE
IPANEL
NSTRUMENT TEMP
GAGE TA472072
TRANSMIT ER
ENGINE CO LANT TEMP
Engine
low
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rTEMP)
oWATER
itucebnilmdeprisechrouatiotur.e
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ditions.
CBIRECAUKIERT

-33A -352A

COOLANT
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ICNIDRICUAITOSR. 33A-

1U|

through
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TEMPERATURE INDICATOR

PVIEW
ICTORIAL

TRANSMIT ER
TEMP
ECNOGLIANET

GAGES
 ireading,
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Ground
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icator
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ectly, is
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RANSMIT ER 33A
TTEMP from
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CEONGLIANET

B.
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3-60
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and
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icator 27
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8-22).
voltage
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jumper 27
level
low
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low
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replace
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light
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to
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352B
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icator
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othe
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9-TM
2350-31 -20-1
OR
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TA472075
INSTRUMENT PRES URE
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oc

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VIEW
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GAGES
3-62
toil
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engine
rwire
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8-22).
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rap.
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ito
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wires.

fails
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C.
reading,
step
to
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OILL
ENGINE
OIL
ENGINE INDIPCRAETSOUR^E

9TM
-2350-31 -20-1
DOESN'T
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OIL
NEEDLE
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TA47207

DEVIEW
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8-106).
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ito
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icator (ref.
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all
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ground
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repair
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orp.
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324
ireplace
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ito
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icator
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MASTER
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TEMP
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ON.
RANSMIS ION
324
wire
ground
jumper
at
to

9-TM
2350-31 -20-1
 3-65
TRANSMIS ION
TRANSMIT ER
IPANEL
NSTRUMENT TA 72079
TROIL
PAGAGE
DOESN'T
NEEDLE
NRSEMIS IUORNE PRES URE

PORTABLE
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OR
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<—27A eo
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oc

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at*

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1 9TM
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3-66
miPlace
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fails
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switch
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321
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replace
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Treplace
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ijumper
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8-106).
all
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IPNRDEISCAUTROE C.
reading,
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to
go

fails
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to
iaor
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321
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wire
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tIf
irnadp.
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mnadaxiuseciamtuomr 321
ireading,
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rat
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ireading,
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for
Check
of
ON.
grproper
ounding
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oil

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step
to
go

9-TM
2350-31 -20-1
 3-67
FUEL
LEVELAND
BRACKET [INSTRUMENT LOWER
TANK
FUEL
INDREICEAPTOARCLE PORTABLE TRANSMIT ER
GAGE
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NOT
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asteps
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31-29-1
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steps
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9U
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ICFUEL
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31
29
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F-TM
1
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23ill
50-31 -10).

RECEPTACLE
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|
AND

PICTORIAL
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TANK
FUEL
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TRANSMIT ER

GAGES

9-TM
2350-31 -20-1
3-68
29
reading,
mto
wire
and
irego
ncionmuecmt
(ref.
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reading,
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switch.
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Turn
wire
imnadaxicamtuomr
shows
ground
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in
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mshows 8-106).
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aicator C.
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iago
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place
and
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in reading,
ground
and
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aximum replace
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maiorxnimum
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indicator.
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switch
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shows
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iGAGE
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ndaicator
29-31.
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wire
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from
29-31
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LEVEL
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shows
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fails
show
iE.
nto
step
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8-22).
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switch
GAGE
p.

lead
28,
multimeter
red
wire
In
black
ground
for
check
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and
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voltage.
voltage
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or
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from
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LEVEL
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Dwire
A
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fails
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icator (ref.
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LEVEL
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switch.
switch
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imLEVEL
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C
wire
DFUEL
LEVEL
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B.
step

9-TM
2350-31 -20-1
 3-69
31
wire
from
DTurn
switch.
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iscon ect 31
reading,
mand
wire
rito
ego
ncoinmeucmt
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FUEL
ishows
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ndon.aicator
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F
switch
GAGE
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in
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osition. reading,
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use mFUEL
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iGAGE
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fails
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show
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iG.
fails
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nstep
to
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lower
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mianimum
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shroud
from
Removecover
ac es (ref.
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31
Disp.
wire
con ect If
Turn
FUEL
switch
MASTER
ON. shows
imnadaxiciamtuomr
LEVEL
lower
tank
fuel
trat
ansmit er. reading,
and
wire
jumper
a
use
(ref.
tank
fuel
trap.
nsmit er
(ref.
8-77).
31
replace
wire
or
p.

(ref.
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switch
GAGE
p.

JUMPER
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replace
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trap.
tank
nupper
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imnto
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idanicamtuomr
maorximum
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traon.
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from
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Remove
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cover 29
fuel
Dwire
iat
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If
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LEVEL
shows reading,
wire
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to
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ndaicator

TANK TRANSMIT ER
UPPER
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TANK TRANSMIT ER
LOWER
FUEL
GROUND
JUMPER
WI TO
(ref.
8-77).
29p.

9TM
-2350-31 -20-1
3-70

2084
TA47

OUT.
DOMELIGHT
IS

cTriorubclueishto.t
domelight

CIRCUIT
DOMELIGHT

AUXILIARY
OUTLET

9-TM
2350-31 -20-1
 38
red
Place
light.
dome
Dwire
iat
scon ect voltage
If
E.
is
to
prgo
step
not
esent, mbreaker
red
Place
lead
cuiltricmeutietr
in
min
lead
black
and
uclotnimecteor
for
Check
ground.
If
voltage.
voltage
to If
voltage.
is
voltage
repair
por
resent,
37/38
Dcirat
bwire
secraocnkueirct. TA472085
lead
black
and
Check
ground.
output
to
(ref.
37/38
8-87).
If
wire
replace
p. 37/38
is
voltage
wire
perceonsecnt ,
rnot

to light
switch
light
dome
Move
both If
poone
sciotmieosns.

B.
to
step
pgo
resent,
NOTE
D.
to
step
go
on,
and
C.
step
to
go

CIRCUIT BREAKER

WIRE
 3-72
red
Place
in
lead
wire
muclotnimecteor Check
black
ground.
voltage.
and
10
lead
to tswitch.
lead
red
Place
eto
output
rminals
p. (ref.
8-62).
(ref.
is
voltage
If
breaker
not 10
replace
wire
repair
present,
p.
or lead
black
and
socket
of
in
ccenter
ontact If
voltage
voltage.
for
Check
ground.
to
tplace
switch
lead
red
eout,
ronminal
if
following
the
is
light
In
BO
step, through
voltage
check
switch
Turn
and
on lead
red
voltage
placing
by
socket
to
on TA472086
assembly
socket
replace
is
present,
not
If
circuit
replace
Is
voltage
present, (1
2)
of
lead
black
and
switch
then
to If voltage
is
voltage.
Check
ground. 8-51).
(ref.
If
is
voltage
prp.
esent,
b10
Drat
wire
circuit
iescaoknerec.t (1).
light
white
If
is
place
out, check
and
assembly
socket
lamp
Remove
E
(ref.
8-51).
from
domelight
Remove
D p.
cover

(2).
tred
switch
lead
eronminal

NOTE
E.
present,
step
to
go

lamp.
replace

8-103).
8-100
or

9TM
-2350-31 -20-1
 3-73

I.
aH
Do
OUT.
Hsteps
IS
ELEFT
OR
ndRIGHT
ADLIGHT
G.
Ostep
Do
HPON
ONLY
BEAM
EONE
ARDALTIEGSH.T
TA472087
tC
F.
Do
OUT.
hrough
HEADLIGHTS
ARE
steps tL
P.
hrough
Do
OUT.
Ssteps
IS
TOPLIGHT
aB.
A
Do
OUT.
ARE
LIGHTS
steps
ALL
nd
aJ
K.
Do
OUT.
Tsteps
IS
AndIL IGHT

DIAGRAM
ELECTVIEW
PRICATLORIAL
HEADLIGHT
MOUNT
csiand
trhaocservice
eTipuraloidutblig.ehgsthost,

CSIAND
TROACHPIUSELAEILTDGRILSHVGI.THGSTHCSTE,S,

SAND
TOHAPSEILAEDLGRIHVTGISHCTSE,

9-2TM
350-31 -20-1
3-74
hsocket
If
F
M.
ecto
aodnliegcht s 8-22).
heto
If
fail
aon,
go
comedlights
coithnndecting place
asockets
F
M
Wjumper
Dwire and
light
of
switch
MASTER
ON, If
lead.
black
ground
and
switch
con ector 8-87).
If
is
voltage
E.
prgo
step
toesent,
replace
from
16
wire
repair
voltage,
no
or TA47208
switch
MASTER
Using
wire,
ON.
jumper
turn osocket
dimmer
mG
red
in
lead
ultifmeter
(ref.
8-22).
If
switchp. fail
light
replace hD.
eto
step
acome
go
on,
dlights C
and
switch
light
Diat
csocnonecetcotr
osocket
switch
light
M
with
con fector
B
Usocket
wire,
jumper
Fcsing
to
on ect
(ref.
switch
light
replace
on,
come
p. (ref.
dimmer
switch
light
to
p.
If
ON.
switch
MASTER
lights
on,
come

SOCKETLIGHT

D.
step

red
place
socket
lead
black
ain
F
tond
If
imground.
volts,
unldzero
ticmaetesr 15
replace
from
repair
wire
coorn ector
to mvoltage,
If
iustep
nto
ldgo
ticmaeters
csocnonecetcotr switch
switch
light
and
Diat
A mMASTER
Using
ON.
uturn
ltimeter,

(ref.
8-87).
of
15
10
junction
wires
and
p.

B.

9-TM
2350-31 -20-1
 3-75
wire,
jumper
socket
G
oF
cto
on fect dimmer
switch
Turn
MASTER
con ector. wire
ON.
Repeat
jumper
cwith
test
on ecting hreplace
If
switch
dimmer
eacome
on,
dlights switch
dimmer
and
Rceocrnoenmcoetvcoetr check
aUsing
mheadlight
uslteimebtleyr., switch
dimmer
beam
ilow
place
is
noperative, If
voltage
socket
replace
in
repair
A,no
or high
inoperative,
the
in
switch
dimmer
place If
socket
in
voltage
B.no
repair
B, present, 8-40).
is
voltage
sealed
replace
unit
beam (ref.
p.TA472Q89
E
Rfrom
jumper
wire
semove
aoM
F cndkets (ref.
8-66).
fail
heto
Ifap.
comedlights for
check
A.
socket
muto
in
voltage
ltimeter
osockets
switch
dimmer
aE
Gconndefctor. (ref.
hiRemove
assembly
enoapdelriatgihvte 8-37)
If
and
switch
headlight
turn
on.p.
troorublesho ting
For
wiring.
right
the
light
switch
recon encetcort.
Using hetoadlight
from
assembly
switch
dimmer headlight
have
iaBoth
sdenmtbilciaels (ref.
8-77).
18
high
If
is
beam
wire
p.
17
voltage,
replace
18
repair
wires
and
or
(ref.
8-77).
If
voltage
is
pp.
resent, voltage
for
check
and
position
beam
in (ref.
8-77).
17
If
replace
wire
p.
or
for
sockets
If
in
voltage
aBnond
A. follow
hperaosamedcleidguhrte,.
left
low
the
Then
pin
beam
ouse
sition.

Light
be
should
switch
in
position.
DRIVE
SER
(ref.
8-37).
replace
hep.
adlights

NOTE

F.
to
step
go
on,

9-TM
2350-31 -20-1
 3-76 djumper
socket
wire
eto
cfuseoencteicvte, G
socket
hF.
If
ceto
oandleicgthts place
socket
in
red
lead
black
atond
B
dimmer
switch
and
crto
eogo
cnonecetcotr eforective 17
repair
for
18
wire
dreplace
low efective (ref.
beam
dcircuit
for
high
and
wire 8-77).
beam
If
cip.
is
voltage
rcuit
MASTER
and
ON
switch
in
light
place mblack
lead
aultndimeter
A
socket
in for
Check
ground.
If
voltage.
voltage,
no
dimmer
DTurn
switch
icsocnoencteocrt. If
beam
dhigh
G
socket
is
E.
eto
fective,
high
If
ground.
into
is
beam
operative, both
replace
units
beam
sealed
present, 72090
TA4
(ref.
dimmer
replace
switch
come
on,
p.
8-66).
If
heto
fail
acome
on,
dlights
DRIVE
If
pSER
beam
low
is
osition. low
dIf
is
beam
red
place
efective,
(ref.
8-37).
headlight
assembly
Remove
p.

(ref.
8-40).
p.
I.
step

SOCKET
FSOCKET :ket

DIMMER SWITCH

9-TM
2350-31 -20-1
 3-77

If
socket
tF
H.
ato
coinl eicgtht mPlace
switch
MASTER
red
Turn
ON.
ultimeter
(8-22).
switch
light
If
replace
operates, for
Check
lead.
black
voltage.
Repeat
75
in
lead
the
of
ground
and
No.
wires
one second
If
wire.
is
voltage
present
one
on 72091
TA4
K
switch
light
DTurn
icsocnoencteocrt. If
voltage,
N.
wire,
to
step
no
go
75
sDwires
switch.
M
itat
socpnleicgtht
fails
trepair
ato
oiorpleraitgeh,t
Using
ON.
switch
MASTER
wire,
jumper

21.
wire
replace

0.
step

light
Turn
ON.
switch
MASTER
turn
to 8-48).
(ref.
mUsing
red
place
ulp.
timeter,
turn parking
switch
Apply
potosition.
DRIVE
SER
switch
light
Turn
bulb
MASTER
ON.
and place
brake.
in
lead
red
multimeter,
Using
tRemove
bulb
paoislitligohn.t
DRIVE
SER If
lead.
is
bulb
replace
voltage
present,
(ref.
8-48)
tacover
Remove
and
p.
iLlight If
lead.
black
ground
and
coentaecrt stoplight
into
voltage,
and
bulb
go
stal
stailllght
Remove
trcover,
oepmloivgeht If
bulb.
replace
is
voltage
pnoresent,
black
lead
ground
and
in
coentaecrt

K.
and
socket
in
step
to
go

CONTACT
M.
step

9-TM
2350-31 -20-1
3-78
light
from
22
wire
replace
switch
stoplight
to
ored
muclotnifmecteor
A
socket
in
lead
75
switch
light
from
repair
replace
wire
or from
socket
second
wire
A
C.
jumper
to
switch
light
from
dicsocnonecetcotr
and olight
switch
socket
Kconfnector,
osocket
Using
switch.
F
jumper
confect cWith
asocket
wire
jumper
Foto
nndected TA472092
75
stoplight
Rwires
both
eto
cno.on ect
8-87).
(ref.
If
switch
stoplight
to
p. fails
stoplight
If
repair
to
on,
come
or
If
voltage,
lead.
black
ground
and
no 8-87).
(ref.
If
stoplight
on,
comes
p.
Then
place
socket
K.
con ector
to
LIGHT
SWITCH
voltage
is
P.
prgo
step
toesent,

(ref.
8-22).
switch
light
replace
p.

all
Recon ect
wires.

SOCKET

75
stoplight
If
switch.
atcomes
75
wire
Ujumper
N
wire,
to
csing
on ect
If
fails
stoplight
0.
to
step
go
on,
come

(ref.
8-66).
switch
stoplight
replace
p.
on,

9-TM
2350-31 -20-1
 3-79

Do
aB.
Asteps
nd tJ.
G
Do
OUT.
IS
LIGHT
DRIVE
hrough
Bsteps
LACKOUT
Do
C.
step IS
OUT.
MARKER
E.
step OUT.
IS

Do MARKER
BREAR
LEFT
OR
RIGHT
LACKOUT
HEADLIGHT
MOUNT DELIEVIEW
APCIGTCRTIAOCMRLIAL
BLACKOUT
FRONT
OUT.
ARE
MARKERS
BLEFT
FRONT
OR
RIGHT
LACKOUT lights'
cdrive
bmarkers
and
iTlraocucbikletosuh.ot
OUT.
ARE
MBREAR
LARCKEORUST
BOUT.
MARKER
LIGHTS
ARE
LACKOUT
D.
Do
step F.
Do
step
LIGHTS'
CDRIVE
BIMARKER
AND
LRCAUCIKTOSU.T

BAND
LIGHTS
DRIVE
MLARCKEORUST

9-2TM
350-31 -20-1
3-80
replace
If
repair
voltage,
bulb.
replace
orno
present,
(BO)
and
lights
marker
bfront
from
lRemove
acoverckout switch
light
and
ON
switch
to
MASTER
Turn
ground.
move 4-48).
MASTER
(ref.
Turn
bulb
marker
Then
B0
p.
remove
20
wire
and
replace
repair
voltage,
or lead
black
and
marker
to
red
In
lead
cBO
center
ontact of
In
lead
cred
place
center
mounltaicmet er, If
Using Is
voltage
ground.
lead
black
and
socket
place
to
from
and
marker
BO
Remove
roneecovermove place
8-48).
mUsing
(ref.
bulbs
ultp.
riem toevre, 72094
TA4
switch
light
jumper
Use
bulb.
cto
on ect If
lead.
black
ground
and
ccenter
ontact light,
cIf
B
ocnon
step
one
odriteicotns
If
bulb.
replace
is
voltage
present,
no orseisteinotn,. 20
replace
If
Is
voltage
pMARKER
BO wire
replace
repair
voltage,
If
bulbs.
light
orno position.
MARKER
BO
switch
light
ON.
switch
Move
to
ON.
switch
MASTER
asockets
Turn
E.
Fnd (BO)
marker.
bIlfrom
nRemove
aoccover
pkeoruative
marker
lead
BO
mred
Place
ulontimeter lights.
marker
all
for
prrepeat
ocedure

NOTE

8-87).
(ref.
lights
both
from
p.

8-87).
(ref.
19p.

8-87).
(ref.
20
wire
p.

fail
lights
marker
8-22).
If
(ref.
BO
top.
switch
light
replace
lights
marker
on,
come

Use
switch
light
cDoinsceocntoerc.t (BO)
bswitch
If
ON.
lMASTER
Turn
ackout 1
1
asockets
E.
Fwire
jumper
cto
ondn ect

B.
step
to
go
on,
come

9-TM
2350-31 -20-1
 3-81
voltage,
I.T
to
step
goM72o95
mplace
puolstimteitoenr.,
Using
lead
red voltage
If
bulb.
is
replace
prnoesent,
(BO)
from
bF
Rmarker
and
lemove
acoverckout marker
bulb.
BO
switch
MASTER
Turn
remove in
lead
black
and
ground.
contact
center
to lead
black
red
place
and
switch
to
voltage
If
ground.
is
repair
porresent,
switch
MASTER
Turn
multimeter,
Using
ON.
(ref.
8-87).
19
replace
If
wire
p.
no
and
ON
light
switch
MARKER
BO
tomove

(ref.
24
8-87).
voltage,
wirep.
repair

(BO)
bfrom
marker
Remove
larear
cokvoeurts switch
light
BO
and
MASTER
ON
tomove bulb.
light
drive
MASTER
Turn
and
BOremove
(BO)
bG
from
light
drive
Rlaemove
coverckout switch
and
light
DRIVE
BO
ON
to
move place
mUsing
lead
red
puolstimteitoern,. If
voltage
bulb.
replace
is
pnoresent,
black
and
lead
ground.
in
to
contact
center
place
mMARKER
Using
puolstimteitoern,.
and
lights
Turn
bulbs.
marker
NOremove and
socket
of
lead
red
in
contact
center
If
voltage,
bulb.
replace
pnoresent,
If
is
voltage
black
lead
ground.
to
(ref.
8-87).
24
wire
replace
repair
p.
or

H.
voltage,
step
to
go

9-TM
2350-31 -20-1
J
dall
and
Riecsocnonecetcotr
wires
If
light
drive
replace
and
D.
BO
on,
comes TA472096
ELsureECTOR sockets
the
SMake
in
is
switch
BOD
BO F
Using
pcosniteicton.
jumper,
(ref.
8-22).
If
light
BO
switch
p.
520
does
wire
replace
repair
not
on,
or
come
ON.
switch
MASTER
Turn
switch.
light
at

8-87).
(ref.
p.

BO
SELECTOR
SWITCH 520
wire
in
red
place
lead
black
and
to
from
520
switch.
DI
Swire
BO
iEsLcEonCTeOcRt
is
voltage
If
ground.
replace
BO
present,
MASTER
mTurn
Using
ON.
switch
ultimeter,
(ref.
8-22).
If
SELno
switch
p.
ECTOR

voltage,
J.
step
to
go
 3-83
BLACKOUT-INFRA ED |
DBIUD
C
SLCKONHEACDT
BEAMS
BOTH
DON'T
tDo
A
F.
OPsteps
hrough
ERATE. HEADLIGHT
RIGHT
OUT.
aIS
SBsteps
Do
I
J.
TLOAndPCLKIGOHUT TA472097
DOESN'T
ONE
OBEAM
aDo
G
H.
Psteps
EndRATE.

Tsband
hservice
rlctaoeliuokarbpucldt-eulkisnihfogrtausohet.d s'
DIM ER SWITCH
1
LJ
2X
— f
B\
LACKOU,T DELIEACTGRICAML
SCAND
BHTSILEOARCPAKDCORLUITV-KGNIHOTFRCUSAT.E'D STOPLIGHT
515
514
BILNAFCRKAORUETD- LEFT
HEADLIGHT

NFA
KD
15
75
SWITCH,
LIGHT

BO DRIVE
BOSELECTOR LIGHTSWITCH f52of<n -520
r~ 75 J\ SWITCH 75
STOPLIGHT MASTER RELAY
520—175
I TO

HIBSENLAFRDCLVIAKGROCHEUTDS

PICTORIAL
VIEW

I
STOPLIGHT
BLACKOUT

9-TM
2350-31 -20-1
3-84
osition, switch
switch
With
switch.
IR
pin
place tlead
and
muelrontmimnetaelr
red TA472Q98
mPlace
lead
switch
red
ON.
MASTER
ultimeter If
lead.
black
ground
is
voltage
present,
switch
dimmer
Turn
Dicsoncoencteocrt. black
oin
ground
and
X
socket
con fector 514-515
SBO
wire
DEiat
LscEoCnTOecRt (ref.
514-515
repair
wire
replace
orp.
If
C.
voltage,
lead.
step
to
go
no
8-87).
If
voltage
D.
step
to
nogo

is
voltage
F.
prgo
step
toesent,

mE
lead
asocket
black
ground
in
ultndimeter
that
lights
odrive
speareravticoneal.
(BO-IR)
bA
headlight
Rlacemove
kout-infra ed red
SEoto
pswitch
IR
Place
LsEiCtTiOoRn. present, (ref.
voltage
If
beam
is
sealed
replace 8-40).
If
unit
voltage,
togo
p.
no
switch
light
and
pto
DRIVE
BO
osition,
If
lead.
switch.
dimmer
push
voltage,
no
Before
pesteps,
these
refnosrumrieng switch
as embly.
MASTER
Turn
Move
ON.

NOTE

B.
step

9TM
-2350-31 -20-1
 3-85

ON.
switch
MASTER
Turn
con nector. oconefncetcotr
C
socket
switch
dimmer (ref.
8-87).
514
If
fail
wire
lights
IRp. is
dimmer
replace
wire
used,
switch
jumper
(ref.
515
A,
socket
wire
replace
repair
or TA47209
socket
If
fail
lights
IR
D.
operate,
to socket
aA.
then
IR
If
B
tond socket
replace
coto
repair
B,norected socket
cwhen
ioto
C operate
n escted
E
Dall
light
Riescon nect
wires. Using
socket
wire,
jumper
Fcon ect
to fail
lights
C
socket
when
ito
operate
s
8-87).
lights
both
If
when
operate
p.
switch
Tjumper,
F
MASTER
Using
ON.
urn
(ref.
8-87).
520
repair
wire
replace
or
p.

8-66).
(p.

MASTER
Turn
multimeter
red
Place
ON.
switch
520
from
switch.
DBO
DSwire
iEsLcEoCnTeOcRt (ref.
8-22).
If
switch
voltage
to
p.
go
no
lead
520
If
wire
in
lead.
black
ground
and
voltage
is
Sreplace
BO
EpLrEeCsTeOnRt,

JUMPER WIRE
E.
step

39-2
5TM
0-31 -20-1
 2IOO
7
TA4
lead
socket
is
beam
low
If
multimeter
in
E. If
if
515
voltage,
replace
repair
wire
no
or sBO
light
replace
towpoieptrlcaihtg.ehst,
socket
If
N.
from
wire
jumper
Fto
voltage
If
lead.
black
Ground
is
present, 514
high
if
dwire
beam
low
Is
eforective SWITCH switch
light
Place
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LIGHT brto
Apply
fails
light
Ifoapkersa.te,
lead
socket
inoperative,
red
place
in
D.
red
is
beam
high
If
place
inoperative
(ref.
8-37).
headlight
aRemove
sp.
sembly 8-87).
(ref.
23
repair
wire
replace
or
p.
(ref.
8-40).
units
beam
sealed
replace
p.
JUMPER
WIRE
(ref.
8-66).
dbeam
is
efp.
ective

SOCKET
Fv

(ref
8-66).
fail
dimmer
lights
If
switch
p. switch
MASTER
Then
light
to
on.move (ref.
8-48).
is
bulb
replace
If
pp.
resent,
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which
beam
dswitch
G
MASTER
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iby
is
using
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switch
from
dimmer
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into
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Before
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that
refnosurmeing (BO)
bI
Turn
bulb.
stoplight
Rlemove
ackout Using
in
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red
mucenter
place
ltimeter, If
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black
ground
and
voltage
contact
DRIVE
brake.
parking
apply
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and
position
lights
If
replace
inoperatiev,.
ousing
C
socket
wire,
jumper
confect
iis
beam
high
N
socket
confector
to

ostoplight
is
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H.
step
ogo
to
perate, voltage,
J.
to
step
no
go
 3-87

Do
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ARE
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OR
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ALL AC ES ORY BOX
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ircuit.

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panel LIGHT

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LIGHTS
PANEL
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9-2TM
350-31 -20-1
3-88
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If
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panel
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Turn
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light
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replace
panel
operate, If
fail
lights
repair
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oorperate,
to
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switch
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and
icsousecnonecteocrt
socket
B.
Fjumper
tto
conoect

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B
8-87).
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40
wire
replace
p.

black
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is
Ground
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contact.
A
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bulb.
light
inemove
panel
operative mred
place
Using
in
lead
ucenter
ltimeter,
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light
panel
and
MASTER
ON.
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be
lights,
panel If
bulb.
replace
voltage,
prnoesent,

that
lights
drive
seare
surervice

NOTE

40.
wire
repair
operat.ional

9TM
-2350-31 -20-1
 OFF.
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NOT
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tenance.
ODOESN'T
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9-235TM
0-31 -20-1
3-90
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uelrtonmi entaelr
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of
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for
Check
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eemove
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ltimeter

C.

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replace
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not
ltimeter Repeat
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402)
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uwire for
Check
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rpego
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10
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replace
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ective
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Turn
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wire 405).
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socket
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of
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heater.
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ON.
switch
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Turn

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step

9-TM
2350-31 -20-1
 uclotniemctoer If
10A
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of
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and
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TM
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-is
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teoutput
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and
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dignition
switch
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eto
tector
10
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(ref.
8-32).
box
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control
p.
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G.
to
step
go

I.
step

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-voltage
is
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0r-2e0s5-e24n&Pt).,
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replace
ground.
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voltage
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is
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slow.
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ME
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lector MON,
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lector
3
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of
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tPlace 9(ref.
-ignition
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TM
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heater
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to
premsoevnet,
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mPlace
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ulontimeter
(output)
If
lead
black,
ground.
and
to (output)
control
black
and
lead
to

(ref.
TM
Maintenance
Support

9-TM
2540-205-24&P).

F.
step
to
3-92
mred
in
of
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ultimeter
sfuel
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switch
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elpump.
ector
box
control
Asacemebsleory
L
install
and 402A.
If
is
replace
voltage
wire
present,
(input
mheat
sswitch
uelon
tiemcetoer voltage
repair
replace
is
not
por
resent,
400A)
wire
lead
black
and
If
ground.
to 400A.
wire
If
is
voltage
pto
rgo
esent, (ref.
8-32).
402A
wire
Dat
isp.
con ect

Mswitch
Jof
lead
red
Place
ON.
ASTER still
heater
If
does
fuel
notpump-

(ref.
11-50).
heater
replace
operate,
p.

K.
step

8-32).
If
voltage
is
J.
to
step
pgo
resent, (position
and
lead
HIGH
LOW
positions
red
on
mand
breaker
circuit
in
tuelrtimientaelr 8-32).
If
L.
voltage
is
step
to
present,
go
I
400A
Dcircuit
wire
from
birsecoankecrt. (wire
402)
lead
black
Move
ground.
and
to
black
lead
If
ground.
voltage
is
to
not (ref.
replace
breaker
circuit
prp.
esent, heat
switch
smueoutput
lon
teicmetoer tin
If
is
voltage
epresent
not
rminals).
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switch
replace
pop.
both
sitions,
switch
MASTER
Place
ON.
of
lead
red of
lead
switch
red
Place
MK
ON.
ASTER heat
LOW
and
HIGH
seto
switch
lector

|o
oj
o

9TM
-2350-31 -20-1
 3-93

DOESN'T
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9-TM
2350-31 -20-1
3-94
G.t
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to
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Place
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black
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and
box
to is
voltage
If
pthen
INTAKE
the
in
ositions.
where
position
in
switch
VENTILATION
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EXHAUST
the
in
switch
VENTILATOR
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black
in
A,
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step
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ciasnctnoercnostelocrt y osocket
between
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jumper
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and
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n ithections If
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C
lead
muto
ltifmeter osocket
lead
A
muato
lctifemsteor y If
voltage
in
E.
present,
step
to
no
go
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C.
is
voltage
step
to
pnogo
resent, Install
switch
ON.
MASTER
Turn
box.
a
red
Cand
ground.
control
box
on ect

D.
voltage,
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to
go

JUMPER

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voltage
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the
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then
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suclotnfimectedr With
aB.
A
ovoltage
in
steps
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and
Eswitch
the
in
BLOWER
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socket
lead
black
aC
tond
blower.
veDnat
citosncloaentciteocnrt osocket
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lead
mred
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uoltnfimetcetr If
B.
pin
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to
opresent
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one
sition, where
that
of
in
switch
position
opposite A
in
and
here
voltage
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is
steps
present (ref.
vand
blower
replace
B,
enp.
tilation
mswitch
red
uON,
MASTER
lctoinmetecrt
Vplace
BLOWER
grounded,
cable
ENTILATOR
jumper
Install
ON.
switch
MASTER
Turn Place
ground.
black
and
lead
cable
to
ground,
and
cable
osocket
B
betweenf 11-59).
If
voltage,
D.
to
step
no
go

SOCKET SOCKET

D.
voltage,
step
to
go
no

JUMPER
WIRE

9-TM
2350-31 -20-1
Tswitch
E
MASTER
With
ON.
conurnections
and
socket
voltage
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muto
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C.
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voltage,
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prgo
step
tonoesent, TILATOR °*erTA4721Q9
8-32).
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If
switch
VENp.
BLOWER
VENTILATOR black
where
position
in
switch
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in
voltage
bstep
tmovewasained from
and
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control
Rmount
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inspect
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from
VEto
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cNoTnIeLcAtToOrR
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wires
if
repair
and
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in
neces ary. and
place
good,
ON
switch
MASTER
turn
are
BLOWER
mEuNlon
red
VleadTtIiLmAeTtOeRr (wire
159)
black
ground
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and
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is
voltage
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o|o| lo
olo
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voltage,
to
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no

6.
step

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dmWB
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iuslcithtonifmectedr blower
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and
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enaticlaetisonory
oof
voltage
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between
cable
check
voltage
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is
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gthe
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red
in
CD
uosteps
ltnndimetcetr
G.
and
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damage.
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to
go
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opposite
in
switch
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3-96
Tulurntimeter
mI
red
Place
ON.
switch
MASTER
10)
(wire
breaker
lead
input
and
cionrcuit (ref.
8-32).
breaker
If
replace
cip.
rcuit T10A4721
(ref.
10
repair
voltage,
wire
replace
or
no
If
lead.
black
voltage
ground
is
present,

[o
o

8-120).
p.

TPlace
Hswitch
mMASTER
red
ON.
ulurntimeter
(ref.
159
repair
wire
replace
pror
p.
esent,

black
ground
and
If
lead.
voltage
is
159)
(wire
lead
in
breaker
cioutput
rcuit 8-118).
If
voltage,
I.
step
to
no
go
WIRE
159

9TM
-2350-31 -20-1
 TA4721U

erplug
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three
Rsix
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astwcarsehwrs dClean
with
solvent,
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(8)
(9).
fan
assembly
and
E
Remove
scre n
(5),
(6)
(7).
fand
plates
latwashers
dnand
eowater
tnesrugdesnitn.g
(2)
(3).
C
Remove
clamp
elbow
and
ISN'T
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AIR
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A
MASTER
off.
urn prReomvcoevdruasrels.
NOTE

INSTAL ATION

REMOVAL
1
Cair
intake
leanscre n. (1).

ISVPAND
RAIR
NEYSRTSMAITLOAENVTMAIEN:OLG

2
blower.
Replace

VPENRTSILOANTIEOLN
BLOWER

3-97
9-TM
2350-31 -20-1
3-98
52B-(oS"TS4
)A-R>T£-EfRL4B*- t-82*-
MASTER RELAY CBIRECAUKIETR
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T12A4721
BILGE
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PUMP
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PUMP
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PVIEW
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BILGE
PUMP

9TM
-2350-31 -20-1
 for
If
switch
voltage
is
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output.
check
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and
lead,
black
ground
output, (ref.
450
repair
wire
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present,
or
p.
PUMP
BILGE
and
switch
MASTER
Turn
output. wire
replace
repair
is
voltage
porresent,
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Place
lead
mON.
red
in
ultimeter 450
If no E'T
(ref.
8-87).
voltage,
togo
p. StePA4721 3
450
switch
DBILGE
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wire
iat
scon ect
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breaker
lead.
black
Ground
output.
450
breaker
circuit
wire
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Discon ect switch
Using
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MASTER
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output.
circuit
In
lead
red
place
multimeter,
8-87).
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voltage,
C.
step
to
no
go

ON.
switch
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BILGE
and
MASTER
Turn voltage
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voltage,
is
B.
step
to
go
no
450
switch
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from
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wire
iscon ect and
450
mulontimeter,
lead
red
place
wire (ref.
replace
switch
PUMP
BILGE
pp.
resent,
socket
alead
Amin
red
Place
ultndimeter
bilge
relay.
Diat
A csopump
cnonecetcotr for
Check
lead
black
ground.
voltage.
to
Using
ON.
switch
MASTER
Turn
input.
If
is
lead
black
ground.
voltage
to
8-22).
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D.
voltage,
step
to
no
go

F.
pstep
to
rgo
esent,
3-100
lead
black
and
If
ground.
voltage,
to
no
go mswitch
red
Tulurntimeter
H
MASTER
Place
ON. (ref.
8-139).
452A
replace
wire
p.ta<W2h
dON.
switch
Place
MASTER
iturn
scon ected, replace
breaker
is
cvoltage
iprecsueint ,
(452B),
min
red
lead
C
socket
uwire
ltimeter
If
G.
is
voltage
step
to
prgo
esent, (ref.
8-61).
If
voltage,
repair
no
p.
or
breaker
lead
cbilge
input
ipump
onrcuit
452A)
(wire
lead.
black
ground
and
If

Wrelay
F
bilge
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n ector

I.
step

TON.
G
switch
mMASTER
red
Place
ulurntimeter
(ref.
8-62).
breaker
circuit
replace
Ifp.
(ref.
repair
voltage,
replace
10
wire
no
or is
voltage
repair
wire
replace
porresent, (ref.
8-77).
452B
If
voltage,
to
p.
no
go
If
lead.
black
Ground
is
voltage
present, lead
breaker
cbilge
ioutput
onrcuLt
pump
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10
Dirsecoacnkueicrt
E
bcwire
452B)
(wire
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lead.
black
ground
and
input.
switch
MASTER
Turn
Using
ON.
min
lead
red
10.
place
wire
ultimeter,

8-103).
8-100
or
p.

H.
step

9-TM
2350-31 -20-1
 3-101

replace
If
lead.
black
voltage
is
present, TA4721 5
452
ground
and
multimeter
red
wire
in
lead 11-48).
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voltage,
bilge
nop.
pump
452
Place
dwire
bulge
iat
spump.
con ect

Tjumper
J
switch
With
MASTER
ON.
urn
socket
acoto
C
B,nndected (ref.
8-77).
452
repair
wire
replace
or
p.

452).
(wire
replace
If
bilge
oppump
erates,
I
Use
ON.
switch
MASTER
wire
Tto
jumper
urn (ref.
8-59).
bilge
If
relay
p.
pump
(socket
152B)
C
Bcwire
to
on ect

J.
fails
opump
step
to
pgo
erate,

9-TM
2350-31 -20-1
3-102
TIfA47t21

WPLIGHT
BRAKE
OUT.
IS
ARNKING PARKING LIGHT
BRAKE WARNING

509EJ
DELIEACTGRICAML

MASTER
RELAY PARKING SWARINTICNHG
BRAKE
509E-

10 TO

-450 CIRCUIT BREAKER

Twarning
brake
parking
light
croiurblceushiot.
DRIVER'S INSTRUMENT PANEL

WPIARCNKUINTG.
CBRAKE
LIGHT -509E

CIRCUIT BREAKER

PICTORIAL
VIEW

PARKING
BRAKE

9-TM
2350-31 -20-1
 mbrake
red
Place
switch.
warning
ultimeter black
lead
either
509E,
in
wire
ground
lead,
voltage.
check
for
and
second
Repeat 509E
together.
jumper,
Using
wires
con ect
If
509E.
wire
voltage
wire,
either
no
on (ref.
8-66).
switch
If
brake
parking
p. from
509E
switch
parking
replace
wire
to
509E
Dfrom
both
wires
parking
iscon ect If
brake
parking
light
warning
on, replace
comes adjust
warning
brake
parking
or fails
light
light,
warning
repair
to
or

(ref.
8-84).
509E
repair
wire
replace
or
p. If C.
is
voltage
step
to
pgo
resent,

brake
light.
warning

JUMPER
ground
and
min
lead
ucenter
clotnitmeatcetr WIRE
replace
is
voltage
If
lead.
black
present,
light.
switch
brakes
and
MASTER
With
on
brake
parking
from
bulb
warning
Remove
A
red
placing
by
voltage
check
applied,
B.
If
bulb.
voltage,
step
to
go
no

PARKING LIGHT
BRAKE WARNING
 18TA4721

EFUEL
PUMP
LEENGINE
CMISSES
WHEN
LOW
FUEL.
ON
TRIC

EDLEICATRGIRCALM

Left
fuel
be
from
tested
ddoor.
rpump
caniavcere's

Pbe
removed
oright
fuel
must
to
wtest
erpump.
plant

Terfuel
olcuebipump
lcretcshruoitc.

EFUEL
CIRCUIT
PUMP
LECTRIC

NOTE

PVIEW
ICTORIAL

9TM
-2350-313_104
-20-1
 3-105
switch
red
Place
MASTER
Turn
mON.
ultimeter
breaker
is
cvoltage
replace
iprecsueint ,
in
lead
10
If
lead.
black
ground
wire
and (ref.
6-12).
If
is
voltage
present,
p.
(ref.
8-62).
If
voltage,
repair
p.
no
or TA4721 9
Dcircuit
from
10
wire
birsecoankerct.
76
fuel
from
Dispumps.
wirecon ect
76
lead
multimeter
red
place
wire
in

Using
ON.
switch
MASTER
Turn fuel
inopump.
replace
perative

(ref.
8-100).
10
replace
wire
p.

ltimeter circuit
mMASTER
Using
ON.
switch
Turn
uset lead
red
volts
place
in
dc
scale,
to If lead.
black
breaker
ground
and
output
no

b76
from
cwire
rDiesracoknueirect.
If
is
voltage
B.
votage,
step
to
go

C.
step
pgo
to
resent,

9-23TM
50-31 -20-1
3-106
RESTRICTION
OPMOTOR
DOESN'T
OBLOWER
BUT
EHEATER
PREARTAET.ES,
CONTROL SHUT-OF SOLENOID SOLENOID
2T1A4072
||FUEL VALVE BOXCONTROL
G.
Do
Ostep
MOTOR
HEATER
VERHEATS. HEATER

DOESN'T
OCOOLANT
HEATER
PERATE.
THERMOSTA
OVERHEAT
tD.
A
Do
hrough
steps (245°F) DEILEACGTcRoInACeMActLor
aE
F.
Do
steps
nd
:jE|p[c=|B:A.t:-=—: j

RESTRICTION THERMOSTA
(220°^) J■'1'BULKHE*™
cwTirnotucebrulizeiasthio.nt
kit
♦459B- 59B*
h4
403B- 406— 403C- 402B- 402C-
CIRCUIT
KIT
WINTERIZATION DISCON MTOASTER
SWITCH

459B

I1ASTER SWITCH

PICTORIAL
VIEW

WINTERIZATION
KIT

9-2TM
350-31 -20-1
 3-107
switch
MASTER
multimeter
red
Place
ON.
lead
400
Dheater
B
wire
from
cisocnotnreoctl
box. ecnotnreoclt Turn
harness
heater
cD
and
box
Roat hcdieoaat
srcotlneanrsec.t
400
mand
red
Place
in
lead
wire
ultimeter ground
lead.
black
Turn
switch
MASTER
ON. (ref.
403C
repair
voltage,
wire
replace
or
lead.
heater
cMove
switch
the
otontrol
(ref.
13-12).
If
voltage
is
pp.
resent, oground
C
socket
and
black
hin
arnfes
If
popsrietsieont.,
START
is
voltage
If
voltage,
400
replace
repair
wire
noor (ref.
13-9).
heater
replace
Ifno
p.
400
wire
and
C.
to
rstep
ego
con ect

switch
MASTER
for
Check
ON.
If
voltage.
no
(ref.
3-13).
If
voltage
is
pp.
go
resent, (ref.
13-15).
cIf
box
is
voltage
onp.
trol
A
459B
400.
Dfrom
wire
Place
iscon ect voltage,
trelay
crmaster
oiurblcesuhio t lead.
cotontrol
heater
Move
switch
START
black
and
lead
Turn
ground.
cto
on ector mground
lead
aultonndimeter
C
pin
black
Dcontrol
heater
from
C
icson enctor If
pvoltage,
heater
replace
osnoition.
red
Place
ON.
switch
MASTER
Turn
box.

of
lead
red
459B
min
wire
ultimeter

D.
pto
step
rgo
esent,

B.
step
to

9-2TM
350-31 -20-1
3-108

With
mswitch
red
place
MASTER
ON,
ultimeter (ref.
402C
pwire
replace
repair
osoritions, 13-12).
both
If
in
pvoltage
osno
p.
itions, When
heater.
Start
ON.
switch
MASTER
Turn
403B
and
lead
mPlace
red
wire
in
ultimeter TAV7212
Ifno 13-12).
lead.
repair
voltage,
black
ground (ref.
403B
is
voltage
If
wire
p.
harness
Dcioat
heater
box.scnotnreoclt to in
ontrol switch
then
and
position
START
LOW both
is
voltage
If
ppresent
osition.
onf black
lead
oand
A
pin
box
control
heater ground
clead.
heater
Move
403B
cwire
from
Diospump.
colnanect
light
indcomes
heater
moveicator switch
on, pheater
cLOW
to
osnitrioln. (ref*
creplace
pop.
rpump
elsaent ,

heater
replace
box.
control

HEATER "="CONTROL
BOX

13-6).

then
and
position
START
LOW
If
potosition.
402C
Wwire
switch
E
dMASTER
ON,
isithcon ect
fuel
heater
muat
red
Place
lpump.
timeter 402rom black
flead
ground
and
harness
wire
in
C lead.
switch
control
heater
Move
to
(ref.
13-7).
fuel
replace
Ifpump
p.
no

voltage
is
both
in
ppresent
ositions,

F.
voltage,
to
step
go
WIRE

9-TM
2350-31 -20-1
 4-
Wfor
the
be
should
general
pcleaning
removed
is
given
and
mhoaeiwanetrnvpaelncraent
shall
be
sthe
pair
and
wiring,
aohcematter
cooling
wroneofsruopdrlimanegsntd,
The
foreign
for
Ifire
pbe
shall
checks
periodic
possible
hfind
given
naoto
szwpaercdptsli.aonts

tthe
arcspaoncase
related
oPand
for ecsrmsdioabfurstlieiosre.nsg,
This
chapter
removal
pthe
of
inloswntuaesltriasptileoiasnngt
cand
engine,

POWERPLANT
CHAPTER
4 palso
after
from
rgiven.
vehicle
the
oewaremeorvpalant

hull
each
sduring
maeciornmvtpeiancrntecm.ent

of
and
inspection
hoses
wiring,
piping.

GENERAL

9-23TM
50-31 -20-1
 4-2

TA 72123

(brake
22.
iTrnascoverpmiescitoinon

17.
rod
valve
tTrhanrsomits iloen 23.
tank
Surge
tube
cto
opump
lant
18.
Trsteer
rod
control
ansmis ion shift
19.
rod
control
Transmis ion 21.
Alternator-to rectif er
wiring

20.
filter
fuel
Secondary
25.
filter
fuel
Primary
24.
filters
oil
Engine 26.
Coolant
tank
surge

16.
Transmis ion
adjustment)
harness

2.
filter
oil
Engine
hose
cooler
to

3.
Engine
cooler
oil
hose
filter
to
7.
Engine
vdamper
viscous
ibration 12.
and
Engine
trasupport
nsmis ion
15.
Uflange
joint
niversal
adapter

11.
Engine
coolant
tube
inlet 13.
lever-
apply
Brake
right
(LEFT
PVIEW)
FRONT
OWERPLANT 1.
Tlifting
ranseye
mis ion 14.
apply
Brake
lever-
left
Sshaft
10.
drive
pe dometer
9.
Tachometer
shaft
drive
4.
Flame
heater
igniter
Efuel
5.
lepump
ctric

of
Location fuel
primary filter
differs
M109A2
the
in
and 6.
Coolant
pump
(ref.
6-14).
M109A3p.
NOTE 8.
Oil
pan

LEGEND

9-TM
2350-31 -20-1
 I070ITi/./,

s47.
valve
fuel
heater
box
Air
olpump
enoid
48.
assembly
and
heater
box
Air
motor
pump
45.
rod
control
tEngine
hrgotvelrenor

49.
right
mexhaust
Engine
ani-fold
43.
duct
tEngine
inlet
urbocharger
40.
housing
inlet
blower
Engine
t52.
housing
Bypass
hermostat
46.
tube
Exchroasuosvetr bT51.
tube
reantshfer
50.
filler
oil
Engine
cap
42.
lifting
Engine
eye
44.
Engine
governor
41.
Turbocharger

tcoolant
38.
Engine
rtaenmspietraetrure

hose
tank
t30.
Curboes-to-vseurge d36.
quick
Fuel
line
ireturn
scon ect
valve
relief
31.
tank
Surge
pres ure

shroud
28.
fan
Radiator hose
cooling 29.
tank
Rato
dsurge
iator 39.
duct
outlet
exhaust
Engine
37.
housing
tInlet
hermostat
35.
fans
Radiator
cooling
34.
filler
Racap
diator
27.
dAetreactiorn
VIEW)
(TOP
POWERPLANT
32.
tube
Cros over

33.
Radiator
 Check
the
equipment
be
to
used
to
the
remove
capacity
of
least
7500
at(3402
pounds
Kgm),
reach
least
9
at
feet
(2.7M),
and
lift
atl10
east
feet
(3M).
It
should
be
movable,
Power
(recato
cabletl(Item
itf27,
eiApp.
rB)
enratoPower
rcable
) and
(starter
master
warning
circuit)
(Item
28, pounit.
wIt
ehave
rmust
plifting
la
ant
por
robe
vmust
made
ithe
to
simoveons
vehicle
the
pasis
orwemropvleadn.t

d
Tes
trun•

Starter
ellead
(Item
ec25,
tApp.
B)
rical

Quic(Item
k-29,
diApp.
B)
scon ect
Stall
check
kit
(Item
33,
App.
B)
Ground
(Item
cable
26,
App.
B) Hose
(Item
assembly
30,
App.
B)Safety
(Item
screen
31,
App.
B)Lifting
(Item
sling
32,
App.
B) Socket (Item
wrench
34,
App.
B)
Special
c.equipment
hook-ups

Adapter
(Item
24,
App.
B)

Special
Tools
f.
Instal ation

App.
B)

Removal
a.b.
Inspection
Special
e.equipment
removal

Packing
Exhaust
de-flector

Lockwire
(as
required)

PeRequired
rson el
Materials/Parts
This
taskcovers:
POWERPLANT INITIAL
SET-UP Cotter
(6)
pins

Removal

3
9-2350-31 -20-1
TM
 4
slevel
with
vSecure
Mueto
rove
hfiacle.
(2.4M
f2
8
feet
10
by
Preetan
areaovide (ref.
8
ground
battery
both
Dstraps
iscon ect 9
Rtrelease
Place
brake.
parking
ansmis ion
rpneoamwvoeavirlaplb.alne,t (ref.
uafter
If the
poset
blocks
wood
wp.
onerplant TA 72125
6
Tright
tube
the
is
it
that
rat
asoverse
3.0M)
track
the
for
ponear
werplant will
vehicle
roll
of
coout
not
ntrol. 10
tMove
position
idle
is
it
hto
rsoot le
dpis
the
When
ioswceonrpelctaendt,
linkage.
tdeasier
hito
srcotn elcet
3
Phold
stand
frame
the
rovide
to
a
or the
that
bTrack
be
lmust
soocked R2.
wheel
right
in
steering
Move
to
7
POFF
in
pswitch
MASTER
olace
sition.
brakes.
without
is
vehicle
the
hull.
the
of
side
angles
to
5
lock.
travel
Rstow
and
elease

CAUTION

tracks.
under
blocks

after
removal.

position.

4-23).
8-56).
p.

90°
TRAVERSE
4-6

7212TA46
clamps
hose
tank
Coolant
pump-to-surge (linkage)
rod
control
Thrgotvelrenor
fuel
hose
Enreturn
tank
gine-to-lower tcleaner
hose
duct
Air
uat
rbocharger shaft
sBrake
pin
and
cpornotcrkoelt,
pad
and
rCeotsurge
tank,ailnaenrt
shutoff
fuel
pulley,
lever,
Governor (at
Alternator-to rectif er
harness
regulator
voltage
and
relay
Master
shaft
drive
fSplexdiobmleter tand
control
Ahcreolteraltoer
HULL
DPIOSWCEORNPLEANCT
IN
POINTS fTalcehxoimebtler
shaft
drive of
and
cable
Sesptartaerion and
cable
Engine
msatsrter
nozzle
eFixed
fire
xtinguisher filter
fuel
hose
Primary
input hgenaratonr-etos-rectif er
rod
control
Thrgotvelrenor
drive
uFinal
joints
niversal
flanges
pipe
exhaust
Engine rod
angle
right
Spe dometer
Trsupport
ancaps
smis ion
Powerplant
cable
ground
Ttube
chornotrtole

(IN
VEHICLE)
POWERPLANT rod
control
Steer Shift
rod
control
harness
circuit

discon ects
and
clamp cable
and rectifier)
bracket
inlet

9-TM
2350-31 -20-1
 Enreturn
2.
tank
fuel
hose
gine-to-lower
(ref.
Bilge
1.
hose
tube
and
page
pump (linkage)
14.
rod
control
Throt le
valve
9.
rrelay
voltage
and
Master
egulator
infson
dFor
theocrmnateicotn tground
Peorwmeirnpalant
10.
cable shaft
f13.
drive
Slpexdiobmleter shaft
17.
and
sprocket
control
Brake t19.
cand
Ahocrneoltertaoloer
shaft
Talcehxoimebtler
f12.
drive
kit,
of
wpoints
the
zation
inter! nozzle
extinguisher
fire
Fixed
3. door
5.
Engine
caomcpaerstment hose
6.
fuel
input
filter
Primary
rod
Thrgotvelrenor
11.
control
A.
flanges
exhaust
Engine
pipe
shaft
7.
rEngine
emount
lease
20.
Trsupport
acaps
nsmis ion
POINTS
DPIOSWCEORNPLEACNT
(OUT
VEHICLE)
OF
POWERPLANT 8.
hose
duct
cleaner
Air 18.
Throt le
tube
control

NOTE rod
15.
control
Steer 16.
rod
control
Shift

bracket
13-2.
ref.
p. 11-48)
 13
hRemove
grille
intake
air
osupport
ld-open
12
(2)
Intake
air
Open
grille
and
to
secure TA472128

(7).
(6)
fand
pin
lsupport
aarmtwasher
(3)
mamount
pintle
with
chine-gun

(4)
(5),
taking
by
out
armscrew

rope/strap.

(ref.
(1)
lock
travel
11-32).
11
Removep.

CONTINUED
POWER-PLANT

CRemoval
onta.-inued
 swing
doors
to
grilles
allow
aorcnotes TA472129
do
injury,
To
lraised
prevent
oworered.
being
is
it
when
eclear
of
qKeep
uipment
(8)
by
dexhaust
eengine
14
fRemove
lector deexhaust
from
fpacking
discard
lector
and
(9).
Remove
four
removing
screws (10)
by
grille
exhaust
engine
15
Remove
f erent grille
length
dhas
igrille
Each with
Keep
scsrcews .

device.
lifting
by
suspended
while

WARNING
NOTE
(11).
14
removing
screws
reafter
moval.

seat.

9-2TM
350-31 -20-1
4-10
plate
slope
front
19
Remove
center
assem
(24).
wTand
three
aAs47h2e13r0s
(21),
removing
(20)
by
bly
ssevencrews
(23)
(22),
three
wsacsrehwevsresn

(15).
doors
t17
rOpen
ancsmies ison

transusemis ion fill

hole.ac es
plate
slope
to plate
slope
If
front
Support equip
prevent have
does
not
lifting
eyes,
CAUTION damage
ment. NOTE

(13)
washers
six
and
removing
screws
(12)
by
door
fan
r16
Remove
adciaetsor

(16),
fllower
18
Remove
atscrewwasher

(18)
from
(17)
hex
and
nut (19).
trsanusmpis oi rnt
door
CONTINUED
POWERPLANT
-

CoRemoval
ntia.-nued

ft (14).

9-2TM
350-31 -20-1
 4-11

(25),
two
(26)
washers
and
sctwo
rews tdoor
rby
arepeating
the
nasmciseison
45°
by
sangle
and
uat
removing
p orting
20
Remove
right
(15)
tdoor
ranascmiseison
s(27).
elRemove
left
nuts
f-locking

proced.ures

9TM
-2350-31 -20-1
4-12

(38)
by
assembly
grille
front
right
23
Remove
soand
six
ckremoving
estseven-chreawds
(35).
bilge
Pull
clamp
hose
22
Loosen
pump bracket
handle
grille
intake
24
air
Remove 132TA472

(37).
tube
(36)
from
chose
onaway
ector

(40).
w(39)
and
assevenhsceresws
(42).
(41)
removing
by
two
screws

CPONWETRIP-NLUAENDT

CRonetma.i-onvueadl

9-TM
2350-31 -20-1
 4-13
43)
of
(44).
TA47213

9TM
-2350-31 -20-1
 28
Remove
engine
exhaust
(52)
flanges
pipe
by
(50)
bolts
from
flange,
mounting
pull castle
(54),
three
(55),
nuts
springs
and
(51)
efrom
pipe
bulkhead,
xhaway
aust of
ration
duct
exhaust
trat
iangular three
(56).
Dpins.
iscorcteawresdr 721TA434
If
the
tcannot
rotate
ryou
iangular and
bolt.
After
spring
rsepa
emove three
removing
(53),
pins
cotter
three
27
(48)
fire
fixed
eRemove
nozzle
xtinguisher shaped
flange
for
removal
and
easy rbolt,
oflacement biufour
spring
due
epto nlterkehfmeroaevdnec , flange,
four
install
(50)
bolts
in

by
(49).
unnut
swivel
screwing NOTE

flange.
mounting

PCONTINUED
OWERP-LANT

9TM
-2350-31 -20-1
 4-15

pull
First
quick
(60)
rthen
pin
out
elease
72135
TA4

31
Remove
(59).
fuel
shutoff
cable
governor (61)
from
(62).
pulley
two
rsecmroevwes

(59)
cable
Lay
hull.
on

TOP
LEFT-ENGINE

9TM
-2350-31 -20-1
4-16 TA472136I

(65)
12
land
removing
ockswcarshewrs (67)
33
shaft
release
by
engine
Loosen
mount

(63)
from
the
door
by
then
away
ac es
32
(63)
engine
Remove
door
coamcparetsment (64)
discon ecting
by
hose
the
pulling
and
(68)
34
dDiscon ect
quick
of
filter
fuel
primary
of
Position M109A3
M109A2
differs
the
and
in

(69).
hose
input
filter
fuel
primary

cturning
ounterclockwise.
NOTE

6-14).
(ref.
p.

(66).

TOP
RIGHT-ENGINE

DRCOIMVPAERTM'ESNT

CONTINUED
POWER-PLANT

CRemoval
onta.i-nued

9-23TM
50-31 -20-1
(71)
(70)
35
clamp
the
of
Loosen
nut
to
remove (72)
the
of
e36
cDloienscteorcnitoearclt
TA472137

(73).
haltaernratonr-teo-rsectif er

duct.
cleaner
air

CPFRONT
OMWPEARTPMLEANT
CPREAR
OMWPEARPTLMAENT
4-18
(75)
safety
four
thescrews (76)
removing
wire
and flange
uPush
from
joint
napart
iver.sal
(77)
ptRepeat
this
ranon
osmcisedioun.re (78)
by
38
drive
angle
spe dometer
Remove
right
sujoints
nrotate
fiviecriseanlt y
from
tracks
blocking
vehicle
remove (74)
by
ujoint
right
the
Remove
niversal final
uleft
joint
the
for
drive
niversal
If
adapter
inasarec ers.ewibsle,
Turn
side
left
ujoint
nionver.sal
gain
adapter
to
sacrcews. (74).
(75)
safety
Discard
wires
upon
straight
vehicle
of
down.
and
up
until
vehicle
push
and
towor

NOTE

(79).
unnutscrewing

removal.

37

CRemoval
ona.t-inued

TRANSMIS ION-
FRONT
RIGHT

9TM
-2350-31 -20-1
 (80)
of
efour
39
lcDeoincsterocintocreasclt
werplant (83)
removing
cable
ground
pthe
40
oRemove the
from
l(82)
and
othe
ckwscrewasher
TA472139

r(81)
and
erelay
the
gmaster
ulator.

power.plant

COPMOPWAERTMPELNATT

BFRONT
ULKHEAD

LEFT HULL-
4-20 (87).
cables
Tag
(86)
unuts
shafts
by
two
ndrive
fand
s42
tlRemove
pacerxheoidwmboeimltnegtrer TA4721A0

and
position
full
control
(84)
tby
moving
rod
to
control
hopen
t41
Rrheogrltoevtlaelrsenor into
rod
control
(91).
pin
Move
r(90)
quick
pulling
by
econtrol
44
rod
out
Dlisteer
escaosne ct (93).
(92)
into
rod
control
pulling
quick
pin
Move
by
release
45
rod
control
shift
Dout
iscon ect

iduring
cnavoid
oremoval
sbefore
tnato
wrong
lecation.s
(89).
(88)
urod
by
control
valve
t43
nut
nDhsircotenwilenctg
pR
shift
Place
cdamage.
in
hull
oto
prevent
snitrioln.

(85).
pin
release
quick
pulling
out

CONTINUED
POWER-PLANT
damage.
hull
prevent
to

CRemoval
ona.t-inued

9TM
-2350-31 -20-1
 4-21
46
Dbrake
icontrol
sprocket
sand
shaft
con ect (103)
(104).
and
washer
Discard
pin
cotter 49 ctoanretcetro circuit
Di(108)
cable
sand harness
master
(109).
Cut
con ector if
used
bind
atape
lto
ternator-to-rectif er
(94)
by
removing
(95),
pin
cotter
retainer TA472U1
(96)
pin
(97).
and
washer
Discard
cotter Dti(101)
control
tube
hsby
cronteclte
(95).
pin
Release
brake
by
removing
arm Remove
aand
ctcontrol
herleorta olre
if
used
bind
altto
ernator-to-rectif er (102),
removing
pin
rcotter
pin
etainer
(105)
bracket
by
(106)
threescrews
removing
(98)
(99).
and
washer
Cut
(100)
screwtape

cable
cable.
to
starter cable
(110).
to
starter
and
l(107).
three
ockwashers

(102).

47 48

POBWEURPLKANHT-ELAFDT

9TM
-2350-31 -20-1
 4-22

(111)
(112)
50
left
from
by
assembly
and
tRemove
removing
rtwo
support
ascap
nmclrselwosn
(120).
(118)
(119)
hose
tank
the
lcoolant
and
Remove
oto
nuts
two
cksurge
pump
onwashers 72142TAA

51
(114),
(115)
(116).
(117),
Remove
lrotwo
and
padecstkwcarisenhwrs

(113).
lRepeat
right
for
assembly.
osupport
two
ckwashers (121)
tank
and
of
place
tcoolant
rtop
anonsurge
smis ion.

CONTINUED
POWERP-LANT

Removal
Coa.nt-inued

9TM
-2350-31 -20-1
 cWatch
all
lsides
peoawraenrcpel.ant
of
sopreicntion date
Pevisual
irnand
check
fload test
lifting
sling.
Never
on
crawl munless
aeiis
qsecurely
ntueinapnmce nt 53
Lift
(122)
pof
hull
slowly.
oout
werplant
After
lifting
pseveral
inches,
owerplant 54
Place
pstand
foawon
bor
eripcaltaendt
when. it
blocked
Keep
of
clear
equipment being
is
raised
lDo
onot
or
wered. suspended
lifting
by
device.
Exercise (122)
pfour
lifting
oat
weeyes
rplant shift
it
front
towards
of
for
vehicle
heavy
allow
while
swing
components
to
52
lift
To
phull,
from
oattach
werplant
caution
working
when
extnear
areme
(Item
lifting
sling
32,
B)
App.
to insure
cto
during
lreamroavnacle.
Use
removing/
when
excaretreme
damaging
avoid
the
fuel
tanks
under
ewhen
pqeurifpomremnitng ithe
pnosto
wtearlpliangt
cable
chain
under
tor
ension. TRBALNOSMCIKSINOG

WARNING
'-■.■ CAUTION

and
radiator.

(123). stand.

FABRICATED STAND

LIFTING
SLING
4-24 of
tlinkages
Cthe
hpraocnmwodon
by
unit
control spm-eiorspnoeirloean.tnistg (1)
tank
hoses
Check
and
of
cosurge
n ectors
7TA42I4
(2)
ptank
Poto
next
wsurge
seirtpiloan t
Operating
of
plets
drive
and
control
the
mvehicle
inspect
aoeout
iwrnetsronpanlcaenlt
for
checked
fbe
pand
with
vehicle
the
outside
unit
ueoncan
rwproper
cfetoripmolanincteg (2)
conot
hoses
Insure
nareections.
drive
left
final
side
trat
ansmis ion

call
hoses
oInsure
nareected

CAUTION

(3).
universal
joints
and
secure.

kinked.

Special
hook-up
eqc.uipment
CONTINUED
POWERP-LANT

without
harm
unit.
the
to

b.
Inspection

9TM
-2350-31 -20-1
 4-26

adapter
(Item
24,
App.
B),
quick-discon ect
Connect
reato
clharness
tiefrineartor qui(Item
ck29,
-dApp.
B),
ihose
scon ect (Item
29,
B)
App.
and
(Item
hose
30,
App.
(Item
30,
B)
App.
fuel
and
supply
hose 721TA446

Install
adapter
(Item
24,
B)
App. Install
fuel
hose
return
(5),
assembly

(Item
coApp.
27,
B).
n ector

(4).
assembly

Special
c.equipment
hook-ups
Con-tinued

POWERPLANT
CONTINUED
-

9TM
-2350-31 -20-1
 (6)
master
athawiring
rthree
neC9
sonesect fletax(7)
cito
hbotAttach
mlaec10
theormeter

position
it(8)
and
assembly
shaft
drive TA472147
engine
by
affected
be
will
not
it
where
31,
(Item
safety
sinlet
cair
Install
r8
en

reand
grelay
ulator.

vibration.

B).
App.

SCREEN
SAFETY
4-28
3
Cfor
leaks,
smoke
locate
Try
the
If
nheck
leaks.
of
problems
strange
to
oor
esiany
xoscuersc.e
(71°C).
trpm).
oil
160
(650
is
F
Allow
rnormal
engine
speed
idle
tato
enreturn
smpiesriaotnure
oil