X067893

TB 9-2590-510-23
TECHNICAL BULLETIN
How to Use
INSTALLATION INSTRUCTIONS This Manual iii
Introduction 1-1
Unit Maintenance
Installation
Instructions 2-1
KIT, WARNING LIGHT
PN 12296622 Direct Support
(NSN 2590-01-107-9696) Maintenance
Installation
Instructions 3-1
References A-1
Supplies and
Materiels List of
Manufactured
Items C-1
DISTRLBUTION STATEMENT C. Distrlbution authorized to U.S. Government agencies and their

contractors for administrative or operational purposes only. This determination was made on 25 May
1990. Other requests for this document will be referred to Commander, U.S. Army-Tank Automotive
Command, ATTN: AMSTA-MBP, Warren, Michigan 48397-5000.
DESTRUCTION NOTICE. For unclassified, limited document, destroy by any method that will prevent
disclosure of contents of reconstruction of the document.
HEADQUARTERS, DEPARTMENT OF THE ARMY

12 JUNE 1990
TB 9-2590-510-23
C-1
CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
NO. 1 Washington D.C., 24 August 1991
TECHNICAL BULLETIN
INSTALLATION INSTRUCTIONS
KIT, WARNING LIGHT

PN 12296622
(NSN 2590-01-107-9696)
TB 9-2590-510-23, 12 June 1990, is changed as follows:
1. Remove old pages and insert new pages as indicated below.

2. New or changed material is indicated by a vertical bar in the margin of the page.
Remove Pages Insert Pages

i and ii i and ii
1-1 and 1-2 1-1 and 1-2
2-1 and 2-2 2-1 and 2-2
None 2-65 thru 2-67/(2-68 Blank)
3-1 and 3-2 3-1 and 3-2
Index 1 thru Index 4 Index 1 thru Index 4
File this change sheet in front of the publication for reference purposes.
By Order of the Secretary of the Army:

GORDON R. SULLIVAN
General, United States Army
Chief of Staff
Official:
PATRICIA P. HICKERSON
Brigadier General, United States Army
The Adjutant General
Distribution:
To be distributed in accordance with DA Form 12-3 7-E, Block 1995, Unit, Direct Support and General Support
Maintenance Requirements for TB 9-2590-510-23.
TB 9-2590-510-23
TECHNICAL BULLETIN HEADQUARTERS

DEPARTMENT OF THE ARMY
TB 9-2590-510-23 Washington D.C., 12 June 1990
TECHNICAL BULLETIN
INSTALLATION INSTRUCTIONS
KIT, WARNING LIGHT
PN 12296622
(NSN 2590-01-107-9696)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way to improve the
procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to
Publications and Blank Forms), or DA Form 2028-2, located in the back of this manual, direct to:
Commander, U.S. Army Tank-Automotive Command, ATTN: AMSTA-MB, Warren, MI 48397-5000. A
reply will be furnished to you.
DISTRLBUTION STATEMENT C
Distrlbution authorized to U.S. Government agencies and their contractors for administrative or
operational purposes only. This determination was made on 25 May 1990. Other requests for this
document will be referred to Commander, U.S. Army Tank-Automotive Command, ATTN: AMSTA-MBP,
Warren, Michigan 48397-5000.
DESTRUCTION NOTICE
For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or
reconstruction of the document.
TABLE OF CONTENTS
Page
How to Use This Manual ....................................................................................................................iii
CHAPTER 1. INTRODUCTION ............................................................................................................................... 1-1
Section I. General Information ............................................................................................................................1-1

Section II. Equipment Description ........................................................................................................................1-2
i
TB 9-2590-510-23
TABLE OF CONTENTS (Con't)
Page
CHAPTER 2. 1 UNIT MAINTENANCE INSTALLATION INSTRUCTIONS ............................................................. 2-1
CHAPTER 3. DIRECT SUPPORT MAINTENANCE INSTALLATION INSTRUCTIONS

FOR M998 SERIES VEHICLES (EXCEPT M1037, M1042, M996,
AND M997 ........................................................................................................................................ 3-1
APPENDIX A. REFERENCES ................................................................................................................................ A-1
APPENDIX B. SUPPLIES AND MATERIELS LIST ................................................................................................. B-1
APPENDIX C. ILLUSTRATED LIST OF MANUFACTURED ITEMS ......................................................................C-1
Index ..........................................................................................................................................Index 1
Change 1 ii
TB 9-2590-510-23
HOW TO USE THIS MANUAL
This technical bulletin contains instructions for installing warning lights on various vehicles using the warning light kit.
Not all vehicles are covered in this bulletin, but those vehicles that are covered are-listed alphabetically at the beginning
of Chapter 2, or within Chapter 3, and in the index. Look there to see if your vehicle is included in this bulletin.
Tools and materials required are listed at the beginning of each installation task. Ensure that you have everything you
need before beginning the installation.
Within the installation tasks, reference is made to Appendix B for specific parts of the warning light kit. Ensure that
your warning light kit is complete before beginning the installation, and always refer to Appendix B for the correct part
before installing it on the vehicle.
iii/(iv Blank)
TB 9-2590-510-23
CHAPTER 1
INTRODUCTION
Section I. GENERAL INFORMATION
Paragraph Page
Number Paragraph Title Number
1-1 Scope ....................................................................................................................................................... 1-1

1-2 Maintenance Forms, Records, and Reports............................................................................................... 1-1
1-3 Destruction of Army Materiel to Prevent Enemy Use................................................................................. 1-1
1-4 Reporting Equipment Improvement Recommendations (EIRs).................................................................. 1-1
1-1. SCOPE.
a. Type of Manual. Unit and Direct Support Maintenance Installation Instructions.

b. Equipment Name and Model Number. Kit, Warning Light, (19207) 12296622, NSN 2590-01-107-9696.
1-2. MAINTENANCE FORMS, RECORDS, AND REPORTS.
Department of the Army forms and procedures used for equipment maintenance will be those prescrlbed by DA
Pam 738-750, The Army Maintenance Management System (TAMMS).
1-3. DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE.
See TM 750-244-6.
1-4. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRs).
If your warning light needs improvement, let us know. Send us an EIR. You, the user, are the only one who can
tell us what you don't like about your equipment. Let us know why you don't like the design or performance. Put it on an
SF 368 (Quality Deficiency Report). Mail it to us at: Commander, U.S. Army Tank-Automotive Command, ATTN:
AMSTA-MB, Warren, MI 48397-5000. We'll send you a reply.
1-1
TB 9-2590-510-23
Section II. EQUIPMENT DESCRIPTION
Paragraph Page
1-5 Warning Light............................................................................................................................................ 1-2

1-6 Warning Light Kit ...................................................................................................................................... 1-2
1-5. WARNING LIGHTS.
Three warning lights are available. The Bosch warning light, NSN 6220-12-140-0499, for 24-volt systems, is
required for use in USAREUR. Warning light, NSN 6220-00-947-7570, is for a 24-volt system and warning light, NSN
6220-00-947-7535, is for a 12-volt system.
1-6. WARNING LIGHT KIT.
a. The warning light kit includes mounting hardware to install the warning light as well as electrical leads and
adapters to connect the warning light to the vehicle's electrical system. The warning light kit does not include the warning
light. Instructions for mounting the warning light are included with the warning light.
b. See Appendix B for a complete list of items furnished in the warning light kit.
c. All supplies and materials are unit level maintenance except those required for installation of the M998
series vehicles.
Change 1 1-2
TB 9-2590-510-23
CHAPTER 2
UNIT MAINTENANCE INSTALLATION INSTRUCTIONS
Paragraph Page
2-1 M1, IMP1, and M1A1 ........................................................................................................................................ 2-2

2-2 M2/M3 .............................................................................................................................................................. 2-6
2-3 M60 AVLB ........................................................................................................................................................ 2-9
2-4 M60 Series and M728..................................................................................................................................... 2-14
2-5 M88A1 ........................................................................................................................................................... 2-17
2-6 M109 .............................................................................................................................................................. 2-20
2-7 M110 and M107.............................................................................................................................................. 2-23
2-8 M113A1/A2, M106A1, and M125A1 ................................................................................................................ 2-26
2-9 M548A1.......................................................................................................................................................... 2-29
2-10 M577A1/A2..................................................................................................................................................... 2-32
2-11 M578 .............................................................................................................................................................. 2-35
2-12 M667 .............................................................................................................................................................. 2-38
2-13 M730 Without Tarpaulin ................................................................................................................................. 2-41
2-14 M730 With Tarpaulin ..................................................................................................................................... 2-44
2-15 M741/M163 .................................................................................................................................................... 2-49
2-16 M747 .............................................................................................................................................................. 2-52
2-17 M871 and M872.............................................................................................................................................. 2-55
2-18 M901 .............................................................................................................................................................. 2-58
2-19 M992 .............................................................................................................................................................. 2-61
2-20 M9 ............................................................................................................................................................... 2-65
Change 1 2-1
TB 9-2590-510-23
2-1. M1, IMP1, AND M1A1.
This Task Covers:
a. Installation c. Temporary Removal

b. Electrical Connection
Initial Setup:
Materials/Parts: Warning Light Kit Parts:
• One warning light • One angle (Item 2, Appendix B)

• Electrical tie-down straps (Item 48, Appendix B), • Three bolts (Item 3, Appendix B)
as required • One bracket (Item 5, Appendix B)
• One branched wiring harness (Item 55, Appen- • One cable assembly (Item 7, Appendix B)
dix B • One cable assembly (Item 8, Appendix B)
• One clamp (Item 12, Appendix B)
Tools/Test Equipment: • One cord assembly (Item 13, Appendix B)
• One nut (Item 17, Appendix B)
• General mechanic's tool kit • One pipe (Item 19, Appendix B)
• Torque wrench, (55719) TE51FFU, NSN 5120-00- • One plate (Item 20, Appendix B)
116-9395 • Two screws (Item 21, Appendix B)
• One screw (Item 23, Appendix B)
• One shaft (Item 24, Appendix B)
• One lock washer (Item 29, Appendix B)
• Two lock washers (Item 31, Appendix B)
NOTE
The warning light is installed on the left side turret bustle brace. The electrical connection is
made at the utility receptacle on the turret network box.
a. INSTALLATION
1. Rotate turret to desired position for road travel (main gun to front or to rear) (see TM 9-2350-255/264-10).
NOTE
Attaching warning light to turret bustle brace may require additional support. If additional
support is required, perform step 2. If not, start with step 3.
2. Use two plates (4 in. thick x 4 in. x 2 in.) (0.63 cm thick x 10.16 cm x 5.08 cm) and position them on both sides of
turret bustle brace (1). Install clamp (2) over plates and tighten three bolts (3) to 40 lb.-ft. (54.24 N•m).
3. Install clamp (2) on inside of left side turret bustle brace (1) using three bolts (3). Torque bolts to 40 lb.-ft. (54.24
N•m).
4. Install angle (4), with curved portion pointing to rear, on top threaded hole of clamp (2) using screw (5) and lock
washer (6). Torque screw to 40 lb.-ft. (54.24 N•m).
5. Install bracket (7), with mounting socket pointing up and two bolts facing out, on angle (4) using bolt (8) and lock
washer (9). Torque bolt to 40 lb.-ft. (54.24 N•m).
2-2
TB 9-2590-510-23
2-1. M1, IMP1, AND M1A1 (Con't).
6. Loosen, but do not remove, two bolts in bracket (7).

Insert pipe (10) and torque bolts to 6 lb.-ft. (8.12
N•m).
7. Screw plate (11) to top of pipe (10) until finger tight.
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2-3
TB 9-2590-510-23
NOTE
Ensure that end of cable assembly with connector is located at threaded end of shaft.
8. Loosen screw (12), insert end of cable assembly

(13) in hole of adapter (14), then tighten screw.
9. Thread cable assembly (13) through shaft (15) and

screw adapter (14) into shaft. Insert shaft into
warning light.
10. Ensure that cable assembly (13) is in slot of

shaft (15) and install shaft and warning light on
plate (11).
11. Connect cable assembly (16) to plate (11) using

screw (17), lock washer (18), and nut (19).
12. Rotate commander's weapon station to desired

position for travel. Remove one of the unity
vision periscopes at rear or left of commander's
weapon station (see TM 9-2350-255/264-10).
Stow periscope for travel.
.
b. ELECTRICAL CONNECTION
1. Connect cord assembly (20) to cable assemblies on warning light.
2. Push other end of cord assembly (20) through unity vision periscope port into commander's station. Enter
vehicle and connect cord assembly to branched wiring harness (21).
3. Plug 4 pin male plug on branched wiring harness (21) into utility receptacle (22) on turret network box. Secure
cord assembly to mounting post and to turret ceiling using electrical tie-down straps as necessary.
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TB 9-2590-510-23
c. TEMPORARY REMOVAL
1. Reverse procedure in step 3 of electrical connection to remove branched wiring harness.
2. Reverse procedure in step 1 of installation to remove warning light and mount.
3. Stow warning light, cord assembly, and branched wiring harness.
4. To install warning light, perform step 2 or 3 of installation and steps 2 and 3 of electrical connection.
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2-5
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2-2. M2/M3.
This Task Covers:

Initial Setup:

• Warning light • One connector adapter (Item 1, Appendix B)
• One angle (Item 2, Appendix B)
Tools/Test Equipment: • Two bolts (Item 3, Appendix B)
• Two bolts (Item 4, Appendix B)
• General mechanic's tool kit • One bracket (Item 5, Appendix B)
• Torque wrench, (55719) TE51FFU, NSN 5120-00- • One cable assembly (Item 8, Appendix B)
116-9395 • One cable assembly (Item 9, Appendix B)
• One cord assembly (Item 13, Appendix B)
• One pipe (Item 19, Appendix B)
• One plate (Item 20, Appendix B)
NOTE
The warning light is installed on the left side bustle extension just forward of the antenna mount.
The electrical connection is made at the right taillight.
a. INSTALLATION
1. Install clamp (1), with saddle of clamp over bustle extension and two hole side of clamp facing out, on bustle
extension using two bolts (2). Torque bolts to 40 lb.-ft. (54.24 N•m).
2. Install angle (3) on top clamp joint using screw (4) and lock washer (5). Torque screw to 40 lb.-ft. (54.24 N•m).
3. Install bracket (6) on angle using screw (7) and lock washer (8). Ensure that pipe (9), when installed, will be as
vertical as possible. Torque screw to 40 lb.-ft. (54.24 N•m).
4. Loosen, but do not remove, two bolts (10) in bracket (6). Insert pipe (9), ensuring that pipe is as vertical as possible,
and torque bolts to 6 lb.-ft. (8.12 N•m).
NOTE
• Perform step 5 if Bosch (for use in USAREUR) warning light is being installed.
• Skip step 5 and perform steps 6 through 9 if installing 24-volt (American) warning light.
5. Perform steps 8 through 11 of paragraph 2-1, installation procedure, for Bosch warning light.
2-6
TB 9-2590-510-23
2-2. M2/M3 (Con't).
6. Loosen ring and remove lens from warning light, then

remove three nuts and screws from warning light.
7. Align holes in plate (11) with holes in warning light

and install three screws and nuts.
8. Install lens on warning light.
9. Screw plate (11) with warning light on pipe (9).
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2-2. M2/M3 (Con't).

2. Connect two leads from one end of cord assembly

(16) to matching connectors on warning light.
3. Connect single connector side of adapter (17) to

connector (18) on vehicle side of taillight wiring.
4. Connect lead (19) to other side of adapter (17)

and then to taillight connector (20).
5. Connect cord assembly (16) to adapter (17).
6. Disconnect wiring connector for right taillight.
7. Connect cable assembly (21) to cord assembly

(16).
8. Remove bottom nut from taillight. Place circular

terminal of cable assembly (21) over threaded
shaft and install bottom nut
1. Reverse procedure in steps 6 and 7 of electrical connection to disconnect cord assembly.
2. Reverse procedure in step 1 of installation and remove warning light and mount.
3. Stow warning light and cord assembly.
4. To install warning light, perform step 1 of installation and steps 6 and 7 of electrical connection.
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2-3. M60 AVLB.
This Task Covers:
a. Rear Installation c. Electrical Connection

b. Front Installation d. Temporary Removal
Initial Setup:
Material Parts: Two Warning Light Kit Parts:
• Two warning lights • One connector adapter (Item 1, Appendix B)

• Fish tape (Item 50, Appendix B), as required • One angle (Item 2, Appendix B)
• Three bolts (Item 3, Appendix B)
• Three brackets (Item 5, Appendix B)
• General mechanic's tool kit • One cable assembly (Item 8, Appendix B)
• One electrical lead (Item 15, Appendix B
NOTE
Two warning lights are installed on the M60 AVLB. One light mounts at the rear on the vertical
inboard flange of the bridge structure. The second light mounts at the front on the flange of the
lifting cylinder support. The electrical connections are made at the dome light.
2-9
TB 9-2590-510-23
2-3. M60 AVLB (Con't).
a. REAR INSTALLATION
NOTE
The warning light can only be installed when the bridge launcher is in the retracted position.
1. Install clamp (1), with connector pointing up, on vertical inboard flange of bridge structure (2) using three bolts (3).
Torque bolts to 40 lb.-ft. (54.24 N•m).
2. Install angle (4), with angle pointing to left side of vehicle, on top connection of clamp (1) using screw (5) and lock
washer (6). Torque screw to 40 lb.-ft. (54.24 N•m).
3. Install bracket (7), with mount pointing up and two bolts (8) pointing to center of vehicle, on left side of angle (4) using
screw (9) and lock washer (10). Torque screw to 40 lb.-ft. (54.24 N•m).
4. Loosen, but do not remove, two bolts (8) in bracket (7). Insert pipe (11) and torque bolts to 6 lb.-ft. (8.12 N•m).
TA505166
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NOTE
6. Loosen ring and remove lens from warning light, then remove three nuts and screws from warning light.
7. Align holes in plate (12) with holes in warning light and install three screws and nuts.
b. FRONT INSTALLATION
CAUTION
Remove warning light before
activating launcher. Failure to do so
will damage light assembly.
1. Install clamp (13) on cylinder support top flange (14)

using three bolts (15). Torque bolts to 40 lb.-ft.
(54.24 N•m).
2. Install angle (16) on top threaded hole of clamp (13)

using screw (17) and lock washer (18). Torque screw
to 40 lb.-ft. (54.24 N•m).
3. Install bracket (19), with mount pointing up, on angle

to 40 lb.-ft. (54.24 N•m).
4. Loosen, but do not remove, two bolts (22) in bracket

(19). Insert pipe (23) and torque bolts to 40 lb.-ft.
(54.24 N•m).
NOTE
• Perform step 5 if Bosch (for use
in USAREUR) warning light is
being installed.
• Skip step 5 and perform steps 6

through 9 if installing 24-volt
(American) warning light.
5. Perform steps 8 through 11 of paragraph 2-1,

installation procedure, for Bosch warning light.

2-11
TB 9-2590-510-23

c. ELECTRICAL CONNECTION

2. Disconnect dome light wire (29).
3. Connect single connector side of adapter (30) to dome light wire (29).
4. Connect lead (31) to other side of adapter (30) and then to dome light connector (32).
5. Connect cable assembly (33) to adapter (30). Using fish tape, pull cable assembly through antenna pipe shield (34).
6. Connect adapter (35) to cable assembly (33).
7. Connect one lead from each cord assembly (36 and 37) to adapter (35).
8. Connect one cable assembly (38) to each cord assembly (36 and 37).
TAS05158
2-12
TB 9-2590-510-23
9. Connect two circular terminals on cable assembly

(38) to fastening bolt of base cover.
10. Connect cord assemblies (36 and 37) to

matching connectors on warning lights.
d. TEMPORARY REMOVAL
NOTE
Front and rear warning lights are removed in the same manner.
1. Reverse procedure in step 10 of electrical connection to disconnect cord assemblies.
3. Stow warning light and cord assemblies.
4. To install warning light, perform step 1 of installation and step 10 of electrical connection.
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2-4. M60 SERIES AND M728.
This Task Covers:

Initial Setup:
Warning light • One adapter connector (Item 1, Appendix B)

Tools/Test Equipment: • Three bolts (Item 3, Appendix B)
• Two bolts (Item 4 Appendix B)
General mechanic's tool kit • One bracket (Item 5, Appendix B)
Torque wrench, (55719) TE51FFU, NSN 5120-00- • One cable assembly (Item 6, Appendix B)
116-9395. • One cable assembly (Item 8, Appendix B)
• One electrical lead (Item 15, Appendix B)
• Two screws (Item 21, Appendix B
NOTE
The warning light is Installed on the rear turret lifting eye. The electrical connection is made at
the center dome light.
a. INSTALLATION
NOTE
Attaching warning light to lifting eye may require additional support. If additional support is
required perform step 1. If not, start with step 2.
1. Use two plates (4 in. thick x 4 in. x 2 in.) (0.63 cm thick x 10.16 cm x 5.08 cm) and position them on both sides of
lifting eye (1). Place clamp (2) over plates and torque three bolts (3) to 40 lb.-ft. (54.24 N•m).
2. Install clamp (2), with threaded hole pointing up, on rear edge of lifting eye (1) using three bolts (3). Torque bolts to
40 lb.-ft. (54.24 N•m).
3. Install angle (4) on top threaded hole of clamp (2) using screw (5) and lock washer (6). Torque screw to 40 lb.-ft.
(54.24 N•m).
4. Install bracket (7), pointing up, on angle (4) using screw (8) and lock washer (9). Torque screw to 40 lb.-ft. (54.24
N•m).
2-14
TB 9-2590-510-23
2-4. M60 SERIES AND M728 (Con't).
NOTE
in USAREUR) warning light if
being installed.




2-15
TB 9-2590-510-23
2-4. M60 SERIES AND M728 (Con't).

3. Push other end of cord assembly (17) through .50

caliber machine gun ejection port on cupola.

dome light wire (18).
6. Connect lead (20) to adapter (19), then connect to

dome light connector (21).
8. Connect cable assembly (22) to cord assembly (17).
9. Remove mounting screw from dome light. Place circular terminal on cable assembly (22) over screw and install
mounting screw. Torque mounting screw to 5 lb.-ft. (6.78 N•m).
1. Reverse procedure in steps 2, 7, and 8 of electrical connection to disconnect cord assembly.
2. Reverse procedure in step 2 or 3 of installation to remove warning light and mount.
4. To install warning light, perform step 2 or 3 of installation and steps 2, 7, and 8 of electrical connection.
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2-5. M88A1.
This Task Covers:

Initial Setup:

• One bracket (Item 5, Appendix B)
• Two screws (Item 23, Appendix B)
NOTE
The warning light is installed on the flange at the pulley end of the boom. The electrical
connection is made at the left taillight.
2-17
TB 9-2590-510-23
2-5. 88A1 (Con't).
a. INSTALLATION
1. Install clamp (1), with two threaded holes facing up, on left side of boom (2) at pulley using three bolts (3). Torque
bolts to 40 lb.-ft. (54.24 N•m).
2. Install angle (4) on outside connector of clamp (1) using screw (5) and lock washer (6). Torque screw to 40 lb.-ft.
(54.24 N•m).
N•m).
NOTE
7. Align holes in plate (12) with hole in warning light and install three screws and nuts.
TA505172
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2-5. 88A1 (Con't).


3. Disconnect wiring connector (18) from left taillight.

vehicle side of wiring.
5. Connect lead (20) to adapter (19) and connector (18)

on vehicle side of taillight wiring.
6. Connect second lead (21) to adapter (19) and cord

assembly (17).
8. Remove one bracket bolt from left rear of taillight.

Install circular terminal on cable assembly (22) over
bracket bolt, then install bracket bolt.
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2-6. M109.
This Task Covers:

Initial Setup:

• Two electrical leads (Item 15, Appendix B
NOTE
The warning light is installed on the left rear lifting eye on the cab. The electrical connection is
made at the center dome light.
a. INSTALLATION
NOTE
Attaching warning light to lifting eye may require additional support. If additional support is
required perform step 1. If not, start with step 2.
1. Use two plates ( in. thick x 4 in. x 2 in.) (0.63 cm thick x 10.16 cm x 5.08 cm) and position them on both sides of
lifting eye (1). Install clamp (2) over plates and torque three bolts (3) to 40 lb.-ft. (54.24 N•m).
2. Install clamp (2), threaded hole up, on forward edge of lifting eye (1) using three bolts (3). Torque bolts to 40 lb.-ft.
(54.24 N•m).
(54.24 N•m).
4. Install bracket (7), pointing up, on angle (4) using screw (8) and lock washer (9). Torque screw to 40 lb-ft. (54.24
N•m).
2-20
TB 9-2590-510-23
2-6. M109 (Con't).
NOTE
being installed.



8. Align holes in plate (12) with hole in warning light and

install three screws and nuts.

TA505174
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2-6. M109 (Con't).

3. Run cord assembly (17) from warning light toward

rear of vehicle, through bottom left corner of
projectile reloading door. Close projectile reloading
door, being careful not to damage cord assembly.

dome light wire (18).
6. Connect lead (20) to adapter (19) and dome light

connector (21).
9. Remove a mounting screw from dome light. Place circular terminal on cable assembly (22) over mounting screw and
install mounting screw. Torque screw to 5 lb.-ft. (6.78 Norm).
4. To install warning light, perform step 1 or 2 of installation and steps 6 and 7 of electrical connection.
TA505175
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2-7. M110 AND M107.
This Task Covers:

Initial Setup:

116-9395 • One clamp (Item 12, Appendix B)
NOTE
The warning light is installed on the left front lifting ring of the gun mount. The electrical
2-23
TB 9-2590-510-23
2-7. M110 AND M107 (Con't).
a. INSTALLATION
1. Install clamp (1), with two screw holes facing out,

over left front lifting ring (2) of gun mount using two
bolts (3). Torque bolts to 40 lb.-ft. (54.24 N•m).
2. Install angle (4), with angle pointing out, on top of

clamp (1) using screw (5) and lock washer (6).
Torque screw to 40 lb.-ft. (54.24 N•m).
3. Install bracket (7) on angle (4), with bracket pointing

up and two bolts (8) pointing out, using screw (9) and
lock washer (10). Torque screw to 40 lb.-ft. (54.24
N•m).

(7). Insert pipe (11) and torque bolts to 6 lb.-ft. (8.12
N•m).
NOTE
being installed.

1. Connect cable assembly (13) to plate (12) using screw (14), lock washer (15), and nut (16).
2. Connect two leads from one end of cord assembly (17) to matching connectors on warning light.
3. Take the other end of cord assembly (17) to rear of vehicle to connect to left taillight.
4. Disconnect wiring connector (18) for service taillights (circuit 21) at rear of taillight.
5. Connect single connector side of adapter (19) to connector (20) on vehicle side of service taillights wiring.
6. Connect lead (21) to adapter (19) and taillight side of circuit 21 connector (18).
TAS05176
2-24
TB 9-2590-510-23
2-7. M110 AND M107 (Con't).
9. Remove a mounting screw from back of taillight. Slide circular terminal on cable assembly (22) over mounting screw
and install mounting screw.
TA505177
2-25
TB 9-2590-510-23
2-8. M113A1/A2, M106A1, AND M125A1.
This Task Covers:

Initial Setup:

• Two electrical leads (Item 15, Appendix B)
• One lock washer (Item 29, Appendix B) .
NOTE
The warning light is installed on the right front headlight guard. The electrical connection is
made to the right headlight low beam headlight circuit.
a. INSTALLATION
1. Install clamp (1), with two hole side up and single hole in bottom of clamp centered between the two headlights, on
right front headlight guard (2) using three bolts (3). Torque bolts to 40 Ib.-ft. (54.24 N•m).
2. Install angle (4) on threaded hole in front of clamp (1) using screw (5) and lock washer (6). Torque screw to 40 lb.-ft.
(54.24 N•m).
3. Install bracket (7), with mount pointing up, on angle (4) using screw (8) and lock washer (9). Torque screw to 40 lb.-ft.
(54.24 N•m).
4. Loosen, but do not remove, two bolts (10) in bracket (7). Insert pipe (11) and torque bolts to 6 Ib.-ft. (8.12 N•m).
NOTE
2-26
TB 9-2590-510-23
2-8. M113A1/A2, M106A1, AND M125A1 (Con't).



TA505178
2-27
TB 9-2590-510-23
2-8 M113A1/A2, M106A1, AND M125A1 (Con't).
2. Connect two leads on cord assembly (17) to

matching connectors on warning light.
3. Disconnect wiring connector (18) for low beam

headlight (circuit 18) at rear of right headlight.

connector (18) on vehicle side of headlight wiring.
5. Connect lead (20) to adapter (19) and headlight

connector.

assembly (17).
8. Remove nut from headlight guard. Place circular

terminal on cable assembly (22) over threaded shaft
and install nut.
TA505179
2-28
TB 9-2590-510-23
2-9. M548A1.
This Task Covers:

Initial Setup:

NOTE
The warning light is installed on the machine gun ring on the top of the cab. The electrical
connection is made at the right headlight low beam circuit.
2-29
TB 9-2590-510-23
2-9. M548A1 (Con't).
a. INSTALLATION
1, Install clamp (1) so that "U" is laying on rail, on right

side of machine gun ring (2), using three bolts (3).
2. Install angle (4) on top hole of clamp (1) using screw

(5) and lock washer (6). Torque screw to 40 lb.-ft.
(54.24 N•m).
3. Install bracket (7), pointing up, on angle (4) using

screw (8) and lock washer (9). Torque screw to 40
Ib.-ft. (54.24 N•m).

N•m).
NOTE
In USAREUR) warning light is
being Installed.
through 9 if Installing 24-volt



8. Install lens to warning light.
2. Connect two leads from cord assembly (17) to matching connectors on warning light.
3. Disconnect wiring connector (18) for low beam headlight (circuit 18) at rear of right headlight.
4. Connect single connector side of adapter (19) to connector (18) on vehicle side of headlight wiring.
5. Connect lead (20) to other side of adapter (19) and headlight connector.
6. Connect second lead (21) to adapter (19) and cord assembly (17).
TAS05180
2-30
TB 9-2590-510-23
2-9. M548A1 (Con't).
8. Remove bottom nut from headlight mount. Place circular terminal on cable assembly (22) over threaded shaft and
install bottom nut.
TA505181
2-31
TB 9-2590-510-23
2-10. M577A1/A2.
This Task Covers:

Initial Setup:

NOTE
The warning light is mounted on the right side of the driver's hatch bumper bracket.
The electrical connection is made at the right headlight low beam circuit.
a. INSTALLATION
1. Install clamp (1), with two hole side facing right, on top of driver's hatch bumper bracket (2) using three bolts (3).
Torque bolts to 40 Ib.-ft. (54.24 N•m).
2. Install angle (4), with angle facing forward, on top threaded hole of clamp (1) using screw (5) and lock washer (6).
Torque screw to 40 lb.-ft. (54.24 N•m).
3. Install bracket (7), pointing up, on angle (4) using screw (8) lock washer (9). Torque screw to 40 Ib.-ft. (54.24 N•m).
NOTE
6. Loosen ring and remove lens from warning light, remove three nuts and screws from warning light.
2-32
TB 9-2590-510-23
2-10. M557A1/A2 (Con't).


TA505182
2-33
TB 9-2590-510-23
2-10. M557A1/A2 (Con't).
2. Connect two leads from cord assembly (17) to



connector (18) on vehicle side of headlight wiring.
5. Connect lead (20) to other side of adapter (19) and

headlight connector.

assembly (17).
8. Remove bottom nut from headlight mount. Place

circular terminal on cable assembly (22) over
threaded shaft and install bottom nut.
TA505183
2-34
TB 9-2590-510-23
2-11. M578.
This Task Covers:

Initial Setup:

NOTE
The warning light is installed on the left rear turret lifting eye. The electrical connection is made
at the flasher on the upper front left of the cab.
2-35
TB 9-2590-510-23
2-11. M578 (Con't).
a. INSTALLATION
NOTE
Attaching warning light to lifting eye
may require additional support. If
additional support is required
perform step 1. If not, start with step
2.
1. Use two plates (Y in. thick x 4 in. x 2 in.) (0.63 cm

thick x 10.16 cm x 5.08 cm) and position them on
both sides of lifting eye (1). Install clamp (2) over
plates and torque three bolts (3) to 40 lb.-ft. (54.24
N•m).
2. Install clamp (2), with threaded hole pointing up, on

forward edge of left rear turret lifting eye (1) using
three bolts (3). Torque bolts to 40 Ib.-ft. (54.24
N•m).
3. Install angle (4) on top threaded hole of clamp (2)

using screw (5) and lock washer (6). Torque screw to
40 lb.-ft. (54.24 N•m).
4. Install bracket (7), pointing up, on angle (4) using

screw (8) and lock washer (9). Torque screw to 40
lb.-ft. (54.24 N•m).
5. Loosen, but do not remove, two bolts (10) In bracket

(7). Insert pipe (11) and tighten bolts to 6 lb.-ft.
(8.12 N•m).
NOTE
7. Loosen ring and remove lens from warning light, then remove three nuts and screws from warning ',,-.
TA505184
2-36
TB 9-2590-510-23
2-11. M578 (Con't).
3. Disconnect wiring connector (18) for cab warning flasher at rear of flasher.
4. Connect single connector side of adapter (19) to connector (20) on vehicle side of flasher wiring.
5. Connect lead (21) to other side of adapter (19) and flasher connector (18).
8. Remove flasher mounting nut. Place circular terminal on cable assembly (22) over threaded shaft and install
mounting nut.
4. To install warning light, perform steps 1 or 2 of installation or steps 6 and 7 of electrical connection.
TA505185
2-37
TB 9-2590-510-23
2-12. M667.
This Task Covers:

Initial Setup:

• One pipe coupling (Item 14, Appendix B)
NOTE
The warning light is installed on the flange at the rear of the engine compartment.
The electrical connection is made at the right headlight low beam circuit.
a. INSTALLATION
1. Install clamp (1), with two hole side facing up, on right rear flange (2) of engine compartment using three bolts (3).
2. Install angle (4) on rear connection on clamp (1) using screw (5) and lock washer (6). Torque screw to 40 Ib.-ft.
(54.24 N•m).
N•m).
4. Loosen, but do not remove, two bolts (10) in bracket (7). Insert pipe (11) and torque bolts to 6 lb.-ft. (8.12 N-m).
5. Screw coupling (12) onto pipe (13). Screw coupling and pipe onto mounted pipe (11).
2-38
TB 9-2590-510-23
2-12. M667 (Con't).
NOTE
• Skip step 6 and perform steps 7 through 10 if Installing 24-volt (American) warning light.
TA505186
2-39
TB 9-2590-510-23
2-12. M667 (Con't).




vehicle side of headlight wiring.


assembly (19).
8. Remove bottom headlight mounting nut. Place

threaded shaft and install mounting nut.
TA505187
2-40
TB 9-2590-510-23
2-13. M730 WITHOUT TARPAULIN.
This Task Covers:

Initial Setup:

NOTE
The warning light is installed on the launcher near the radio antenna mount. The electrical
connection is made to the right headlight low beam circuit.
2-41
TB 9-2590-510-23
2-13. M730 WITHOUT TARPAULIN (Con't).
a. INSTALLATION
NOTE
These Instructions are for installing
the warning light kit on the M730
with the weapon cover stowed. If the
weapon cover is Installed, follow the
Instructions In paragraph 2-14.
1. Install clamp (1), with connecting points facing

forward and two hole side facing up, on launcher
radio antenna mount (2) using three bolts (3).
2. Install angle (4), with angle pointing to right of

vehicle, on front connection of clamp (1) using screw
(54.24 N•m).
3. Install bracket (7), pointing up, on angle using screw

(54.24 N•m).

N•m).
NOTE
being Installed.
TA505188
2-42
TB 9-2590-510-23
2-13. M730 WITHOUT TARPAULIN (Con't).
4. Connect single connector side of adapter (19) to vehicle side of headlight wiring.
install bottom nut.
TA505189
2-43
TB 9-2590-510-23
2-14. M730 WITH TARPAULIN.
This Task Covers:
a. Front Installation d. Rear Electrical Connection

b. Front Electrical Connection e. Temporary Removal
c. Rear Installation
Initial Setup:
• Two Warning lights • One connector adapter (Item 1, Appendix B)

• Two Warning light kits • One angle (Item 2, Appendix B)
116-9395 • One clamp (Item 12, Appendix B)
NOTE
• Two warning lights are installed when the weapon cover is in place.
• The front warning light is installed on the right front lifting eye. The electrical connection Is
made to the right headlight.
• The rear warning light is installed on the left rear bow socket. The electrical connection is
made to the left headlight.
a. INSTALLATION
NOTE
These instructions are for installing the warning light kit on the M730 with the weapon cover in
place. If the weapon cover is not installed on the vehicle, follow the instructions in paragraph 2-
13.
1. Install clamp (1), with two hole side facing right, on top of right front lifting eye (2) using three bolts (3). Torque bolts
to 40 lb.-ft. (54.24 N•m).
2. Install angle (4), with angle facing forward, on top connection of clamp (1) using screw (5) and lock washer (6).
2-44
TB 9-2590-510-23
2-14. M730 WITH TARPAULIN (Con't).
3. Install bracket (7), pointing up with bolts facing

forward, on angle using screw (8) and lock washer
(9). Torque screw to 40 lb.-ft. (54.24 N•m).

N•m).
NOTE
being Installed.
(American ) warning light.



b. FRONT ELECTRICAL CONNECTION

2-45
TB 9-2590-510-23





assembly (17).
8. Remove bottom headlight mounting nut. Place

threaded shaft and install mounting nut.
c. REAR INSTALLATION
1. Install clamp (1), with two hole side facing to left of

vehicle, on left rear bow (18) socket using three bolts
(3). Torque bolts to 20 Ib.-ft. (27.12 N•m).
2. Install angle (4), with connection points facing out to

left side of clamp (1), on rear facing connection on
clamp using screw (5) and lock washer (6). Torque
screw to 40 Ib.-ft. (54.24 N•m).
3. Install bracket (7), with two bolts (19) pointing toward

center of vehicle and mount pointing up, on angle (4)
to 40 Ib.-ft. (54.24 N•m).

N•m).
NOTE
being Installed.
••• Skip step 5 and perform steps 6

2-46
TB 9-2590-510-23
6. Loosen ring and remove lens from warning light,


d. REAR ELECTRICAL CONNECTION


3. Disconnect wiring connector (18) to left low beam

headlight (circuit 18).



assembly (17).
8. Remove bottom nut from headlight mount. Place

threaded shaft and install bottom nut .
TAS05192
2-47
TB 9-2590-510-23
e. TEMPORARY REMOVAL
NOTE
Temporary removal for front and rear Installations are the same.
3. Remove and stow warning light and cord assembly. Repeat for other warning light.
4. To install warning lights, perform step 1 of installation and steps 6 and 7 of electrical connection.
2-48
TB 9-2590-510-23
2-15. M741/M163.
This Task Covers:

Initial Setup:

NOTE
The warning light is installed to the rear of the protective armor near the radio antenna mount.
The electrical connection is made to the right headlight low beam circuit.
2-49
TB 9-2590-510-23
2-15. M741/M163 (Con't).
a. INSTALLATION
1. Install clamp (1), with two bolt side of clamp facing

rear of vehicle, to rear of protective armor (2)
adjacent to radio antenna mount using two bolts (3),
Torque bolts to 40 Ib.-ft. (54.24 N•m).
2. Install angle (4), with angle pointing up and to rear,

on clamp (1) using screw (5) and lock washer (6).
Torque screw to 40 Ib.-ft. (54.24 N•m).
3. Install bracket (7), pointing up with two bolts (8)

pointing to rear, on angle (4) using screw (9) and lock
washer (10). Torque screw to 40 lb.-ft. (54.24 N-m).

(7). Insert pipe (11) and torque bolts to 6 Ib.-ft.
(54.24 N•m).
NOTE
being Installed.



2. Connect two leads on cord assembly (17) to matching connectors on warning light.
4. Connect single connector side of adapter (19) to vehicle side of headlight wiring.
TA505193
2-50
TB 9-2590-510-23
2-15. M741/M163 (Con't).
install bottom nut.
3. Remove and stow warning light and cord assembly.
TA505194
2-51
TB 9-2590-510-23
2-16. M747.
This Task Covers:

Initial Setup:

•• One lock washer (Item 29, Appendix B) .
NOTE
The warning light is installed on the left rear flange of the trailer bumper mounting support. The
electrical connection is made at the left taillight.
a. INSTALLATION
1. Install clamp (1), with two bolts pointing up, on left rear flange of trailer bumper mounting support (2) using three bolts
(3). Torque bolts to 40 lb.-ft. (54.24 N•m).
(54.24 N•m).
3. Install bracket (7), pointing up, on angle (4) using screw (8) and lock washer (9). Torque screw to 40 Ib.-ft. (54.24
N•m).
4. Loosen, but do not remove, two bolts (10) in bracket (7). Insert pipe (11) and torque bolts to 6 Ib.-ft. (8.12 N•m).
NOTE
2-52
TB 9-2590-510-23
2-16. M747 (Con't).

2-53
TB 9-2590-510-23
2-16. M747 (Con't).

3. Disconnect wiring connector (18) for left taillight.

vehicle side of taillight wiring.

taillight connector (21).
8. Remove bottom nut from taillight mount. Place

threaded shaft and install bottom nut.
TA5051 96
2-54
TB 9-2590-510-23
2-17. M871 AND M872.
This Task Covers:

Initial Setup:

NOTE
The warning light Is installed on the lower rear flange center of the trailer bed. The electrical
2-55
TB 9-2590-510-23
2-17. M871 AND M872 (Con't).
a. INSTALLATION
1. Install clamp (1), with two bolts pointing up, on lower rear flange (2) of trailer bed using three bolts (3). Torque bolts to
40 lb.-ft. (54.24 N•m).
2. Install angle (4) on clamp (1) using screw (5) and lock washer (6). Torque screw to 40 lb.-ft. (54.24 N•m).
N•m).
NOTE
•• Skip step 5 and perform steps 6 through 9 if installing 24-volt (American) warning light.
TA505197
2-56
TB 9-2590-510-23
2-17. M871 AND M872 (Con't).
1. Connect cable assembly (13) to plate (12) using screw (14), lockwasher (15), and nut (16).
3. Disconnect wiring connector (18) for left taillight (circuit 21).
4. Connect single connector side of adapter (19) to connector (20) on vehicle side of taillight wiring.
5. Connect lead (21) to other side of adapter (19) and taillight connector (18).
8. Remove bottom nut from taillight mount. Place circular terminal on cable assembly (22) over threaded shaft and
install bottom nut.
TA505198
2-57
TB 9-2590-510-23
2-18. M901.
This Task Covers:

Initial Setup:

NOTE
The warning light is installed on the left hand hydraulic cylinder protective plate flange on the
TOW mount. The electrical connection Is made at the headlight low beam circuit.
a. INSTALLATION
1. Install clamp (1), with two threaded holes facing out, on base of protective plate (2) covering left elevation cylinder on
TOW mount using two bolts (3). Torque bolts to 40 Ib.-ft. (54.24 N•m).
2. Install angle (4) on top threaded hole of clamp (1) using screw (5) and lockwasher (6). Torque screw to 40 Ib.-ft.
(54.24 N•m).
3. Install bracket (7), pointing up, on angle (4) using screw (8) and lockwasher (9). Torque screw to 40 lb.-ft. (54.24
N•m).
2-58
TB 9-2590-510-23
2-18. M901 (Con't).
NOTE
being installed.


7. Aline holes in plate (12) with hole in warning light and

2-59
TB 9-2590-510-23
2-18. M901 (Con't).

screw (14), lockwasher (15), and nut (16).


headlight (circuit 18) at rear of headlight.



assembly (17).
TA505200
2-60
TB 9-2590-510-23
2-19. M992.
This Task Covers:

Initial Setup:
• Warning light • One angle (Item 2, Appendix B)

• Electric tie-down strap (Item 48, Appendix B), as • Three bolts (Item 3, Appendix B)
required • Two bolts (Item 4, Appendix B)
Tools/Test Equipment: • One cable assembly (Item 8, Appendix B)
• General mechanic's tool kit • One cord assembly (Item 13, Appendix B)
• Torque wrench, (55719) TE51FFU, NSN 5120-00- • One nut (Item 17, Appendix B)
116-9395 • One pipe (Item 18, Appendix B)
Fabricated Parts: • Two screws (Item 21, Appendix B)
• Slave cable connector plug (Figure C-9) • One lock washer (Item 29, Appendix B)
NOTE
• The warning light is installed on the top left rear tie-down bar mount. The electrical
connection is made at the rear slave receptacle.
• The slave cable connector plug is fabricated at unit maintenance level.
2-61
TB 9-2590-510-23
2-19. M992 (Con't).
a. INSTALLATION
1. Install clamp (1), with saddle of clamp over top of left

rear tie-down mount (2) with two hole side facing rear
of vehicle, with three bolts (3). Torque bolts to 40 lb.-
ft. (54.24 N•m).
2. Install angle (4) on side connection of clamp (1) using

screw (5) and lockwasher (6). Torque screw to 40
Ib.-ft. (54.24 N•m).
3. Install bracket (7) with mount pointing up and two

bolts (8) pointing to rear of vehicle with screw (9) and
lockwasher (10). Torque screw to 40 Ib.-ft. (54.24
N•m).

N•m)
NOTE
In USAREUR) warning light is
being installed.


7. Aline holes in plate (12) with hole in warning light and

2-62
TB 9-2590-510-23
2-19. M992 (Con't).

screw (14), lockwasher (15), and nut (16).
2. Connect two leads on end of cord assembly (17) to

matching connectors (13) on warning light (18).
NOTE
Slave cable connector plug is
fabricated at unit maintenance.
3. Connect two leads from other end of cord assembly

(17) to two wire leads of fabricated slave cable
connector plug (19).
4. Secure cord assembly (17) to base of pipe (11) with

tie-down strap.
5. Remove protective cover (20) from rear slave

receptacle (21) and connect slave cable connector
plug (19) to rear of slave receptacle.
2-63
TB 9-2590-510-23
2-19. M992 (Con't).
1. Reverse step 5 of electrical connection to disconnect slave receptacle.
2. Install protective cover on rear slave receptacle.
3. Reverse step 1 of installation to remove warning light and mount.
5. To install warning light, perform step 1 of installation and step 5 of electrical connection.
2-64
TB 9-2590-510-23
2-20. M9-ACE
This Task Covers:

Initial Setup:

• Torque wrench, (55719) TE51FFU, NSN 5120-00- • One cable assembly (Item 8, Appendix
B)
NOTE
The warning light is installed on the left side splash shield. The electrical connection is made at
the left taillight.
Change 1 2-65
TB 9-2590-510-23
2-20. Mg-ACE (Con't).
a. INSTALLATION
1. Install clamp (1), with two bolts inside vehicle, on left side splash shield (2) using three bolts (3). Torque bolts to 40
Ib-ft (54.24 N•m).
2. Install angle (4) on top threaded hole of clamp (1) using screw (5) and lockwasher (6). Torque screw to 40 Ib-ft (54.24
N•m).
3. Install bracket (7), pointing up, on angle (4) using screw (8) and lockwasher (9). Torque screw to 40 Ib-ft (54.24 N•m).
4. Install, but do not tighten, two bolts (10) in bracket (7). Insert pipe (11) and torque bolts to 6 Ib-ft (8.12 N•m).
NOTE
7. Aline holes in plate (12) with holes in bottom of warning light and install three screws and nuts.
Change 1 2-66
TB 9-2590-510-23
2-20. M9-ACE (Con't).
1. Connect cable assembly (13) to plate (12) using screw (14), lockwasher (15), and nut (16).
2. Connect two leads on cord assembly (17) to matching connectors on warning light.
3. Disconnect lead 21 (18) from taillight connector (19).
4. Connect electrical lead (20) to lead 21 (18) and single connector side of adapter (21).
5. Connect taillight connector (19) to other side of adapter (21).
7. Connect cable assembly (22) to cord assembly (17)
8. Remove screw (23) and washer (24) from left rear splash shield hinge. Place circular terminal of cable assembly (22)
over threaded shaft of screw (23) and install with washer (24) on hinge.
4. To reinstall, perform step 1 of installation and steps 6 and 7 of electrical connection.
Change 1 2-67/(2-68 Blank)

TB 9-2590-510-23
CHAPTER 3
DIRECT SUPPORT MAINTENANCE INSTALLATION INSTRUCTIONS
FOR M998 SERIES VEHICLES (EXCEPT M1037,
M1042, M996, AND M997)
Paragraph Page
3-1 Warning Light Installation .................................................................................................................... 3-1

3-2 Light Switch and Relay Installation....................................................................................................... 3-4
3-3 Circuit Breaker Installation................................................................................................................... 3-6
3-4 Electrical Wires Installation.................................................................................................................. 3-7
3-5 Wiring Diagram ................................................................................................................................... 3-15
3-1. WARNING LIGHT INSTALLATION.
This Task Covers: Installation
Initial Setup:
Materials/Parts: Warning Light Kit Parts
•
One U-bolt, (Item 32, Appendix B) • One angle (Item 2, Appendix B)
•
Two loop clamps (Item 34, Appendix B) • One bolt (Item 3, Appendix B)
•
Two lockwashers (Item 53, Appendix B) • Three bolts (Item 4, Appendix B)
•
Two nuts (Item 41, Appendix B) • One bracket (Item 5, Appendix B)
•
Two self-locking nuts (Item 42, Appendix B) • One cable assembly (Item 8, Appendix B)
•
Two screws (Item 44, Appendix B) • One clamp (Item 12, Appendix B)
•
Eight electrical tie-down straps (Item 48, Appen • One cord assembly (Item 13, Appendix B)
dix B) • One pipe coupling (Item 14, Appendix B)
• Warning light • One nut (Item 17, Appendix B)
Fabricated Parts: • One plate (Item 20, Appendix B)
• One extension pipe (see Figure C-1) • One screw (Item 23, Appendix B)
• One tailgate bracket (see Figure C-2) • One lockwasher (Item 29, Appendix B)
• One spacer (see Figure C-3) • Two lockwashers (Item 31, Appendix B)
Tools/Test Equipment:
• General mechanic's tool kit
Change 1 3-1
TB 9-2590-510-23
3-1. WARNING LIGHT INSTALLATION (Con't).
INSTALLATION
1. Install clamp (1) to rear of left side wheel housing (2)

using two bolts (3). Torque bolts to 40 lb.-ft. (54.24
N•m).
2. Secure clamp (1) to inside of wheel housing (2) using

fabricated spacer (4) and one bolt (3). Torque bolts
to 40 lb.-ft. (54.24 N•m).
3. Install angle (5) on clamp (1) using bolt (6) and

lockwasher (7). Torque bolt to 40 lb.-ft. (54.24 N•m).
4. Install bracket (8), with bolts facing out on angle (5),

using bolt (9) and lockwasher (10). Torque bolt to 40
lb.-ft. (54.24 N•m).
5. Remove two nuts (11), four washers (12), and two screws (13) securing left side tailgate chain bracket (14) to
wheel housing (2).
6. Install and secure fabricated tailgate bracket (15) and tailgate chain bracket (14) to wheel housing (2) using two
screws (13), four washers (12), and two nuts (11).
7. Secure pipe (16) to fabricated tailgate bracket (15) using U-bolt (17), two washers (18), and nuts (19).
8. Install plate (20) to top of fabricated extension pipe (21).
9. Install warning light (22) on plate (20) using three nuts (23) and lockwashers (24).
10. Connect cable assembly (25) and clamp (26) to plate (20) using screw (27), lockwasher (28), and nut (29).
TA505203
3-2
TB 9-2590-510-23
3-1. WARNING LIGHT INSTALLATION (Con't).
11. Connect cord assembly (30) to warning light terminals (25 and 31) and secure to plate (20) with clamp (32),
screws (27), and locknut (29).
12. Install pipe coupling (33) on pipe (16).
13. Install warning light (22) and fabricated extension pipe (21) on coupling (33).
14. Secure cord assembly (30) to pipes (16 and 21) using eight electrical tie-down straps (34).
3-3
TB 9-2590-510-23
3-2. LIGHT SWITCH AND RELAY INSTALLATION.
Initial Setup:
Materials/Parts: Fabricated Parts:

• Two flatwashers (Item 28, Appendix B)
• Two self-locking nuts (item 42, Appendix B) • Relay connector (see Figure C-8)
• One electromagnetic relay (Item 43, Appendix B)
• Two machine screws (Item 45, Appendix B) Tools/Test Equipment:
• One toggle switch (Item 49, Appendix B)
• Two lockwashers (Item 53, Appendix B) • General mechanic's tool kit
• Two lockwashers (Item 54, Appendix B)
INSTALLATION
1. Locate, mark, and drill two 0.187 in. (4.74 mm)

diameter holes (1) in dash panel (2) as shown.
2. Using hole saw, locate, mark, and cut 0.750 in. (19
mm) diameter hole (3) in dash panel (2) as shown.
3. Install toggle switch (4) in dash panel (2) and secure

with two machine screws (5) and lockwashers (6).
4. Locate, mark, and drill two 0.281 in. (7.1 mm)

diameter holes (7) in body side panel (8) as shown.
3-4
TB 9-2590-510-23
3-2. LIGHT SWITCH AND RELAY INSTALLATION (Con't).
NOTE
External tooth lockwashers go on top relay mounting screw only.
5. Install and secure relay (9) to body side panel (8)

using two screws (10), lockwashers (11), flatwashers
(12), and locknuts (13). Tighten locknuts finger tight.
6. Connect fabricated relay connector (14) to relay (9).
TA505206
3-5
TB 9-2590-510-23
3-3. CIRCUIT BREAKER INSTALLATION.
Initial Setup:
Materials/Parts: Tools/Test Equipment:

• One circuit breaker (Item 33, Appendix B) • General mechanic's tool kit
• Two plain hex nuts (Item 40, Appendix B)
• Two machine screws (Item 46, Appendix B)
• Two lockwashers (Item 54, Appendix B)
INSTALLATION
1. Locate, mark, and drill two 0.187 in. (4.75 mm) diameter holes (1) in battery box panel (2) as shown.
2. Install and secure circuit breaker (3) to battery box panel (2) using two machine screws (4), lockwashers (5), and nuts
(6).
3-6
TB 9-2590-510-23
3-4. ELECTRICAL WIRES INSTALLATION.
Initial Setup:
Equipment Conditions: Materials/Parts:

• Batteries removed (see TM 9-2320-280-20) • Five loop clamps (Item 35, Appendix B)
Warning Light Kit Parts: • One nonmetallic grommet (Item 36, Appendix B)
• One connector adapter (Item 1, Appendix B) • One nonmetallic grommet (Item 37, Appendix
B)
• Two shells (Item 25, Appendix B) • One nonmetallic grommet (Item 38, Appendix B)
Fabricated Parts: • Two bushing insulators (Item 39, Appendix B)
• Wire “D" (see Figure C-4) • Five self-tapping screws (Item 47, Appendix B)
• Wire "E" (see Figure C-5) • Electrical tie-down strap (Item 48, Appendix B),
• Wire "F" (see Figure C-6) as required
• Wire "G" (see Figure C-7) • Two soldered terminals (Item 51, Appendix B)
Tools/Test Equipment:
• General mechanic's tool kit
INSTALLATION
1. Cut lead 467(A) (1) from main light switch connector (2). Install two shells (3), insulators (4), and terminals (5) on both
ends of cut leads.
3-7
TB 9-2590-510-23
3-4. ELECTRICAL WIRES INSTALLATION (Con't).
2. Connect adapter (6) to both leads 467(A) (1).
3. Connect relay lead "A" (7) to adapter (6).
4. Connect relay lead "B" (8) to light switch (9).
5. Remove nut (10) and lockwasher (11) from top relay ground mounting screw (12). Connect fabricated wire "D" (13)
terminal to top relay round mounting screw and secure with lockwasher and nut.
6. Connect fabricated wire "E" (14) to light switch (9).
7. Locate, mark, and drill two 0.146 in. (3.7 mm) diameter holes (15) in tunnel (16) and route fabricated wire "D" (13),
wire "E" (14), and relay lead "C" (17) along engine access cover (18). Secure wires to tunnel with five clamps (19)
and screws (20).
3-8
TB 9-2590-510-23
TA505210
3-9
TB 9-2590-510-23
8. Locate, mark, and drill 0.750 in. ('19 mm) diameter hole (21) in tunnel (16). Route relay lead "C" (17) through
holes (21 and 22) of tunnel and connect to circuit breaker (23).
9. Remove nut (24) and lockwasher (25) from battery ground stud (26). Route wire "D" (13) through hole (22) in
tunnel (16) and connect to battery ground stud.
10. Connect fabricated wire "F" (27) to battery ground stud (26). Secure fabricated wire "F" and fabricated wire "D"
(13) to battery ground stud using lockwasher (25) and nut (24).
11. Connect fabricated wire "G" (28) to circuit breaker (23).
12. Remove nut (29) and washer (30) from battery positive stud (31). Connect and secure wire "G" (28) to battery
positive stud using washer and nut.
3-10
TB 9-2590-510-23
13. Route fabricated wire "F" (27) up through hole (32) in tunnel (16) and along radio antenna cables (33) toward rear
of vehicle.
14. Route fabricated wires "E" (14) and "F" (27) to wheel housing (34).
3-11
TB 9-2590-510-23
15. Remove screw (35) securing grommet (36) to wheel housing (34).
16. Route fabricated wires "E" (14) and "F" (27) through grommet (36) and along cables (37). Secure grommet with
screw (35).
17. Route fabricated wires "E" (14) and "F" (27) along light wiring harness (38) to left side of vehicle under body.
3-12
TB 9-2590-510-23
NOTE
Split grommet to ease installation.
18. Using hole saw, locate, mark, and cut 1 in. (2.5
cm) diameter hole (39) in wheel housing (34) as
shown. Install grommet (40).
19. Route cord assembly (41) through hole (39) in

wheel housing (34) and connect to fabricated
wires "E" (14) and "F" (27).
20. Secure fabricated wires to light wiring harness

and radio antenna cables using electrical
tiedown straps.
3-13
TB 9-2590-510-23
NOTE
Split grommets to ease installation.
21. Install grommet (42) and grommet (43) in tunnel (16) as shown.
FOLLOW-ON TASKS:
• Install batteries (see TM 9-2320-280-20).
• Check warning light for proper operation.
• Prime and spot paint as necessary (see TM 43-0139).
3-14
TB 9-2590-510-23
3-5. WIRING DIAGRAM.
Consult this diagram during installation and when troubleshooting warning light.
TA505216
3-15/(3-16 Blank)
TB 9-2590-510-23
APPENDIX A
REFERENCES
A-1. SCOPE.
This appendix lists all publications referenced in or required for use with this technical bulletin.
A-2. PUBLICATION INDEX.
This index should be consulted frequently for latest changes or revisions and for new publications relating to
materiel covered in this technical bulletin.
Consolidated Index of Army Publications and Blank Forms ............................................................ DA Pam 25-30
A-3. FORMS.
See DA Pam 738-750, The Army Maintenance Management System (TAMMS), for instructions on the use of
maintenance forms.
Recommended Changes to Publications and Blank Forms ..............................................................DA Form 2028

Product Quality Deficiency Report (NSN 7540-00-105-0078) ...................................................................... SF 368
A-4. TECHNICAL MANUALS.
Painting Instructions for Field Use .......................................................................................................TM 43-0139

Procedures for Destruction of Tank-Automotive Equipment
to Prevent Enemy Use ............................................................................................................. TM 750-244-6
Organizational Maintenance Manual for Truck, Utility: Cargo/Troop Carrier ...............................TM 9-2320-280-20
Operator's Manual for Operator's Controls and PMCS Tank, Combat,
Full Tracked: 105-MM Gun, M1 (NSN 2350-01-061-2445)
General Abrams.................................................................................................... TM 9-2350-255-10-1 ,-2,-3
Operator's Manual, Operator Controls and PMCS for
Tank, Combat, Full Tracked: 120-MM Gun, M1A1
(NSN 2350-01-087-1095) General Abrams............................................................ TM 9-2350-264-10-1 ,-2,-3
A-5. CLEANING METHODS.
Cleaning Methods for Ferrous Surfaces and Pretreatment for Organic Coatings .................................. TT-C-490C
A-6. PRIMERS.
Primer, Epoxy Coating, Corrosion Inhibiting, Lead Free and Chromate Free ................................... MIL-P-53022B
Primer Coating, Epoxy, Water Reducible, Lead and Chromate Free................................................. .MIL-P-53030
A-7. COATINGS.
Coating, Aliphatic, Polyurethane, Chemical Agent Resistant.................................................... MIL-C-46168D(ME)
A-8. PAINTING STANDARDS.
Painting Procedures and Marking for Vehicles, Constructions Equipment,

and Material Handling Equipment ................................................................................................... MIL-STD-193K
A-1/(A-2 Blank)
TB 9-2590-510-23
APPENDIX B
SUPPLIES AND MATERIELS LIST
Section I. INTRODUCTION
B-1. SCOPE.
This appendix lists supplies and materiels you will need to install the warning light kit.
B-2. EXPLANATION OF COLUMNS, SECTION II.
a. Column (1) - Item Number. This number is assigned to the entry in the listing and is referenced in the
Initial Setup to identify the item needed (e.g., Bolt, Item 4, Appendix B).
b. Column (2) - Description. Indicates the Federal Item Name and, if required, a description to identify the
item. The last line for each item indicates the Commercial and Government Entity (CAGE) in parentheses followed by
the part number.
c. Column (4) - National Stock Number. This is the National Stock Number (NSN) assigned to the item.
d. Column (5) - Quantity Required (Qty Rqr). Indicates the quantity of the item authorized.
B-1
TB 9-2590-510-23
Section II. SUPPLIES AND MATERIELS
(1) (2) (3) (4)
Item National Oty

Number Description Stock Number Rqr
NOTE
Items 1 through 31 are part of Warning Light Kit
Part Number 12296622 (NSN 2590-01-107-9696).
1 Adapter, connector
(96906) MS27147-1 5935-00-900-6281 1
2 Angle
(19207) 12296641 1
3 Bolt, 234 in. long

(19207) 12296638 3
4 Bolt, used with Item 5

(96906) MS90726-38 5306-00-225-9093 2
5 Bracket, pole mount

(19207) 12296643 1
6 Cable assembly
(19207) 12296578-1 1
7 Cable assembly
(19207) 12296578-2 1
8 Cable assembly
(19207) 12296578-3 1
9 Cable assembly
(19207) 12296578-4 1
10 Cable assembly
(19207) 12296578-5 2
11 Cable assembly
(19207) 12296646 1
12 Clamp
(19207) 12296644 1
13 Cord assembly
(19207) 12296577 2
B-2
TB 9-2590-510-23
Section II. SUPPLIES AND MATERIELS (Con't)
(1) (2) (3) (4)
Item National Oty

14 Coupling, pipe
(96906) MS14304-1C12 1
15 Lead, electrical
(19207) 8762797 3
16 Nut
(96906) MS51968-2 5310-00-768-0319 3
17 Nut, plain, hex

(96906) MS25082-2 5310-00-660-2971 1
18 Pipe, 1 ft (30.5 cm) long

(19207) 12296639-1 1
19 Pipe, 2 ft (61 cm) long

(19207) 12296639-2 1
20 Plate, mounting
(19207) 12296642 1
21 Screw, cap, hex head

(96906) MS90726-26 5305-00-267-9693 3
22 Screw, cap, hex head,

1 ½ (3.8 cm) long
(96906) MS90726-115 5305-00-226-7768 2
23 Screw, machine
(96906) MS35206-245 5305-00-984-6193 1
24 Shaft
(19207) 12296640 1
25 Shell
(19207) 8338561 2
26 Sleeve
(19207) 8338562 2
27 Terminal
(19207) 8338564 2
B-3
TB 9-2590-510-23
(1) (2) (3) (4)
Item National Qty

28 Washer, flat
(96906) MS27183-10) 5310-00-809-4058 3
29 Washer, lock
(96906) MS35335-31 5310-00-596-7093 1
30 Washer, lock
(96906) MS35338-44 5310-00-532-5965 3
31 Washer, lock
(96906) MS35338-48 5310-00-003-4094 2
32 Bolt, U
(23040) OIX4529 5306-00-174-4312 1
33 Circuit breaker
(81349) M13516/1-1 5925-00-026-4767 1
34 Clamp, loop
(96906) MS21333-68 5340-00-843-7828 2
35 Clamp, loop
(96906) MS21333-98 5340-00-809-1490 5
36 Grommet, nonmetallic
(71296) 11739 5325-00-270-8891 1
(91265) 3134 5325-01-088-7468 1
(12603) 3218M 5325-00-164-2087 1
39 Insulator, bushing
(91340) 12101-2 5970-00-833-8562 2
40 Nut, plain, hex

(92878) 1036 5310-00-934-9757 2
41 Nut, plain, hex

(96906) MS51968-6 5310-00-905-4600 2
B-4
TB 9-2590-510-23
(1) (2) (3) (4)
Item National Qty

42 Nut, self-locking
(72452) 1459-246 5310-00-088-1251 4
43 Relay, electromagnetic
(19207) 8762321 5945-00-690-2707 1
44 Screw, cap, hex head

(96906) MS90728-8 5305-00-225-3843 4
45 Screw, machine
(05869) 4177205-13 5305-00-984-6191 2
46 Screw, machine
(96906) MS35206-247 5305-00-984-6195 2
47 Screw, self-tapping
(96906) MS24629-73 5305-00-204-4850 5
48 Strap, tie-down, electrical As

(46555) 600-984-002 5975-00-984-6582 Required
49 Switch, toggle
(96906) MS39061-1 5930-00-296-6318 1
50 Tape, fish As
(81348) GGG-T-001310 5120-00-596-1584 Required
51 Terminal, soldered
(24617) 5297162 1015-00-798-2997 2
52 Washer, lock
(24617) 108570 5310-00-407-9566 2
53 Washer, lock
(80063) 104-3S416B 5310-00-209-0786 2
54 Washer, lock
(59501) 10-90701-4 5310-00-045-3299 4
55 Wiring harness, branched

(19200) 9377161 2920-01-261-5237 1
B-5/(B-6 Blank)
TB 9-2590-510-23
APPENDIX C
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Section I. INTRODUCTION
a. This appendix includes complete instructions for making items authorized to be manufactured or fabricated at
direct support maintenance.
b. Table C-1 lists the items to be manufactured and the figure that covers fabrication criteria.
c. All bulk materiels needed for manufacturing an item are listed by part number or specification number in a
tabular list following the illustration.
Table C-1. Manufactured Items List.
Item Figure Number
Extension Pipe C-1

Tailgate Bracket C-2
Spacer C-3
Wire “D” C-4
Wire "E” C-5
Wire "F" C-6
Wire "G" C-7
Relay Connector C-8
Slave Cable Connector Plug C-9
C-1
TB 9-2590-510-23
Section II. MANUFACTURING INSTRUCTIONS
1. Steel pipe, galvanized schedule 40 specification, ASTM A120 3/4 NPS.
2. Remove all burrs and sharp edges.
3. Finish:
(a) Clean specification TT-C-490.
(b) Treat Type I or Ill, specification TT-C-490.
(c) Prime specification MIL-P-53022 or MIL-P-53030.
(d) Finish coat - green 383, specification MIL-C-46168.
(e) Film thickness to be in accordance with MIL-STD-193.
Figure C-1. Extension Pipe.
C-2
TB 9-2590-510-23
Section II. MANUFACTURING INSTRUCTIONS (Con't)
1. Materials:
• Steel • 0.1196 thick or steel
• Carbon HR • Carbon CR
• CO · • CO
• P&O specification ASTM A 589 • Specification ASTM A366 0.1196 thick
3. Finish:
(b) Treat Type I or III, specification TT-C-490.
Figure C-2. Tailgate Bracket.
TA505218
C-3
TB 9-2590-510-23
1. Materials. Chose one of the following groups of materials for the manufacture of the spacer.
(a) Steel, carbon, bar M1010-M1020 merchant quality specification ASTM A575.
(b) Steel, carbon, bar 1010-1020 HR, special quality specification ASTM 576.
(c) Steel, carbon, bar 1010-1020 CF, standard quality specification ASTM A108.
3. Finish:
(b) Treat Type I or III, specification TT-C-490.
Figure C-3. Spacer.
1. NSN 6145-00-152-6499: Wire, electrical 14 AWG (123.0 in.)
2. NSN 5940-00-660-3633: Terminal, lug (1 ea)
Figure C-4. Wire "D".
TA505219
C-4
TB 9-2590-510-23
1. NSN 1015-00-798-2996: Terminal (2 ea)
2. NSN 5970-00-833-8561: Shell, electrical connector (2 ea)
3. NSN 5935-00-833-8561: Shell, electrical connector (2 ea)
Figure C-5. Wire "E".
1. NSN 5970-00-906-0159: Insulation, sleeving (1 ea)
2. NSN 5995-00-057-2929: Terminal contact, electrical (1 ea)
3. NSN 5310-00-833-8567: Washer, slotted (1 ea)
Figure C-6. Wire "F".
1. NSN 1015-00-798-2997: Terminal, soldered (1 ea)
2. NSN 5970-00-833-8562: Insulator, bushing (1 ea)
3. NSN 5935-00-833-8561: Shell, electrical conductor (1 ea)
Figure C-7. Wire "G".
TA505220
C-5
TB 9-2590-510-23
1. NSN 5935-00-686-2509: Shell assembly (1 ea)
2. NSN 5365-00-752-7633: Bushing, rubber (1 ea)
3. NSN 5310-00-655-9860: Nut, sleeve (1 ea)
4. NSN 5935-00-333-9414: Nut, bushing retainer, electrical conductor (1 ea)
5. NSN 6145-00-152-6499: Wire, electrical 14 AWG (cut to fit)
7. NSN 5970-00-833-8562: Insulator, bushing (3 ea)
8. NSN 1015-00-798-2997: Terminal, soldered (3 ea)
Figure C-8. Relay Connector.
TA505221
C-6
TB 9-2590-510-23
1. NSN 5940-00-450-5802: Kit, terminal (1 ea)
2. 811636 (19207): Wire, electrical, 16 gage (2 ea)
4. NSN 5999-00-926-3144: Contact, electrical, female (1 ea)
6. NSN 5990-00-259-3143: Contact, electrical, male (1 ea)
7. NSN 5935-00-567-0128: Connector, plug, electrical (1 ea)
(a) Strip both ends of two wires (2). Place shell (3) over one wire and shell (5) over other wire.
(b) Install terminal ring (1) (PHR 1614-38 or PHR 1210-38) from terminal kit on one end of each wire.
(c) Connect electrical contact (4) to end of wire with shell (3). Pull shell over contact.
(d) Connect electrical contact (6) to end of wire with shell (5). Pull shell over contact.
(e) Remove six screws (9) from cover (8) and remove cover from connector (7).
(f) Remove two screws from posts inside connector (7).
(g) Connect terminal ring side of wire with electrical contact (4) to negative (-) post of connector (7) with screw.
(h) Connect terminal ring side of wire with electrical contact (6) to positive (+) post of connector (7) with screw.
(i) Install cover (8) on connector (7) with six screws (9).
Figure C-9. Slave Cable Connector Plug.
TA505222
C-7/(C-8 Blank)
TB 9-2590-510-23
INDEX
Subject Paragraph Page
Circuit breaker installation, M998 series vehicles ................................................ 3-3 3-6

Cleaning methods ............................................................................................... Appendix A A-1
Coatings ........................................................................................................ Appendix A A-1
Destruction of Army materiel to' prevent enemy use ............................................ 1-3 1-1
Electrical wires installation, M998 series vehicles ................................................ 3-4 3-7

Enemy use, destruction of Army materiel to prevent ........................................... 1-3 1-1
Equipment Improvement Recommendations (EIRs) ............................................ 1-4 1-1
Explanation of columns ....................................................................................... Appendix B B-1
Forms ........................................................................................................ Appendix A A-1
Installation Instructions:
M1, IMP1, and M1A1 ..................................................................................... 2-1 2-2
M2/M3 ........................................................................................................ 2-2 2-6
M60 AVLB ...................................................................................................... 2-3 2-9
M60 series and M728 ..................................................................................... 2-4 2-14
M88A1 ........................................................................................................ 2-5 2-17
M109 ........................................................................................................ 2-6 2-20
M110 and M107 ............................................................................................. 2-7 2-23
M113A1/A2, M106A1, and M125A1 ................................................................ 2-8 2-26
M548A1 ........................................................................................................ 2-9 2-29
Change 1 Index 1
TB 9-2590-510-23
INDEX (Con't)
Installation Instructions (Con't):
M577A1/A2 ..................................................................................................... 2-10 2-32

M578 ........................................................................................................ 2-11 2-35
M667 ........................................................................................................ 2-12 2-38
M730:
With tarpaulin .......................................................................................... 2-14 2-44

Without tarpaulin ..................................................................................... 2-13 2-41
M741/M163 .................................................................................................... 2-15 2-49
M747 ........................................................................................................ 2-16 2-52
M871 and M872 .............................................................................................. 2-17 2-55
M901 ........................................................................................................ 2-18 2-58
M9 ........................................................................................................ 2-20 2-65
M998 series vehicles:
Circuit breaker installation ....................................................................... 3-3 3-6

Electrical wires installation....................................................................... 3-4 3-7
Light switch and relay installation............................................................. 3-2 3-4
Warning light installation.......................................................................... 3-1 3-1
Wiring diagram ........................................................................................ 3-5 3-15
M992 ........................................................................................................ 2-19 2-61
Light switch and relay installation, M988 series vehicles ................................. 3-2 3-4
Model:
M1, IMP1, and M1A1 ..................................................................................... 2-1 2-2
M2/M3 ........................................................................................................ 2-2 2-6
M60 AVLB ...................................................................................................... 2-3 2-9
M60 series and M728 ..................................................................................... 2-4 2-14
M88A1 ........................................................................................................ 2-5 2-17
M109 ........................................................................................................ 2-6 2-20
M110 and M107 .............................................................................................. 2-7 2-23
M113A1/A2, M106A1, and M125A1 ................................................................ 2-8 2-26
M548A1 ........................................................................................................ 2-9 2-29
M577A1/A2 ..................................................................................................... 2-10 2-32
Change 1 Index 2
TB 9-2590-510-23
INDEX (Con't)
Model (Con't):
M578 ........................................................................................................ 2-11 2-35
M667 ........................................................................................................ 2-12 2-38
M730:
With tarpaulin ......................................................................................... 2-14 2-44

Without tarpaulin .................................................................................... 2-13 2-41
M741/M163 .................................................................................................... 2-15 2-49
M747 ........................................................................................................ 2-16 2-52
M871 and M872 : ........................................................................................... 2-17 2-55
M901 ........................................................................................................ 2-18 2-58
M9 ........................................................................................................ 2-20 2-65
M998 series vehicles:
Circuit breaker installation ...................................................................... 3-3 3-6

Electrical wires installation ...................................................................... 3-4 3-7
Light switch and relay installation ............................................................ 3-2 3-4
Warning light installation ......................................................................... 3-1 3-1
Wiring diagram ....................................................................................... 3-5 3-15
M992 ........................................................................................................ 2-19 2-61
Maintenance forms, records, and reports ........................................................ 1-2 1-1
Manufactured items list ................................................................................... Table C-1 C-1
Manufacturing instructions .............................................................................. Appendix C C-2
Painting standards .......................................................................................... Appendix A A-1

Primers ........................................................................................................ Appendix A A-1
Publication index ............................................................................................ Appendix A A-1
References:
Cleaning methods.................................................................................... Appendix A A-1
Forms ..................................................................................................... Appendix A A-1
Painting standards .................................................................................. Appendix A A-1
Primers and coatings ............................................................................... Appendix A A-1
Publication index ..................................................................................... Appendix A A-1
Technical manuals .................................................................................. Appendix A A-1
Reporting Equipment Improvement Recommendations (EIRs) ....................... 1-4 1-1
Change 1 Index 3
TB 9-2590-510-23
INDEX (Con't)
Supplies and materials:

Explanation of columns .......................................................................... Appendix B B-1
List ........................................................................................................ Appendix B B-2
Scope ...................................................................................................... Appendix B B-1
Tarpaulin:
M730 with ................................................................................................ 2-14 2-44
M730 without .......................................................................................... 2-13 2-41
Technical manuals .......................................................................................... Appendix A A-1
Warning light installation, M998 series vehicles ............................................. 3-2 3-4

Wires installation, electrical ............................................................................ 3-4 3-7
Wiring diagram, M998 series vehicles............................................................. 3-5 3-15
*U. S. GOVERNMENT PRINTING OFFICE 1991 - 5 4 3 - 0 2 5 4 0 1 2 1
Change 1 Index 4
By Order of the Secretary of the Army:
CARL E. VUONO
General, United States Army
Chief of Staff
Official:
THOMAS F. SIKORA
Brigadier General, United States Army
The Adjutant General
Distribution:
To be distributed in accordance with DA form 12-34, Block 0625, Unit maintenance requirements for TB 9-2590-510-23.
*U.S. GOVERNMENT PRINTING OFFICE: 1990 743-024/20125

PIN: 067893-000

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TB 9-2590-510-23

DISTRLBUTION STATEMENT C. Distrlbution authorized to U.S. Government agencies and their

HEADQUARTERS, DEPARTMENT OF THE ARMY

KIT, WARNING LIGHT

TB 9-2590-510-23, 12 June 1990, is changed as follows:

1. Remove old pages and insert new pages as indicated below.

Remove Pages Insert Pages

By Order of the Secretary of the Army:

TECHNICAL BULLETIN HEADQUARTERS

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

How to Use This Manual ....................................................................................................................iii

CHAPTER 1. INTRODUCTION ............................................................................................................................... 1-1

Section I. General Information ............................................................................................................................1-1

TABLE OF CONTENTS (Con't)

CHAPTER 2. 1 UNIT MAINTENANCE INSTALLATION INSTRUCTIONS ............................................................. 2-1

CHAPTER 3. DIRECT SUPPORT MAINTENANCE INSTALLATION INSTRUCTIONS

APPENDIX A. REFERENCES ................................................................................................................................ A-1

APPENDIX B. SUPPLIES AND MATERIELS LIST ................................................................................................. B-1

APPENDIX C. ILLUSTRATED LIST OF MANUFACTURED ITEMS ......................................................................C-1

HOW TO USE THIS MANUAL

Section I. GENERAL INFORMATION

1-1 Scope ....................................................................................................................................................... 1-1

a. Type of Manual. Unit and Direct Support Maintenance Installation Instructions.

1-2. MAINTENANCE FORMS, RECORDS, AND REPORTS.

1-3. DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE.

1-4. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRs).

Section II. EQUIPMENT DESCRIPTION

1-5 Warning Light............................................................................................................................................ 1-2

1-5. WARNING LIGHTS.

1-6. WARNING LIGHT KIT.

2-1 M1, IMP1, and M1A1 ........................................................................................................................................ 2-2

2-1. M1, IMP1, AND M1A1.

This Task Covers:

a. Installation c. Temporary Removal

Materials/Parts: Warning Light Kit Parts:

• One warning light • One angle (Item 2, Appendix B)

2-1. M1, IMP1, AND M1A1 (Con't).

6. Loosen, but do not remove, two bolts in bracket (7).

7. Screw plate (11) to top of pipe (10) until finger tight.

2-1. M1, IMP1, AND M1A1 (Con't).

8. Loosen screw (12), insert end of cable assembly

9. Thread cable assembly (13) through shaft (15) and

10. Ensure that cable assembly (13) is in slot of

11. Connect cable assembly (16) to plate (11) using

12. Rotate commander's weapon station to desired

1. Connect cord assembly (20) to cable assemblies on warning light.

2-1. M1, IMP1, AND M1A1 (Con't).

1. Reverse procedure in step 3 of electrical connection to remove branched wiring harness.

2. Reverse procedure in step 1 of installation to remove warning light and mount.

3. Stow warning light, cord assembly, and branched wiring harness.

This Task Covers:

a. Installation c. Temporary Removal

Materials/Parts: Warning Light Kit Parts:

2-2. M2/M3 (Con't).

6. Loosen ring and remove lens from warning light, then

7. Align holes in plate (11) with holes in warning light

8. Install lens on warning light.

9. Screw plate (11) with warning light on pipe (9).

2-2. M2/M3 (Con't).

1. Connect cable assembly (12) to plate (11) using