Highlead GC2698-1, - 1B

Purchasing Dept
Copy
HIGH LEAD
GC2698-1/GC2698-1B
CYLINDER-BED UNISON FEED SEWING MACHINE
Instruction Manual
Parts Catalog
SHANGHAI HUIGONG N0.3 SEWING MACHINE FACTORY
From the library of: Superior Sewing Machine & Supply LLC
----~
The Machine Conforms to the Following European Regulations:
EN60204-31: 19.96-. 98/37/EC-. DIN5310-. DIN5318-. 73/23/EEC (93/68/EEC)
CONTENTS
INSTRUCTION MANUAL
1, SAFETY .......................................................................................................................................................... 1
1) GENERAL SAFETY TIPS ............................................................................................................................... 1
2) IMPORTANT POINTS FOR THE EMPLOYER ............................................................................................. 1
3) SERVICE AND TECHNICAL PERSONNEL ................................................................................................ 1
4) DANGER TIPS ............................................................................................................................................... 2
2, TESTING, TRANSPORT& STORAGE .......................................................................................................... 3
1) TIPS ON TESTING ........................................................................................................................................ 3
2) TRANSPORT WITHIN THE CUSTOMER SITE ........................................................................................... 3
3) STORAGE ........................................................................................................................................................ 3
3, INSTALLATION & FIRST OPERATION ....................................................................................................... 3
1) ASSEMBLING THE BOBBIN STANDS ........................................................................................................ 3
2) FIRST OPERATION ........................................................ :................................................................................ 3
4, SPECIFICATIONS ........................................................................................................................................... 3
5, PREPARATION ................................................................................................................................................ 4
1) ATTACHING THE NEEDLE ........................................................................................................................... 4
2) WINDING THE LOWER THREAD, REGULATING THE TENSION OF THE THREAD ......................... .4
3) TAKING OUT THE BOBBIN CAPSULE ....................................................................................................... 5
4) ROUTING THE UPPER THREAD ................................................................................................................. 6
5) REGULATING THE TENSION OF THE THREAD ....................................................................................... 6
6, STITCH LENGTH ADJUSTING LEVER I REVERSE SEWING .................................................................. 7
7, MAINTENANCE & CARE .............................................................................................................................. 7
1) MAINTENANCE AND CARE INTERVALS .................................................................................................. 7
2) CLEANING ...................................................................................................................................................... 7
3) GENERAL OILING ......................................................................................................................................... 8
4) OILING THE HEAD ...................................................................................................................................... 8
5) OILING THE ROTATING HOOK ................................................................................................................... 8
8, ADJUSTMENT ................................................................................................................................................ 8
1) TIPS FORADJUSTMENT ............................................................................................................................... 8
-I-
2) ABBREVIATIONS ........................................................................................................................................... 9
3) POSITION OF THE FEED DOG ..................................................................................................................... 9
4) NEEDLE HEIGHT(PRE-ADJUSTMENn ................................................................................................... 10
5) NEEDLE IN THE MIDDLE OF THE STITCHING HOLE .......................................................................... 10
6) PRESSER FOOT, WALKING FOOT AND FEED DOG SLIDING MOVEMENT ...................................... ll
7) HOOK POSITIONER, GRAB DISTANCE AND NEEDLE HEIGHT .......................................................... 11
8) HYDRAULIC MOVEMENT OF THE WALKING FOOT AND PRESSER FOOT ..................................... 12
9) PRESSER FOOT ............................................................................................................................................ 12
10) UPPER THREAD TENSION REGULATION ............................................................................................... 13
11) THREAD TAKE-UP SPRING ........................................................................................................................ 13
12) BOBBINWINDER ...................................................................................................................................... 13
13) ADJUSTMENT OF PRESSER PRESSURE ................................................................................................ 14
CATALOG
A, ARM BED AND ITS ACCESSORIES ( 1 ) ................................................................................................ 15
A, ARM BED AND ITS ACCESSORIES (2) ................................................................................................ 16
B, FEEDING AND FEED LIFTING & LOWER SHAFT MECHANISM ........................................................ 19
C, ARM SHAFTMECHANISM ........................................................................................................................ 22
D, STITCH REGULATOR MECHANISM ........................................................................................................ 24
E, PRESSER FOOT MECHANISM ................................................................................................................... 26
F '· NEEDLE BAR FEEDING MECHANISM ( 1) .......................................................................................... 28
F, NEEDLEBARFEEDINGMECHANISM (2) .......................................................................................... 29
G, ACCESSORIES ............................................................................................................................................. 32
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1. SAFETY
1) GENERAL SAFETY TIPS
CD The machine should only be used after studying the accompanying instruction manual and only by
specially instructed operating staff
@ Before bringing the machine into service read the safety tips and the instruction manual of the engine
manufacturer.
@ The machine may only be used according to their regulations and not without the accompanying
protective fittings. All relevant safety regulations should also be observed.
@ When changing sewing tools (for example needle, presser foot, needle plate and bobbin winder),when
threading up, when leaving the work place as well as during maintenance work the machine should be
unplugged or switched off at the main switch.
@ Daily maintenance work should only be carried out by specially trained personnel.
® Repair work as well as special maintenance work should only be carried out by skilled workers or
specially trained personnel
(]) Working on the electrical equipment should only be carried out by qualified electricians.
@ Working on active parts and equipment are not permitted.
® Only the spare parts provided by us should be used during repairs. We explicitly point out that the
spare parts and accessories that are not supplied by us are also not tested or passed by us. The installation or
use of such products can in certain circumstances reduce the predetermined quality of your machine. We take
no responsibility for damage caused by the use of non-original parts.
2) IMPORTANT POINTS FOR THE EMPLOYER

CD This instruction manual is a component of the machine and must always be at the disposal of the
machine operators. It is necessary to read the manual before using the machine for the first time.
@ Operation and maintenance personnel must be instructed on safety features of the machine and safe
working methods.
@ The employer must ensure that the machine is only used if it is in perfect condition.
@ The employer should make sure that only authorised persons are permitted to work on the machine.
@ Further information can be obtained from the responsible sales office.
3) SERVICE AND TECHNICAL PERSONNEL

(1) Service Personnel
Service personnel are responsible for the preparing, running and cleaning of the machine as well as the
elimination of faults in the sewing. Service personnel must observe the following points:
CD to follow the safety guidelines in the instruction manual
® to avoid any type of work which may reduces the safety of the machine
-1-
@ to wear tight-fitting clothes and avoid wearing jewellery, like necklaces and rings
@ to report immediately changes in the machine which may reduce safety to the employer.
(2) Technical Personnel
Technical personnel are responsible for the lubrication, maintenance, repair and adjustments to the machine.
Technical p"ersonnel must observe the following points:
CD To follow safety guidelines in the instruction manual
® Before beginning maintenance work the main switch must be switched off and it must be ensured that it
will not be switched on again.
@ Working on active parts and equipment is not permitted.
@ After repair and maintenance work the protective covering must be put back and the electric control box
must be closed.
4) DANGER TIPS (Fig.l)

CD During operation a space of lm in
front of and behind the machine should be
maintained so that umestricted access IS
possible.
® During sewing do not reach into
the needle area! Be careful of the danger
of injury from the needle.
@ During operation do not leave
objects lying on the table or in the needle
plate tongue. Objects can get jammed or Fig. I
knocked away. Danger of injury will
result.
® With mechanically operated clutch motors without operation barriers, operators should wait for the
motor to stop. Danger of injury will result.
@ Do not use the machine without the thread take-up cover 1! Danger of injury from the movement of the
threaded will result.
@ Do not use the machine without the finger guard 2! Danger of injury from the outward and upward
movement of the needle will result.
: (J) Do not use the machine without the lifting arm cap 3!
Danger of injury from the rotating an:n will result.
@ Do not use the machine without the belt cover 4! Danger of injury from the rotating belt will result.
-2-
2. TESTING, TRANSPORT & STORAGE
1) TIPS ON TESTING
The machine was tested before delivery according to the EN60204-3-1 editionl/86.
2) TRANSPORT WITHIN THE CUSTOMER SITE

Transport within the customer site is not the responsibility of the manufacturer. It should be ensured that
the machine is correctly transported.
3) STORAGE
The machine can be stored unused for up to 6 months. It should be protected against dirt and moisture.
If the machine is to be stored longer the individual parts, in particular the sliding plates, should be protected
against corrosion, with an oil film for example.
3. INSTALLATION & FIRST OPERATION

The machine should only be installed and started by qualified technical personnel. All the relevant safety
regulations should be observed. Suitable electricity supply must be available at the installation site (see
technical data). It must be ensured that there is an even and solid ground surface as well as sufficient lighting at
the installation site.
l)ASSEMBLINGTHE BOBBIN STANDS

Place the bobbin stands in the drill hole in the table plate and fix them into place with the enclosed nuts.
2) FIRST OPERATION
Before the first operation check the electric cables in case of any possible damage.
CD Clean and oil the machine thoroughly
@ Allow technical specialists to check whether the machine's motor may be connected to the available
main supply and whether it is properly plugged in. If there is any deviation, do not start the machine.
® When the machine is running the balance wheel should be turned towards the operator. Otherwise let
technical specialists adjust the motor.
4. SPECIFICATIONS
Max. Sewing Speed 2200rpm
Max. Stitch Length 6mm
Thread Take-up Lever Stroke 59.55mm
Needle Bar Stroke 33.4mm
Presser Foot Stroke By Hand lsmm I ByKnee 113mm
Alternating Movement
Needle - DPX35LR 14#-16#
Rotating Hook HSH-BTR
Lubrication System Manual
Electric Machinery 1400 rpm 370W
-3-
5.. Preparation
CD All regulations and guidelines in this manual should be observed, with special attention being paid to
safety regulations.
® All preparation work may only be carried out by specially instructed personnel. Before all preparation
work the machine should be disconnected from the main electricity supply by switching off the main switch or
unplugging it.
1) ATTACHING THE NEEDLE (Fig.2)

The choice of the right needle depends on the model of the machine as well as the thread and material to be
used.
CD Switch off the machine!

® Loosen needle-holding screw
® Put the needle in as far as it will go (the long needle groove should point to the left)
@) Tighten needle-holding screw 1
Insert the needle until it bottoms, and Insuff1cient insertion Wrong direction
t1ghten the screw keeping the long
groove m the needle facing to the left.
Long groove
facing to the .
left
I Fig.2
=r-==-$==
2) WINDING THE LOWER THREAD, REGULATING THE TENSION OF THE
THREAD (Fig.3)
CD Put an empty bobbin onto the bobbin shaft and thread the thread according to Fig 3
® Push the bobbin catch in the direction of the arrow

® The bobbin is filled during the progress of the sewing.
@) The bobbinet stops automatically when the bobbin is full.
® The tension of the thread on the bobbin can be adjusted with knurl-screw 2.
-4-
2
Fig.3
3) TAKING OUT THE BOBBIN CAPSULE (Fig.4)

Switch off the machine.
(1) Take the bobbin capsule out

CD Lift up handle and take out bobbin capsule. Thread the bobbin capsule.
® Thread the bobbin according to Fig 4
® The bobbin should point in the direction of the arrow when taking up the thread.
(2) Putting the bobbin capsule into place

CD Pulling out Scm thread tail from the bobbin

® Hold the bobbin so that the bobbin thread is would in right direction and put it into the
hook
-·---~
---------------
Fig.4
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4) ROUTJNG THE UPPER THREAD (Fig.5)
Route the machine according to fig 5. The needle should be routed from the left (see arrow).
5) REGULATJNG THE TENSION OF THE THREAD (Fig.6)
0 X X
6~ stitch
Qn~
n:;er thread is too tight or
lovverthread is too loosr.
~;stoolaos<
or lovver threarl is too tiqht
Fig.6
(1) Upper thread tension (Fig. 7)

Regulate the tension 1 so that the
stitches tie together in the sewing mate
---
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--------- -----
Fig.7
From the library of: Superior

-6 Sewing
- Machine & Supply LLC
(2) Lower thread tension (Fig. 8)
Lower thread tension can be adjusted by rotating
screw"A".
Fig.8 Fig.9
6. STITCH LENGTH ADJUSTING LEVER I REVERSE SEWING (Fig.9)

1) Adjust length of stitches by turning the knurl nut 1
2) Reverse Sewing
Push the knurl nut 1 up as far as it will go (position R)
7. MAINTENANCE & CARE

1) MAINTENANCE AND CARE INTERVALS
CD Cleaning - daily, more often with constant use.
® General oiling - twice weekly.
® Oiling of the head - twice weekly.
@ Oiling of the rotating hook - daily.
2) CLEANING
Switch off the machine!
CD Clean the rotating hook and rotating hook area daily, more often with constant use.
® Bring the needle bar to its highest position and remove the free arm cap.
® Take out the bobbin capsule and bobbin.
@ Unscrew capsule holder piece.
@ Take out screw and lift up the rotating hook handle.
@ Turn the balance wheel until point stands at the same height as rotating hook point .
(!) Take out the lower capsule and clean the rotating hook path with petroleum
® Put it back together in reverse order of the above. Make sure that the nose on the back of the capsule
holder piece meshes with groove.
® Unscrew rotating hook handle and put in the bobbin capsule with bobbin.
@) Draw back the free arm cap.
-7-
3) GENERAL OILING (Fig.lO, Fig.ll)
Use white spindle oil.
Oil all the bearing positions shown in Fig 10 and 11 twice weekly.
Danger ofbeing crushed between the top part and the base!
Fi!!. 11
Fig.IO
4) OILING THE HEAD (Fig.12)

Switch off the machine!
CD Take off the cover and oil all the bearing and sliding
positions shown in fig 12 twice weekly.
@ Then screw the cover back on.
Use white spindle oil.
5) OILING THE ROTATING HOOK (Fig.l3)
s.witch off the machine!
CD Take the bobbin capsule out and drip one or two
drops of oil into the rotating hook path (fig 13) once daily.
@ Then put the bobbin capsule back in.
8. ADJUSTMENT
Fig.13
1) TIPS FOR ADJUSTMENT
CD All adjustments in this manual apply to a completely assembled machine. Covers, which have to be
unscrewed and screwed on again for adjustment work are not mentioned in the text.
@ The screws or nuts mentioned in brackets are to be loosened before adjustments and tightened again
afterwards.
-8-
2) ABBREVIATIONS
UD- Upper deadlock
LD - Lower deadlock
3) POSITION OF THE FEED DOG

(1) Positioning the feed dog at an angle to the direction of sewing (Fig.14)
The feed dog 1 should be the same distance right and left from the needle plate.
Move the feed dog 1 (screws 2) according to the above rule.
(2) Positioning the feed dog in the direction of sewing (Fig.15 Fig16)
The feed dog 5 should keep the same distance in front and behind the needle plate when moving
backwards and forwards when adjusting the maximum stitch-length.
CD Adjust the maximum stitch-length.
@ Push the crank 1 (screws 2) as far as possible to the left on the crank-area 3. The left screw must still
be on the crank-area.
® Loosen screws 4
@ Move the feed dog 5 according to the rule.
® Tighten screws 4.
Fig.16
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---·---
4) NEEDLE HEIGH (PRK·ADJUSTMENT)
(Fig.17)
When the needle bar is in lower position the
distance between the needle bar and the needle
plate should be 15mm.
Move needle bar 1 (screw 2) according to the
rule above without turning it to the side.
5) NEEDLE IN THE MIDDLE OF THE

15mr
STITCHING WHOLE (Fig.18)

With the length of the stitch at '0' the needle should
Fig.l 7
pierce exactly in the middle of the needle plate hole.
CD Unscrew the presser foot 1 and the walking foot 2.
@ Adjust the stitch-length to '0' and bring the needle bar to upper position.
® Insert a new needle, loosen screws 3, 4, 5 & 6.
@) Bring the needle irrnnediately over the feed dog by turning the balance wheel.
@ Move the needle bar 7 according to the rule.
® Tighten screws 3, 4 & 5.
(J) Bring stop 8 up to the needle bar area 7 and tighten screw 6.
Note: The needle bar 7 in guide 9 and the needle rock frame should move easily.
Fig.18
-10-
6) PRESSER FOOT, WALKING FOOT AND FEED DOG SLIDING MOVEMENT
(Fig.19)
When adjusting the maximum stitch-length and when the needle bar is in lower position, walking foot,
presser foot and feed dog should make no movement when operating the lever.
CD Adjust the maximum stitch length
® Loosen screw 1 only enough so that the feed lifting cam 2 turns round the shaft.
® Bring the needle into lower position
@ While retaining this position, first push the eccentricity of the feed lifting cam 2 upwards, observing the
above rule when operating the lever.
@ Tighten screws 1.
0.05-0.1
mm
=&~--~ =:}-~
~\-;- --L~4
1 2 5
0 Fig.19
Fig.20
7) HOOK POSITIONED, GRAB DISTANCE AND NEEDLE HEIGHT (Fig. 20)

When the stitch length is '0' and the position of the hook positioned is 1.8m below the LD needle bar then;
CD The grab point should stand at 'mid-needle' and the distance to the needle should be 0.05- 0.1mm
® The top edge of the eye of the needle should be 0.8mm below the grab point.
I ) Adjust the stitch length to '0' and loosen screws 1 & 2 (screw 2 is on the back of the machine)
II) Bring the needle to lower position and push the1.8mm thick measuring plate well under the lower
needle bar bearing, bring the screw clip down to the measuring plate and screw tight.
III) Remove the measuring plate and turn the balance wheel until the screw clip lies at the needle bar.
IV) Push the grab onto the grab shaft according to rule CD
V) Turn the grab according to rule ® (adjust the needle height afterwards if necessary)
VI) Bring the grab shaft bearing 3 towards the grab and tighten screw 2.
VII) Tighten screw 1 making sure that the bevel wheel 4 is level with bearing 5.
- 11-
8) HYDRAULIC MOVEMENT OF THE WALKING FOOT AND PRESSER FOOT
(Fig.21)
When the walking foot 3 is sitting on the needle plate the presser foot 6 and the needlepoint should reach
the needle plate at the same time in the presser foot hub.
CD Loosen nut 1.
® Push up bolts 2 and tighten nut 1.
® Let the walking foot 3 rest on the needle plate.
@) Loosen screws 4 far enough that the lifting eccentric 5 turns around.
@ Turn lifting eccentric 5 according to the rule
@ Tighten screws 4
([) Do a test run.
r-------------------·-,---------------------,
Fig.22
9) PRESSER FOOT (Fig.22)

With the maximum presser foot adjustment and a stitch length of '0' the walking foot 1 and presser foot 2
should lift 7.0mm above the needle plate when turning the balance wheel.
CD Adjust the walking foot to maximum and set the stitch length at '0'.
® Lower walking foot 1.
® Turn the balance wheel until the presser foot 2 reaches it's highest point.
@) Turn crank 3 (screws 4) according to the above rule.
@ Do a test run.
-12-
10) UPPER THREAD TENSION REGULATION (Fig.23)
When the walking foot is high the two tension plates should be at least 0.5mm apart.
CD Pull the walking foot up using the hand-lever.
® Position the pressure plate 1 behind the tension releasing plate 2 according to the above rule.
Note:
CD The distance of0.5mmis the minimum measurement and 'Nith thick types of thread it can be over lnnn
® Effective tension should not put a strain on the pin 3.
0.5mm
'7mlll
Fig.23 Fig.24
11) THREAD TAKE-UP SPRING (Fig.24)

The thread take-up spring should stop moving when the needlepoint pierces the material(= about 7mm of
spring movement)
The length of the thread take-up spring can deviate slightly up or down due to reasons of sewing technique.
12) BOBBIN WINDER (Fig.25)

CD When the bobbin winder is activated the spindle should also be activated: When the bobbin winder is
deactivated the rubbing wheel 5 should not stand next to the drive wheel
® The bobbin winder should switch itself off when the filled quantity is still 1mm from the edge of the
bobbin.
I ) Push the drive wheell (screws 2) according to rule l.
II) Place a bobbin on the bobbinet, thread up the bobbin and switch on the bobbin
winder.
Ill) Tighten bolts 3 (screws 4) according to rule 2.
,-----------------------------··----------·-,
Fig.25
'---·----------·------------------------------'
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13) Adjustment of Presser Pressure (Fig.26)
The material should move smoothly even at top sewing speed. No pressure should show on the material.
Turn screw 1 according to the above rule.
Fig.26
- 14-
A. ARM BED AND ITS ACCESSORIES (1)
2 3 4 6 7 8 9 10 11
// / / /
1/
I / I
I / 1/
I / / I
'I / I/I /// '1//

I /1~
I ~~
~~ (7)
35
/ 19
20
34
33 /
22
\
\
\
32 31 30 29 28 27 26 25 24 23
-15-
IT_.S~------~
A.ARM _ ACCESSORIES (2)
BED AND
44 45 46 47
1"'-- \I I
I
I""-~ \ !
\
\
!I '~\\ !
I
\
\
48
49
50
51
----@
43 ----- 52
53
------
42--- 54
41 ------
--~---- ~-
~~ '~
~------------
37--
~-· fi)
II
~
I
I
i
I
I
/
63 62 61 60 59 58 57
- 16-
A. ARM BED AND ITS ACCESSORIES
Fig.
Part No. Description Pes. Remarks
No.
A01 H7307B8001 Arm 1
A02 H7331B8001 Oil wick 2
A03 H7330B8001 Oil pipe 2
A04 H7326B8001 Felt 1
AOS H7327B8001 Holder 1
A06 H401040160 Screw 1 GB/T65 M4 X 16
A07 H7334B8001 Oil pipe 2
A08 H4100B2060 Link plate 1
A09 H4100B2070 Screw 1 SMl/4(24) X5. 7
A10 H4100B2090 Washer 1
All H4100B2080 Screw 1 SMl/4(24) X20
Al2 HA700B2060 Screw 1 SMll/64 (40) X 8
Al3 H7335B8001 Thread guide 1
A14 H7322B8001 Screw 2 M4X6
AlS H7321B8001 Thread guide 1
Al6 H7328B8001 Oil pipe 2
A,17
~'
HA300C2030 Screw 1 SMll/64(40) X 8
Al8 H3200B2050 Thread take-up cover 1
A19 H7319B8001 Face plate 1
A20 H7329B8001 Oil wick 2
A21 H401050160 Screw 2 GB/T65 M5 X 16
A22 HA106B0673 Oil cup 2 <P 19
A23 H7309B8001 Arm bed 1
A24 H7312B8001 Arm side cover ( 1) 1
A25 H7314B8001 Screw 8 M5X8
A26 H7316B8001 Screw 1 M4X6
A27 H7315B8001 Cover 1
A28 H7318B8001 Washer 1
A29 H7317B8001 Screw 1 M4X4. 5
A30 H7311B8001 Supporter 1
A31 H5350B7101 Hinge 1
A32 H415080160 Screw 8 GB/T70. 1 MSX 16
A33 H415060080 Screw 1 GB/T70. 1 M6 X 8
A34 H7338B8001 Holder 1
A35 H73\3B8001 Arm side cover ( 2) 1
A36 H3200B2100 Screw 1 SM9/64 (40) X 6. 5
A37 H3221B6819 Spring stop 1
A38 H3221B6817 Pin 1
A39 H3221B0686 Screw 1 SMl/4(40) X 14.5
A40 H4805C8001 Thread tension stud 1 SMl/4(40) XS. 5
A41 H2004J0067 Screw 1 SM9/64 (40) X 7
A42 HA300C2030 Screw 1 SMll/64(40) XS
A43 H3221B6810 Nut 1 SMll/64(40) X3
--
- 17-
A. ARM BED AND ITS ACCESSORIES
Fig.
No.
A44 H3221B6818 Thread releasing pin 1
A45 H2504C6510 Screw 2 SM9/64 (40) X 3
A46 H3221B3142 Tension releasing plate 1
A47 H2504C6511 Tension releasing spring 1
A48 H3221B0681 Porcelain cluct 2
A49 H3221B6820 Mounting plate 1
A50 H3221B0682 Pin 2
A51 H3221B0683 Thread tension stud 1 SM11/64(40) X 10
A52 HA112B0693 Thread tension disc 2
A53 H3221B0684 Spring 1
A54 HA710B0671 Thumb nut 1 SM1l/64(40) X6
A55 HA310B0705 Thread tension disc 2
A56 HA310B0702 Thread tension releasing disc 1
A57 HA310B0701 Thumb nut revolution stopper 1
A58 HA115B7010 Thumb nut complete 1
A59 HA115B0703 Spring 1
A60 H4804C8001 Screw 1 SM9/64 (40) X 2. 9
A61 H32481B721 Thumb nut l SMl/ 4 (40) X 4. 5
A62 H32481BD21 Plate complete 1
A63 H4713C8001 Thread take-up spring 1
-18-
B. FEEDING AND FEED LIFTING & ROTATING HOOK SHAFT MECHANISM
23 28 29 31 32
" 34
35
37
(34)
38
-r----- 39
r--=--+-+------ 40
12 ----- -----=--------::;;.7.
41
11- (34)
~-
-------45
~~
\ 46
\
\\
\
\
I
\
\\ ---...._______
\ --------- 48
\
\
\
\ \ \
\
\ \ \
3 I
\
\
\
\
\ \
I
\
-------- 49
\
\
I \
2 \\ \
\
\
\ \ \ \\
\
~'',
\
\ \ \
\
\ \ \
I
I\
\
\ \ \
\ \
I\
I \ \
\
\
\ \
60 59 58 57 56 55 (36) 54 53 52 51 50
-19-
Fig.
No.
BOI H7310C8001 Stop plate I
B02 H7308C800! Hook positioner 1
B03 H7309C8001 Screw 2 SM3/32(56)x2.1
B04 H7305C8001 Fixing plate bracket for the needle plate I
B05 H4913J8001 Screw 4 SM9/64(40)x4.5
B06 H6039G800! Set screw 2 SM!l/64(40)x3.8
B07 H7345C8001 Feed rock shaft collar (left) 1
B08 H7347C8001 Feed rock shaft crank (left) I
B09 H7349C800! Feed rock shaft crank (left) joint I
BIO H732!C8001 Feed dog I
Ell H7322C8001 Screw 2 SM9/64(40)x4
B12 H7324C800! Feed bar I
Bl3 H7332C8001 Wiggle plate I
B14 H7338C8001 Bushing 2
Bl5 H7336C8001 Screw 2 SM11/64(40)x14
B!6 H7334C8001 Washer I
Bl7 H7337C8001 Nut 2 SM1!164(40)x19
Bl8 H7335C8001 Washer 1
Bl9 H7333C8001 Pin I
B20 H7328C8001 Bearing for feed bar holder 2 HK0810
B21 H7339C7101 Mounting plate complete 1
B22 H7342C800! Screw 2 SM9/64(40)x3
B23 H7325C8001 Bushing for feed bar holder 1
B24 H7327C8001 Spring for feed bar holder I
825 H7329C8001 Washer I
B26 H415050100 Screw 1 GB/T70.1 M5x10
827 H7355C8001 Crank I
B28 H415080160 Screw I GB/T70.1 M8xJ6
B29 H7354C8001 Connecting rod for feed lining I
B30 H7356C8001 Screw 1 SM!I4(28)x9
B31 H7360C8001 Screw 2 M6x13
832 H7361C8001 Pin I
B33 HAI13D2122 Vertical shaft gear (upper) I
834 HA108C0663 Set screw 6 SM!I4(40)x7
835 H7312C8001 Vertical shaft bushing (upper) I
B36 H428060080 Set screw 3 GB/T77 M6x8
B37 H7314C8001 Vertical shaft bushing (lower) I
B38 HA113D2222 Vertical shaft gear (lower) 1
839 H73l!C8001 Vertical shaft I
B40 H7344C8001 Feed rock shaft collar (right) I
841 HA113D2212 Rotating hook shaft gear 1
B42 HAJOOB2110 Set screw I SMJ!I64(40)x5.5
B43 H2404G0658 Screw 1 SM11164(32)x7. 7
-20-
Fig.
No.
B44 H7316C8001 Rotating hook shaft bushing (right) 1
B45 H7315C8001 Rotating hook shaft 1
B46 H7359C8001 Feed rock shaft crank (right) 1
B47 H7362C8001 Nut 1 SM1/4(28)x3.7
B48 H7330C8001 Screw 2 M4x6
B49 H7326C8001 Feed bar holder 1
B50 H7343C8001 Feed rock shaft 1
B51 H7353C8001 Oil wick 1
B52 H7352C8001 Bracket 1
B53 H415040080 Screw 1 GB!T70.1 M4x8
B54 H7351C8001 Washer 1
B55 H7317C8001 Rotating hook shaft bushing (left) 1
B56 H7307C8001 Screw 2 SM9/64(40)x6
B57 H7306C8001 Needle plate 1
B58 H3004E0065 Rotating hook 1 GC2698-1
B58 H7365C8001 Rotating hook 1 GC2698-1B
B59 HA100E2170 Bobbin 1 GC2698-1
B59 H7363C8001 Bobbin 1 GC2698-1B
B60 H3005E0066 Bobbin sheath 1 GC2698-1
B60 H7364C8001 Bobbin sheath 1 GC2698-1B
'"
-21-
C. ARM SHAFT MECHANISM
22 23 24 25 26 27 28 29 30
\ I
\
I I
i !
'·
20 -
19
16
15
14
~-~ 35
....._ __ _
36
---~----
----- ....... _
37
------·---------- --- --- - --- - - - 38
10---~~
9 --- ----,(_,__...._
(7) //\i! ////
//
8 / --------- I
--------~1
7 _/"---------- Ii
I
I
I
6 5 4 3 2
-22-
C ARM SHAFT MECHANISM
Fig.
No.
COl H7354D8001 Rubber plug 1
C02 H7355D8001 Oil wick 1
C03 H7358D8001 Bearing 1 K9X12Xl3T2
C04 H7352D8001 Link 1
cos H7353D8001 Crank 1
C06 H7348D8001 Thread take-up lever 1
C07 H7351D8001 Screw 2 SM9/64 (40) X 7
C08 H7359D8001 Bearing 1 K7 X 10X8T2
C09 H7349D8001 Link for thread take-up 1
ClO H7350D8001 Pin 1
C11 H428060080 Screw 2 GB/T77 M6X8
C12 H7320D8001 Arm shaft bushing (left) 1
C13 H7321D8001 Felt 1
C14 H7324D8001 Wheel for bobbin winder 1
C15 HA108C0662 Screw 2 SMl/ 4 (40) X 6
C16 H7322D8001 Arm shaft bushing (middle) 1
Cl7 H7323D8001 Felt 1
C18 H7318D8001 Arm shaft 1
Cl9 H7319D8001 Arm shaft Plug 1
C20 HA307C0662 Screw 2 SMl/ 4 (40) X 6
C21 HA100C2070 Screw 1 SM9/32 (28) X 10
C22 H7357D8001 Needle bar crank 1
C23 HA100C2060 Screw 1 SM9/32 (28) X 13
C24 H7309D8001 Bracket for feed cam crank 1
C25 HA108C0663 Screw 2 SMl/ 4 (40) X 7
C26 HA113D2112 Bevel gear for arm shaft 1
C27 HA108C0663 Screw 2 SMl/ 4 (40) X 7
C28 H3208H0661 Bearing 1 6004ZZNR
C29 H5336C8001 Arm shaft bushing (right) 1
C30 H2000C2040 Balance wheel 1
C31 HA110D0672 Screw 2 SM15/64 (28) X 12
C32 HA113F0684 Screw 2 SM15/64 (28) X 8. 5
C33 H7305D8001 Feed cam 1
C34 H7308D8001 Cover for feed cam crank 1
C35 H415050120 Screw 2 GB/T70. 1 M5 X 12
C36 H7311D8001 Pin 1
C37 H428040040 Screw 1 GB/T77 M4X4
C38 H7313D8001 Connecting rod for feed cam crank 1
C39 H7325D7101 Bobbin winder assay 1
C40 H401040060 Screw 2 GB/T65 M4X 6
-23-
D. STITCH REGULATOR MECHANISM
---- 2
--- 3
----4
------
- 5
---- 6
------~---- 9
-- -- ---- ------ 10
--------- _11
17 16 15 14 13 12
-24-
D. STITCH REGULATOR MECHANISM
Fig.
No.
DOl H7305E8001 Bracket for stitch length plate 1
D02 H7307E8001 Stitch length plate 1
D03 H415060160 Screw 2 GB/T70. 1 M6 X 16
D04 H7315E8001 Guide bushing 1
DOS H7313E8001 Spring 1
D06 H7310E7101 Stitch length regulating nut assay 1
D07 H7314E8001 Washer 1
D08 H7312E8001 Stud 1 M6X60
D09 H4100F2070 Screw 2 SM9/64 (40) X 7
DlO H7325E8001 Cover 1
Dll H7326E8001 Screw 2 M5 X 7. 5
Dl2 H7316E8001 Feed regulator screw bar 1
D13 H7323E8001 Spring 1
Dl4 H7318E8001 Setting frame 1
Dl5 H7324E8001 Guide bushing 1
Dl6 H7322E8001 Screw 1 SM15/64(40) X7. 5
D17 H7319E7101 Pin 1
-""-~"--
~ -------- ----------
-25-
E. PRESSER FOOT MECHANISM
2 3 4 5
-- - 11
/12
/
/
/
/
/
Q/ //13
t
~ J4
-~------
///15
rrf} . // 16
i
I
~
I
23 22 21 19 18 17
-26-
E. PRESSER FOOT MECHANISM
Fig.
No.
EOl H7307F8001 Knee lifter lever 1
E02 H7311F8001 Screw 1 M8X 10
E03 H7312F8001 Spring 1
E04 H7310F8001 Screw 3 M5X5
E05 H7308F8001 Stop bar for knee lifter lever 1
E06 H7330F8001 Thumb screw 1 SM5/8" (28) X 39
E07 H7331F8001 Spring 1
E08 H7332F8001 Spring 1
E09 H7333F8001 Pipe 1
ElO H7309F8001 Stop bar for knee lifter lever 1
Ell H7324F8001 Vibrating presser bar 1
El2 H7326F8001 Connecting stud for vibrating presser bar 1
El3 H7327F8001 Screw 1 M4X8
El4 H7325F8001 Connecting stud for walking foot 1
El5 H7329F8001 Screw 1 SM9/64 (40) X 5. 8
El6 H7328F8001 Walking foot 1
El7 H7335F8001 Walking foot guard cover 1
El8 H7336F8001 Walking foot guard cover plate 1
E19 H7337F8001 Walking foot guard cover bracket 1
E20 H7342F8001 Screw 2 M5X8
E21 H7343F8001 Screw 2 M4X6
E22 H7320F8001 Thread releasing disc 1
E23 H7321F8001 Spring 1
E24 H7322F8001 Screw 1 M5X4
E25 H454040100 Screw 2 GB66016 M4 X 10
E26 H005001040 Washer 2 GB/T97. 1 4
E27 H7341F8001 Mounting frame 1
E28 H415050100 Screw 2 GB/T70. 1 M5 X 10
E29 H7339F8001 Walking foot guide plate 1
E30 H7305F8001 Presser bar lifter 1 M4X8
E31 H7304F8001 Presser bar lifter 1
E32 H7315F8001 Screw 2 M5X 16
E33 H7314F8001 Bracket for knee lifter lever 1
E34 H7316F8001 Knee lifter lever crank 1
E35 H7317F8001 Pin 1
E36 H7318F8001 Spring 1
-27-
F. NEEDLE BAR FEEDING MECHANISM (1)
28 29 30 31 32 (30) 33 35
'! I I
I \ \
I
\ \ \\ 36
/------38
- 39
--- -~-
-~ ----- - --- 40
----~
/41
/42
43
45
----- -- ---- -6)
---- --------
~---
( 1Qj - ------- -----------------------------,
(3)-------------------.
\\_
\
\
20 ~-----
\)
5
I
I
;
I
I I
I
I
I I
18 I
I
I I I
!
I /
I I I,
16 15 12 11 (5) 10 9
-28-
F. NEEDLE BAR FEEDING MECHANISM (2)
66 67 68 69 70 71
/ i
I
/
/
/
I
I I
I
/ ' I
\ I
\ !
!
65 ----------
63 ------ --
----------------- 72
62
--- -------73
61
'
.\ ____ .------74
'
'60
-
·------------- 75
59
~------------------- 76
57
----
I
\
''
·,
56 52 51 50 49 48 47 46
-29-
F. NEEDLE BAR FEEDING MECHANISM
Fig.
No.
FOI H7359G8001 Felt 1
F02 H7361G8001 Pin 1
F03 H428060080 Screw 2 GB/T77 M6X 8
F04 H7362G8001 Washer 2
FOS H7365G8001 Bearing 2 K6X 9X8T2
F06 H7356G7101 Spring guide bar 1
F07 H7337G8001 Pin 3
F08 H7360G8001 Connecting rod 1
FlO H007009050 Stop ring 6 GB/T894. 1 5
Fll H007009060 Stop ring 1 GB/T894. 1 6
F12 H7335G8001 Pin 1
F14 H7334G8001 Slide block 2
F15 H7336G8001 Crank 1
F16 H7338G7101 Connecting rod complete 1
F17 H7342G8001 Washer 1
F18 H007009070 Stop ring 1 GB/T894. 1 7
F19 H7359D8001 Bearing 2 K7 X lOX 8T2
F20 H7341G8001 Pin 1
F22 H7376G8001 Bearing 1 K5X8X8T2
F23 H453050080 Screw 1 GB30004 M5 X 8
'"
F24 H7314G8001 Washer 1
F25 H7344G8001 Pin 1
F27 H7377G8001 Screw 2 M5X 12
F28 · H7347G8001 Upper feed lifting rock shaft 1
F29 H7352G8001 Bushing (left) 1
F30 H7353G8001 Washer (left) 2
F31 H428060050 Screw 2 GB/T77 M6X5
F32 H7348G7101 Bushing for upper feed lifting rock shaft 2
F33 H7354G8001 Bushing (right) 1
F34 H7312G8001 Screw 2 M5 X 1 L 7
F35 H7311G8001 Regulating crank 1
F36 H005001050 Washer 1 GB/T97. 1 5
F37 Hl02050100 Screw 1 GB/T5781 M5X 10
F38 H7313G8001 Pin 1
F39 H7315G8001 Washer 1
F40 HD00001060 Oil cup 1 JB/T7940. l M6
F4l H7305G8001 Cam for presser foot lifting 1
F42 H455060080 Screw 2 GB7403l M6X8
F43 H7316G8001 Bearing 1 K24X29Xl3
-30-
\_}
F. NEEDLE BAR FEEDING MECHANISM
Fig.
No.
F45 H7308G8001 Stop ring 2
F46 H415040160 Screw 2 GB/T70. 1 M4X 16
F47 H005001040 Washer 2 GB/T97. 1 4
F48 H7364G8001 Guide plate for needle bar rock frame 1
F49 H415040080 Screw 2 GB/T70.1 M4X8
FSO H7366G8001 Fixing plate 1
F51 H7378G8001 Screw 2 M4X8
F52 H7368G8001 Guide plate for slide block 1
F53 H7320G8001 Needle bar rock frame 1
F54 H7331G8001 Screw 1 M4X5. 5
FSS H7330G8001 Presser foot 1
F56 H7329G8001 Presser bar 1
F57 H7317G8001 Needle 1 DP X 3 5LR 141:1-1 61:1
F58 H3204D6510 Screw 1 SM1/8 (44) X 4
F59 H7327G8001 Screw 1 M4X 10
F60 H7326G8001 Needle bar connecting stud 1
F61 H7328G8001 Oil wick 1
F62 H7321G8001 Felt 1
F63 H7324G8001 Needle bar 1
F64 H7322G8001 Pin for rock frame 1
F65 H428050080 Screw 1 GB/T77 M5 X 8
F66 H7373G8001 Bushing 1
F67 H7370G8001 Needle bar rock shaft 1
F68 H7367G8001 Felt 1
F69 H7371G8001 Bushing 1
F70 H456030030 Screw 2 GB7 4001 M3 X 3
F7! H7323G8001 Collar 1
F72 H7372G8001 Needle bar rock shaft crank 1
F73 H602030160 Pin 1 GB/Tl1 7 3 X 16 (A~ )
F74 H7374G8001 Square block 1
F75 H7310F8001 Screw 1 M5X5
F76 H7375G8001 Spring stop I
-31-
G. ACCESSORIES
14 15 16 17
18
g-
__...-- ----23
24
___
25
-r--~-:rs- 26
J - -------- 27
2-----------
-- :::_ -----=--
31 30 29 28
-32-
G. ACCESSORIES
Fig.
No.
001 H7308H7101 Thread stand assay 1
002 H7311H7101 Bobbin winder assay 1
003 H801055250 Wood screw 2 OB/T99 5.5x25
004 H7326H8001 Seat 1
005 H7323H8001 Shelf 1
006 H7324H8001 Collar 1
007 H7325H8001 Screw 1 SM9/64(40)x3
008 H7320H7101 Plate complete 1
009 H731708001 Needle 4 DPx35LR 14#-16#
GlO HA100E2170 Bobbin 3
G11 H003002080 Nut 4 OB/T6170 M8
G12 H005006080 Washer 4 OB/T96 8
013 H415080600 Screw 4 OB/T70.1 M8x6Q
G14 HA200J2030 Thread guide 1 OXJ-2
015 H7328H8001 Belt cover (left) 1
016 H200000360 Screw 2 SM11/64(40)x6
G17 H6307L8001 Belt cover (upper) 1
G18 H7327H8001 Belt cover (right) 1
019 HA300J2280 Screw 3 SM15/64(28)x8
020 H2400K0160 Screw 1 SM15/64(28)x8
021 H200400069 Oil tank 1
022 HP0100E202 Pothook 2
023 H415060800 Screw 1 OB/T70.1 M6x8Q
024 H007013090 Stop ring 2 OB/T896 9
025 H7315H8001 Bushing 1
026 HP0100E203 Chain 1 L=950
027 H801045200 Wood screw 5 OB/T99 4.5x20
028 HS68990206 Sockt wrench 1 5mm
029 HS68990207 Sockt wrench 1 6mm
030 HA300J2210 Screw driver (small) 1
G31 HA300J2070 Screw driver (larger) 1
-33-
SHANGHAI HUIGONG N0.3 SEWING MACHINE FACTORY
ADD: 1418, Yishan Road, Shanghai, China
Zip Code: 201103
Overseas Business: TEL: 86-21-64853303 FAX: 86-21-64854304
E-mail:highlead@online.sh.cn http://www.highlead.com.cn
The description covered in this manual is subject to change for improvement of the commodity without notice
2003.12. Printed

Highlead GC2698-1, - 1B

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Purchasing Dept

SHANGHAI HUIGONG N0.3 SEWING MACHINE FACTORY

13) ADJUSTMENT OF PRESSER PRESSURE ................................................................................................ 14

2) IMPORTANT POINTS FOR THE EMPLOYER

3) SERVICE AND TECHNICAL PERSONNEL

4) DANGER TIPS (Fig.l)

2) TRANSPORT WITHIN THE CUSTOMER SITE

the machine is correctly transported.

3. INSTALLATION & FIRST OPERATION

l)ASSEMBLINGTHE BOBBIN STANDS

1) ATTACHING THE NEEDLE (Fig.2)

CD Switch off the machine!

2) WINDING THE LOWER THREAD, REGULATING THE TENSION OF THE

® Push the bobbin catch in the direction of the arrow

3) TAKING OUT THE BOBBIN CAPSULE (Fig.4)

(1) Take the bobbin capsule out

® Thread the bobbin according to Fig 4

(2) Putting the bobbin capsule into place

CD Pulling out Scm thread tail from the bobbin

5) REGULATJNG THE TENSION OF THE THREAD (Fig.6)

(1) Upper thread tension (Fig. 7)

stitches tie together in the sewing mate

From the library of: Superior

6. STITCH LENGTH ADJUSTING LEVER I REVERSE SEWING (Fig.9)

7. MAINTENANCE & CARE

4) OILING THE HEAD (Fig.12)

3) POSITION OF THE FEED DOG

5) NEEDLE IN THE MIDDLE OF THE

STITCHING WHOLE (Fig.18)

CD Adjust the maximum stitch length

® Bring the needle into lower position

7) HOOK POSITIONED, GRAB DISTANCE AND NEEDLE HEIGHT (Fig. 20)

9) PRESSER FOOT (Fig.22)

11) THREAD TAKE-UP SPRING (Fig.24)

12) BOBBIN WINDER (Fig.25)

'I / I/I /// '1//

------·---------- --- --- - --- - - - 38

(7) //\i! ////

( 1Qj - ------- -----------------------------,

ADD: 1418, Yishan Road, Shanghai, China

Zip Code: 201103

Overseas Business: TEL: 86-21-64853303 FAX: 86-21-64854304

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