Electronics 11 01693
Electronics 11 01693
Electronics 11 01693
Review
Step-Down DC–DC Converters: An Overview and Outlook
Dulika Nayanasiri * and Yunwei Li
Department of Electrical and Computer Engineering, University of Alberta, Edmonton, AB T6G 2R3, Canada;
yunwei.li@ualberta.ca
* Correspondence: nayanasi@ualberta.ca; Tel.: +1-587-598-6063
Abstract: Voltage step-down converters have gained attention, with the rapid development in
industrial robotics, Internet of things, and embedded system applications. Therefore, a comprehen-
sive analysis has been performed, to identify the topologies and architectures used in step-down
converters. Moreover, their operation and performance have been compared. Such an analysis
is helpful, in improving performance of the existing systems, besides designing novel converter
topologies. Furthermore, the converter-topology-derivation methods have been studied, to identify
their applicability for synthesising novel non-isolated DC–DC converters.
Keywords: hybrid converters; isolated DC–DC converter; voltage step-down; non-isolated DC–DC
converters; switched-inductor converters; switched-capacitor converters
1. Introduction
There is a growing demand for step-down DC–DC converters, with the rapid devel-
opment in industrial applications such as data centres [1], industrial robotics, the Internet
of things (IoT) [2] and embedded systems. These power converters should have high
Citation: Nayanasiri, D.; Li, Y. power density, efficiency, low cost, low weight and higher reliability, to meet the stringent
Step-Down DC–DC Converters: An requirements. There are many strategies to optimise these indices. For example, high- to
Overview and Outlook. Electronics very-high-frequency (HF and VHF) operations reduce the volume of the magnetic and
2022, 11, 1693. https://doi.org/
capacitive elements, since their sizes are inversely proportional to the frequency. However,
10.3390/electronics11111693
the higher switching frequency gives rise to higher switching losses in the semiconductor
Academic Editors: Zbigniew devices and exceeds the conduction losses, when going beyond a few hundreds of kilohertz.
Leonowicz, Tomasz Sikorski and Magnetic-core loss depends on the switching frequency, as given by the Steinmetz equation.
Michał Jasińśki One strategy to increase converter efficiency is reducing the number of semiconductor
devices, while having the required voltages gain. Moreover, the blocking voltage at the off
Received: 29 April 2022
state and the root mean square (RMS) current at the conduction state should be reduced,
Accepted: 22 May 2022
Published: 26 May 2022
to minimise the losses and improve reliability. To this end, different power system archi-
tectures and converter topologies have been synthesised, to get the required voltage gain,
Publisher’s Note: MDPI stays neutral while satisfying other requirements.
with regard to jurisdictional claims in In these applications, the system architecture depends on the load and source voltages
published maps and institutional affil-
as well as the load power level and the application [3]. Loads of the above applications
iations.
operate at significantly low voltages and high current, and, hence, the interfacing converters
should have a high to ultra-high voltage step-down capability. For example, the input
voltage of a data centre DC distribution system is in the range of 380 V–400 V, and the
connected loads operate at 1 V–2 V. The interfacing power converter should have a 400:1
Copyright: © 2022 by the authors.
Licensee MDPI, Basel, Switzerland.
step-down ratio, if it is realised as a single converter. Alternatively, they can be realised
This article is an open access article
as multi-stage systems, consisting of an unregulated pre-processing stage and a regulated
distributed under the terms and output stage [4]. A highly efficient unregulated step-down stage affects the voltage and
conditions of the Creative Commons provides the electrical isolation. It has an open-loop controller, to drive the active switches,
Attribution (CC BY) license (https:// since tight voltage regulation is not required. However, converter realisation might be
creativecommons.org/licenses/by/ complex, due to the high-frequency isolation transformer. The regulated output stage can
4.0/). be realised using different approaches, as shown in Figure 1. There is another architecture,
3. Switched-Inductor Converters
An inductor is switched between the source and the load, to transfer power while
stepping down the voltage. There is a single magnetic element in the buck and quasi-
resonant buck converters, to transfer power. The other two converter classes, called tapped-
and coupled-inductor converters, have complex magnetic structures, to acquire higher
gains and improve converter performance, as explained in the following subsections.
higher number of active and passive devices. The buck converter does not have very high
efficiency, when providing high- to ultra-high-voltage gains, operating at extreme duty
ratios. Many other converter types have been proposed, focusing on this problem, as
explained in the following subsections. The buck converter is a hard-switched converter
and has higher switching losses. To overcome this problem, the switching trajectory of the
semiconductor devices has been modified, by integrating resonant inductors and capacitors,
and the resultant units are called resonant switches [8,9]. The resonant switch depicted in
Figure 2b has zero-current switching (ZCS) turn-on and -off. The resonant switch shown in
Figure 2c has zero-voltage-switching (ZVS) because of the parallel capacitor. The switching
frequency of quasi-resonant converters should be modulated, to vary the converter gain. A
comprehensive comparison of the quasi-resonant converter types and their operation can
be found in [10]. By extending the resonant switching concept, an optimal converter has
been derived in [11], and it is shown in Figure 2d.
Figure 2. Buck converter and quasi-resonant buck converters; (a) buck, (b) ZCS quasi-resonant,
(c) ZVS quasi-resonant and (d) modified converters.
Figure 3. Tapped inductor based buck converters; (a) diode tapped inductor, (b) three-winding
tapped inductor with series capacitor, (c) taped and coupled inductor converter and (d) tapped
inductor with auxiliary circuit.
To overcome these problems, a multi-phase buck converter, shown in Figure 3b, has
been proposed [14]. Different voltage gains can be obtained, by changing the tapping point
Electronics 2022, 11, 1693 4 of 20
of the inductor, as discussed in [15–17]. The voltage gain of diode-tapped converters can be
further increased, by adding a tertiary winding to the inductor and a series capacitor, as
shown in Figure 3c [18]. The converter is a derivative of the series capacitor TI converter,
proposed in [19]. The output current ripple of these converters can be minimised, using an
additional phase, while using the same magnetic core to realise the inductors, as in [14]. An
auxiliary circuit comprising of an additional switch and a diode, to change the equivalent
inductance, has been added, as shown in Figure 3d, to minimise the steady-state inductor
current ripple, and the converter transient response [20]. Moreover, bi-directional power
transfer capability has been introduced into the series capacitor tapped inductor converter
in [21], with the help of an additional switch and a clamping capacitor.
4. Switched-Capacitor Converters
Converters of this class use capacitors as the energy transfer element. It helps increase
the power density of converters. However, the charge distribution through a capacitor
is exponential, and, hence, there are some disadvantages in the resultant converters. To
overcome this problem, the original converters belonging to this category have been modi-
fied, by integrating an element having current source properties. It could be a converter or
an inductor. The resultant converters are called hybrid, switched resonator, and resonant
switched capacitor converters. More details about these converters are provided in the
following subsections.
other performance limits, discussed in [28,29]. Therefore, they can be cascaded to get
higher gains. Moreover, they have high input and output current ripples as well as higher
electromagnetic noises. A capacitor voltage divider, connected at the input [30], as well
as converter paralleling [31] and interleaved output [32], are the strategies proposed to
mitigate this problem. The output voltage of these converters has been controlled, by
varying the switching frequency, considering its relationship with the equivalent output
impedance [33]. However, it is not an ideal solution, when considering the realisation of
the electromagnetic interference avoidance filters. As a solution, control strategies based
on duty ratio modulation [34–36] have been proposed, to regulate the output voltage in
a limited range. Moreover, there is relatively low efficiency in these converters, with the
exponential charge distribution among capacitors. The split-phase control method has been
proposed in [37], ensuring each capacitor has an equal voltage at the transition, using more
of the buffer stage.
Figure 4. Step-down converters based on the switched-capacitors; (a) 2-to-1, (b) series-parallel (4-to-1),
(c) Dickson (4-to-1), (d) Fibonacci (5-to-1), (e) ladder (4-to-1) and (f) flying-capacitor multilevel (4-to-
1) converters.
Figure 5. Resonant switched-capacitor converters; (a) basic form, (b) with a single inductor at output
and (c) with distributed inductors.
Figure 6. Switched resonator converters; (a) basic form, (b) switched-tank converter (STC) and
(c) SwRC having multi-mode capability.
Electronics 2022, 11, 1693 7 of 20
5. Hybrid Converters
Inductors are integrated into the switched capacitor converters, to control the charge
distribution characteristics of the switched-capacitor converters. The resultant converter
is in the resonant mode, when the switching frequency ( f s ) equals the resonant frequency
( f r ) of the LC circuit. The converter is considered an ReSC converter, in this case. The
converter goes into multi-mode, i.e., the inductor has both resonant and linear operation,
when the f s is higher than the f r , as explained in Section 4.3. Both ReSC and SwRC have a
similar behaviour. When the f s is much greater than the f r , inductors only operate in the
linear mode, and the resultant converter is called a hybrid converter. Both the inductor
and capacitor are involved in the power transfer, from the input to the output, in the
hybrid converters. Converters of this class can be classified as single-path, dual-path and
multi-phase converters, by considering the number of energy-transfer paths connected to
the load. Furthermore, there are two other converter types, called series-capacitor buck and
three-level buck converters. More details about these converter classes are presented in the
following sections.
Figure 7. Extended or series-capacitor buck converter (a) with a resonant circuit, (b) gain exten-
sion using an additional capacitor, (c) with an initial capacitor charging mechanism and (d) with
a tapped-inductor.
Figure 8. Different realizations of three-level buck converter; (a) basic, and (b) improved converters.
by dividing the input DC-link, using a switched capacitor network, and connecting buck
converters across the capacitors. The buck converters are controlled as interleaved units
in [78]. This approach is more useful when designing the power stage of portable systems.
A single-path hybrid converter with an inductor connected to the input port has been
proposed in [79,80], as shown in Figure 9a,b. The converter has higher efficiency, since the
equivalent series resistance of the inductor does not make a significant contribution to the
total converter power loss. An analytical method, to compare passive component volumes
of switched-capacitor hybrid converters, has been proposed in [81].
Figure 9. Single-path hybrid converters having (a) single, and (b) distributed inductors at the
input port.
Figure 10. Dual-path hybrid converters; (a) output dual path, (b) always dual path and (c) input
dual-path converter.
Electronics 2022, 11, 1693 10 of 20
Figure 11. Multi-phase converters with (a) four and (b) two output inductors.
6. Multi-Stage Converters
Another strategy to gain a high step-down ratio is using multi-stage converters. In
most cases, two-stage converters have been used, considering the efficiency and power
density. The first stage can be realised, using an unregulated converter to maintain efficiency.
It can be either an isolated LLC converter, as proposed in [92], or a non-isolated converter,
as proposed in [64]. In [64], the current stresses on the devices and, hence, the losses
have been minimised, using parallel converters. The voltage stresses on the first-stage
converter have been reduced, using input-series converters in [93,94] and using three-level
converters in [95]. The series input can be realised, using either stacked converters or the
series winding of an isolation transformer. The secondary stage of low-output voltage
and high-current applications has high-current stresses on the semiconductor devices and
losses in the magnetic devices. To minimise the volume of the magnetic devices, parallel
converters have been employed with integrated magnetic structures [93,95]. The two stages
can be connected via a strong DC link or using a virtual link. The DC-bus capacitance is a
bottleneck, when increasing the power density of the multi-stage converters. To minimise
the DC-link capacitance requirement, converters having virtual DC linked, as shown in
Figure 12, have been proposed. The converter has a topology-dependent switching-control
strategy [96,97].
Electronics 2022, 11, 1693 11 of 20
output configurations give optimal performance, when considering the stresses on the
semiconductor devices and losses in the magnetic devices. The series input can be realised,
by using either multiple stacked cells or series-transformer windings. Multiple converter
cells can be interleaved, to share the output current in low-voltage applications. The
converter power density can be further increased, by using integrated magnetic structures
and virtual intermediate links, supported by the converter-control strategies. To this end,
hybrid converters, based on the multiple output phases, could be another suitable candidate.
On the other hand, the power supply can be realised, using cascaded converters connected
by an intermediate bus. The system front end might be based on a converter having known
gain, i.e., an LLC converter operating at a fixed point. It guarantees the ZVS operation,
under different loading conditions. The converters based on switched-tank topologies
can be employed, by considering their load-independent soft-switching characteristics.
The load-connected regulated stage can be realised, using a converter belonging to the
switched capacitor converter family, by considering their power density. However, the
converters based on pure SC converters might not be ideal candidates, due to low efficiency,
topology-specific voltage gain, and discrete voltage-conversion ratios. This drawback can
be overcome, using derivatives of that converter class, such as ReSC and SwRC converters.
Among them, SwRCs have the most desirable features, for use in low-power applications.
Apart from the converter topologies, power-semiconductor and magnetic-device real-
ization play a crucial role in the efficiency and power density improvement. Semiconductor
devices, based on the wide-band-gap materials, such as GaN and SiC, help minimise losses
in the hard-switched topologies operating at high- to very-high frequencies, due to their
superior switching properties. Moreover, they have high blocking voltage and low on-
resistance, even at higher temperatures, compared to the Si devices [105]. The third factor
behind the performance improvement is magnetic-device realization. It has been shown
that many small inductors in series or parallel combinations are not a viable solution, due
to the volume and total losses [106]. Hence, the integrated magnetics sharing the same
core, for many conductors, has become one of the solutions in high-power applications. On
the other hand, in low-power applications, the thin-film-on-die realization has gained the
lead, with the advancement of the materials. These magnetic structures can be realised
as coupled inductors, to cancel DC flux to avoid saturation [107], using nano-granular
materials [108] and having radial anisotropy [106]. Nano-granular materials help increase
resistivity, to reduce losses. The radial anisotropy helps reduce the excess eddy current
losses because of the vias. Another challenge behind the performance improvement in
step-down converters is fulfilling the capacitance requirement of the energy-transfer and
filter elements. Class II multi-layer ceramic capacitors are used in SC and hybrid converter
topologies, considering their high-energy density, when considering the discrete capac-
itors. However, there are changes in capacitance and equivalent series resistance (ESR)
with ageing, temperature and electric field. Thus, the performance of the SC and ReSC
converters can be impacted by these effects [109]. On the other hand, thin-film technology
has been employed to realise capacitors in integrated voltage regulator (IVR) applications.
It reduces the ESR and equivalent series inductance, to use them in HF applications, while
embedding them into the printed circuit boards.
Most of the step-down converters analyzed in this article have a hard-switching
operation. There are switching losses at the turn-on and -off transitions, in the active
switches and reverse-recovery losses in the diodes. These losses are proportional to the
switching frequency, and it is a hurdle, when improving the efficiency of the Si-device-
based converters. To minimise switching losses, resonant tanks have been integrated [110]
or have realised the help of the parasitic elements of the magnetic and semiconductor
devices [111]. The resultant resonant-converter experiences ZVS and ZCS, at the switching
transitions. Apart from that, voltage and current stresses on the semiconductor devices play
an important role, when considering the converter reliability. The switch current depends
on the converter topology. The device voltage depends on both topology and the rate of
change of the current. The voltage stresses can be reduced, by minimising the parasitic
Electronics 2022, 11, 1693 13 of 20
inductances of the printed circuit board, following good design practices. When it considers
the integrated magnetic elements, the energy stored in the leakage inductance should be
dissipated or recycled, to minimise the stresses on the semiconductor and passive devices.
To this end, passive snubbers [112] or active clamping elements [113] can be integrated into
the converter.
Table 2. Converter comparison, considering voltage gain, and number of semiconductor and passive
devices.
Topology
Voltage Switches/Diode/ Voltage Current
Converter Converter Gain Ind/Caps Stresses Stresses
Figure
Class Type
√
Figure 2a D 1/1/1/0 Vin I D
√ 2
−b + (b − 4ac)
Buck and 2a
Lf
derivatives Figure 2d a= 1 − 2RsL 1/2/2/1
b = −D
Switched c = CR L f s
inductor D
D + (1 − D ) N
Figure 3a 1/1/1/0 Vin + (N-1)Vo
N = 1 + nn12
Tapped Figure 3b D
4/0/2/1 Vin
2( n + 1) 2( n + 1)
inductor
Dn1
Figure 3c n1 + n2 + n3 4/0/3/1 Vin
Figure 3d D 2/2/1/0
Figure 4a 2:1 4/0/0/1
( N − 1)( N + 2)
Figure 4b 4:1 3N-2/0/0/N-1 (N-1)Vo , . . ., 2Vo , Vo N
4( N − 1)
Basic Figure 4c 4:1 3N-2/0/0/N-1 2Vo , Vo N
switched 3k + 1/0/0/k F (k + 1)Vo , . . ., 2Vo , Vo
capacitor Figure 4d 5:1
k- # of stages F(.)-Fibonacci series
4( N − 1)
Figure 4e 4:1 2N/0/0/N-1 Vo N
Switched
capacitor Figure 4f 4:1 2N/0/0/N-1 Vo N
converters Vin
Figure 5a 2 2/2/1/1 Vin − Vo
Resonant Io
Vin N and
switched Figure 5b 10/0/1/3 Vin − Vo 2Io
4
capacitor N
Figure 5c Vin 10/0/3/3 Vin − Vo 2Io
4 N
Vin
Figure 6a 3 2/5/1/2 Vin − Vo
Switched Vin
Figure 6b 4 10/0/2/3 Vo and 2Vo
resonator
1
converter 2 and function of
Figure 6c 2/2/2/1 Vin − Vo
f s and D
DVin Vin
Figure 7a 2 4/0/2/1 Vin and 2
Series DVin Vin
Figure 7b 3 5/0/2/2 3
capacitor DVin Vin Io
Figure 7c 2 4/0/2/2 Vin and 2 4
converter
DVin (n + 1)Vin P
Figure 7d (n + 1 + D )
3/0/1/1 (n + 1 + D DVin
9. Topology Derivation
Synthesising the non-isolated step-down converter topology, when the voltage gain
polynomial (VGP) is given along the input and output current ripple as well as the desired
duty ratio range, is another challenging task [85]. The converter synthesis, starting from
the VGP, is called an inverse problem. To this end, there are several approaches, known as
the connection matrix method [114], along with the design rules [115], state-space model-
Electronics 2022, 11, 1693 15 of 20
11. Conclusions
In this article, a comprehensive overview of the existing step-down converter architec-
tures and topologies is presented. The analysis shows that these converters can be broadly
categorised into two groups, considering the transformer isolation. The transformer-
isolated converters have either fixed or regulated output. The non-isolated converters are
based on the switched-inductor, switched-capacitor and hybrid converters. They have
different sub-classes that can be identified, based on their topology and operation. They are
ideal candidates to realise the point-of-load converters in low-power applications. Among
them, hybrid converters gain attention because of their desirable features. On the other
hand, the multi-stage converters are helpful in the high-power applications.
Author Contributions: Writing review and editing, D.N.; supervision and article review, Y.L. All
authors have read and agreed to the published version of the manuscript.
Funding: This research was supported by the Canada First Research Excellence Fund (CFREF) -
Future Energy Systems Research Initiative at the University of Alberta.
Conflicts of Interest: The authors declare no conflict of interest.
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