Informaçao Do Modelo DIAVEL

Download as doc, pdf, or txt
Download as doc, pdf, or txt
You are on page 1of 42

Circolare Tecnica

Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825


n°.

Date: 26/01/2011

Subject: DUCATI DIAVEL MODEL INTRODUCTION

Models: DIAVEL (all versions)

Dear Dealers,

This service bulletin provides all necessary information regarding pre-delivery, maintenance and
repair of the new Diavel.

Note: This document does not replace the workshop manual (available in English and Italian by the
end of February) nor the ON-LINE course (on DCS Ducati Dealers web portal) available by mid-
February.

Table of contents

Introduction...................................................................................................................................2
 New Ducati Transparent Maintenance SW (USA market excluded)........................................... 2
 Service types and Instrument panel indications for the Customer...............................................2
 Service types and Instrument panel indications for the Customer...............................................4
 Vehicle pre-delivery inspection............................................................................................... 7
 PIN CODE activation............................................................................................................. 8
 Entering PIN CODE for vehicle release................................................................................... 9
 Modify PIN CODE..............................................................................................................11
 Battery cables position..........................................................................................................12
 Different types of services content.........................................................................................15
 Spare parts table divided by Service.......................................................................................18
 Checking drive chain tension.................................................................................................18
 Technical specifications........................................................................................................20
 Dimensions..........................................................................................................................22
 Extraordinary maintenance operations flat rate table............................................................... 22
 Diavel complete flat rate table............................................................................................... 23
 Frame torque settings............................................................................................................29
 Engine torque settings...........................................................................................................40

Ducati Motor Holding spa Motorcycle Related Products 1/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

 Introduction

Diavel represents a turning point in the history of Ducati, the new maintenance plan is aligned with
that of MTS 1200 (valve clearance inspection every 24,000 km) and is the result of major design
efforts.

The main news concerning the maintenance schedule regard display modes for customers on the new
instrument panel and the Service calculation and reset strategies (which are more practical and
resemble premium cars products).

It is very important that the maintenance plan is respected by the entire Ducati Service network,
using your respective labour rates for the times given for the three types of services, so we rely
on your cooperation.

 New Ducati Transparent Maintenance SW (USA market excluded)

To improve costs of maintenance estimations, in addition to the data reported in this document, within
April 2011 we will make available on the You-Tech platform a new Transparent Maintenance
functionality.

In the first version you will find Diavel ABS, which will then be upgraded with contents regarding all
the other models.

This new program allows the identification of a correct maintenance intervention with all labour and
spare parts details required for the operation.
It will also be possible to add other operations not included in the service, such as final drive kit
installation, tyres or brake pads replacement.
This will create a spare parts and operations list with a clear and transparent estimate which, if
accepted by the Customer, can be exported into the “DMS” Dealer Management System to create the
final work order (depending on the system used).

The operations list can be printed for the workshop as a work sheet and for the Customer to know the
operations performed on the bike.

 Service types and Instrument panel indications for the Customer

Ducati Motor Holding spa Motorcycle Related Products 2/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Three types of service have been developed for Diavel, which are here described including the
operations to perform for each one of them:

 Service (1000km/600miles – Running-in): to be made once at 1000km/600miles;

 Oil Service (12000km/7500miles – Annual): to be made yearly or every 12000km/7500miles


(if miles covered do not require DesmoService);

 Desmo Service (24000km/15000miles): to be made every 24000km/15000miles.

Note: every time the instrument panel is on, the red indication activates for 10 seconds in a “big”
format, then it remains visible in a small format until “reset”.

Ducati Motor Holding spa Motorcycle Related Products 3/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

On the Diavel instrument panel on tank there is a function which indicates when the vehicle is about to
get to the mileage at which it is necessary to go to a Ducati Authorised Workshop for a preventive
general maintenance. As before, this indication can be reset using the DDS once it has been displayed.

Note: After resetting the first OIL SERVICE warning (triggered at 1000 Km/ 600 miles), upon every
Key-On the system displays the indication of which type of service should be performed next (OIL
SERVICE or DESMO SERVICE) and the residual range.
The indication (green) is active for 2 seconds at each Key-On; when there are 1000 Km left before
reaching the threshold, the (amber yellow) indication is active for 5 seconds at each Key-On.

Caution: This message can only be reset by the Ducati Dealer or Authorised Service Centre that
performs the maintenance.

 Service types and Instrument panel indications for the Customer

Ducati Motor Holding spa Motorcycle Related Products 4/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Indication reset can be done before services set on the maintenance.


Such anticipated reset can be done at a max of 4,000 Km before reaching the threshold indicated in the
maintenance table (e.g.: if 12,000 Km service is done at 9,300 Km it is possible to reset the 12,000
warning).
Following services will be calculated based on the kilometres of the first reset, independently from the
set terms (e.g.: if 12,000 Km service is done at 9,300 Km, the following one will be calculated at
21,300 Km, that is exactly after 12,000 Km).

Caution: the indication reset can only be done with DDS by a Dealer or by a Ducati Authorised
Workshop where maintenance will be performed.

Ducati Motor Holding spa Motorcycle Related Products 5/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Ducati Motor Holding spa Motorcycle Related Products 6/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

 Vehicle pre-delivery inspection


1. Check of the supplied kit completeness (refer to the parts list supplied together with the
bike packaging);
2. Only if the bike is in the crate: handlebar and controls assembly; check controls operation,
freedom of movement and possible interference;
3. Accessories assembly as of the Customer order, and check of their operation (for instance
antitheft system, GPS, etc.);
4. Battery start-up and fitting on the vehicle;
5. Tyre pressure check:
Front: 2.50 bar (rider only) - 2.6 bar (with passenger and/or bags)
Rear: 2.50 bar (rider only) - 2.6 bar (with passenger and/or bags)
6. Brake and clutch fluid check (top-up if necessary);
7. Engine oil level check (top-up if necessary);
8. Check lighting devices, turn indicators and horn operation as well as headlight beam
height adjustment;
9. Check of the operation of the active and passive keys and the RH/LH steering lock;
10. Throttle control operation check;
11. Check front and rear wheel shaft tightening (Front: 63 Nm±5% - Rear: 230 Nm±10%);
12. Check the brake calliper retaining screws tightening (Front: 45 Nm ± 5% - Rear: 25 Nm ±
5%);
13. Fuel filling until the reserve warning light turns off (nearly 4 litres);
14. Check of the operation of the kill switch and the side stand switch;
15. Final inspection and road test (check ABS activation);
16. Vehicle cleaning;
17. On-board documentation filling in (warranty card).

Ducati Motor Holding spa Motorcycle Related Products 7/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

 PIN CODE activation

This function allows the activation of the PIN CODE useful to start the vehicle if the Hands Free
system fails.
To enter this function, display Setting menu, select “PIN CODE” and press the turn indicator cancel
button “D”.

Note: If "MODIFY PIN CODE" appears when accessing this function, this means that there is already
a stored PIN and therefore the function is already active.

When entering this function “INSERT NEW PIN CODE” and four dashes “ - - - - “ highlighted in
green are displayed. Now enter the 4-digit code.

Entering the code:

 press the turn indicator cancel button “D”.


 each time the navigation button “B” is pressed, the highlighted number increases from “0” to
“9” to then go back to “0”;
 to confirm the number press the turn indicator cancel button “D”;
 repeat the procedure until inserting the fourth digit;
 press “D” again to move to “MEMORY”.

To memorize the inserted PIN press “D” for 3 seconds with “MEMORY” highlighted in green.
As a confirmation of PIN storage, the display will show the message “MEMORIZED” for about 2
seconds and then automatically highlight “EXIT” option.

Ducati Motor Holding spa Motorcycle Related Products 8/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

From this moment, “MODIFY PIN CODE” will be displayed when accessing the “PIN CODE”
function and the PIN can be changed again as many times as necessary (without limits).

To exit this function press the turn indicator cancel button “D”.

 Entering PIN CODE for vehicle release

This function turns on the motorcycle "temporarily" in the case of HF (Hands Free) system
"malfunctions".
To activate the function, press the "emergency" Hands Free button if the motorcycle cannot be turned
on using the normal starter button.

After pressing the button, the instrument panel activates the “INSERT PIN CODE” indication on the
display with four dashes “----” in the bottom line highlighted in green to enter the 4-digit PIN code.

Entering the code:

 press the turn indicator cancel button “D”.


 each time the navigation button “B” is pressed, the highlighted number increases from “0” to
“9” to then go back to “0”;
 to confirm the number press the turn indicator cancel button “D”;
 repeat the procedure until inserting the fourth digit;
 press “D” again to move to “MEMORY”.

Ducati Motor Holding spa Motorcycle Related Products 9/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

If the code is incorrect, the instrument panel will return to the four dashes “ - - - - “ indication in order
to enter the code again.

Note: it is possible to repeat the operation countless times; however the instrument panel
automatically turns off after 120 seconds.

If the entered code was correctly, the message “CORRECT” will be displayed for 3 seconds.

After 3 seconds, the instrument panel will return to the "normal" view (with all indications active).

From this moment, the vehicle can be started using the Start button.

Note: start is allowed until the vehicle's next Key-Off; repeat the operation from the beginning to
“temporarily” start the bike if the problem persists.

Note: If this procedure is necessary in order to start the vehicle, contact an Authorised Ducati Service
Centre as soon as possible to fix the problem.

Ducati Motor Holding spa Motorcycle Related Products 10/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

 Modify PIN CODE

This function changes your four digit PIN CODE.


To enter into this function, display Setting menu, select “PIN CODE” and press the turn indicator
cancel button “D”.

Note: If “INSERT NEW PIN CODE” and the dashes “- - - -” appear when accessing this function, this
means that the function is not active as the PIN CODE was never entered. Enter the PIN CODE as
described in “PIN CODE activation“.

When entering this function “MODIFY PIN CODE”; “OLD PIN” and four dashes “ - - - - “
highlighted in green are displayed. Now enter the 4-digit code.

Note: To change the PIN, you must know the currently stored PIN.

Entering the “old” PIN:

 press the turn indicator cancel button “D”.


 each time the navigation button “B” is pressed, the highlighted number increases from “0” to
“9” to then go back to “0”;
 to confirm the number press the turn indicator cancel button “D”;
 repeat the procedure until inserting the fourth digit;
 To confirm press the turn indicator cancel button “D” again.

If the entered code is incorrect, the instrument panel will return to the four dashes “ - - - - “ in order to
enter the code again.

Note: it is possible to repeat the operation countless times.

If entered code is correct, the green message “CORRECT” is displayed for about 2 seconds and then
four dashes “ - - - - “ are highlighted next to “NEW PIN”; now it is possible to enter the “new” 4-digit
code.

Ducati Motor Holding spa Motorcycle Related Products 11/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Entering the “new” PIN:

 press the turn indicator cancel button “D”.


 each time the navigation button is pressed in menu “B” the highlighted number increases from
“0” to “9” to then go back to “0”;
 to confirm the number press the turn indicator cancel button “D”;
 repeat the procedure until inserting the fourth digit;
 To confirm press the turn indicator cancel button “D” again.

Item “MEMORY” is automatically highlighted.


To memorise the inserted PIN press “D” for 3 seconds with “MEMORY” highlighted in green.
As a confirmation of the new PIN storage, the display will show message “MEMORIZED” for about 2
seconds and then “EXIT” is automatically highlighted.
To exit this function press the turn indicator cancel button “D”.

Note: There is no limit to the amount of times you can change your PIN CODE.

 Battery cables position

Ducati Motor Holding spa Motorcycle Related Products 12/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

The battery is in the electrical parts support, remove the left belly fairing to access.

Place the ABS system positive cable (1) on the battery positive terminal (3) and snug the screw (2) on
them.

Ducati Motor Holding spa Motorcycle Related Products 13/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Connect the positive cable (3), previously assembled to ABS cable (1), to battery positive terminal,
and negative cable (4) to battery negative terminal, by starting the other screw (2) in its thread.
Tighten the terminal clamp screws (2) to a torque of 5 Nm ±10% and apply SHELL Retinax HD2
grease onto the screws and battery terminals to prevent oxidation.

Reposition the battery (5) in the support, positioning the cables (3) and (1) as shown.

Refit battery mounting cover (6) and fasten tightening the screws (7) to a torque of 10 Nm ±10%.

Ducati Motor Holding spa Motorcycle Related Products 14/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

 Different types of services content

Service 1000km/600miles – Running-in includes the following operations:

 Vehicle preparation for annual service (fairing and tank removal);


 ECU failures read with DDS (Engine Electronics, Instrument panel, ABS, Hands Free,
BBS/DTC);
 Light and signal indicators check;
 Safety devices check (side stand switch, clutch lever switch, engine stop right button and gear
sensor);
 Battery charge level check;
 Engine oil change;
 Engine filter (p.n.:444.4.003.5A) and plug copper gasket (p.n.:852.5.042.1A) replacement;
 Clean engine oil filter at intake
 Check the coolant level;
 Check brake and clutch fluid level;
 Check brake pads and discs wear;
 Check tyres wear and pressure;
 Check chain sliding shoe wear; Check chain tension and lubrication;
 Check side stand movement;
 Check safety parts tightness (e.g. brake disc nut, break calipers, wheel nuts, sprocket
tightness);
 Check friction points, visible electrical wiring and flexible cables clearance and freedom of
movement;
 Bike road test including safety devices (such as ABS);
 Filling in the Warranty Certificate with the completion of the service.

Time used for these operations:

Service 1000km/600miles – 90 minutes (1 hour 30 minutes).

Oil Service (12000km/7500miles - Annual) includes the following operations:

Ducati Motor Holding spa Motorcycle Related Products 15/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

 Vehicle preparation for annual service (fairing and tank removal);


 ECU failures read with DDS (Engine Electronics, Instrument panel, ABS, Hands Free,
BBS/DTC);
 Light and signal indicators check;
 Safety devices check (side stand switch, clutch lever switch, engine stop right button and gear
sensor);
 Battery charge level check;
 Engine oil change;
 Engine filter (p.n.:444.4.003.5A) and plug copper gasket (p.n.:852.5.042.1A) replacement;
 Coolant level check – Change only after every 36 months/3 years;
 Clutch and brake oil level check – Change only after every 36 months/3 years;
 Brake pads and disks wear check;
 Tyres wear and pressure check;
 Chain sliding shoe wear check; Chain tension and lubrication check;
 Check final transmission wear (chain, front sprocket and rear sprocket);
 Side stand movement check;
 Safety parts tightness check (e.g. wheel disc nut, break calipers, wheel nuts, sprocket
tightness);
 Friction points, visible electrical wiring and flexible cables clearance and freedom of
movement check;
 Bike road test including safety devices (such as ABS);
 Filling in the Warranty Certificate with the completion of the service.

Time used for this operations:

Oil service (12000km/7500miles – Annual)


84 minutes (1 hour 24 minutes)

Operations in bold are additional to normal service. If done, these should follow
labour hours mentioned in the flat rate tables on page 24.

Desmo Service (24000km/15000miles) includes the following operations:

 Vehicle preparation for kilometric service (fairing and tank removal);


 ECU trouble codes reading with DDS (Engine Electronics, Instrument panel, ABS, Hands
Free, BBS/DTC);

Ducati Motor Holding spa Motorcycle Related Products 16/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

 Light and signal indicators check;


 Safety devices check (side stand switch, clutch lever switch, engine stop right button and gear
sensor);
 Battery charge level check;
 Engine oil change;
 Engine filter (p.n.:444.4.003.5A) and plug copper gasket (p.n.:852.5.042.1A) replacement;
 Valve clearance and adjustment check. Indicated time includes all valves adjustment (and
cost includes the purchase of 4 closing and 4 opening adjusters, since these can be reused by
the dealer):

 Timing belts replacement (p.n.:737.4.025.1A) – or 60 months/5 years;


 Spark plugs replacement (p.n.:670.4.045.1A);
 Air filter replacement (p.n.:426.1.020.1A);
 Coolant level check – Change only every 36 months/3 years;
 Clutch and brake oil level check – Change only every 36 months/3 years;
 Check brake pads and discs wear;
 Front fork oil change – Change only after every 36 months/3 years;
 Check tyres wear and pressure;
 Check chain sliding shoe wear; Check chain tension and lubrication;
 Check final transmission wear (chain, front sprocket and rear sprocket);
 Check rear wheel shaft lubrication;
 Check side stand movement;
 Check safety parts tightness (e.g. brake disc nut, break calipers, wheel nuts, sprocket
tightness);
 Check friction points, visible electrical wiring and flexible cables clearance and freedom of
movement;
 Bike road test including safety devices (such as ABS);
 Filling in the Warranty Certificate with the completion of the service.

Time used for these operations:


Desmo service (24000km/15000miles)
420 minutes (7 hours)

Ducati Motor Holding spa Motorcycle Related Products 17/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Operations in bold are additional to normal service. If done, these should follow labour hours
mentioned in the flat rate tables on page 24.

 Spare parts table divided by Service:

TYPE OF SERVICE SPARE PART No. Qty Time (Hours)

Oil filter 444.4.003.5A 1


Service 1000 1.5 h
Seal 852.5.042.1A 1

Oil service/ Oil filter 444.4.003.5A 1


1.4 h
Annual Service Seal 852.5.042.1A 1

Oil filter 444.4.003.5A 1


Seal 852.5.042.1A 1
Timing belt 737.4.025.1A 2
DESMO SERVICE Valves closing shims 4 7h
Valves opening shims 4
Spark plug 670.4.045.1A 2
Air filter 426.1.020.1A 1

 Checking drive chain tension

Make the rear wheel turn until you find the position where chain is tightest.
Set the vehicle on the side stand. Push down the chain at the point of measurement and release.
Measure the distance between the “aperture” upper profile and pin centre.
Such distance must be: 9 ÷ 11 mm.

Note: If the drive chain is too tight or too slack, adjust it so that tension reading will fall within
specified range.

Ducati Motor Holding spa Motorcycle Related Products 18/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Ducati Motor Holding spa Motorcycle Related Products 19/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

 Technical specifications

Reference Technical specifications

Motorcycle Total length 2235 mm


dimensions

Total width 860 mm

Total height 1115 mm

Seat height 770 mm

Minimum ground clearance 139 mm

Wheelbase 1580 mm

Frame Type ALS450 steel tubular trellis frame.

Subframe Type Cast aluminium

Steering head angle 28°

Steering angle 34° rh/lh

Trail 130 mm

Front suspension (Diavel ABS) MARZOCCHI:


Upside-down hydraulic fork with adjustable
compression, rebound and spring preload.
Fork legs Ø 50 mm.

Front wheel travel (Diavel ABS) 120 mm

Front suspension (Diavel Carbon ABS) MARZOCCHI:


Upside-down fork with DLC coating, adjustable
compression, rebound and spring preload.
Fork legs Ø 59.5 mm.

Front wheel travel (Diavel Carbon ABS) 120 mm

Rear suspension (Diavel ABS) SACHS:


The rear suspension system uses a hydraulic monoshock
absorber with rebound, compression and spring preload
adjustment.
Wheel travel: 120 mm.
Shock absorber stroke: 59.5 mm.

Rear suspension (Diavel Carbon ABS) SACHS:


The rear suspension system uses a hydraulic monoshock
absorber with rebound, compression and spring preload

Ducati Motor Holding spa Motorcycle Related Products 20/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

adjustment.
Wheel travel: 120 mm.
Shock absorber stroke: 50 mm.

Front wheel rim (Diavel ABS) Light alloy with 14 spokes.

Front wheel rim (Diavel Carbon ABS) Forged in light alloy with 9 spokes.

Front wheel size MT 3.50x17”

Front tyre size 120/70 - ZR 17

Rear wheel rim (Diavel ABS) Light alloy with 14 Y-spokes.

Rear wheel rim (Diavel Carbon ABS) Forged in light alloy, 9 Y-spokes.

Rear wheel size MT 8.00x17”

Rear tyre size 240/45 - ZR 17

Type of tyre Radial tubeless tyres

Front brake Hydraulic, 2 callipers with ABS model

Rear brake Hydraulic, 1 calliper with ABS model

Front tyre pressure 2.50 bar (rider only) - 2.6 bar (with passenger and/or
bags)

Rear tyre pressure 2.50 bar (rider only) - 2.6 bar (with passenger and/or
bags)

Engine Type Twin cylinder, four-stroke, 90° “L“ type, longitudinal,


with deep sump die-cast crankcase.

Bore 106 mm

Stroke 67.9 mm

Displacement 1198 cm³

Compression ratio 11.5±0.5:1

Timing system By a toothed belt with two overhead camshafts, 4 valves


per cylinder

Lubrication system Forced lubrication by pump, with double oil cooler

Oil pump type Gear pump with bypass valve

Cooling system With fluid with thermostat

Air filter Filtering element in the airbox

Ducati Motor Holding spa Motorcycle Related Products 21/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Crankshaft type One-piece

 Dimensions

 Extraordinary maintenance operations flat rate table

Other parts with their Spare Part No. and replacement times are:

PART SPARE PART NO. REPLACEMENT TIME


Front brake pads kit 613.4.041.1A 18 minutes (0.3)
Rear brake pads kit 613.4.038.1A 6 minutes (0.1)
Front brake disc 492.4.101.1A 24 minutes (0.4)
Rear brake disc 492.1.006.1A 36 minutes (0.6)
Front tyre / 30 minutes (0.5)
Rear tyre / 30 minutes (0.5)
Air filter 426.1.020.1A 18 minutes (0.3)
Fuel filter (with tank to remove) 425.4.004.1b 90 minutes (1.5)
Final drive kit 676.2.074.1A 30 minutes (0.5)
Drive chain lower slider 447.1.081.1b 12 minutes (0.2)

Ducati Motor Holding spa Motorcycle Related Products 22/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

 Diavel complete flat rate table

The complete Diavel flat rate table is:

Maintenance
Operation Time (Hours)
Timing system diagram check 3
Cylinder compression test 1.8
Valve clearance adjustment 5
Timing belts adjustment 2.5
Engine oil pressure check 0.3
Ignition spark plug check 0.2
Air filter cleaning or replacement 0.5
Fuel filter replacement 1.5
Change the coolant 1.5
Battery check 0.2
Battery charging system simplified check 0.1
Injection system/DDS ignit./error deletion in memory check 0.2
Throttle adjustment 0.1
Front brake master cylinder oil change 0.2
Rear brake master cylinder oil change 0.2

Ducati Motor Holding spa Motorcycle Related Products 23/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Clutch brake master cylinder oil change 0.2


Rear brake lever adjustment 0.1
Front brake pads wear and liquid level check 0.1
Rear brake pads wear and liquid level check 0.5
Gear change pedal adjustment 0.1
Final drive chain tension adjustment 0.1
Adjusting the steering head bearings 0.2
Wheel bearings check 1
Front forks oil change 0.8
Adjustment of the rear shock absorber spring preload 0.1
Front wheel balancing 0.3
Rear wheel balancing 0.4
Bolts and nuts tightening check 0.6
SERVICE 1000km / 600miles Diavel 1.5
OIL SERVICE Diavel 1.4
DESMO SERVICE Diavel 7

Engine
Operation Time (Hours)
Selector drum control pawl 3 Replacement
Neutral stop ball and spring 2.5 Replacement
Neutral warning light switch 1 Replacement
Complete gearbox 14 Replacement
Gearbox gear 14.4 Replacement
Clutch plates 1.5 Replacement
Clutch cover 1 Replacement
Clutch thrust piston assembly 0.3 Replacement
Clutch housing bearings 1.7 Replacement
Pair of gears of clutch shaft (primary transmission) 1.8 Replacement
Clutch housing 1.6 Replacement
Clutch housing oil seal 0
Clutch pusher plate 0
Clutch drum 1.5 Replacement
Ver. and Horizontal cylinder head gasket + O-ring 8 Replacement
Vertical cylinder head gasket + O-ring 6 Replacement
Horizontal cylinder head gasket + O-ring 6 Replacement
Crankshaft 14.4 Replacement
Connecting rods assembly 15 Replacement
Vertical cylinder 6.5 Replacement
Horizontal cylinder 6.5 Replacement

Ducati Motor Holding spa Motorcycle Related Products 24/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Horiz. and Vert. piston cylinder assembly 8.5 Replacement


Timing system gears 2.5 Replacement
Timing belt pulley 3 Replacement
Toothed belts 2.5 Replacement
Belt tensioner 2.5 Replacement
Bare vertical head 7 Replacement
Vertical head camshaft 3.5 Replacement
Horizontal head camshaft 3 Replacement
Horizontal and vertical head opening rocker 4 Replacement
Horizontal and vertical head closing rocker 4 Replacement
Horizontal head valves 5.85 Replacement
Horizontal and vertical head valves 7.5 Replacement
Vertical head valves 7.5 Replacement
Horizontal head valve guides 7.5 Replacement
Vertical head valve guides 7.5 Replacement
Horizontal and vertical head valve guides 7.5 Replacement
Horizontal cylinder head 7 Replacement
Throttle body 2.5 Replacement
Oil pump 1.5 Replacement
Oil intake mesh filter 0.3 Replacement
Complete half casing pair 15 Replacement
Breather valve 3 Replacement
Horizontal cylinder head stud bolt 6 Replacement
Vertical cylinder head stud bolt 6 Replacement
Gearbox shaft bearings 15 Replacement
Crankshaft bearings 15 Replacement
Oil pump by-pass valve 1.7 Replacement
Generator 2 Replacement
Complete chain side cover 0.2 Replacement
Complete starter motor 3 Replacement
Complete pick-ups (R.P.M. sensor) 0.3 Replacement
Idle gear starter assembly 3 Replacement
Starter clutch roller cage 3 Replacement
Starter clutch 3 Replacement
Flywheel 3 Replacement
Complete engine 8 Replacement
Complete engine 20 Overhauling
Complete exhaust system 2 Replacement
Horizontal cylinder head exhaust pipe 1.2 Replacement
Vertical cylinder head exhaust pipe 1.5 Replacement
Silencer 0.1 Replacement
Oil pressure switch 0.3 Replacement
Oil cooler 0.5 Replacement
Oil cooler delivery tube 0.5 Replacement
Oil cooler return tube 0.5 Replacement

Ducati Motor Holding spa Motorcycle Related Products 25/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

FRAME
Operation Time (Hours)
Rear swing-arm 4 Replacement
Upper drive chain slider 0.3 Replacement
Lower drive chain slider 0.5 Replacement
Swing-arm shaft roller cage 4.5 Replacement
Shock absorber 3.5 Replacement
Complete headlight 0.3 Replacement
Headlight lamp 0.4 Replacement
Complete instrument panel 0.2 Replacement
Instrument panel on tank 0.5 Replacement
Front sub-frame -
Front brake master cylinder 0.3 Replacement
Complete front LH or RH brake caliper 0.5 Replacement
Front LH and RH brake caliper 0.5 Replacement
Clutch master cylinder 0.3 Replacement
Handlebar 0.34 Replacement
Throttle cable 2.5 Replacement
RH or LH fork leg replacement 1 Replacement
Complete fork 1.5 Replacement
Steering bearing replacement 1.7 Replacement
Overhauling the fork 3 Overhauling
Overhauling left or right fork leg 2 Overhauling
Front brake or clutch lever 0.2 Replacement
Front brake lever stop light micro-switch 1 Replacement
Brake flexible hose 1 Replacement
Rear brake master cylinder 0.8 Replacement
Rear brake caliper 0.5 Replacement
Front wheel rim 1 Replacement
Rear wheel rim 0.5 Replacement
Front wheel hub bearing 0.6 Replacement
Rear wheel bearing 0.6 Replacement
Rear cush drive damper 1 Replacement
Rear sprocket 0.5 Replacement
Rear brake disc 0.6 Replacement
Rear brake pads 0.1 Replacement
Front brake disc 0.4 Replacement
Front brake pads 0.3 Replacement
Frame 18 Replacement
Airbox 2 Replacement
Oil breather tank 1.4 Replacement
Gearchange pedal 0.1 Replacement
Footrest bracket 0.2 Replacement
Seat 0.1 Replacement
Fuel tank 1.5 Replacement
Tank cover 1 Replacement

Ducati Motor Holding spa Motorcycle Related Products 26/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Fuel pump 1.5 Replacement


Rear mudguard 0.3 Replacement
Front mudguard 0.3 Replacement
Headlight fairing -
Upper or lower half fairing (under-sump) 0.5 Replacement
Air scoop 0.5 Replacement
Rear-view mirror 0.1 Replacement
Radiator 2.5 Replacement
Thermostat 2.6 Replacement
Vertical cylinder coolant inlet hose 0.6 Replacement
Water pump impeller 2.5 Replacement
Expansion reservoir 3 Replacement
Engine / water temperature gauge 0.1 Replacement
Cylinder thermostat sleeve 2.6 Replacement
Cooler return sleeve 1 Replacement
Hor. cylinder sleeve 1 Replacement
Final drive 0.5 Replacement
Rear frame 3.5 Replacement
Fuel tubes 3 Replacement
Filler cap 0.5 Replacement
Side stand 0.2 Replacement
Horizontal cylinder coolant inlet hose 3.1 Replacement
Central stand -

Electric system
Operation Time (Hours)
Regulator 1.5 Replacement
Central wiring 8 Replacement
Engine control ECU 1.5 Replacement
Horn 1.5 Replacement
Battery 0.2 Replacement
Air temp. sensor 0.6 Replacement
Spark plugs (hor. and vert.) 1.8 Replacement
Horizontal spark plug 0.3 Replacement
Vert. spark plug 1.5 Replacement
Throttle body 2.5 Replacement
Fuel pressure regulator 1.5 Replacement
Injectors 3 Replacement
Tail light assembly 0.7 Replacement
Fuel level indicator 1.5 Replacement
Electric-fan 4 Replacement
Solenoid starter 0.4 Replacement
Side stand sensor 0.2 Replacement
RH switch 1 Replacement
LH lights switch 1 Replacement

Ducati Motor Holding spa Motorcycle Related Products 27/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Both switches 1.5 Replacement


Immobilizer antenna 0.5 Replacement
Complete front RH and LH turn indicators 4 Replacement
Complete rear RH and LH turn indicators 0.5 Replacement
A.B.S. ECU 2.5 Replacement
Front A.B.S. / traction control speed sensor 0.3 Replacement
Rear A.B.S. speed sensor 1.5 Replacement
Exhaust valve actuator 2 Replacement
Horizontal H.T. coil 0.5 Replacement
Vertical H.T. coil 1.5 Replacement
Suspensions ECU -
BBS ECU 2 Replacement
Hands free ECU 3.5 Replacement
Heated handgrips -
Electric fuel plug -
RH lateral pannier lock end fitting -
LH lateral pannier lock end fitting -
Seat lock end fitting 0.8 Replacement
Fuel plug lock end fitting 0.1 Replacement
Lock end fitting kit 0.9 Replacement

 Frame torque settings

Application Threading Nm ±10% Notes


(mm) Tolerance
Headlight fairing
Right rear view mirror retaining screw M8x1.25 25
Left rear view mirror retaining screw M8x1.25 25
Side stand
Side stand plate retaining screw on shock absorber M10x1.5 44
support
Stand sensor screw M6x1 5
Chain - front sprocket
Front sprocket retaining nut M25x1.5 186* GREASE B
Sprocket cover retaining screw M6x1 6 LOCK 2

Ducati Motor Holding spa Motorcycle Related Products 28/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Lights and reflectors


Bracket support subframe retaining screw M5x0.8 6 LOCK 2
Headlight - subframes (upper and lower) retaining screw M5x0.8 6 LOCK 2
Lower sub-frame - bottom yoke retaining nut M6x1 10
Tail light - glove compartment retaining screw M6x1 6
Front turn indicators - external conveyor retaining screw AF4.5 2
Instruments
Silent block on instrument panel supporting clip M5x0.8 2
Instrument panel to support retaining screw AF5 3
Instrument panel support to handlebar U-bolts retaining M5x0.8 2
nut
Tank instrument panel to tank plug cover retaining M5x0.8 2
screw
Front fork
Steering bearing ring nut M35x1 30* GREASE B
Steering head - fork leg closing screw M8x1.25 20* GREASE B
Steering head - central closing screw M8x1.25 24* GREASE B
Bottom yoke - upper closing screw M8x1.25 22* GREASE B: sequence
1-2-1
Bottom yoke - lower closing screw M8x1.25 12* GREASE B: sequence
1-2-1
Handlebar U-bolts closing screw M8x1.25 25*
Lower handlebar U-bolts to steering head retaining M10x1.25 45*
screw
Supporting bracket - steering head retaining pin M6x1 10
Steering limit adjusting lock nut M8x1.25 18 LOCK 2 to nut thread
only
Clutch cable guide to steering head retaining screw M6x1 10 LOCK 2
Brake cable guide to steering head retaining screw M6x1 8 LOCK 2

Ducati Motor Holding spa Motorcycle Related Products 29/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Hose clip to bottom yoke retaining screw M6x1 10


Hose clip to left fork bottom end retaining screw M6x1 10
Fork bottom end closing screw 10*
Electrical/electronic system
Electrical components support (rear) bracket to engine M8x1.25 10
retaining screw
Electrical components supporting box to electrical M8x1.25 24 Solid thread-locker on
components supporting (rear) bracket retaining screw screw
Electrical components support to radiator supporting M6x1 10
bracket retaining screw
Radiator cover to electrical components support M5x0.8 4
retaining screw
Electrical components cover - electrical components M6x1 4 Solid thread-locker on
support retaining screw screw
Horn to battery support retaining screw M8x1.25 18
Voltage regulator to clip on electrical components M6x1 10
support retaining screw
Hands free switch retaining screw M6x1 4 LOCK 2
Hands free switch retaining nut M6x1 4
Speed sensor retaining screw M6x1 10
Relay support retaining screw M5x0.8 5
Front brake
Screw securing front brake master cylinder to handlebar M6x1 10 Sequence 1-2-1
Front and rear brake bleed valve M6x1 23
Front brake caliper pre-tightening M10x1.25 2
Front brake caliper retaining screw M10x1.25 44* GREASE B
ABS control unit
ABS control unit to bracket retaining screw M6x1 10
ABS control unit bracket to air-box retaining screw M6x1 10

Ducati Motor Holding spa Motorcycle Related Products 30/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

ABS control unit pipe fittings M10x1 23


Rear swing-arm
Eccentric hub tightening screw M12x1.25 35* GREASE B: sequence
1-2-1
Swing-arm shaft screw M15x1.25 72*
Rear brake caliper mounting bracket locking pin M12X1.25 33* LOCK 8
Lower and upper chain sliding shoes retaining screw M5x0.8 4
Rear brake
Rear brake master cylinder screw M6x1 10 LOCK 2
Brake bleeder M10x1 23
Rear brake fluid reservoir to support retaining screw M5x0.8 4
Brake oil reservoir support to footrest bracket retaining M5x0.8 4
screw
Rear pipe clip to swing-arm retaining screw M6x1 10
Screw securing rear brake hose guide to swing-arm M5x0.8 4 LOCK 2
Rear brake caliper screw M10x1.25 44* GREASE B
Number Plate Holder
Number plate holder to swing-arm retaining screw M8x1.25 25
Number plate holder fixing screw M5x0.8 5
Handlebar - Clutch lever
Clutch bleed valve M6x1 4
Clutch hose connector M10x1 23
Clutch transmission unit screw M6x1 10 Sequence 1-2-3-1
Throttle twist-grip retaining screw M6x1 6
Clutch master cylinder screw M6x1 10 "Sequence 1-2-1
starting from upper
screw"
Throttle twist-grip housing retaining screw M4x0.7 1.8

Ducati Motor Holding spa Motorcycle Related Products 31/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Throttle control cable retainer retaining screw tightening M10x1.25 4


Throttle control cable adjuster retainer lock nut M6x1 2.5
Rear suspension
Shock absorber support to left casing retaining screw M10x1.5 2
pre-tightening
Shock absorber support to left casing retaining screw M10x1.5 45* After tightening of
free play adjuster ring
nuts
Ring nut on free-play adjuster dowel M20x1 100*
Shock absorber support to right casing retaining screw M10x1.5 45*
Shock absorber support to suspension linkage retaining M10x1.5 45*
screw
Suspension linkage to rocker arm retaining screw M12X1.5 45*
Shock absorber to swing-arm retaining screw M10x1.25 45*
Rocker arm to swing-arm retaining screw M10x1.25 45*
Front mudguard
Mudguard to fork bottom end retaining screw M6x1 5 Solid thread-locker on
screw
Front brake pipe clip on mudguard retaining screw AF3.5 0.35
Fluid cooling
Fan to fan support retaining screw M4x0.7 1
Internal conveyor and fan support to radiator upper M5x0.8 5
retaining screw
Fan support to radiator lower retaining screw M5x0.8 5
Internal conveyor - radiator - external conveyor M5x0.8 5
retaining screw
LH internal conveyor to RH internal conveyor retaining M5x0.8 4
screw
Air conveyor and radiator to bracket retaining screw M6x1 10
Radiator support to chassis retaining screw M6x1 10

Ducati Motor Holding spa Motorcycle Related Products 32/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Radiator support to frame retaining screw M6x1 10


External conveyor to radiator lower rear retaining screw M5x0.8 5

Radiator to external conveyor support retaining screw M5x0.8 5


Separated union retaining screw M5x0.8 5
Expansion reservoir on pad retaining screw M6x1 8
Expansion reservoir on drift retaining screw M6x1 8
Water pipe on radiator unions clamps 2.5
Water pipe to pump intake clamp 2.5
Water pipe on thermostat outlet clamp 2.5
Vertical and horizontal head inlet water pipe clamp 2.5
Clamp of expansion tank bleed pipe on plug 1
Clamp on bleeder fitting 1
Clamp on vertical head breather pipe 1
Clamp on expansion tank "overflow" pipe 1
Footrest and linkage
Rider footrest bracket to sub-frame retaining screw (left M8x1.25 25
- right)
Rear footrest retaining threaded pin M16x1.5 30
Passenger footrest spring plate to sub-frame retaining M6x1 10
screw
Right side (rear brake)
Brake lever pin on footrest bracket M8x1 24 LOCK 2
Stop switch on footrest bracket M8x1 10
Stop switch on brake lever drive screw M6x1 5
Brake lever adjuster lock nut M6x1 8
Brake master cylinder pushrod retaining nut M6x1 7.5
Left side (gearbox)

Ducati Motor Holding spa Motorcycle Related Products 33/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Gearbox lever pin on footrest bracket M8x1 24 LOCK 2


Gearchange linkage pivot to gear-change lever / M6x1 10
transmission lever retaining screw
Gearbox transmission lever on pawl closing screw M6x1 10
RH lock nut for gearchange linkage pivot M6x1 5 LOCK 2
LH lock nut for gearchange linkage pivot M6x1 5 LOCK 2
Rear mudguard
Rear mudguard to swing-arm retaining screws M5x0.8 5 Solid thread-locker on
screw
Front wheel
Brake disc screw M8x1.25 25* LOCK 2
Front wheel nut M25x1.25 63* GREASE B
Rear wheel
Wheel retaining nut (left and right) 48x1.5 230* GREASE B (apply to
the thread and the nut
underside)
Rear wheel cushion drive bush retaining nut M10x1 44 LOCK 2
Phonic wheel to disc fixing screw M5x0.8 6 Solid threadlocker on
screw
Brake disc to pin fixing screw M8x1 27*
Fuel tank
Tank frame retaining screw M6x1 10
Bitron flange to tank retaining screw M5x0.8 6 Solid threadlocker on
screw
Hose clip retaining screw M5x0.8 5
Tank filler cap screw M5x0.8 3
Exhaust
Nut securing exhaust pipe flange to horizontal/ vertical M6x1 10
cylinder head

Ducati Motor Holding spa Motorcycle Related Products 34/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Heat guard to vertical manifold retaining nut M6x1 10


Vertical main heat guard retaining screw M6x1 8
Lambda sensor fixing M12X1.25 25
Exhaust gas plug M10x1.25 25
Motor valve to support fixing screw AF5 3
Exhaust valve motor support to RH subframe retaining M6x1 10
screw
Silencer to bracket retaining screw M8x1.25 20
Silencer retaining clamp 16
Silencers support to footrest bracket retaining screw M8x1.25 25
Silencer to heat guard retaining screw M6x1 8
Seat
Seat cover retaining screw M5x0.8 4
Frame
Frame-engine retaining nut M12X1.25 60* GREASE B (apply to
the thread and the nut
underside)
Clearance adjuster M20x1 0.6 GREASE B only on
thread - do not grease
the union surface
Ring nut on freeplay adjuster dowel M20x1 100* GREASE B
Tank bearing drift on compartment retaining screw M6x1 10
Glove compartment - handle guide retaining screw M8x1.25 20*
Handle guide - latch retaining screw M6x1 10
Handle releasing ring nut on pin M5x1 5
Seat lock nut M22x1.5 3
Sub-frames - glove compartment retaining screws M8x1.25 14*
Frame – sub-frames retaining screw M10x1.5 55* GREASE B

Ducati Motor Holding spa Motorcycle Related Products 35/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Blackbox support silent block on LH sub-frame M5x0.8 2


Blackbox support to LH sub-frame retaining nuts M5x0.8 2
Blackbox cover and blackbox on support retaining AF5 3
screws
GAC cover to sub-frame/compartment retaining screw M5x0.8 4
Underseat compartment cover to compartment retaining M5x0.8 4
screw
Hands free antenna to compartment retaining screw M4x0.7 2
Oil cooler
Fixing union to radiator (nipple) M14X1.5 23 LOCK 1
Fixing tube to radiator coupling M16x1.5 18* Lubricate with engine
oil
Fixing tube to radiator coupling M16x1.5 18* Lubricate with engine
oil
Oil hose clamp to horizontal head retaining screw M6x1 10
Radiator bracket to horizontal head retaining screw M6x1 10
Radiator to bracket retaining screw M6x1 6
Pressure switch on oil cooler retainer 24
Air intake oil breather
Wiring protection on airbox lower half-housing M5x0.8 5

Oval intake funnel on airbox lower half housing M5x0.8 5


retaining screw
Conveyors to airbox retaining screw M5x0.8 3.5
Map sensor bracket to airbox upper half housing M6x1 10
retaining screw
Air temperature sensor to LH conveyor retaining screw M4x0.7 2
Map sensor on bracket retaining screw M6x1 10
Blow-by pipe to airbox retaining clamp 1.5
Fuel system

Ducati Motor Holding spa Motorcycle Related Products 36/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Throttle body on intake funnels retaining screw M5x0.8 3.5 Solid thread-locker on
screw
Intake ducts throttle body retaining clamp 2.5
Injectors to funnels retainer M5x0.8 5
Canister to fuel tank (USA version) retainer M5x1 4
Fairings
Plug cover to plug retaining screw M5x0.8 2 LOCK 1
Plug cover and central cover to plug retaining screw M5x0.8 2 LOCK 1
Central cover to tank retaining screw M5x0.8 2 LOCK 1
Side cover to tank rear retaining screw M5x0.8 2 LOCK 1
Central cover to plug cover retaining screw M5x0.8 0.33
Central cover to side cover retaining screw M5x0.8 0.33
Clip air inlets on tank plug cover retaining screw M5x0.8 2 Solid thread-locker on
screw
LH conveyor / LH conveyor support retaining screw M4x0.7 1.5

LH conveyor support to tank side cover retaining screw M5x0.8 0.33

LH conveyor cover to LH conveyor support retaining M5x0.8 5


screw
Central to lateral belly fairings retaining screw M5x0.8 4 Solid thread-locker on
screw
LH belly fairing / radiator closure / central belly fairing M5x0.8 4 LOCK 1
retaining screw
RH belly fairing / radiator closure / central belly fairing M5x0.8 4 LOCK 1
retaining screw
LH belly fairing to electrical components support M5x0.8 4 LOCK 1
retaining screw
RH belly fairing to electrical components support M5x0.8 4 LOCK 1
retaining screw
LH belly fairing / electrical components cover / M5x0.8 4 LOCK 1

Ducati Motor Holding spa Motorcycle Related Products 37/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

electrical components support retaining screw


RH belly fairing / electrical components cover / exhaust M5x0.8 4 LOCK 1
protection retaining screw

 Engine torque settings

Application Threading (mm) Nm Min. Max Notes


.
Fixed and mobile tensioner pulley pin M20x1 50 45 55 LOCK 2 or TB1324
Camshaft pulley retaining nut M17x1 71 64 78 GREASE A
Rocker arm shaft covers M12X1.25 15 14 16 LOCK 2 or TB1324
Coolant temperature sensor on coolant union M12X1.5 23 20 26 LOCK 4 – Restrain the
insert when tightening
Cylinder head nut: M10x1.5 Apply GREASE C to
Snug torque 20 the underside of the nut
Preload torque 40 38 42 and the thread of the
Tightening torque 60 57 63 stud
Cam cap screw: M8x1.25 Engine oil
Preload torque 10 9 11
Tightening torque 22.5 21 25
Coil retaining screw M6x1 10 9 11
Pulley flange retaining bolts M6x1 10 9 11
Cylinder head cover screw M6x1 10 9 11
Exhaust manifold stud M6x1 10 9 11 LOCK 5
Vacuum gauge connection screw on cylinder M6x1 5 4 6 LOCK 2 or TB1324
head (EU only)
Evaporative emissions canister fitting on M6x1 5 4 6 LOCK 2 or TB1324
cylinder head (California only)
Air breather fitting on horizontal cylinder head M6x1 2.5 2 3 LOCK 2
Air breather blanking screw on vertical M6x1 10 9 11 LOCK 6
cylinder head
Intake manifold screw M6x1 10 9 11

Ducati Motor Holding spa Motorcycle Related Products 38/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Water temperature sensor M6x1 6 5 7


Screw securing coolant unions to cylinder head M5x1 6 5 7 Pre-applied
Technologic 150
thread-locker
Oil cartridge M16x1.5 11 10 12 Engine oil on seal
Oil cartridge nipple M16x1.5 42 38 46 LOCK 2 or TB1324
Oil pick-up pipe plug M14X1.5 24 21 27 LOCK 5
Oil cooler nipple M14X1.5 32 29 35 LOCK 5
Oil drain plug with magnet M12X1.5 20 18 22 THREEBOND TB1215
Gear sensor M12X1.25 12 11 13
Clutch cover oilway blanking plug M10x1.5 15 13 17 LOCK 5
Neutral sensor M10x1.25 10 9 11
Oil pump adapter screw M10x1 LOCK 5
Clutch cover inner oilway screw M10x1.5 15 13 17 LOCK 5
Cylinder/ head stud M10x1.5 30 28 32 LOCK 2 or TB1324
Cylinder zone crankcase screw: M8x1.25 GREASE B or Agip
Preload torque 19 17 21 GR SM on thread
Tightening torque 25 22 28
Central crankcase screws + swing-arm pivot M8x1.25 GREASE B or Agip
bolt: 19 17 21 GR SM on thread
Preload torque 25 22 28
Tightening torque
Gear stop lever screw M8x1.25 18 16 20 LOCK 2 or TB1324
Blow-by valve retaining screw M6x1 10 9 11
Chain side secondary bearing retaining screw M6x1 10 9 11 LOCK 2 or TB1324
Clutch side primary bearing retaining screw M6x1 10 9 11 LOCK 2 or TB1324
Crankcase screw – idler area M6x1 10 9 11
Outer crankcase screw M6x1 10 9 11
Mesh filter cover bolts M6x1 10 9 11 TB1215

Ducati Motor Holding spa Motorcycle Related Products 39/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Chain cover oil circuit blanking screw M6x1 8 7 9 LOCK 2 or TB1324


Under-piston oil jet retaining screw M5x0.8 8 7 9 LOCK 2 or TB1324
Starter motor mounting screw M6x1 10 9 11 Loctite 516 pre-applied
on thread
Starter motor rear screw M6x1 10 9 11 Loctite 516 pre-applied
on thread
Idler gear shaft retaining screw M6x1 10 9 11 LOCK 2 or TB1324

Primary sprocket nut M24x1 190 171 209 GREASE B


Ring nut fastening wet clutch primary pinion M24x1 190 171 209 GREASE B
Flywheel retaining nut M24x1 330 313 346 LOCK 5
Balancing cap M12X1.25 28 26 30 LOCK 5
Con-rod bolts: M10x1 Apply GREASE B to
Tightening of 45°±1° 30 thread
Torque check 65÷95
Crankshaft grub screw M8x1.25 13 11 15 LOCK 5
Crankshaft drilled grub screw M8x1.25 13 11 15 LOCK 5
Selector drum locating screw M16x1.5 30 27 33
Selector pawl screw M8x1.25 36 34 38 LOCK 2 or TB1324
Selector pawl locator nut M6x1 10 9 11
Gearbox pawl screw M6x1 16 15 17 LOCK 2 or TB1324
Fixed and mobile tensioner pulley pin M20x1 50 45 55 LOCK 2 or TB1324
Timing belt driveshaft pulley retaining nut M15x1 71 64 78 GREASE A
Timing belt driveshaft gear nut M14x1 55 50 60 GREASE A
Fixed tensioner bearing locking screw M14X2 50 45 50 GREASE A
Fixed and mobile tensioner pulley nut M8x1.25 25 22 28 GREASE A
Carbon fiber cover screw M6x1 6 5.5 6.5 Loctite 516 pre-applied
on thread
Plastic cover screw M6x1 10 9 11 Loctite 516 pre-applied
on thread

Ducati Motor Holding spa Motorcycle Related Products 40/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

Carbon cover filter support fixing screw M4x0.7 1.75 1.5 2


Self-tapping screw for timing belt cover filter M3.5
Coolant inlet union M30X1.5 25 23 27 LOCK 5
Water delivery pipe M22x1.5 25 23 27 LOCK 5
Oil filler plug M20x2.5 Tighten as far as it will
go
Generator cover inspection plug M15x1 20 18 22 TB1215
Pick-up sensor inspection screw M12X1 15 13 17 LOCK 2 or TB1324
Water pump cover plug M10x1 20 18 22
Oil pressure sensor M10x1 19 17 21
Clutch oil pan cap M10x1 15 13.5 16.5
Oil way blanking plug M10x1 20 18 22 LOCK 5
Coolant pump bearing stop screw M6x1 10 9 11 LOCK 2 or TB1324
Stator wiring clamp bracket screw M6x1 10 9 11 LOCK 2 or TB1324
Water pump cover screw M6x1 10 9 11
Generator cover screw M6x1 10 9 11
Generator cover to idle gear screw M6x1 10 9 11
Generator cover + water pump screw M6x1 10 9 11
Inspection cover screw M6x1 5 4.5 5.5
Generator-side crankcase closing screw M6x1 10 9 11
Alternator stator retaining screw M6x1 10 9 1 LOCK 2 or TB1324

Clutch cover screw M6x1 10 9 11


Wet clutch cover closing screw M6x1 10 9 11
Wet clutch drum nut M25x1.5 190 180 200 GREASE B
Wet clutch spring screw M6x1 10 9 11
Spark plug M10x1 12 11 13
Alternator rotor/flywheel screw M6x1 13 11 15 LOCK 5

Ducati Motor Holding spa Motorcycle Related Products 41/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc
Circolare Tecnica
Service Bulletin – Technisches Rundschreiben – Circulaire Technique – Circular Tecnica 825
n°.

By-pass pump cap M15x1 25 22 28 LOCK 5


Oil pump retaining screw M6x1 10 9 11
Oil pump assembly screw M6x1 10 9 11
Oil pump retaining screw M8x1.25 26 23 29
Coolant delivery union M22x1.5 25 23 27 LOCK 5
Coolant circuit hose clamps 2.5 2 3

* dynamic safety-critical point; tightening torque must be within Nm ±5%.

Thanking you for your attention we send you our best regards,

Francesco Penazzo Piero Paglialunga


Service Aftersales Manager Technical Service Trainer

Ducati Motor Holding spa Motorcycle Related Products 42/42


www.ducati.com via A. C. Ducati, 3
40132 Bologna (Italy)
Tel. +39/051/6413111
Fax +39/051/6413671-405802 736623490.doc

You might also like