F 200 ABF - R449A - 50 HZ

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TECHNICAL DESCRIPTION

GENERATEUR SMALL ABF 2

F200 ABF
OPERATING CONDITIONS

Refrigerant Freon Nominal use Selection N°1 Selection N°2


Nominal use
Refrigerant R449A R449A
Inlet water temperature °C 15 15
Ice production T / 24h 5,0 7,00
Refrigerating duty KW 25,0 35,0
- - -
Reamer speed Tr/h 69 93
Ice thickness mm 2,2 2,2
Evaporating temperature °C -18,10 -25,3
Minimum condensing Temperature * °C 30 30
Maximum condensing Temperature ** °C 55,00 55,0
Water flow L/h 208 291,7
Minimun water temperature °C 5 * Maximum for Oil return
Maximum water temperature °C 30 ** Minimum for slugging limit risk

DESCRIPTION OF EQUIPMENT

Refrigerant cylinder feeding Liquid level control, solenoid valve, throttle valve
Double wall steel cylinder (machined, coating Genecoat® based on Ni-Cr plated)

ELECTRICAL DATAS
Nominal power Power supply Nominal installed amperage
1 Reamer motor 250 W 400V-3 50 Hz 0,95 A
1 Water pump 70 W 230V -1 50 Hz 0,35 A
1 Solenoid valve 10 W 230V -1 50 Hz 0,10 A Option(s) 230V -1 / 115V -1
1 Torque limitor switch & 1 Emergency stop
1 Electrical liquid level control (regulation) 230V -1 50 Hz 0,10 A Option(s)
230V -1 / 115V -1
Option(s)
1 Salt dosing pump 50 W 230V -1 / 115V -1 50 Hz 0,40 A

version JAN -A-2021


Document type Description D

TEC-GU-F 200 ABF-D- GB


ICE GENERATOR F200 ABF R449A
Edition date 1.01.2021 Photos and sketch are not contractual. Document can be modified without prior notice.

Geneglace SAS - 9 Rue des Orfèvres, 44840 Les Sorinières - France contact@geneglace.com
Tél : 33 (0)2 51 19 10 51 – Fax : 33 (0)2 40 05 73 81 – Site internet : www.geneglace.com page 1/6
DIMENSIONS AND CONNECTIONS
Overall dimensions
Length L mm 1200,00 D1 mm 300,00
Width l mm 1000,00 D2 mm 1060,00 F1 F4 H F5
Height H mm 1700,00 H1 mm 1250,00
Dimensions a mm 87,00 H2 mm 1480,00
Dimensions b mm 87,00 H3 mm 1750,00
Dimensions c mm 87,00 E mm 880,00
Volume V m3 2,04 B mm 880,00
Ice chute G mm 680,00 Ø i mm 20,00
Net weight Kg 527,00 F3
F6

D1
D2
G F7

H3 H2 H1
F2 A
C B
F1 1 Reamer motor
D1 Minimum clearance for reducer removal F2 1 Pump P
F3 1 Torque limitor switch
D2 Minimum clearance for reamer removal F4 1 Emergency stop
F5 1 Salt dosing pump
a F6 1 Electrical liquid level control (regulation)
G I F7 1 Solenoid valve

b Hydraulic connections
A 1 Generator water supply Threated P.V.C 1/2" G mm
Øi B 1 Overflow Plain ends tube Stainless steel 22,00 mm
E L C 1 Water drainage Plug P.V.C 1/2"
H 1 Suction
Plain ends tube Steel 1"1/2
c G/K 1 Liquid inlet O.D.F Copper 7/8"
I 1 Oil return O.D.F. Copper 3/8"
B Water frame base dimensions are given without insulation P 1 Oil drain O.D.M.-G Stainless steel 3/8"
version JAN -A-2021
Document type Lay out E

TEC-GU-F 200 ABF-E- GB


ICE GENERATOR F200 ABF R449A
Edition date 1.01.2021 Photos and sketch are not contractual. Document can be modified without prior notice.
Geneglace SAS - 9 Rue des Orfèvres, 44840 Les Sorinières - France contact@geneglace.com
Tél : 33 (0)2 51 19 10 51 – Fax : 33 (0)2 40 05 73 81 – Site internet : www.geneglace.com page 2/6
REFRIGERATING SKETCH

Refrigerating connection done MATERIAL DESCRIPTION Stainless steel


Ø 7/8" Ø 1"1/2
2
4 To be performed on site Water distribution tray Bearing body
10 Weld connection
Reamer bearing
Flare connection
body
Screw connection Vertical deflector
6 Flange connection

Wiper support

11

5
Reamer Lower shaft bearing
body
1

13
3
Reamer bearing body
9
Water collection tray
Base

8 Global water path* F 200, F250 Stainless steel


*(All parts in contact with water or ice)
Refrigerant cylinder feeding Liquid level control, solenoid valve, throttle valve

1 Flake ice generator 5 Flood bottle 10 Safety pressure relief valve (out of supply)
2 HP liquid inlet 6 Level controler 11 Oil return exchanger
3 Solenoid valve 8 Liquid inlet throttle valve 13 Oil return valve
4 Suction 9 Oil drain

This sketch describes the Geneglace global supply from a refrigerating point of view, it only gives working principle and the real supply can vary according to the models and the application.
version JAN -A-2021
Document type Refrigeration F

TEC-GU-F 200 ABF-F- GB


ICE GENERATOR F200 ABF R449A
Edition date 1.01.2021 Photos and sketch are not contractual. Document can be modified without prior notice.

Geneglace SAS - 9 Rue des Orfèvres, 44840 Les Sorinières - France contact@geneglace.com
Tél : 33 (0)2 51 19 10 51 – Fax : 33 (0)2 40 05 73 81 – Site internet : www.geneglace.com page 3/6
INSTALLATION AND HANDLING
General information Dimensions
Nominal use A mm 500,00
HANDLING Power supply 400V-3 B mm 880,00
Frequency 50 Hz C mm 300,00
Refrigerant charge 30 Kg D mm 1300,00
Water pressure 2-4 bar E mm 880,00
Max working pressure : 1,85 Mpa (2014/68/UE ) L mm 1230,00
Net weight 527 Kg I mm 940,00
Max. water flow 300 L/h k mm 170,00

Sound power level 1 m clear field 65 Dba

MINIMUM CLEARANCE FOR SERVICE INSTALLATION


Reserve enough clearance around the machine for
Dismantling and service area maintenance (refer to Installation and Maintenance
Guide)
Lifting rings Qty. 3 A B C

F F
TRANSPORT
Carton box Volume 3,24 m3
Length mm 1430,00
Width mm 1180,00
Height mm 1920,00
Net weight Kg 527,00 E
Gross weight Kg 620,00 L

This type of packing is generally used


when goods are sent by air freight, by
road or by sea freight. The sleeve box is
hydrophobic and will resist to humidity. D

Ice chute Ø G
l (a) Tightness seal around the boring
(b) Raising of the floor to avoid accidental water leaks in
k : Fixation sleeves height of the base (Øi) the storage

version JAN -A-2021


Document type Installation I

TEC-GU-F 200 ABF-I- GB


ICE GENERATOR F200 ABF R449A
Edition date 1.01.2021 Photos and sketch are not contractual. Document can be modified without prior notice.
Geneglace SAS - 9 Rue des Orfèvres, 44840 Les Sorinières - France contact@geneglace.com
Tél : 33 (0)2 51 19 10 51 – Fax : 33 (0)2 40 05 73 81 – Site internet : www.geneglace.com page 4/6
SCOPE OF SUPPLY
Option(s)
ICE GENERATOR Electrical control panel PGS2 Dimensions 500*300*200
Cylinder 1,85 Mpa (2014/68/UE ) Protection IP 55
Double wall steel cylinder (machined, coating Genecoat® based on Ni-Cr plated) Remote control Protection IP 65
Cylinder external insulation (injected polyurethane) Salt dosing pump Protection IP 65 1,6A/20W
External insulation liner (White aluminium sheet) High ice level detector
Oil drain Ice level detection will be installed in the ice storage
Base Electrical liquid level control (safety)
Generator base covers The Level controller will be installed on the flood bottle
Water flow reducer device External insulation liner (Stainless steel sheet)
Water pump Power supply 400V-3 50 Hz
Over flow connection 460V-3 60 Hz
Draining connection Salt dosing pump Protection IP 65 1,6A/20W High ice level detector
Float valve for water supply
PVC coated and insulated stainless steel base CLEANING IN PLACE (CIP)
Connection pipe for water distribution
Revolving part The CIP option includes the following components :
Central shaft (zinc plated,painted steel) revolving between two ball bearings 1- Solenoid valve that is fitted on the water supply line
Lower water collection tray (stainless steel) before the float valve (water supply control).
Upper water distribution tray (stainless steel)
Vertical deflector Stainless steel 1- Servo-motorized valve that is installed on the draining
Reamer adjuster with bolts and nuts point of the generator base (water drainage control).
Helical reamer (stainless steel) between two ball bearings
Rubber wiper to limit the sprinkling area 1- Electrical control panel PVC
Water distribution tray overflow also used for deglacing 1- Float switch installed in generator base.
Drive for revolving part
Torque limitor device with manual reset
Gear reducer with motor and belt 1- Pump
Refrigeration feeding
Flood bottle 1,85 Mpa (2014/68/UE )
Vertical bottle external insulation
Liquid level control, solenoid valve, throttle valve
Oil return device (halogen refrigerant only) IMPORTANT :
Oil return valve
The disinfectant used for cleaning should not form an emulsion and generate foam when
Miscellaneous
pumped into the generator as well as not be corrosive or agressive for the following materials :
Vertical salt dosing pipe requiring sodium chloride tablets (25 kg supplied) Stainless steel, chrome, natural rubber).

version JAN -A-2021


Scope of supply L

TEC-GU-F 200 ABF-L- GB


ICE GENERATOR F200 ABF R449A
Edition date 1.01.2021 Photos and sketch are not contractual. Document can be modified without prior notice.
Geneglace SAS - 9 Rue des Orfèvres, 44840 Les Sorinières - France contact@geneglace.com
Tél : 33 (0)2 51 19 10 51 – Fax : 33 (0)2 40 05 73 81 – Site internet : www.geneglace.com page 5/6
DETAILED VIEW

1 Gear reducer
2 Belt
3 Belt protection
4 Torque limitor
5 Water spray
7 Pump
9 Base
10 Float valve for water supply
12 Generator base covers
13 Cylinder Ni-Cr plated based - Genecoat® coating
14 Inspection hatch
15 Upper inspection cover
18 Reducer motor
19 Upper shaft bearing
20 Bearing body
21 Reamer bearing cover
23 Reamer bearing
25 Reamer bearing body
26 Reamer
27 Complementary wiper fixation
28 Complementary rubber wiper
30 Lower shaft bearing
32 Water collection tray
33 Rubber wiper
34 Wiper support
36 Main shaft
38 Water distribution tray

Note(s) Pulley and belt according to reamer speeds: Specify machine serial number

Specify the voltage and the frequency


Specify the machine serial number
GENEGLACE may change this document whitout prior notice
version JAN -A-2021
Document type Exploded view V

TEC-GU-F 200 ABF-V- GB


ICE GENERATOR F200 ABF R449A
Edition date 1.01.2021 Photos and sketch are not contractual. Document can be modified without prior notice.
Geneglace SAS - 9 Rue des Orfèvres, 44840 Les Sorinières - France contact@geneglace.com
Tél : 33 (0)2 51 19 10 51 – Fax : 33 (0)2 40 05 73 81 – Site internet : www.geneglace.com page 6/6

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