No-Clad

PRE-CLADDED EXTERNAL INSULATION

Closed cell, physically crosslinked polyolefin foam insulation

with innovative ultra tough foil facing for external applications.

PHYSICALLY
C R O S S L I N K E D
SEKISUI TECHNOLOGY
Setting the Standard
Thermobreak® is the leading and most innovative polyolefin foam thermal insulation available to the
HVAC and Building industry worldwide. Thermobreak’s® performance is unsurpassed.
Developed in Australia over 30 years ago, Thermobreak® is manufactured using our proprietary physically
crosslinked closed cell polyolefin foam technology, invented and commercialised by the Sekisui Chemical
group in Japan. Laminated with reinforced foil and adhesive backing, Thermobreak® is widely recognised
as the global leader in polyolefin insulation.
Thermobreak insulation is manufactured to ASTM C1427 Standard.

No Clad™ Pre-cladded Insulation with Surface Protection

Ultra tough, easy to fabricate Thermobreak® No-Clad is a closed cell, physically cross-linked polyolefin foam pipe and duct insulation.
Thermobreak® No-Clad is faced with a new UV and puncture resistant foil. The new foil facing consists of a very strong puncture resistant
reinforcement and proprietary clear coating which is resistant to corrosion, weathering and UV. To provide system integrity and protection of
joints from the elements, a specially designed foil tape with added UV protection has been developed.

Fire and Smoke Safety

Thermobreak® No-Clad Tube is covered by the FM Approvals third party product certification system and is approved to FM 4924 standard for
Pipe and equipment coverings.
In addition, Thermobreak® No-Clad has been tested to various International Fire & Smoke Standards and building regulations:
• ASTM E84 (25/50);
• British Standard BS 476 (Class 0);
• Australian Standard AS 1530.3;
• Dubai Central Laboratories Product Conformity Certification Scheme.
 Ultra Tough and Easy to Fabricate
Thermobreak® No-Clad is easy to cut and fabricate and contributes to reducing installation time of mechanical services. Available with
repositionable adhesive backing, Thermobreak® No-Clad provides significant cost savings compared to traditional cladded insulation.

Extensive Technical Support

• ThermaCalc™ computer selection program with full analysis of heat flows
• Technical information bulletins
• Independent laboratory testing and certification
• Backed by the financial and technical strength of a global company with locally based engineers

Health, Safety and the Environment

• Completely user friendly and does not emit fibres or dust during installation or in service
• Non-irritant, odourless, and will not support bacterial growth
• Green Star compliant (VOC)
• Zero Global Warming Potential (GWP)
• Made without Ozone destroying agents such as CFCs or HCFCs
• Manufactured under a certified ISO 14001 Environmental Management System

Yas Marina Circuit, Abu Dhabi Al Khorayef Tower, Khobar KSA

Mall of Qatar, Doha

 Technical Specifications No-Clad
TECHNICAL
PHySiCAL PRoPERTiES
SPECIFICATIONS
FiRE AND SMoKE BEHAvioUR

Material: Physically (irradiation) crosslinked closed BS476 Parts 6 & 7: CLASS 0

Physical Properties cell polyolefin foam with factory applied Size Availability
reinforced aluminium foil and acrylic AS1530 Part 3 Ignitability Index: 0
Material: Physically (irradiation) crosslinked
adhesive backingclosed cell polyolefin Sheets:
Spread of Flame Index: 0
foam with factory applied, heavy duty multilayer composite with a
Thickness Width Index:
Heat Evolved 0 Length
specially developed UV and weather
Density: 25 kg/m3durable coating.
(foam core only)
15mm Smoke1200mm
Developed Index: 0-12300mm
Density: 25 kg/m3 (foam core only)
Thermal Conductivity: 0.032 W/m/°K (@ 23°C mean temp.) 20mm 1200mm 2300mm
Thermal
(ASTM C518)Conductivity: 0.036 0.032
W/m/°KW/mK (@mean
(@ 36°C 23° temp.)
C mean ASTM25mm
E84: 1200mm COMPLIES
2300mm(NFPA 90A & B)
(ASTM C518) temperature) 40mm
Flame Spread Index:
1200mm
<25
2300mm
Water vapour Permeability: 8.19 x 10-15 kg/Pa.s.m Smoke Developed Index: <50
Puncture Resistance
(ASTM E96)
>400 N
(0.029 mg.m/N.h)
50mm 1200mm 2300mm
(ASTM D4833)
Preformed
ASTM C411: tube (2m lengths) COMPLIES (NFPA 90A & B)
Water
Tear vapour Permeance:
Strength 3.3 x 10
> 60g/MN.s
-4
N MD
Nominal Wall Thickness Min ID (in) Max ID
(ASTM D751) > 50 N CD FM 4924 Thermobreak Sheet APPROVED
Water absorption by volume: <0.1% v/v
15mm 10mm
Up to 25mm thickness 273mm
(JIS K6767)Strength
Tensile (0.00038 g/cm2N
> 1000 ) MD
20mm 10mm 273mm
(ASTM D751) > 900 N CD
Permeability Resistance Factor: μ > 20,000 25mm 10mm 273mm
MD= Machine Direction, CD=Cross Direction 40mm
AS 3837 BCA Group10mm
Number: 1 273mm
Resistance to fungi: Zero Growth 50mm 10mm 273mm
UV Risistence Smoke Index: ≤250
(ASTM G21)
(3000 hr QUV exposure) No change in performance ID sizes up to 500mm available on request
(ISO 4892-3) or appearance *OtherAnnex
BS 6853 sizes available
B on request
Smoke Toxicity COMPLIES (R < 1.0)
ozone Resistance: Excellent
Salt Resistance No visible change in appearance
Uv(Internal
Resistance:
test) Excellent Fire61(67)
iMo MSC and Part
Smoke Performance
2 Smoke Toxicity COMPLIES

(2 week immersion in 5 % salt solution) ASTM

iSo 5659 E84
Part 2 (UL 723)
Smoke Density Complies (NFPA
COMPLIES (IMO90A
MSC&61(67)
90B)Part 2)
Noise Reduction Coefficient: 0.20 (12mm foam thickness)
Water Flame Spread Index ≤ 25Dm < 200
(ISO 354)Vapour Permeability < 4.1 foam
0.30 (25mm x 10-15 kg/Pa.s.m
thickness)
(ASTM E96) (basis 25mm thickness) Smoke Developed Index ≤ 50
Satisfies max allowable
operating Temperature Range: -80 °C(0.015
~ +100mg.m/N.h)
°C (no adhesive) BS 476 Part 6&7 concentrations
Class 0 for the
following combustion gases:
Water Vapour
GreenStar Rating:Permeance < 1.7
Low VOC x 10 g/MN.s
Emitting
-4
FM 4924 (tube) FM CO,
Approved
HCl, HBr, HF, HCN, NOx, SO2
(ASTM D5116)
Permeability Resistance Factor: μ > 40,000 Up to 8” IPS (219mm ID)
UL 94Up to 50mm wall Horizontal
thicknessBurn APPROVED (HF-1)
Water absorption
Physical by Volume: COMPLIES
Property Requirements: < 0.2%
(Typev/v
II - Sheet)
(ASTM C1427)
(ASTM C1763, Procedure B, 24h) AS1530 Part 3 Ignitability Index: 0
SiZE AvAiLABiLiTySpread of Flame Index 0
Resistance
REACH to Fungi:
Directives: Zero Growth
COMPLIES Heat Evolved Index 0

© Sekisui Pilon Pty Ltd. Date of Publication: December 2018.

(ASTM G21)
(1907/2006/EC) Smoke
8-mm 50mDevelop Index
X 1200 mm rolls 0-1
Ozone
Product Resistance:
Certification Excellent
may be plant specific. Please consult with your local representative.
10-mm 20m X 1200 mm rolls
Operating Temperature: -80° C to 100° C (no adhesive)
Distributed by Product certification may be plant specific. Please consult with your local representative.
12-mm 20m X 1200 mm rolls
Leachable Chlorides: < 12 ppm (< 0.0012% w/w)
(ASTM C871) Distributed by
15-mm 20m X 1200 mm rolls

Physical Property Requirements: COMPLIES 20-mm 20m X 1200 mm rolls

(ASTM C1427)
25~50-mm 2300mm X 1200mm sheets
Thermobreak is a registered trademark of Sekisui Chemical Co. Ltd. or its subsidiaries.
Other sizes available on request.

Australian
Australian PlantPlant Thailand Plant
Thailand Plant
1-5 Parraweena
1-5 Parraweena Rd, PORd, PO2898,
BOX Box 2898,700/329 Moo
700/379 MooNakorn
6, Amata 6, Tumbol Donhua-loh,
Industrial Estate,
TarenTaren
Point Point
NSW NSW
2229 2229 Australia Tumbol Donhua-Ioh,
Australia Amphur Muang
AmphurChonburi
Muang 20000
Chonburi 20000
Tel: Tel:
+61 2 +61
952529880
9525 9880 Tel: +66Tel: +66 38 213219~266
38 213219-26
Email:Email: info@sekisuifoam.com.auEmail: info@thaisekisui.co.th
info@sekisuifoam.com.au Email: info@thaisekisui.co.th
Web: Web: www.sekisuifoam.com.auWeb: www.thaisekisui.co.th
www.sekisuifoam.com.au Web: www.thaisekisui.co.th