Air Mite Catalog
Air Mite Catalog
Air Mite Catalog
CATALOG NO. 97
DEVICES, INC.
AIR-MITE
4739 W. MONTROSE AVENUE CHICAGO, ILLINOIS 60641 PHONE: 773/286-3393 FAX: 773/286-4703
introduction
Air Power, the harnessed servant of industrial progress, eliminates time waste and drudgery. Makes work handling fast, economical and automatic. If you want the most economical, adaptable and speedy impetus to all pressure, needs AIR POWER has no rival. Feeding work to machines, holding, exerting aimed and precisional pressure, lifting or handling heavy equipment, AIR POWER is your best solution. This catalog has been designed to provide you with all the necessary information you need to select the proper AIR-MITE equipment to meet your specific requirements. Variations or special units other than those shown are available upon request.
index
Mighty Mite Short Stroke Cylinders Air Arbor Presses Classic Design Cylinders Tandem & Triplex Foot Mounted Models Front Flange Mounted Models Rear Flange Mounted Models Pull Models Clevis Mounted Models DAR Cylinders Micro Model Cylinders V-Series Control Valves Valve Types & Order Information V3 Series 3-Way Valves V4 & V5 Series 4-Way Valves V4 & V5 Series - 3 Position Valves Safety Foot Guard
Page 3 4-5 6-7 8-9 10-11 12-13 12-13 12-13 14-15 16-17 18-19 20-22 23-25 26 27 28 29 30-31 32-33 34-35
VDB Series 2 & 3-Way Solenoid Valves Connectors for VDB Series MV2 Series Miniature Valves MV3 & MV3P Poppet Valves Slide Valves, Quick Exhaust Valves Flow Control, Needle, Check Valves PC2500 Safety Controls SC3000 Safety ControlsStand Alone SC3300 Safety ControlsPress Ready LV3 SeriesSafety Lockout Valves V101 & V202 Lockout Slide Valves Miniature Air Components Air Volume Chambers Filter-Regulator-Lubricator Units Vacuum Pumps Roto-Flo Speed Controls Exhaust Silencers & Mufflers Vacuum Electric Switches Air Holding Collet Fixtures Air Line Instant Fittings Power Conversion Table Suggested Rod End StylesChart
V3 & V4 Pilot ValvesStandard V3 & V4 Pilot ValvesLow Pressure V3 & V4 SeriesSolenoid Valves S2 & S3 SeriesSolenoid Valves S5 SeriesMiniature Solenoid Valves
Prices are subject to change without notice, but any such change shall not affect orders already accepted. Quotations are firm for 30 days only. Minimum billing on any order is $25.00 net. No purchases are to be returned after shipment for any reason unless our written acceptance has first been obtained. All returns are subject to a 20% restocking charge. All shipping charges shall be prepaid. No goods returned after 6 months. Manufacturer reserves the right to alter specifications and/or dimensions without notice. Seller assumes no responsibility for revision of models already in the field. Orders for special products are not subject to cancellation. Cylinder orders are considered special, due to stroke, rod extension, thread, etc., and therefore non-cancellable. NET30 Days F.O.B. Chicago, Ill.
TERMS OF PAYMENT
Please see page 42 in this catalog for full information on anti tie-down controls.
AIR-MITE
DEVICES, INC.
Double Acting Cylinder Cylinder bores and stainless steel piston rods are specially finished for extremely low seal friction and minimum stick-slip effect. Buna N O Rings for efficient service 30F. to 250F. Stainless Steel Piston Rod MODEL G106
MODEL G104
MODEL G100 Available in 1/8, 1/4, 1/2, 3/4, 1 and 2 stroke lengths.
SPECIFICATIONS Maximum Operating pressures: 120 p.s.i. pneumatic 400 p.s.i hydraulic Mounting Screws available for all models
Models G104-G105
Models G106-107
Models G100-G101-G102-G103
HOW TO ORDER When ordering Mighty Mite cylinders please specify: Model No., Bore Size, and Stroke, I.E., G100, 1/2", 1/8-1/2". NOTE: B dimension in chart remains constant regardless of incremental strokes.
Model No. G100 G101 G102 G103 G104 G105 G106 G107
G 18 / 18 / 18 / 18 / 18 / 18 / 18 / 18 /
I -
7/16 7/16 12 / 12 /
NOTE: G100 cylinders available with 8-32 or 10-32 internal threads - specify.
AIR-MITE
DEVICES, INC.
Air-Mite has been manufacturing air arbor presses since 1952. Today, our complete and expanded line of production presses offers as much accuracy and precision as your tooling requires all at an affordable price. Cylinders have a durable, maintenance-free construction that assures uninterrupted service. Solid steel column provides greater strength and rigidity. Unlimited ram clearance is available by specifying daylight or work area distance required. Ram guides to prevent ram rotation are standard on the DAP38 and DAP58 models, and are offered as optional equipment for all other presses. Air arbor presses are available as either spring returnwith AP designationor as double acting with DAP designationmodels. All presses can be supplied with double rod end cylinderswith DR designation. Double rod end presses are especially useful for: (1) applications requiring a
PRESS SELECTION
Applications Basic crimping, forming, pressing, stamping, broaching Complicated die sets, electronics, medical products Basic Daylight (Work Area) Distance All Models Standard 6" clearance from retracted rod to base platen Additional daylight area specify additional when ordering Stroke & Stroke Adjustment Standardas shown, Additionalas required DR (Double Rod) Modelstop rod threaded UNF with mtg nuts provided Lower rod threadedadditional charge Rod End Options Type 1Blank (Plain) rod end Type 2Full Thread Male UNF or UNC Type 3Reduced diameter male UNF or UNC thread Type 4Female UNF thread Type 5Per customer requirement
* See chart on back cover
Standard Rod Extension Model 150 - 1" Models 225, 300, 400, 500 - 1.5" Models 550, 580 - 2" Longer extensions available Ram Guidesstandard on DAP38, DAP38DR & DAP58DR modelsfor applications requiring non-rotating rod during press cycling. Type A Yoke design attaching rod to OD of press column standard guide Type B Keywayed into steel or chromed column Operating Pressures Minimum Pressures25-30 psi, Maximum Pressure120 psi Safety Controls
Controls specifically designed for all pressestwo hand non-tie down controls Stand aloneself-contained or modular designs Press Readyspecifically designed for presses a complete package ready to install see p. 45
WARNING: Whenever air arbor presses are manually operated two hand anti-tie down controls must be used. Presses are sold under conditions that all OSHA regulations be met by users.
Please see page 42 in this catalog for full information on anti tie-down controls.
DOUBLE ACTING-AIR
Model DAP38DR DAP58DR Bore Power Size Capacity Factor 5 5 2 Ton 3 Ton 38-1 58-1 A B C 2 9/16 2 9/16 D 5 1/16 5 1/16 E 5 1/16 5 1/16 F G H I 1 1 J 7 5/8 1 9/16 2 K 1 5/8 0 1 3/4 4 L M N O P
2 4 9/16 3 2 4 9/16 3
100
DOUBLE ACTING-AIR
Model DAP14 DAP24 DAP38 Bore Power Size Capacity Factor 3 4 5 3/4Ton 1 1/4 Ton 2 Ton 14-1 24-1 38-1 A 5 7/8 5 7/8 B 11 7/8 11 7/8 C 2 1/8 D 4 E 4 F 2 G 4 H 3 3 I 34 / 1 J 6 5/16 K 9 1/8 L M N O P 4 5 1/2 6 1/4 R 6 6 6 Pipe Size W e g t ih 14 / 38 / 12 / 52 90 97
4 11/16 1 1/8 0
4 1/8 2 3/8 1 2 /
SINGLE ACTING-SPRING
Model No. AP4 AP7 AP12 AP19 Bore Size 2 1/4 3 4 5 Stroke 1 1/2 1 1/2 2 2 Power Factor 3.98 7.07 12.56 19.63 A 1 7/8 1 3/4 2 2 B 4 4 3/8 4 1/8 4 11/16 C 4 4 5 5 D 12 / 12 / 34 / 1 E 2 1/8 2 1/8 2 9/16 2 9/16 F 6 6 6 6 G 1 1/2 1 1/2 2 2 H 2 3/8 2 3/8 3 3 J 4 4 5 5 K 1 3/4 1 3/4 1 7/16 1 7/16 L 1 1/8 0 1 1/8 0 11 7/8 11 7/8 M 4 11/16 4 11/16 5 7/8 5 7/8 N 1 3/4 2 1 3/4 2 1 1/2 4 1 1/2 4 Pipe Size 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT Net W egt ih 40 41 71 73
DOUBLE ACTING-AIR
DAP4 DAP7 DAP12 DAP19 2 1/4 3 4 5 1 1 1 1/2 1 1/2 3.98 7.07 12.56 19.63 1 7/8 1 1/2 2 1/2 2 4 4 3/8 4 1/8 4 9/16 4 4 5 5 12 / 12 / 34 / 1 2 1/8 2 1/8 2 9/16 2 9/16 6 6 6 6 1 1 1 1/2 1 1/2 2 3/8 2 3/8 3 3 4 4 5 5 1 3/4 1 3/4 1 7/16 1 7/16 1 1/8 0 1 1/8 0 11 7/8 11 7/8 4 11/16 4 11/16 5 7/8 5 7/8 1 3/4 2 1 3/4 2 1 1/2 4 1 1/2 4 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT 40 41 71 73
SINGLE ACTING-SPRING
Model No. AP4 AP7 AP12 AP19 Bore Size 2 1/4 3 4 5 Stroke 2 2 3 3 Power Factor 3.98 7.07 12.56 19.63 A 1 7/8 1 3/4 2 5/8 2 B 3 3/4 4 1/8 4 4 1/2 C 4 4 5 5 D 12 / 12 / 34 / 1 E 2 1/8 2 1/8 2 9/16 2 9/16 F 6 6 6 6 G* 2 2 3 3 H 2 3/8 2 3/8 3 3 J 4 4 5 5 K 1 3/4 1 3/4 1 7/16 1 7/16 L 1 1/8 0 1 1/8 0 11 7/8 11 7/8 M 4 11/16 4 11/16 5 7/8 5 7/8 N* 1 3/4 5 1 3/4 5 1 1/2 8 1 1/2 8 Pipe Size 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT W egt ih 41 43 74 76
DOUBLE ACTING-AIR DAP4 2 1/4 DAP7 3 DAP12 4 DAP19 5 1 1/2 1 1/2 2 2 3.98 7.07 12.56 19.63 1 7/8 3 3/4 1 1/2 4 1/8 2 1/2 4 1 7/8 4 1/2 4 4 5 5 12 / 12 / 34 / 1 2 1/8 2 1/8 2 9/16 2 9/16 6 6 6 6 1 1/2 2 3/8 1 1/2 2 3/8 2 3 2 3 4 1 3/4 1 1/8 0 4 1 3/4 1 1/8 0 5 1 7/16 11 7/8 5 1 7/16 11 7/8 4 11/16 4 11/16 5 7/8 5 7/8 1 5 1 5 1 7 1 7
1 4 1/4 NPT / 1 4 1/4 NPT / 1 2 3/8 NPT / 1 2 1/2 NPT /
40 41 71 72
K Dimension figures
Pipe Size 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT Net W egt ih 40 41 73 75
C 4 4 5 5
D* 12 / 12 / 34 / 1
F 6 6 6 6
G 1 1/2 1 1/2 2 2
H 2 3/8 2 3/8 3 3
J 4 4 5 5
AP4DR 2 1/4
DOUBLE ACTING-AIR
DAP4DR DAP7DR DAP12DR DAP19DR 2 1/4 3 4 5 1 1 1 1/2 1 1/2 3.98 7.07 12.56 19.63 1 3/8 1 1/2 2 1/2 1 7/8 4 4 3/8 4 1/8 4 11/16 4 4 5 5 12 / 12 / 34 / 1 2 1/8 2 1/8 2 9/16 2 9/16 6 6 6 6 1 1 1 1/2 1 1/2 2 3/8 2 3/8 3 3 4 4 5 5 1 3/4 1 3/4 1 7/16 1 7/16 1 1/8 0 1 1/8 0 11 7/8 11 7/8 4 11/16 4 11/16 5 7/8 5 7/8 1 3/4 2 1 3/4 2 1 1/2 4 1 1/2 4 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT 40 41 73 75
SINGLE ACTING-SPRING
Model No. AP4DR AP7DR AP12DR AP19DR Bore Size Stroke 2 1/4 3 4 5 2 2 3 3 Power Factor 3.98 7.07 12.56 19.63 A 1 7/8 1 3/4 2 5/8 2 B 3 3/4 4 1/8 4 4 1/2 C 4 4 5 5 D 12 / 12 / 34 / 1 E 2 1/8 2 1/8 2 9/16 2 9/16 F* 6 6 6 6 G* 2 2 3 3 H 2 3/8 2 3/8 3 3 J 4 4 5 5 K 1 3/4 1 3/4 1 7/16 1 7/16 L 1 1/8 0 1 1/8 0 11 7/8 11 7/8 M 4 11/16 4 11/16 5 7/8 5 7/8 N* 1 3/4 5 1 3/4 5 1 1/2 8 1 1/2 8 Pipe Size 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT Net W egt ih 40 41 72 75
DOUBLE ACTING-AIR
DAP4DR DAP7DR DAP12DR DAP19DR 2 1/4 3 4 5 1 1/2 1 1/2 2 2 3.98 7.07 12.56 19.63 1 7/8 1 1/2 2 1/2 2 3 3/4 4 1/8 4 4 9/16 4 4 5 5 12 / 12 / 34 / 1 2 1/8 2 1/8 2 9/16 2 9/16 6 6 6 6 1 1/2 1 1/2 2 2 2 3/8 2 3/8 3 3 4 4 5 5 1 3/4 1 3/4 1 7/16 1 7/16 1 1/8 0 1 1/8 0 11 7/8 11 7/8 4 11/16 4 11/16 5 7/8 5 7/8 1 1/4 5 1 1/4 5 1 1/2 7 1 1/2 7 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT 41 42 73 76
Mounting hole dimensions are available for all presses upon request.
AIR-MITE
DEVICES, INC.
FOOT MOUNT SINGLE OR DOUBLE ROD END DAP550
CLASSIC DESIGN
TANDEM & TRIPLEX CYLINDERS SINGLE OR DOUBLE ROD END
DAP550
DAP550DR
DAP550DR
DAP580DR
DAV550
DAVF 550
Please see page 42 in this catalog for full information on anti tie-down controls.
AIR-MITE Tandem & Triplex Cylinders consist of two or three separate bore areas mounted in-line with pistons connected on a common piston rod or rods. They are available in either single or double end models. The main advantage of these cylinders is the multiplication of force they can deliver without needing larger bores or higher operating pressure.
Shown are standard strokes - Additional length as required
Model No. DAP350 DAP450 DAP550 Bore Stroke 3 4 5 2 2 2 Power* Factor 14.1 24.1 38.1 A 11 1/4 13 B 9 3/4 11 C 9 1/4 1 5/8 0 D 8 7/16 9 13/16 9 11/16 E 6 15/16 7 11/16 7 5/8 F 5 7/16 6 1/2 G 2 3/4 3 5/16
All tandem and triplex foot mounted cylinders provide the cylinder component used on all AIR-MITE presses. All tandem and triplex cylinders shown at left can provide deliverable force in either the extend or retract position. Advise factory when ordering. Unless specified when ordering, cylinders will provide force in the extend position.
Note: Consult factory for strokes of less than 2" and longer than 6".
H 7/16 12 /
I 14 / 27/64
J 12 / 34 / 1
K 14 / 38 / 12 /
L 2 1/2 3 5/16 4
M 5 6 7/16 7 11/16
N 3 1/8 4 7/8 5
4 1/16 2 1/16
9/16 27/64
A 1 1/8 7 22
B 12 1 1/8 6
H 7/16 12 /
I 14 / 27/64
J 12 / 34 / 1 1
K 14 / 38 / 12 / 12 /
L 2 1/2 3 5/16 4 4
N 3 1/8 4 7/8 5 5
4 1/16 2 1/16
Note: All tandem and triplex cylinders are assembled with side piping or manifolding. If no piping is required, advise factory when ordering. See price list for correct pricing.
The DAV Series-Rear Flange Mountof tandem and triplex cylinders is for applications requiring double or triple the force of conventional cylinders and still maintaining the same flange size. Standard models generate force in the extend position. Specify when ordering if force is required in the retract position. For strokes less than 2" or longer than 6" please consult factory.
*Figures are theoretical. See chart on back cover. Model No. D AVF350DR D AVF450DR D AVF550DR D AVF580DR Power* Factor 14.1 24.1 38.1 58.1
Bore 3 4 5 5
Stroke 2 2 2 2
D 12 / 34 / 1 1
E 14 / 38 / 12 / 12 /
F 5/16 38 / 38 / 38 /
G 2 7/8 3 1/2 4 4
The DAVF Series-Front Flange Mount of tandem and triplex cylinders is for applications requiring double or triple the force of conventional cylinders. Available in both single or double rod (DR) end models. Standard models generate force in the extend position. Specify when ordering if force is required in the retract position. For strokes less than 2" or longer than 6" please consult factory.
PLEASE NOTE: Air cylinders and air presses are required to be used with guards or anti tie-down controls as per OSHA regulations. This applies to all cylinders shown on pages 6, 7, 8, 9, 10, 11, 12, 13.
Please see page 42 in this catalog for full information on anti tie-down controls.
AIR-MITE
DEVICES, INC.
FOOT MOUNT
P SERIES SPRING RETURN
CLASSIC DESIGN
1 11/16 7/16
4 1/16 3 13/16
The P and DAP double rod end series provide two features not found on our single rod end models. First, the ability to micro adjust the stroke length. Second, a greater bearing surface to minimize deflection of the piston rod on the workpiece. These models are the cylinder component of our air presses as well as sold
Shown are standard strokes - Additional strokes as required
Stock No. P150DR P225DR P300DR P400DR P500DR Power* Bore Stroke Factor 1 1/2 2 1/4 3 4 5 1 1/2 1 1/2 1 1/2 2 2 1.76 7.07 19.63 A 8 3/16 10 12 B 4 9/16 5 1/2 7 1/4 6 13/16 C 4 1/8 4 5/8 4 9/16 6 1/16 6 1/16 D 3 1/2 3 3/4 3 3/4 5 1/8 5 1/8 E 2 1/4 2 3/16 2 1/4 3 3 1/16 F 3 3/8 5 1/2 6 1/2 G H 5/16 5/16 12 / 12 / I 3/16 14 / 14 / 38 / 38 /
separately as foot mounted cylinders. They offer long life and high cycling at affordable prices. Double rod end models are especially useful for applications with exceptionally long strokes where deflection is a problem.
J 38 / 12 / 12 / 34 / 1
K 18 / 14 / 14 / 38 / 12 /
1 11/16 7/16
Please see page 42 in this catalog for full information on anti tie-down controls.
AIR-MITE
DEVICES, INC.
FRONT FLANGE MOUNT
CLASSIC DESIGN
10
C 12 / 12 / 58 / 1 1/16 1 1/8
D 38 / 12 / 12 / 34 / 1
E 18 / 14 / 14 / 38 / 12 /
F 3/16 14 / 5/16 38 / 38 /
H 2 2 7/16 3 3 1/2
1 11/16 1 7/16
VF & DAVF Front Flange Models provide a piston rod that extends through the mounting surface permitting the cylinder to be mounted behind or under the surface and free of the work area.
Given dimensions include 1 of stroke Model No. D AV F150 D AV F225 D AV F300 D AV F400 D AV F500 Power* Factor 1.76 3.98 7.07 12.56 19.63
C 78 / 78 / 1 11/16 11 8 /
D 38 / 12 / 12 / 34 / 1
E 18 / 14 / 14 / 38 / 12 /
F 3/16 14 / 5/16 38 / 38 /
Longer strokes available Model No. VF150DR VF225DR VF300DR VF400DR VF500DR Power* Factor 1.76 3.98 7.07 12.56 19.63
consult factory
C 38 / 12 / 58 / 1 1/8 1 3/8
D 38 / 12 / 12 / 34 / 1
E 18 / 14 / 14 / 38 / 12 /
F 3/16 14 / 5/16 38 / 38 /
H 2 2 7/16 3 3 1/2
1 11/16 1 7/16
Dimensions given for 1 stroke Model No. D AVF150DR D AVF225DR D AVF300DR D AVF400DR D AVF500DR Power* Factor 1.76 3.98 7.07 12.56 19.63
consult factory
Stroke 1 1 1 1 1
C 34 / 78 / 1 1 1/8 1 3/8
D 38 / 12 / 12 / 34 / 1
E 18 / 14 / 14 / 38 / 12 /
The VF and DAVF Classic Series DR cylinders provide a double rod bearing surface for increased stability and less deflection. A rod nut is supplied on one rod to aid in variable stroke adjustment. This affords the user a multi stroke capability with just one cylinder.
PLEASE NOTE: Air cylinders and air presses are required to be used with guards or anti tie-down controls as per OSHA regulations. This applies to all cylinders shown on pages 6, 7, 8, 9, 10, 11, 12, 13.
Please see page 42 in this catalog for full information on anti tie-down controls.
11
AIR-MITE
DEVICES, INC.
REAR FLANGE MOUNT
CLASSIC DESIGN
PULL MODELS
E 18 / 14 / 14 / 38 / 12 /
F 38 / 12 / 12 / 34 / 1
Rear Flange mounted cylinders are widely used in applications requiring increased holding power. They are mounted with the direction of effort at right angles and away from the mounting surface.
Dimensions given are for 1 Stroke Model No. D AV150 D AV225 D AV300 D AV400 D AV500 Power* Factor 1.76 3.98 7.07 12.56 19.63
D 9/16 58 / 58 / 11 8 / 1 7/16
E 18 / 14 / 14 / 38 / 12 /
F 38 / 12 / 12 / 34 / 1
1 11/16 1 7/16
A 10 1 3/4 0
B 58 / 9/16
H 12 / 12 / 58 / 34 / 1
J 1 1/2 1 1/2 2 2
K 38 / 38 / 12 / 58 / 34 /
L 38 / 12 / 12 / 34 / 1
N 18 / 14 / 14 / 38 / 12 /
1 15/16 1 1/2
The CP Series features a normally extended piston rod using air to retract the rod. Stroke lengths from 1.5" to 4" are available. Rod clevises are available for all models. Clevis bases are options for all except the CP500 model. CP cylinders should not be used for power press applications.
CLEVIS MOUNTED cylinders are used in applications where the fixture has an "off line" or arc movement. It has a full swing from 20-160 degrees in a plane vertical to the base and will readily supply power the length of the entire arc.
D 12 / 9/16 58 / 58 / 34 /
E 14 / 14 / 5/16 38 / -
F 38 / 12 / 12 / 34 / 1
G 12 / 12 / 58 / 34 /
J 18 / 14 / 14 / 38 / 12 /
2 11/16 1 3/4
12.56 1 5/8 0
No Base Av i a l albe
*Figures are theoretical. See chart on back cover. Dimensions on C500 are for O.A.L.
Given dimensions include 1 of stroke Model No. DAC150 DAC225 DAC300 DAC400 DAC500 Power* Bore Factor 1 1/2 2 1/4 3 4 5 1.76 3.98 7.07 12.56 19.63
G 12 / 12 / 58 / 34 /
H 14 / 14 / 5/16 38 / 38 /
I 38 / 12 / 12 / 34 / 1
M 18 / 14 / 14 / 38 / 12 /
N 12 / 12 / 58 / 34 / 1
P 38 / 38 / 12 / 58 / 34 /
1 3/4 2 11/16
Please see page 42 in this catalog for full information on anti tie-down controls.
13
AIR-MITE
DEVICES, INC.
DAR cylinders are available with in-port ROTO-FLO Speed Controls. See page 52 for further information.
DAR cylinders offer space saving design for many types of fixtures and machinery. Unique design permits complete interchangeability of cylinders and accessories with those of similar round cylinder lines. Makes a simple field replacement possible in existing or new applications. Cylinders are available in both single and
double rod end styles. For all models, stroke lengths of 1" thru 6" are ready to ship from inventory. Additional stroke lengthsas required. Cylinders are assembled and shipped with port configurations as noted in above photos.
D 58 / 78 / 78 / 1 1 1 1/8
G 38 / 12 / 12 / 58 / 58 / 34 /
L 2 2 1/2 2 1/2
1 1/8 2 1/16
T 2 1/4 3 3 4 4 5
Y 38 / 38 / 38 / 12 / 12 / 58 /
A-A 18 / 14 / 14 /
3/4-16 3/8-16
1 5/16 3 7/16
NOTE: DAR10 cylinders available with oversize 7/8-14 mtg. threads BB -Advise.
14
Please see page 42 in this catalog for full information on anti tie-down controls.
SPECIFICATIONS
Front and Rear End Caps Anodized Aluminum Tubing Hard Coated Aluminum Piston Rods Zinc or Chrome Plated Steel Stainless Steel optional Piston Rods Threaded with Wrench Flats standard Piston Seal Buna N standard Viton Seals optional Double Rod Ends Av i a l f r a l c l n e s albe o l yidr Removal of Rear Tang Optional Swivel of Rear Tang 90 Av i a l f r a l c l n e s albe o l yidr
SWIVEL BRACKET 8 139 11/" BORE 2 239 11/"-2" BORE 2 339 21/"-3" BORE 439 4" BORE
ROD CLEVIS 8 110 11/" BORE 2 145 11/" BORE 245 2" BORE 2 345 21/"-3" BORE 445 4" BORE
8 110 3/" x 1 6 THREAD 2 145 1/" x 1 3 THREAD 8 245 5/" x 11 THREAD
FLANGE MOUNT 8 129 11/" BORE 2 229 11/" - 2" BORE 2 329 21/"-3" BORE 429 4" BORE
FOOT MOUNT 8 132A 11/" BORE 2 132 11/" BORE 232 2" BORE 2 332 21/"-3" BORE 434 4" BORE
Please see page 42 in this catalog for full information on anti tie-down controls.
15
AIR-MITE
DEVICES, INC.
SINGLE ACTING
MICRO MODELS
DOUBLE ACTING
16
Micro model cylinders are bantam cylinders designed specifically for limited space applications. Single and double acting models provide ample power for many applications: clamping, locking, ejection, throttling are but a few. Controlled singly or in groups, all cylinders are repairable and easily repaired or replaced in the field.
Stock No. P-75-1/2 P-75-1 P-75-2 P-75-3 P-100 P-100-1 P-100-2 P-100-3 P-110-1 P-110-2 P-110-3 P-1251/2 P-125-1 Stock No. V-75-1/2 V-75-1 V-75-2 V-75-3 V-100 V-100AC V-100-1 V-100-2 V-100-3 V-110-1 V-110-2 V-110-3 V-125-1/2 V-125-1 Power* Bore Stroke Factor 34 / 34 / 34 / 34 / 1 1 1 1 1 1/8 1 1/8 1 1/8 1 1/4 1 1/4 12 / 1 2 3 58 / 1 2 3 1 2 3 12 / 1 .4 4 .4 4 .4 4 .4 4 .5 7 .5 7 .5 7 .5 7 1.00 A 2 3/4 3 1/4 4 61/64 5 61/64 2 11/16 3 9/16 5 1/2 6 1/2 3 5/16 B 12 / 1 2 3 58 / 1 2 3 1 2 3 12 / 1 C 2 2 1/2 4 13/64 5 13/64 2 3/16 2 9/16 4 1/2 5 1/2 2 1/2 4 3/8 5 3/8 2 2 1/2 D 34 / 34 / 34 / 34 / 12 / 34 / 1 1 34 / 1 1 1 1 E F G 11/16 11/16 11/16 11/16 13/16 13/16 13/16 13/16 H 1 1/4 1 1/4 1 1/4 1 1/4 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8 J 1 5/8 1 5/8 1 5/8 1 5/8 2 2 2 2 2 2 2 2 2 K 14 / 14 / 14 / 14 / 5/16 5/16 5/16 5/16 5/16 5/16 5/16 38 / 38 / L 3/16 3/16 3/16 M 39/64 39/64 39/64 N 14 / 14 / 14 /
1/2 -20 1 3/32 1/2 -20 1 3/32 1/2 -20 1 3/32 1/2 -20 1 3/32 5/8 -18 5/8 -18 5/8 -18 5/8 -18 1 3/8 1 3/8 1 3/8 1 3/8
5/8 -18 1 15/32 13/16 5/8 -18 1 15/32 13/16 5/8 -18 1 15/32 13/16 7/8 -14 7/8 -14 1 5/8 1 5/8 27/32 27/32
Power* Bore Stroke Factor 34 / 34 / 34 / 34 / 1 1 1 1 1 1 1/8 1 1/8 1 1/8 1 1/4 1 1/4 12 / 1 2 3 58 / 58 / 1 2 3 1 2 3 12 / 1 .4 4 .4 4 .4 4 .4 4 .5 7 .5 7 .5 7 .5 7 .5 7 1.00
A 2 3/4 3 1/4
B 12 / 1 2 3 58 / 58 / 1 2 3 1 2 3 12 / 1
C 2 2 1/2 4 13/64 5 13/64 2 3/16 1 29/32 29/16 4 1/2 5 1/2 2 1/2 4 3/8 5 3/8 2 2 1/2
D 34 / 34 / 34 / 34 / 12 / 38 / 34 / 1 1 34 / 1 1 1 1
E 1/2 -20 1/2 -20 1/2 -20 1/2 -20 5/8 -18 5/8 -18 5/8 -18 5/8 -18 5/8 -18
L 38 / 38 / 38 / 38 / 58 / 38 / 58 / 58 / 58 / 58 / 58 / 58 / 58 / 58 /
Cylinder Body/Tube Brass Cylinder Rods Zinc plated steel 3/16 39/64 14 / Stainless optional 3/16 9/16 12 / Piston seals Buna N V-packs 3/16 9/16 12 / standard Viton optional 3/16 9/16 12 / 3/16 9/16 12 / Cylinder End Caps Brass 3/16 9/16 12 / Operating Pressures 0-150 psi 3/16 9/16 12 / Ar i 3/16 9/16 12 / 0-350 psi Hydraulic 3/16 58 / 12 / Stroke lengths V75=1 thru 3" 3/16 58 / 12 / V100=1/2 thru 3" V110=1 thru 3 D AV75= 1/2 thru 4" " D AV100=1 thru 6" Spring force Rate per inch: V100AC=7# ; V100, V110-1=3.5#; V100 & V110-2, -3=2#
5/8 -18 1 5/16 5/8 -18 1 5/16 5/8 -18 1 5/16 7/8 -14 7/8 -14 1 1/2 1 1/2
Stock No. DAP75-1/2 DAP75-1 DAP75-2 DAP75-3 DAP75-4 DAP100-1/2 DAP100-1 DAP100-2 DAP100-3 DAP100-4 DAP100-5 DAP100-6 DAP125-1 DAP125-2 DAP125-3
Power* Bore Stroke Factor 34 / 34 / 34 / 34 / 34 / 1 1 1 1 1 1 1 1 1/4 1 1/4 1 1/4 12 / 1 2 3 4 12 / 1 2 3 4 5 6 1 2 3 .4 4 .4 4 .4 4 .4 4 .4 4 .5 7 .5 7 .5 7 .5 7 .5 7 .5 7 .5 7 1.22 1.22 1.22
A 313/64
C 2 29/64 2 51/64 3 51/64 4 51/64 5 51/64 2 1/2 3 1/16 4 1/16 5 1/16 6 1/16 7 1/16 8 1/16 3 3/8 4 3/8 5 3/8
E 12 / 1 2 3 4 12 / 1 2 3 4 5 6 1 2 3
F 1 3/32 1 3/32 1 3/32 1 3/32 1 3/32 1 1/4 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 3/8 1 21/32 1 21/32 1 21/32
H 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8 1 5/8
M 39/64 39/64 39/64 39/64 39/64 9/16 9/16 9/16 9/16 9/16 9/16 9/16 58 / 58 / 58 /
N 1/2 -20 1/2 -20 1/2 -20 1/2 -20 1/2 -20 7/8 -14 7/8 -14 7/8 -14 7/8 -14 7/8 -14 7/8 -14 7/8 -14 78 / 78 / 78 /
P 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16
3 23/32 4 3/4 5 23/32 6 23/32 3 3/16 4 1/4 5 3/8 6 3/8 7 3/8 8 3/8 9 3/8 4 5/8 5 5/8 6 5/8
*Figures are theoretical. See chart on back cover. Stock No. D AV75-1/2 D AV75-1 D AV-75-2 D AV75-3 D AV75-4 D AV100-1/2 D AV100-1 D AV100-2 D AV100-3 D AV100-4 D AV100-5 D AV100-6 D AV125-1 D AV125-2 D AV125-3 Power* Bore Stroke Factor 34 / 34 / 34 / 34 / 34 / 1 1 1 1 1 1 1 1 1/4 1 1/4 1 1/4 12 / 1 2 3 4 12 / 1 2 3 4 5 6 1 2 3 .4 4 .4 4 .4 4 .4 4 .4 4 .5 7 .5 7 .5 7 .5 7 .5 7 .5 7 .5 7 1.22 1.22 1.22
C 2 29/64 2 61/64 3 61/64 4 61/64 5 61/64 2 1/2 3 1/16 4 1/16 5 1/16 6 1/16 7 1/16 8 1/16 3 3/8 4 3/8 5 3/8
E 12 / 1 2 3 4 12 / 1 2 3 4 5 6 1 2 3
F 78 / 78 / 78 / 78 / 78 / 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2
3 13/64 3 45/64 4 45/64 5 45/64 6 23/32 3 3/16 4 1/4 5 3/8 6 3/8 7 3/8 8 3/8 9 3/8 4 5/8 5 5/8 6 5/8
7/16 1/2 -20 1 4 / 7/16 1/2 -20 1 4 / 7/16 1/2 -20 1 4 / 7/16 1/2 -20 1 4 / 7/16 1/2 -20 1 4 / 12 / 12 / 12 / 12 / 12 / 12 / 12 / 58 / 58 / 58 / 7/8 -14 5/16 7/8 -14 5/16 7/8 -14 5/16 7/8 -14 5/16 7/8 -14 5/16 7/8 -14 5/16 7/8 -14 5/16 7/8 -14 3 8 / 7/8 -14 3 8 / 7/8 -14 3 8 /
17
AIR-MITE
DEVICES, INC.
VALVE TYPES
CONTROL VALVES
V SERIES VALVES3-WAY & 4-WAY 2 & 3 POSITION A COMPLETE SERIES OF AIR VALVES 1/8", 1/4", 3/8", 1/2" NPT
V3 = 3-way, Normally Closed & Normally Open V3 = Selector or Diverter V4 = 4-way, 2 P s t o , S n l I l t oiin ige ne
DESIGN FEATURES
Anodized Aluminum Body one basic design permits use of different operators Electroless nickel plated spools Teflon coated Buna N seals standard Viton seals available Prelubed with Magnalube G for longevity in cycling Safety Foot Guard FG100 recommended Operating Pressures: Air 1/8", 1/4", 3/8" models 150 psi 1/2" model 120 psi Hydraulic all models 300 psi Minimum Operating Pressures: Standard Pilot single pilot, spring return 25 psi Double pilot 10 psi Low Pressure Pilot single pilot, spring return 15 psi Double pilot 7 psi Cv Factors: 3-way: 1/8" & 1/4" npt 1.8 3/8" & 1/2" npt 2.9 4-way: 1/8" & 1/4" npt 1.8 3/8" & 1/2" npt 2.9
MOUNTING & DIMENSIONAL DATA 3-WAY & 4-WAY, 2 POSITION VALVES BASIC 3-WAY VALVES 1/8" & 1/4" npt
A Body
B Body
D Body
18
ORDERING INFORMATION
V SERIES - MODEL NUMBERS (4 Digits)
Photos & drawings of our most frequently used control valves see pp. 20-29. 1st Digit Type V3 = 3-Way V4 = 4-Way-2 pos. V5 = 4 Way-2 pos./Dual Inlet V4...3P = 4 Way-3 pos. V5...3P = 4 Way-3 pos. 2nd Digit Port Size 1 = 1/8" n t p 2 = 1/4" npt 3 = 3/8" n t p 4 = 1/2" npt 3rd & 4th Digit Actuator/Return-2 position 00 = Basic/Spring 08 = Pedal/Spring 01 = Palm Button/Manual09 = Treadle/Manual 02 = Palm Button/Spring 10 = Treadle/Spring 03 = Handball/Manual 11 = Roller Cam/Spring 04 = Handball/Spring 12 = Ball Cam/Spring 06 = Finger Tip/Spring 15 = Double Pilot 16 = Single Pilot
V4
Example:
10
Note: Modifications & some custom valve numbers can be created by combining primary model numbers with many of the below noted primary modifications.
Manual Control Valve Suffixes 3 Position Valves - order 3 position valves, add the following suffix to 4-way, 2 pos. primary valve numbers To 3P = 3 position, closed center, spring to center 3PO = 3 position, open center, spring to center 3PD = 3 position, closed center, detented 3POD = 3 position, open center, detented
MOUNTING & DIMENSIONAL DATA 4-WAY, 3 POSITION VALVES Spring to center or detented, closed center or open center 1/8" & 1/4" npt 3/8" & 1/2" npt
C Body
D Body
Please see page 42 in this catalog for full information on anti tie-down controls.
19
AIR-MITE
DEVICES, INC.
3-WAY PALM BUTTON
MANUAL RETURN
SPRING RETURN
DETENT-
V3101 1/8", V3201 1/4" NPT (Manual Return) V3102 1/8", V3202 1/4"
V3301 3/8", V3401 1/2" NPT (Manual Return) V3302 3/8", V3402 1/2"
PILOT RETURN
20
For Heavy Duty Actuators & Detented Actuators see p. 19 for HD & D suffixes.
MANUAL RETURN
SPRING RETURN
DETENT-
V3103 1/8", V3203 1/4" NPT (Manual Return) V3104 1/8", V3204 1/4"
V3303 3/8", V3403 1/2" NPT (Manual Return) V3304 3/8", V3404 1/2"
V3108P1/8", V3208P1/4" W ARNING: All hand and foot operated valves should be guarded to prevent accidental or unintended operation in accordance with OSHA Section 1910.217 and AIS Section B11 1 ..
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AIR-MITE
DEVICES, INC.
3-WAY TREADLE VALVE
V3109 1/8", V3209 1/4" NPT (Manual Return) V3110 1/8", V3210 1/4" NPT
V3309 3/8", V3409 1/2" NPT (Manual Return) V3310 3/8", V3410 1/2"
22
For Heavy Duty Actuators & Detented Actuators see p. 19 for HD & D suffixes.
AIR-MITE
DEVICES, INC.
4-WAY PALM BUTTON VALVE
MANUAL RETURN
SPRING RETURN
DETENTED
PILOT RETURN
V4101-PMP 1/8
V4301-PMP 3 8 /"
V4401-PMP 1/2"
For Heavy Duty Actuators & Detented Actuators see p. 19 for HD & D suffixes.
23
AIR-MITE
DEVICES, INC.
4-WAY HAND BALL VALVE
DETENT-
SPRING RETURN
V5208P 1/4" N PT
24
For Heavy Duty Actuators & Detented Actuators see p. 19 for HD & D suffixes.
W ARNING: All hand and foot operated valves should be guarded to prevent accidental or unintended operation in accordance with OSHA Section 1910.217 and AIS Section B11 1 ..
For Heavy Duty Actuators & Detented Actuators see p. 19 for HD & D suffixes.
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AIR-MITE
DEVICES, INC.
4-WAY PALM BUTTON VALVE
V4102-3P 1/8", V4202-3P 1/4" NPT (Spring Return to Center) V5102-3P 1/8", V5202-3P 1/4"
V4302-3P 3/8", V4402-3P 1/2" N PT (Spring Return to Center) V5302-3P 3/8", V5402-3P 1/2"
V4104-3P 1/8", V4204-3P 1/4" NPT (Spring Return to Center) V5104-3P 1/8", V5204-3P 1/4"
V4304-3P 3/8", V4404-3P 1/2" N PT (Spring Return to Center) V5304-3P 3/8", V5404-3P 1/2"
SPRING TO CEN-
DETENTED
V4110-3P 1/8", V4210-3P 1/4" NPT (Spring Return to Center) V5210-3P 1/8", V5210-3P 1/4"
V4310-3P 3/8", V4410-3P 1/2" N PT (Spring Return to Center) V5310-3P 3/8", V5410-3P 1/2"
26
NOTE: For open center models, consult ordering information on page 19.
AIR-MITE
DEVICES, INC.
The Air-Mite Safety Food Guard provides protection against accidental tripping of foot operated, spring, manual, or pilot return valves. It can be used with all foot operated valves either 2position or 3-position and with all port sizes 18,14,38,&12 nt /" /" /" /" p. Shields & protects the valve body and actuator against damage Sturdy, heavy all-steel construction withstands daily abuse in regular factory use. May be bolted down for permanent type installations or moved about to various locations for convenient operation Adheres to OSHA Section 1910.217 & ANSI Section B11 1 .
MODEL FG 100 SAFETY FOOT GUARD
SIDE VIEW
REAR VIEW
INSTALLATION INSTRUCTIONS FOR SAFETY HAND & FOOT GUARD 1. The bottom mounting plate of this safety hand & foot guard has two pairs of tapped mounting holes. (a) The smaller pair of holes - tapped 1/4-20 thread - are used for mounting any Air-Mite 1/8 or 1/4 NPT valve (i.e., any valves in V3100, V3200, V4100, V4200 series). The larger pair of holes - tapped with 5/16-24 thread - are used for mounting any Air-Mite 3/8 or 1/2 NPT valve (i.e., any valves in the V3300, V3400, V4300, V4400 series). 2. Rubber anti-skid bumpers denote bottom of the plate which should rest on the floor or other mounting base. 3. Should any operator not be adequately protected by the hand & foot guard cover: (1) (2) Simply remove screws from the mounting holes, turn bottom mounting plate 180, and reassemble, or Drill and tap new mounting holes in the bottom plate
(b)
Please see page 42 in this catalog for full information on anti tie-down controls.
27
AIR-MITE
DEVICES, INC.
FEATURES
V3-V4 SERIES PILOT VALVES 3-WAY & 4-WAY, 2-POSITION SINGLE & DOUBLE PILOT
Standard valves used with Series PC2500 & SC3000 Safety Controls Excellent for remote control, time cycles & sequence circuits Low silhouette designefficient, trouble-free performance Differential pilotavailable for all models
C 2 11/16 2 11/16 4 4
D 2 2 2 1/2 2 1/2
E 14 / 14 / 14 / 14 /
F 34 / 34 / 34 / 34 /
G 1 1 1 1
HPT 18 / 14 / 38 / 12 /
D 2 2 2 1/2 2 1/2
E 14 / 14 / 14 / 14 /
F 34 / 34 / 34 / 34 /
G 1 1 1 1
HPT 18 / 14 / 38 / 12 /
A 6 9/32 6 9/32
C 2 11/16 2 11/16 4 4
D 2 2 2 1/2 2 1/2
E 14 / 14 / 14 / 14 /
F 34 / 34 / 34 / 34 /
G 1 1 1 1
HPT 18 / 14 / 38 / 12 /
D 2 2 2 1/2 2 1/2
E 14 / 14 / 14 / 14 /
F 34 / 34 / 34 / 34 /
G 1 1 1 1
HPT 18 / 14 / 38 / 12 /
7 19/32 7 19/32
28
Please see page 42 in this catalog for full information on anti tie-down controls.
AIR-MITE
DEVICES, INC.
LOW PRESSURE PILOTLP SERIES SINGLE & DOUBLE PILOT 3-WAY & 4-WAY 1/8", 1/4", 3/8", 1/2" NPT
FEATURES
Minimum Operating Pressure Single pilot=15 psi Double pilot=7 psi Note: Low pressure pilots can be supplied fully orificed for faster response
C 2 11/16 2 11/16 4
D 2 2 2 1/2
G 1 1 1
D 2 2 2 1/2
G 1 1 1
11 2 l. 3/8 NPT / b
11 2 l s 3/8 NPT / b.
B 2 11/16 2 11/16 4
D 2 2 2 1/2
G 1 1 1
D 2 2 2 1/2
G 1 1 1
l. b
1 4 NPT /
11/4 l s 3 8 NPT b. /
13 4 l s 3/8 NPT / b.
Please see page 42 in this catalog for full information on anti tie-down controls.
29
AIR-MITE
DEVICES, INC.
V3 & V4 SERIES 3-WAY & 4-WAY SOLENOID VALVES SINGLE & DOUBLE SOLENOID 1/8", 1/4", 3/8" & 1/2" NPT
FEATURES
Models: 3-Way Normally closed & Normally open 4-Way Single inlet, 2 position Internally piloted valves Operating Pressures: Single solenoid, spring ret 15-150psi Double solenoid 7-150psi Teflon coated Buna N Seals Electroless nickel spools Standard coils 120/60 & 240/60 many other voltages in stock Explosion proof operators & high temp coils in stock
30
Air-Mite solenoid valves are available in single solenoid, spring return, double solenoid, or pilot return. They are secondary pilot actuated and designed for pressures up to 150 psi air. These valves will operate as low as 7 psi on the double solenoid models and 15 psi on the single solenoid, spring return models. Explosion proof operators are available at a slight extra cost. Add EX suffix when ordering. All solenoids are available with external pilot options.
1 1/8 1 Lb. 11 Oz. 1 1/8 1 Lb. 11 Oz. 1 1/8 1 1/8 2 Lbs. 2 Lbs.
1 1/8 1 Lb. 13 Oz. 1 1/8 1 Lb. 13 Oz. 1 1/8 1 1/8 21/4 Lbs. 21/4 Lbs.
V3113SS 1/8 1 1/2 0 V3213SS 1/4 1 1/2 0 V3313SS 3/8 11 3/4 V3413SS 1/2 11 3/4
V4114SS 1/8 11 1/2 V4214SS 1/4 11 1/2 V4314SS 3/8 1 1/2 3 V4414SS1/2 1 1/2 3
31
AIR-MITE
DEVICES, INC.
S2 & S3 SERIES 2-WAY & 3-WAY 1/8" & 1/4" NPT PORTS
NORMALLY CLOSED & NORMALLY OPEN
2 WAY
MODEL S 2-WAY NORMALLY CLOSED
3 WAY
MODEL S 3-WAY EXHAUST TO ATMOSPHERE
32
Air-Mite Two- and Three-Way Solenoid valves are designed for air, steam, gas, water and oil in general purpose and safety use. Valves are bubble tight and have a built-in safety factor against leakage. Can operate at less than rated voltage when full pressure is applied. DIN connectors and/or Vi o s a s a a ltn el vi able upon request.
150 100 75 50 20
EXH
EXH
CYL
CYL
150 100 75
1/16 1/16 18 /
33
AIR-MITE
DEVICES, INC.
S5 SERIES - MINIATURE 2-WAY & 3-WAY SOLENOIDS NORMALLY CLOSED AND NORMALLY OPEN 1/8" NPT PORTS
2 WAY
MODEL S 2-WAY NORMALLY CLOSED
3 WAY
MODEL S 3-WAY EXHAUST TO ATMOSPHERE
MODEL S, SO, SD, SM 3-WAY WITH PIPED EXHAUST MODEL S, SO, SD, SM VALVE SPECIFICATIONS
Three-way solenoid valves for air, steam, gas, water and oil. General purpose or safety application. Leakage: bubble tight Temperature: -45F up to +185F media and +77F ambient Operating speed: 600 CPM max Life expectancy: millions of cycles depending on application, lubrication, etc. Power consumption: 10 watts Duty cycles: continuous or intermittent Material: body and interior parts are stainless steel Burst pressure: 6000psi Coil construction: molded and non-molded
34
Air-Mite Two- and Three-Way Solenoid valves are designed for air, steam, gas, water and oil in general purpose and safety use. Valves are bubble tight and have a built-in safety factor against leakage. Can operate at less than rated voltage when full pressure is applied. DIN connectors and/or Vi o s a s a a ltn el vi able upon request.
200 100 60
35
AIR-MITE
DEVICES, INC.
FEATURES:
1/8" & 1/4" npt ports available NEMA 4 Solenoid operators Viton seals standard Manual override standard Plug in coilsquick installation/easy rotation Large voltage selectionincluding low wattage Pressure Range: Vacuum to 150 psi Hard coat anodized aluminum body & stainless steel internals Cord connectors availablesee following page
V O LTAGE DC
VDB-04 MANIFOLDED
DIMENSIONS INCHES SERIES VBD A 1.03 C 0.44 H 3.06 H1 L 1.00 W 1.03 M 0.31
FEATURES:
2 thru 8 Stage manifolds available Fully assembled, ready for immediate use 14 n t i l t , 1 8 n t o t e s /" p n e s / " p u l t Manual override standard 1" centers Choice of DIN or 12" leads in lge selection of voltages Blanking plate available as required
NOTE: For manifolds beyond 8 Stage or for special configurations, consult factory.
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AIR-MITE
DEVICES, INC.
VDB SERIES - 2-WAY & 3-WAY SOLENOID VALVES 1/8" & 1/4"
HOW TO ORDER
Example: (1) Series VDB VDB (2) # of Stations 01 04 (3) Port Size 1 1 (4) Body Type 3NC 3NO ( ) Voltages 5 SS YY (6) Options 6
Note: 3-5-7 Station manifolds will be assembled with next larger size body & with Blanking Plate (Option #8).
TECHNICAL DATA Color: Black or translucent (lighted version) Rated Voltage Max: 300VDC/250 VAC 50/60 HZ Maximum Approved Current: 10 Amps Meets NEMA 4 Classification: MODEL NUMBERS MSR 1 - Unlighted, unwired version (for user wiring) MSR 2 - Lighted version for 6-48 VDC, unwired MSR 3 - Lighted version for 100-240 VAC, unwired INTERPOSED LIGHTED WAFER MODEL NUMBERS ILW12 - 12-24 VDC/VAC 50/60 HZ ILW120 - 120 - VAC 50/60 HZ ILW240 - 240 - VAC 50/60 HZ
MODEL NUMBERS MMC300U - molded with 3' cables, unlighted MMC300 - molded with 3' cables, lighted 6-48 VDC/VAC 50/60 HZ MMC600U - molded with 6' cables, unlighted MMC600 - molded with 6' cables, lighted 100-240 VAC 50/60 HZ
ILW - Install between DIN coil & connector indicates energized state
Interface Type Mini Standard DIMENSIONS B C 20.50 29.56
OTHER CONNECTORS Micro Circuit Relays (MCR) Micro Latching Connectors (MLC) Micro Protective Connectors
D 11.00
A 2.38
37
AIR-MITE
DEVICES, INC.
FEATURES
Normally Closed & Normally Open Snap Action response Pressure Range: 30-150 psi Rugged aluminum die-cast body Stainless steel spoolsstandard Buna N sealsteflon coated Mounting holes on standard 1" centers
MV2-B LEVER
38
Air-Mite's Model MV2 Series offers 3-way miniature valves in normally closed or normally open styles. The valve body is rugged die cast aluminum. Valves are easily repaired in the field by simply removing the snap ring in the center section & replacing the o-ring seals. MV2 miniature valves have the same mounting centers as electrical switches and all ports are tapped 1/8" npt.
MV2-H TOGGLE (45 Any Direction) (Panel Mounted) MV2-L STRAIGHT LINE TOGGLE (45Two Directions) (Panel Mounted)
39
AIR-MITE
DEVICES, INC.
VALVES
SLIDE VALVES
The Slide Valve is a manually operated, two-position, three-way valve for pneumatic applications. Permits instant gauge reading, with gauge vented to atmosphere with valve sleeve in other position. Aluminum sleeve assures ease of control and positive action. Provides a positive shutdown when modifying or performing maintenance to air press circuitry.
Maximum Operating Pressure: 250PSI Material: Body-Steel (Black Oxide) Sleeve Aluminum Retaining Ring-Steel O-Ring - Buna N Temperature Range: -40F to +212F (O-Ring)
DIMENSIONS
VALVE NO. SV125 SV250 SV375 SV500 SIZE 18 / 14 / 38 / 12 / A 2 1/2 2 3/4 2 13/16 3 3/4 B 7/8 DIA. 1 1/8 D A I. 1 1/8 D A I. 1 1/2 D A I. C .8 9 1.53 1.78 3.26
Fast air dumping action permits use of smaller valves and piping Increases system efficiency & speeds Quick Exhaust Valve design gives instantaneous and complete venting of the exhaust air of cylinders, air
DIMENSIONS
MODEL NUMBER QV125 QV250 QV375 QV500 INLET P O RT 18 / 14 / 38 / 12 / INLET CV .0 5 13 . 2.31 3.48 CYLINDER EXHAUST EXHAUST P O RT P O RT CV 14 / 14 / 10 . 14 / 38 / 14 . 38 / 38 / 2.86 12 / 34 / 5.45
40
QV250 QV375
QV500
QV125
Operating Pressure: Min. 20 PSI; Max. 125 PSI. Maximum P to shift diaphragm is 5-8 PSI. 5 psi
AIR-MITE
DEVICES, INC.
SPECIFICATIONS:
Minimum Operating Pressure: all models 5 psi Maximum Operating Pressure: All models 2000 psi Viton O-Ring seals standard Housing, Plug, Body Brass Hexagon
E 12 / 58 / 34 / 1 1 1/8
Cv .3 2 .4 5 .3 8 1.47 1.90
NEEDLE VALVE
Extremely eff c e t f o r s r ciin lw eti tor featuring compact design, fast stem adjustment, and durable stem packing.
P VALVE NO. PIPE SIZE N-125 N-250 N-375 N-500 N-750 18 / 14 / 38 / 12 / 34 / D HEX. .687 .875 1.062 1.312 1.625 L 15 . 20 . 2.250 2.656 2.937 E 12 / 58 / 34 / 1 1 5/8 Cv .0 2 .3 4 ,8 7 1.24 1.93
CHECK VALVE
Advanced piston type design permits mounting horizontally or vrial wtota e t c l y i h u ffecting operation. Soft-seat piston operates on slight dfferential pressure, closes to bubble tight seal i to assure zero leakage. Stainless steel piston and light helical spring operate smoothly.Va v i le s available with special springs for alternate break pressures. (Contact factory)
P VALVE NO. PIPE SIZE PC-125 PC-250 PC-375 PC-500 PC-750 18 / 14 / 38 / 12 / 34 / D HEX. .687 .875 1.062 1.312 1.625 L 15 . 20 . 2.25 2.656 3.00 E 9/32 5/16 11/32 38 / 15/32 Cv .3 2 .4 5 .3 8 1.47 1.90
EF Series
CHECK VALVE
Check Valves operate on slight differential pressure. Full flow is permitted in the direction of the arrow, positive check in the
SIZE 18 / 14 / 38 / 12 / 34 / 1 A OPEN A CLOSED B SQUARE 1 5/8 1 31/32 2 1/4 2 13/16 3 3/16 6 1/8 1 15/32 1 3/4 2 2 15/32 2 13/16 5 3/4 58 / 34 / 1 1 1/8 1 3/8 C 1 15/16 2 13/32 2 7/8 3 7/16 3 3/4 4 1/2 D 1 7/16 1 3/4 2 1/16 2 1/2 2 3/4 4 1/2 E HEX 1 3/4 F 1 11/16 2 2 1/2 2 15/16 3 1/4 4 1/2
EN Series
EPC Series
41
AIR-MITE
DEVICES, INC.
PC2601
The AIR-MITE 2500 SERIES includes 10 positive two hand non tie-down systems in two basic styles. These compact, easy to install units fit virtually any pneumatic or electric industrial machine. Every component in the 2500 SERIES has proven reliable over years of service. One style of control station (shown above) has integral push buttons which permit the simplest possible installation. For applications where the controller might interfere with machine loading or productivity, a second style of 2500 SERIES control (shown below) is supplied as a kit with palm buttons designed to be mounted remote from the controller.
These safety controls in the High Flow 2600 Series have been designed specifically for use with AIR-MITE Air Arbor presses. Standard on all these controls are special lowforce push buttons which require only a 2 oz. (55) activation pressure and significantly reduce operator fatigue. Among the options available in the 2500 SERIES are: 3 or 4 way continuous output: hand or foot operated systems; and systems with electrical output.
PC2502
MODULAR UNIT
PC2502 (shown above) allows for an adjustable distance between its deep set buttons. Buttons can be placed very close together or very wide apart to minimize fatigue in handling parts. After being properly installed and tested on the machine, the 2500 SERIES control units meet the requirements of part 1910 of OSHA, section 217.
WARNING to designers, purchasers, assembles, and user. Do not modify this control under any circumstances. Air-Mite cannot determine exactly how the PC2500 SERIES and its accessories are applied on any particular type of equipment. Additional components may be required to prevent repeat machine cycles occurring from a single actu-
42
Supply Pressure: 80 PSI Operating Temperature: 35F - 125F Operating Force: 2 oz each button Button Diameter: 2" Pneumatic Connections: 1/8" NPT PC2502 1/4" NPT PC2601 Electrical Output: 15 AMP 115 or . 250 VAC SPDT
Lubrication: None (Dry air only) Filtration: 5 Micron Pneumatic Output*: 8 CFM @ 70 PSI 20 CFM @ 70 PSI avail Electrical Connections: 6" leads through 1/2" conduit connections
FEATURES
3-way Outputstd 4-wayavailable Low Fatiguedeep set buttons require only 2 oz. activation force True non-tie downbuttons must be depressed within .4 seconds Rugged constructionHoffman steel box standard Safe - Units meet the requirements of OSHA 1910 Sec 217 with proper installation Customized for use with Air-Mite componentseither pneumatic or electrical output
(5 Micron)
(5 Micron)
LOGIC MODULE
Please see pages 42-44 in this catalog for full information on anti tie-down controls.
43
AIR-MITE
DEVICES, INC.
The SC3000 Series represents the newest addition to Air-Mite two hand safety controls. The SC3000 provides versatilitywith stand alone and press ready modelsand economy in a compact package.
3-Way Outputstandard OAL13-1/4"-std 9-1/2"-avail Supply Pressure: 60-100 psi Filtration: 5 Micron
Connections: 5/32" instant fittings Lubrication: None allowed Operating Force: 5 oz. (each button) Button Diameter: 1-3/8"
FEATURES
SafeMeets requirements of OSHA 1910 Sec 217 Quick & Easy Installation Retrofit Air-Mite pressesspecifically designed to simply retrofit with existing presses in the field or to work with any type of new equipment
Model SC3000
Model SC3400
(Includes Reset Button) Other Models: SC4000 includes SC3400 & logic for clamp circuit + MV2 limit valve SC4500 includes SC3400 & 1-30 sec timer for sequential timing circuits
End View
WARNING: ALL AIR-MITE CONTROLS ARE DESIGNED TO OPERATE PNEUMATIC VALVES AND CYLINDERS. THEY ARE NOT TO BE USED WITH FLYWHEEL PRESSES, BRAKE PRESSES OR SIMILAR DEVICES. IT IS THE BUYERS RESPONSIBILITY TO DETERMINE THE USE AND MOUNTING LOCATION OF THIS DEVICE. THIS EQUIPMENT PERFORMS THE FUNCTION OF A TWO HAND NO TIE DOWN CONTROL ONLY. ALL OTHER PRESCRIBED SAFETY DEVICES, INCLUDING GUARDING, MUST BE USED WITH THIS EQUIPMENT. IT IS THE BUYERS RESPONSIBILITY TO DETERMINE THE PROPER APPLICATION, LOCATION AND USE OF THIS EQUIPMENT.
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AIR-MITE
DEVICES, INC.
Air-Mite SC3300 Press Ready controls are specifically designed to flush mount with our custom machined press bases. The SC3300 provides a clean silhouette with tubing routed under the base. These controls combine all the features of our stand alone models see facing page plus a complete package of safety control, valve & bracket, and fittings for easy installation.
ORDERING INFORMATION
(1) Select the appropriate press from those noted on catalog pages 4-5 choose the complete model number & stroke (2) Place any press modifications such as longer columns, machined rods, etc. after press number between (AA). (3) Add 33 after brackets to signify SC3300 safety package includes two-hand control, mtg bracket, power valve & fittings NOTE: If no modifications, simply add -33 to complete press numbers **Press ready versions of SC3400, SC4000 & SC4500 furnished as needed Press Ready Packages Examples: AP7-2" (3" extra column) -33 = AP7-2" stroke press with extra column & SC3300 control package DAP38-2" (1-14" threaded rod)-33 = DAP38-2" stroke press with machined rod & SC3300 control package DAP19DR-2"-33 includes control package adder no modifications
PIPING LAYOUT
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AIR-MITE
DEVICES, INC.
Satisfies OSHA Standard 29 CFR 1910-Control Hazardous Energy Sources. Protects employees performing service, maintenance or repairs of equipment powered by pneumatic, hydraulic or electrical energy. Suitable for applications up to 150 psi air, 300 psi hydraulic Entry from right or left side Exhaust inlet same size for faster shutdown Supplied with lock & keyspecify keyed alike or keyed different
FEATURES
Anodized aluminum body Electroless nickel spools Teflon coated Buna N O-ringsViton optional
LV3101, LV3201
AIR-MITE
DEVICES, INC.
FEATURES
V102
Valve is locked in closed position in photo.
Nickel plated housing ideal for medical, chemical & food Lock in OFF-EXHAUST position only (OSHA requirement) Slide of high impact plasticsafety yellow for quick identification Slide cannot be removed when valve is locked (OSHA requirement) High air flowminimal pressure drop Controlled exhaust rate muffles noise and prevents rupture of precise filter elements due to high back flow
Protects employees performing service, maintenance or repairs to equipment powered by pneumatic, hydraulic or electrical energy. OSHA regulation requires machines and equipment to be locked out from the energy source when service or maintenance is performed.
Materials and Specifications: Body: Nickel plated zinc Slide: Safety yellow, 15% Teflon, high-impact plastic Seals: Pre-lubricated Buna O-Rings Screws: Nickel plated steel Temperature Range: 40-150 F Pressure Range: 0-250 PSIG Exhaust Bleed at 100 PSI: 7 SCFM
MODEL NUMBER 2-way V102 V103 V104 3-way V202 V203 V204
AVG. CV. 27 . 64 . 64 .
A 17 . 17 . 17 .
W T. OZ. 65 . 65 . 65 .
46
Please see pages 42-45 in this catalog for full information on anti tie-down controls.
AIR-MITE
DEVICES, INC.
CYLINDERS
AIR-MITE Miniaturized 3/8" bore, 1/2" stroke, spring return, single-acting air cylinders are machined from solid hexagon aluminum bar stock and have an anodized finish. The piston, ram and end cap are machined from cold rolled steel. Design of the cylinder permits quick, easy packing replacement if necessary. Simple, practical design of cylinder makes it readily adaptable for a wide variety of uses. When desired, a number of cylinders can be ganged on the i-port manifold, or the cylinder may be screwed directly into the 3-way Valve designed especially for these cylinders. MODEL No. MC1 1/8 PIPE THD.
MANIFOLDS
The Miniaturized 8-Port Manifold is machined from aluminum alloy bar stock and anodized. Air inlet and the 8 ports are 1/8-27 pipe thread. Two mounting holes are 5/32" diameter. Careful machining and accurately threaded openings assure fast, easy installation. In applications requiring more than 8 outlets, manifolds may be coupled in tandem with a coupling. This Manifold is designed for use in applications requiring multiple miniature cylinder actuations from a single source. Unusually large air passages also permit its use with large cylinders and components.
MODEL No. MM1 1/8 PIPE TAP - 9 HOLES F25 MANIFOLD
MM1
The F25 is used in applications requiring up to 8 outlets 1/4" taper pipe threads. Mounting holes are 3/16" diameter. The 8 side inlet ports and 2 end ports are 1/4" npt.
MODEL No. F25 1/4 PIPE TAP - 10 HOLES
F25
AIR-MITE
DEVICES, INC.
Easy to connect, mount & use Series BVC: All brass construction Series AVC: All anodized aluminum construction 10 Different sizes Maximum Pressure150 psi Larger Capacitiesavailable upon request Air-Mite volume chambers are useful in many applications and are especially suited for use in time delay circuits and for volume storage. Each volume chamber has threaded ports at each end for easy installation. See chart at right for bore sizes, volume capacities & dimensions of each different chamber.
AVC 125-1 VOLUME CHAMBER
BORE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.250 1.250 1.250
PA RT NO. VOLUME/CU. IN. BVC100-1 BVC100-2 BVC100-3 BVC100-4 BVC100-5 BVC100-6 BVC100-7 AVC125-1 AVC125-2 AVC125-3 .883 1.225 1.508 2.356 3.142 3.927 4.721 1.687 2.914 4.414
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AIR-MITE
DEVICES, INC.
MODULAR FILTER/ REGULATOR/LUBRICATOR New modular filter, r g l t r, l b i a o o e s e u a o u r c t r ff r simple & convenient assembly with advanced engineering benefits. The fog type lubricator sends all metered air downline in fog droplets accommodating a wide line of applications. The modular filter delivers superior flow performance up to 100 SCFM. Individual units can be installed or removed on-line without disturbing existing piping. Piping size needed is accomplished quickly by use of separate 1/4", 3/8", and 1/2" insert pipe ports. STANDARD FILTER/ REGULATOR/LUBRICATOR Standard filter, r g l t r, lubricator combinaeuao tion units are designed to provide a clean, filtered flow of properly lubricated, precisely regulated, pressurized air. A l u i s a e l nt r equipped with bowl guards as standard equipment. These units assure improved reliaiiy o ar crut ad etn srie lf blt f i icis n xed evc ie and performance of all air powered tools and MINIATURE FILTER/REGULATOR/ LUBRICATOR Series 7681, small air regulators designed for applications where space is a factor. S r e eis 7682 two-way regulator has extra low pressure side connection. Maximum supply pressure 200 PSI. Compact assemblies of AirMite Miniature Filters, Regulators and Lubricators are especially suited for applications where space or low flow requirement is FILTER/REGULATOR COMBINATION (DUO) Combination unit incorporating the superior flow performance of our standard filter with the precise control capability of our compact, highly balanced regulator. Regulator contains disc assembly which minimizes the eff c o et f supply pressure variations. This combination is ideally suited for high flow industrial requirements, as well as those requiring precise pressure control. Av i a l i 1 4 , 3 8 , albe n /" /" INTEGRAL FILTER REGULATOR 8600 SERIES The Air-Mite Integral filter/regulator acts as a dual stage system. Its f r t s a e i t a o a f l e t e i iis tg s ht f itr o lm nate condensed moisture, pipe sae dr adrs fo tearln. cl, it n ut rm h i ie Its second stage is that of a high performance regulator. F n l y, ti i a l hs integral unit features a triple stage b ffle, a cleanable, porous bronze a 40 micron element and a plastic PIGGY-BACK MODEL All of the features of the mini regulator plus the space saving convenience of an integral filter and regulator combined in one unit. The 20 micron, screw in, porous bronze filter element is cleanable, and can be drained by depressing tire valve.
FILTERSREGULATORSOILERS
ALL FILTERS AND LUBRICATORS FURNISHED WITH SAFETY BOWL GUARD
MODULAR MODEL NO. C33352 C33353 C33354 A 11 1/2 11 1/2 11 1/2 DIMENSIONS B 3 3/4 3 3/4 3 3/4 C 5 7/16 5 7/16 5 7/16 BOWL C A PACITY 5o. z 5o. z 5o. z NET WT. POUNDS 4 4 4
STANDARD FILTER/REGULATOR/LUBRIMODEL NO. 8672BGT 8673BGT 3564-8BG A 1 3/4 0 1 3/4 0 11 DIMENSIONS B 1 3/4 1 3/4 1 3/4 B 5 11/16 5 11/16 5 11/16 BOWL C A PACITY 9o. z 9o. z 9o. z NET WT. POUNDS 45 . 45 . 55 .
MINIATURE CONTROLS Filter-Regulator w/Gauge-Lubricator MODEL NO. 7681 7682 PIPE SIZE 18 / 14 / A 5 1/4 5 1/4 DIMENSIONS B C 2 1/4 2 1/4 3 3 B O W L NET WT. C A PACITY P O U N D S 1o. z 1o. z 13 . 13 .
All Filters, Regulators or Lubricators are available as single units in both standard and miniature sizes. Please consult factory for details.
FILTER-REGULATO R Max. pressure: 150 psi Temp. rated: 40F to 120F Flow Rates: Up to 100 SCFM MODEL NO. N70352 N70353 N70354 3506MS A 6 6 6 9 1/8 DIMENSIONS B 1 1/4 1 1/4 1 1/4 1 1/2 B 5 11/16 5 11/16 5 11/16 8 3/8 BOWL C A PACITY 9o. z 9o. z 9o. z 29 oz. NET WT. POUNDS 32 . 32 . 32 . 8
INTEGRAL FILTER/REGULATO R MODEL NO. Plastic Bowl & Bowl Guard B752 B753 B754 INLET/OUTLET 1/4 NPT 3/8 NPT 1/2 NPT
PIGGY-BACK MODEL MODEL B741 B742 *Add .1 lb for gauge PIPE SIZE 18 / 14 / NE T. WT. POUNDS* . 5 . 5
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STANDARD AIR FILTERS No moving parts. Fully automatic. Maximum pressure drop. Guards air supply from grit, rust, scale or any excessive moisture. Bronze Element 40 Micron Mesh .001-.002 particles Flrto. itain Baffle Plate prevents liquids from re-entering a r l n . Transparent bowl of high tensile i ie strength gives clear view of filtration. Element is easily removed for cleaning. STANDARD LUBRICATORS Completely automatic dispenses lubrication immediately, but only when air flows. Uniform, controlled injection of pre-atomized oil directly into the air stream ensures maximum lubrication and protection for air operated devices. Adjusting needle permits MICRO adjustment to prevent flooding. STANDARD REGULATORS Regulators are now available in 1/4, 3/8 and 1/2 inch sizes for air flows up to 100 SCFM. Engineered as high performance units with compact size, all regulators provide a sensitivity of diaphragm operation for repeated accuracy. A highly balanced disc assembly minimizes the effect of supply pressure variations, and an inserted brass seat and molded disc adds stability and eff c e t a p r t o f r iin siain o minimal droop. Optional gauge available. Add "G" suffx i
FILT E R MODEL F352 F353 F354 F329-06 F329-08 PIPE SIZE 14 / 38 / 12 / 34 / 1 SCFM 60 90 105 260 300 BOWL CAPACITY 9o. z 9o. z 9o. z 29 oz. 29 oz.
LUBRICATO R MODEL NUMBER L352 L353 L354 L376W PIPE SIZE 14 / 38 / 12 / 34 / BOWL CAPACITY 9o. z 9o. z 9o. z 29 oz.
R E G U L ATO R MODEL R352T R353T R354T R356 1588 PIPE SIZE 14 / 38 / 12 / 34 / 1 MAX. FLOW SCFM 50 80 100 240 240 APPROX. WT-LBS 15 . 15 . 15 . 30 . 30 .
MINIATURE FILTERS Incoming compressed air enters through permanent ports machined into the head that directs flow on to sides of bowl in a spinning motion where all harmful matter drains to bowl bottom for eventual removal. Air also passes through 20 micron porous bronze screw-in filter element for final filtering.
MINIATURE FILT E R MODEL NO. F300-01 F300-02 PIPE SIZE NOMINAL FLOW SCFM BOWL CAPACITY 18 / 14 / 27 27 1o. z 1 oz
MINIATURE LUBRICATORS This lubricator is designed for low air flow applications where space considerations dictate a compact lubricator. Ideal for packaging machinery, clamping cylinders, small automated equipment. As air flows through lubricator, o l i f d t v si s e o i ible plastic dome and dropped into the air stream where it is atomized and carried
MINIATURE LUBRICATO R MODEL NO. L181 L182 PIPE SIZE 18 / 14 / APPROX. WT. LBS. . 5 . 5
MINIATURE REGULATORS Have been developed to fill the need for high performance, low flow applications requiring compact design. Both air and water service models are available. Sensitive diaphragms deliver high accuracy and performance. Rugged valves with brass and zinc bodies, molded rubber seats and stainless stems make these mini regulators the most durable on the market. PRESSURE GAUGES Dependable, accurate gauge for all types of industrial applications. Gauge has bronze movement and dual scale.
MINIATURE REGULATO R MODEL NO. R161 R162 2612 2613* PIPE SIZE 18 / 14 / 14 / 14 / MAX. FLOW SCFM 20 20 20 20 MAX FLOW (G.P. . M) 50 . 50 . APPROX. W T. LBS. .375 .375 .125 .125
PRESSURE GAUGES Part Number 1481 1481A 1681 Description 2 Face, 1/4 Center Back Mount 2 face, 1/4 Center Back Mount 1 1/2 Face, 1/8 Center Back Mount Pressure Range 0-160PSI 0-60 PSI 0-160 PSI 0-60 PSI Used On Std. Regulators Std. Regulators Mini Regulators Mini Regulators
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AIR-MITE
DEVICES, INC.
Model #33 SINGLE VENTURI
VACUUM PUMPS
Air-Mite Model 33 single-venturi vacuum pump uses standard compressed air to develop a vacuum flow through the pump. The small size and light weight of this model ensures good response time and low operating cost. As with our line of multiple-venturi pumps, the Model 33 pump can be used with packaging machinery, laboratory equipment, dental equipment, printing machinery, textile machinery, and tank evacuation as well as scores of other applications in various industries. The multi-venturi vacuum pump is ideal for explosion-proof applications and a wide range of other applications in robotics, automated machinery, control of equipment in the packaging, printing, dairy, and commercial candy-making industries, as well as for mail inserting and glass handling equipment and for medical, dental, and research laboratories.
When compressed air is forced through a conical nozzle, its velocity increases and a decrease in pressure occurs. This principle, discovered by 189th century physicist G.B. Venturi, can be used to generate vacuum economically without a single moving part. Multi Venturi Design AIR-MITES PowerVac design of vacuum generators incorporates a series of Venturi nozzles. Each nozzle has a progressively larger orifice selected to
extract the maximum amount of energy from the compressed air while optimizing the levels of vacuum generated. Normally, no special prefilters are required because the Venturi nozzles are aligned to allow straight through air flow. Thus, any air line contaminants easily clear the generator without clogging or building up.
50
Standard Series Should be used when higher vacuum levels are required (maximum 27 Hg90 KPA). For application when lifting nonporous materials like sheet metal, glass or laminates. L-High Flow Series Should be used where more flow is required and maximum vacuum level is (21 Hg70 KPA). L-Series performs better on handling porous products like cardboard, paper, wood or fabrics.
EVACUATION TABLES
Time In Seconds To Evacuate One Cubic Foot To Desired Hg
MODEL NO. 60 60L 120 120L 180 180L 240 15 ." . 5 . 3 . 3 . 2 . 1 . 1 . 1 30 ." 13 . . 7 . 6 . 3 . 2 . 2 . 2 60 ." 4 18 . 2 15 . . 5 . 4 . 8 9 " 9 4 5 3 14 . 12 . 2 12" 18 7 9 5 25 . 2 4 15" 27 12 15 10 4 3 6 18" 45 19 21 33 6 4 10 21" 70 33 38 11 9 19 24" 130 70 45 33
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AIR-MITE
DEVICES, INC.
ROTO FLO SPEED CONTROLS ROTATING IN-PORT CONTROLS 1/8", 1/4", 3/8", 1/2" NPT
Provides precise control of actuator speed Full 360 swivel permits best alignment of tubing Saves space & cost of buying separate valve & fittn ig Av i a l i b t n p & i s a t t b f t i g albe n oh ft ntn ue itns
Easy needle adjustment. Turning slotted needle regulates flow.
FEATURES
Body corrosion resistant, anodized aluminum swivel Stainless steel needle & springs Max Operating Pressure 150 psig Cracking pressure 7.5 psig
ORDERING INFORMATION
Model Number RFT2-2 RFT4-4 RFT6-6 RFT8-8 Description Pipe Thread (Male x Female) 1/8" x 1/8" npt 1/4" x 1/4" npt 3/8" x 3/8" npt 1/2" x 1/2" npt Tube Size 5/32" 14 /" 14 /" 38 /" 38 /" Pipe Thread 1/8" npt 1/8" npt 1/4" npt 1/4" npt 3/8" npt
Flow control can be installed at factory for no additional charge.
(RF125)Threaded fitting, slotted needle (RF250)Threaded fitting, slotted needle (RF375)Threaded fitting, slotted needle (RF500)Threaded fitting, slotted needle
Isatftig sotdnel ntn itn, lte ede Isatftig sotdnel ntn itn, lte ede Isatftig sotdnel ntn itn, lte ede Isatftig sotdnel ntn itn, lte ede Isatftig sotdnel ntn itn, lte ede
35 30 25 20 15 10 5 0 2 4 6 8 10 12
18 /" mode 14 /" mode
12 /" mode
38 /" mode
10 12
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27/32 "G" "H" " I " "" J P O RT "C" "D" "" E "" F inches inches inches inches SIZE inches inches inches inches 2-9/32 "A" & "" B 19/32 19/32 33/64 47/64 12 / 0 25/32 1 18 / 17/64 34 / 34 / 23/32 78 / 43/64 0 1-1/64 1 14 / 29/32 29/32 29/32 1-1/8 78 / 0 1-9/64 39/64 38 / 1 1-7/64 1-7/64 63/64 1-7/32 1-1/16 0 1 27/64 12 /
AIR-MITE
DEVICES, INC.
The Speed Control Silencer, a combination Exhaust Silencer and D s F l e have a simple needle adjustment for regulating speed u t i t r, and air control. Simple construction and non-corrosive brass and bronze materials are used to provide durable simple, easy to maintain and clean unit. Units are easily cleaned with cleaning solvent or agent such as gasoline, or carbon tetrachloride, etc. SCS 1/8" NPT SCS 1/4" NPT SCS 3/8" NPT SCS 1/2" NPT SCS 3/4" N P T SCS 1" NPT
Fits most valves. Two piece construction of non-corrosive brass and bronze materials. Easily cleaned in cleaning solvent or agent, such as gasoline, carbon tetrachloride, or by simply reversing piece and blowing air thru it. X201 1/8" N P T X201 1/4" N P T X201 3/8" NPT X201 3/4" NPT X201 1/2" N P T X201 1" NPT
AIR-MITE
DEVICES, INC.
with cover
w/o cover
The switches have three electrical terminals: Normally Open, Normally Closed and Common. 15-amp switches are standard.
The F-4000-X Series Standard Vacuum/Electric Switches interface from vacuum to electrical systems. Ideal for precise vacuum sensing. The F4000-X has adjustments for controlling the ON and OF F operating points. The switch is adjustable 4.0 to 15" Hg. The F-4200-X Series Vacuum/Electric Switches interface from vacuum to electrical control circuits. I e l f r l w d fferential vacuum applications. The da o o i switch is adjustable from 0-29.9" Hg. Standard 1/8"
Temperature Limits: 40 to 120F (4 to 49C)
SPECIFICATIONS
ELECTRICAL
Switch Action: Single pole, double throw Electrical Rating: 15 amp, 125 or 250 volts AC Electric Switch: UL Approved Electrical Connections: .187" quick-connect terminal
PORT CONNECTIONS
F-4000-X Series - 10-32 threads furnished with 10-32 x 1/16" I.D. barbed fitting. F-4200-X Series - 10-32 threads x 1/16" or 1/8" I.D. barbed fitting
MATERIALS
Housing: Polysulfone Diaphragm: Polyurethane Spring: Stainless Steel
MOUNTING
F-4000-X Series Flush mountmounting hole. 125" diameter, use No. 6 screw. F-4200-X Series Panel mountmounting hole size 7/16" diameter..
ADJUSTMENT RANGE
F-4000-X Series 4.0 to 15" Hg. Max. F-4200-X Series 0 to 29.9" Hg. Max Special Operating Ranges on Request.
MECHANICAL
Operating Speed: 25 milliseconds Signal Pressure: 30" Hg. max.
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AIR-MITE
DEVICES, INC.
Air-Mite air holding fixture provides compound leverage and holding power to assure secure grip on part regardless of shape. Force is applied evenly over the entire surface of the collet. Smooth round objects as well as various shaped work pieces are held firmly and securely during machining or assembling operation without the risk of causing scratches or distortion.
The air-holding fixture will accommodate any shape to which a collet will conform. The device also serves as an accurate positioner, precisely maintaining the desired location as succeeding work pieces are loaded and requiring negligible operator dexterity. Chip blower (A) maintains intermittent outward flow, preventing chips or particles from entering and fouling the collets expanding slots. Flow of liquid also serves to effectively cool the machining area. A mechanical spring ejector for parts is available as an option if desired. See picture below.
VERSATILE Unique design permits using unit upright or positioned on its side with same maximum efficiency. 3 Model Sizes1/16" thru 1-1/4" capacities Air-Mite 00-10 Air Holding Device is small, compact, especially suited for use with small milling machines or wherever limited clearance exists between the bed and the spindle of the machine. Can be used with Brown & Sharpe type collets with a capacity from 1/16 to 9/16 in rounds. Square: 3/16 to 13/32. Hexagon: 3/16 to 1/2. Air-Mite 0-11 Air Holding Device is generally recommended for use with work under 1. Used with Brown & Sharpe type collets No. 11 with a capacity from 1/16 to 7/8 in rounds. Square 3/16 to 19/32. Hexagon: 3/16 to 3/4. Air-Mite 2-22 Air Holding Device is designed for use with those jobs requiring extra holding pressure. Use with Hardinge 2-22 collets or similar. Capacity Round to 1-1/4 Square 7/8 and Hexagon 1-1/16. The three Air-Mite Holding Devices available each use a different collet and have varying capacities. All models use the same type of stationary collets that prevent depth and center variances of work being held.
DRILL BUSHING BAR (OPTIONAL) This drill bushing bar may be used with a slip renewable bushing for drilling, tapping or reaming, etc., and can also be utilized as a depth stop. MV2-L MINIATURE VALVE STRAIGHT LINE TOGGLE (45 Two Directions) Optional Accessory Shown at right. The AIR-MITE miniature three-way valve shown can be used in a normally closed or normally open position. Serves dual purpose. It operates the collet fixture and provides blast of air necessary to clear any chips resulting from drilling operations, etc. NOTE: V3200 ROTORAM VALVE can also be used to operate AIR-MITE airholding fixture.
SPRING EJECTOR STOP ASSEMBLY Using Brown & Sharpe type of stop collet, an effective means of mechanical ejection can be incorporated by just screwing the AIR-MITE Spring Ejector Stop Assembly into the bottom of the stop collet. This unit serves as a stop assembly and can be easily adjusted to obtain the stroke necessary to eject the part.
Model 00-10 0-11 2-22 A B C 3 3/4 5 1/8 6 1/8 D 3 5/8 4 3/16 4 9/16 E 2 3/8 2 3/4 3 5/16 F 4 1/2 5 3/4 6 1/8 G 9 11 1/2 1 1/2 3 H 3 3/4 4 5 1/8 J 12 / 12 / 12 / K 12 / 12 / 12 / L 12 / 12 / 12 / M 2 1/4 3 3/4 Approx. W eights 9ls b. 2 ls 8 b.
3 1/16 1 l s 6 b.
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AIR-MITE
DEVICES, INC.
INSTANT FITTINGS
68PL-5/32-10X32 5/32
*All straight male connectors have an internal hex for the use of an Allen Key to allow the fitting to be mounted in any position. This also permits close porting not possible with a standard wrench.
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AIR-MITE
DEVICES, INC.
THEORETICAL POWER CONVERSION TABLE
AIR-MITE CYLINDERS are built to give the maximum in holding power. However, some uses require a regulated and controlled pressure. This table is furnished to act as a quick reference in power control. By referring to the diameter of the cylinder to be used in the left column of the table and reading across, the line pressure required to give exactly the desired amount of force may be readiycluae. l acltd
Cylinder Power Factor Line Pressure, Diameter & Bore Area 50 60 70 80 90 100 Inches Square Inches Lbs. Lbs. Lbs. Lbs. Lbs. Lbs. 38 / 0 110 . 55 66 . . 77 . 88 99 . . 11 0 . 12 / 0.190 9 5 11 5 13.3 15.5 17 . . 19 34 / 0.440 22 26.5 30.8 35 40 44 1 0.785 39 46.5 54.9 62.8 70.6 78.5 1 1/8 .0994 50 59 70 80 89 99 1 1/4 1.22 61 74 86 98 110 122 1 1/2 1.76 88 106 123 141 158 176 1 5/8 2.07 103.5 124 145 165.5 186 207 2 3.14 157 188 220 250 283 314 2 1/4 3.98 199 229 278 318 358 398 2 1/2 4.91 242 290 338 387 432 483 3 7.07 353 424 494 565 635 707 4 12.56 628 754 879 1005 1130 1256 5 19.63 982 1178 1374 1571 1767 1963
Lbs. 110 Lbs. 12 21.9 485 86 109 134 194 228 346 438 530 777 1382 2159
120 130 140 150 Lbs. Lbs. Lbs. Lbs. 13 14 15 16.5 22.8 25 26.6 28.5 53 57 61.7 66 94 102 109.9 117.7 119 129 139 149 146 159 171 183 211 229 246 265 248 269 290 310.5 377 408 439 470 477 517 557 597 580 638 687 724 847 918 988 1060 1507 1633 1758 1885 2356 2552 2745 2945
* To obtain push pull force for 550 Series Tandem Cylinders double the figures noted above for the 5 bore. For the 580 Triplex Series, triple the figures noted.
Reduced Thread RR
1 8 /-27 4 /-28 1
4 /"
4 /-28
**Identify appropriate rod diameter for requested cylinder. Add the corresponding letterCC, RR or FFafter model number to obtain desired thread style. Threads noted at left are suggested as standard. In addition to those noted, we can furnish any other threads upon request. NOTE: To order wrench flats on rod ends, simply add WF after model number.
1 "
1-14
GUARANTEE AIR MITE CYLINDERS or VALVES are guaranteed against defective workmanship and material for a period of 60 days from date of purchase. In event of defect, a cylinder or valve returned PREPAID will be replaced NO CHARGE, F.O.B. our factory. No products can be returned for credit after 6 months.
SPECIAL SERVICE OFFER Natural wear as a result of constant and unlimited use of the AIR-MITE CYLINDER may give cause for parts replacement. NOTE: No Air-Mite products may be returned without obtaining an authorized RGA number. Credit will only be issued for unused or unmarked current standard catalog items. Restocking charge 20% on all authorized returns.
AIR-MITE
DEVICES, INC.
4739 W. Montrose Ave., Chicago IL 60641 Phone: (773) 286-3393 Fax: (773) 286-4703 Printed in USA 122000