P ARTS MANUAL

C-Series
Fork Positioners
Product Model Numbers
55C-FPB-A001
55C-FPB-A002
55C-FPB-A003
100C-FPB-B001
100C-FPB-B002
100C-FPB-B003
120C-FPB-C001
120C-FPB-C002
120C-FPB-C003
150C-FPB-C001
150C-FPB-C002
150C-FPB-C003
150C-FPB-C004
Special Engineered Options Not Included

Manual Number 6008709 R-0

cascade姞
Cascade is a Registered Trademark of Cascade Corporation
 About This Manual

Introduction
This manual shows the parts breakdown for specific C-Series Fork Positioner model numbers. To find the
correct pages for your attachment, locate the nameplate attached to the top of the frame on the right side. If the
nameplate is missing all necessary information is stamped into the frame at the same location. Locate your
model number on the following pages. To the right of the model number you will find the page numbers that
apply to your attachment.

FP0266.ill

Nameplate

Ordering Parts

Customers — Cascade parts, service literature and videos are available through authorized lift truck
dealers. To order, contact the lift truck dealer of your choice.

Lift Truck Dealers — To order parts, service literature or videos contact:

Cascade Parts Depot

2501 Sheridan Avenue
Springfield, Ohio 45505
Telephone: 888-CASCADE (227-2233)
FAX: 888-329-0234

WARNING: For the safety of yourself and others, DO NOT install any parts, unless you have
thoroughly reviewed the appropriate installation and service manuals. For additional information,
call 1-800-CAS-CADE (227-2233)

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0
 Model Number Index

Frame Fork Positioner Valve Restrictor Fork Mounting

Model Group Cylinder Assembly Fitting Group Group
Number Page Page Page Page Page Page
55C-FPB-A001-00 1 4 6 6 7 8
55C-FPB-A002-00 1 4 6 6 7 8
55C-FPB-A003-00 1 4 6 6 7 8
100C-FPB-B001-00 2 5 6 6 7 8
100C-FPB-B002-00 2 5 6 6 7 8
100C-FPB-B003-00 2 5 6 6 7 8
120C-FPB-C001-00 3 5 6 6 7 8
120C-FPB-C002-00 3 5 6 6 7 8
120C-FPB-C003-00 3 5 6 6 7 8
150C-FPB-C001-00 3 5 6 6 7 8
150C-FPB-C002-00 3 5 6 6 7 8
150C-FPB-C003-00 3 5 6 6 7 8
150C-FPB-C004-00 3 5 6 6 7 8

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0 i
 Publications

cascade
NST
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䊛

L I
A TION
NU A LLA Service Literature Index
MA NST and Order Form

RV
ICE
I

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Ordering Information – Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.
E All dealerships with an open account, please indicate quantity desired and purchase order number. All others

NU
please enclose a check payable to Cascade Corporation.

MA
FAX: Mail: Phone:
513-325-9270 Cascade Corporation 513-322-1199
P.O. Box 360

TS
Springfield, Ohio 45501

AR
Master Service Manual – Part No. 673969
ALOG

Includes all Service manuals listed in a 3-ring binder for $140.00.

P
OOL CAT

O PERATOR’S GUIDE
T

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Cascade is a Registered Trademark of Cascade Corporation

GA0006.eps

C-Series
PART NO. DESCRIPTION
6008709 Parts Manual
6009757 Service Manual
219989 Operators Guide
219990 Installation Instructions
680664 Servicing Cascade Cylinders-VHS
679929 Tool Catalog
673964 Literature Index Order Form

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

ii cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0
 Frame Group
0 @
!
$ 1
% 2
# 7
4
5
6

8
9
*
(

3
^
2 &
FP0224.ill

^ &
3
Items that vary with frame width
55C
36 in. 42 in. 48 in.
REF QTY PART NO. PART NO. PART NO. DESCRIPTION
214665 214666 214667 Frame Group
384595 384602 384618 Hose Group – Items 4-7
1 1 829000 829006 829012 Frame
2 2 829039 829045 829051 Shaft
3 2 829013 829019 829025 Cylinder ◆
4 1 686472 675954 380315 Hose
5 1 875057 681231 681231 Hose
6 1 676084 681231 681231 Hose
7 1 675952 675954 380315 Hose

Common Items
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
8 2 7962 Roll Pin 14 1 601377 Fitting, 8-8
9 2 7861 Roll Pin 15 4 611288 Fitting, 6-8
10 1 668861 Valve ■ 16 2 601676 Fitting, 6-6
11 1 844137 Bracket 17 2 617487 Restrictor ■
12 1 643524 Capscrew, .375 x .75 18 4 826150 Cover Plate ●
13 3 4750 Capscrew, .375 x .75 19 8 4751 Capscrew, .375 x 1.00 ●
◆ See page 4 for parts breakdown. Reference: Hydraulic Group 381232, S-8619, S-8704.
■ See page 6 for parts breakdown. ● Included in Retainer Group 214507.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0 1
 Frame Group
0 @
!
$ 1
% 2
# 7
4
5
6

8
9
*
(

3
^
2 &
FP0225.ill

^ &
3
Items that vary with frame width
100C
42 in. 48 in. 60 in.
REF QTY PART NO. PART NO. PART NO. DESCRIPTION
214711 214712 214714 Frame Group
384612 384618 384630 Hose Group – Items 4-7
1 1 829119 829125 829137 Frame
2 2 829199 829205 829217 Shaft
3 2 383033 383034 383027 Cylinder ◆
4 1 382784 380315 209535 Hose
5 1 681231 681231 685673 Hose
6 1 681231 681231 685673 Hose
7 1 675954 380315 209535 Hose

Common Items
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
8 2 7961 Roll Pin 14 1 601377 Fitting, 8-8
9 2 7882 Roll Pin 15 4 611288 Fitting, 6-8
10 1 668861 Valve ■ 16 2 601676 Fitting, 6-6
11 1 844137 Bracket 17 2 617487 Restrictor ■
12 1 643524 Capscrew, .375 x .75 18 4 826123 Cover Plate ●
13 3 4750 Capscrew, .375 x .75 19 8 4771 Capscrew, .375 x 1.00 ●
◆ See page 5 for parts breakdown. Reference: Hydraulic Group 381520, S-8619, S-8704.
■ See page 6 for parts breakdown. ● Included in Retainer Group 214679.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

2 cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0
 Frame Group
0 @
!
$ 1
% 2
# 7
4
5
6

8
9
*
(

3
^
&
2
FP0222.ill
^ &
3
Items that vary with frame width
120C/150C
48 in. 54 in. 60 in. 72 in.
REF QTY PART NO. PART NO. PART NO. PART NO. DESCRIPTION
214431 214432 214433 214434 Frame Group
384618 384624 384630 384642 Hose Group – Items 4-7
1 1 840223 840224 840225 840249 Frame
2 2 830814 830820 830826 830837 Shaft
3 2 383034 384134 383027 384150 Cylinder ◆
4 1 380315 675067 209535 675057 Hose
5 1 681231 685673 685673 201264 Hose
6 1 681231 685673 685673 201264 Hose
7 1 380315 675067 209535 675057 Hose

Common Items
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
8 2 7961 Roll Pin 14 1 601377 Fitting, 8-8
9 2 7882 Roll Pin 15 4 611288 Fitting, 6-8
10 1 668861 Valve ■ 16 2 601676 Fitting, 6-6
11 1 844137 Bracket 17 2 617487 Restrictor ■
12 1 643524 Capscrew, .375 x .75 18 4 830774 Cover Plate ●
13 3 4750 Capscrew, .375 x .75 19 8 4771 Capscrew, .375 x 1.00 ●
◆ See page 5 for parts breakdown. Reference: Hydraulic Group 381520, S-8600, S-8704.
■ See page 6 for parts breakdown. ● Included in Retainer Group 214444.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0 3
 Cylinder

% ^ 1 2 3 @#
56 &

CL0697.ill

4 !
8 7 90$
* (

Items that vary with frame width

55C
36 in. 42 in. 48 in.
REF QTY PART NO. PART NO. PART NO. DESCRIPTION
829013 829019 829025 Cylinder Assembly
1 1 827354 827354 827354 Shell
2 1 829104 829110 829116 Rod
3 1 829054 829060 — Spacer

Common Items
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
4 2 6510 ■ Cotter Pin 13 1 638243 ✖ Nylon Ring
5 2 667624 ■ Nut Retainer 14 1 636853 ✖ Wiper
6 2 667625 ■ Nut 15 1 667623 Nut
7 1 2716 ✖ O-Ring 16 1 558200 Piston
8 1 662452 ✖ Seal 17 1 667626 Washer
9 1 2785 ✖ O-Ring 18 1 671047 ✖ Seal Loader, Piston
10 1 615128 ✖ Back-up Ring 19 1 671051 ✖ Seal Loader, Retainer
11 1 563906 Retainer 668926 Nut Service Kit
12 1 668448 ✖ Seal 668021 Service Kit
■ Included in Nut Service Kit 668926. Reference: S-4331, S-4343.
✖ Included in Service Kit 668021.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

4 cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0
 Cylinder

$ % 1 2 3 @
56 ^

CL0699.ill

4 !
8 7 90#
& *

Items that vary with frame width

100C/120C/150C
42 in. 48 in. 54 in. 60 in. 72 in.
REF QTY PART NO. PART NO. PART NO. PART NO. PART NO. DESCRIPTION
383033 383034 384134 383027 384150 Cylinder Assembly
1 1 564906 564906 564906 584457 564954 Shell
2 1 584475 584479 564940 584458 584428 Rod
3 1 829242 829236 — 829237 829238 Spacer

Common Items
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
4 2 6511 ■ Cotter Pin 13 1 564930 ✖ Wiper
5 2 667667 ■ Nut Retainer 14 1 561012 Nut
6 2 667668 ■ Nut 15 1 558402 Piston
7 1 2722 ✖ O-Ring 16 1 667676 Washer
8 1 557376 ✖ Seal 17 1 671049 ✖ Seal Loader, Piston
9 1 2791 ✖ O-Ring 18 1 671052 ✖ Seal Loader, Retainer
10 1 615134 ✖ Back-up Ring 668925 Nut Service Kit
11 1 667675 Retainer 667723 Service Kit
12 1 662451 ✖ Seal
■ Included in Nut Service Kit 668925. Reference: S-5564, S-5565.
✖ Included in Service Kit 667723.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0 5
 Valve Assembly

5 4
OP

3
2 CL

1
FP0193.ill 7
4 6
9
REF QTY PART NO. DESCRIPTION
668861 Check Valve
1 1 667490 Special Fitting
2 2 2841 ● O-Ring
3 1 667471 Spool
4 3 609455 Fitting
5 1 668862 Valve Body
6 1 678270 Check Valve – V.P.O.
7 1 661347 ● Service Kit
8 1 604510 Fitting, 6
9 1 676343 ■ Regeneration Elimination Plug
668864 Service Kit
● Included in Service Kit 668864.
■ For eliminating regeneration circuit only.
(See Technical Bulletin Number 121)

Restrictor Fitting
1
2
3
REF QTY PART NO. DESCRIPTION 4
617487 Restrictor Assembly 5
1
2
1
1
617486
2698
Tee
O-Ring
6
3 1 11100 Setscrew
4 1 11099 Cap
5 1 5715 Jam Nut
FP0118.ill
6 1 2840 O-Ring

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

6 cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0
 Fork Group

5
4
3

12

FP0233.ill

55C 100C 120C 150C

42 in. 42 in. 48 in. 48 in.
REF QTY PART NO. PART NO. PART NO. PART NO. DESCRIPTION
214520 214673 214463 214437 Fork Group
1 1 829037 829194 840211 840240 Fork – LH
2 1 829031 829186 840206 840235 Fork – RH
3 8 7205 7217 7223 7223 Retaining Ring
4 4 825084 827203 828468 828468 Bushing
5 4 828470 3000530 828471 828471 Grease Fitting

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0 7
 Mounting Group

1
2
3

FP0223.ill

55C 100C 120C/150C

Class II Class III Class IV
REF QTY PART NO. PART NO. PART NO. DESCRIPTION
678934 381524 384234 Mounting Group
1 2 675968 675969 679832 Lower Hook
2 2 667225 667225 670692 Washer
3 4 667369 667369 768579 Capscrew

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

8 cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008709 Rev. 0
 PARTS ORDERING LOG
PURCHASE SERIAL REF CASCADE CUSTOMER
DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE
Do you have questions you need
answered right now? Call your
nearest Cascade Parts Department.

Cascade Corporation Cascade Canada Inc. Cascade GmbH Cascade Finland

2501 Sheridan Avenue 5570 Timberlea Blvd. D-41199 Monchengladbach 01370 Vantas
Springfield, OH 45505 Mississauga, Ontario Klosterhofweg 52 Finland
Tel: 888-CASCADE (227-2233) Canada L4W-4M6 Germany Tel: 358-0-836-1925
FAX: 888-329-0234 Tel: 905-629-7777 Tel: 21-66-602091 FAX: 358-0-836-1935
FAX: 905-629-7785 FAX: 21-66-680947

Cascade N.V. Cascade N.V. Cascade (UK) Ltd. Cascade Scandinavia

European Headquarters Benelux Sales and Service 15, Orgreave Crescent Hydraulik A.B.
P.O. Box 3009 P.O. Box 3009 Dore House Industrial Estate Muskötgatan 19, E8-9
1300 El Almere 1300 El Almere Handsworth S25466 Helsingborg
Damsluisweg 56 Damsluisweg 56 Sheffield S13 9NQ Sweden
1332 ED Almere 1332 ED Almere England Tel: 42-151135
The Netherlands The Netherlands Tel: 742-697524 FAX: 42-152997
Tel: 31-36-5492911 Tel: 31-36-5492950 FAX: 742-695121
FAX: 31-36-5492964 FAX: 31-36-5492974

Cascade Norway Cascade France S.A.R.L. Cascade Hispania S.A. Cascade Japan Ltd.
Østerliveien 37A 11, Rue Jean Charcot Avenida De La Fabregada, 7 5-5-41,
1153 Oslo Zone Industrielle Sud or Hospitalet De Llobregat Torikai Kami
Norway B.P. 22 Barcelona Settsu, Osaka
Tel: 47-22-743160 91421 Morangis Cedex Spain Japan, 566
FAX: 47-22-743157 France Tel: 3-335-5158 Tel: 81-726-53-3490
Tel: 1- 64547501 FAX: 3-335-4756 FAX: 81-726-53-3497
FAX: 1-9790584

Cascade Korea HYCO-Cascade Pty. Ltd. HYCO-Cascade (NZ) Ltd. Cascade (Africa) Pty. Ltd.
Room 508, Pum Yang Bldg. 1445 Ipswich Road 15 Ra Ora Drive, East Tamaki P.O. Box 625, Isando 1600
750-14, Bang Bac-Dong Rocklea, P.O. Box 38-440 60A Steel Road
Se-Cho Ku, Seoul Queensland 4107 Howick, Auckland Sparton, Kempton Park
Korea Australia New Zealand South Africa
Tel: 2599-7131 ext. 512 Tel: 3-274-2722 Tel: 9-273-9136 Tel: 975-9240
FAX: 2533-8089 FAX: 3-274-3456 FAX: 9-273-9137 FAX: 394-1147

Cascade-Xiamen Cascade (Singapore)

Wanshan No. 1 Workshop Trading Co.
Huli Road Four Seasons Park
Xiamen 361006 Autumn Block - Apt. 1802
Fujian, PRC 12 Cascaden Walk
Tel: 592-562-4600 Singapore
FAX: 592-562-4671 Tel: 65-834-1935
FAX: 65-834-1936

c
Q Cascade Corporation 2000 6-2000 Part Number 6008709