Technical Document

HK5 & HKL5

Solenoid Valve Series

1
Under the copyright laws, this documentation may not be copied, photocopied, reproduced, translated, or
reduced to any electronic medium or machine-readable form, in whole or in part, without prior written
consent of Humphrey Products Company.

Although every effort has been made to ensure accuracy of this document, all information is subject to
change without notice.

© Copyright 2023 Humphrey Products Company

5070 East “N” Avenue
Kalamazoo, MI 49048

PO Box 2008
Kalamazoo, MI 49003

Phone: (269) 381-5500

Fax: (269) 381-4113
Email: techservices@humphrey-products.com
Website: www.humphrey-products.com

Revision History

Revision Date Reason For Change ECO #

A 1/1/2020 Initial document release -

B 10/4/2023 Edited for release of HK5 brochure ISBHK523. NA

INDEX
Revision Control………………………………………………………………... 2
Introduction to HK5 / HKL5 Technical Document …………………………. 3
Product Description …………………………………………………………... 4
Valve Construction ……………………………………………………………. 5
General Specifications………………………………………………………… 6-7
Media Compatibility …………………………………………………………… 8
Durability Data (Life Cycle Testing)…………………………………………… 9
Product Offering: Valves, Porting Blocks, Subbases and Manifolds ……. 10-15
How to Order…………………………………………………………………… 16-18
Base Valve Dimensions ………………………………………………………. 19
Installation / Product Handling / Media Compatibility……………………… 20
Humphrey Engineered Solutions - HK5 ….………………………………… 21

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 Technical Document
HK5 & HKL5 Solenoid Valve Series

Humphrey Series HK5 are miniature 3-port solenoid valves uniquely designed to reliably control a variety
of gas and liquid media in the most demanding applications. Just 12mm in width, HK5 is created for
equipment and device makers in high technology industries seeking tight sealing, integration flexibility
and extremely reliable operation over millions of cycles.

This technical document describes HK5 functionality, its specifications and expected performance.
Additionally, HK5’s extensive product offering is presented including a range of standard porting,
mounting and integration variations.

Additional information on HK5 and the many other compressed air, inert gas and aggressive media valve
technology by Humphrey can be found in the Online Catalog on the Humphrey website
(https://www.humphrey-products.com/catalog/).

The Humphrey HK5 Series is produced in the USA under certified control of ISO 9001:2015 registration
and compliant to ISO 13485 standards.

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PRODUCT DESCRIPTION – HK5 & HKL5 SERIES

HK5 solenoid valve is a direct acting, 2 position, single solenoid/spring return,

3-port type. Base valves are constructed as manifold mount and ready for
assembly to a variety of single valve porting blocks and sub-bases, or multiple
valve manifolds. HK5 is appropriate for compressed air, and a variety of
compatible gases. Each valve is multi-purpose, offering multiple control
functions from a single stock keeping unit, reducing part count complexity for
the end user.

Design: HK5’s opposing diaphragm-poppet balanced construction is unique to industry. It will reliably
control pressurized media for millions of trouble-free cycles. Design is appropriate for gas pressures
ranging from vacuum to 100 PSI. Body porting arrangement is symmetrical and customer friendly, ready
for variety of standard and customizable porting and mounting choices.

Model HKL5 is produced of wetted materials appropriate for compatible liquids pressurized to 30 PSI.

Performance Highlights:

Industry Leading Low Leak Rate: Total leakage not to exceed 2ccm at 100 PSI (tested with
clean, dry air). “Bubble tight” valves are available, particularly at lower pressures (consult factory).

Inert Flow Path: Media is controlled within two flexing diaphragm-poppet elastomers assembled
to a stainless steel stem, within a molded, thermoset epoxy body. Thus, assembly is inert,
compatible with a variety of gases. HKL5 is compatible with a variety of gas or liquid media.

Universal Functionality: Apply HK5 as 2-port or 3-port valve, normally closed or normally open,
and as selector or diverter function. Operates reliably whether pressure is stable or unstable over
its full range. Apply HKL5 up to 30 PSI, as 2-port normally closed or open, or 3-port diverter.

High Flow Capacity / Low Current Consumption: As a pressure balanced construction, the
energized solenoid force overcomes force of return spring only, yielding a quick shift and
instantaneous large flow path opened. Up to 85 LPM from 1.7 watts.

Quiet Operation: Diaphragm-Poppet design is inherently quiet versus comparable valves.

Many Options Available: Choices of diaphragm material, electrical entry, numerous porting and
mounting options conveniently makes HK5 applicable for nearly any miniature valve challenge.

Consider Engineered Solutions: Humphrey design team collaborates with clients to tailor a
solution for optimized performance and integration into the application. Many successful HK5
valve and valve system solutions to draw from.

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CONSTRUCTION – HK5 & HKL5 SERIES

See Figure A. Media is controlled within two opposing Diaphragm-Poppet elastomers positioned on a
stainless steel valve stem. Diaphragm-Poppets are precision molded over a PEEK insert and flex when
shifted, alternately shuttling into mating seats of valve body. Coil side diaphragm isolates media from the
solenoid element. Identical cap side diaphragm seals media within and balances HK5 internal design.
Solenoid encapsulation and valve body are precision molded of inert, thermoset epoxy into a single
component. Body porting is symmetrical on opposing surfaces for ultimate integration and space savings.
Valve may be manually operated for jogging/troubleshooting, when ordered with Override option.

Diaphragm Poppet (2)

3 2 1

Manual
Valve Stem
Override

3 2 1

Port Identification
1: Normally Closed (energize to open)
2: Common
3: Normally Open (energize to close)

Figure A

In the unenergized state, HK5 port 1 is blocked. Port 2 is open to port 3. When coil is energized, Port 1
opens to port 2. Port 3 becomes blocked.

HK5 INERT GAS / COMPRESSED AIR FUNCTIONS – Schematics for use of any HK5 valve as:

2-Way, Normally Closed (NC) 2-Way, Normally Open (NO) 3-Way, Selector

3-Way, Normally Closed (NC) 3-Way, Normally Open (NO) 3-Way, Diverter

HKL5 COMPATIBLE LIQUID FUNCTIONS – Schematics for use of any HKL5 valve as:

2-Way, Normally Closed (NC) 2-Way, Normally Open (NO) 3-Way, Diverter

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GENERAL SPECIFICATIONS - HK5 VALVE SERIES
MECHANICAL
TYPE OF OPERATION Direct Single Solenoid, Spring Return
FUNCTION 2- or 3-port, NC or NO; diverter, selector (universal)
PIPING TYPE Manifold, Subbase Piping
MEDIA Compressed Air & Vacuum, Compatible Gases
WETTED MATERIALS Thermoset Epoxy, PEEK, SST and NBR (or HNBR, EPDM or FKM)
PRESSURE RANGE (BAR)
B & H SEAL MATERIAL 28” Hg – 100 PSI (6.8)
E & F SEAL MATERIAL 28” Hg – 60 PSI (4.1)
AMBIENT TEMPERATURE
B SEAL MATERIAL 32° to 125°F (0 to 50°C)
F SEAL MATERIAL 32° to 212°F (0 to 100°C)
E & H SEAL MATERIAL 32° to 175°F (0 to 80°C)
FLOW CAPACITY
STD (1.7W) POWER 85 SLPM (3 SCFM) @ 100 PSI (Cv: 0.05)
LOW (0.9W) POWER 42 SLPM (1.5 SCFM) @ 60 PSI (Cv: 0.035)
EQUIVALENT SHARP EDGE ORIFICE DIAMETER (ESEOD)
STD (1.7W) POWER 0.058 in (1.47 mm)
LOW (0.9W) POWER 0.048 in (1.22 mm)
MAX LEAK RATE <2 cc/minute @100 PSI (tested w/compressed air)
LUBRICATION None required. If used, must be compatible w/seal materials.
FILTRATION 40 micron, recommended
SIZE – BASE VALVE (WXLXH) 12.5mm x 50mm x 21mm
WEIGHT – OZ (GRAMS) 1.2 (35)
COMPLIANCE RoHS, Conflict Minerals

ELECTRICAL
COIL TEMPERATURE RISE
STD (1.7W) POWER 45°F (25°C)
LOW (0.9W) POWER 32°F (18°C)
COIL RESPONSE TIME 10ms ON / 4ms OFF
STD COIL VOLTAGES 12VDC, 24VDC, 4.5VDC
VOLTAGE TOLERANCE +10% / -15% of rated voltage
POWER CONSUMPTION 1.7
(WATTS)
INSULATION Conforms to Class B
FOR PLUG-IN ELECTRICAL See Circuit B. Includes LED and surge protection Zener Diodes.
TYPE

CIRCUIT B

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GENERAL SPECIFICATIONS - HKL5 VALVE SERIES
MECHANICAL
TYPE OF OPERATION Direct Single Solenoid, Spring Return
FUNCTION 2-port, NC or NO; 3-port diverter
PIPING TYPE Manifold, Subbase Piping
MEDIA Compatible Liquids (and Gases)
WETTED MATERIALS Thermoset Epoxy, PEEK, SST and NBR (or HNBR, EPDM or
FKM)
PRESSURE RANGE (BAR) 0 ~ 30 PSI (2.0)
AMBIENT TEMPERATURE 32° to 125°F (0 to 50°C)
FLOW CAPACITY 85 SLPM (3 SCFM) @ 100 PSI (Cv: 0.05)
EQUIVALENT SHARP EDGE 0.058 in (1.47 mm)
ORIFICE DIAMETER (ESEOD)
STD LEAK RATE (MAX) <2 cc/minute @100 PSI (tested with compressed air)
LUBRICATION None required. If used, must be compatible w/seal materials.
FILTRATION 40 micron, recommended
SIZE: BASE VALVE (WXLXH) 12.5mm x 50mm x 21mm
WEIGHT – OZ (GRAMS) 1.2 (35)
COMPLIANCE RoHS, Conflict Minerals

ELECTRICAL
COIL TEMPERATURE RISE 45°F (25°C)
COIL RESPONSE TIME 10ms ON / 4ms OFF
STD COIL VOLTAGES 12VDC, 24VDC, 4.5VDC
VOLTAGE TOLERANCE +10% / -15% of rated voltage
POWER CONSUMPTION (WATT) 1.7
INSULATION Conforms to Class B
FOR PLUG-IN ELECTRICAL TYPE See Circuit B. Includes LED and surge protection Zener
Diodes.

CIRCUIT B

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MEDIA COMPATIBILITY – HK5 & HKL5

In the wetted flow path, gas or liquid media is controlled between two flexing diaphragm-poppet
elastomers. Diaphragm-poppets are molded to PEEK stem inserts. Stem inserts are assembled dry to a
stainless steel stem within an injection molded, thermoset epoxy valve body. Poppets alternately seal into
seats of the valve body.

Completed assembly is inert and free of assembly grease or lubricant, thus making it compatible with a
variety of gases and liquids. Materials of Model HKL5 are suited more for liquid media.

Specific wetted materials (in contact with media):

HK5: Elastomer Seats / Gaskets: NBR, HNBR, FKM or EPDM

Elastomer Seat Insert: PEEK
Valve Stem: Nicotuf (Nickel-TFE) plated 303 Stainless Steel
Valve Body: Thermoset Epoxy (See below.)

HKL5: Elastomer Seats / Gaskets: NBR, HNBR, FKM or EPDM

Elastomer Seat Insert: PEEK
Valve Stem: 316 Stainless Steel, Passivated
Valve Body: Thermoset Epoxy (See below.)

Additional Information for Thermoset Epoxy (Valve Body):

Cosmic FARBOSET 1115: Granular, mineral-filled, anhydride epoxy molding compound
featuring fast cure rates and excellent hot strength. Technical data sheet available upon request.

Note: HK5 is compatible with certain liquids. HKL5 is compatible with certain gases. Consult factory.
Consult factory if media pressure and/or ambient temperature exceeds recommended minimums or
maximums. Valve may be prepared to your parameters.

Media Pressure:
HK5: Gases (compressible fluids) NBR & HNBR: 28” Hg ~ 100 PSI (6.8 BAR)
FKM & EPDM: 28” Hg ~ 60 PSI (4.1 BAR)
HKL5: Liquids (incompressible fluids) 0 ~ 30 PSI (2.0 BAR)

Ambient Temperature:
NBR: 32° to 125°F (0 to 50°C)
HNBR: 32° to 175°F (0 to 80°C)
EPDM: 32° to 175°F (0 to 80°C)
FKM: 32° to 212°F (0 to 100°C)

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HK5 DURABILITY TESTING

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HK5 / HKL5 PRODUCT OFFERING

Additional information and CAD files on HK5 and HKL5 product offering can be accessed from the
Humphrey Online Catalog ( www.humphrey-products.com/catalog/ ). Obtain product images, CAD files,
view CAD, see list price and lead time, request quote, download/view brochure and Engineered Solution
case histories.
Assembly
Models: All valve models include gaskets, screws, cover Screws
plate (Figure C). Cover
Plate
• HK5 – Standard Valve for Compressed Air and
Inert Gas Gasket
• HK5 – Low Power Valve for Compressed Air and
Inert Gas
• HKL5 – Compatible Gas and Liquids

Gasket
Figure C

Valve Options
Elastomers: Select NBR (B), HNBR (H), EPDM (E) or FKM (F).
Function: Select 2-port or 3-port
Voltages: Select 12VDC, 24VDC or 4.5VDC
Override: Select Non-Locking Manual Operator (NL) or without (NR).
Electrical Entry: Plug-In w/ LED (C) Lead Wire (A) Pin Connector (P)

Assembled Subbases: Available with 2- & 3-port Standard types M, S, Y, Z

Standard Accessories
For Valves: 3-port gasket, Bag of 10
2-port gasket, Bag of 10 (orient for NC or NO function)
Connector, Bag of 10 (1 each included with Plug-In type Electrical Entry)
IDC Connector, Bag of 10 (Not included with Pin type Electrical Entry Valve)
For Manifolds: Block Off Plate (cover for unused or future use manifold stations)

Standard and Non-Standard Product Line Items (presented on following pages)

Porting Blocks: Variety of Head Block & Thread Block types offered.
Subbases: 1-2-3 Port and 1-2 Port types offered.
Manifolds: 1-2-3 Port, 1 Port, and 1-3 Port types offered.
Vented Cover Plate

Pre-Assemblies of Valve(s) to Porting Blocks, Subbases and Manifolds may be available in

minimum quantities. Consult factory.

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COVER PLATES, PORTING BLOCKS, SUBBASES AND MANIFOLDS

A variety of individual and multiple valve porting blocks, subbases and manifolds are offered to fit most
any application. A cover plate with two assembly screws and gaskets are included with each HK5
individual valve. Selectively substituting 2-port gasket on Head Block side expands range of Porting Block
variations and product flexibility.
COVER PLATE

HEAD SUB- MANIFOLD HEAD THREAD

BLOCK BASE BLOCK BLOCK
SCREW (2) SCREW (2)

or or

Cover Plates and certain Head Blocks are paired with Subbases and Manifolds. Cover Plates and Head
Blocks include assembly screw thru-holes and are shipped with two assembly screws. Subbases,
Manifolds and Thread Blocks include corresponding female threaded holes for Cover Plates’ or Head
Blocks’ assembly screws. Pair Head Blocks with Thread Blocks to complete a functional 2- or 3-port
individual valve.

The following tables list available Cover Plates, Head Blocks, Thread Blocks, Subbases and Manifolds.

Note: Rotate HK5 valve 180° and orient electrical entry over opposite side for fit within your device. On
2-port valves, gaskets are oriented for Normally Closed function as standard. Flip and reposition gaskets
for 2-port Normally Open function.

COVER PLATE Description Assembled Image Use with …

Part Number: Blocking Cover Plate Any HK5025 Subbase
HK5PX Kit (includes screws). Any HK5M Manifold
Included with
standard HK5 or
HKL5 valve.

Part Number: Vented Cover Plate HK5025S Subbase

HK5PV Kit (includes screws). HK5025B Subbase
Order separately. HK5025C Subbase
Orient Plate for NC
or NO 3-way
function.
Blocking Cover Plate HK5PX is included with valve as standard, except when ordered with option code X.

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COVER PLATES, PORTING BLOCKS, SUBBASES AND MANIFOLDS (continued)

HEAD BLOCK Description Assembled Image Use with Thread Block # ….

Part Number: Axial 10-32 UNF Port HK5TMA Thread Block
HK5HC1 2; Perpendicular 10- HK5TMB Thread Block
32 UNF Port 3; 3-way HK5TMC Thread Block
NC function. Optional HK5MMA__ Manifold
2-port gasket HK5MMB__ Manifold*
included.
Part Number: Axial Port 2 barb fitting HK5TMA Thread Block
HK5HC2 for 1/8" tube; Port 3 HK5TMB Thread Block
not threaded. 3-way HK5TMC Thread Block
NC function. Optional HK5MMA__ Manifold
2-port gasket HK5MMB__ Manifold*
included.
Part Number: Barb Fitting for 1/8" HK5TMA Thread Block
HK5HC3 Tubing; 10-32 UNF HK5TMB Thread Block
Port 3. 3-way NC HK5TMC Thread Block
function; Optional 2- HK5MMA__ Manifold
port gasket included. HK5MMB__ Manifold*

Part Number: Axial Port 2 Barb HK5TMA Thread Block

HK5HC4 Fitting for 5/32" (4mm) HK5TMB Thread Block
Tubing; Port 3 not HK5TMC Thread Block
threaded. 3-way NC HK5MMA__ Manifold
function; Optional 2- HK5MMB__ Manifold*
port gasket included.
Part Number: Axial Port 2 & 3 Barb HK5TMA Thread Block
HK5HC5 Fittings for 5/32" HK5TMB Thread Block
(4mm) ID Tubing; For HK5TMC Thread Block
3-way NC function. HK5MMA__ Manifold
For Pin or Lead Wire HK5MMB__ Manifold*
HK5 valves only.
Part Number: Perpendicular Port 2 HK5TMA Thread Block
HK5HC6 Barb Fitting for 5/32" HK5TMB Thread Block
(4mm) Tubing; Port 3 HK5TMC Thread Block
vent via slot. 3-way HK5MMA__ Manifold
NC function.

Part Number: Perpendicular 10-32 HK5TMX Thread Block

HK5HM1 UNF Port 1. HK5025A Subbase
Aluminum. Rotate for HK5025Z Subbase
NO function.

Part Number: Perpendicular 10-32 HK5TMX Thread Block

HK5HM2 UNF Port 1 & 3.
Aluminum.

* Substitute optional 2-port gasket on Head Side of Valve assembly & route Port 3 flow through Manifold.

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COVER PLATES, PORTING BLOCKS, SUBBASES AND MANIFOLDS (continued)

HEAD BLOCK Description Assembled Image Use with Thread Block # ….

Part Number: Axial 10-32 UNF Port HK5TMA Thread Block
HK5HM3 2; Perpendicular 10- HK5TMB Thread Block
32 UNF Port 3. 3-way HK5TMC Thread Block
NC function; HK5MMA__ Manifold
Aluminum.

THREAD BLOCK Description Assembled Image Use with …

Part Number: Perpendicular 10- HK5HM1 Head Block
HK5TMX 32 UNF Port 2. HK5HM2 Head Block
Aluminum.

Part Number: Axial 10-32 UNF HK5HC1 Head Block

HK5TMA Port 1 for NC HK5HC2 Head Block
Function. HK5HC3 Head Block
Aluminum. HK5HC4 Head Block
HK5HC5 Head Block
HK5HC6 Head Block
Part Number: Perpendicular 10- HK5HC1 Head Block
HK5TMB 32 UNF Port 1 for HK5HC2 Head Block
NC or NO HK5HC3 Head Block
Function. HK5HC4 Head Block
Aluminum. HK5HC5 Head Block
HK5HC6 Head Block
Part Number: Side 10-32 UNF HK5HC1 Head Block*
HK5TMC Port 1 for NC or HK5HC2 Head Block*
NO Function. HK5HC3 Head Block*
Aluminum. HK5HC4 Head Block*
HK5HC5 Head Block*
HK5HC6 Head Block
Part Number: Threaded Subbase HK5HC1 Head Block**
HK5TMD 1 & 3 port HK5HC2 Head Block**
HK5HC3 Head Block**
HK5HC4 Head Block**
HK5HC5 Head Block**

* Substitute Head Block’s 2-port gasket on valve assembly for 2-Way function.
** Substitute Head Block’s 2-port gasket on valve assembly to route Port 3 through Thread Block.

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COVER PLATES, PORTING BLOCKS, SUBBASES AND MANIFOLDS (continued)

SUBBASE Description Assembled Image Use With …

Part Number: 1 & 2 Port. HK5PX Blocking Cover Plate
HK5025A 10-32 UNF Ports on (Std w/Valve)
Two End Surfaces. HK5PV Vented Cover Plate
HK5HM1 Head Block

Part Number: 1 & 2 Port. HK5PX Blocking Cover Plate

HK5025B 10-32 UNF Ports on (Std w/Valve)
Two Side Surfaces. HK5PV Vented Cover Plate
HK5HM1 Head Block

Part Number: 1 & 2 Port. HK5PX Blocking Cover Plate

HK5025C 10-32 UNF Ports on (Std w/Valve)
One Side Surface. HK5PV Vented Cover Plate
HK5HM1 Head Block

Part Number: 1, 2 & 3 Port. M3x0.5 HK5PX Blocking Cover Plate

HK5025M Ports on One Side (Std w/Valve)
Surface. (May order
mounted to HK5.)

Part Number: 1, 2 & 3 Port. 10-32 HK5PX Blocking Cover Plate

HK5025S UNF Ports on Two Side (Std w/Valve)
Surfaces. (May order
mounted to HK5.)

Part Number: Molded Port Cover with HK5PX Blocking Cover Plate
HK5025T Perpendicular 1/8” ID (Std w/Valve)
Tubing 1, 2 & 3 Ports.
Optional 2-port gasket
included for 2-way
function.
Part Number: 1, 2 & 3 Port. 10-32 HK5PX Blocking Cover Plate
HK5025Y UNF Ports on One (Std w/Valve)
Surface. (May order
mounted to HK5.)

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COVER PLATES, PORTING BLOCKS, SUBBASES AND MANIFOLDS (continued)

SUBBASE Description Assembled Image Use With …

Part Number: 1 & 2 Port. HK5PX Blocking Cover Plate (Std
HK5025Z 10-32 UNF w/Valve)
Ports on One HK5PV Vented Cover Plate
Surface. (May HK5HM1 Head Block
order mounted
to HK5.)

MANIFOLD Description Image Use With …

Part Number: Small 10-32 HK5PX Blocking Cover Plate (Std
HK5MM__ UNF Port 1, 2 & w/Valve)
3 Type. Select 2
or 3 station

Part Number: Large Type w/ HK5PX Blocking Cover Plate (Std

HK5M__ 1/8 NPSF Port w/Valve)
1&3, 10-32 UNF
Port 2. Select 4,
6, 8, 10 or 12
station
Part Number: Small Port 1 HK5HC1 Head Block*
HK5MMA__ only Threaded HK5HC2 Head Block*
Manifold, select HK5HC3 Head Block*
2, 4 or 6 station. HK5HC4 Head Block*
HK5HC5 Head Block*
HK5HC6 Head Block
Part Number: Small Port 1&3 HK5HC1 Head Block**
HK5MMB__ only Threaded HK5HC2 Head Block**
Manifold, select HK5HC3 Head Block**
2, 4 or 6 station HK5HC4 Head Block**
HK5HC5 Head Block**

Part Number: Block Off Plate. HK5MM-___ Manifold

HK5BOP Includes screws HK5M-____ Manifold
and gasket. For HK5MMA-__ Manifold
unoccupied HK5MMB-__ Manifold
valve station on
manifold.
* Substitute Head Block’s 2-port gasket on valve assembly for 2-Way valve function.
** Substitute Head Block’s 2-port gasket on valve assembly to route Port 3 through Manifold.

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HOW TO ORDER Valves. Valve Includes Cover Plate, Screws (2), Gaskets (2)

I II III IV V VI VI VII
I I
CODE Description
I. BASE MODEL: HK5 Suitable for Vac ~ 100 PSI gases / compressible fluids
HKL5 Suitable for 0 ~ 30 PSI liquids / incompressible fluids

II. SEAL MAT’L B Buna Nitrile (NBR)

E Ethylene Propalene (EPDM)
F Fluorocarbon (FKM)
H Highly Saturated Buna Nitrile (HNBR)

III. PORT QTY 2 Two Ports (Configured Normally Closed as Standard*)

3 Three Ports

IV. VOLTAGE 04 4.5 VDC w/std 1.7 watt (Valve flow: 0.05 Cv)
L04 4.5 VDC w/low 0.9 watt (Valve flow: 0.035 Cv)
12 12 VDC w/std 1.7 watt (Valve flow: 0.05 Cv)
L12 12 VDC w/low 0.9 watt (Valve flow: 0.035 Cv)
24 24 VDC w/std 1.7 watt (Valve flow: 0.05 Cv)
L24 24 VDC w/low 0.9 watt (Valve flow: 0.035 Cv)

V. ELECTRICAL A Wire Leads (50 cm wire length)

ENTRY AL Wire Leads (100 cm wire length)
C Plug-In Connector w/LED & 50 cm wire lead length
CL Plug-In Connector w/LED & 100 cm wire lead length
P Pins (0.025” Sq)

VI. OVERRIDE NL Non-Locking – Momentary/Spring Return

NR No Override

VII. W/ SUBBASE nil Valve only, without Subbase or Manifold separately

M Mounted HK5-025M Subbase
S Mounted Subbase w/3 10-32 UNF threaded ports (two surfaces)
Y Mounted Subbase w/3 10-32 UNF threaded ports (single surface)
Z Mounted Subbase w/2 10-32 UNF threaded ports (single surface)

VIII. OPTION O Configure valve with subbase as Normally Open

R Rotate valve’s coil entry to subbase side, or to 1 & 3 port side.
X Valve shipped without Blocking Cover Plate and Screws

Order Examples:
HK5H3L12CLNLMO (Gas-type HK5; HNBR seals; 3-Way; Low Watt 12VDC; Plug-In w/LED coil;
Non-locking override; w/M3x0.5 ported subbase assembled for Normally Open function)

HKL5E224ANR (Liquid-type HKL5; EPDM seals; 2-Way; 24VDC; Lead wires with 50cm length; without
override.

16
HOW TO ORDER Cover Plates, Porting Blocks, Subbases and Manifolds

Cover Plates (includes two assembly screws)

Part # Description
HK5PX Blocking Type. SST. Included w/valve.
HK5PV Venting Type. SST. Exhaust path for 3-Way function.

Head Blocks (includes two assembly screws)

Part # Description
HK5HC1 Molded 10-32 UNF Port 2, Port 3 vent. 3-Way NC Function.
HK5HC2 Molded 1/8” ID Barb Port 2 Fitting, Port 3 vent. 3-Way NC Function.
HK5HC3 Molded 1/8" ID Barb Port 2 Fitting; 10-32 UNF Port 3. 3-Way NC Function.
HK5HC4 Molded 5/32” (4mm) ID Barb Port 2 Fitting, Port 3 vent. 3-Way NC Function.
HK5HC5 Molded 5/32" (4mm) ID Barb Port 2 & 3 Fitting. 3-Way NC or NO Function.
HK5HC6 Molded 5/32” (4mm) ID Barb Perpendicular Port 2 Fitting, Port 3 vent. 3-Way Function.
HK5HM1 Aluminum 10-32 UNF Port 1.
HK5HM2 Aluminum 10-32 UNF Port 1 & 3. 3-Way NC or NO Function.
HK5HM3 Aluminum Axial Port 2 & Perpendicular Port 3. 10-32 UNF. 3-Way NC Function.

Thread Blocks
Part # Description
HK5TMX Aluminum 10-32 UNF Perpendicular Port 2.
HK5TMA Aluminum 10-32 UNF Axial Port 1.
HK5TMB Aluminum 10-32 UNF Perpendicular Port 1.
HK5TMC Aluminum 1 & 3 Port subbase (one surface)
HK5TMD Aluminum 1 & 3 Port subbase (one surface)

Subbases
Part # Description
HK5025A Aluminum 1 & 2 Port Subbase. 10-32 UNF ports (two end surfaces).
HK5025B Aluminum 1 & 2 Port Subbase (two side surfaces)
HK5025C Aluminum 1 & 2 Port Subbase (one side surface)
HK5025M Aluminum 1, 2 & 3 Port. M3x0.5 (one side surface)
HK5025S Aluminum 1, 2 & 3 Port. 10-32 UNF Ports (two side surfaces).
HK5025T Molded 1/8” ID Tubing 1, 2 & 3 Perpendicular Porting Posts.
HK5025Y Aluminum 1, 2 & 3 Port. 10-32 UNF Ports (one side surface).
HK5025Z Aluminum 1 & 2 Port. 10-32 UNF Ports (one side surface).

Manifolds
Part # Description
HK5MM__* Small Port 1, 2 & 3-type. Select 2 or 3 station (order codes 02, 03).
HK5M__* Std Port 1, 2 & 3-type. Select even numbered stations 4-12 (codes 04, 06, 08, 10, 12).
HK5MMA__* Small Port 1-type. Select even numbered stations 2-8 (order codes 02, 04, 06, 08).
HK5MMB__* Small Port 1 & 3-type. Select even numbered stations 2-8 (order codes 02, 04, 06, 08)
* Order example: HK5M08 (8 station Standard Port 123-type manifold)

17
HOW TO ORDER HK5 / HKL5 Accessories

Valve Accessories
Part # Description
35000B NBR Gasket (BOP); Bag of 10
35000E EPDM Gasket (BOP); Bag of 10
35000F FKM Gasket (BOP); Bag of 10
35000H HNBR Gasket (BOP); Bag of 10
35002B NBR Gasket (2-Way Valve); Bag of 10
35002E EPDM Gasket (2-Way Valve); Bag of 10
35002F FKM Gasket (2-Way Valve); Bag of 10
35002H HNBR Gasket (2-Way Valve); Bag of 10
35003B NBR Gasket (3-Way Valve); Bag of 10
35003E EPDM Gasket (3-Way Valve); Bag of 10
35003F FKM Gasket (3-Way Valve); Bag of 10
35003H HNBR Gasket (3-Way Valve); Bag of 10
35006 Plug-In Connector (30cm Leads), Replacement Connector for Valve Order Code C
35007 Plug-In Connector (100cm Leads), Replacement Connector for Valve Order Code CL
35008L IDC Connector w/50cm Leads for Valve Order Code P; Bag of 10
35008LL IDC Connector w/100cm Leads for Valve Order Code P; Bag of 10

Manifold Accessories
Part # Description
HK5BOP Block Off Plate. Includes screws and gasket. For unoccupied station on Manifold.
PFBAGOF10 Port Plug Fitting with Gasket. 10-32 UNF. Bag of 10.
130-31 Pipe Plug. 1/8 NPT. For Port 1 & 3 on HK5M__ type manifolds.

HOW TO ORDER HK5 / HKL5 Valve & Manifold Assemblies

Pre-assembled HK5 and HKL5 assemblies are possible. Consult factory. Completed factory assemblies
are identified with suffix code “SA” (Ship Assembled) following the specified manifold.

Example illustration of a finished manifold assembly:

HK5M04SA
Stn1:HK5B324PNRO
Stn2-3:HK5B224PNR
Stn4:HK5BOP

Description:
• Four station manifold assembly with Normally Open
3-Way valve at Station 1
• Two Normally Closed 2-Way valves at Station 2 & 3
2 3 • Block Off Plate at Station 4
1 • Media; compressed air, supplied to Manifold Port 1
• Station 1, 2, 3 outlets at Port 2
• Station 1, Normally Open Valve’s exhaust at Manifold
Port 3

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DIMENSIONS – BASE HK5 / HKL5 VALVE

0.025” Sq Pin Electrical Entry Type .24

1.67
42.4 .08
6.2 2

.50
12.6

.33 .34
.025 SQUARE PIN .078 DIA 8.7
8.4 0.64 THRU 1.98
2 PLACES 2 PLACES

.36
9.1
.41
10.4

.84
21.2 .70
18

1.36 .16
34.5 4.1
1.98
50.3

1.67 .08
42.4 2
Lead Wire Electrical Entry Type 1.67
42.4
.08
2
.50
12.6
.50
12.6 .34
.078 DIA 8.7
THRU 1.98
2 PLACES .34
.078 DIA 8.7
THRU 1.98
2 PLACES
1.07
27.2
1.07 .41
27.2 10.4
.41
10.4
.97
24.6
.70
17.7
.97
24.6
.70
17.7
1.36 .16
34.5 4.1
1.98
1.36 50.3 .16
34.5 4.1
1.98
50.3

Plug-In w/LED Electrical Entry Type .10

2.5
1.67
42.4
.08
2

.50
12.6

.34
.025 SQUARE PINS .078 DIA 8.7
.64 THRU 1.98
2 PLACES 2 PLACES

.34 1.07
8.5 27.2

.41
10.4

.84
21.2 .70
17.7

1.36
34.5 .16
1.98 4.1
50.3

CAD Viewer, Download CAD Model, 2D Dimensional Drawing and HK5 Product Brochure may be
accessed on specific product detail pages of the Humphrey Online Catalog.

( www.humphrey-products.com\catalog\ )

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INSTALLATION / PRODUCT HANDLING / PACKAGING

Environment: HK5/HKL5 may be mounted in any position in most environments. Location near water or
dusty conditions requires adequate solenoid entry and bottom end cap protection to prevent solenoid
actuator contamination and/or valve malfunction. Valve bottom end cap (opposite of solenoid) should
remain vented and free of contaminants. Contact factory if environment is dust laden.

Avoid external masses creating lateral forces on valve body.

Mounting: Two valve mounting screws are provided and are

socket head type (1/16” hex key). They are prepared for a
corresponding threaded hole #1-72 UNF-2B x 0.230” dp minimum
full thread. Secure valve to sub-base using screws with
recommended 4.2-4.6 lbf-in (4.8-5.3 kgf-cm) torque. When
mounting individual valve to a surface of your make, please design
mounting / sealing surface to √32 finish or better, and porting
footprint at right. Position of your 0.094” diameter corresponding
port is flexible per the drawing. An accommodation for solenoid
overhang is necessary. See valve dimensions.

Mounting Gaskets: Valves are shipped with two porting gaskets

(nested top and bottom), porting cover and two mounting screws.
SOLENOI
Should gaskets become loose in shipment, orient and replace. 2-
D
way gaskets have two openings and are oriented, as standard, for
Normally Closed function. If 2-way Normally Open function is
desired, remove gaskets, rotate 180⁰ and replace.

Media: Should be clean and uncontaminated. When in doubt, include a filter with a filtering capacity of 40
microns. Periodically remove and clean or replace filter element. Some compressed air systems are
lubricated. In these cases, ensure lubrication is not excessive and compatible with HK5 elastomers.

Piping: For optimum performance, use largest possible tubing size and minimum tubing length. To
ensure adequate Supply and Exhaust capacity on manifolds of six stations or greater, consider piping
media supply and exhaust to both ends of manifold.

Be sure to blow out fittings with compressed air prior to installation, removing foreign debris. If using
thread sealant on Port 1 & 3 of HK5M__ type manifolds, take extra care that sealant does not enter
manifold passageways. Contamination may cause valve malfunction and/or leaks.

Compressed gases are powerful and may be dangerous. Before attempting to remove any component
from a pneumatic system, always disconnect from the supply source first and thoroughly exhaust the
downstream line. Never attempt to construct, operate or troubleshoot a pneumatic system unless you
have been properly trained to do so. Failure to heed this warning could result in SERIOUS, EVEN FATAL
INJURY.

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HK5 – FACTORY MODIFICATIONS AND ASSEMBLIES

Since 1995, the Humphrey Engineered Solutions Group have created numerous custom product
assemblies using the HK5 valve platform. Taking advantage of the HK5’s unique characteristics, such as
the symmetrical porting arrangement, the inert internal construction and industry leading leakage
performance, customer specific products have been produced for OEM equipment and device makers.

Here are a few examples:

No Leakage Allowed: Customer determined

2cc/hour total manifold leak rate required to
ensure proper function. Custom HK5 assembly
with saved the project.

Versatility Desired: A single HK5 model

number replaced 45 competitive model
numbers used for air and liquid handling
on an analytical chemistry equipment
manufacturer’s full product offering.

Safety in Toxic Environment. HK5 delivers

pilot signal for analytical medias. Must
withstand trace elements of chemicals &
cleaning agents from daily system flush
that may enter pilot lines.

Visit our website to learn more about the HK5 and Humphrey Engineered Solutions.
www.humphrey-products.com/HK5-Miniature-Solenoid-Valves
www.humphrey-products.com/content/engineered-solutions-case-histories

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HUMPHREY-PRODUCTS.COM Humphrey Products Company
A privately owned US company since 1901. 5070 East N Avenue
© 2023 Humphrey Products Company, Inc Kalamazoo, MI 49048 USA
Printed in U.S.A. P: 269.381.5500
HK5TECH23 F: 269.381.4113
Certified ISO900:2015

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