PAPER-BASED PACKAGING

RECYCLABILITY GUIDELINES
“How to specify and design paper-based
packaging in a way to ensure high quality
recycling by the paper industry”

2019
EXECUTIVE SUMMARY

How can the value chain, including retailers and brand

owners, specify and design paper-based packaging to
support the recycling process?

There is a growing expectation from consumers, brands and retailers

that the packaging they use is recyclable, as part of a global ecodesign
approach to reduce its impact on the environment. Producers and
recyclers of paper-based packaging are committed to delivering on
this expectation.

A primary function of packaging is to protect the packed goods

during the logistics chain until their final consumption in order to
avoid product loss and food waste. Another important function is
the communication to the consumer. Paper is always recyclable but
some functional properties expected from the packaging require it
to be in some cases coated, laminated or treated in other ways in
order to meet the different barriers or functional requirements (e.g.
for food contact) which can be more challenging for the recycling
process. The combination of paper and board with other materials
must therefore be implemented in a way that does not hamper recy-
cling, while ensuring that the expected role of packaging is fulfilled.

The recommendations here in will allow the value chain, including

retailers and brand owners, to improve the recyclability of paper
packaging products in the paper recycling process.

These recommendations are generally applicable in Europe, however

it is recommended that national Extended Producer Responsibility
schemes or relevant bodies are referred to in order to ensure the
recyclability of the packaging on the targeted markets and to comply
with specific national protocols for assessing recyclability of packaging.
National protocols are divergent due to the presence of different
collection systems and requirements for collection in the paper and
board stream. While national specificities continue to exist, steps
towards a harmonisation of recyclability test methods are underway.
The recommendations below should be communicated widely to the
value chain, including retailers and brand owners, to further improve
paper packaging recyclability and help meet national protocols and
requirements. The undersigned organisations will continue the open
dialogue in the value chain to assess developments in material and re-
cycling technology in order to review these guidelines, as appropriate.

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The design phase should consider the intended purpose
and end-of-life stage of the packaging in order to opti-
mise the recycling of paper packaging

REGARDING METAL OR PLASTIC LAMINATES

 Use only the required quantity of non-paper constituents to fulfil

the expected functions of the packaging.

 If non-paper constituents are needed for the intended use, the
separation of the different elements should be as easy as possible.

 Plastic lamination layers should not readily degenerate or break

into very small pieces in the pulping stage.

 Optimise the adhesion between the laminate side and the board
to facilitate separation.

 If functionality allows, use material that is laminated on one side

only.

REGARDING ALTERNATIVE BARRIERS FROM NEW TECHNOLOGIES,

FOR EXAMPLE POLYMER DISPERSION COATED BARRIERS AND
DIRECT METALLISATION

When designing alternative barriers, refer to recognised recyclability

test methods and test at paper recycling mills to verify performance
on the following aspects:

 Ensure that paper fraction of the packaging breaks down into

single fibres when pulped within a specified time frame.

 Give preference to polymers and other sealing agents that can

be removed from the fibre in the conventional screening process.

 Give preference to polymers, sealing agents and application pro-

cesses that can be dealt with efficiently by the paper mill process
and effluent water systems and do not compromise the finished
product, the production process or the environment whilst being
recycled.

 Direct metallisation: Metallic and other inorganic coatings applied

via vacuum deposition shall not hinder the repulping process and
shall be capable of being screened out.

REGARDING COATINGS AND VARNISHES

 When using water soluble or non-water soluble coatings, refer to

recognised recyclability test methods and test at paper recycling
mills for performance in the process and waste water treatment.

 Identify varnishes that break down into large, discrete particles.

REGARDING ALTERNATIVE FIBRES

 Ensure that alternatives to cellulosic wood fibres, such as from

agricultural residues have been prepared for use in papermaking
and can be recycled.

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 REGARDING INKS  For producers of food contact packaging, choose adhe-
sives intended for food contact application. Producers
 Optimise the quantity of used ink. of other grades should consider to do so as well in
order to reduce critical substances which may tend
 Use mineral oil free inks in accordance with the industry to accumulate.
commitment1.
 For producers of food contact packaging, follow the
 Minimise metallic components in the ink formulation. Food Contact Guidelines for the Compliance of Paper
and Board Materials and Articles6. Adhesives producers
 Where possible, consider deinkable2 printing technol- should follow FEICA’s guidance for a food contact status
ogy when producing packaging from bleached paper declaration for adhesives7.
and board.

 For producers of food contact packaging, follow the REGARDING THE USE OF CHEMICALS
Food Contact Guidelines for the Compliance of Paper
and Board Materials and Articles3. Producers of inks  Give preference to chemicals that have no tendency
should follow EUPIA’s guidance for food contact inks4. to accumulate in fibres over several recycling cycles.

 Do not use substances of very high concern unless an

REGARDING ADHESIVES authorisation is granted for the specific use8.

 Optimise the quantities of adhesives to fulfil the ex-

pected sealing of the packaging while considering the REGARDING SPECIAL PAPERS
influence on paper recycling.
 To meet functionalities such as water-resistance or
 Minimise certain “soft” adhesives such as those adhe- greaseproof, there are special papers such as wet-
sive tapes and self-adhesive labels with an adhesive strength, waxed or wax coated papers, siliconised
film that cannot be separated in the recycling process. papers, or papers treated with fluorochemicals. To
improve recyclability, pay attention to the amounts of
 Give preference to adhesives that can be applied in a substances used that make these papers greaseproof
way that they can be easily removed from the pulp at or water-resistant.
typical temperatures in the packaging recycling mill
environment5.

1 
CEPI CITPA press release, 8 December 2011
2
Deinkability is a function of the ink, substrate and drying/curing technology
as well as further surface treatment
3
Food Contact Guidelines for the Compliance of Paper and Board Materials
and Articles (http://www.cepi.org/food_contact_guidelines)
4
https://www.eupia.org/key-topics/food-contact-materials
5
For graphic paper products, the EPRC scorecard for the removability
of adhesive applications recommends adhesives with a softening point
of more than 68° Celsius and a film thickness of more than 120µm.
4 / 12
www.paperforrecycling.eu
 NON-FIBRE INPUTS AND OUT-
PUTS IN THE PAPER PRODUCT
LIFE CYCLE
INKS, TONER &
ADHESIVES
PRINTING AIDS

CONVERTING

LOGISTICS,
HANDLING &
PRODUCT PRINTING NON PAPER
DISTRIBUTION
AIDS COMPONENT

Eco-design
limit the addition of detrimental
elements for fiber re-circulation

ORDER
PAPER INITIATION /
MAKING MARKETING

Eco-management
limit the fiber losses

RECYCLING NON
PROCESS COLLECTABLE
RESIDUES SORTING USE PRODUCTS

COLLECTION

COLLECTED
SORTING
WITH OTHER
RESIDUES
WASTE

Source: World Economic Forum,

Design and Management for
Circularity - The case of paper

REGARDING FOOD AND OTHER RESIDUES European legislation requires paper to be separately
IN PACKAGING collected, as this is a pre-requisite for recycling.
There are different national collection schemes and
 Design the packaging in a way that it can be optimally recyclability protocols in place. Some countries collect
emptied. all paper-based packaging in one stream. Other
countries differentiate a separate paper and board
 Encourage consumers to empty and clean the empty
fraction and collect some paper-based packaging
packaging before placing it in the right bin.
with the lightweight packaging stream. Provided
 Where applicable, ideally provide tear-off solutions that appropriate collection and sorting is organised,
or peelable surfaces to allow consumers to dispose literally all paper packaging can be recycled. The paper
of the surface in contact with food in the appropriate industry has invested in a wide network of paper mills
waste bin and the clean paper substrate in the paper with innovative processes in order to allow recycling
recycling bin. in standard or specialised paper recycling mills.

REGARDING CONSUMER INFORMATION

 Consider providing consumers with information to

encourage sorting and placing of the packaging in
the right bin.

6
Food Contact Guidelines for the Compliance of Paper & Board Materials and Articles
(http://www.cepi.org/food_contact_guidelines)
7
http://www.feica.eu/our-priorities/key-projects/food-contact.aspx
8
Substances listed in Annex XIV of Regulation 1907/2006 (REACH),
10 according to article 64(8) of REACH 5 / 12
TABLE OF CONTENTS

General Statement ........................................................................................................ 7

Purpose of the document.............................................................................................. 7

Scope............................................................................................................................. 7

Definitions and terminology.......................................................................................... 8

Regulatory and normative framework and industry practices...................................... 8

Food safety.................................................................................................................... 9

Collection from end-consumers and sorting practices................................................. 9

How a paper packaging recycling mill works................................................................ 10

What are the most critical aspects in a paper packaging recycling mill?..................... 11

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GENERAL STATEMENT

In essence, paper and board is always recyclable. Its combination

with other materials, which is necessary to provide certain functions
of packaging, can raise challenges in the recycling process. Packaging
is essential to an efficient supply chain for consumer products. It has
three main functions: protecting, presenting and preserving goods to
minimise waste at each stage of the production and delivery process.
The basic raw material for paper and board is renewable as wood is
sourced from sustainably-managed forests, mostly certified by third
party verified schemes. On a European average, paper and board
packaging has the highest recycling rate. According to EUROSTAT, the
2016 recycling rate for paper-based packaging was 84,8%. In absolute
volumes, more paper-based packaging was recycled than all other
packaging materials together9. The sector aims at further improve-
ment. The biggest potential for improvement of paper recycling is
the development of separate collection10. While separate collection
should be further promoted, the provision of growing functional
properties of paper-based packaging should always consider the
end-of-life fate of the product so as to optimise its recyclability. It is
therefore important to raise awareness of the recyclability potential in
the design phase of paper-based packaging. Communication between
actors in the value chain is key in order to ensure accurate fulfilment of
the legal requirements and to further increase the recycling of paper
through design, innovation and investment. Clear communication to
end users is also needed to support their efforts to appropriately sort
paper products for recycling.

PURPOSE OF THE DOCUMENT

Today, every paper-based packaging meets its functional requirements

while being, in essence, optimally recyclable. However, producers
are increasingly working with and enquiring about new paper-based
solutions as an alternative to non-renewable or difficult to recycle
materials. In order to offer the different functional properties required,
paper-based packaging is, in some cases, coated, laminated or treat-
ed in other ways. Via this document, the undersigned associations
representing the paper and board recycling, manufacturing and con-
verting industry intend to inform specifiers and designers about the
implications of certain converting steps on the recyclability of used
paper-based packaging in the collection, sorting and recycling pro-
cesses. The guidelines aim to inspire innovation and the introduction
of new techniques. These guidelines are applicable to paper-based
packaging. Extensive guidelines already exist on deinkability and
adhesives removability of printing and writing products11. The guide-
lines cover the paper substrate as well as the materials applied to it.

SCOPE

This document covers paper-based products legally defined as pack-

aging as well as paper-based products fulfilling similar functions.

9
EUROSTAT: PPWD Monitoring, 2016 data on packaging waste generation
and recycling by material. https://appsso.eurostat.ec.europa.eu/nui/show.
do?dataset=env_waspac&lang=en
10 
www.impactpaperec.eu
11 
www.paperforrecycling.eu
7 / 12
DEFINITIONS AND TERMINOLOGY12

Recycling: Reprocessing of used paper in a production process into

new paper and board.
Recyclability of paper-based packaging: The individual suitability of
a paper-based packaging for its factual reprocessing in the post-use
phase into new paper and board; factual means that separate col-
lection (where relevant and followed by sorting) into EN 643 grades
and final recycling takes place on an industrial scale.

REGULATORY AND NORMATIVE FRAMEWORK AND INDUSTRY

PRACTICE

The revised Directive on packaging and packaging waste sets high tar-
gets for the recycling of paper-based packaging: 75% by 2025 and 85%
by 2030. It also provides essential requirements to be complied with
for the conception of packaging. In this respect, European Standards
EN 13427 (Requirements for the use of European Standards in the field
of packaging and packaging waste), EN 13428 (Requirements specific
to manufacturing and composition - Prevention by source reduction)
and EN 13430 (Requirements for packaging recoverable by material
recycling) define the requirements for packaging conception as well
as EN 13432 on the consideration of biodegradability of packaging.

According to implementing decision 2019/665/EC, Member States

will have to report on the recycling targets for packaging waste per
material, which in the case of composite materials means that the
recycling rates will be reported for each material separately13.

The revised waste Directive sets high recycling targets for municipal
waste and confirms that separate collection of certain materials,
including paper, is mandatory. It also frames the functioning of
Extended Producer Responsibility schemes, including the parameters
for eco-modulation of fees, such as the recyclability of products and
their value after collection.

The EN 643 “European list of standard grades of paper and board

for recycling” describes the grades of paper and board which, after
their use, disposal, collection and sorting, can be used by paper
recycling mills. Since its creation in 2001, EN 643 has become the
key reference to describe the quality requirements of paper and
board grades for recycling. The described grades range from very
specific homogeneous grades, e.g. cuttings from converting plants
to mixtures of different grades of paper and board resulting from
household collection.

Paper packaging is successful among others because of a currently

functioning, self-sustaining, economically viable recycling loop. There
is a strong market demand for paper for recycling thanks to a sustained
demand for packaging products made of recycled paper, which translates
into value creation along the recycling chain including its collection.

12 
Source: EPRC, adapted from Institut cyclos-HTP
13 
Implementing decision 2019/665/EC, article 6c(2): “For the purposes of
calculating and verifying attainment of the recycling targets set in points
(f) to (i) of Article 6(1) of Directive 94/62/EC, composite packaging and
other packaging composed of more than one material shall be calculated
and reported per material contained in the packaging. Member States
may derogate from this requirement where a given material constitutes
an insignificant part of the packaging unit, and in no case more than
5 % of the total mass of the packaging unit.”

8 / 12
The value creation from the raw material constitutes a major contri-
bution to the functioning of waste management systems in Europe.
Together with the fees paid by producers (placers on the market)
under Extended Producer Responsibility schemes, this finances the
collection and sorting of used paper-based products to become a
secondary raw material to be used by the industry again.

The value of this material for the industry is determined by the capa-
bility of its components to be re-integrated in a new paper product.
The quality should be according to EN 643 requirements, meaning
it is good enough for the paper industry to recycle it and to produce
new fit-for-purpose paper products from it.

This quality requirement should be taken into account at the product

design stage so that after collection, separation from other material
and sorting (where relevant), the used product can be recycled in
standard or specialised paper recycling mills to produce new recycled
pulp and paper.
COLLECTED BOARD
The specialised paper recycling mills have specific processes in place 1.04.00
PAPER SCREEN
to handle paper packaging products which cannot be handled in
standard processes. It is crucial that these paper packaging products
are channelled through the right collection and sorting schemes to
the paper recycling mills that can actually recycle them.

Each element that is difficult to separate from the fibrous material FINE
1.02.00
will decrease the pulp’s quality and generate fibre losses in one of SCREEN

the different stages; it can prevent collection, be collected with other

materials, generate losses in sorting or finally generate recycling
process losses in the paper mill with adverse environmental effects
as those losses have to be discarded.

PAPER
SPIKE
FOOD SAFETY

Specific guidance for producers of material intended to be in con-

tact with food has been produced: Food Contact Guidelines for the
Compliance of Paper and Board Materials and Articles14):
OPTICAL 1.02.00

COLLECTION FROM END-CONSUMERS AND SORTING PRACTICES

Separate paper and board collection: This is the most common

collection method in Europe. Paper and board products are typically
collected from homes or bring in systems, separated from graphic
paper and sorted into grades of the European Standard EN 643. Where MANUAL
this collection system is applied, liquid packaging and composite
packaging are generally collected with other dry recyclables (plastics
and metal) and sorted into special grades of EN 643.

Selective graphic paper collection and paper packaging collection:

In some countries and regions in Europe, graphic paper is collected
1.11.00
selectively from packaging paper. In this set-up, liquid packaging
and other composite packaging is sometimes collected with the
paper packaging fraction. This fraction is then recycled by the paper
packaging recycling mills or the material is further sorted and used
by specialised recycling mills (see chapter below). (example of a PfR sorting plant15, source: PTS)

15 
14 
Food Contact Guidelines for the Compliance of Paper and Board Materials Grade numbers as specified in the EN 643: 1.02.00= Mixed
and Articles (http://www.cepi.org/food_contact_guidelines) paper and board, 1.04.00=Corrugated paper and board pack-
aging, 1.11.00: Sorted graphic paper for deinking

9 / 12
 Commingled collection: In some countries, paper pack- PAPER FOR
PULPING
RECYCLING
aging is collected together with other recyclable materials
such as metal and plastics. In a subsequent sorting, the
material is separated from non-paper packaging and de-
livered to paper recycling mills.

For more information on separate paper collection:

www.impactpaperec.eu CLEANING RESIDUES

COLLECTION FROM TRADE AND INDUSTRY

Paper and board-based products recovered from trade

and industry are typically of a homogeneous composition SCREENING RESIDUES
with respect to the grades defined in EN 643 and often
do not require subsequent sorting.

HOW A PAPER PACKAGING RECYCLING MILL WORKS

RECYCLED
Most paper packaging recycling mills have equipment PULP
and processes based on the following:

 
Standard paper recycling mills. Such mills produce
high quality end-products based on EN643 groups
1 to 4 with a classic low consistency pulper (5% fibre
concentration). Often such processes operate deflakers PAPER
MACHINE
to separate fibre bundles into individual fibres, as well
as coarse and fine screening cleaners. The aim is to
separate the fibre from the other material. The final
result is fibrous material suspended in water ready for
papermaking (=recycled pulp).

This equipment and process can handle paper-based

packaging with basic mechanical transformation. It can
also handle paper containing inks, water soluble chem-
icals and small amounts of converting products, such as
staples, adhesive tape or glues based on starch or other
water-soluble glues. This equipment and process can also

10 / 12
handle small proportions of packaging with a thin non-­ industrial process becomes inefficient (e.g. too energy
paper layer on one side. consuming).

 
Specialised recycling mills. These mills treat a mix of  It is important that adhesive impurities do not lead
special grades (group 5 of EN 643) and grades from to microstickies at all nor to a macrosticky area that is
other groups (1-4 from EN 643). Each recycling mill too big. Stickies are tacky components in the recycled
determines the optimal mix and adds one or more pulp and can cause problems in the paper machine
piece of dedicated equipment, such as a horizontal equipment. They can also deteriorate the quality of
high density drum pulper, a separate batch pulper the recycled paper product.
with longer pulping time, deinking, fine cleaners, hot
dispersion, special process and waste water systems.  Water soluble substances tend to accumulate in the
process water loop of paper mills and interfere with
These specialised recycling mills can treat paper-based papermaking chemistry. In general, non-paper materials
packaging that has been layered with non-water soluble which can be screened out by coarse or fine screens
products such as wax, plastic film or other layers such should be privileged as opposed to materials leading
as aluminium, polyester and polyethylene entering the to fine particles accumulating in mills.
recycling process in homogeneous lots. In order to opti-
mise the recycling process, paper composite packaging,  There has to be a high enough yield of fibrous material
which cannot be handled in standard processes, should from the paper packaging product in order to ensure
be delivered to specialised paper mills in EN 643 iden- the efficiency of the process.
tified flows. As in standard mills, the final result of the
process is also fibrous material suspended in water ready The most important parameters are therefore repulpability,
for papermaking. yield of fibrous material, coarse reject, flake content, stick-
ies and technical quality. The executive summary describes
how to avoid these issues.
WHAT ARE THE MOST CRITICAL ASPECTS IN A PAPER
PACKAGING RECYCLING MILL? European legislation requires paper to be separately
collected, as this is a pre-requisite for recycling. There
 It is crucial that the paper packaging products con- are different national collection schemes and recycla-
tained in the paper for recycling are repulpable within bility protocols in place. Some countries collect all pa-
standard operating time and equipment, otherwise per-based packaging in one stream. Other countries
too much material is lost and cannot be integrated in differentiate a separate paper and board fraction and
the recycled pulp. collect some paper-based packaging along with the
lightweight packaging stream. Provided that appro-
 It is important that the resulting recycled pulp is op- priate collection and sorting is organised, literally all
tically and mechanically homogeneous. Optical and paper packaging can be recycled. The paper industry
mechanical homogeneity ensures use of the recycled has invested in a wide network of paper mills with inno-
pulp for high quality products. vative processes in order to allow recycling in standard
 It is important that the load of the industrial fine or specialised paper recycling mills.
screening process is not too heavy, otherwise the

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Printed on recycled paper carrying the EU Ecolabel For enquiries, please contact Ulrich Leberle,
This is a durable and recyclable paper product. Cepi’s Raw Materials Director at u.leberle@cepi.org
When you no longer need it, please recycle it.