Service Manual: Microwave Oven Model

R-231NW
SERVICE MANUAL
S3911R231NPAL
MICROWAVE OVEN
MODEL R-231NW
Palomitas de Maiz Descongelacion
Nivel de Cronometro
Potencia Reloj
In the interests of user-safety the oven should be restored

Detencion Comienzo
Cancelacion Minuto Extra
Function Rapida
Derretir Suavizar Calentar
to its original condition and only parts identical to those

RECALENTAR COCCION
1 Caserola 1 Papa Asada

2 Sopa 2 Verdura Fresca
3 Pizza 3 Verdura Congelada
4 Bebida 4 Entradas Congeladas
speci?ed should be used.

5 Plato Principal
6 Pan
WARNING TO SERVICE PERSONNEL: Microwave ovens

contain circuitry capable of producing very high voltage
and current, contact with following parts may result in a se-
vere, possibly fatal, electrical shock. (High Voltage Capaci-
tor, High Voltage Power Transformer, Magnetron, High
Voltage Rectifier Assembly, High Voltage Harness etc..)
CONTENTS
PRECAUTIONS TO BE OBSERVED BEFORE AND CHAPTER 7. TROUBLESHOOTING GUIDE
DURING SERVICING TO AVOID EXPOSURE TO
EXCESSIVE MICROWAVE ENERGY CHAPTER 8. TEST PROCEDURES
BEFORE SERVICING CHAPTER 9. TOUCH CONTROL PANEL ASSEMBLY
CHAPTER 1. WARNING TO SERVICE PERSONNEL CHAPTER 10. PRECAUTIONS FOR USING LEAD-
FREE SOLDER
CHAPTER 2. MICROWAVE MEASUREMENT PRO-
CEDURE CHAPTER 11. COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
CHAPTER 3. FOREWORD AND WARNING
CHAPTER 4. PRODUCT DESCRIPTION CHAPTER 12. CIRCUIT DIAGRAMS

CHAPTER 5. GENERAL INFORMATION Parts Guide
CHAPTER 6. OPERATION
This document has been published to be used for after sales service only.
The contents are subject to change without notice.
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CONTENTS
PRECAUTIONS TO BE OBSERVED BEFORE [13] K: KEY UNIT TEST ..................................... 8-5

AND DURING SERVICING TO AVOID EXPOSURE [14] L: RELAY TEST .......................................... 8-6
TO EXCESSIVE MICROWAVE ENERGY [15] M: DEFROST TEST ................................... 8-6
[16] N: FOIL PATTERN ON THE PRINTED
BEFORE SERVICING
WIRING BOARD TEST .............................. 8-6
CHAPTER 1. WARNING TO SERVICE PERSONNEL
[1] Before Servicing ...........................................1-1 CHAPTER 9. TOUCH CONTROL UNIT ASSEMBLY
[2] When the testing is completed ....................1-1 [1] OUTLINE OF TOUCH CONTROL UNIT ....... 9-1
[3] After repairing ..............................................1-1 [2] DESCRIPTION OF LSI ................................ 9-1
[3] SERVICING FOR TOUCH CONTROL
CHAPTER 2. MICROWAVE MEASUREMENT
PROCEDURE PANEL ......................................................... 9-3
[1] Requirements: ..............................................2-1
CHAPTER 10. PRECAUTIONS FOR USING LEAD-
[2] Preparation for testing: ................................2-1 FREE SOLDER
[3] Leakage test: ...............................................2-1 [1] Employing lead-free solder ...........................10-1
CHAPTER 3. FOREWORD AND WARNING [2] Using lead-free wire solder ...........................10-1
[1] FOREWORD ................................................3-1 [3] Soldering .....................................................10-1
[2] WARNING ...................................................3-1
CHAPTER 11. COMPONENT REPLACEMENT
[3] DANGER .....................................................3-1
AND ADJUSTMENT PROCEDURE
CHAPTER 4. PRODUCT DESCRIPTION [1] WARNING ...................................................11-1
[1] SPECIFICATIONS .......................................4-1 [2] OUTER CASE REMOVAL ...........................11-2
[3] MAGNETRON REMOVAL ...........................11-2
CHAPTER 5. GENERAL INFORMATION
[4] HIGH VOLTAGE COMPONENTS REMOVAL
[1] GROUNDING INSTRUCTIONS ..................5-1
(HIGH VOLTAGE CAPACITOR AND HIGH
[2] OVEN DIAGRAM.........................................5-1
VOLTAGE RECTIFIER ASSEMBLY) ...........11-2
CHAPTER 6. OPERATION [5] POWER TRANSFORMER REMOVAL ........11-2
[1] DESCRIPTION OF OPERATING SE- [6] POSITIVE LOCK CONNECTOR (NO-
QUENCE .....................................................6-1 CASE TYPE) REMOVAL .............................11-3
[2] OVEN SCHENATIC .....................................6-2 [7] CONTROL PANEL ASSEMBLY REMOVAL ..11-3
[3] DESCRIPTION AND FUNCTION OF [8] GRAPHIC SHEET AND MEMBRANE
COMPONENTS ...........................................6-3 SWITCH REPLACEMENT ..........................11-3
CHAPTER 7. TROUBLESHOOTING GUIDE [9] POWER SUPPLY CORD REPLACEMENT...11-4
[1] TROUBLESHOOTING CHART ...................7-1 [10] TURNTABLE MOTOR REMOVAL ...............11-4
[11] COOLING FAN MOTOR REMOVAL ...........11-4
CHAPTER 8. TEST PROCEDURES
[12] DOOR SENSING SWITCH/SECONDARY
[1] A: MAGNETRON ASSEMBLY TEST... ........8-1
INTERLOCK SWITCH AND MONITOR
[2] B: POWER TRANSFORMER TEST ............8-1
SWITCH REMOVAL ....................................11-5
[3] C: HIGH VOLTAGE RECTIFIER TEST .......8-1
[13] DOOR SENSING SWITCH/SECONDARY
[4] D: HIGH VOLTAGE CAPACITOR TEST ......8-2
INTERLOCK SWITCH AND MONITOR
[5] E: THERMAL CUT-OUT (OVEN ) TEST......8-2
SWITCH ADJUSTMENT .............................11-5
[6] E: TEMPERATURE FUSE (OVEN)
TEST ...........................................................8-2 [14] DOOR REPLACEMENT ..............................11-6
[7] F: SECONDARY INTERLOCK SWITCH CHAPTER 12. CIRCUIT DIAGRAMS
TEST ...........................................................8-2 [1] Pictorial Diagram (Figure S-1) .....................12-1
[8] F: PRIMARY INTERLOCK SYSTEM [2] Control Panel Circuit (Figure S-2) ...............12-2
TEST ...........................................................8-3 [3] Printed Wiring Board (Figure S-3) ...............12-3
[9] G: MOTOR SWITCH TEST .........................8-3
Parts Guide
[10] H: BLOWN MINITOR FUSE TEST ..............8-4
[11] I: NOISE FILTER TEST ...............................8-4
[12] J: TOUCH CONTROL PANEL ASSEMBLY
TEST ...........................................................8-4

R-231NW
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID

R230KW
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
PRECAUTIONS TO BE OBSERVED BEFORE AND

DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner
.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFOR SERVICING
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.

i
R-231NW
CHAPTER 1. WARNING TO SERVICE PERSONNEL

Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in a
severe, possibly fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all instructions.
Don't Touch !
Danger High Voltage
[1] Before Servicing [2] When the testing is completed,

1. Disconnect the power supply cord , and then remove outer 1. Disconnect the power supply cord, and then remove outer case.
case. 2. Open the door and block it open.
2. Open the door and block it open. 3. Discharge high voltage capacitor.
3. Discharge high voltage capacitor. 4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
WARNING: RISK OF ELECTRIC SHOCK. DISCHARGE THE
6. Reconnect the power supply cord after the outer case is installed.
HIGHVOLTAGE CAPACITOR BEFORE SERVICING.
7. Run the oven and check all functions.
The high-voltage capacitor remains charged about 60 seconds
[3] After repairing
after the oven has been switched off. Wait for 60 seconds and
then shortcircuit the connection of the high-voltage capacitor
1. Reconnect all leads removed from components during testing.
(that is the connecting lead of the high-voltage rectifier) against
the chassis with the use of an insulated screwdriver.
Whenever troubleshooting is performed the power supply must 4. Run the oven and check all functions.
be disconnected. It may, in some cases, be necessary to con-
Microwave ovens should not be run empty. To test for the pres-
nect the power supply after the outer case has been removed,
ence o microwave energy within a cavity, place a cup of cold
in this event,
water on the oven turntable, close the door and set the power
1) Disconnect the power supply cord, and then remove outer case. to HIGH and set the microwave timer for two (2) minutes. When
2) Open the door and block it open. the two minutes has elapsed (timer at zero) carefully check that
3) Discharge high voltage capacitor. the water is now hot. If the water remains cold carry out Before
4) Disconnect the leads to the primary of the power transformer. Servicing procedure and re-examine the connections to the
5) Ensure that the leads remain isolated from other components component being tested.
and oven chassis by using insulation tape.
6) After that procedure, reconnect the power supply cord. When all service work is completed and the oven is fully as-
sembled, the microwave power output should be checked and
microwave leakage test should be carried out.

1-1
R-231NW
CHAPTER 2. MICROWAVE MEASUREMENT PROCEDURE
[1] Requirements:
1. Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should not
exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition by a purchaser,
and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
2. Safety interlock switches: Primary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of
the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission in excess of 5 mW/
cm2 at any point 5cm or more from the external surface of the oven.
[2] Preparation for testing:

Before beginning the actual measurement of leakage, proceed as follows:
1. Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for microwave
ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2. Place the oven tray in the oven cavity.
3. Place the load of 275±5 ml (9.8 oz) of tap water initially at 20±5°C (68?F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and made of
an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is meas
ured accurately.
4. Set the cooking control on Full Power Cooking Mode
5. Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace it with
275 ml of cool water.
[3] Leakage test:

Closed-door leakage test (microwave measurement)
1. Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2. Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the meter.
3. Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal has
been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed latch
assembly.
4. Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2, and that
the secondary interlock switch and the primary interlock relay do turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.

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R-231NW
CHAPTER 3. FOREWORD AND WARNING
[1] FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the
SHARP MICROWAVE OVENS, R-230KK and R-230KW.
It is recommended that service personnel carefully study the entire text of this manual so that they will be qualified to render satisfac-
tory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and microwave
radiation hazard.
[2] WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
[3] DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service personnel - Do
not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “S” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “*” on parts list may cause undue microwave exposure, by themselves, or when they are damaged, loosened or
removed.

3-1
R-231NW
CHAPTER 4. PRODUCT DESCRIPTION

[1] SPECIFICATIONS
ITEM DESCRIPTION
120 Volts
Power Requirements 60 Hertz
Single phase, 3 wire grounded
Power Consumption 1170W / Approx. 10 Amperes
800 W nominal of RF microwave energy (IEC Test procedure)
Power Output
Operating frequency 2450 MHz
Width 18-1/8” (460mm)
Case Dimensions Height 10-7/8” (275mm)
Depth 14-1/8” (370mm)
Width 12-1/2” (319mm) NOTE: Internal capacity is calculated by measuring maximum
Cooking Cavity Dimensions
Height 8” (215mm) width, depth and height. Actual capacity for holding food is
(0.8 Cubic feet)
Depth 13-1/4” (336mm) less.
Touch Control System
Clock (1:00 - 12:59)
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI -------------------- Full power throughout the cooking time
P-90 -------------------- approx. 90% of FULL Power
Control Complement P-0 ---------------------- No power throughout the cooking time
“Palomitas de Maíz” pad

“Descongelación” pad
Number selection pads
“Nivel de Potencia” pad
“Cronómetro / Reloj” pad
“Detencion / Cancelacion” pad
“Comienzo / Minuto Extra” pad
“Functión Rápida” pad
“Derretir” pad
“Suavizar” pad
“Calentar” pad
“RECALENTAR” pad
“COCCIÓN” pad
Oven Cavity Light Yes
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R-231NW
CHAPTER 5. GENERAL INFORMATION
[1] GROUNDING INSTRUCTIONS

This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed and
grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric
current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements
The electrical requirements are a 115 -120 volt 60 Hz, AC only, 15 or 20 amp. fused electrical supply.
It is recommended that a separate circuit serving only this appliance be provided. When
installing this appliance, observe all applicable codes and ordinances. A short power- Grounded
supply cord is provided to reduce risks of becoming entangled in or tripping over a longer Receptacle Box
cord. Where a twopronged wall-receptacle is encountered, it is the personal responsibility
and obligation of the customer to contact a qualified electrician and have it replaced with
a properly grounded threepronged wall receptacle or have a grounding adapter properly 3-Pronged
Plug
grounded and polarized. If the extension cord must be used, it should be a 3-wire, 15 amp.
or higher rated cord. Do not drape over a countertop or table where it can be pulled on by Grounding Pin
children or tripped over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND 3-Pronged Receptacle
GROUNDING PRONG FROM THIS PLUG.
[2] OVEN DIAGRAM
1. OVEN
1. Door open button
5
Push to open door.
2. Oven door with see-through window 13
3. Safety door latches
The oven will not operate unless the door is 12
4 6
securely closed.
1
4. Door hinges
5. Door seals and sealing surfaces 8
6. Turntable motor shaft 3 2 11 10 3
7
7. Removable turntable support 9
Carefully place the turntable support in the
center of the oven floor.
8. Removable turntable
Place the turntable securely on the turntable support. The turntable will rotate clockwise or counterclockwise. Only remove for
cleaning.
9. Ventilation openings (Rear)
10. Oven light
It will light when oven is operating.
11. Waveguide cover: DO NOT REMOVE.
12. Auto-Touch control panel
13. Time display: 99 minutes, 99 seconds

5-1
R-231NW
2. TOUCH CONTROL PANEL
Palomitas de Maiz Descongelacion
Nivel de Cronometro
Potencia Reloj
Detencion Comienzo
Cancelacion Minuto Extra
Function Rapida
Derretir Suavizar Calentar
RECALENTAR COCCION
1 Caserola 1 Papa Asada

2 Sopa 2 Verdura Fresca
3 Pizza 3 Verdura Congelada
4 Bebida 4 Entradas Congeladas
5 Plato Principal
6 Pan
NOTE: Some one-touch cooking features such as “MINUTE PLUS” are disabled after three minutes when the oven is not in use.
These features are automatically enabled when the door is opened and closed or the STOP/ CLEAR pad is pressed.

5-2
R-231NW
CHAPTER 6. OPERATION
[1] DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions during
oven operation.
1. OFF CONDITION 3. POWER LEVEL COOKING

Closing the door activates door sensing switch and secondary When Variable Cooking Power is programmed, the 120 volts
interlock switch. (In this condition, the monitor switch contacts A.C. is supplied to the power transformer intermittently through
are opened.) the contacts of relay (RY-2) which is operated by the control unit
When oven is plugged in, 120 volts A.C. is supplied to the within a 32 second time base. Microwave power operation is as
follows:
control unit. through the noise filter (Figure O-1).
1) The display will show flashing “88:88”. VARI-MODE ON TIME OFF TIME
P-HI (100% power) 32 sec. 0 sec.
2) To set any program or set the clock, touch the STOP/CLEAR pad.
P-90 (approx. 90% power) 30 sec. 2 sec.
The display will clear, and “ : “ will appear. P-80 (approx. 80% power) 26 sec. 6 sec.
2. COOKING CONDITION
Program desired cooking time by touching the NUMBER pads. P-50 (approx. 50% power) 18 sec. 14 sec.
And program the power level by touching the POWER LEVEL pad. P-40 (approx. 40% power) 16 sec. 16 sec.
When the START pad is touched, the following operations occur: P-30 (approx. 30% power) 12 sec. 20 sec.
1) The contacts of the relays are closed and components con- P-20 (approx. 20% power) 8 sec. 24 sec.
nected to the relays are turned on as follows. P-10 (approx. 10% power) 6 sec. 26 sec.
P-0 (0% power) 0 sec. 32 sec.
(For details, refer to Figure O-2)
NOTE: The ON/OFF time ratio does not correspond with

RELAY CONNECTED COMPONENTS the percentage of microwave power, because
RY-1 oven lamp/turntable motor/fan motor approx. 3 seconds are needed for heating of the
magnetron filament.
RY-2 power transformer
4. POWER OUTPUT REDUCTION

2) 120 volts A.C. is supplied to the primary winding of the power
transformer and is converted to about 3.35 volts A.C. output If the oven is set for more than 20 minutes at 80, 90 or 100%
on the filament winding, and approximately 2000 volts A.C. power level, after the first 20 minutes the power level will auto-
on the high voltage winding. matically adjust itself to 70% power to avoid overcooking.
3) The filament winding voltage heats the magnetron filament and
the H.V. winding voltage is sent to a voltage doubler circuit.
4) The microwave energy produced by the magnetron is chan-
nelled through the waveguide into the cavity feed-box, and
then into the cavity where the food is placed to be cooked.
5) Upon completion of the cooking time, the power transformer,
oven lamp, etc. are turned off, and the generation of micro-
wave energy is stopped. The oven will revert to the OFF con-
dition.
6) When the door is opened during a cook cycle, monitor switch,
door sensing switch, secondary interlock switch and primary
interlock relay are activated with the following results. The
circuits to the oven lamp, turntable motor, the cooling fan
motor, and the high voltage components are de-energized,
and the digital read-out displays the time still remaining in the
cook cycle when the door was opened.
7) The monitor switch is electrically monitoring the operation of
the secondary interlock switch and primary interlock relay
(RY2) and is mechanically associated with the door so that it
will function in the following sequence.
a) When the door opens from the closed position, the sec-
ondary interlock switch, door sensing switch and primary
interlock relay (RY2) open their contacts. Then the moni-
tor switch contacts close.
b) When the door is closed from the open position, the
monitor switch contacts open first. Then the contacts
of the secondary interlock switch and door sensing switch
close.
If the secondary interlock switch and primary interlock relay
(RY2) fail with the contacts closed when the door is opened, the
closing of the monitor switch contacts will form a short circuit
through the monitor fuse, primary interlock relay (RY2) and sec-
ondary interlock switch, causing the monitor fuse to blow.

6-1
R-231NW
[2] OVEN SCHENATIC
1. Off Condition
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
THERMAL
CUT-OUT (OVEN)
NOTE: " " indicates components with potentials above 250V
or
TEMPERATURE
FUSE (OVEN)
L
FUSE
15A N.O.
POWER
COM. TRANSFORMER
0.0033µF / AC 250V
LINE BYPASS
CAPACITOR
(RY-1) (RY-2)
NOISE FILTER
A3
PRIMARY
INTERLOCK
RELAY
LINE CROSS CAPACITOR
NOISE SUPPRESSION COIL

0.22µF / AC 250V
GRN
CONTROL UNIT CAPACITOR
120V AC 0.82µF
60 Hz A1 AC2100V
B2 B1 or
AC1900V
0.0033µF / AC 250V
LINE BYPASS
CAPACITOR
DOOR
SENSING
SWITCH MONITOR
SWITCH
OL TTM FM RECTIFIER
OVEN TURN- MAGNETRON

FAN
LAMP TABLE MOTOR
MOTOR
SECONDARY
INTERLOCK
SWITCH
N
Figure O-1. Oven Schematic-Off Condition
2. Cooking Condition
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. COOKING TIME PROGRAMMED.
3. VARIABLE COOKING CONTROL "P-HI".
4. START PAD TOUCHED.
THERMAL
CUT-OUT (OVEN)
NOTE: " " indicates components with potentials above 250V
or
TEMPERATURE
FUSE (OVEN)
L
FUSE
15A N.O.
POWER
COM. TRANSFORMER
0.0033µF / AC 250V
LINE BYPASS
CAPACITOR
(RY-1) (RY-2)
NOISE FILTER
A3
PRIMARY
INTERLOCK
RELAY
LINE CROSS CAPACITOR

0.22µF / AC 250V
GRN
CONTROL UNIT CAPACITOR
120V AC 0.82µF
60 Hz A1 AC2100V
B2 B1 or
AC1900V
0.0033µF / AC 250V
LINE BYPASS
CAPACITOR
DOOR
SENSING
SWITCH MONITOR
SWITCH
OL TTM FM RECTIFIER
OVEN TURN- MAGNETRON

FAN
LAMP TABLE MOTOR
MOTOR
SECONDARY
INTERLOCK
SWITCH
N
Figure O-2. Oven Schematic-Cooking Condition

6-2
R-231NW
[3] DESCRIPTION AND FUNCTION OF COMPONENTS
1. DOOR OPEN MECHANISM 4. TURNTABLE MOTOR

The door is opened by pushing the open button on the control The turntable motor rotates the turntable located on the bottom
panel, refer to the Figure D-1. of the oven cavity, so that the food on the turntable is cooked
When the open button is pushed, the open button pushes up evenly. The turntable may turn in either direction.
the switch lever, and then the switch lever pushes up the latch
head. The latch heads are moved upward and released from 5. COOLING FAN MOTOR
latch hook. Now the door will open. The cooling fan motor drives a blade which draws external cool
air. This cool air is directed through the air vents surrounding
the magnetron and cools the magnetron. This air is channelled
Door Latch Hook through the oven cavity to remove steam and vapours given
off from the heating foods. It is then exhausted through the
exhausting air vents at the oven cavity.
Door Sensing
Latch Switch 6. TEMPERATURE FUSE (OVEN)
Heads
The temperature fuse, located on the top of the oven cavity, is
designed to prevent damage to the oven by fire. If the food load
is overcooked, by either error in cook time or defect in the control
unit, the temperature fuse will open.
Monitor Switch Under normal operation, the temperature fuse remains closed.
However, when abnormally high temperatures are reached within
Switch Lever Secondary the oven cavity, the temperature fuse will open at 302°F(150°C),
Interlock Switch causing the oven to shut down.
Figure D-1. Door Open Mechanism. 7. THERMAL CUT-OUT (OVEN)

The thermal cut-out, located on the top of the oven cavity, is
2. DOOR SENSING AND SECONDARY designed to prevent damage to the oven by fire. If the food load
INTERLOCK SWITCHES is overcooked, by either error in cook time or defect in the control
The secondary interlock switch is mounted in the lower position unit, the thermal cutout will open.
of the latch hook and the door sensing switch in the primary Under normal operation, the oven thermal cut-out remains
interlock system is mounted in the upper position of the latch closed. However, when abnormally high temperatures are
hook. They are activated by the latch heads on the door. When reached within the oven cavity, the oven thermal cut-out will open
the door is opened, the switches interrupt the power to all high at 293°F(145°C), causing the oven to shut down.
voltage components. A cook cycle cannot take place until the
door is firmly closed thereby activating both interlock switches. 8. MONITOR FUSE
The primary interlock system consists of the door sensing switch 1) The monitor fuse blows when the contacts (COM-NO) of the
and primary interlock relay located on the control circuit board. primary interlock relay (RY2) and the secondary interlock
switch remain closed with the oven door open and when the
3. MONITOR SWITCH
monitor switch closes.
The monitor switch is activated (the contacts opened) by the 2) If the wire harness or electrical components are short-
latch head on the door while the door is closed. The switch is circuited, this monitor fuse blows to prevent an electric
intended to render the oven inoperative, by means of blowing shock or fire hazard.
the monitor fuse, when the contacts of the primary interlock relay
(RY2) and secondary interlock switch fail to open when the door 9. NOISE FILER
is opened. The noise filter prevents the radio frequency interference that
Functions: might flow back in the power circuit.
1) When the door is opened, the monitor switch contacts close
(to the ON condition) due to their being normally closed.
At this time the primary interlock relay (RY2) and secondary
interlock switch are in the OFF condition (contacts open)
due to its being normally open contact switches.
2) As the door goes to a closed position, the monitor switch
contacts are first opened and then the door sensing switch
and secondary interlock switch contacts close.
3) If the door is opened, and the primary interlock relay (RY2)
and the secondary interlock switch contact fail to open, the
monitor fuse blows simultaneously with closing of the
monitor switch contacts.
CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE,
TEST THE DOOR SENSING SWITCH, PRIMARY INTERLOCK
RELAY (RY2), SECONDARY INTERLOCK SWITCH AND
MONITOR SWITCH FOR PROPER OPERATION. (REFER
TO CHAPTER “TEST PROCEDURE”).
NOTE: MONITOR FUSE AND MONITOR SWITCH ARE
REPLACED AS AN ASSEMBLY.

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CHAPTER 7. TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many of the
possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which will be found in
the “Test Procedure “section.
IMPORTANT:
If the oven becomes inoperative because of a blown monitor fuse, check the monitor switch, primary interlock relay (RY2), door
sensing switch and secondary interlock switch before replacing the monitor fuse. If monitor fuse is replaced, the monitor switch must
also be replaced. Use part FFSBA026WRKZ as an assembly.
IMPORTANT:
Whenever troubleshooting is performed with the power supply 6) After that procedure, reconnect the power supply cord.
cord disconnected. It may in, some cases, be necessary to When the testing is completed,
connect the power supply cord after the outer case has been
1) Disconnect the power supply cord, and then remove outer case.
removed, in this event,
2) Open the door and block it open.
1) Disconnect the power supply cord, and then remove outer
case. 3) Discharge high voltage capacitor.
2) Open the door and block it open. 4) Reconnect the leads to the primary of the power transformer.
3) Discharge high voltage capacitor. 5) Reinstall the outer case (cabinet).
4) Disconnect the leads to the primary of the power transformer. 6) Reconnect the power supply cord after the outer case is
installed.
5) Ensure that the leads remain isolated from other components
and oven chassis by using insulation tape. 7) Run the oven and check all functions.
[1] TROUBLESHOOTING CHART

TTEST PROCEDURE RE CK A B C D E F F G H RE RE CK J/L CK CK CK K N M I
S EC OND AR Y IN TE RLOC K SW IT
PR I MAR Y INTE RLOC K SY ST EM
KEY UNIT (MEMBRAINE SWITCH

or THERMAL CUT-OUT (OVEN)
T E MPE RATURE FU SE (OVE N )
S HO RT OR OP E NE D WI R I NG
H IGH VOLTAGE CAPACITOR

H.V . RE CTIFIER A SS E MB LY
CONTROL UNIT or RELAY

SHORT IN POWER CORD
F OI L P AT TER N ON P WB .
P OW ER T RA NS FOR ME R
POSSIBLE CASE
COOLING FAN MOTOR

AND DEFECTIVE PARTS
WRONG OPERATION
DIR T Y OV EN CA VITY
TURNTABLE MOTOR
MONITOR SWITCH
MONITOR FUSE
LOW VOLTAGE
NOISE FILTER
MAGNETRON
OV E N L A MP
DEFROST
CONDITION PROBLEM
Home fuse blows when power cord is plugged
into wall receptacle.
Monitor fuse blows when power cord is plugged
into wall receptacle.
OFF Any letters or indicators do not appear in display
CONDITION when power cord is first plugged into wall outlet.
Display does not operate properly when
STOP/CLEAR key is touched. (Buzzer should
sound and time of day should appear in display.)
Monitor fuse blows when the door is opened.
Fan motor does not operate. (All other electric
components function.)
Oven lamp does not light at all. (All other electric
components function.)
Turntable motor does not operate. (All other
electric components function.)
Oven does not go into cook cycle when START
pad is touched
Oven seems to be operating but little or no heat
COOKING is produced in oven load. (Food incompletely
CONDITION cooked or not cooked at all at end of cook cycle.)
Oven goes into a cook cycle but extremely
uneven heating is produced in oven load (food).
Oven does not cook properly when programmed
for Cooking 50% mode. (Operates properly on
Cooking Power 100% mode.)
Oven lamp, turntable motor and fan motor do not
operate.
Oven goes into DEFROST but food is not
defrosted well.

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CHAPTER 8. TEST PROCEDURES
[1] Procedure A : MAGNETRON ASSEMBLY TEST

1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across the magnetron filament
leads should indicate less than 1 ohm.
5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads and chassis ground. This test
should indicate an infinite resistance. If there is little or no resistance the magnetron is grounded and must be replaced.
1. MICROWAVE OUTPUT POWER

The following test procedure should be carried out with the microwave oven in a fully assembled condition (outer case fitted).
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD BE OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test should only be used if above
tests do not indicate a faulty magnetron and there is no defect in the following components or wiring: silicon rectifier, high voltage ca-
pacitor and power transformer.
This test will require a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type temperature
tester. For accurate results, the following procedure must be followed carefully:
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with a thermometer or thermo
couple temperature tester. Stir the thermometer or thermocouple through the water until the temperature stabilizes. Record the tem-
perature of the water.
2. Place the cup of water in the oven. Operate oven at P-HI (100% Power) selecting more than 60 seconds cook time. Allow the water
to heat for 60 seconds, measuring with a stop watch, second hand of a watch or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the thermometer or thermocouple through
the water until the maximum temperature is recorded.
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 20 to 38°F(11.1 to 21.1°C) rise in
temperature. If the water temperatures are accurately measured and tested for the required time period the test results will indicate
if the magnetron tube has low power output (low rise in water temperature) which would extend cooking time or high power output
(high rise in water temperature) which would reduce cooking time. Because cooking time can be adjusted to compensate for power
output, the magnetron tube assembly should be replaced only if the water temperature rise test indicates a power output well be-
yond the normal limits. The test is only accurate if the power supply line voltage is 120 volts and the oven cavity is clean.
[2] Procedure B : POWER TRANSFORMER TEST
4. Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter. Check for continuity of the
coils with an ohmmeter. On the R x 1 scale, the resistance of the primary coil should be less than 1 ohm and the resistance of the
high voltage coil should be approximately 202 ohms (RTRN-A727WRZZ) or 190 ohms (RTRN-A728WRZZ); the resistance of the
filament coil should be less than 1 ohm.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO MEASURE THE FILAMENT
AND HIGH VOLTAGE.)
[3] Procedure C : HIGH VOLTAGE RECTIFIER TEST

4. Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across the terminals and observe,
reverse the leads to the rectifier terminals and observe meter reading. If a short is indicated in both directions, or if an infinite resist-
ance is read in both directions, the rectifier is probably defective and should be replaced.
NOTE: Be sure to use an ohmmeter that will supply a forward bias voltage of more than 6.3 volts.

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[4] Procedure D : HIGH VOLTAGE CAPACITOR TEST

4. If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads and check for short or open be-
tween the terminals using an ohmmeter.
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate continuity for a short time and should
indicate an open circuit once the capacitor is charged. If the above is not the case, check the capacitor with an ohmmeter to see if it
is shorted between either of the terminals and case. If it is shorted, replace the capacitor.
[5] Procedure E : THERMAL CUT-OUT (OVEN ) TEST

4. A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the temperature of the thermal cut-
out reaches approximately 293°F(145°C).
An open thermal cut-out indicates overheating of the oven, exchange the oven thermal cut-out and check inside of oven cavity and
for improper setting of cooking time or operation of control unit. Check for restricted air flow through the vent holes of the oven cav-
ity, especially the cooling fan and air guide.
CAUTION: IF THE THERMAL CUT-OUT INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE, REPLACE IT
[6] Procedure E : TEMPERATURE FUSE (OVEN) TEST

4. A continuity check across the temperature fuse terminals should indicate a closed circuit unless the temperature of the temperature
fuse reaches approximately 302°F(150°C).
An open temperature fuse indicates overheating of the oven, exchange the temperature fuse and check inside of oven cavity and
for improper setting of cooking time or operation of control unit. Check for restricted air flow through the vent holes of the oven cav-
ity, especially the cooling fan and air guide.
CAUTION: IF THE TEMPERATURE FUSE INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE, REPLACE IT
[7] Procedure F : SECONDARY INTERLOCK SWITCH TEST
4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal of the switch. The meter
should indicate an open circuit with the door open and a closed circuit with the door closed. If improper operation is indicated, re-
place the secondary interlock switch.

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[8] Procedure F : PRIMARY INTERLOCK SYSTEM TEST

4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal of the switch. The meter
should indicate an open circuit with the door open and a closed circuit with the door closed. If improper operation is indicated, re-
place the door sensing switch.
2. PRIMARY INTERLOCK RELAY (RY2)

4. Disconnect two (2) wire leads from the male tab terminals of the Primary Interlock Relay. Check the state of the relay contacts using
a ohmmeter.
The relay contacts should be open. If the relay contacts are closed, replace the circuit board entirely or the relay itself.
[9] Procedure G : MONITOR SWITCH TEST

4. Before performing this test, make sure that the secondary interlock switch and the primary interlock relay are operating properly,
according to the above Switch Test Procedure. Disconnect the wire lead from the monitor switch (COM) terminal. Check the moni-
tor switch operation by using the ohmmeter as follows. When the door is open, the meter should indicate a closed circuit. When the
monitor switch actuator is pushed by a screw driver through the lower latch hole on the front plate of the oven cavity with the door
opened (in this condition the plunger of the monitor switch is pushed in), the meter should indicate an open circuit. If improper op-
eration is indicated, the switch may be defective. After testing the monitor switch, reconnect the wire lead to the monitor switch (COM)
terminal and check the continuity of the monitor circuit.
SCREW GR Y
DR IV E R
B LK
MONIT OR
S WIT C H
OHMME T E R

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[10] Procedure H : BLOWN MINITOR FUSE TEST

4. If the monitor fuse is blown when the door is opened, check the primary interlock relay, secondary interlock switch and monitor
switch according to the “TEST PROCEDURE” for those switches before replacing the blown monitor fuse.
CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE, TEST THE PRIMARY INTERLOCK RELAY, SECONDARY INTER
LOCK SWITCH, DOOR SENSING SWITCH AND MONITOR SWITCH FOR PROPER OPERATION.
If the monitor fuse is blown by improper switch operation, the monitor fuse and monitor switch must be replaced with “monitor fuse
and monitor switch assembly” part number FFS-BA026WRKZ, even if the monitor switch operates normally. The monitor fuse and
monitor switch assembly is comprised of a 15 ampere fuse and switch.
[11] Procedure I : NOISE FILTER TEST NOISE FILTER

N L
FUSE 15A
2. Open the door and block it open. LINE CROSS CAPACITOR
0.22µF / AC 250V
4. Disconnect the lead wires from the terminal the noise filter. Using an ohmmeter, check
between the terminals as described in the following table. If incorrect reading are obtained,
replace the noise filter.
LINE BYPASS LINE BYPASS
6. Reinstall the outer case (cabinet). CAPACITOR CAPACITOR
0.0033µF / AC 250V 0.0033µF / AC 250V
WHITE RED
MEASURING POINT INDICATION OF OHMMETER

Between N and L Open circuit.
Between terminal N and WHITE Short circuit.
Between terminal L and RED Short circuit.
[12] Procedure J : TOUCH CONTROL PANEL ASSEMBLY TEST

The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike conventional microwave
ovens, proper maintenance cannot be performed with only a voltmeter and ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key Unit, and troubleshooting by
unit replacement is described according to the symptoms indicated.
Before testing,
1) Disconnect the power supply cord and then remove outer case.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
6) After that procedure, re-connect the power supply cord.
1. Key Unit
NOTE:
1) Check key unit ribbon connection before replacement.
2) Re-install the outer case (cabinet).
3) Reconnect the power supply cord after the outer case is installed.
4) Run the oven and check all functions.
The following symptoms indicate a defective key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.

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If the key unit is defective.

4) Replace the key unit.
5) Reconnect all leads removed from components during testing.
2. Control Unit.
The following symptoms indicate a defective control unit. Before replacing the control unit, perform the Key unit test (Procedure K) to
determine if control unit is faulty.
1) In connection with pads.

a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2) In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
3) Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
When testing is completed,
[13] Procedure K : KEY UNIT TEST

4. Using an ohmmeter and referring to the key unit matrix indicated on the control unit circuit, check the circuit between the pins of the
key unit that correspond to the STOP/CLEAR pad. When the pad is pressed, the ohmmeter should indicate short circuit. When the
pad is released, the ohmmeter should indicate open circuit. If incorrect readings are obtained, the key unit is faulty and must be re-
placed. About the other pads, the above method may be used.
START
G10
MINUTE PLUS
MELT 7 8 9 SOFTEN Pin NO. G1 Pin NO. G10
STOP TIMER COOK
G9 1 0 CLOCK
CLEAR Key unit ribbon
cable
G8 POWER POPCORN 4 5 3
LEVEL
G7 DEFORST REHEAT WARM 2 6
G6 G5 G4 G3 G2 G1
Key unit (Membrane Switch) front view

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[14] Procedure L : RELAY TEST

4. Disconnect the leads to the primary of the power transformer.
5. Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between Pin No. 1 of the 3 pin connector (A) and the normal open terminal of the relay
RY2 on the control unit with an A.C. voltmeter.
The meter should indicate 120 volts, if not check oven circuit.
RY1 and RY2 Relay Test

These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ................. Defective relay.
DC. voltage not indicated ........... Check diode which is connected to the relay coil. If diode is good, control unit is defective.
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS

RY1 Approx. 12.5V D.C. Oven lamp / Turntable motor / Cooling fan motor
RY2 Approx. 11.2V D.C. Power transformer
8. If any abnormal condition is defected, replace the control unit.

9. Disconnect the power supply cord and then remove outer case.
10.Open the door and block it open.
11.Discharge high voltage capacitor.
12.Reconnect all leads removed from components during testing.
13.Re-install the outer case (cabinet).
14.Reconnect the power supply cord after the outer case is installed.
15.Run the oven and check all functions.
[15] Procedure M : DEFROST TEST

1. Place one cup of water in the center of the turntable tray in the oven cavity.
2. Close the door, touch the “DEFROST ” pad once.
3. The oven is in Defrost cooking condition.
4. The oven will operate as follows.
MENU 1ST STAGE 2ND STAGE 3RD STAGE 4TH STAGE

Steaks/ LEVEL TIME LEVEL TIME LEVEL TIME LEVEL TIME
Chops
0.5lb 70% 1min 2sec. 0% 50sec. 50% 37sec. 30% 40sec.
5. If improper operation is indicated, the control unit is probably defective and should be checked.
[16] Procedure N : FOIL PATTERN ON THE PRINTED WIRING BOARD TEST

To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB, this foil pattern acts
as a fuse.
1. Foil pattern check and repairs.
4) Follow the troubleshooting guide given below for repair.
STEPS OCCURRENCE CAUSE OR CORRECTION

1 Only pattern at “a” is broken. *Insert jumper wire J1 and solder.
2 Pattern at “a” and “b” are broken. *Insert the coil RCILF2003YAZZ between “c” and “d”.

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5) Make a visual inspection of the varistor. Check for burned damage and examine the
transformer with a tester for the presence of layer short-circuit (check the primary coil
resistance which is approximately 915Ω±10%). If any abnormal condition is detected,
replace the control unit.
8) Reconnect the power supply cord after the outer case is installed. d
9) Run the oven and check all functions. a
c b
2. Follow the troubleshooting guide given below, if indicator does not light up after above
check and repairs are finished.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
7) Follow the troubleshooting guide given below for repair.
STEPS OCCURRENCE CAUSE OR CORRECTION

The rated AC voltage is not present between Pin No. 1 of the
1 Check supply voltage and oven power cord.
3-pin connector (A) and the normal open terminal of the relay RY2
The rated AC voltage is present at primary side of low voltage Low voltage transformer or secondary circuit defective.
2
transformer. Check and replace control unit.
10)Discharge high voltage capacitor.
11)Reconnect all leads removed from components during testing.
12)Re-install the outer case (cabinet).
13)Reconnect the power supply cord after the outer case is installed.
14)Run the oven and check all functions.

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CHAPTER 9. TOUCH CONTROL PANEL ASSEMBLY

[1] OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units as 3) Power Source Circuit
shown in the touch control panel circuit. This circuit generates voltage necessary in the control unit
(1) Key Unit (2) Control Unit from the AC line voltage. In addition, the synchronizing signal
The principal functions of these units and their related signals is available in order to compose a basic standard time in the
are explained below. clock circuit.
1. Key Unit Symbol Voltage Application

The key unit is composed of a matrix, signals generated in the VSS -5V LSI(IC1)
LSI are sent to the key unit through P52, P53, P54, P55, P56
and P57. When a key pad is touched, a signal is completed 4) Relay Circuit
through the key unit and passed back to the LSI through AN2, To drive the magnetron, fan motor, turntable motor and light
AN3, AN4 and AN5 to perform the function that was requested. the oven lamp.
2. Control Unit 5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit audi-
Control unit consists of LSI, reset circuit, indicator circuit, power ble sounds (key touch sound and completion sound).
source circuit, relay circuit, buzzer circuit and synchronizing sig- 6) Synchronizing Signal Circuit
nal circuit.
The power source synchronizing signal is available in order to
1) Reset Circuit compose a basic standard time in the clock circuit. It accom-
This circuit generates a signal which resets the LSI to the ini- panies a very small error because it works on commercial
tial state when power is supplied. frequency.
2) Indicator Circuit 7) Door Sensing Switch
This circuit consists of 4-digits, 12-segments and 3-common A switch to “tell” the LSI if the door is open or closed.
electrodes using a Liquid Crystal Display.

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[3] SERVICING FOR TOUCH CONTROL PANEL
1. Precautions for Handling Electronic Components a) On some models, the power supply cord between the
This unit uses CMOS LSI in the integral part of the circuits. touch control panel and the oven itself is so short that
When handling these parts, the following precautions should the two can’t be separated. For those models, check
be strictly followed. CMOS LSI have extremely high impedance and repair all the controls (sensor-related ones
at its input and output terminals. For this reason, it is easily included) of the touch control panel while keeping it
in?uenced by the surrounding high voltage power source, static connected to the oven.
electricity charge in clothes, etc., and sometimes it is not fully b) On some models, the power supply cord between
protected by the built-in protection circuit. the touch control panel and the oven proper is so long
In order to protect CMOS LSI. enough that they may be separated from each other.
For those models, therefore, it is possible to check
1) When storing and transporting, thoroughly wrap them in
aluminium foil. Also wrap PW boards containing them in and repair the controls of the touch control panel while
aluminium foil. keeping it apart from the oven proper; in this case
you must short both ends of the door sensing switch (on
2) When soldering, ground the technician as shown in the
PWB) of the touch control panel with a jumper, which
?gure and use grounded soldering iron and work table.
brings about an operational state that is equivalent to
the oven door being closed. As for the sensor related
approx. 1M ohm
controls of the touch control panel, checking them is
possible if the dummy resistor(s) with resistance equal
to that of the controls are used.
2. Servicing the touch control panel with power supply from an
external power source:
2. Servicing of Touch Control Panel Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing switch
We describe the procedures to permit servicing of the touch (on PWB) of the touch control panel, which brings about
control panel of the microwave oven and the precautions you an operational state that is equivalent to the oven door be-
must take when doing so. To perform the servicing, power to the ing closed. Connect an external power source to the power
touch control panel is available either from the power line of the input terminal of the touch control panel, then it is possible
oven itself or from an external power source. to check and repair the controls of the touch control panel;
1 Servicing the touch control panel with power supply of the oven: it is also possible to check the sensor-related controls of the
touch control panel by using the dummy resistor(s).
CAUTION: THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING 3. Servicing Tools
SERVICING AND PRESENTS A HAZARD. Tools required to service the touch control panel assembly.
Therefore, when checking the performance of the touch control 1) Soldering iron: 30W
panel,
(It is recommended to use a soldering iron with a grounding
1) Disconnect the power supply cord and then remove outer case. terminal.)
2) Open the door and block it open. 2) Oscilloscope: Single beam, frequency range: DC - 10MHz
3) Discharge high voltage capacitor. type or more advanced model.
4) Disconnect the leads to the primary of the power transformer. 3) Others: Hand tools
5) Ensure that these leads remain isolated from other components 4. Other Precautions
and oven chassis by using insulation tape.
1) Before turning on the power source of the control unit, remove
the aluminium foil applied for preventing static electricity.
After checking the performance of the touch control panel,
2) Connect the connector of the key unit to the control unit be-
1) Disconnect the power supply cord. ing sure that the lead wires are not twisted.
2) Open the door and block it open. 3) After aluminium foil is removed, be careful that abnormal
3) Re-connect the leads to the primary of the power transformer. voltage due to static electricity etc. is not applied to the input
4) Re-install the outer case (cabinet). or output terminals.
5) Re-connect the power supply cord after the outer case is 4) Attach connectors, electrolytic capacitors, etc. to PWB,
installed. making sure that all connections are tight.
6) Run the oven and check all functions. 5) Be sure to use speci?ed components where high precision
is required.

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CHAPTER 10. PRECAUTIONS FOR USING LEAD-FREE SOLDER

[1] Employing lead-free solder
The “Main PWB” of this model employs lead-free solder. This is indicated by the “LF” symbol printed on the PWB and in the service
manual. The suffix letter indicates the alloy type of the solder.
Example:
Indicates lead-free solder of tin, silver and copper
[2] Using lead-free wire solder

When repairing a PWB with the “LF” symbol, only lead-free solder should be used. (Using normal tin/lead alloy solder may result in
cold soldered joints and damage to printed patterns.)
As the melting point of lead-free solder is approximately 40°C higher than tin/lead alloy solder, it is recommend that a dedicated bit is
used, and that the iron temperature is adjusted accordingly.
[3] Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is higher and has poorer wettability, (flow), to prevent damage to the land of the
PWB, extreme care should be taken not to leave the bit in contact with the PWB for an extended period of time. Remove the bit as
soon as a good flow is achieved. The high content of tin in lead free solder will cause premature corrosion of the bit. To reduce wear
on the bit, reduce the temperature or turn off the iron when it is not required.
Leaving different types of solder on the bit will cause contamination of the different alloys, which will alter their characteristics, making
good soldering more difficult. It will be necessary to clean and replace bits more often when using lead-free solder. To reduce bit wear,
care should be taken to clean the bit thoroughly after each use.

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CHAPTER 11. COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

[1] WARNING
WARNING AGAINST HIGH VOLTAGE:
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result
in severe, possibly fatal, electric shock.
(Example)
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Avoid possible exposure to microwave energy. Please follow the instructions below before
WARNING:
operating the oven.
1. Disconnect the power supply cord. 2. Door hinge, support or latch hook is damaged.
2. Make sure that a definite “click” can be heard when the 3. The door gasket or seal is damaged.
microwave oven door is unlatched. (Hold the door in a 4. The door is bent or warped.
closed position with one hand, then push the door open 5. There are defective parts in the door interlock system.
button with the other, this causes the latch leads to rise, it 6. There are defective parts in the microwave generating
is then possible to hear a “click” as the door switches and transmission assembly.
operate.) 7. There is visible damage to the oven.
3. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.). Do not operate the oven:
Carry out any remedial work that is necessary before operating 1. Without the RF gasket (Magnetron).
the oven. 2. If the wave guide or oven cavity are not intact.
Do not operate the oven if any of the following conditions exist; 3. If the door is not closed.
1. Door does not close firmly. 4. If the outer case (cabinet) is not fitted.
WARNING FOR WIRING
To prevent an electric shock, take the following manners.

1. Before wiring, 3) Sharp edge:
1) Disconnect the power supply cord. Bottom plate, Oven cavity, Waveguide flange, other
2) Open the door block it open. metallic plate.
3) Discharge the high voltage capacitor and wait for 60 4) Movable parts (to prevent a fault)
seconds. Fan blade, Fan motor, Turntable motor, Switch,
2. Don’t let the wire leads touch to the following parts; Switch lever, Open button.
1) High voltage parts: 3. Do not catch the wire leads in the outer case cabinet.
Magnetron, High voltage transformer, High voltage 4. Insert the positive lock connector until its pin is locked and
capacitor, High voltage rectifier assembly. make sure that the wire leads do not come off even if the
2) Hot parts: wire leads are pulled.
Oven lamp, Magnetron, Power transformer 5. To prevent an error function, connect the wire leads
and Oven cavity. correctly, referring to the Pictorial Diagram.
Please refer to “OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS”, when carrying out any of the following
removal procedures:

11 - 1
R-231NW
[2] OUTER CASE REMOVAL

To remove the outer case, procedure as follows.
1. Disconnect the power supply cord.
2. Open the oven door and block it open.
3. Remove the two (2) screws from the lower portion of the
rear cabinet using a T20H Torx type or GTXH20-100 screw
driver.
4. Remove the remaining three (3) screws from the upper
portion of the rear and two (2) screws along the right side of
outer case.
5. Slide the entire outer case back out about 1 inch (3 cm) to
Special screw
free it from retaining clips on the cavity face plate.
6. Lift entire outer case from the unit.
CAUTION: DISCONNECT OVEN FROM POWER SUPPLY
BEFORE REMOVING OUTER CASE.
DISCHARGE THE HIGH VOLTAGE CAPACITOR Screw Driver
BEFORE TOUCHING ANY OVEN COMPONENTS (Type: TORX T20 H or
OR WIRING. GTXH20-100)
NOTE: When replacing the outer case, the 2 special Torx
screws must be reinstalled in the same locations.
[3] MAGNETRON REMOVAL

7. Remove the four (4) screws holding the magnetron to the
1. Disconnect the power supply cord and remove outer case. waveguide.
2. Open the oven door and block it open. 8. Remove the magnetron from waveguide.
3. Discharge high voltage capacitor. 9. Now, the magnetron is free.
4. Remove the two (2) screws holding the air duct to the oven CAUTION: WHEN REPLACING THE MAGNETRON, BE
cavity. SURE THE R.F. GASKET IS IN PLACE AND
5. Release the air duct from the oven cavity. THE MAGNETRON MOUNTING SCREWS ARE
6. Disconnect the wire leads from magnetron. TIGHTENED SECURELY.
[4] HIGH VOLTAGE COMPONENTS REMOVAL

(HIGH VOLTAGE CAPACITOR AND HIGH VOLTAGE RECTIFIER ASSEMBLY)
To remove the components, proceed as follows. 8. Remove one (1) screw holding ground side terminal of high
1. Disconnect the power supply cord and remove outer case. voltage rectifier assembly, and remove capacitor holder.
2. Open the oven door and block it open. 9. Disconnect the terminal of high voltage rectifier assembly
3. Discharge high voltage capacitor. from high voltage capacitor.
4. Disconnect the high voltage wire (white) of the power 10. Now the H.V. rectifier assembly and H.V. capacitor should
transforme from high voltage capacitor. be free.
5. Disconnect the H.V. wire of the H.V. rectifier assembly from CAUTION: WHEN REPLACING HIGH VOLTAGE RECTIFIER
the magnetron. ASSEMBLY, ENSURE THAT THE CATHODE
6. Disconnect the filament lead (red) of the power transformer ( G R O U N D ) C O N N E C T I O N I S S E C U R E LY
from the H.V. capacitor. FIXED TO THE CAPACITOR HOLDER WITH A
GROUNDING SCREW.
7. Remove one (1) screw holding capacitor holder to bottom
CAUTION: D O N O T R E P L A C E O N LY H I G H V O LTA G E
plate. RECTIFIER. WHEN REPLACING IT, REPLACE
HIGH VOLTAGE RECTIFIER ASSEMBLY.
[5] POWER TRANSFORMER REMOVAL

1. REMOVAL 2. REINSTALL
1. Disconnect the power supply cord and remove outer 1. Rest transformer on the bottom plate with its primary
case. terminals toward the oven face plate.
2. Open the oven door and block it open. 2. Secure transformer with four (4) screws to the bottom
3. Discharge high voltage capacitor. plate (two screws from upper side and two screws
4. Disconnect the wire leads (main wire harness) from from bottom side).
power transformer. 3. Re-connect wire leads (primary and high voltage) and
5. Disconnect the filament lead (red) of the power filament leads to the power transformer, magnetron
transformer from magnetron. and high voltage capacitor, referring to “Pictorial
6. Disconnect the leads of the power transformer from Diagram”.
high voltage capacitor. 4. Re-install outer case and check that the oven is
7. Remove the four (4) screws holding the transformer to operating properly.
bottom plate from the upper side and bottom side.
8. Remove the transformer.
9. Now the power transformer is free.

11 - 2
R-231NW
[6] POSITIVE LOCK CONNECTOR (NO-CASE TYPE) REMOVAL

Terminal
1. Disconnect the power supply cord, and remove outer case.

2. Open the door and block it open. Positive lock®
connector
3. Discharge high voltage capacitor. 1
4. Push the lever of positive lock® connector. Push
5. Pull down on the positive lock® connector. Lever

CAUTION: WHEN CONNECTING THE POSITIVE LOCK®
CONNECTORS TO THE TERMINALS,
2
INSTALL THE POSITIVE LOCK ® SO THAT THE
Pull down
LEVER FACES YOU.
Figure C-1. positive lock® connector
[7] CONTROL PANEL ASSEMBLY REMOVAL
1. Disconnect the power supply cord and remove outer case. 5. Remove the one (1) screw holding the control panel to the
2. Open the door and block it open. front plate of the oven cavity.
3. Discharge high voltage capacitor. 6. Now, the control panel assembly is free.
4. Disconnect the leads from the control unit.
[8] GRAPHIC SHEET AND MEMBRANE SWITCH REPLACEMENT

1. REMOVAL
1. Disconnect the power supply cord and then remove outer 6. Tear the backing paper from the new graphic sheet.
case. 7. Adjust the upper edge and left edge of the graphic sheet
2. Open the door and block it open. to the large depression on the surface of the control panel
3. Discharge high voltage capacitor. frame.
4. Remove the control panel assembly, referring to chapter of 8. Attach the graphic sheet to the control panel frame by
CONTROL PANEL ASSEMBLY REMOVAL. rubbing with a soft cloth not to scratch.
5. Remove the two (2) screws holding the control unit to the 9. Tear the small backing paper from the ribbon cable of the
control panel frame. And remove the control unit. membrane switch.
6. Remove the rubber connector from the long slit on the 10. Attach the ribbon cable to the control panel frame rear side.
control panel frame. 11. Place the edge of the membrane switch’s ribbon cable on
7. Tear away the graphic sheet from the control panel frame. the lower portion of the liquid crystal display.
8. Tear away the membrane switch from the control panel 12. Insert the rubber connector into the long slit on the control
frame. panel frame.
13. Reinstall the control unit to the control panel frame with the
2. REINSTALL two (2) screws.
1. Remove remaining adhesive on the control panel frame
NOTE: Do not contact the contact surface of the ribbon
surfaces with a soft cloth soaked in alcohol.
cable (edge) and the rubber connector directly
2. Tear the backing paper from the new membrane switch. with your fingers. This is to avoid oxidized.
3. Insert the ribbon cable of the membrane switch into the slit If display digits are missing or scrambled, remove
of the control panel frame. control unit and clean contact surface with alcohol.
4. Adjust the upper edge and right edge of the membrane After cleaning, do not attach the rubber connector
switch to the small depression on the surface of the control until alcohol dries up. Do not use alcohol or
panel frame. solution to clean the rubber connector. Make sure
5. Attach the membrane switch to the control panel frame by that there is no trash or foreign substance on
rubbing with a soft cloth not to scratch. contact surface of the rubber connector.
Control panel frame
Large
depression Control panel frame
Liquid crystal (Rear side)
display Long slit
Small
backing
paper
Slit
Contact surface
Ribbon
cable
Ribbon cable
of membrane Rubber connector
switch
Small
depression
Graphic Membrane
sheet switch
Figure C-2. Graphic Sheet and Membrane Switch Replacement

11 - 3
R-231NW
[9] POWER SUPPLY CORD REPLACEMENT

1. Disconnect the power supply cord, and remove outer case. 1. Insert the moulding cord stopper of power supply cord into
2. Open the door and block it open. the square hole of the rear cabinet, referring to the Figure
3. Discharge high voltage capacitor. C-3 (b).
4. Remove the single (1) screw holding the green wire to the 2. Install the earth wire lead of power supply cord to the oven
oven cavity back plate. cavity back plate with one (1) screw and tight the screw.
5. Disconnect the leads of the power supply cord from the 3. Connect the gray wire leads of power supply cord to the
noise filter, referring to the Figure C-3(a). noise filter correctly, referring to the Pictorial Diagram.
6. Release the moulding cord stopper of the power supply cord 4. Re-install outer case and check that the oven is operating
from the square hole of the oven cavity back plate, referring properly.
to the Figure C-3(b).
7. Now, the power supply cord is free.
Screw Power Supply Oven Cavity

Cord Back Plate
Power Supply
Cord
Moulding
Cord Stopper
WHT RED
Green Wire
L
Gray Wire Oven Cavity

Back Plate
N
Gray Wire
Noise Filter
Square
Connect the wire lead which has the black case to Hole
the terminal "L" of the noise filter.
Figure C-3(a) Power Supply Cord Replacement Figure C-3(b) Power Supply Cord Replacement
[10] TURNTABLE MOTOR REMOVAL

1. Disconnect the power supply cord. 1. Re-install the TTM packing.
2. Remove turntable and turntable support from oven cavity. 2. Re-install the turntable motor with the TTM packing with the
3. Lay the oven on it’s backside. Remove the turntable motor single (1) screw to the oven cavity bottom plate.
cover by snipping off the material in four corners. 3. Re-connect the wire leads to the turntable motor.
4. Where the corners have been snipped off bend corner areas 4. Insert the tab of the turntable motor cover into the hole of
flat. No sharp edges must be evident after removal of the the bottom plate.
turntable motor cover. 5. Re-install the turntable motor cover to the bottom plate with
5. Disconnect wire leads from turntable motor. one (1) screw.
(See “Positive lock connector removal”) TTM packing
6. Remove one (1) screw holding turntable motor to oven
cavity.
7. Remove the TTM packing from the turntable motor.
8. Now, the turntable motor is free. Turntable motor
Figure C-4. TTM packing Installation

[11] COOLING FAN MOTOR REMOVAL
1. REMOVAL
1. Disconnect the power supply cord and remove outer case. DO NOT TOUCH THE PLIERS TO THE COIL OF
2. Open the door and block it open. THE FAN MOTOR BECAUSE THE COIL MAY BE
3. Discharge high voltage capacitor. CUT OR INJURED.
4. Disconnect the wire leads from the fan motor. DO NOT DISFIGURE THE BRACKET BY
5. Remove the two (2) screws holding the fan motor to the TOUCHING WITH THE PLIERS.
oven cavity back plate. 8. Remove the fan blade assembly from the shaft of the fan
6. Remove the fan blade from the fan motor shaft according to motor by pulling and rotating the fan blade with your hand.
the following procedure. 9. Now, the fan blade will be free.
7. Hold the edge of the rotor of the fan motor by using a pair of
groove joint pliers. CAUTION: DO NOT RE-USE THE REMOVED FAN BLADE
BECAUSE THE HOLE (FOR SHAFT) MAY BE
CAUTION: MAKE SURE THAT ANY PIECES DO NOT ENTER LARGER THAN NORMAL.
THE GAP BETWEEN THE ROTOR AND THE 10.Now, the fan motor is free.
STATOR OF THE FAN MOTOR. BECAUSE THE
ROTOR IS EASY TO BE SHAVEN BY PLIERS AND
METAL PIECES MAY BE PRODUCED.

11 - 4
R-231NW
2. INSTALLATION
1. Install the fan blade to the fan motor shaft according to the CAUTION: DO NOT HIT THE FAN BLADE STRONGLY WHEN
following procedure. INSTALLED BECAUSE THE BRACKET MAY BE
2. Hold the center of the bracket which supports the shaft of TRANSFORMED.
the fan motor on the flat table. MAKE SURE THAT THE FAN BLADE ROTATES
3. Apply the screw lock tight into the hole (for shaft) of the fan SMOOTH AFTER INSTALLED.
blade. MAKE SURE THAT THE AXIS OF THE SHAFT IS
4. Install the fan blade to the shaft of fan motor by pushing the NOT SLANTED.
fan blade with a small, light weight, ball peen hammer or 5. Install the fan motor assembly to the oven cavity back plate
rubber mallet. with two (2) screws.
6. Connect the wire leads to the magnetron and fan motor,
referring to the pictorial diagram.
Coil
Groove joint pliers Shaft
Shaft
These are the positions
Axis that should be pinched
Stator with pliers.
Stator Table Center of
Gap
Rotor bracket
Bracket Rotor
Rear View Side View
[12] DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL
1. Disconnect the power supply cord and remove outer case. 1. Re-install each switch in its place. The secondary interlock/
2. Open the door and block it open. monitor switches are in the lower position and the door
3. Discharge high voltage capacitor. sensing switch is in the upper position.
4. Remove the control panel assembly, referring to section of 2. Secure latch hook (with two (2) mounting screws) to oven
CONTROL PANEL ASSEMBLY REMOVAL. flange.
5. Remove the switch lever from the oven cavity. 3. Re-connect wire leads to each switch. Refer to pictorial
6. Disconnect wire leads from the switches. diagram.
7. Remove two (2) screws holding latch hook to oven flange. 4. Install the switch lever to the oven cavity.
8. Remove latch hook assembly from oven flange. 5. Reinstall the control panel assembly to the oven cavity.
9. Push outward on the two (2) retaining tabs holding switch in 6. Reconnect wire leads to the control unity, referring to the
place. pictorial diagram.
10. Switch is now free. 7. Make sure that the monitor switch is operating properly and
check continuity of the monitor circuit. Refer to chapter “Test
Procedure” and Adjustment procedure.
[13] DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH

ADJUSTMENT
1. Adjustment 5. With door closed, adjust latch hook by moving it back
1. Disconnect the power supply cord, and then remove and forth, and up and down. In and out play of the
outer case. door allowed by the upper and lower position of the
2. Open the door and block it open. latch hook should be less than 0.5mm.
3. Discharge high voltage capacitor. The vertical position of the latch hook should be
adjusted so that the door sensing switch and
If the door sensing switch, secondary interlock switch
secondary interlock switch are activated with the door
and monitor switch do not operate properly due to a
closed. The horizontal position of the latch hook
misadjustment, the following adjustment should be
made. should be adjusted so that the plunger of the monitor
switch is pressed with the door closed.
4. Loosen the two (2) screws holding latch hook to the
oven cavity front flange. 6. Secure the screws with washers firmly.
7. Check the operation of all switches. If each switch has
not activated with the door closed, loosen screw and
adjust the latch hook position.

11 - 5
R-231NW
2. After adjustment, check the following.

1. In and out play of door remains less than 0.5mm when
in the latched position. First check upper position of Door Latch Hook
latch hook, pushing and pulling upper portion of door
toward the oven face. Then check lower portion of the
latch hook, pushing and pulling lower portion of the Door Sensing
Switch
door toward the oven face. Both results (play in the Latch
Heads
door) should be less than 0.5mm.
2. The door sensing switch and secondary interlock
switch interrupt the circuit before the door can be
opened.
3. Monitor switch contacts close when door is opened. Monitor Switch
4. Re-install outer case and check for microwave Switch Lever
leakage around door with an approved microwave Secondary
Interlock Switch
survey meter. (Refer to Microwave Measurement
Procedure.) Figure C-5. Latch Switch Adjustments
[14] DOOR REPLACEMENT
1. Disconnect the power supply cord. 1. Re-install door screen to door frame.
2. Open the door slightly. 2. Re-install latch spring to the head. Re-install latch
3. Insert a putty knife (thickness of about 0.5mm) into spring to the door frame. Re-install latch head to the
the gap between the choke cover and corner portion door frame.
of door panel as shown in Figure C-6 to free engaging 3. Re-install door panel to door frame by fitting ten (10)
parts. tabs of door frame to ten (10) holes of door panel.
4. Pry the choke cover by inserting a putty knife in order 4. Put sealer film on door panel. Refer to “Sealer Film”
shown in figure C-6. and figure C-8, on how to handle the new film.
5. Release choke cover from door panel. 5. Catch two (2) pins of door panel on two (2) hole of
6. Now choke cover is free. upper and lower oven hinges.
NOTE: When carrying out any repair to the door, do 6. Re-install choke cover to door panel by pushing.
not bend or warp the slit choke (tabs on the NOTE: After any service to the door;
door panel assembly) to prevent microwave
1) Make sure that door sensing switch, secondary
leakage.
interlock switch and monitor switch are operating
properly. (Refer to chapter “Test Procedures”.)
Choke Cover 2) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards.
3. After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through
latch holes and that latch head goes through center of
latch hole.
2. Deviation of door alignment from horizontal line of
Door Frame cavity face plate is to be less than 1.0mm.
Putty Knife 3. Door is positioned with its face pressed toward cavity
face plate.
Figure C-6. Door Disassembly 4. Check for microwave leakage around door with
an approved microwave survey meter. (Refer to
7. Release two (2) pins of door panel from two (2) holes Microwave Measurement Procedure.)
of upper and lower oven hinges by lifting up.
NOTE: The door on a microwave oven is designed
8. Now, door panel is free from oven cavity.
to act as an electronic seal preventing the
9. Release door panel from ten (10) tabs of door frame leakage of microwave energy from oven
and remove door frame by sliding the door panel cavity during cook cycle. This function does
downward. not require that door be air-tight, moisture
10. Now, door panel with sealer film is free. (condensation)- tight or light-tight. Therefore,
11. Tear sealer film from door panel. occasional appearance of moisture, light or
12. Now, door panel is free. sensing of gentle warm air movement around
13. Slide latch head upward and remove it from door oven door is not abnormal and do not of
frame with releasing latch spring from door frame and themselves, indicate a leakage of microwave
latch head. energy from oven cavity.
14. Now, latch head and latch spring are free.
15. Remove door screen from door frame.
16. Now, door screen is free.

11 - 6
R-231NW
Pin 4. SEALER FILM

1. Put the adhesive tape on the backing film of the sealer film
as shown in Fig. C-8
Upper Oven
Upper
Oven Hinge
Hinge 2. Tear the backing film by pulling the adhesive tape.
3. Put the pasted side of the sealer film on the door panel
Sealer film Backing film

Slit choke of
door panel Adhesive tape
Lower
Oven Hinge
Figure C-8. Sealer film

Lower Oven
Hinge
Pin
Choke Cover
Figure C-7. Door Replacement

11 - 7
R-231NW
Screw Power Supply Oven Cavity

Cord Back Plate
Figure S-1 Pictorial Diagram

RED
G FUSE
GRN
R
GRN DOOR N
SENSING SWITCH TEMPERATURE
L
GRY
FUSE (OVEN)
RED Connect the wire lead
WHT RED
ORG which has the black case G RY

N
N.O. to the terminal "L" of the
CONTROL PANEL GRN noise filter. Noise Filter
COM WHT
[1] Pictorial Diagram (Figure S-1)
GRY

CN-B
2 GRY
2 1 GRN
1 GRY
CN-B RED WHT
CHAPTER 12. CIRCUIT DIAGRAMS
RY2 PRIMARY ORG

BLK INTERLOCK
RELAY WHT
RED COM. OVEN LAMP
N.O. CN-A
ORG T1 ORG
R Y1
3 RED
3 2
1 GRY
CN-A FAN MOTOR
12 - 1
1
BLK
N.C.
GRY HIGH VOLTAGE COMPONENTS
MONITOR
GRY
SWITCH COM
MAGNETRON
SECONDARY HIGH VOLTAGE

TURNTABLE CAPACITOR
INTERLOCK SWITCH MOTOR
WHT
N.O. GRY (WHT)
COMN.O.
GRY
COM BLU
(RED)
GRY
RED RED (RED)

RED
GRY H.V. RECTIFIER
BLU POWER
TRANSFORMER
R-231NW
[2] Control Panel Circuit (Figure S-2)
Figure S-2 Control Panel Circuit
Downloaded from www.Manualslib.com manuals search engine 12 - 2

R-231NW
[3] Printed Wiring Board (Figure S-3)
Figure S-3. Printed Wiring Board

12 - 3
R-231NW
PARTS LIST
MICROWAVE OVEN
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please
furnish the following information.
MODEL R-231NW
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION Parts marked “*” may cause undue microwave exposure.
Parts marked “S” are used in voltage more than 250V.
CONTENTS
[1] OVEN PARTS ■ INDEX
[2] DOOR AND CONTROL PANEL PARTS
TOP PAD ASSEMBLY

FPADBA585WRKZ
POLYETHYLENE BAG
SSAKHA014WRE0
DOOR PROTECTION SHEET
SPADPA580WRE0
PLASTICSHEET for R-231NW

6-5 INSTRUCTION BOOK SPADPA615WREZ
MICROWAVE OVEN
6-1 TURNTABLE TRAY
BOTTOM PAD ASSEMBLY

FPADBA586WRKZ
FOAMSHEET for R-231NW
SPAKHA014WREZ
INTO THE 6-2 TURNTABLE SUPPORT

OVEN CAVITY
PACKING CASE
Not replaceable items. SPAKCE807WREZ
TRAY PAD ASSY

(CPADBA287WRKZ)
This document has been published to be used for after sales service only.
The contents are subject to change without notice.

R-231NW
[1] OVEN PARTS
7-8
7-8
2-1
7-8
7-8
7-8
7-8
4-6 7-6
7-8
1-8
4-9 7-11
7-1 7-11
1-10
4-11
1-3 1-13 7-1
7-3
7-6
6-4
1-12
7-7
4-14
4-5 7-6 4-4
7-2 4-7
7-7
4-8
7-10
1-7 1-6 4-12
6-1 7-1
4-3
4-17
7-4
4-1
4-10
1-1
4-13 1-2 4-15

7-3
7-1 1-9 1-1
6-2
4-2
1-11
1-4
2-2
1-5
7-1
7-8
2-3 7-8
7-7
7-8 4-16
7-8
7-8
2-3

2
R-231NW
PARTS LIST
NO. PARTS CODE DESCRIPTION Q’TY PRICE RANK
[1] OVEN PARTS
ELECTRONIC PARTS
1-1 QSW-MA085WRE0 Secondary interlock switch/ Door sensing switch 2 AF
1-1 QSW-MA137WRE0 Secondary interlock switch/ Door sensing switch (Interchangeable) 2 AH
1-1 QSW-MA147WRE0 Secondary interlock switch/ Door sensing switch (Interchangeable) 2 --
1-2 QSW-MA086WRE0 Monitor switch 1 AF
1-2 QSW-MA138WRE0 Monitor switch (Interchangeable) 1 AH
1-2 QSW-MA148WRE0 Monitor switch (Interchangeable) 1 --
1-3 FACCDA108WREZ Power supply cord 1 AQ
1-4 FH-DZA128WRKZ High voltage recti?er assy 1 AR
1-5 RC-QZA339WRZZ High voltage capacitor 1 AW
1-6 RMOTEA433WRZZ Fan motor 1 AX
1-6 RMOTEA346WRE0 Fan motor (Interchangeable) 1 AV
1-6 RMOTEA356WRE0 Fan motor (Interchangeable) 1 --
* 1-7 RV-MZA339WRZZ Magnetron 1 BF
* 1-7 RV-MZA338WRZZ Magnetron (Interchangeable) 1 BH
1-8 RLMPTA096WRZZ Oven lamp 1 AL
1-9 RMOTDA252WRZZ Turntable motor 1 AN
1-9 RMOTDA186WRE0 Turntable motor (Interchangeable) 1 AW
1-9 RMOTDA264WRZZ Turntable motor (Interchangeable) 1 AT
1-10 QFS-TA014WRE0 Temperature fuse 150ºC (Oven) 1 AG
1-11 RTRN-A748WRZZ High voltage transformer 1 BF
1-11 RTRN-A727WRZZ High voltage transformer (Interchangeable) 1 BF
1-11 RTRN-A728WRZZ High voltage transformer (Interchangeable) 1 BF
1-12 FPWBFA414WRKZ Fuse holder 1 AW
1-13 QFS-BA007WRE0 Fuse T6.3A 1 AF
CABINET PARTS
2-1 GCABUA958WRPZ Outer case cabinet 1 BE
2-2 GDAI-A377WRWZ Bottom plate 1 AS
2-3 GLEGPA104WREZ Foot 2 AF
OVEN PARTS
4-1 PHOK-A144WRFZ Latch hook 1 AL
4-2 LBNDKA168WRPZ2 Capacitor holder 1 AF
4-3 NFANJA053WRFZ Fan blade 1 AG
4-4 PDUC-A908WRWZ2 Fan duct 1 AF
4-5 FOVN-A551WRTZ Oven cavity 1 BG
4-6 LANGFA267WRPZ2 Chassis support 1 AF
4-7 MLEVPA241WRFZ Switch lever 1 AG
4-8 PCOVPA419WREZ Waveguide cover 1 AG
4-9 PDUC-A909WRPZ Air duct 1 AN
4-10 PPACGA084WRF0 TTM packing 1 AE
4-11 PCUSUA501WRP0 Cushion 1 AB
4-12 PCUSGA664WREZ Cushion 1 AF
4-13 PCUSGA661WREZ Cushion 1 AD
4-14 PCUSGA615WRPZ Cushion 1 AE
4-16 PCUSUA278WRP0 Cushion 1 AB
MISCELLANEOUS
6-1 NTNT-A034WRF0 Turntable 1 AM
6-2 FROLPA101WRKZ Turntable support 1 AR
6-4 TCAUAA270WRRZ DHHS caution label 1 AG
SCREWS, NUTS AND WASHERS
7-1 XHPS740P08K00 Screw : 4mm x 8mm 1 AB
7-2 XETS740P10000 Screw : 4mm x 8mm 1 AA
7-3 XHPS740P08000 Special screw 5 AC
7-4 LX-CZ0052WRE0 Special screw 2 AA
7-6 LX-CZA073WRE0 Special screw 3 AC
7-7 XHTS740P08RV0 Screw : 4mm x 8mm 4 AA
7-8 XOTS740P08000 Screw : 4mm x 8mm 17 AA
7-11 LX-CZA070WRE0 Special screw 2 AC
Downloaded from www.Manualslib.com manuals search engine 3

R-231NW
5-7
5-6
5-1
5-2
5-3
5-5
5-4
3-8
3-1
3-7
3-5
3-1-2
6-5
3-4
3-6
3-1-1
6-6
3-3
3-2

4
R-231NW

CONTROL PANEL PARTS
3-1 FPNLCC029WRKZ Control panel frame with key unit 1
3-1-1 PSHEPB414WREZ Graphic sheet 1
3-1-2 QSW-KA053DRZZ Membrane switch 1 AQ
3-2 JBTN-B308WRFZ Open button 1 AG
3-3 MSPRCA050WRE0 Open button spring 1 AB
3-4 DPWB-A482DRKZ Control unit 1 BH
3-5 QCNC-A023WRZZ Rubber connector 1 AE
3-6 RLCDSA105DRZZ Liquid crystal display 1 AQ
3-7 XEPS730P08XS0 Screw ; 3mm x 8mm 2 AB
3-8 PCUSUA633WREZ Cushion 1 AE
DOOR PARTS
5-1 FDORFA397WRTZ Door panel assembly 1 BB
5-2 GWAKPB262WRRZ Door frame 1 AW
5-3 HPNL-A926WRRZ Door screen 1 AS
5-4 LSTPPA205WRFZ Latch head 1 AF
5-5 MSPRTA187WRE0 Spring 1 AC
5-6 PSHEPA782WREZ Sealer film 1 AG
5-7 GCOVHA424WRFZ Choke cover 1 AK
MISCELLANEOUS
6-5 TINSEB205WRRZ Instruction book 1
6-6 FW-VZC044WREZ Main wire harness 1 AQ

5
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CONTROL PANEL PARTS
3-1 FPNLCC029WRKZ Control panel frame with key unit 1 AX
3-1-1 PSHEPB414WREZ Graphic sheet 1 AN
DOOR PARTS
5-6 PSHEPA782WREZ Sealer ?lm 1 AG
MISCELLANEOUS
6-5 TINSEB205WRRZ Instruction book 1

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CONTROL PANEL PARTS
3-1 FPNLCC029WRKZ Control panel frame with key unit 1 AX
3-1-1 PSHEPB414WREZ Graphic sheet 1 AN
DOOR PARTS
5-6 PSHEPA782WREZ Sealer ?lm 1 AG
MISCELLANEOUS
6-5 TINSEB205WRRZ Instruction book 1 AL

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■ INDEX
PRICE NEW PART PRICE NEW PART

PARTS CODE No. PARTS CODE No.
RANK MARK RANK RANK MARK RANK
[ D ] [ Q ]
DPWBFC479WRUZ 2-3-4 BH QCNC-A014WRZZ 2-3-5 AE
[ F ] QFS-TA014WRE0 1-1-10 AG
FACCDA107WREZ 1-1-3 AU QSW-KA053DRZZ 2-3-1-2 AQ
FACCDA108WREZ 1-1-3 -- QSW-MA085WRE0 1-1-1 AF
FDORFA397WRTZ 2-5-1 BB QSW-MA137WRE0 1-1-1 AH
FFS-BA026WRKZ 1-1-2 AN QSW-MA147WRZZ 1-1-1 AG
FH-DZA114WRKZ 1-1-4 AR [ R ]
FPNLCB845WRKZ 2-3-1 AZ RC-PZA041WRE0 1-1-5 AS
FPNLCB846WRKZ 2-3-1 AZ RC-QZA307WRZZ 1-1-5 AX
FPWBFA385WRKZ 1-1-12 AV RC-QZA327WRZZ 1-1-5 AT
FROLPA101WRKZ 1-6-2 AR RC-QZA328WRZZ 1-1-5 AS
FW-VZC044WREZ 2-6-6 AQ RLCDSA105DRZZ 2-3-6 AQ
[ G ] RLMPTA082WRZZ 1-1-8 AL
GCABUA958WRPZ 1-2-1 BE RLMPTA085WRZZ 1-1-8 AL
GCABUA960WRPZ 1-2-1 BE RLMPTA087WRZZ 1-1-8 AL
GCOVHA424WRFZ 2-5-7 AK RMOTDA186WRE0 1-1-9 AW
GDAI-A377WRWZ 1-2-2 AS RMOTDA252WRZZ 1-1-9 AN
GLEGPA104WREZ 1-2-3 AF RMOTDA264WRZZ 1-1-9 AT
GWAKPA978WRRZ 2-5-2 AW RMOTEA346WRE0 1-1-6 AV
GWAKPA980WRRZ 2-5-2 AW RMOTEA356WRE0 1-1-6 --
[ H ] RMOTEA433WRZZ 1-1-6 AX
HPNL-A833WRRZ 2-5-3 AS RTHM-A075WRE0 1-1-10 AN
HPNL-A835WRRZ 2-5-3 AS RTHM-A119WRE0 1-1-10 AK
[ J ] RTRN-A727WRZZ 1-1-11 BF
JBTN-B308WRFZ 2-3-2 AG RTRN-A728WRZZ 1-1-11 BF
JBTN-B309WRFZ 2-3-2 AG RV-MZA338WRZZ 1-1-7 BH
[ L ] RV-MZA339WRZZ 1-1-7 --
LANGFA267WRPZ 1-4-6 AH [ T ]
LBNDKA168WRPZ 1-4-2 AD TCAUAA268WRRZ 1-6-4 AF
LSTPPA205WRFZ 2-5-4 AF TCAUAA291WRRZ 1-6-3 AE
LX-CZ0052WRE0 1-7-4 AA TINSEB076WRRZ 2-6-5 AM
LX-CZA070WRE0 1-7-3 AC [ X ]
LX-CZA073WRE0 1-7-6 AC XEPSD30P08XS0 2-3-7 AA
LX-EZA042WRE0 1-7-5 AB XHPSD40P08000 1-7-7 AA
[ M ] XHPSD40P08K00 1-7-1 AC
MLEVPA241WRFZ 1-4-7 AG XHTSD40P08RV0 1-7-2 AA
MSPRCA050WRE0 2-3-3 AB XOTSD40P08000 1-7-8 AA
MSPRTA187WRE0 2-5-5 AC XOTSE40P08000 1-7-9 AA
[ N ] XOTSF40P08000 1-7-9 AA
NFANJA053WRFZ 1-4-3 AG
NTNT-A034WRF0 1-6-1 AM
[ P ]
PCOVPA419WREZ 1-4-8 AG
PCUSGA615WREZ 1-4-14 AE
PCUSGA661WREZ 1-4-13 AD
PCUSGA662WREZ 1-4-12 AD
PCUSUA501WRP0 1-4-11 AB COPYRIGHT© 2009 BY SHARP CORPORATION
PCUSUA633WREZ 2-3-8 AE
PDUC-A908WRWZ 1-4-4 AR
PDUC-A909WRPZ 1-4-9 AN ALL RIGHTS RESERVED.
PHOK-A144WRFZ 1-4-1 AL
PPACGA176WREZ 1-4-10 AC
PSHEPA782WREZ 2-5-6 AG No part of this publication may be reproduced, stored in
PSHEPB087WREZ 2-3-1-1 AT
retrieval systems, or transmitted in any form or by any
PSHEPB089WREZ 2-3-1-1 AT
means, electronic, mechanical, photocopying, recording, or
otherwise, without prior written permission of the publisher.

6

Service Manual: Microwave Oven Model

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R-231NW

In the interests of user-safety the oven should be restored

to its original condition and only parts identical to those

1 Caserola 1 Papa Asada

speci?ed should be used.

WARNING TO SERVICE PERSONNEL: Microwave ovens

BEFORE SERVICING CHAPTER 9. TOUCH CONTROL PANEL ASSEMBLY

CHAPTER 4. PRODUCT DESCRIPTION CHAPTER 12. CIRCUIT DIAGRAMS

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PRECAUTIONS TO BE OBSERVED BEFORE [13] K: KEY UNIT TEST ..................................... 8-5

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PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID

EXPOSURE TO EXCESSIVE MICROWAVE ENERGY

PRECAUTIONS TO BE OBSERVED BEFORE AND

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CHAPTER 1. WARNING TO SERVICE PERSONNEL

[1] Before Servicing [2] When the testing is completed,

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CHAPTER 2. MICROWAVE MEASUREMENT PROCEDURE

[2] Preparation for testing:

[3] Leakage test:

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CHAPTER 3. FOREWORD AND WARNING

Removal of the outer wrap gives access to voltage above 250V.

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CHAPTER 4. PRODUCT DESCRIPTION

“Palomitas de Maíz” pad

Oven Cavity Light Yes

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CHAPTER 5. GENERAL INFORMATION

[1] GROUNDING INSTRUCTIONS

[2] OVEN DIAGRAM

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2. TOUCH CONTROL PANEL

Palomitas de Maiz Descongelacion

1 Caserola 1 Papa Asada

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1. OFF CONDITION 3. POWER LEVEL COOKING

NOTE: The ON/OFF time ratio does not correspond with

4. POWER OUTPUT REDUCTION

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[2] OVEN SCHENATIC

NOISE SUPPRESSION COIL

OVEN TURN- MAGNETRON

Figure O-1. Oven Schematic-Off Condition

NOISE SUPPRESSION COIL

OVEN TURN- MAGNETRON

Figure O-2. Oven Schematic-Cooking Condition

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[3] DESCRIPTION AND FUNCTION OF COMPONENTS

1. DOOR OPEN MECHANISM 4. TURNTABLE MOTOR

Figure D-1. Door Open Mechanism. 7. THERMAL CUT-OUT (OVEN)

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CHAPTER 7. TROUBLESHOOTING GUIDE

[1] TROUBLESHOOTING CHART

KEY UNIT (MEMBRAINE SWITCH

H IGH VOLTAGE CAPACITOR

CONTROL UNIT or RELAY