Kalmar Electric Reachstacker Brochure PDF
Kalmar Electric Reachstacker Brochure PDF
Kalmar Electric Reachstacker Brochure PDF
ELECTRIC
REACHSTACKER
ERG420-450
Safety in focus.
The time is now to go Eco-efficiency built in.
ELECTRIC
Being electrically powered, your reachstacker will Kalmar’s range of electrically powered reachstackers
produce zero carbon emission at source, making offer highly responsive handling and superior visibility
them cleaner and safer to operate. You can cut your from the cabin, helping to keep your driver safe and in
carbon emissions even further by using green energy control at all times. Your drivers will also benefit from
sources where available or start to generate and reduced cabin noise and vibrations as our electrically
use your own power. Getting an electrically powered powered reachstacker’s driveline is extremely
reachstacker is only the start of quiet and smooth. There are also a large
Kalmar’s electrically powered reachstacker can help improve your eco-efficient journey. One range of safety options available that
that we will be with you every can further enhance the safety of
the eco-efficiency of your operations while maintaining the your equipment and the drivers
step of the way.
highest levels of productivity and safety. With a range of operating them.
modular battery options and charging solutions, we can work
with you to design a solution that will deliver for your business. Productive by nature. For complete peace of mind.
With an electric powered driveline your drivers will All Kalmar Electric Reachstackers come with a
notice a big difference with faster and smoother 2 year/4000 hour warranty. Charging solutions
acceleration and more responsive handling while still are covered for 2 years and batteries for up to
being able to lift up to 45 tonnes efficiently and safely. 5 years. Additional warranties up to 10 years for
Less time will be spent servicing and maintaining the reachstacker and 5 years for the charger are
your electrically powered reachstacker as it has less available for complete peace of mind.
moving and mechanical parts, plus you will be able
to keep it running optimally within a broader range
of temperatures with Kalmar’s Thermal Management
System fitted as standard.
*
Our electric
PORTFOLIO
Kalmar’s electrically powered reachstacker
Local Grid
Site
Power Grid
Additional
Energy Storage
Terminal Tractors
Kalmar's T2E+ electrically powered terminal
tractor has been designed specifically for
distribution centres and container terminals.
There is a choice of different battery solutions
designed to meet your operational requirements.
The
POWER
Modular by design. Productive in extreme
Batteries and chargers are a big part of your overall weather conditions.
is in your hands investment making it critical that you get a solution that
is matched to your operational requirements, which is
Our portfolio of electrically powered reachstackers
all come fitted with a Thermal Management System,
why Kalmar has taken a modular approach
which allows your equipment to run optimally even
to our battery and charging solutions.
in extreme weather temperatures. The system keeps
Eco-efficient by nature. There are four different charging solutions with
your core battery temperature between 25-30˚C for
By combining a highly efficient electrically OPERATIONAL optimal performance even when the temperature
charging capacities from 175-350 kW and four
powered motor, with direct drive hydraulics you HOURS outside gets down to -30˚C or up to 40˚C.
245 kWh 326 kWh 407 kWh 587 kWh different Li-ion batteries to choose from. Our battery
get a driveline combination that will deliver on solutions all come with a 5 year warranty and have an
Light 4 5.5 7 10 By linking the Thermal Management System to the
DRIVE CYCLE
power and productivity while producing zero expected 10-12 year life*.
carbon emissions at source. Climate Control System energy used to heat or cool
Medium 3.5 5 6 8.5
the operator’s cabin will be reduced by 5%. Not only
3 4 5 7.5 Kalmar can help you work out which battery option
The complete system has been designed to
Heavy keeping your drivers comfortable, but reducing the
and charging solution is right for your business based
minimise energy losses. With improved battery overall energy required to run the AC or heating.
Four battery sizes to choose from. on your current work cycles.
lifetime, performance and monitoring, energy
losses have been minimised allowing for long
charging intervals. Regenerative power from the
BATTERY CAPACITY
100%
THERMAL MANAGEMENT SYSTEM
braking system returns power to the batteries, 80%
3h
3h
r
r
further enhancing the overall efficiency of the
2h
2h
60%
rs
External
rs
system. 40% temperature -30oC 40oC
20% 15 30 15 587 407 326 245
There are four different Li-Ion batteries to 0%
mins mins mins kWh kWh kWh kWh
Battery core
temperature 25-30oC
choose from which can be quickly opportunity
charged during operational hours or fully charged Opportunity charge to match work cycles.
overnight.
Managing your power. Extra safe.
Kalmar’s Battery Monitoring System continually With any electrically powered high voltage system
monitors the voltage, temperature, coolant and current you need to be extra safe which is why we have
flow of your battery solution to ensure that it operates encased and shielded all high voltage lines. Should
optimally over its lifetime. This system also controls any connection be interrupted the whole system will
the charging of the batteries by redirecting recovered automatically shut down keeping your team safe.
energy back into the battery packs making sure you Knowing how to work with high voltage power
are using the power available as efficiently as possible. sources is extremely important which is why
Data from the Battery Monitoring System is displayed Kalmar has specifically designed a High
in Kalmar Insight allowing you to secure optimal Voltage training course to enhance the
battery use to ensure warranty conditions are met skills of your workers and keep them
and the longest possible lifetime of the battery can extra safe.
be obtained.
POWERTRAIN
Drive axle, manufacturer – type Kessler D102 - Differential and hub reduction
Drive motor, manufacturer - type designation BoschRexroth - EMS1H 13E60
Drive motor power, rated continuous - max kW 182 - 405
DRIVETRAIN
Transmission, manufacturer - type designation BoschRexroth / eGFZ9275 2-speed
Load handling motor, manufacturer - type designation BoschRexroth / EMS1H 20B20
Load handling motor capacity, rated continuous - max kW 110 - 230
Auxillary motor, manufacturer - type designation BoschRexroth / EMS1H 13B15
Auxiliary motor capacity, rated continuous - max kW 23 - 50
Energy consumption kWh/h 40 - 68
KEEP
machine, as Kalmar Care offers a range of service
and maintenance contracts. Each of our Service
Contracts are designed to meet your exact
needs and will help you improve your operational
efficiency, productivity and financial predictability.
MOVING
You just need to decide what you require to keep
your day-to-day operations moving optimally.
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STANDARD OPTIONS
Kalmar ERG420S-450S (S = Container - Top Lift) Attachment Information Systems Kalmar ERG420S-450S (S = Container - Top Lift) • Extra reverse light, LED 2x, on rear light bracket Information Systems
Kalmar ERG450C-450C (C = Intermodal - Combi Lift) • Top Lift (S), 45 tons, 20’-40’, MPS, TWL, • Colour display & automatic fault analysis Kalmar ERG450C-450C (C = Intermodal - Combi Lift) • Extra rotating beacon, LED, in boom nose front • VDI - Vehicle Data Interface
4 lift hooks, sideshift and rotation • Menu control with toggle wheel & push buttons • Extra rotating beacon, LED, right side on CW
Norms, Standards and Regulations • Combi Lift (C), 45 tons, 20’-30’-40’, HPS, TWL, • Electronic safety, overload, scale & Chassis • Extra rotating beacon, LED, left side on CW Fleet Management
• Machinery Directive 2006/42/EC 4 lift legs, 4 hooks, end tilt+lock, sideshift & synchronized lift functions • ERG ranges in Toplift (S), Intermodal (C) • Flash light replacing STD beacon on boom • Kalmar Insight licence (only certified countries)
• Safety Variable Reach Trucks EN 1459+A3 rotation • Longitudinal Load Moment Indicator • Wheelbases; 6,00 - 6,50 m • Colour display TFT-7” (17 cm), inside cabin • Kalmar Insight Driver Monitor
(RFID reader + 10 unique driver tags)
• Safety Low & High Lift Trucks ANSI/ITSDF B56.1 • S-C = 4 floating twistlocks, LED indication lamps (Pop-Up Menu) choose type of camera(s) below:
• Kalmar Insight extra driver tags (10 tags)
• Low Voltage Directive 2014/35/EU and 2 LED work lamps • Longitudinal Load Moment Control Body - Reverse camera, 1x, rear on counter weight
• CE-marking for trucks within EU/EEA • S-C = Safety locking, alignment pins (4x) (Pop-Up Menu) • Anti slip protection on fenders and tanks - Front chassis camera, 1x, above drive axle
Kalmar Load Measurement System
• ANSI/ITSDF-marking for North America trucks and sensors (4x) • Mud flaps (front or/and rear) - Front of outer boom, 1x, facing forward
ECO Drive Modes • Semi-automatic weight checking and recording
• Electrical/electronic requirements EN1175 • S-C = Rotation +195/-105 deg (2 motors • External rear view mirrors (2x) - Below inner boom, 1x, facing forward
• Power mode system including time, date and load
• EMC Directive 2014/30/EU and 2 brakes) • Storage box - Twistlock cameras, 2x, in spreader end beams
• Normal mode • SOLAS compliant (VGM - Verified Gross Mass)
• Powered industrial Trucks AS2359 • S-C = Lift hooks for slings on end beams (4x) - Combi legs camera, 2x, facing down on trailer
• Supply of Machinery (Safety) Regulations 2008 • S = Mechanical Pile Slope MPS ±5 deg • Eco mode Steer Axle (Rear) • Reverse warning system, TFT-7” display, reverse
Colour
• UKCA-marking for trucks within • C = Hydraulic Pile Slope HPS ±5 deg • Steer cylinder spacer (less tyre wear) camera, 4 rear sensors
Operator menu: • Other RAL colour than standard, chassis
United Kingdom • Large sideshift (S-C = ±800 mm) • Forward warning system, TFT-7” display, reverse
• System voltage • Special and multiple colours, chassis
• AS-marking for Australia trucks Wheels (Tyres & Rims) camera, 4 rear sensors
• Travelling speed (km/h or mph) • Other colour than standard, striping foil
Electrical System 24V • Spare wheels, tyres and rims for 18.00x25” • Electric heated mirrors, front fender/standard
• Hydraulic oil temperature • Reinforced anti-corrosion protection
Chassis • Battery box 2x12V (24V) & main power switch pos
• Clock and date
• Strong and durable heavy-duty chassis • Electric service box on chassis (LHS) Powertrain • Electric heated and adjustable mirrors, on front
• Load info (tons) & Load Centre info (mm) Documentation and Decals
• Safe access steps, platform & hand-rails (LHS) • 2 LED head lights on front fenders (one beam) • 245 kWh battery 17,5 Ah (nominal capacity) fenders (standard position)
• Boom extension & Boom angle • Extra set of documentation
• Long bottom access step (on both sides) • 2 LED working lights on boom • 326 kWh battery 17,5 Ah (nominal capacity) • Remote control unit for spreader and boom
• Operating time (hours) • Workshop manuals
• Lifting eyes and anchor points (front & rear) • 2 LED working lights on front edge cabin • 407 kWh battery 17,5 Ah (nominal capacity) • Tyre pressure monitoring system (Bluetooth)
• Service time indicator (hours) • Load chart lbs/inch in cab & sign “no riders”
• Good rear end visibility of the truck • 2 LED rear lights on fenders (when reversing) • 587 kWh battery 21 Ah (nominal capacity) • Alcolock Draeger in cabin
• Boom angle and Boom extension • Documentation on memory stick
• Towing pin (rear) • 2 LED working lights on attachment (S + C) • Various programmable speed limitations
• Electronic weight scale functions
• 2 LED position lights on each side Cabin
• Status of Heating, Ventilation Training
Body • 2 LED tail lights / brake LED-lights Load-Sensing Hydraulics Structure
and AC system • Various training packages, for drivers, service,
• Steps with anti-slip protection • 4 LED blinker lights (front-rear/left-right) • High pressure filter • Hydraulic sliding cabin (stroke 2375 mm),
• Service indicator maintenance, software etc
• Rear view mirrors (2x) - rear on front mudguards • 2 LED flashing brake lights (when reversing) anti-collision function, avoid load hitting cabin
• Container counter with reset function • Contact Kalmar Training Centre for more
• Strong and protective mudguards (front & rear) • 1 LED rotating warning beacon Lifting boom • Hydraulic elevating cab (stroke 2300 mm)
• Trip computer / statistics information and planning
• 1 acoustic signal / reverse alarm (in reverse) • Duplex 2-stage S5 (5/5, H4 = 15,1-15,2 m) position forward on right side
Steer Axle (Rear) Various warning lights & signals: • Duplex 2-stage S6 (6/5, H4 = 16,1-16,2 m) • Speed limitation depending on cabin position
Warranty
• Kalmar steer axle mounted dual pivot bearings Cabin (EGO) • Charging battery • Duplex 2-stage S6H (6/6, H4 = 17,7-17,8 m) • Extended rear cabin window 100mm
• Extended warranty packages available
• Orbitrol power steering with double acting cylinder Structure • Low brake pressure • Duplex 2-stage C5 (5/5, H4 = 14,9-15,0 m)
- please contact Kalmar for more information
• Wheel nut protection on steer tyres • Spacious, modern cabin with good ergonomics • Failure indicator • Lifting boom outreach cylinder stroke, Comfort
• Large windows, good visibility, in all directions • Safety system disconnected S5=7,00, S6=7,70 and S6H=8,50 m. • Seat with air-cushion, heating & 3-p belt
Drive Axle (Front) • Manual moveable cabin (stroke 2375 mm) • Low coolant level battery • Seat cover in vinyl
• Kessler planetary axle with differential drive • Step for roof access • Low coolant level electrical components Attachment • Head rest for the seat
• Wide axle for high side stability (4150 mm) • Instep handle (left side) • High coolant temp battery • Tilt function F/R ±5 deg, tilt lock, speed 5 km/h • Armrest with adjustment (LHS )
• Oil-cooled Wet Disc Brakes (WDB) • Sliding window on both sides • High coolant temp electric components • Hydraulic Pile Slope, HPS ±5 deg (side tilt), • Horizontal dampening/suspension of seat
• High pressure filter (10 mµ) for the brakes • Doors with air damper and key lock (L + R) • Low power battery volt level incl tilt lock and speed 5 km/h • Grammer Actimo XL, air-cushion, heat, 3-p belt
• Tinted laminated windows • Low/high battery cell temp • Rotation stop at ±25 deg (incl override switch) • Isringhausen 6830KA/870, air-cush, heat,
Wheels (Tyres & Rims) • Low/high battery cell volt • Automatic extension 20’-40’ incl 30’ stop 3-p belt
• Strong wheels (tyres and rims) in 18.00x25” Comfort level/unbalanced power battery • 2 extra lift eyes, centre of spreader (2 x 22.5 T) • Extra trainer seat incl 2-p safety belt (LHS)
• Comfort seat Kalmar, mechanical spring, • Hydraulic oil temperature • 4 extra lift eyes, middle of spreader (4 x 11.2 T) • Bracket for terminal and monitor (RHS)
Powertrain high back • Soft landing with ultrasonic sensor (less noise) • Write pad, A4 paper box & reading lamp (RHS)
• BoschRexroth traction motor 182 kW cont./ • Adjustable armrest (RHS) & 2-point safety belt Indicator lamps: • Twistlock rubber damper (100 mm longer) • Extra rear-view mirror inside cabin
405 kW max. • Inside rear view mirror (right side) • Direction indication • Extended twistlocks 300 mm (250 mm longer)
• Load handling motor 110 kW cont./230 kW max. • Interior lights with fade away function • Parking brake • Cylinder extension 20’-40’ on standard/Tilt/HPS Controls
• Auxiliary motor 23 kW cont./50 kW max. • Fully adjustable steering wheel incl tilt function • WTP Top Lift (Wide Twl Pos), HPS ±5 deg, • Low Voltage Directive 2014/35/EU
• BoschRexroth 2-speed transmission • Fully adjustable colour display Fleet Management 30’-35’ stop, TWL = 2260-2448 mm • Lever steering incl switch for forward/reverse
• System voltage 666 V (nominal) • Electric adjustable operational console with • Equipped with telemetric hardware for • Coil ram, 35 tons, coil ID/OD = 500/3000 mm, • Mini-wheel steering incl F-N-R switch
• Regenerative braking joystick, operational buttons & armrest (RHS) Kalmar Insight slave attachment for 20ft • Cobra joystick (F-generation)
• Power steering wheel with steer knob • Lift hook (1x) + lift eyes (4x), max 50 tons, slave • EGO joystick (G-generation)
Load-Sensing Hydraulics • Electric horn Colour attachment for 20ft • Override key switch
• Load-sensing variable piston pumps • LED background light for buttons & switches • Cabin: Iron-Grey RAL 7011 • Various industrial lift units, mounted in slave
• Pumps for boom, spreader, brakes & steering • Cabin heater via TMS • Chassis, tanks & mudguards: Red RAL 3000 attachments for 20ft Climate
• Vane pumps for brake & oil cooling (2x) • Boom, attachment & axles: Black RAL 7021 • Sun visor front-roof-rear windows (of black net)
• Return filters for the work hydraulics (2x/10 mµ) Controls • Rims: Iron-Grey RAL 7011 Electrical System 24V • Sun visor roof window (of reflecting film)
• Hydraulic long-life fine filter with by-pass (5 mµ) • Joystick for boom, spreader & forward / reverse • Radio with CD / MP3 / Bluetooth / DAB • Microfilter in additional to standard filter
• Servo filter for the work hydraulics (10 mµ) • Auto rev-up accelerator at lifting/extension Documentation and Decals • Extra sockets 2x24V+2x12V (in door columns) • AC/ECC switched off when door is open
• Pressure filter for the brakes (10 mµ) • Electric accelerator for driving • Load chart diagram inside cabin • Extra sockets 2x24V+2x5V USB (door columns)
• Regeneration high-speed lifting & extension • Double brake pedals (L + R) • Machine data sign on chassis incl. load chart • Electric air pressure horn Additional Equipment
• Boom end-damping (in-out/up-down/20-40’) • Button for electronic hand brake (on/off) • Warning, tyre pressure & oil pressure stickers • Height limitation system for lifting boom • Enhanced Safety Package including:
• Hydraulic tank (700 lit), cooling, breather filter & • Safety override for hydraulic functions (by code) • Information & joystick stickers • Load centre limitation for lifting boom - Speed limitation outside transport mode
ORFS-couplings • Multi-function lever (LHS) horn, gear/direction • Fuse diagram • Speed limitation (default 19 km/h, but editable) - Reverse warning system including sensors,
switch, high/low beam • Instruction manual • Speed warning at 15km/h camera and displays in cab
Lifting Boom • Warning - hand brake (on/off) leaving seat • Maintenance manual • Speed limitation outside transport mode - Tyre pressure monitoring system
• Strong, durable box-type boom with guide pads • Hour meter • Spare parts catalogue • Power battery volt level - Adjustable speed limiter (default 15 km/h)
• Boom with 2 lift cylinders & 1 extension cylinder • Coolant temperature power battery - Seat belt interlock (machine will not go in gear
Climate Warranty • Coolant temperature electric components/trm if seat belt is off)
• ECC, electronic climate control, powerful cooler, • Base machine (excl. battery) • Adjustable acceleration/deacceleration • Semi-automatic fire suppression system
heater and ventilator 24 months / 4000 hours • Extra working light, LED 2x, on front mudguards • Fire extinguisher 6 kg, powder
• Air-condition incl. fresh air and recirculation filter • Battery warranty 5 years or • Extra working light, LED 4x, on front mudguards • Tool kit
• Wipers/washers; dual wipers on front window, defined kWh • Extra working light, LED 2x, on spreader • Central greasing (base truck + steering)
single wipers on rear and roof windows • Extra working light, LED 2x, middle of boom • Central greasing (entire spreader)
• Interval wiper functions on front, rear and roof • Extra working light, LED 4x, front of boom
SPECIFICATIONS
ERG420-60S5 ERG450-60S5 ERG450-60S5M ERG450-65S5 ERG450-65S6 ERG450-65S6H ERG450-60C5 ERG450-65C5
Tyres, dimension, PLY rating, star rating (1) 18 x 25", PR40, E4 18 x 25", PR40, E4 18 x 25", PR40, E4 18 x 25", PR40, E4 18 x 25", PR40, E4 18 x 25", PR40, E4 18 x 25", PR40, E4 18 x 25", PR40, E4
WHEELS
Tyre pressure (front - rear) (MPa) 1,0 - 1,0 1,0 - 1,0 1,0 - 1,0 1,0 - 1,0 1,0 - 1,0 1,0 - 1,0 1,0 - 1,0 1,0 - 1,0
Track width (front - rear) S1 - S2 (mm) 3030 - 2600 3030 - 2600 3030 - 2600 3030 - 2600 3030 - 2600 3030 - 2600 3030 - 2600 3030 - 2600
Truck height - seat height H6 - H8 (mm) 4600 - 2575 4600 - 2575 4600 - 2575 4600 - 2575 4500 - 2575 4600 - 2575 4600 - 2575 4600 - 2575
Overall truck length, with boom L (mm) 11200 11200 11200 11700 12000 12700 11200 11700
Truck width over drive axle B (mm) 4150 4150 4150 4150 4150 4150 4150 4150
Spreader sideshift V1 (mm) +/-800 (1600) +/-800 (1600) +/-800 (1600) +/-800 (1600) +/-800 (1600) +/-800 (1600) +/-800 (1600) +/-800 (1600)
Spreader rotation (deg) +195/-105 +195/-105 +195/-105 +195/-105 +195/-105 +195/-105 +195/-105 +195/-105
Ground clearance (mm) 250 250 250 250 250 250 250 250
Aisle width with 20'-40' container A1 - A2 (mm) 11200 - 13600 11200 - 13600 11200 - 13600 11600 - 13600 11900 - 13900 12200 - 14200 11200 - 13600 11600 - 13600
Turning radius, outer with 20'-40' container R1 - R3 (mm) 8100 - 9400 8100 - 9400 8100 - 9400 8500 - 9400 8500 - 9450 8500 - 9450 8100 - 9400 8500 - 9400
Lifting speed, unloaded - 70% of rated load (m/s) 0,42 - 0,25 0,42 - 0,25 0,42 - 0,25 0,42 - 0,25 0,42 - 0,25 0,42 - 0,25 0,42 - 0,25 0,42 - 0,25
Lowering speed, unloaded - rated load (m/s) 0,36 - 0,36 0,36 - 0,36 0,36 - 0,36 0,36 - 0,36 0,36 - 0,36 0,36 - 0,36 0,36 - 0,36 0,36 - 0,36
Drawbar pull / towing capacity (peak - continuous) (kN) 250 - 100 250 - 100 250 - 100 250 - 100 250 - 100 250 - 100 250 - 100 250 - 100
Tank volumes of working oil & brake oil (l) 740 (600 + 140) 740 (600 + 140) 740 (600 + 140) 740 (600 + 140) 740 (600 + 140) 740 (600 + 140) 740 (600 + 140) 740 (600 + 140)
OTHER
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