Iq Ahu 01 1944 CFM D
Iq Ahu 01 1944 CFM D
Iq Ahu 01 1944 CFM D
INSTALLATION QUALIFICATION
PROTOCOL OF
HEATING VENTILATION & AIR CONDITIONING
SYSTEM
FOR
SYSTEM ID.: AHU-01
PLANT OF
M/S ENTRANCE PHARMACEUTICALS AND RESEARCH
CENTRE
NO.16, OKPOI, SPINTEX ROAD, ACCRA P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
TABLE OF CONTENTS
BY
M/S. HVAX TECHNOLOGIES PVT. LTD. - MUMBAI
Page 1 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
TABLE OF CONTENT
The Author signature indicates that this document has been prepared in accordance with existing
cGMP standards and adequately reflects the tasks and deliverables necessary during the design phase
in the construction and equipping of pharmaceutical facilities and/or the equipment used therein.
The reviewer’s signature indicates that, this document has been reviewed and it accurately and
completely reflects the tasks and deliverables necessary during the design phase in the construction and
equipping of pharmaceutical facilities and/or the equipment used therein, and that the documentation
and information included complies with applicable regulatory, corporate, divisional / departmental and
cGMP requirements.
The approver’s signature indicates that the documentation and information contained herein complies
with applicable regulatory, corporate, divisional/departmental & cGMP requirements.
Reviewed By
(M/S.Entrance Pharmaceuticals Designation Signature Date
And Research Centre)
Approved By
(M/S.Entrance Pharmaceuticals Designation Signature Date
And Research Centre)
2.0 PURPOSE
To provide the documentary evidences that the HVAC system (AHU-01) installed at of M/S. Entrance
Pharmaceuticals and Research Centre is installed as per design specification.
Page 3 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
3.0 SCOPE
This qualification protocol is applicable to the HVAC system (AHU-01) for M/S. Entrance
Pharmaceuticals and Research Centre This was designed & checked by M/S. HVAX
TECHNOLOGIES PVT. LTD.
This document is applicable for HVAC System and catering Areas are Packing Material sampling,
Airlock which meets the Class D.
4.0 RESPONSIBILITIES
Engineering:
Quality Assurance:
Page 4 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
All documentation work shall be completed concurrently during execution of the qualification.
However, the protocol does not define the sequence of the documentation to be carried out.
Use indelible blue ink for the recording of observations. (Or as per Client)
Fill out complete information in the format provided.
Do not leave any blank space. Enter “N/A” in space that is not applicable.
Page 5 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Correct the wrong entry by drawing single line through incorrect data, recording the correct data and
then signing and dating the change.
If any deviation occurred during execution of the protocol, it shall be handled through predefined
procedure.
After protocol execution, report shall be prepared with following details.
1. Discussion of all studies in observation column.
2. Qualification is successfully completed or not.
3. Conclusion.
4. Recommendation, (if any).
Page 6 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
This Air handling system having a supply air fan capacity of 1000 CFM which supplies the
Conditioned air to Class ‘D’ Area.
Page 7 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Perform the physical verification of each component as mentioned below after receipt of the site for
any damages or dent while transporting.
Acceptance Criteria: Should be no physical damage and dents.
Method of
Sr. No. Items Name Observation Checked By Remarks
Verification
Main AHU
1. Visual Check
Body
Page 8 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
DX Cooling
3. Visual Check
Coil
Volume control
7. dampers Visual Check
(VCDs)
Supply Air
8. Terminal Visual Check
box
Sr.
Parameter Acceptance criteria Observation Checked By Remarks
No.
1. GENERAL
HVAX Technologies
Manufacturer
Pvt. Ltd.
Page 9 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr.
Parameter Acceptance criteria Observation Checked By Remarks
No.
Outside panel 0.6 mm Pre-coated GI
thick
Drain Pan
SS 304
material
Static pressure
125
(mmwg)
2. FAN
Make Kruger
Page 10 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr.
Parameter Acceptance criteria Observation Checked By Remarks
No.
3. MOTOR
Make BBL/SIEMENS/CG
RPM 2900
4. DX COOLING COIL
Type DX Coil
Face area
381 X 483mm
(H x L)
Coil Area
1.97
(Sq. ft.)
Rows deep 4
Header material
Copper
& Size
5. PRE-FILTER
Page 11 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr.
Parameter Acceptance criteria Observation Checked By Remarks
No.
Type Flange Type
7. CONDENSING UNIT
Make Career
Unit 4 TR
Model 51MSG-048GSF
Qty. 1Nos.
Page 12 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr.
Parameter Acceptance criteria Observation Checked By Remarks
No.
8. MICROVEE FILTER
Sr. Acceptance
Parameter Observation Checked By Remarks
No. criteria
1. DUCTS
24G (0.6mm)
Thickness of Sheet
22G(0.8mm)
Sizing &
1220 x 2438 mm
Construction
Page 13 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr. Acceptance
Parameter Observation Checked By Remarks
No. criteria
Silicon sealant
Sealant
(white)
2. DUCT INSULATION
Make Supreme
XLPE insulation
Material with one side Al
foil faced.
Density 28±3 Kg/m3
Thermal
stability@90oC/24 ≤ 5%
hrs
Operating
-40 °C to 115 °C
Temperature
Supply insulation
19mm
Thickness
Return Insulation
13mm
3. DAMPERS
Fine Airsys /
Make
Mechmaark
Manually Operated
Material
Al. Damper
Fresh Air Damper
200 X 200 mm
(H x W)
Purge Air Damper
200 X 200 mm
(H x W)
Return Air
250 X 250 mm
Damper (H x W)
Supply Air
250 X 250 mm
Damper (H x W)
Bypass Air
100 X 500 mm
Damper (H x W)
Page 14 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr. Acceptance
Parameter Observation Checked By Remarks
No. criteria
4. FIRE DAMPER
SA AIR /
Make RUSKIN TITUS /
CARYAIRE
MOC Galvanized Steel
Sheet
Size (H x W)
MM / Qty. 250 X 250 mm
(Supply)
Size (H x W)
MM / Qty. 250 X 250 mm
(Return)
5. ROOM PRESSURE
Magnehelic
Instrument
Gauges
Dwyer/Omicron/
Make
Radix
Entrance of the
Location
Room
Range 0-60 Pa
To be recorded
Serial No.
Qty.
Magnehelic
Instrument
gauges
Make Dwyer/Omicron
Page 15 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr. Acceptance
Parameter Observation Checked By Remarks
No. criteria
0-25 mm of WC
(Pre Filter),
Range
0-50 mm WC
(Fine Filter)
Sealant PU at 4 corners
99.999% down to
Efficiency
0.3µ
Serial No.
7.1 ROOM NAME SIZE
Page 16 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr. Acceptance
Parameter Observation Checked By Remarks
No. criteria
(H x W x D) MM/
QTY (Nos.)
PACKING
610 X 610 X
MATERIAL
81mm-1
SAMPLING
300 X 300 X
AIRLOCK
105mm-1
Thickness 20 G
Insulation
19 mm
Thickness
Page 17 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr. Acceptance
Parameter Observation Checked By Remarks
No. criteria
Make. SELEC
Range 00 to 500C
Qty (Nos) 1
Make. BELIMO
Serial Number
12. RH CONTROLLER
Make. SELEC
Range 0...100%
Qty (Nos) 1
Make Omicron
Qty (Nos) 1
Serial Number
Page 18 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr. Acceptance
Parameter Observation Checked By Remarks
No. criteria
IP 54 for main
Protection
Enclosure.
Gland Plate
14 SWG C.R.C.A Sheet
Thickness
All Switchgear
Schneider
Make
11.0 SAFETY
Page 19 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Sr.
Annexure / Documents Annexure No. Checked By
No.
2. AHU GA Annexure-II
Page 20 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Details of deviation:
Investigation:
Acceptable Yes/No:
Page 21 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Page 22 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
Concluded By
It is hereby certified by the following functionaries that the system stands qualified for Design Qualification
and the system may be released to the next level of qualification activity.
The reviewer’s signature indicates that this document has been reviewed and it accurately and completely
reflects that the tasks and deliverables necessary for validation of the system have been completed
successfully and that the documentation and information included complies with applicable regulatory,
corporate, divisional/ departmental and cGMP requirements.
Reviewed By
(M/S. Entrance Pharmaceuticals And Signature Date
Research Centre.)
Page 23 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
The approver’s signature indicates that the documentation and information contained herein complies
with applicable regulatory, corporate, divisional / departmental and cGMP requirements.
Approved By
(M/S. Entrance Pharmaceuticals And Signature Date
Research Centre.)
16.0 ABBREVIATIONS
4 DQ Design Qualification
5 GI Grey Iron
8 Mm Millimeter
9 NA Not applicable
Page 24 of 25
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD, GHANA.
11 TR Ton of Refrigeration
12 ͦ C Degree centigrade
13 % Percentage
Page 25 of 25