AUMA Actuators

Mounting positions multi-turn actuators SA(R) 07.1 – SA(R) 30.
1
with lever gearboxes GF 50.3 – GF 250.3
Versions GF 50.3 – GF 250.3

RR RL LL LR
Description of the four versions (with view to pointer cover):

Unless ordered otherwise, the gearboxes are supplied in end position CLOSED:
Code Direction of rotation at input shaft Position of the worm shaft Direction of rotation at output drive
RR clockwise Right side clockwise
LL clockwise Left side counterclockwise
RL clockwise Right side counterclockwise
LR clockwise Left side clockwise
Mounting positions of AUMA multi-turn actuator with lever gearbox (please indicate when placing an order)
The mounting position on delivery is illustrated.
GF versions RR/ RL
RL RL RL RL
RR RR RR RR
A B C D
GF versions LL/ LR
LR LR LR LR
LL LL LL LL
A B C D
Mounting positions may easily be changed at a later date.
Up to size GF 125.3, the actuator - gearbox combination is supplied in the ordered mounting position.
For packing reasons, actuator and gearbox are supplied separately from size GF 160.3, whereas the levers are
vertically mounted.
Note: For version SA 14.1/14.5 with GF 125.3, mounting positions “C”, version RR/RL, and “A”, version LL/LR, are
not available.
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
Page 1 of 1
Issue 1.06
Y000.351/002
Technical Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 160/GZ 14 - GS 250/GZ 25
(FOOT MOUNTED) AND PRIMARY REDUCTION GEARS GF 63.2 - GF 125.2
Dimensions GS 160/GZ 14 GS 200/GZ 16 GS 250/GZ 25
Nm 850 1400 2800 5600 GZ Ratio (i) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1
1)
Output torque for manual operation max.
lbs. ft. 625 1030 2060 4120 EN ISO 5210 F14 F10 F14 F14 F10 F16 F14 F14
Nm 600 1000 2000 4000 DIN 3210 G½ G0 G½ G½ G0 G3 G½ G½

2)
Output torque for motor operation TN
lbs. ft. 440 750 1500 3000 EN ISO 5211 F25 F30 F25 F30 F30 F35 F30 F35 F30 F35 F35 F40 F35 F 40 F 35 F40
Operator Type GF 63.2 GF 80.2 GF 100.2 GF 125.2 A 160 200 250
__ __ __ __ B 465 (445) 445 545 545 (525) 525 647 (627) 627 627 (607)
Reduction Type VZ 4 VZ 4
C 248 305 400
Total reduction ratio GF(+VZ4) i= 39:1 40:1 40:1 157:1 52:1 204:1
D 173 215 268
1)
Nm 51 81 162 48 250 74 E 340 400 490
Input torque at max. output torque
lbs. ft 38 60 120 35 184 54 G 294 324 324
H 165 194 165 194 210 249 210 249 210 249 266
2)
Nm 36 58 116 34 178 53
Input torque at nominal output torque I 25 27 35
lbs. ft. 26 43 85 25 131 39
J 76 105 76 105 101 140 101 140 101 140 134
3)
Mechanical advantage 16.7 17.3 17.3 58.5 22.5 75.5 K 20 25 30
Tums for 90
O
9.75 10 10 39 13 51 L 110 138 110 138 140 180 140 180 140 180 180
M 70 94 105
max. mm 20 20 20 20 30 20
Input shaft diameter ØN 149.2 189 209
max. inch 0.787 0.787 0.787 0.787 1.181 0.787
L1 20 20 20
4) mm 250/300 300/350 350/400 250/300 400/500 300/350 M1 M10 M12 M16
Handwheel diameter
inch 10/12 12/14 14/16 12/14 16/20 12/14 Ø O max 100 125 160
kg 19 26 48 54 57 61 Ø O Pilot bore 40 50 60
Weight (without handwheel) P1) 28 32 40
lbs. 42 57 105 120 115 128
Q1) 106.4 132.4 169.4
DIN 3210 G0 G0 G0 G0 G1 2 G0 R1 405 485 567
Mounting flange for actuator
ISO 5210 F10 F10 F10 F10 F14 F10 T M6 X 10 M8 X 15 M10 X 15
Suitable actuator (with output drive type E) Type SA 6 SA 6 SA 12 SA 6 SA 25 SA 6 Ø U PCD 185 230 260
V 100 115 115
kg 30 30 30 30 70 30
Max. permissible weight of actuator W 200 230 230
lbs. 66 66 66 66 155 66 0 - 12 0 - 22 0 - 22
X min - max
8 73 75 75 296 98 384 Øa g6 30 / (20) 20 30 30 / (20) 20 40 / (30) 30 30 / (20)
11 53 55 55 216 70 274 60 / (43) 43 60 60 / (43) 43 73 / (60) 60 60 / (43)
O
Operating time in sec. for 90 at actuator
c
16 36 38 38 148 49 192
speed5) Ø d1 300 345 300 345 350 415 350 415 350 415 415 475 415 475 415 475
22 27 27 27 108 35 137
Operating times shorter than indicated Ø d2 f8 200 230 200 230 230 260 230 260 230 260 260 300 260 300 260 300
(13-17 sec) only after consultation with 32 18 19 19 74 24 96
factory 45 13 14 14 54 17 69 Ø d3 254 298 254 298 298 356 298 356 298 356 356 406 356 406 356 406
63 37 48 Ø d4 M16 M20 M16 M20 M20 M30 M20 M30 M20 M30 M30 M36 M30 M36 M30 M36
90 27 35 e 55 / (38) 38 55 55 / (38) 38 65 / (55) 55 55 / (38)
h 5 5 5 5 5 5 5 5 5 5 5 7 5 7 5 7
h1 25 30 25 30 30 40 30 40 30 40 40 50 40 50 40 50
l max 120 149 120 149 160 199 160 199 160 199 200
DIN 5480 'n' 150 X 3 X 48 190 X 5 X 36 210 X 5 X 40
Ambient temperature range q M6 X 10 M8 X 13 M10 X 18
O O O O Type of enclosure IP 67 dust proof and water tight
GF - 20 C - +80 C -4 F - +176 F IP 68 enclosure on request
Mounting flanges for multi-turn actuator
Weight
EN ISO 5210 DIN 3210 Øa g6 b Ød5 Ød6 H8 Ød7 Ød8 h3 z1 t s
O
kg lbs
1) For rare operation, based on a service life of min. 2000 cycles of 90
2)
O
Nominal torque for frequent operation, based on a service life of min 15000 operating cycles of 90 F10 - 20 6 125 70 102 11 4 40 22.5 12 1 2.2
3) Conversion factor output torque to input torque - G0 20 6 125 60 102 11 4 40 22.5 12 1 2.2
4) Recommendation, based on an usual manual effort for most of the travel and a permissible higher force in order to fully close or break open the valve F14 G½ 30 8 175 100 140 18 5 60 33 17 2.3 5
5) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz the speeds increase by 20% and the operating times reduce to 83% of the
stated values F16 G3 40 12 210 130 165 22 6 80 43 25 5 11
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
17
24
Technical Data sheet for Part-turn Worm Gearboxes Dimension Datasheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
DIMENSIONS WORM GEARBOX- FLANGE MOUNTED GS 160 - GS 250

TECHNICAL DATA FOR PART-TURN FOR WORM GEARBOXES DIMENSIONS WORM GEARBOXES
GF 160 - GF 250 GF 160 - GF 250
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS - FOOT MOUNTED Dimensions GS 160 GS 200 GS 250
EN ISO 5211 F25 F30 F30 F35 F35 F40

Output torque for Nm 11250 22500 45000
1) max A 160 200 250
manual operation lbs. ft. 8300 16600 33200
C 248 305 400
Output torque for Nm 8000 16000 32000
TN D 173 215 268
motor operation 2)
lbs. ft. 5900 11800 23600 340 400 490
E
Operator Type GF 160 GF 200 GF 250 F 260 340 420
Reduction Type GZ 14 GZ 16 GZ 25 H 165 194 210 249 266
Reduction ratio GFi = 54:1 54:1 54:1 53:1 53:1 53:1 53:1 52:1 52:1 52:1 52:1 I 25 27 35
Reduction ratio GZi = __ 4:1 8:1 __ 4:1 8:1 16:1 __ 4:1 8:1 16:1 J 76 105 101 140 134
__ __ __ K 20 25 30
Total reduction ratio GF+GZi = 216:1 432:1 212:1 424:1 848:1 208:1 416:1 832:1
Nm 465 138 69 940 276 138 69 1923 560 280 140 L 110 138 140 180 180
Input torque at max.
output torque 1) M 70 70 94 94 105
lbs. ft 343 102 51 694 204 102 51 1420 414 207 104
L1 20 20 20
Input torque at Nm 330 98 49 670 196 98 50 1370 400 200 100
nominal output 2) M1 M10 M12 M16
lbs. ft. 243 72 36 495 145 72 37 1010 295 148 74
ØN 149.2 189 209
3)
Mechanical advantage 24.2 82 164 23.9 82 163 320 23.4 80 160 320
Ø O max 100 125 160
O
Tums for 90 13.5 54 108 13.25 53 106 212 13 52 104 208
Ø O - Pilot bore 40 50 60
kg 175 195 195 320 350 350 350 490 525 525 525 P 1)
28 32 40
Weight
lbs. 385 429 429 704 770 770 770 1078 1155 1155 1155 Q 1)
106.4 132.4 169.4
mm 640/800 400 300 - 500/640 400 300 - 800 500/640 400 R 200 260 320
4)
Handwheel diameter S 25 33 37
inch 25/32 16 12 - 20/25 16 12 - 32 20/25 16
T M6 X 10 M8 X 15 M10 X 15
Mounting flange for ISO 5210 F 14 F 10 F 10 F 16 F 14 F 10 F 10 F 25 F 14 F 14 F 10
Ø U PCD 185 230 260
multi-turn actuator 5) - - -
DIN 3210 G0 G0 G1 2 G0 G0 G1 2 G1 2 G0
X min 0 0 0
Suitable multi-turn actuator - X max 12 22 22
(with output drive) SA 50 SA 12 SA 6 SA 100 SA 25 SA 12 SA 6 SA 50 SA 25 SA 12
Øa g6 30 40 50
Max. permissible weight kg 100 60 60 160 80 60 60 300 100 80 60 b 8 12 14
of multi-turn actuator lbs. 220 135 135 350 180 135 135 660 220 180 135 Ø d1 300 345 350 415 415 475
16 1/min 51 204 - 50 200 - - 49 196 392 - Ø d2 f8 200 230 230 260 260 300
6)
Operating time in sec. 22 1/min 37 148 296 36 144 288 - 35 140 280 -
O
for 90 at actuator speed Ø d3 254 298 298 356 356 406
32 1/min 25 102 204 25 100 200 - 24 98 196 392
x Operating times Ø d4 M16 M20 M20 M30 M30 M36
45 1/min 18 72 144 18 72 144 288 X 70 140 280
shorter than indicated
63 1/min X 51 102 X 50 100 200 X 49 98 196 Ø d5 175 210 300
(18-25 sec) only after
consultation with 90 1/min X 36 72 X 36 72 144 X 35 70 140
50 Ø d6 H8 100 - -
factory 125 1/min X 25 51 X 25 100 X 24 49 98
180 1/min X 18 36 X 18 36 72 X 17 35 70 Ø d7 140 - -
Ø d8 18 22 18
h 5 5 5 5 5 7
h1 25 30 30 40 40 50
Ambient temperature range
h3 10 - -
O O O O Type of enclosure IP 67 dust proof and water tight
GF - 20 C - +80 C - 4 F - +176 F I - max 120 149 160 199 200
IP 68 enclosure on request
m 50 67 85
DIN 5480 'n' 150 x 3 x 48 190 x 5 x 36 210 x 5 x 40
1) For rare operation, based on a service life of 4) Observing the permissible effort at handwheel
min. 2000 cycles of 90 O
5) Flanges at GF and GZ according to ISO 5210 are standard q M6 X 10 M8 X 13 M10 X 18
2) Nominal torque for frequent operation, based on 6) The operating times mentioned are approximate for service at t 33 43 53.5
a service life of min 15000 operating cycles of 90O 50 Hz, at 60Hz, the speeds increase by 20% and the operating
3) Conversion factor output torque to input torque times reduce to 83% of the stated values
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
15
27 28
Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes
GF 315
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES
DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOXES with
GF 160 - GF 250 (FOOT MOUNTED) AND PRIMARY REDUCTION GEARS
- FLANGE MOUNTED - FOOT MOUNTED GZ 30
Worm gearboxes GF 315 with primary reduction gearing GZ 30
Type Output torques (Nm) Suitable primary reduction Input torques (Nm) Turns Mechanical Hand wheel Weight
gearing for 90° advantage 3) Diameter 4)
Dimensions GF 160 GF 160 / GZ 14 GF 200 GF 200 / GZ 16 GF 250 GF 250 / GZ 25 Reduction ratio (i)
Output Torque Output Torque Input Torque at Input Torque at
i (GZ) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1 for manual for motor max. 1) output nominal 2) output Ø
operation 1) operation 2) GF+ torque torque
A 160 200 250 Max. Nm TN Nm Type GF GZ GZ Nm Nm mm kg lbs.
- 53:1 - 53:1 3766 2640 13.25 23.9 - 800 1763
B 410 500 630
53:1 8:1 424:1 556 388 106 162 800 910 2006
C 250 305 400
GF 315 90000 63000
GZ 30 53:1 16:1 848:1 277 194 212 325 500 /640 910 2006
D 300 375 380
E 340 400 490 53:1 32:1 1696:1 138 97 424 650 400 910 2006
F 260 - 340 - 420 -

G 220 360 400
H 120 180 125
Possible combinations with multi-turn actuators
I 114 141 90 Gearbox Primary Flange 5) for mounting Suitable Max. p erm issible actuator Operating times for Sec. 6)
reduction of actuator AUMA weight for 90º at actuator speed in x Operating times shor ter
J 60 50 45 gearing multi-turn than indicated (18-25 sce) only after consultation with
300 260 actuator factory
K 250
Type Type EN ISO 5210 DIN 3210 (with output drive) Kg Lbs. 16 22 32 45 63 90 125 180
L 202 278 257
- F30 - - 400 880 50 36 25 - - - - -
M1 400 500 600
GZ30 (8:1) F14 G½ SA50 100 220 - 288 200 144 100 72 50 36
M2 500 600 800 GF 315
GZ30 (16:1) F14 G½ SA25 80 180 - - - 288 200 144 100 72
N h11 30 40 42
GZ30 (32:1) F10 G0 SA12 60 135 - - - - - 288 200 144
O 143 198 211
P 90 110 132
R 210 405 274 485 336 567 Ambient temperature range
Type of enclosure IP 67 dust proof and watertight IP 68
S 10 12 14 17 12 16 17 12 GF -20°C - +80°C -4°F - +176°F enclosure on request
S1 20 30 30
U 100 130 130
V 32 43 43
c 53 43 79 60 43 105 60 43 1) For rare operation, based on a service life of m in. 2000 cycles of 90°.
2) Nominal torque for frequent operation, based on a service life of min. 15000 operating cycles of 90°.
d M8 M6 M 16 M8 M6 M 16 M8 M6 3) Conversion factor output torques to input torqu.e
4) Observing the permissible effort at hand wheel.
d1 26 33 33 5) Flanges at GF and GZ according to ISO 5210 are standard.
6) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz, the speeds increase by 20% and the operating times reduce to 83% of the stated
d2 H8 26 38.5 38 values.
d3 55 65 65
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
h2 16 12 32 16 12 32 16 12
Mounting dimensions for multi-turn actuator

Weight
ISO 5210 DIN 3210 a g6 b d5 d6 d7 d8 h3 m t
kg lbs
F 10 - 20 6 125 70 102 11 4 40 22.5 1 2.2

- G0 20 6 125 60 102 11 4 40 22.5 1 2.2
F 14 G1 2 30 8 175 100 140 18 5 50 33 2.3 5
F 16 G3 40 12 210 130 165 22 6 80 43 5 11
F 25 - 50 14 300 200 254 18 6 100 53.5 11 24
- G4 50 14 300 160 254 18 6 100 53.5 11 24 We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
29 30
14
Contents / Introduction
Contents Contents
Introduction 2 General 29
Data Sheets
Applications 3
Technical Data Open-Close Duty 30-31
Type Designation 4 Electrical Data Open-Close Duty 32-33
Multi-turn Actuators 5 Technical Data Regulating Duty 34
Electrical Data Regulating Duty 35
Design Principle 6-7
Dimension Sheet, Norm 36
Functions 8 Dimension Sheet, Compact 37
Open-Close Duty 8 Dimension Sheet, E-pac 38
Regulating Duty 8 Output Drives 39
Limit Switching 9 Linear Thrust Unit 40
Torque Switching 10 Terminal Plan (Norm) 41
Wiring Diagram (Integral Starter) 42
Control Equipment 11
Legend - Integral Starter 43
Micro Switches 11
Reduction Gear Unit 12
Position Indicators 12
Intermediate Switch 13
Manual Operation 13
Top Bevel Gear Set 13
Space Heater 13 Introduction
Motors 14-15
In the course of ever increasing demand for
Actuators for Regulating Duty 16-20 automation in all sectors of industries, electric
Actuator Types 21 actuators for process control and regulation
have become more and more important. For
Auma Norm Actuators 21 more than 30 years, Auma concentrates on
Auma Integral Starter Actuators 21 design, development and manufacturing of
Control Versions 22 electric actuators. During this period, Auma
has acquired a know-how in this field that can
Auma Compact 22
hardly be surpassed. Auma today is one of the
Auma e-pac 23 leading manufacturers of electric actuators in
the world.
Interface 24
Valve Attachment 24 Auma India (Ltd.,) is now a subsidiary of
Auma Werner Riester Gmbh & Co. KG,
Output Drives 24 Germany manufacturing electric actuators
Electrical Connection 25 under brand name . Auma (India) Ltd.,
Actuator Gearbox Combination 26 started its operations in the year 1985 with HQ
and sophisticated manufacturing base at
Service Conditions 27 Bangalore.
Enclosure Protection 27 Sales support and after sales service are
Ambient Temperature 27 provided by network consisting of regional
Explosion Proof 28 offices & service centers.
2
Applications
Auma multi-turn actuators of the type range SA

can be used wherever the automation of the
valve is required. The adoption to the
requirements of nearly every valve automation
task is possible. This is on account of :
An extermely wide torque range
Various combination possibilities with
Auma Valve Gear boxes. Thereby the torque
range can be further extended and / or the
multiturn actuator can be converted into
part turn, lever or linear actuator.
A large variety of versions, whether for open
or closed loop control, explosion proof
applications, a suitable version is available.
Energy
Power Plants
Air Pollution Control
District Heating
Pipelines
Water / Waste Water

Water Works
Water Pipelines
Sewage Treatment
Pump Stations
Locks / Dams
Chemical Industry
Petro-chemical
Chemical
Pharmaceutical
Others
Air Conditioning
Steel Mills
Ship Building
Cement Plants
Food Industry
3
Type Designation
Auma OPEN-CLOSE Duty Model : SA

Norm Regulating Duty Model : SAR
Auma OPEN-CLOSE Duty Model :SA Compact

Compact Regulating Duty Model : SAR Compact
Actuator Auma
Types Integral Starter
Auma OPEN-CLOSE Duty Model :SA e-pac
e-pac Regulating Duty Model : SAR e-pac
Expl. Proof OPEN-CLOSE Duty Model :SAEx

Norm Regulating Duty Model : SAREx
Auma
Flame Proof /
Explosion Proof
Expl. Proof OPEN-CLOSE Duty Model :SACEx
Compact Regulating Duty Model : SARCEx
Torque Ratings 3 m kg Output Drives A Stem nut
6 m kg B Plug Sleeve
12 m kg C Dog Coupling
15 m kg D Stub Shaft
25 m kg E Bore with Keyway
30 m kg
50 m kg
60 m kg
100 m kg
Output Speed 4 rpm

5.6 rpm
8 rpm
11 rpm
16 rpm
22 rpm
32 rpm
45 rpm
63 rpm
90 rpm
125 rpm
180 rpm
Type Designation : Example
SA 12 A 22
Model Output Speed in RPM

Torque Rating Output Drive
4
Multi-turn Actuators
Multi-turn Actuator SA3 - SA100

Torque range 3 m kg to 100 m kg
Output speed 4 rpm to 180 rpm
Multi-turn Actuator Multi-turn Actuator

Integral Starter - Compact Integral Starter - e pac
Multi-turn Actuator
Flame Proof / Explosion Proof
5
Design Principle
Manual Operation
Motor
Change Gears Terminal

Compartment
Reduction Gearing
Valve Attachment
Switch Compartment
6
Design Principle
Motor Terminal Compartment
Especially high starting torque is frequently All electrical connections are terminated inside
required to unseat valves from end positions. the terminal compartment. Screw type terminals
The motors developed by Auma fulfil this are provided for easy connections. Multi-pin
basic requirement. plug-socket connector can be provided for ease
of connections & maintenance.
Change Gears Valve Attachment
Auma actuators are driven by special The mounting flange is according to ISO 5210 /
combination of gears which are outside the DIN 3210. Various output drives are available for
grease filled housing & require no lubrication. for adaption to various types of valves.
If required, output speed can be easily altered
by changing the gear pair and / or motor at
site.
Reduction Gearing Manual Operation
A well proved principle of worm gearing is For commissioning or in an emergency, actuator

used to reduce the motor speed to required can be operated with hand wheel. When starting
output speed of actuator. Self-locking feature the motor, the manual drive is automatically
is achieved by worm gearing upto 90 output disengaged.
rpm. Worm shaft and output shaft with worm
wheel run in ample sized bearings. The sliding
worm is positioned between two sets of
springs on worm shaft. The worm moves
axially in relation to thrust which is the
measure for torque. Via lever & gears the
torque is transmitted to control unit.
Switch Compartment
Depending upon type of valve, the actuator

must be switched off at end positions by limit
switch or torque switch. For this purpose,
independent limit switching or torque
switching devices are provided in the switch
compartment. The switching devices are easily
accessible for any setting at site.
7
Functions
Open Close Duty
The characteristic feature of this actuator is

open loop. The normal valve positions in
OPEN-CLOSE Duty are end positions OPEN
and CLOSED. After receiving command, the
actuator operates the valve to one of the end
positions or if necessary to a preset
intermediate position. The valves are operated
relatively seldom, the time intervals can span
between a few minutes to several months.
Auma multi-turn actuators type SA for open

close service are rated for short time duty
S2-15min.
Typical Characteristics of
OPEN-CLOSE DUTY
Regulating / Modulating Duty
The characteristic feature of this actuator is

closed loop in which input command signal to
actuator is directly influenced by the flow
through the valve. Regulating / Modulating
duty actuator SAR operates between two set
bands between open-close positions depending
upon actual valve position and feedback signal.
The motors of these actuators are rated for
intermittent duty S4-25%. The mechanical
components and motor are designed to withstand
a large number of operations required for
Typical Characteristics of
modulating applications.
Regulating / Modulating Duty
Pemissible number of starts-stops depends upon

actuator size & speed. The details are available
in Data Sheets.
Short Time and Intermittent Duty IS 12824
Short time Duty S2 Intermittent Duty S4

Operation at constant load during a given A sequence of identical duty cycles, each cycle
time, less than that required to reach thermal including a significant period of starting, a period
equilibrium, followed by a rest and de- of operation at constant load and a rest and de-
energized period of sufficient duration to re- energized period. These periods being too short
establish machine temperatures within 2oC. to attain thermal equilibrium during one duty
cycle.
The duration of short time is limited to 15, 30
or 60 min. The relative on time at S4-25% is limited to
25% of the cycle time.
8
Functions
Limit Switching
The limit switching enables to switch off the switching points operate the electrical limit
actuator when reaching defined valve switches by cams. The setting accuracy is 1/10 of
position, usually end positions. The valve a turn of actuator output shaft.
travel is measured by mechanical counter gear
mechanism which when reaching the set In limit switching, two train counter gear and
four train counter gear versions are available :
Two Train Counter Gear
For Two train counter gear, two limit switches,

one for each direction of travel having 1 NO
+ 1 NC or 2 NO + 2 NC contacts are provided.
The number of spindle turns can be set
between 1 and 480 or 1 and 4800.
Two Train Counter Gear
Four Train Counter Gear
If limit switching is required at two end The accuracy of setting is 1/10 of a turn of
positions only, two train counter gear is used. actuator output shaft. For four train counter
However, if two additional intermediate gear, 4 limit switches of 1 NO + 1 NC or 2 NO
switching positions are desired, Four Train + 2 NC contacts are provided.
Counter Gear is required. This limit switching
has 4 counter gears and 4 micro switches. Two
counter gears are used to switch off at end
positions as in Two Train Counter Gear. The
other two are available for setting any desired
intermediate positions between end positions.
After cam actuation, the switches remain
actuated till reaching end of valve travel.
Examples of such application are :
To stop at intermediate position

Sequence control, that is to start
another equipment like pump or bypass
valve actuator after certain travel
of valve.
Four Train Counter Gear
9
Functions
Torque Switching
The torque switching enables to switch off the

actuator when pre-determined torque is
reached instead of a defined position. The
torque switching works on principle of sliding
worm.
Axial displacement of worm proportional to

thrust is transmitted to torque switches.
Torque switches operate in closing & opening
directions. The required tripping torque can be
easily set on the graduated dial. If limit switch
cut off is selected prior to torque switch, then
torque switch serves as overload protection.
For tight seating of certain valves, the actuator Torque Switching

must be operated to end position CLOSED
with defined force. Such operation can be When torque seating is used at end position,
carried out by torque seating. Limit seating is limit switches can be used for signalization.
commonly used in the end position OPEN. Therefore actuator controls can differentiate
whether actuator was switched off by torque
switch or by limit switch. Micro switches of
torque switching are provided with 1 NO + 1 NC
or 2 NO + 2 NC contacts for both open & close
directions.
Running Indication
Blinker switch is provided in the actuator and

can be used as running indicator.
10
Control Equipment
Micro Switches
With the help of micro switches, mechanical Limit switches are tripped when an end position
parameters such as travel & torque are is reached and torque switches are tripped when
converted into electrical signals for actuator the set tripping torque is exceeded.
control. There are four switches in the basic
version : The micro switches are sealed to enclosure
One limit switch each for the end protection class IP66, as per IS 13947. The micro
positions OPEN and CLOSE switches have double break change over
One torque switch each for the potential free contacts. The circuit is interrupted
directions OPEN and CLOSE. simultaneously at two points. The basic versions
of the switch contacts are of silver. For low
current ratings, micro switches with gold plated
contacts are available.
Single and Tandem Micro Switches
Limit and Torque Switches are available in Switching another circuit also with
single or tandem versions. different voltage & current
Safety function, to operate with single
switch
Multiplying the available contacts,
example for signalization.
For such applications, a relay is recommended

Single Micro Switch since there may be small differences in tripping
points of tandem switches.
Limit or Torque Switches in tandem version

have additional switching contacts. These
contacts can be wired for following applications :
Tandem Micro Switch
Micro Switch Ratings

Type of Rating in Amp at Approx. Electrical
Type of Switch
Current 30 V 75 V 125 V 250 V contact rating
AC, cos O = 0.8 500,000 cycles at
8 7 6 5 250 V AC, 5A
Inductive
Limit and 50,000 cycles at
Torque DC inductive 5 1 0.2 0.1 250 V DC, 0.1A
50,000 cycles at
DC resistive 7 1 0.5 0.25
250 V DC, 0.25A
AC, cos O = 0.8
Blinker 4
Inductive
11
Control Equipment
Reduction Gear Unit
A reduction gear unit (RGU) in the actuator is at site, variable ratio RGU is available which
used for mechanical position indication, allows simple modification at site depending
remote position indication & for operation of upon number of turns of output shaft for full
intermediate switches. The output shaft of the stroke of valve.
actuator drives final output shaft of RGU
through a series of reduction gears and final
o
shaft turns by approximately 270 while
actuator output shaft performs full number of
turns as set on two train or four train counter
gear unit. The reduction gear ratio needed for
each particular case is fitted at works if the
ratio is known. For this purpose fixed RGU
is supplied. If the ratio needs to be altered
Reduction Gear Unit (RGU)
Position Indicators
Mechanical Position Indicator
The position of the valve is indicated

continuously by adjustable discs having
symbols for OPEN and CLOSE. The discs can
be seen through an indicator glass on switch
compartment cover. The open-close discs can
be set to coincide with limit switching. The
mechanical position indicator requires
reduction gear unit for operation.
Remote Position Indicator Mechanical Position Indicator
The position of the valve can be transmitted as read off continuously on position meter
a continuous signal for remote indication. A calibrated & mounted on control panel.
potentiometer mounted on RGU is used for
this purpose. A power supply unit provides Technical Data
necessary voltage to the potentiometer. The Std: 220 ohms, 3W, Linearity + 3%
o
potentiometer rotates through 270 for one full Optional : 100, 560, 1000 ohms,
stroke of valve & output signal from Potentiometer 3W, Linearity + 3%
potentiometer is proportional to valve travel. Precision : 200, 500, 1000 ohms,
Thus the actual position of the valve can be 1W, Linearity + 0.5%
Power PS01, input 220V, 50Hz, output
Supply Unit 24V DC
Position 0 - 100% in various sizes
Meter
Digital Remote Position Indicator
Actual position display can be provided by

digital remote position indicator, which
displays open position in percentage.
Remote Position Indicator
12
Control Equipment
Intermediate Switches
With this limit switching, additional switching

points can be set for each direction of rotation.
The switching can be set between 25 and 75%
of valve travel in each direction. The switch
sub assembly consisting of 2 or 4 cam switches
is mounted on output shaft of RGU. Each
micro switch has 1 NO + 1 NC contact.
Intermediate Switches
Manual Operation
For commissioning or in an emergency when

there is no power supply, actuator can be
operated by hand wheel. The manual drive is
engaged by means of a lever. When motor
starts running, the manual drive gets
disengaged immediately & hand wheel does
not rotate during power operation.
In manual operation, hammer blow can be

effected with hand wheel. The hammer blow
makes it possible to open a jammed or rarely
operated valve.
Top Bevel Gear Set
Manual effort on hand wheel can be further

reduced by using a side mounted hand wheel
instead of standard hand wheel. Reduction
ratios available are
SA3 / 6 / 12 / 15 2:1
SA25 / 30 / 50 / 60 3:1
SA 100 4:1
Instead of hand wheel, a chain pulley can be
provided for actuators mounted in inaccessible
zones.
Top Bevel Gear Set
Space Heater
Condensation in the actuator is possible due to Technical Data

wide fluctuation of the ambient temperature.
Volts, AC 230 230 110 110
The heater integrated in the control unit
prevents the water condensation. The heater is Resistance
5K 2.7K 1.2K 0.6K
rated for continuous duty. This may be ohms
continuously energized or when the actuator Rating
is not operating. 10 20 10 20
Watts
13
Control Equipment
Motors
As a standard, Auma multi turn actuators are Single Phase AC Motors

equipped with 3 phase induction motors.
Auma motors are class F insulated and Auma actuators can be supplied with single
withstand winding temperature upto 140o C. phase AC motor. The required capacitor is fitted
in the terminal compartment cover.
The motors are used for short time duty (S2-15
min or S4-25% as per IS 12824) and provide DC Motors
approximately three times rated torque for
short duration. The size of the motor is smaller Auma actuators are also available with DC
compared to continuous duty motor S1 of motors. These motors operate on 24 V, 110 V or
same output power. This results in reduced 220 V DC supply.
inertia of the rotor and therefore less
overshoot after switching off of motor. Auma AC Motors with Other Voltages and
motors are designed for enclosure protection Frequency
class IP 68 when mounted on the actuator. All
motor cables are brought to terminal Three phase induction motors are available in
compartment cover from inside of the actuator wide range of operating voltages from 220 V to
thus avoiding terminal box. 560 V and operating frequency of 50 or 60 Hz.
Technical Data
3 ph AC Motor 1 ph AC Motor DC Motor

50/60 Hz : 220 V, 380 V 50/60 Hz :
400 V, 415 V 220 V
220 V - 240 V
Voltages 440 V, 460 V 110 V
110 V - 220 V
480 V, 500 V 48 V
550 V 24 V
Permissible Variation + 10% + 10%
+ 10%
in Voltage
Mounting C Type Flange, B14, IS 2223
Enclosure Protection IP 67 or IP 68 after mounting
Type of Cooling Surface Cooled

o
Insulation Class F Class, IS 325 (max. temp. rise 140 C)
Starting Direct on line
Type of Duty S2-15 min. or S4-25 % IS 12824
Direction of Rotation Clockwise and anticlockwise
Motor Protection 3 thermo switches 2 thermo switches 4 thermo switches
14
Control Equipment
Motor Protection
Motor winding may get overheated if the

Technical Data
actuator is run beyond rated duty or if the
rotor is stalled for considerably longer time or
AC Voltage Switch Rating
if too high ambient temperature is
encountered. In order to protect the motor 250 V AC
against over heating, thermo switches are 2.5 A
Cos O = 1
embedded in the windings of three phase, 250 V AC
single phase AC motors and DC motors. When 1.6 A
Cos O = 0.6
integrated into the control circuits, they will
protect the motor against damage due to Tripping Temp 140o C
excessive winding temperature.
Reset Temp 90 - 110o C
The thermo switches interrupt the control
circuit as soon as winding temperature of
o Note : The motor protection device must be
140 C is exceeded. After cooling down to a integrated into the controls, otherwise warranty
o
temperature of approx. 110 C, the actuator can for motor is not valid.
be switched on once again. PTC thermistors
can also be provided for motor protection.
Output Speeds
With large range of available output speeds, exchanging the change wheels and or motor at
almost every required operating time can be site. The grease filled housing need not be
achieved with Auma actuators. opened for this purpose. The torque switch
setting & limit switch setting remains the same.
The actuator output speed is determined by For actuators with output drive A (Stem nut),
the motor speed, change gears and reduction max. permissible stem velocity must be
gear ratio of worm / worm wheel. observed:
- for gate valves max. 500 mm/min
The output speeds are available from 4 - 180 - for globe valves max. 250 mm/min
rpm in geometric progression of 1: 1.4.
For higher velocities it is recommended to use
During trial run, if found necessary, the
spring loaded stem nut type AF (special design).
output speed can be easily changed by
Self Locking
Auma multi turn actuators SA/SAR3 to Note on Self Locking :

SA/SAR100 are self locking (see note below)
with exception of output speeds 125 & 180 Self-locking gearing does not ensure safe
rpm. Actuators with 125 & 180 rpm are having stopping after an operation. If this is required,
double start worm drive. After torque switch is separate locking arrangement must be provided.
tripped, the sliding worm may move back to
initial position by the action of torque
measuring springs. This allows torque switch
to be released. If control system provides
continuous signal, this results in hunting of
motor. This can be avoided by the use of
auxiliary relay.
15
Actuators for Regulating Duty
Description of Regulating Duty
Auma actuators of type SAR are suitable for - Max. No. of starts
Regulating duty / Modulating duty. SAR 1200 cycles / hour with motor power upto
actuator operates between two set bands in 0.55 kW & 600 cycles / hour with motor
closed loop and the motor is started, stopped power above 0.55 kW.
& reversed at short intervals to correct the - Output speed of actuator max. 45 rpm.
deviation from the set value. SAR actuators - Torque for regulating duty should not exceed
differ from SA actuators in several respects : 50% of max. torque of actuator.
- Max. torque of actuator can be used for
- 4 pole motors are used to reduce overshoot seating & unseating of the valve.
- Worm with high quality finish on flanks for - For reversing service, duration of impulse
better efficiency should be minimum of 50 ms.
- Disc springs on worm shaft are pre - Electronic position transducer or precision
compressed to reduce dead band when potentiometer should be used for remote
reversing. position indication.
- The motor should be short time duty
While selecting Auma actuators for regulating class S4 - 25%.
duty applications, following points should be
The SAR actuator basically consists of
noted :
control units as explained in following
diagram.
Principle of Operation
SAR : Regulating duty actuator CU01 : Electronic positioner
MSAR : Sensor for actuator, i.e. V : Regulating valve

position transmitter at actuator
M : Sensor for regulating valve
(potentiometer or inductive
LVDT) MU : Signal converter for sensor
MUSAR : Signal converter for SAR i.e. SE : Setting nominal value

Electronic position transducer
(RWG 1001/RWG 2002) or W : Reference input
inductive position transmitter
XR : Input value at controller
(IWG 1002/ IWG 1003).
YR : Output value at electronic
positioner
16
Description of Electronic Units
Sensor for Actuator Technical Data

A potentiometer is used as sensor for actuator. Resistance 4.7 k ohms + 0.5 %
Single turn wire wound potentiometer with Power rating
o
3 Watt at 40 C
4.7 k ohms with linearity of + 0.5 % is available
for this purpose. It is available in single or Angle of rotation 275o + 5o
tandem version.
Linearity + 0.5%
Electronic position transducer RWG 1001
This device is a signal converter for the

transformation of resistance value into
proportionate current signal. It can also be
placed in the actuator where the position
determined by the potentiometer is converted
into 4-20 mA current signal.
As position transmitter, preferably a

potentiometer of 4.7 k ohm should be used so RWG 1001
that the reference voltage source is not over
loaded. This device requires 24V DC power Technical Data - RWG 1001
supply regulated within + 15%. Auma power Configuration 3 Wire
supply unit PS01 is recommended for this 24V DC
Supply Voltage
purpose. RWG 1001 is a 3 wire system and is min. 18, max. 33V
having linearity of 0.05 %. 0-20 mA
Output Current
(4-20 mA)
Electronic position transducer RWG 2002 Input resistance 150 k ohms
Displacement of zero
+ 25%
This is basically same as RWG 1001, however position, max.
with 2 wire system. The linearity is less than 1%. Displacement of end
position, max. from 50 to 100%
Influence of supply Max. 0.2%
voltage variation
Temp. drift 0.2% 10o C
Linearity not considering
0.05%
potentiometer
Technical Data - RWG 2002

Configuration 2 Wire
24V DC
Supply Voltage
min. 18, max. 33V
Output Current 4-20 mA
Input resistance 150 k ohms
Displacement of zero + 25%
RWG 2002 position, max.
Displacement of end
position, max. from 60 to 100%
Influence of supply Max. 0.15%
voltage variation
Linearity not considering
< 1%
potentiometer
17
Dual Output Position Transmitter RWG 2002 DG :
It is a signal converter device for the Technical Data - RWG 2002 DG

transformation of resistance value into
proportionate galvanically isolated two current 24V DC
Supply Voltage
outputs. This device requires 24 V DC power + 10% regulated
supply regulated within + 10%. Auma power Output 1 (Isolated) 0/4-20 mA
supply unit PS01 is recommended for Output 2 (Isolated) 0/4-20 mA
this purpose. Current Drawn 100 mA
Adjustability of Span + 50%
Adjustability of Zero + 25%
Change in Output due to
Input Supply Variation < 0.2%
Operating Temperature o o
Range - 20 C to + 80 C
Linearity Error for both
Outputs < 1%
Inductive Position Transmitter IWG 1002
When using Auma actuators for regulating duty

with demand of high accuracy, an inductive
position transmitter can be fitted to give precise
read out of position.
The output signal is used as feed back to

electronic positioner or for position indicator.
The system consists of two parts, a linear
variable differential transformer (LVDT) and
an electronic unit. The smallest change of
magnetic core in the measuring coil is
transformed into proportional signal. The IWG 1002
transmitter has no moving contacts. This device
requires 24 V DC power supply regulated
Technical Data - IWG 1002
within + 15%. Auma power supply
unit PS01 is recommended for this purpose. Configuration 2 Wire
The linearity of the unit is less than 0.3%. 24V DC
Supply Voltage
+ 15% regulated
Output Current 4-20 mA
Resistance max. 600 ohms
Displacement of zero + 25%
position, max.
Displacement of end
position, max. 60 to 100%
Temp. drift 0.4% / 10o C

Linearity (not
< 0.3%
considering LVDT)
18
Inductive position transmitter IWG 1003
IWG 1003 is similar to IWG 1002 however with Technical Data - IWG 1003
3 wire system.
Configuration 3 Wire
24V DC
Supply Voltage
+ 15% regulated
Output Current 0 / 4-20 mA
Resistance max. 600 ohms
Displacement of zero
+ 25%
position, max.
Displacement of end
position, max. 60 to 100%
o
Temp. drift 0.4% / 10 C
Linearity (not
considering LVDT) < 0.3%
IWG 1003
Electronic Positioner CU01
The electronic positioner CU01 is designed as a closing) depends upon the plus or minus sign of
three level positioner for regulating of actuator. the deviation. Thus the regulating signal
By comparing two input signals (reference generated by potentiometer or LVDT changes &
signal W & regulating signal X), the positioner when the regulating signal & reference signal
determines the difference. In case this exceeds a become equal, the actuator stops as long as no
certain value, the actuator is switched on by new correction is required.
relays. The direction of rotation (opening or
Technical Data
Input WE1 0-20 mA (4-20 mA)
XE2 0-20 mA (4-20 mA)
or 0-Uref
Time delay 0.5-15 secs.
Adjustment of zero 0 - 20%
point
Adjustment of end
position 60 to 100%
Sensitivity (dead 1% - 2.5%
band)
Relay output (max. 230V, 10A
resistive load
CU 01
19
Signal Isolator
Auma signal isolators are available in various Various output signals :

versions : 4-20 mA single or dual or 4-20 mA & 1-5V
Power supply conditions :
230V AC, 110V AC or 24V DC Isolation is provided between input and output
Various input signals : and between two outputs.
4-20 mA or 1-5 V
Technical Data
230V AC + 15%
Power Supply 110V AC + 15%
24V DC + 1V
Input 4-20 mA
1-5V
4-20 mA single
Output 4-20 mA dual
4-20 mA & 1-5 V
Accuracy + 0.1% of output span
Zero & span + 2% min. at zero
adjustment + 10% min. at span
Signal Isolator
Power supply unit PS01
This unit gives 24V DC power supply for Version II : For remote position indication with
regulating system (example : for CU01) & for potentiometer 220 ohms as position transmitter :
remote position indication (example : by a In this two additional potentiometers P1 and P2
voltmeter suitably calibrated). There are two are provided for positions zero and maximum.
versions available:
Version I : For regulating application with
CU01 :
The output voltage Uo & Uc require no trimming
potentiometer. The voltage Uc is diverted from
voltage Uo, thus Uc can serve as common
reference potential for whole regulating system.
This version is suitable for IWG 1003 or
RWG 1001.
Supply voltage to PS01 is 220V or 110V + Version II
15%, 50 Hz
The maximum output voltage is Technical Data - PS01
Uo = 24V + 1 V DC
Supply voltage and 220V or 115V (+ 15%)
Uc = 5.5V + 0.5V DC
frequency 50 Hz or 60 Hz
Power drawn 9 VA
Output voltage 24V +1V DC
max.
Mounting Snap on type for DIN
rail 46277
Version I
20
Actuator Types
Auma Norm Actuators
This actuator offers a complete actuator type SA

with electric motor, torque switch for open -
close direction, limit switches for both end
positions & blinker switch for running
indication. The required reversing contactor
should be installed separately & wired to the
motor. For signalization of the switching and to
trip the contactors over micro switches, control
wires are required from actuator terminal
compartment cover to reversing contactor
installed separately.
Auma Norm
Auma Integral Starter Actuators
The purpose of offering Integral motor controls - Several actuators can be connected to common
for the actuator is to enable the customer to save supply cable using isolating switch for each
high installation costs for external controls. actuator.
Actuators with integral controls include control - Actuator signals are processed in the controls,
& switching elements and are supplied only feed back to process control system is
ready for use. necessary.
- Integral starter housing can be easily
All electrical components such as limit, torque, exchanged due to multi pin plug connector
thermo switches, all monitoring elements & between actuator & integral starter unit.
position transmitter are integrated into modern - Actuator can be operated from Local or
controls.This results in following simplification.
Remote position by means of selector switch
- No extensive wiring in the external control on the integral starter unit.
cabinet
Auma Integral Starter
21
Actuator Types
Control Versions of Integral Starter Units
Auma Compact Auma compact is available as Norm or

Regulating duty actuator. Depending upon Norm
This is a simpler version of Integral Starter Unit or Regulating duty, following features /
with selector switch & push buttons. The optionals are available :
selector switch has 3 positions :
Reversing contactors
LOCAL : Selector switch
Push buttons & indicating lamps
The actuator can be operated locally i.e. at the
Thermal overload relay
actuator by push buttons OPEN-OFF-CLOSE.
Power supply unit PS01 for 24 V DC output
The running direction is indicated by LEDs.
Electronic positioner CU01
REMOTE : Electronic position transducer RWG / IWG
Phase discriminator
The actuator can be operated from remote Signal isolator
control station. The running direction is DC relay for remote operation
indicated by LEDs on the actuator. Remote annunciation relay for supply
indication
OFF :
Multi pin connector can be provided between
The actuator cannot be operated with local actuator and compact and between compact &
controls or from remote. terminals for customer connections.
The selector switch can be locked in any position
with pad lock. The compact unit is completely
wired with reversing contactors and no
additional control box is required.
Auma Compact
22
Actuator Types
Control Versions of Integral Starter Units
Auma e-pac
The electronic version of Auma India Integral Programmable Control Logic Module consists
Starter e-pac incorporates sophisticated of
electronic controls with field programming
feature. E-pac is modular in construction and Inching & Non-inching in local mode by dip
consists of Power Supply Module, Relay switches
Module & Programmable Control Module. Inching & Non-inching in remote mode by dip
switches
Power Supply Module consists of Limit switch seating or Torque seating by dip
switches
24 V DC, 150 mA source
Wide varieties of versions of e-pac & optional
Reversing contactors electrically and
mechanically interlocked features make the actuator controls adaptable to
any field situation. Versions & optionals
Selector switch LOCAL-OFF-REMOTE,
available are :
lockable & potential free contacts for local-
off & remote Emergency shut down (ESD)
Push buttons OPEN-STOP-CLOSE for 2 wire make-break
local controls Timer board to run the actuator in ON-OFF
Single phase supply for space heater 10W steps
Open-Close inhibit
Relay Module consists of Negative switching
Remote control & local stop
Monitor relay for collective fault Electronic positioner for regulating duty, with
signals (Thermo switch trip, torque switch or without isolator
trip in mid travel) with potential free contacts Single phase protection
Local status annunciation (Green) & fault Automatic phase correction
annunciation (Red) by LEDs Remote annunciation relays
Thermal overload relay
Positioner with PID features
Wall mountable e-pac
For detailed literature, refer separate catalogue.
Auma e-pac
23
Interface
Valve Attachment
Valve attachment is according to ISO 5210 or DIN 3210
Flange Sizes
Actuator size
3 6 12 15 25 30 50 60 100
SA/SAR
Max. Torque
30 60 120 150 250 300 500 600 1000
Nm
ISO 5210 F10 F10 F10 F10 F14 F14 F14 F14 F16
DIN 3210 G0 G0 G0 G0 G 12 G 12 G 12 G 12 G3
Output Drives
Various output drive types according to ISO Output Drive Type D

5210 / DIN 3210 are available in order to
adapt the actuators to different types of valves. Stub Shaft :
Special sizes can be supplied on request.
The shaft with key engages with bore and
Output Drive Type A keyway of mating part.
Stem nut : Output Drive Type E
The output drive has stem nut for rising or non Bore with Keyway :
rotating valve stem. The mounting flange
together with stem nut and thrust bearings form This type is mainly used for connecting to a gear
one assembly which is suitable for accepting box, example Auma Gear Box type GS
thrust loads. (worm / worm wheel) or GK (Bevel gear box).
Output Drive Type B Linear Thrust Unit (LTU)
Plug Sleeve : With the linear thrust unit, the rotary movement
of the actuator output shaft is converted into an
Plug sleeve has bore and keyway and is designed axial movement. Thus the multiturn actuator
for transmission of torque. becomes linear actuator. Different stroke lengths
can be provided.
Output Drive Type C
Dog Coupling : Technical Data

Linear Thrust Tr. Max. Stroke
This is similar to type B, however with dog thrust length
Unit Thread kN mm
coupling for torque transmission.
LTU 6 24 x 5 20 50 & 100
LTU 12 32 x 6 35 60 & 120
LTU 25 40 x 7 63 80 & 160
LTU 50 50 x 8 100 80 & 160
24
Interface
Electrical Connection
Terminals
Screw type terminals are used for electrical Version I :
connection as standard. Stud type terminals can
be provided for power connections. Terminals 32 x 2 = 64 pins for control
are DIN rail mountable and are available as 3 + 1 = 4 pins for power
single or double decker versions also.
Version II :
Plug socket connector
50 pin circular connector for control
The actuators can also be equipped with plug
socket connectors in two versions. 6 + 1 = 7 pins for power
Electrical Connection for Integral Starter Versions

Between actuator and compact or e-pac :
64 pin connector with 3+1 pins for power
connection or 50 pin circular connector with
6+1 pins for power connection. This simplifies
trouble shooting at site.
From compact or e-pac to customer connections:
Screw type terminals or 64 pin connector with
3+1 pins for power connection or 50 pin circular
connector with 6+1 pins for power connection.
Technical Data Screw type terminals

Power Earth Controls
Screw type terminals
Terminals max. 3 1 64
Voltage max. 750 V - 500 V
Current max. 34 A - 25 A
Type of Connection Scr or
Scr or stud Scr
stud
Cross section max. 4 sq mm 4 sq mm 2.5 sq mm
Plug socket connector 32 x 2 & 3 + 1
No. of contacts 3 1 64
Multi-pin Connector
Type of connections Screws Screws Screws
for customer use
Cross sec. max. 6 sq mm 6 sq mm 2.5 sq mm
Plug socket connector, circular
6
No. of contacts (3 used) 1 50
Circular Connector
Type of connections Screws Screws Screws
for customer use
Cross sec. max. 6 sq mm 6 sq mm 2.5 sq mm
25
Interface
Threads for Cable Glands
As standard, Auma actuators are supplied with 3 '' , 1'' can be

Additional cable glands of sizes 3/4''
4
2 cable glands with British Conduit threads provided. For additional protection under
111/
''
4 BSC. The cable glands are directly tightened extreme conditions for weather proof & water
on the threads provided in cable entry cover. At proof applications, double compression cable
the time of despatch, the cable entry opening in glands in various sizes can be supplied. NTP &
the cable gland is sealed with aluminium shim PG threads can also be provided.
& neoprene rubber sheet to prevent ingress of
dust & water.
Stem Protection Tube
To protect rising valve stem, a protection tube as a standard. If protection tube is not required,
can be fitted to the hand wheel hub. Internal the bore of the hand wheel hub is closed with lid.
threads are provided in the hand wheel hub
Actuator - Gear box Combinations

Combination with Worm Gear boxes
In combination with worm gear box of type

GS40.2 to GS500, a multiturn actuator is
converted into part turn actuator usually for 90o
movement. This is an ideal solution for large part
turn valves with high torque requirements. The
torque range goes upto 250000 Nm.
Combination with Bevel Gear boxes
By combining multiturn actuators with Bevel

gear boxes GK10.1 to GK35.1, the torque speed
ranges are considerably extended. Output
torques upto 8000 Nm and thrust load upto
820 KN are possible.
Combination with Lever Gear boxes
Louvers, dampers or valves which are operated GEAR OPERATORS
via lever arrangement require lever gear boxes.

For such application multiturn actuator is
combined with lever operated Gear box type
GF40 to GF315. The torque range goes
upto 63000 Nm.
26
Service Conditions
Enclosure Protection
Auma actuators conform to enclosure protection The lowest point of equipment is atleast 1 m
IP67 as per IS 13947 (Part I) : 1993, Appendix C. below the surface of water
Auma actuators are also available with improved Duration of test is 30 min.
enclosure protection IP68. The definition of
IP67 & IP68 as per standard is as follows : Under above conditions, ingress of water in
IP : Ingress Protection harmful quantity shall not be possible.
First numeral 6 : Dust tight, prevents ingress Second numeral 8 : Test conditions as above,
of dust. however no ingress of water is permitted.
Second numeral 7 : Protected against the effects
of immersion. Test is made by completely
immersing the equipment in water so that :
Surface of water is atleast 150 mm above
highest point of equipment.
Ambient Temperature Life Time
Temp. Auma multi-turn actuators meet the following

Type Actuator Type
Range requirements of operating cycles at 30 turns per
Standard o
stroke of close - open - close.
SA -20 to +80 C
Multi-turn actuator
SA3 to SA100 15000 Cycles
Multi-turn
o SAR6 to SAR100 15000 Cycles
SAR Actuator for -20 to +60 C
Regulating Duty
SAEx Explosion Proof
SAREx actuators, standard o
SACEx compact & -20 to +40 C
SARCEx regulating duty
Painting
Type of paint Epoxy Any other type & colour of paint can be provided
Standard colour DA grey IS 5 on request.
Primer thickness 40 microns min.
Paint thickness 75 microns min.
27
Service Conditions
Explosion Proof / Flame Proof Actuators
For installation of actuators in potentially Necessary approvals from statutory authorities

hazardous or explosive areas, special protective have been obtained.
measures are required. These are specified in
Indian Standard IS 2148-1981 ''Specifications Actuator Models
for Flame Proof Enclosures of Electrical
Actual Type Model
Apparatus''. Auma India actuators developed for
this purpose are suitable for group II gases and in Explosion Proof SAEx3/6/12/15
application other than coal mines. The Norm SAEx25/30/50/60
enclosures of explosion proof / flame proof Open-Close Duty SAEx100
actuators are designed in consideration of
clauses specified in IS 2148-1981 & the Explosion Proof SAREx6/12/15
actuators have been tested and certified by Norm SAREx25/30/50/60
CMRI, Dhanbad. Regulating Duty SAREx100
Explosion Proof SACEx3/6/12/15

Compact SACEx25/30/50/60
Open-Close Duty SACEx100
Explosion Proof SARCEx6/12/15

Compact SARCEx25/30/50/60
Regulating Duty SARCEx100
For details please refer separate catalogue.
SAEx3 - SAEx100
SAREx6 - SAREx100
SACEx3 - SACEx100
SARCEx6 - SARCEx100
EN ISO 9001
Certificate : 041005262
28
General
Mounting Position Functional Tests
Auma actuators also with integral controls can After assembly, all actuators are thoroughly
be operated without restriction in any mounting tested and torque switches are calibrated. Final
position. inspection record is provided to the customer.
Test Certificates
Auma actuators and critical components of

actuators have been tested & guaranteed for
performance. Some of the Type test certificates
available are listed.
Endurance Test as per GDCD Standard
Damp Heat Cycle Test as per IS 9000
Vibration Test as per IS 12075
Noise Test as per IS 12065
Enclosure Protection Test as per IS 13947
Tests on Micro Switches
Motor Performance Tests
29
Technical Data SA3-SA100
Open-Close duty
1)
Tripping Torque Auma India Valve Stem dia. Permissible Revolutions Hand Hand wheel Weight
both directions Actuator Type Mounting Output drive Thrust for for wheel Ratio Auma India Norm
Flange Type-A Type-A Full stroke Dia.
Type Output Speed Standard Std. Std. With bevel Std. With bevel
DIN:3210 gear set
(Special gear set
2)
Min.Nm Max.Nm 1/min ISO:5210) Max. mm Max. kN Min. / Max. Kgs. Kgs.
SA 3 ..... 11
SA 3 ..... 16
SA 3 ..... 22
SA 3 ..... 32 1-480
SA 3 ..... 45
20 30 G0 26 25 or 250 1:1 2:1 39 45
SA 3 ..... 63
(F10) 1-4800
SA 3 ..... 90
SA 3 ..... 1253)
SA 3 ..... 1803)
SA 6 ..... 4
SA 6 ..... 5.6
SA 6 ..... 8
SA 6 ..... 11
SA 6 ..... 16
..... 1-480
SA 6 22
20 60 ..... G0 26 40 or 250 1:1 2:1 39 45
SA 6 32
SA 6 ..... 45 (F10) 1-4800
SA 6 ..... 63
SA 6 ..... 90
SA 6 ..... 125
SA 6 ..... 1803)
55 SA 12 ..... 4 3)
SA 12 ..... 5.6
SA 12 ..... 8
SA 12 ..... 11
SA 12 ..... 16
SA 12 ..... 22 1-480
SA 12 ..... 32
30 120 G0 38 60 or 250 1:1 2:1 39 45
SA 12 ..... 45
(F10) 1-4800
SA 12 ..... 63
SA 12 ..... 90
SA 12 ..... 125
SA 12 ..... 180
SA 15 ..... 4 3)
110 SA 15 ..... 5.6 3)
SA 15 ..... 8
SA 15 ..... 11
SA 15 ..... 16
SA 15 ..... 22 1-480
SA 15 ..... 32
50 150 G0 38 60 or 250 1:1 2:1 39 45
SA 15 ..... 45
(F10) 1-4800
SA 15 ..... 63
SA 25 ..... 4
SA 25 ..... 5.6
SA 25 ..... 8
SA 25 ..... 11
SA 25 ..... 16
SA 25 ..... 22
SA 25 ..... 32
SA 25 ..... 45
SA 25 ..... 63 1-480
60 250 SA 25 ..... 90 G 12 52 120 or 360 1:1 3:1 72 88
SA 25 ..... 125 (F14) 1-4800
SA 25 ..... 180
3)
220 3)
1) Infinitely adjustable 3) Non self locking

2) At 50 Hz
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.
30
Technical Data SA3-SA100
Open-Close duty
1)
Tripping Torque Auma India Valve Stem dia. Permissible Revolutions Hand Hand wheel Weight
Actuator Type Mounting Output drive Thrust for for wheel Ratio Auma India Norm
both directions Flange Type-A Type-A Full stroke Dia.
Type Output Speed Standard Std. Std. With bevel Std. With bevel
DIN:3210 gear set
Min. Max. (Special Max. gear set
2)
Nm. Nm. 1/min ISO:5210) kN Min. / Max. Kgs. Kgs.
SA 30 ..... 4
SA 30 ..... 5.6
SA 30 ..... 8
SA 30 ..... 11
SA 30 ..... 16
SA 30 ..... 22 1-480
100 300 SA 30 ..... 32 G 12 52 120 or 360 1:1 3:1 72 88
SA 30 ..... 45 (F14) 1-4800
SA 30 ..... 63
SA 30 ..... 90
SA 30 ..... 125 3)
SA 30 ..... 180
264 3)
SA 50 ..... 4
SA 50 ..... 5.6
SA 50 ..... 8
SA 50 ..... 11
SA 50 ..... 16
SA 50 ..... 22 1-480
SA 50 ..... 32
100 500 G 12 52 160 or 640 1:1 3:1 75 92
SA 50 ..... 45
(F14) 1-4800
SA 50 ..... 63
SA 50 ..... 90
SA 50 ..... 125
SA 50 ..... 1803)
SA 60 ..... 4 3)
450 .....
SA 60 5.6
SA 60 ..... 8
SA 60 ..... 11
SA 60 ..... 16
SA 60 ..... 22
SA 60 ..... 32 1-480
SA 60 ..... 45
100 600 ..... G 12 52 160 or 640 1:1 3:1 75 92
SA 60 63
..... (F14) 1-4800
SA 60 90
SA 60 ..... 125
SA 60 ..... 180
SA 100 ..... 4 3)
540 SA 100 ..... 5.6 3)
SA 100 ..... 8
SA 100 ..... 11
SA 100 ..... 16
SA 100 ..... 22
SA 100 ..... 32
SA 100 ..... 45 1-480
SA 100 ..... 63
200 1000 G3 65 190 or 800 1:1 4:1 107 128
SA 100 ..... 90
(F16) 1-4800
SA 100 ..... 125
SA 100 ..... 180
3)
900 3)
Enclosure : IP67 - IS:13947

Actuators are rated for short time duty S2-15min, based on 40o C ambient temperature. The nominal current
is based on an average load of approximately 35% of max. torque. The max. torque can be utilised for a short
time (e.g. to seat or unseat a valve) and the current can rise to max. value. Refer corresponding column for
current at max. torque in Electrical Data.
1) Infinitely adjustable 2) At 50 Hz 3) Non self locking

31
Electrical Data SA3-SA100
Open-Close duty
Auma India
Three phase Squirrel cage AC Motor 415V, 50 Hz
Actuator Type
Torque
Max. Type Output Speed Nominal Speed Size Nominal Current at Starting Power Full load
at 50 Hz Output 1/min Current Max. Torque Current Factor Efficiency
KW A 1) A A Cos o (%)
Nm 1/min
SA 3 ..... 11 0.06 1400 71 0.3 0.30 1.2 0.6 46
SA 3 ..... 16 0.06 1400 71 0.3 0.38 1.2 0.6 46
SA 3 ..... 22 0.06 1400 71 0.3 0.50 1.2 0.6 46
SA 3 ..... 32 0.12 1400 71 0.5 0.62 2.3 0.6 55
SA 3 ..... 45 0.18 2800 71 0.6 0.84 3.3 0.7 60
30 ..... 0.6 1.16 3.3 0.7 60
SA 3 63 0.18 2800 71
SA 3 ..... 90 0.37 2800 71 1.0 1.62 5.5 0.76 68
SA 3 ..... 125 0.37 2800 71 1.0 1.40 5.5 0.76 68
SA 3 ..... 180 0.37 2800 71 1.0 2.05 5.5 0.76 68
SA 6 ..... 4 0.06 1400 71 0.3 0.25 1.2 0.6 46
SA 6 ..... 5.6 0.06 1400 71 0.3 0.30 1.2 0.6 46
SA 6 ..... 8 0.06 1400 71 0.3 0.38 1.2 0.6 46
SA 6 ..... 11 0.12 1400 71 0.5 0.45 2.3 0.6 55
SA 6 ..... 16 0.12 1400 71 0.5 0.62 2.3 0.6 55
SA 6 ..... 22 0.12 1400 71 0.5 0.90 2.3 0.6 55
60 SA 6 ..... 32 0.18 2800 71 0.6 1.18 3.3 0.7 60
SA 6 ..... 45 0.37 2800 71 1.0 1.62 5.5 0.76 68
SA 6 ..... 63 0.37 2800 71 1.0 2.34 5.5 0.76 68
SA 6 ..... 90 0.55 2800 71 1.8 3.08 9.0 0.62 70
SA 6 ..... 125 0.55 2800 71 1.8 2.45 9.0 0.62 70
SA 6 ..... 180 0.55 2800 71 1.8 3.52 9.0 0.62 70
55 SA 12 ..... 4 0.06 1400 71 0.3 0.38 1.2 0.6 46
SA 12 ..... 5.6 0.12 1400 71 0.5 0.46 2.3 0.6 55
SA 12 ..... 8 0.12 1400 71 0.5 0.62 2.3 0.6 55
SA 12 ..... 11 0.12 1400 71 0.5 0.90 2.3 0.6 55
SA 12 ..... 16 0.25 1400 71 1.4 1.45 4.6 0.5 50
SA 12 ..... 22 0.25 1400 71 1.4 1.80 4.6 0.5 50
120 SA 12 ..... 32 0.37 2800 71 1.0 2.42 5.5 0.76 68
SA 12 ..... 45 0.55 2800 71 1.8 3.08 9.0 0.62 70
SA 12 ..... 63 1.1 2800 71 2.9 4.58 16.0 0.72 72
SA 12 ..... 90 1.1 2800 71 2.9 6.50 16.0 0.72 72
SA 12 ..... 125 1.1 2800 71 2.9 5.10 16.0 0.72 72
SA 12 ..... 180 1.1 2800 71 2.9 7.50 16.0 0.72 72
SA 15 ..... 4 0.06 1400 71 0.3 0.45 1.2 0.6 46
110 SA 15 ..... 5.6 0.12 1400 71 0.5 0.55 2.3 0.6 55
SA 15 ..... 8 0.12 1400 71 0.5 0.83 2.3 0.6 55
SA 15 ..... 11 0.25 1400 71 1.4 1.36 4.6 0.5 50
SA 15 ..... 16 0.25 1400 71 1.4 1.66 4.6 0.5 50
SA 15 ..... 22 0.37 2800 71 1.0 2.00 5.5 0.76 68
SA 15 ..... 32 0.55 2800 71 1.8 2.75 9.0 0.62 70
150 .....
SA 15 45 1.1 2800 71 2.9 4.26 16.0 0.72 72
SA 15 ..... 63 1.1 2800 71 2.9 5.67 16.0 0.72 72
SA 25 ..... 4 0.12 1400 71 0.5 0.65 2.3 0.6 55
SA 25 ..... 5.6 0.25 1400 71 1.4 1.29 4.6 0.5 50
SA 25 ..... 8 0.55 1400 71 2.8 1.64 12.0 0.51 60
SA 25 ..... 11 0.55 1400 71 2.8 1.92 12.0 0.51 60
SA 25 ..... 16 0.55 1400 71 2.8 2.60 12.0 0.51 60
SA 25 ..... 22 0.55 1400 71 2.8 3.58 12.0 0.51 60
250 ..... 2.9 4.75 16.0 0.72 72
SA 25 32 1.1 2800 71
SA 25 ..... 45 1.1 2800 71 2.9 6.58 16.0 0.72 72
SA 25 ..... 63 2.2 2800 90 4.6 8.44 40.0 0.83 80
SA 25 ..... 90 2.2 2800 90 4.6 12.5 40.0 0.83 80
SA 25 ..... 125 2.2 2800 90 4.6 8.95 40.0 0.83 80
SA 25 ..... 180 2.2 2800 90 4.6 13.6 40.0 0.83 80
220
1) Current at max. torque. We recommend to select switch gear and cables suitable for those values.
32
Electrical Data SA3-SA100
Open-Close duty
Auma India
Three phase Squirrel cage AC Motor 415V, 50 Hz
Actuator Type
Torque
Max. Type Output Speed Nominal Speed Size Nominal Current at Starting Power Full load
at 50 Hz Output 1/min Current Max. Torque Current Factor Efficiency
KW A 1) A A Cos o (%)
Nm 1/min
SA 30 ..... 4 0.12 1400 71 0.5 0.82 2.3 0.6 55
SA 30 ..... 5.6 0.25 1400 71 1.4 1.39 4.6 0.5 50
SA 30 ..... 8 0.55 1400 71 2.8 1.77 12.0 0.51 60
SA 30 ..... 11 0.55 1400 71 2.8 2.20 12.0 0.51 60
SA 30 ..... 16 0.55 1400 71 2.8 3.08 12.0 0.51 60
300 ..... 3.7 3.95 25.0 0.58 72
SA 30 22 1.1 1400 90
SA 30 ..... 32 1.1 2800 71 2.9 5.72 16.0 0.72 72
SA 30 ..... 45 1.25 2800 90 2.7 8.65 22.0 0.81 79
SA 30 ..... 63 2.2 2800 90 4.6 10.0 40.0 0.83 80
SA 30 ..... 90 2.5 2800 90 5.3 15.5 40.0 0.83 79
SA 30 ..... 125 2.5 2800 90 5.3 11.5 40.0 0.83 79
264 SA 30 ..... 180 4.0 2800 90 10.2 16.5 65.0 0.7 78
SA 50 ..... 4 0.25 1400 71 1.4 1.48 4.6 0.5 50
SA 50 ..... 5.6 0.55 1400 71 2.8 1.95 12.0 0.51 60
SA 50 ..... 8 0.55 1400 71 2.8 2.60 12.0 0.51 60
SA 50 ..... 11 0.55 1400 71 2.8 3.58 12.0 0.51 60
SA 50 ..... 16 1.1 1400 90 3.7 4.80 25.0 0.58 72
SA 50 ..... 22 1.1 1400 90 3.7 6.65 25.0 0.58 72
500 SA 50 ..... 32 2.2 2800 90 4.6 8.52 40.0 0.83 80
SA 50 ..... 45 2.2 2800 90 4.6 12.5 40.0 0.83 80
SA 50 ..... 63 4.0 2800 90 10.2 17.1 65.0 0.7 78
SA 50 ..... 90 4.0 2800 90 10.2 26.0 65.0 0.7 78
SA 50 ..... 125 5.0 2800 112 9.9 18.2 80.0 0.86 88
SA 50 ..... 180 5.0 2800 112 9.9 28.5 80.0 0.86 50
450 SA 60 ..... 4 0.25 1400 71 1.4 1.67 4.6 0.55 50
SA 60 ..... 5.6 0.55 1400 71 2.8 2.2 12.0 0.51 60
SA 60 ..... 8 0.55 1400 71 2.8 3.08 12.0 0.51 60
SA 60 ..... 11 0.55 1400 71 2.8 5.15 12.0 0.51 60
SA 60 ..... 16 1.1 1400 90 3.7 5.75 25.0 0.58 72
SA 60 ..... 22 2.2 1400 90 6.9 7.92 40.0 0.63 72
SA 60 ..... 32 2.2 2800 90 4.6 10.04 40.0 0.83 80
600 .....
SA 60 45 4.0 2800 90 10.2 15.05 65.0 0.7 78
SA 60 ..... 63 4.0 2800 90 10.2 21.08 65.0 0.7 78
SA 60 ..... 90 5.0 2800 112 9.9 31.08 80.0 0.86 88
SA 60 ..... 125 5.0 2800 112 9.9 22.5 80.0 0.86 88
SA 60 ..... 180 5.0 2800 112 9.9 35.5 80.0 0.86 88
SA 100 ..... 4 0.55 1400 71 2.8 2.55 12.0 0.51 60
540 SA 100 ..... 5.6 0.55 1400 71 2.8 3.85 12.0 0.51 60
SA 100 ..... 8 0.75 1400 90 2.0 4.65 12.0 0.72 75
SA 100 ..... 11 1.1 1400 90 3.7 6.65 25.0 0.58 72
SA 100 ..... 16 2.2 1400 90 6.9 9.06 40.0 0.63 72
SA 100 ..... 22 2.2 1400 90 6.9 12.5 40.0 0.63 72
SA 100 ..... 32 4.0 2800 90 10.2 17.5 65.0 0.7 78
1000 SA 100 ..... 45 4.0 2800 90 10.2 26.0 65.0 0.7 78
SA 100 ..... 63 7.5 2800 112 15.6 40.0 116.0 0.78 86
SA 100 ..... 90 7.5 2800 112 15.6 60.0 116.0 0.78 86
SA 100 ..... 125 7.5 2800 112 15.6 44.6 116.0 0.78 86
SA 100 ..... 180 7.5 2800 112 15.6 68.0 116.0 0.78 86
900
Permissible voltage variation : + 10%, Permissible frequency variation : + 5%, Permissible combined variation : 10%
if voltage drops below there will be reduction of nominal output.
Auma motors are provided with 3 thermoswitches one in each winding connected in series to protect windings. Our
warranty is void if those thermoswitches are not connected in control circuit.
Motor data are approximate. Due to usual manufacturing tolerances there may be deviations from the values given.
1) Current at max. torque. We recommend to select switch gear and cables suitable for those values.
33
Technical Data SAR6-SAR100
Regulating duty
1)
Tripping Regu- Auma India No. of Valve Stem dia. Permissible Hand Hand wheel Weight
Torque lating Actuator Type starts Mounting Output drive Thrust for wheel Ratio Auma India Norm
in both Torque Flange Type-A Type-A Dia.
Standard
directions Type Output Speed
DIN:3210
Std. Std. With bevel Std. With bevel
2) Max. gear set gear set
Min. Max. Max. (Special
Nm Nm Nm 1/min c/h ISO:5210) Max. mm Max. kN Kgs. Kgs.
SAR 6 ..... 4
SAR 6 ..... 5.6
SAR 6 ..... 8
SAR 6 ..... 11
SAR 6 ..... 16
G0
30 60 30 1200
(F10) 26 40 250 1:1 2:1 39 45
SAR 6 ..... 22
SAR 6 ..... 32
SAR 6 ..... 45
SAR 12 ..... 4
SAR 12 ..... 5.6
SAR 12 ..... 8
SAR 12 ..... 11
SAR 12 ..... 16 G0 38 60 250 1:1 2:1 39 45
60 120 60 SAR 12 ..... 22 1200 (F10)
SAR 12 ..... 32
SAR 12 ..... 45
SAR 15 ..... 4 900
SAR 15 ..... 5.6
SAR 15 ..... 8
SAR 15 ..... 11
SAR 15 ..... 16 G0
60 150 75 .....
1200
(F10) 38 60 250 1:1 2:1 39 45
SAR 15 22
SAR 15 ..... 32
SAR 25 ..... 4
SAR 25 ..... 5.6
SAR 25 ..... 8
SAR 25 ..... 11
SAR 25 ..... 16
..... 1200 G 12
SAR 25 22
120 250 120 SAR 25 ..... 32
52 120 360 1:1 3:1 72 88
.....
(F14)
SAR 25 45 900
SAR 30 ..... 4
30 ..... 5.6
600
SAR
SAR 30 ..... 8
SAR 30 ..... 11
SAR 30 ..... 16 1200
SAR 30 ..... 22
..... G 12
150 300 150 SAR 30 32 52 120 360 1:1 3:1 72 88
SAR 30 ..... 45 (F14)
SAR 50 ..... 4
..... 600
SAR 50 5.6
SAR 50 ..... 8
SAR 50 ..... 11
.....
1200
SAR 50 16
SAR 50 ..... 22
SAR 50 ..... 32 900 G 12
250 500 250 SAR 50 ..... 45 52 160 640 1:1 3:1 75 92
SAR 60 ..... 4 (F14)
SAR 60 ..... 5.6 600
SAR 60 ..... 8
SAR 60 ..... 16
SAR 60 ..... 22 1200
SAR 60 ..... 32 G 12
300 600 300 SAR 100 ..... 4 52 160 640 1:1 3:1 75 92
SAR 100 ..... 5.6 (F14)
..... 600
SAR 100 8
SAR 100 ..... 11
100 ..... 16
1200
SAR
SAR 100 ..... 22 900
G3
500 1000 500 (F16) 65 190 800 1:1 4:1 107 128
600
Enclosure : IP67 - IS:13947

Actuators are rated for Intermittent duty S - 25% ED, based on 40o C ambient temperature. The nominal current is based on an
average load of approximately 35% of max. torque. The max. torque can be utilised for a short time (e.g. to seat or unseat
a valve) and the current can rise to max. value. Refer corresponding column for current at max. torque in Electrical Data.
1) Infinitely adjustable 2) At 50 Hz
34
Electrical Data SAR6-SAR100
Regulating duty
Auma India
Regulating Torque Three phase Squirrel cage AC Motor 415V, 50 Hz
Actuator Type
Type Output Speed Nominal Speed Size Nominal Current at Starting Power Full load
Max. at 50 Hz Output 1/min Current Max. Torque Current Factor Efficiency
Nm KW A 1) A A Cos o (%)
1/min
SAR 6 ..... 4 0.06 1400 71 0.3 0.25 1.2 0.6 46
SAR 6 ..... 5.6 0.06 1400 71 0.3 0.30 1.2 0.6 46
SAR 6 ..... 8 0.06 1400 71 0.3 0.38 1.2 0.6 46
SAR 6 ..... 11 0.12 1400 71 0.5 0.45 2.3 0.6 55
SAR 6 ..... 16 0.12 1400 71 0.5 0.62 2.3 0.6 55
30 SAR 6 ..... 22 0.12 1400 71 0.5 0.90 2.3 0.6 55
SAR 6 ..... 32 0.25 1400 71 1.4 1.45 4.6 0.5 50
SAR 6 ..... 45 0.25 1400 71 1.4 1.86 4.6 0.5 50
SAR 12 ..... 4 0.06 1400 71 0.3 0.38 1.2 0.6 46
SAR 12 ..... 5.6 0.12 1400 71 0.5 0.46 2.3 0.6 55
SAR 12 ..... 8 0.12 1400 71 0.5 0.62 2.3 0.6 55
SAR 12 ..... 11 0.12 1400 71 0.5 0.90 2.3 0.6 55
60 SAR 12 ..... 16 0.25 1400 71 1.4 1.45 4.6 0.5 50
SAR 12 ..... 22 0.25 1400 71 1.4 1.80 4.6 0.5 50
SAR 12 ..... 32 0.55 1400 71 2.8 2.52 12.0 0.51 60
SAR 12 ..... 45 0.55 1400 71 2.8 3.52 12.0 0.51 60
SAR 15 ..... 4 0.06 1400 71 0.3 0.45 1.2 0.6 46
SAR 15 ..... 5.6 0.12 1400 71 0.5 0.55 2.3 0.6 55
SAR 15 ..... 8 0.12 1400 71 0.5 0.83 2.3 0.6 55
SAR 15 ..... 11 0.25 1400 71 1.4 1.36 4.6 0.5 50
75 SAR 15 ..... 16 0.25 1400 71 1.4 1.66 4.6 0.5 50
SAR 15 ..... 22 0.55 1400 71 2.8 2.20 12.0 0.51 60
SAR 15 ..... 32 0.55 1400 71 2.8 3.08 12.0 0.51 60
SAR 25 ..... 4 0.12 1400 71 0.5 0.65 2.3 0.6 55
SAR 25 ..... 5.6 0.25 1400 71 1.4 1.29 4.6 0.5 50
SAR 25 ..... 8 0.25 1400 71 1.4 1.64 4.6 0.5 50
SAR 25 ..... 11 0.55 1400 71 2.8 1.92 12.0 0.51 60
SAR 25 ..... 16 0.55 1400 71 2.8 2.60 12.0 0.51 60
SAR 25 ..... 22 0.55 1400 71 2.8 3.58 12.0 0.51 60
125 .....
SAR 25 32 1.1 1400 90 3.7 4.80 25.0 0.58 72
SAR 25 ..... 45 1.1 1400 90 3.7 6.67 25.0 0.58 72
SAR 30 ..... 4 0.12 1400 71 0.5 0.82 2.3 0.6 55
SAR 30 ..... 5.6 0.25 1400 71 1.4 1.39 4.6 0.5 50
SAR 30 ..... 8 0.25 1400 71 1.4 1.77 4.6 0.5 50
SAR 30 ..... 11 0.55 1400 71 2.8 2.20 12.0 0.51 60
SAR 30 ..... 16 0.55 1400 71 2.8 3.08 12.0 0.51 60
SAR 30 ..... 22 1.1 1400 90 3.7 3.95 25.0 0.58 72
150 SAR 30 ..... 32 1.1 1400 90 3.7 5.75 25.0 0.58 72
SAR 30 ..... 45 2.2 1400 90 6.9 8.0 40.0 0.63 72
SAR 50 ..... 4 0.25 1400 71 1.4 1.48 4.6 0.5 50
SAR 50 ..... 5.6 0.55 1400 71 2.8 1.95 12.0 0.51 60
SAR 50 ..... 8 0.55 1400 71 2.8 2.60 12.0 0.51 60
SAR 50 ..... 11 0.55 1400 71 2.8 3.58 12.0 0.51 60
SAR 50 ..... 16 1.1 1400 90 3.7 4.80 25.0 0.58 72
SAR 50 ..... 22 1.1 1400 90 3.7 6.65 25.0 0.58 72
250 SAR 50 ..... 32 2.2 1400 90 6.9 9.06 40.0 0.63 72
SAR 50 ..... 45 2.2 1400 90 6.9 13.4 40.0 0.63 72
SAR 60 ..... 4 0.25 1400 71 1.4 1.67 4.6 0.5 50
SAR 60 ..... 5.6 0.55 1400 71 2.8 2.2 12.0 0.51 60
SAR 60 ..... 8 0.55 1400 71 2.8 3.08 12.0 0.51 60
SAR 60 ..... 16 1.1 1400 90 3.7 5.75 25.0 0.58 72
SAR 60 ..... 22 2.2 1400 90 6.9 7.92 40.0 0.63 72
SAR 60 ..... 32 2.2 1400 90 6.9 11.1 40.0 0.63 72
300 SAR 100 ..... 4 0.55 1400 71 2.8 2.55 12.0 0.51 60
SAR 100 ..... 5.6 0.55 1400 71 2.8 3.85 12.0 0.51 60
SAR 100 ..... 8 0.75 1400 90 2.0 4.65 12.0 0.72 75
SAR 100 ..... 11 1.1 1400 90 3.7 6.65 25.0 0.58 72
SAR 100 ..... 16 2.2 1400 90 6.9 9.06 40.0 0.63 72
SAR 100 ..... 22 2.2 1400 90 6.9 12.5 40.0 0.63 72
500
Permissible voltage variation : + 10%, Permissible frequency variation : + 5%, Permissible combined variation : 10%
if voltage drops below there will be reduction of nominal output.
Auma motors are provided with 3 thermoswitches one in each winding connected in series to protect windings. Our
warranty is void if those thermoswitches are not connected in control circuit.
Motor data are approximate. Due to usual manufacturing tolerances there may be deviations from the values given.
1) Current at Max. torque. We recommend to select switch gear and cables suitable for those values.
35
SA3-SA100
Norm actuator SAR6-SAR100
SA3 & SA6 SA12 & SA15 SA25 & SA30 SA50 & SA60 SA100
Dimensions SAR6 SAR12 & SAR15 SAR25 & SAR30 SAR50 & SAR60 SAR100
A 215 215 245 245 275
B 257 257 282 282 307
C 210 235 275 275 380
D 250 250 360 640 800
D1 110 - 125 110 - 125 110 - 160 125 - 160 125 - 200
D2 42 x 3.3 60 x 3.7 76 x 3.7 76 x 3.7 89 x 4.1
E 195 195 255 255 255
J 185 185 210 210 230
L max. 175-230 175-230 175-280 210-280 210-305
LL min. 35 35 45 45 60
M min. 80 80 80 80 80
N 110 110 170 170 210
O 96 96 96 96 96
P 142 142 167 167 192
Q min 65 65 65 65 65
R (Conduit th) 2x1 BSC 2x1 BSC 2x1 BSC 2x1 BSC 2x1 BSC
1 1 1 1 1
S 255 4 '' 255 4 '' 255 4 '' 255 4 '' 255 4 ''
Y 182 185 250 250 306
d 125 125 175 175 210
g (TYPE - A) 35 37 51 51 69
g1 (TYPE - B & C) 50 50 65 65 80
g2 ( TYPE - D & E) 15 15 22 22 30
DIN 3210 Designation G0 G0 G G G3
1 1
2 2
We reserve the right to alter data, dimensions and weights according to improvement made. (all dimensions are in mm)
Figures and diagrams are not binding.
36
SA3-SA100
Integral starter compact actuator SAR6-SAR100
A 215 215 245 245 275
B 430 430 451 451 467
C 210 235 275 275 380
D 250 250 360 640 800
D1 110 - 125 110 - 125 110 - 160 125 - 160 125 - 200
D2 42 x 3.3 60 x 3.7 76 x 3.7 76 x 3.7 89 x 4.1
E 195 195 255 255 255
J 185 185 210 210 230
K 342 342 342 342 342
L max. 340 340 450 450 515
LL min. 35 35 45 45 60
M min. 80 80 80 80 80
N 227 227 227 227 227
O 96 96 96 96 96
P 315 315 340 340 365
Q min 65 65 65 65 65
S 25514 '' 25514 '' 25514 '' 25514 '' 25514 ''
V 160 160 160 160 160
W 185 185 185 185 185
d 125 125 175 175 210
g (TYPE - A) 35 37 51 51 69
g1 (TYPE - B & C) 50 50 65 65 80
g2 ( TYPE - D & E) 15 15 22 22 30
1 1
2 2
37
SA3-SA100
Integral starter epac actuator SAR6-SAR100
e-pac
e-pac
e-pac
A 215 215 245 245 275
B 278.5 278.5 303.5 303.5 329.5
C 210 235 275 325 380
D 250 250 360 640 800
D1 110 - 125 110 - 125 110 - 160 125 - 160 125 - 200
D2 42 x 3.3 60 x 3.7 76 x 3.7 76 x 3.7 89 x 4.1
E 195 195 255 255 255
J 185 185 210 210 230
K 256 256 256 256 256
L max 340 340 450 450 515
LL min. 35 35 45 45 60
M min. 80 80 80 80 80
N 240.5 240.5 240.5 240.5 240.5
O 96 96 96 96 96
P 400.5 400.5 425.5 425.5 451.5
Q min 65 65 65 65 65
S 25514 '' 25514 '' 25514 '' 25514 '' 25514 ''
V 185 185 185 185 185
W 175 175 175 175 175
Z (For ON-OFF Duty) 121 121 121 121 121
Z1 (For Regulating Duty) 202 202 202 202 202
d 125 125 175 175 210
g (TYPE - A) 35 37 51 51 69
g1 (TYPE - B & C) 50 50 65 65 80
g2 ( TYPE - D & E) 15 15 22 22 30
1 1
2 2
38
SA3-SA100
Output drives according to DIN 3210 SAR6-SAR100
SA3/ SA12/ SAR12/ SA25/ SAR25/ SA50/ SAR50/ SA100/
SAR 6
SA6 SA15 SAR15 SA30 SAR30 SA60 SAR60 SAR100
39
SA6-SA100
Linear Thrust Unit for control valves with
LTU6-LTU100
For all other dimensions of actuator, please refer separate data sheet (all dimensions are in mm)
Dimensions LTU6 LTU12 LTU25 LTU50 LTU100

SA / SAR6 SA / SAR12 SA / SAR25 SA / SAR50 SA / SAR100
Stroke (L) mm 50 100 60 120 80 160 80 160
Thrust max. kN 20 35 63 100
Thrust max. kN
10 18 31.5 50
for Regulating
Stem thread, LH Tr. 24x5 Tr. 32x6 Tr. 40x7 Tr. 50x8
A 150 200 155 215 219 299 219 299
B 60 70 101 101
C 25 30 55 55
D 70 70 100 100
E 125 125 175 175
F
15 15 16 16
G
M10 M10 M16 M16
H
3 3 4 4
J
102 102 140 140
K
M16x1.5 M20x1.5 M36x3 M36x3
40
Terminal plan - Norm actuator
DSR Torque switch, closing, clockwise rotation

DOL Torque switch, opening, anti-clockwise rotation
WSR Limit switch, closing, clockwise rotation
WOL Limit switch, opening, anti-clockwise rotation
DSR1
DOL1 } Torque switch in tandem operation
with DSR/DOL
WSR1
WOL1 } Limit switch in tandem operation
with WSR/WOL
Th Thermo switch
b1 Push button for stop
b2 Push button for close
b3 Push button for open
C1 Contactor-close
C2 Contactor-open
e4 Thermal overload relay
e5 Control fuse
h1 Indicator lamp-close
h2 Indicator lamp-open
h3 Indicator lamp-trouble
M Motor (3Phase AC) 415V, 3 , 50Hz
a1 Main switch
SH Space heater
b4 Selector switch
N Neutral
E Earth
R,S,T(L1,L2,L3) Phases
e1-e3 Main fuse
A Auto
m Manual
41
Wiring diagram - Integral starter, epac
42
Info-A
Collective fault indication for Display board legend:-
- Thermoswitch trip Symbol Type Description Symbol Type Description
- Torque switch trip
Status Actuator in open direction Fault Torque switch open
Info-B
Potential free contact Local-Off-Remote
Status Actuator in Close direction Fault Torque switch close
Status Limit switch open Fault Thermoswitch trip
Status Limit switch close Fault Thermal overload relay trip

K1 - Open Contactor
K2 - Close Contactor Status Actuator in local mode Fault Fault indication
Th - Thermoswitch
RL1 - 24V DC Relay for OPEN Contactor Status Actuator in remote mode Fault Single phasing
RL2 - 24V DC Relay for CLOSE Contactor
RL3 - 24V DC Relay for FAULT Annunciation Status 11V Internal power supply
C8M-C8F - 64 Pin Male-Female connector
8 8
C15M-C15F - 24 Pin Rack & panel Male-Female connector Status 23V Internal power supply
Legend - Integral starter, epac
M - Motor 3Ph, 415V, 50Hz.

DSR - Close torque switch Status 24V DC For Customer's use
DOL - Open torque switch
WSR - Close limit switch Dip switch particulars:-
WOL - Open limit switch
Switch Switch position Switch position
DSR1/DOL1 - Torque switch in tandem operation with DSR/DOL Remarks
No OFF ON
WSR1/WOL1 - Limit switch in tandem operation with WSR/WOL
1 Inching operation in Local mode Non-inching operation in Local mode Applicable
F,G - Plug in type terminals between basic actuator(Norm) (non self retaining) (self retaining)
2 Emergency shut down to Open Not-Applicable
and Integral starter(epac) 3 Emergency shut down to Close Not-Applicable
R,Y,B - Main supply 415V, 3o, 50Hz, AC Supply 4 Timer board operation enabled Timer board operation disenabled Not-Applicable
A,B,C - Motor terminals 5 Inhibit Open direction Not-Applicable
L 1-27 - Terminals for customer's connections 6 Inhibit Close direction Not-Applicable
SH - Space heater Inching operation in Remote Non-Inching operation in Remote mode
7 mode (non self retaining) Applicable
(self retaining)
43
8 Limit switch close bypass
(Closing by torque switch Close) Limit Seating Applicable
(Torque Seating)
automates valves
auma india norm auma india e-pac

SA3 - SA100 SA3 - SA100
SAR6 - SAR100 SAR6 - SAR100
Output torque from 30 to 1000 Nm Output torque from 30 to 1000 Nm
Worm Gear Boxes Bevel Gear Boxes Worm Gear Boxes

GS 40.2-GS 125.2 GK 10.2-GK 35.1 GF 40.2-GF 250
Output torque from 300 to 5600 Nm Output torque from 120 to 8000 Nm Output torque from 300 to 45000 Nm
Worm Gear Boxes Spur Gear Boxes

GS 160-GS 500 GST 12-GST 1600
Output torque from 8000 to 360000 Nm Output torque from 120 to 16000 Nm
Head Office and Works Branch Office Branch Office

AUMA (INDIA) LIMITED AUMA (INDIA) LIMITED AUMA (INDIA) LIMITED
Plot No. 39-B, II Phase 8-C, Block B-H,Munirka "Kalpadrum", 12, Pandurang Colony
Peenya Industrial Area NEW DELHI - 110 067. Behind New Karnataka High School
Bangalore - 560 058. Erandwana, Pune - 411 038.
Ph : 080-8394365 Ph : 011-6187063 Ph : 020-5410465
080-8394366
080-8392808
Fax : 080-8392809 Fax : 011-6109637 Fax : 020-5443186
E-mail : info@auma.co.in E-mail : aumandl@vsnl.net E-mail : aumapn@pn3.vsnl.net.in
DD / CT 001 issue 10/02
Multi-turn actuators
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
with actuator controls
AUMA MATIC BASIC AMB 01.1/AMB02.1
Operation instructions Assembly, operation, commissioning

SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Table of contents AMB 01.1/AMB02.1
Read operation instructions first.

●
Observe safety instructions.
●
These operation instructions are part of the product.
●
Retain operation instructions during product life.
●
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.
Reference documents:
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
Table of contents Page

1. Safety instructions................................................................................................................. 5
1.1. Basic information on safety 5
1.2. Range of application 5
1.3. Applications in Ex zone 22 (option) 6
1.4. Warnings and notes 6
1.5. References and symbols 7
2. Identification........................................................................................................................... 8
2.1. Name plate 8
2.2. Short description 10
3. Transport, storage and packaging........................................................................................ 11
3.1. Transport 11
3.2. Storage 11
3.3. Packaging 11
4. Assembly................................................................................................................................ 12
4.1. Mounting position 12
4.2. Handwheel fitting 12
4.3. Multi-turn actuator: mount to valve/gearbox 12
4.3.1. Output drive types B, B1 – B4 and E 12
4.3.1.1. Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox 13
4.3.2. Output drive type A 13
4.3.2.1. Stem nut: finish machining 14
4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve 15
4.4. Accessories for assembly 16
4.4.1. Stem protection tube for rising valve stem 16
4.5. Mounting positions of local controls 16
4.5.1. Mounting positions: modify 17
5. Electrical connection............................................................................................................. 18
5.1. Basic information 18
5.2. Connection with AUMA plug/socket connector 19
5.2.1. Terminal compartment: open 19
5.2.2. Cable connection 20
5.2.3. Terminal compartment: close 22
2
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Table of contents
5.3. Accessories for electrical connection 22

5.3.1. Parking frame 22
5.3.2. Protection cover 23
5.3.3. Double sealed intermediate frame 23
5.3.4. External earth connection 23
6. Operation................................................................................................................................ 24
6.1. Manual operation 24
6.1.1. Manual operation: engage 24
6.1.2. Manual operation: disengage 24
6.2. Motor operation 24
6.2.1. Local operation 24
6.2.2. Actuator operation from remote 25
7. Indications.............................................................................................................................. 26
7.1. Indication lights 26
7.2. Mechanical position indicator/running indication 26
8. Signals..................................................................................................................................... 27
8.1. Feedback signals (binary) 27
8.2. Feedback signals (analogue) 27
9. Commissioning (basic settings)........................................................................................... 28
9.1. Switch compartment: open 28
9.2. Torque switching: set 28
9.3. Limit switching: set 29
9.3.1. End position CLOSED (black section): set 30
9.3.2. End position OPEN (white section): set 30
9.4. Intermediate positions: set 30
9.4.1. Running direction CLOSE (black section): set 31
9.4.2. Running direction OPEN (white section): set 31
9.5. Test run 32
9.5.1. Direction of rotation: check 32
9.5.2. Limit switching: check 33
9.6. Electronic position transmitter EWG 01.1 33
9.6.1. Measuring range: set 34
9.6.2. Current values: adjust 35
9.6.3. LED end position signalling: switch on/off 36
9.7. Potentiometer 36
9.7.1. Potentiometer setting 36
9.8. Electronic position transmitter RWG 37
9.8.1. Measuring range: set 37
9.9. Mechanical position indicator: set 38
9.10. Switch compartment: close 39
10. Commissioning – controls settings..................................................................................... 40
10.1. Local controls: remove 40
10.2. Type of seating: set 40
10.3. Push-to-run operation or self-retaining: set 41
10.3.1. Push-to-run operation or self-retaining for operation commands via push buttons 41
10.3.2. Push-to-run operation or self-retaining for operation commands from Remote 41
10.4. Local controls: mount 42
10.5. Controls: open 43
3
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Table of contents AMB 01.1/AMB02.1
10.6. Feedback signals setting via output contacts 43

10.7. EMERGENCY command (EMERGENCY - OPEN/EMERGENCY - CLOSE): set 44
10.8. Controls: close 45
11. Corrective action.................................................................................................................... 47
11.1. Faults during commissioning 47
11.2. Fuses 47
11.2.1. Fuses within the actuator controls 47
11.2.2. Motor protection (thermal monitoring) 49
12. Servicing and maintenance................................................................................................... 50
12.1. Preventive measures for servicing and safe operation 50
12.2. Maintenance 50
12.3. Disposal and recycling 51
13. Technical data......................................................................................................................... 52
13.1. Technical data Multi-turn actuators 52
13.2. Technical data Actuator controls 55
14. Spare parts............................................................................................................................. 58
14.1. Spare parts list SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 58
14.2. Actuator controls AUMA MATIC BASIC AMB 01.1/AMB 02.1 60
15. Certificates.............................................................................................................................. 62
15.1. Declaration of Incorporation and EC Declaration of Conformity 62
Index........................................................................................................................................ 63
Addresses............................................................................................................................... 65
4
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Safety instructions
1. Safety instructions
1.1. Basic information on safety
Standards/directives AUMA products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warn- All personnel working with this device must be familiar with the safety and warning
ings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe the national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2. Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
5
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Safety instructions AMB 01.1/AMB02.1
● Escalators
● Continuous duty
● Buried service
● Continuous submersion (observe enclosure protection)
● Potentially explosive areas, with the exception of zone 22
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Applications in Ex zone 22 (option)
Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive 94/9/EC.
The actuators are designed to meet enclosure protection IP68 and fulfil the
requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for use in
presence of combustible dust, requirements for category 3 electrical equipment -
protected by enclosures.
To comply with all requirements of EN 50281-1-1:1998, it is imperative that the
following points are observed:
● In compliance with the ATEX directive 94/9/EC, the actuators must be equipped
with an additional identification – II3D IP6X T150 °C.
● The maximum surface temperature of the actuators, based on an ambient
temperature of +40 °C in accordance with EN 50281-1-1 section 10.4, is +150
°C. In accordance with section 10.4, an increased dust deposit on the equipment
was not considered for the determination of the maximum surface temperature.
● The correct connection of the thermoswitches or the PTC thermistors as well
as fulfilling the requirements of the duty type and the technical data are pre-
requisites for compliance with the maximum surface temperature of devices.
● The connection plug may only be plugged in or pulled out when device is dis-
connected from the mains.
● The cable glands used also have to meet the requirements of category II3 D
and must at least comply with enclosure protection IP67.
● The actuators must be connected by means of an external ground connection
(accessory part) to the potential compensation or integrated into an earthed
piping system.
● The threaded plug (part no. 511.0) or the stem protection tube with protective
cap (part nos. 568.1 and 568.2) for sealing the hollow shaft must imperatively
be mounted to guarantee tightness and therefore the combustible dust hazard
protection.
● As a general rule, the requirements of EN 50281-1-1 must be respected in dust
hazardous locations. During commissioning, service, and maintenance, special
care as well as qualified and trained personnel are required for the safe operation
of actuators.
1.4. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning could result in death or serious injury.
6
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Safety instructions
Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)
→ Measures to avoid the danger
→ Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.5. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
<> Reference to other sections
Terms in brackets shown above refer to other sections of the document which provide
further information on this topic. These terms are either listed in the index, a heading
or in the table of contents and may quickly be found.
7
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Identification AMB 01.1/AMB02.1
2. Identification
2.1. Name plate
Each device component (actuator, controls, motor) is equipped with a name plate.
Figure 1: Arrangement of name plates
[1] Actuator name plate

[2] Actuator controls name plate
[3] Motor name plate
[4] Additional plate, e.g. KKS plate (Power Plant Classification System)
Description of actuator name plate

Figure 2: Actuator name plate (example)
[1] Name of manufacturer

[2] Address of manufacturer
[3] Type designation
[4] Order number
[5] Serial number
[6] Speed
[7] Torque range in direction CLOSE
[8] Torque range in direction OPEN
[9] Type of lubricant
[10] Enclosure protection
[11] Permissible ambient temperature
[12] Can be assigned as an option upon customer request
[13] Can be assigned as an option upon customer request
[14] Data Matrix code
8
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Identification
Description of actuator controls name plate

Figure 3: Actuator controls name plate
[1] Type designation

[2] Order number
[3] Serial number
[4] Actuator terminal plan
[5] Actuator controls terminal plan
[6] Mains voltage
[7] AUMA power class for switchgear
[8] Permissible ambient temperature
[9] Enclosure protection
[10] Control
[11] Data Matrix code
Descriptions
Type designation Figure 4: Type designation (example)
1. Type and size of actuator

2. Flange size
Type and size
These instructions apply to the following devices types and sizes:
SA 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 = multi-turn actuators for open-close duty
SAR 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 = multi-turn actuators for modulating duty
AMB 01.1 = AUMA MATIC BASIC actuator controls
Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be compiled.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com, we offer a service allowing authorised
users to download order-related documents such as wiring diagrams and technical
data (both in German and English), inspection certificates and the operation
instructions when entering the order number.
Serial number
Table 1: Description of serial number (with example)
05 14 MD12345
st nd
1 +2 position: Assembly in week
05 Week 05
rd th
3 +4 position: Year of production
14 Year of production: 2014
All other positions
MD12345 Internal number for unambiguous product identification
9
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Identification AMB 01.1/AMB02.1
AUMA power class for The switchgear used in the actuator controls (reversing contactors/thyristors) are
switchgear classified according to AUMA power classes (e.g. A1, B1, ....). The power class
defines the max. permissible rated power (of the motor) the switchgear has been
designed for. The rated power (nominal power) of the actuator motor is indicated in
kW on the motor name plate. For the assignment of the AUMA power classes to the
nominal power of the motor types, refer to the separate electrical data sheets.
For switchgear without assignment to any power classes, the actuator controls name
plate does not indicate the power class but the max. rated power in kW.
Control
Table 2: Control examples (indications on controls name plate)
Input signal Description
24 V DC Control voltage 24 V DC for OPEN-CLOSE control via digital inputs
(OPEN, STOP, CLOSE)
115 V AC Control voltage 115 V AC for OPEN-CLOSE control via digital inputs
(OPEN, STOP, CLOSE)
230 V AC Control voltage 230 V AC OPEN-CLOSE control via digital inputs
(OPEN, STOP, CLOSE)
Data Matrix code When registered as authorised user, you may use the AUMA Support App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number of serial number.
Figure 5: Link to the App store:
2.2. Short description
Multi-turn actuator Definition in compliance with EN ISO 5210:

A multi-turn actuator is an actuator which transmits to the valve a torque for at least
one full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators are driven by an electric motor and are capable of
withstanding thrust in combination with output drive type A. For manual operation,
a handwheel is provided. Switching off in end positions may be either by limit or
torque seating. Controls are required to operate or process the actuator signals.
Actuator controls The AUMA MATIC actuator controls are used to operate AUMA actuators and are
supplied ready for use. The controls can be mounted directly to the actuator but also
separately on a wall bracket. The electro-mechanical version of the AUMA MATIC
controls includes switchgear for control in OPEN - CLOSE duty and a logic for various
indications via contacts
Local controls Operation (via push buttons), setting and indication can be performed directly at the
controls (contents of these instructions).
10
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Transport, storage and packaging
3. Transport, storage and packaging

3.1. Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
3.2. Storage
Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.
Long-term storage If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
11
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Assembly AMB 01.1/AMB02.1
4. Assembly
4.1. Mounting position
AUMA actuators and actuator controls can be operated without restriction in any
mounting position.
4.2. Handwheel fitting

Information For transport purposes, handwheels from a diameter of 400 mm are supplied separ-
ately.
Figure 6: Handwheel
[1] Spacer
[2] Input shaft
[3] Handwheel
[4] Circlip
1. If required, fit spacer [1] onto input shaft [2].

2. Slip handwheel [3] onto input shaft.
3. Secure handwheel [3] using the circlip [4] supplied.
4.3. Multi-turn actuator: mount to valve/gearbox
Danger of corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.
4.3.1. Output drive types B, B1 – B4 and E

Application ● For rotating, non-rising valve stem
● Not capable of withstanding thrust
Design Output drive bore with keyway:
● Types B1 – B4 with bore according to EN ISO 5210
● Types B and E with bore according to DIN 3210
● Later change from B1 to B3, B4, or E is possible.
12
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Assembly
Figure 7: Output drive
[1] Output drive types B, B1 – B4, E and C

[2] Output drive sleeve/output drive plug sleve with bore and keyway
[3] Circlip
Information Spigot at flanges should be loose fit.
4.3.1.1. Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox
1. Check if mounting flanges fit together.

2. Check whether bore and keyway match the input shaft.
3. Apply a small quantity of grease to the input shaft.
4. Place multi-turn actuator.
Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5. Fasten multi-turn actuator with screws according to table.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 3: Tightening torques for screws

Screws Tightening torque TA [Nm]
Threads Strength class 8.8
M8 25
M10 51
M12 87
M16 214
M20 431
4.3.2. Output drive type A

Application ● Output drive for rising, non-rotating valve stem
● Capable of withstanding thrust
Design Torque is transmitted by means of a stem nut.
Information To adapt the actuators to available output drive types A with flanges F10 and F14
(year of manufacture: 2009 and earlier), an adapter is required. The adapter can be
ordered from AUMA.
13
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
4.3.2.1. Stem nut: finish machining
✔ This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 8: Design of output drive type A
[1] Stem nut

[2] Bearing
[2.1] Bearing race
[2.2] Bearing rim
[3] Spigot ring
1. Remove spigot ring [3] from output drive.

2. Remove stem nut [1] together with bearings [2].
3. Remove bearing races [2.1] and bearing rims [2.2] from stem nut [1].
4. Drill and bore stem nut [1] and cut thread.
Information: When fixing in the chuck, make sure stem nut runs true!
5. Clean the machined stem nut [1].
6. Apply sufficient Lithium soap EP multi-purpose grease to bearing rims [2.2] and
bearing races [2.1], ensuring that all hollow spaces are filled with grease.
7. Place greased bearing rims [2.2] and bearing races [2.1] onto stem nut [1].
8. Re-insert stem nut [1] with bearings [2] into output drive.
Information: Ensure that dogs or splines are placed correctly in the keyway of
the hollow shaft.
9. Screw in spigot ring [3] until it is firm against the shoulder.
14
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve
Figure 9: Assembly with output drive type A
[1] Valve stem

[2] Output drive type A
[3] Screws to actuator
[4] Valve flange
[5] Screws to output drive
1. If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2. Check if the flange of output drive type A matches the valve flange [4].
3. Apply a small quantity of grease to the valve stem [1].
4. Place output drive type A on valve stem and turn until it is flush on the valve
flange.
5. Turn output drive type A until alignment of the fixing holes.
6. Screw in fastening screws [5], however do not completely tighten.
7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
➥ The flanges are flush with each other if properly engaged.
8. Adjust multi-turn actuator until alignment of the fixing holes.
9. Fasten multi-turn actuator with screws [3].
10. Fasten screws [3] crosswise with a torque according to table.
Table 4: Tightening torques for screws

Screws Tightening torque TA [Nm]
Threads Strength class 8.8
M6 11
M8 25
M10 51
M12 87
M16 214
M20 431
11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
15
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
4.4. Accessories for assembly
4.4.1. Stem protection tube for rising valve stem

— Option —
Figure 10: Assembly of the stem protection tube
[1] Cap for stem protection tube

[2] Stem protection tube
[3] Sealing ring
1. Seal thread with hemp, Teflon tape, or thread sealing material.

2. Screw stem protection tube [2] into thread and tighten it firmly.
3. Push down the sealing ring [3] onto the housing.
4. Check whether cap for stem protection tube [1] is available and in perfect con-
dition.
4.5. Mounting positions of local controls
The mounting position of the local controls is selected according to the order. If, after
mounting the actuator to the valve or the gearbox on site, the local controls are in
an unfavourable position, the mounting position can be changed at a later date. Four
mounting positions are possible.
Figure 11: Mounting positions A and B
16
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Figure 12: Mounting positions C and D
4.5.1. Mounting positions: modify
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
1. Loosen screws and remove the local controls.

2. Loosen 3 screws of the board, turn board to the new position and fasten the
screws.
3. Check whether O-ring is in good condition, correctly insert O-ring.
4. Turn local controls into new position and re-place.
Cable damage due to twisting or pinching!

Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.
5. Fasten screws evenly crosswise.
17
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Electrical connection AMB 01.1/AMB02.1
5. Electrical connection
5.1. Basic information
Danger due to incorrect electrical connection

Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.
Wiring diagram/terminal
The pertaining wiring diagram/terminal plan (both in German and English) is attached
plan to the device in a weather-proof bag, together with these operation instructions. It
can also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).
Protection on site
For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches have to be provided by the customer.
The current values for respective sizing is derived from the current consumption of
the motor (refer to electrical data sheet) plus the current consumption of the controls.
Table 5: Current consumption controls

Mains voltage Max. current consumption
100 to 120 V AC (±10 %) 575 mA
208 to 240 V AC (±10 %) 275 mA
380 to 500 V AC (±10 %) 160 mA
24 V DC (+20 %/–15 %) and AC motor 500 mA
Table 6: Maximum permissible protection

Switchgear Rated power Max. protection
Reversing contactor up to 1.5 kW 16 A (gL/gG)
Reversing contactor up to 7.5 kW 32 A (gL/gG)
Reversing contactor up to 11 kW 63 A (gL/gG)
If controls are mounted separately from actuator (controls on wall bracket): Consider
length and cross section of connecting cable when defining the protection required.
Power supply for the
If the controls (electronics) are supplied externally with 24 V DC, the power supply
controls (electronics) is smoothed via an internal 1,000 µF capacitor). When selecting a power supply,
care must be taken to consider the capacitor inrush current upon powering the unit
up.
Type of current, mains
Type of current, mains voltage and mains frequency must match the data on the
voltage and mains fre- motor name plate.
quency
18
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Electrical connection
Figure 13: Motor name plate (example)
[1] Type of current

[2] Mains voltage
[3] Mains frequency (for 3-ph and 1-ph AC motors)
Connecting cables ● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
5.2. Connection with AUMA plug/socket connector
Cross sections AUMA plug/socket connector:
● Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm² flexible/10 mm² solid
●
PE connection : max. 6 mm² flexible/10 mm² solid
● Control contacts (1 to 50): max. 2.5 mm²
Information For some special motors, the connection of the power terminals (U1, V1, W1, U2,
V2, W2) is not performed via the AUMA plug/socket connector but via a terminal
board at the motor.
5.2.1. Terminal compartment: open
Figure 14: Connection AUMA plug/socket connector, version S
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plugs
[8] Cable gland (not included in delivery)
19
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Hazardous voltage!
1. Loosen screws [2] and remove cover [1].

2. Loosen screws [4] and remove socket carrier [5] from cover [1].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 15: Example: Name plate for enclosure protection IP68
4. Seal unused cable entries [6] with suitable blanking plugs [7].
5. Insert the cables into the cable glands [8].
5.2.2. Cable connection
✔ Observe permissible cross sections.
Danger of corrosion: Damage due to condensation!

→ After mounting, commission the device immediately to ensure that heater min-
imises condensation.
1. Remove cable sheathing.

2. Strip wires.
3. For flexible cables: Use end sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.
20
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.
5. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

or loops (rigid cables).
Figure 16: PE connection
[1] Socket carrier

[2] Screw
[3] Washer
[4] Lock washer
[5] Protective earth with ring lugs/loops
[6] PE connection, symbol:
Information Some actuators are equipped with an additional motor heater. The motor heater
minimises condensation within the motor.
21
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
5.2.3. Terminal compartment: close
Figure 17: Example: Version S
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plugs
[8] Cable gland (not included in delivery)
Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.
1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of cover [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit cover [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands [8] applying the specified torque to ensure the required
enclosure protection.
5.3. Accessories for electrical connection
5.3.1. Parking frame
— Option —
Application Parking frame for safe storage of a disconnected plug.
For protection against touching the bare contacts and against environmental
influences.
22
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Figure 18: Parking frame
5.3.2. Protection cover

— Option —
Application Protection cover for plug compartment when plug is removed.
The open terminal compartment can be closed using a protective cover (not
illustrated).
5.3.3. Double sealed intermediate frame
— Option —
Application When removing the electrical connection or due to leaky cable glands, ingress of
dust and water into the housing is possible. This is prevented effectively by inserting
the double sealed intermediate frame [2] between the plug/socket connector [1] and
the housing of the device. The enclosure protection of the device (IP68) will not be
affected, even if the electrical connection [1] is removed.
5.3.4. External earth connection
— Option —
Application External earth connection (terminal clamp) for connection to equipotential
compensation.
Figure 19: Earth connection
Cross sections of earth connection:

● 2 x 2.5 mm² to 6 mm² (solid and stranded conductors) or
● 2 x 1.5 mm² to 4 mm² (fine stranded conductors)
23
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Operation AMB 01.1/AMB02.1
6. Operation
6.1. Manual operation

For purposes of setting and commissioning, in case of motor failure or power failure,
the actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.
6.1.1. Manual operation: engage
Damage at the motor coupling due to faulty operation!

→ Engage manual operation only during motor standstill.
1. Press push button.
2. Turn handwheel in desired direction.

→ To close the valve, turn handwheel clockwise:
➥ Drive shaft (valve) turns clockwise in direction CLOSE.
6.1.2. Manual operation: disengage
Manual operation is automatically disengaged when motor is started again. The

handwheel does not rotate during motor operation.
6.2. Motor operation
✔ Perform all commissioning settings and the test run prior to motor operation.
6.2.1. Local operation

The local operation of the actuator is performed using the push buttons of the local
controls.
24
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Operation
Figure 20: Local controls
[1] Push button for operation command in direction OPEN

[2] Push button Stop
[3] Push button for operation command in direction CLOSE
[4] Selector switch
Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Danger of burns
→ Check surface temperature and wear protective gloves, if required.
→ Set selector switch [4] to position Local control (LOCAL).
➥ The actuator can now be operated using the push buttons [1 – 3]:
- Run actuator in direction OPEN: Press push button [1] .
- Stop actuator: Press push button [2] Stop.
- Run actuator in direction CLOSE: Press push button [3] .
Information The OPEN - CLOSE operation commands can be given either in push-to-run operation
mode or in self-retaining mode. In self-retaining mode, the actuator runs to the defined
end position after pressing the button, unless another command has been received
beforehand.
6.2.2. Actuator operation from remote
→ Set selector switch to Remote control (REMOTE).
➥ Now, it is possible to operate the actuator via remote control, via operation
commands (OPEN, STOP, CLOSE).
25
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Indications AMB 01.1/AMB02.1
7. Indications
7.1. Indication lights
Figure 21: Local controls with indication lights
[1] illuminated (green): End position OPEN reached

[2] illuminated (red): Fault signal (option)
[3] illuminated (yellow): End position CLOSED reached
Fault signal (option) The fault signal (red indication light) indicates the following events:
● Torque fault: The set torque was exceeded before reaching an end position.
● Thermal fault: Motor protection has tripped, i.e. the motor is overheated.
7.2. Mechanical position indicator/running indication
— Option —
Mechanical position indicator:
● Continuously indicates the valve position
(For complete travel from OPEN to CLOSED or vice versa, the indicator disc
[2] rotates by approximately 180° to 230°.)
● Indicates whether the actuator is running (running indication)
● Indicates that the end positions are reached (via indicator mark [3])
Figure 22: Mechanical position indicator
[1] Cover
[2] Indicator disc
[3] Mark
[4] Symbol for position OPEN
[5] Symbol for position CLOSED
26
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Signals
8. Signals
8.1. Feedback signals (binary)
Information The switches can be provided as single switches (1NC and 1 NO), as tandem
switches (2 NC and 2 NO) or as triple switches (3 NC and 3 NO). The precise version
is indicated in the terminal plan or on the order-related technical data sheet.
Feedback signal Type and designation in wiring diagram

End position OPEN/CLOSED Signalling via limit switches (NO), non potential-free
reached Value of the output signal depends on control voltage (refer to wiring diagram)
LSC Limit switch, closing, clockwise rotation
LSO Limit switch, opening, counterclockwise rotation
Option: Tandem switch with additional potential-free contacts LSC1 and LSO1
Intermediate position reached Potential-free signal via switches (NC/NO)
(option) Condition: DUO limit switching in the actuator
LSA DUO limit switch, clockwise rotation
LSB DUO limit switch, counterclockwise rotation
Torque o.k./ Potential-free signal via contacts, terminals XK 15 and XK 16
Torque fault Condition: Relay board A5 within the controls
Output contact XK 15 closed = no torque fault
Output contact XK 16 = torque fault, i.e. the set torque was exceeded before reaching an
end position.
Torque OPEN/CLOSED Potential-free signal via switches (NC/NO)
reached (option) Condition: Torque switch in tandem arrangement with TSC/TSO
TSC1 Torque switch, closing, clockwise rotation
TSO 1 Torque switch, opening, counterclockwise rotation
Motor protection tripped (op- Potential-free signal via contacts, terminal XK 13
tion) Condition: Relay board A5 within the controls
Thermoswitch tripped (NO contact) = Output contact closed
F1, Th Thermoswitches
F7 Thermal overload relay
Selector switch position (op- Potential-free signal via switches (2 x NC)
tion) Condition: Selector switch with 2 levels
indicates selector switch position LOCAL/REMOTE
Running indication (option) Potential-free signal via switch (NC)
Contact opens and closes (blinks) during an actuator operation
S5, BL Blinker transmitter
8.2. Feedback signals (analogue)
Feedback signal Type and designation in wiring diagram

Valve position (option) Depending on version either with potentiometer or electronic position transmitter EWG/RWG
R2 Potentiometer
R2/2 Potentiometer in tandem arrangement (option)
B1/B2, 3-wire or 4-wire system (0/4– 20 mA)
EWG/RWG
B3/B4, 2-wire system (4 – 20 mA)
EWG/RWG
27
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning (basic settings) AMB 01.1/AMB02.1
9. Commissioning (basic settings)

1. Set selector switch to position 0 (OFF).
Information: The selector switch is not a mains switch. When positioned to 0

(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
2. Switch on the power supply.
Information: Please consider the heat-up time for ambient temperatures below
–20 °C.
3. Perform basic settings.
9.1. Switch compartment: open
The switch compartment must be opened to perform the following settings (options).
1. Loosen screws [2] and remove cover [1] from the switch compartment.
2. If indicator disc [3] is available:

Remove indicator disc [3] using a spanner (as lever).
Information: To avoid damage to paint finish, use spanner in combination with
soft object, e.g. fabric.
9.2. Torque switching: set

Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
Information The torque switches may also trip during manual operation.
28
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Commissioning (basic settings)
Valve damage due to excessive tripping torque limit setting!

→ The tripping torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
Figure 23: Torque measuring heads
[1] Torque switching head black in direction CLOSE

[2] Torque switching head white in direction OPEN
[3] Lock screws
[4] Torque dials
1. Loosen both lock screws [3] at the indicator disc.

2. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm). Example:
- Black torque switching head set to approx. 25 da Nm ≙ 250 Nm for direction
CLOSE
- White torque switching head set to approx. 20 da Nm ≙ 200 Nm for direction
OPEN
3. Fasten lock screws [3] again.
Information: Maximum tightening torque: 0.3 – 0.4 Nm
➥ The torque switch setting is complete.
9.3. Limit switching: set

The limit switching records the travel. When reaching the preset position, switches
are operated.
Figure 24: Setting elements for limit switching
Black section:
[1] Setting spindle: End position CLOSED
[2] Pointer: End position CLOSED
[3] Mark: End position CLOSED is set
White section:
[4] Setting spindle: End position OPEN
[5] Pointer: End position OPEN
[6] Mark: End position OPEN is set
29
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
9.3.1. End position CLOSED (black section): set
1. Engage manual operation.

2. Turn handwheel clockwise until valve is closed.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
4. Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]: While a ratchet click is felt and heard, the
pointer [2] moves 90° every time.
5. If the pointer [2] is 90° from mark [3]: Continue turning slowly.
6. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
➥ The end position CLOSED setting is complete.
7. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.3.2. End position OPEN (white section): set
1. Engage manual operation.

2. Turn handwheel counterclockwise until valve is open.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
➥ The end position OPEN setting is complete.
9.4. Intermediate positions: set
— Option —
Actuators equipped with DUO limit switching contain two intermediate position
switches. One intermediate position may be set for each running direction.
30
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Figure 25: Setting elements for limit switching
Black section:
[1] Setting spindle: Running direction CLOSE
[2] Pointer: Running direction CLOSE
[3] Mark: Intermediate position CLOSED is set
White section:
[4] Setting spindle: Running direction OPEN
[5] Pointer: Running direction OPEN
[6] Mark: Intermediate position OPEN is set
Information After 177 turns (control unit for 1 – 500 turns/stroke) or 1,769 turns (control unit for
1 – 5,000 turns/stroke), the intermediate switches release the contact.
9.4.1. Running direction CLOSE (black section): set
1. Move valve in direction CLOSE to desired intermediate position.

2. If you override the tripping point inadvertently: Turn valve in opposite direction
and approach intermediate position again in direction CLOSE.
Information: Always approach the intermediate position in the same direction
as in later electrical operation.
➥ The intermediate position setting in running direction CLOSE is complete.
9.4.2. Running direction OPEN (white section): set
1. Move valve in direction OPEN to desired intermediate position.

2. If you override the tripping point inadvertently: Move valve in opposite direction
and approach intermediate position again in direction OPEN (always approach
the intermediate position in the same direction as in later electrical operation).
➥ The intermediate position setting in running direction OPEN is complete.
31
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
9.5. Test run
Perform test run only once all settings previously described have been performed.
9.5.1. Direction of rotation: check
Valve damage due to incorrect direction of rotation!

→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.
1. Move actuator manually to intermediate position or to sufficient distance from

end position.
2. Set selector switch to position Local control (LOCAL).
3. Switch on actuator in running direction CLOSE and observe the direction of

rotation:
with indicator disc: step 4
without indicator disc: step 5 (hollow shaft)
→ Switch off before reaching the end position.
4. With indicator disc:
→ Observe direction of rotation.
➥ The direction of rotation is correct, if actuator runs in direction CLOSE
and indicator disc turns counterclockwise.
32
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
5. Without the indicator disc:

→ Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4]
and observe direction of rotation at hollow shaft [3] or the stem [5].
➥ The direction of rotation is correct, if actuator runs in direction CLOSE and
hollow shaft or stem turn clockwise.
Figure 26: Hollow shaft/stem
[1] Threaded plug

[2] Seal
[3] Hollow shaft
[4] Cap for stem protection tube
[5] Stem
[6] Stem protection tube
9.5.2. Limit switching: check
1. Set selector switch to position Local control (LOCAL).
2. Operate actuator using push buttons OPEN - STOP - CLOSE.

➥ The limit switching is set correctly if (default indication):
- the yellow indication light is illuminated in end position CLOSED
- the green indication light is illuminated in end position OPEN
- the indication lights go out after travelling into the opposite direction.
➥ The limit switching is set incorrectly if:
- the actuator comes to a standstill before reaching the end position
- the red indication light is illuminated (torque fault).
3. If the end position setting is incorrect: Reset limit switching.
4. If the end position setting is correct and no options (e.g. potentiometer, position
transmitter) are available: Close switch compartment.
9.6. Electronic position transmitter EWG 01.1
— Option —
The electronic position transmitter EWG 01.1 signals the remote position or the valve
position. On the basis of the actual valve position sensed by hall sensor, a current
signal between 0 – 20 mA or 4 – 20 mA is generated.
33
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Technical data
Table 7: EWG 01.1
Data 3-wire or 4-wire system 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power supply UV 1) 24 V DC (18 – 32 V) 24 V DC (18 – 32 V)
Max. current consumption LED off = 26 mA, LED on = 27 20 mA
mA
Max. load RB 600 Ω (UV – 12 V)/20 mA
Impact of power supply 0.1 %
Load influence 0.1 %
Temperature impact < 0.1 ‰/K
Ambient temperature2) –60 °C to +80 °C
1) Power supply possible via: AC, AM controls or external power supply
2) Depending on temperature range of the actuator: Refer to name plate
Setting elements The EWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
All settings are made via the two push buttons [S1] and [S2].
Figure 27: View on control unit when switch compartment is open
[S1] Push button: Set 0/4 mA

[S2] Push button: Set 20 mA
LED Optical aid for setting
[1] Measuring point (+) 0/4 – 20 mA
[2] Measuring point (–) 0/4 – 20 mA
The output current (measuring range 0 – 20 mA) can be checked at measuring points
[1] and [2].
Table 8: Short overview on push button functions

Push but- Function
tons
[S1] + [S2] → press simultaneously for 5 s: Activate setting mode
[S1] → press in setting mode for 3 s: Set 4 mA
→ press in setting mode for 6 s: Set 0 mA
→ press in operation for 3 s: Switch on/off LED end position signalling.
→ touch in end position: Reduce current value by 0.02 mA
[S2] → press in setting mode for 3 s: Set 20 mA
→ press in operation for 3 s: Switch on/off LED end position signalling.
→ touch in end position: Increase current value by 0.02 mA
9.6.1. Measuring range: set
For measuring range setting, voltage must be applied at the position transmitter.
34
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Information ● Both measuring ranges 0/4 – 20 mA and 20 – 0/4 mA (inverse operation) can
be set.
During setting process, the measuring range (normal or inverse operation) is
assigned to the end positions by push button S1/S2 assignment.
● Setting mode activating clears the setting in both end positions and sets the
output current to a value of 3.5 mA. After activation, both end values (0/4 mA
and 20 mA) need to be reset.
● In case of inadvertent incorrect adjustment, the settings can always be reset
by renewed activation of the setting mode (simultaneous pressing of [S1] and
[S2]).
Activate setting mode 1. Press both push buttons [S1] and [S2] and hold down for 5 seconds:
➥ By pulsing double flashes, the LED indicates that the setting mode is correctly
activated:
➥ For any other LED flash sequence (single/triple flashing): Refer to <Faults
during commissioning>.
Set measuring range 2. Operate valve in one of the end positions (OPEN/CLOSED).
3. Set desired output current (0/4 mA or 20 mA):
→ for 4 mA: Hold down push button [S1] for approx. 3 seconds,
until LED is slowly blinking .
until LED is blinking fast .
until LED is illuminated .
4. Operate valve into opposite end position.
➥ The value set in end position (0/4 mA or 20 mA) does not change during travel
in setting mode.
5. Perform setting in the second end position following the same steps.
6. Approach both end positions again to check the setting.
→ If the measuring range cannot be set:
Refer to <Faults during commissioning>.
→ If the current values (0/4/20 mA) are incorrect:
Refer to <Current values: adjust>.
→ If the current value fluctuates (e.g. between 4.0 – 4.2 mA):
<LED end position signalling: switch on/off>.
9.6.2. Current values: adjust
The current values (0/4/20 mA) set in end positions can be adjusted at any time.
Conventional values are e.g. 0.1 mA (instead of 0 mA) or 4.1 mA (instead of 4 mA).
Information If the current value fluctuates (e.g. between 4.0 – 4.2 mA), the <LED end position
signalling> must be switched on for current adjustment.
35
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
→ Operate valve in desired end position (OPEN/CLOSED).

→ Reduce current value: Press push button [S1]
(the current is reduced by 0.02 mA every time the push button is
pressed)
→ Increase current value: Press push button [S2]
(the current is increased by 0.02 mA every time the push button is
pressed)
9.6.3. LED end position signalling: switch on/off
The LED behaviour for end position reached can be set as follows: blinking/continuous
illumination or no illumination. During setting mode, end positions signalling is
switched on.
Switching on and off 1. Operate valve in one of the end positions (OPEN/CLOSED).
2. Hold down push buttons [S1] or [S2] for approx. 3 seconds.
➥ End position signalling is switched on or off.
Table 9: LED behaviour when end position signalling is switched on

Set output current LED behaviour in end position
4 mA
LED is blinking slowly
0 mA
LED is blinking fast
20 mA
LED is illuminated
9.7. Potentiometer
— Option —
The potentiometer is used as travel sensor and records the valve position.
Information This setting is only required if the potentiometer is directly wired to the customer
connection XK (refer to wiring diagram).
Setting elements The potentiometer is housed in the actuator switch compartment. The switch
compartment must be opened to perform any settings. Refer to <Switch compartment:
open>.
Setting is made via potentiometer [1].
Figure 28: View on control unit
[1] Potentiometer
9.7.1. Potentiometer setting
Information Due to the ratio of the reduction gearing, the complete resistance range/stroke is not
always covered. Therefore, external adjustment (setting potentiometer) must be
provided.
1. Move valve to end position CLOSED.
36
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
2. Turn potentiometer [1] clockwise to the stop.

➥ End position CLOSED corresponds to 0 %
➥ End position OPEN corresponds to 100 %
3. Turn potentiometer [1] slightly in opposite direction.
4. Perform fine-tuning of the zero point at external setting potentiometer (for remote
indication).
9.8. Electronic position transmitter RWG
— Option —
The electronic position transmitter RWG records the valve position. On the basis of
the actual position value measured by the potentiometer (travel sensor), it generates
a current signal between 0 – 20 mA or 4 – 20 mA.
Technical data
Table 10: RWG 4020
Data 3-wire or 4-wire system 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power supply UV 1) 24 V DC (18 – 32 V) 14 V DC + (I x RB), max. 30 V
Max. current consumption 24 mA at 20 mA output current 20 mA
Max. load RB 600 Ω (UV – 14 V)/20 mA
Impact of power supply 0.1 %/V 0.1 %/V
Load influence 0.1 %/(0 – 600 Ω) 0.1 %/100 Ω
Temperature impact < 0.3 ‰/K
Ambient temperature2) –60 °C to +80 °C
Transmitter potentiometer 5 kΩ
1) Power supply possible via: AC, AM controls or external power supply
2) Depending on temperature range of the actuator: Refer to name plate
Setting elements The RWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
Setting is made via three potentiometers [1], [2] and [3].
Figure 29: View on control unit when switch compartment is open
[1] Potentiometer (travel sensor)

[2] Potentiometer min. (0/4 mA)
[3] Potentiometer max. (20 mA)
[4] Measuring point (+) 0/4 – 20 mA
[5] Measuring point (–) 0/4 – 20 mA
The output current (measuring range 0 – 20 mA) can be checked at measuring points
[4] and [5].
9.8.1. Measuring range: set
For measuring range setting, voltage must be applied at the position transmitter.
37
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
2. Connect measuring equipment for 0 – 20 mA to measuring points [4] and [5].

If no value can be measured:
→ Check whether external load is connected to customer connection XK
(for standard wiring: terminals 23/24). Consider maximum load RB.
→ Or connect link across customer connection XK (for standard wiring:
terminals 23/24).
3. Turn potentiometer [1] clockwise to the stop.
4. Turn potentiometer [1] slightly in opposite direction.
5. Turn potentiometer [2] clockwise until output current starts to increase.
6. Turn potentiometer [2] in opposite direction until the following value is reached:
- for 0 – 20 mA approx. 0.1 mA
- for 4 – 20 mA approx. 4.1 mA
➥ This ensures that the signal remains above the dead and live zero point.
7. Move valve to end position OPEN.
8. Set potentiometer [3] to end value 20 mA.
9. Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
Information If the maximum value cannot be reached, the selection of the reduction gearing must
be checked.
9.9. Mechanical position indicator: set

— Option —
1. Place indicator disc on shaft.

3. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.
4. Move actuator to end position OPEN.

5. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.
6. Move valve to end position CLOSED again.

7. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
7.1 Repeat setting procedure.
7.2 Check whether the appropriate reduction gearing has been selected, if
required.
38
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
9.10. Switch compartment: close
Danger of corrosion due to damage to paint finish!

1. Clean sealing faces of housing and cover.

4. Place cover [1] on switch compartment.

5. Fasten screws [2] evenly crosswise.
39
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning – controls settings AMB 01.1/AMB02.1
10. Commissioning – controls settings

The controls are set in the factory according to the order. The settings only have to
be changed if the device is used for applications other than those specified in the
order.
The following settings are described in these operation instructions:
● Setting the type of seating (limit or torque seating)
● Setting push-to-run operation or self-retaining
● Feedback signals setting via output contacts (option)
10.1. Local controls: remove
Hazardous voltage!
Electrostatic discharge ESD!

Risk of damage to electronic components.
→ Earth both operators and devices.
→ Loosen screws [2] and carefully remove local controls [1].
10.2. Type of seating: set
Valve damage due to incorrect setting!

→ The type of seating must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
The type of seating can be set via a toggle switch on the signal and control board.
Limit seating
The limit switching is set in such a way that the actuator switches off at the desired
switching points. The torque switching acts as overload protection for the valve.
Torque seating
The torque switching is set to the desired tripping torque. After reaching the tripping
torque, the actuator is turned off.
The limit switching is used for signalling and must be set to trip shortly before reaching
the set tripping torque.
40
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Commissioning – controls settings
→ Set type of seating via toggle switch [S9].

Figure 30: Signal and control board
[S9] Toggle switch

in position = limit seating
in position = torque seating
10.3. Push-to-run operation or self-retaining: set

The operation behaviour for operation commands (OPEN, STOP, CLOSE) can be
set separately via the push buttons on the local controls or for operation commands
from Remote.
Push-to-run operation Actuator only runs in directions OPEN or CLOSE while an operation command is
being received. The actuator stops if the operation command is cancelled.
Self-retaining After an operation command, the actuator continues to run in directions OPEN or
CLOSE, even if the operation command is cancelled (self-retaining). The actuator
is either stopped by the STOP command or if an end position or intermediate position
has been reached.
10.3.1. Push-to-run operation or self-retaining for operation commands via push buttons
Push-to-run operation or self-retaining for operation commands is set in the factory

and usually remains unchanged. Subsequent modification is however possible but
by interrupting or soldering a link on the signal and control board.
Figure 31: Signal and control board
[B3] Soldering link closed = self-retaining LOCAL

[B3] Soldering link interrupted = push-to-run operation LOCAL
10.3.2. Push-to-run operation or self-retaining for operation commands from Remote
The settings for push-to-run operation or self-retaining from Remote is made via a
jumper on the wiring board.
41
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
1. Loosen all 3 screws [2] on the signal and control board [1] and remove board.
Information: Make sure not to disconnect the jumpers.
Figure 32: Remove signal and control board
2. Set push-to-run operation or self-retaining via red jumper on wiring board.

→ Link via B1 = self-retaining REMOTE
→ Link via B2 = push-to-run operation REMOTE (continuous signal RE-
MOTE)
Figure 33: Wiring board
3. Fasten signal and control board [2] again.

10.4. Local controls: mount

Figure 34:
4. Fit local controls [1].
42
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2

→ Carefully mount local controls.
5. Fasten screws evenly crosswise.

10.5. Controls: open
Hazardous voltage!
Electrostatic discharge ESD!

Risk of damage to electronic components.
→ Earth both operators and devices.
→ Loosen screws [2] and remove cover [1].
10.6. Feedback signals setting via output contacts
— (Option) —
Only valid for versions (B02 and B04) with output contacts K6, K7, K8 on relay board.
Setting Feedback signals can be set via two jumpers on the relay board. Refer to the
<Feedback signals setting> table for the set functions
Information The jumpers for feedback signal setting are preset in the factory as specified in the
order. The wiring diagram pertaining to the order has been coded accordingly and
the connections for the signals (terminals XK) have been entered. In case of sub-
sequent change of the setting (rewiring of the jumpers), the wiring diagram provided
will no longer correspond to the changed settings. For this reason, setting changes
may exclusively be performed by the AUMA service.
43
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Figure 35: Relay board; left: version B02, right: version B04
Table 11: Feedback signals setting

Function Signal at termin- Link
(Signal at terminal XK … 1) active, if function matches) al
Torque switch tripped in mid-travel and/or XK 16
Thermoswitch or thermal overload relay tripped
No torque switch tripped in mid-travel XK 15
No thermoswitch or no thermal overload relay tripped XK 13
Torque switch tripped in mid-travel XK 16
No function XK 13

No thermoswitch or no thermal overload relay tripped XK 13

Thermoswitch or thermal overload relay tripped XK 13

No function XK 13
Common connection XK 14
1) refer to order-related wiring diagram BSP …
→
10.7. EMERGENCY command (EMERGENCY - OPEN/EMERGENCY - CLOSE): set
— (Option) —
EMERGENCY behaviour In case an EMERGENCY command is issued, the actuator will run to the defined
end position:
● For setting EMERGENCY - CLOSE: Actuator runs to end position CLOSED.
● For setting EMERGENCY - OPEN: Actuator runs to end position OPEN.
The EMERGENCY command is effective for all three selector switch positions
(LOCAL, OFF, REMOTE).
Connection The EMERGENCY command is initiated by a signal at the ESD COMMAND input
(refer to wiring diagram).
The ESD COMMAND input must be connected via an NC contact to the control voltage
(quiescent current principle). If an EMERGENCY command is issued (signal is
cancelled = NO contact activated), the actuator runs to the defined end position.
44
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Risk of immediate actuator operation when switching on!

Risk of personal injuries or damage to the valve
→ Ensure that the ESD COMMAND signal is present when switching on.
→ If the actuator starts to run unexpectedly: Immediately press push button Stop.
Setting Settings for the EMERGENCY command are performed via a jumper on the relay
board. For the set EMERGENCY behaviour, refer to the <EMERGENCY command
setting> table
Information The jumper for EMERGENCY command setting is present in the factory as specified
in the order. The wiring diagram pertaining to the order has been coded accordingly
and the connection for the input (terminals XK) has been entered. In case of sub-
sequent change of the setting (rewiring of the jumper), the wiring diagram will no
longer correspond to the changed settings. For this reason, setting changes may
exclusively be performed by the AUMA service.
Figure 36: Relay board
Table 12: EMERGENCY command setting

Link [B9] EMERGENCY command (EMERGENCY behaviour)
EMERGENCY - CLOSE (Actuator runs to end position CLOSED.)
EMERGENCY - OPEN (Actuator runs to end position OPEN.)
10.8. Controls: close
Danger of corrosion due to damage to paint finish!


45
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
4. Place cover [1] on switch compartment.

5. Fasten screws [2] evenly crosswise.
46
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Corrective action
11. Corrective action
11.1. Faults during commissioning
Table 13: Faults during commissioning

Fault Description/cause Remedy
Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing.
cannot be set. turns/stroke of the actuator.
In spite of correct setting of limit The overrun was not considered when setting ● Determine overrun: Overrun = travel
switching, actuator operated into the limit switching. covered from switching off until complete
the valve end position. The overrun is generated by the inertia of standstill.
both the actuator and the valve and the delay
time of the controls. ● Set limit switching again considering the
overrun (turn handwheel back by the
amount of the overrun).
Measuring range 0/4 – 20 mA or Reduction gearing is not suitable for Exchange reduction gearing.
maximum value 20 mA at position turns/stroke of the actuator.
transmitter cannot be set or sup-
plies an incorrect value.
The measuring range 0/4 – 20 The LED on the EWG either flashes in setting Call AUMA service.
mA at EWG position transmitter mode a) single flash or b) triple flash:
cannot be set.
a) EWG is not calibrated.

b) Magnet positions of EWG are not aligned.
Limit and/or torque switches do Switch is defective or switch setting is incor- Check setting, if required, reset end positions.
not trip. rect. Refer to <Check switches> and replace the
switches if required.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1. Turn test button [1] in direction of the TSC arrow: Torque switch CLOSED trips.
The red indication light (fault) on the local controls is illuminated.
3. Turn test button [2] in direction of the TSO arrow: Torque switch OPEN trips.
The red indication light (fault) on the local controls is illuminated.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
11.2. Fuses
11.2.1. Fuses within the actuator controls
After removal of local controls, the fuses can be accessed.
Hazardous voltage!
47
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Corrective action AMB 01.1/AMB02.1
Figure 37: Access to fuses
[1] Local controls

[2] Signal and control board
[3] Power supply unit
F1/F2 Primary fuses on power supply unit
G fuse F1/F2 AUMA art. no.

Size 6.3 x 32 mm
Reversing contactors 1 A T; 500 V K002.277
Power supply ≤ 500 V
Reversing contactors 2 A FF; 690 V K002.665
Power supply > 500 V
F3 Internal 24 V DC supply
G fuse according to IEC 60127-2/III F3 AUMA art. no.

Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 500 mA T; 250 V K001.183
Voltage output (power supply unit) = 115 V 500 mA T; 250 V K001.183
F4 Internal 24 V AC supply (115 V AC) for:

● Heater, switch compartment, reversing contactors control
● for 115 V AC also control inputs OPEN - STOP - CLOSE
G fuse according to IEC 60127-2/III F4 AUMA art. no.

Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 1.0 A T; 250 V K004.831
1.6 A T; 250 V K003.131
Voltage output (power supply unit) = 115 V 0.4 A T; 250 V K003.021
F5 Automatic reset fuse as short-circuit protection for external 24 V DC supply for

customer (see wiring diagram)
Information Only use fuses of same type and value for replacement.
→ After replacing the fuses, fasten local controls again.

→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.
48
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Corrective action
11.2.2. Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high surface temperatures

at the actuator, thermoswitches are embedded in the motor winding.The thermoswitch
is tripped as soon as the max. permissible winding temperature has been reached.
The actuator is stopped and the red indication light (option) on the local controls is
illuminated.
The motor has to cool down before operation can be resumed.
Version with thermoswitch (standard)
The actuator can be controlled again once the motor has cooled down (red indication
light goes out).
Version with thermoswitch and additional thermal overload relay within the
controls (option):
The operation may only be resumed once the fault signal (red indication light) has
been reset. The fault signal is reset via the overload relay integrated in the actuator
controls. Therefore the controls have to be opened at the cover and the relay held
down. The relay is located on the contactors.
49
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Servicing and maintenance AMB 01.1/AMB02.1
12. Servicing and maintenance
Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.
AUMA
AUMA offer extensive service such as servicing and maintenance as well as customer
Service & Support product training. For the relevant contact addresses, please refer to <Addresses>
in this document or to the Internet (www.auma.com).
12.1. Preventive measures for servicing and safe operation
The following measures are required to ensure safe device operation:

6 months after commissioning and then every year
● Carry out visual inspection:
Cable entries, cable glands, blanking plugs, etc. have to be checked for correct
tightness and sealing.
Respect torques according to manufacturer's details.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
● For devices with output drive A: Press in Lithium soap EP multi-purpose grease
on mineral oil base at the grease nipple with a grease gun.
● Lubrication of the valve stem must be done separately.
Figure 38: Output drive type A
[1] Output drive type A

[2] Grease nipple
Table 14: Grease quantities for bearing of output drive type A

Output drive A 07.2 A 10.2 A 14.2 A 16.2
Quantity [g] 1) 1.5 2 3 5
1) For grease at density r = 0.9 kg/dm³
For enclosure protection IP68
After continuous immersion:

● Check actuator.
● In case of ingress of water, locate leaks and repair, dry device correctly and
check for proper function.
12.2. Maintenance
Lubrication ● In the factory, the gear housing is filled with grease.
50
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Servicing and maintenance
● Grease change is performed during maintenance

- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated rarely (open-close duty).
● We recommend exchanging the seals when changing the grease.
● No additional lubrication of the gear housing is required during operation.
12.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● electronic scrap
● various metals
● plastics
● greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.
51
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Technical data AMB 01.1/AMB02.1
13. Technical data

Information The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-related data sheet.
The technical data sheet can be downloaded from the Internet at www.auma.com
in both German and English (please state the order number).
13.1. Technical data Multi-turn actuators
Features and functions

Type of duty Standard: Short-time duty S2 - 15 min (multi-turn actuators for open-close duty)
Intermittent duty S4 - 25 % (multi-turn actuators for modulating duty)
Option: Short-time duty S2 - 30 min (multi-turn actuators for open-close duty)
S5 - 25 % only in combination with insulation class H
For nominal voltage and 40 °C ambient temperature and at average load with 35 % of the
max. torque
Motors Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 60034
Option: 1-phase AC motor, type IM B9 according to IEC 60034
DC shunt motor, type IM B14 according to IEC 60034
DC compound motor, type IM B14 according to IEC 60034
Mains voltage, mains frequency Refer to motor name plate
Permissible variation of mains voltage: ±10 %
Permissible variation of mains frequency: ±5 % (for 3-phase AC and 1-phase AC current)
Overvoltage category Category III according to IEC 60364-4-443
Insulation class Standard: F, tropicalized
Option: H, tropicalized
Motor protection Standard: 3-phase and 1-phase AC motors: Thermoswitches (NC)
DC motors: Without
Option: Thermoswitches (NC) in the actuator and in the thermal overload relay of controls
Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds up to 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill
while torque acts upon the output drive.
Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC or 400 V AC (externally supplied)
Power depending on the size 12.5 – 25 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during elec-
trical operation.
Option: Handwheel lockable
Handwheel stem extension
Power tool for emergency operation with square 30 mm or 50 mm
Indication for manual operation Indication whether manual operation is active/not active via single switch (1 change-over
(option) contact)
Valve attachment Standard: B1 according to EN ISO 5210
Option: A, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drive types: AF, AK, AG, B3D, ED, DD, IB1, IB3
A prepared for permanent lubrication of stem
52
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Technical data
Electromechanical control unit

Limit switching Counter gear mechanism for end positions OPEN and CLOSED
Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)
Standard: Single switches (1 NC and 1 NO) for each end position, not galvanically isolated
Options: Tandem switches (2 NC and 2 NO) for each end position, switches galvanically
isolated
Triple switches (3 NC and 3 NO) for each end position, switches galvanically
isolated
Intermediate position switch (DUO limit switching), adjustable for any position
Torque switching Torque switching adjustable for directions OPEN and CLOSE
Standard: Single switches (1 NC and 1 NO) for each direction, not galvanically isolated
Options: Tandem switches (2 NC and 2 NO) for each direction, switches galvanically
isolated
Position feedback signal, ana- Potentiometer or 0/4 – 20 mA (EWG/RWG)
logue (option)
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
(option)
Running indication Blinker transmitter (option for modulating actuators)
Heater in switch compartment Standard: Self-regulating PTC heater, 5 – 20 W, 110 – 250 V AC/DC
Options: 24 – 48 V AC/DC or 380 – 400 V AC
A resistance type heater of 5 W, 24 V AC is installed in the actuator in combination with AM
or AC actuator controls.
Technical data for limit and torque switches

6
Mechanical lifetime 2 x 10 starts
Silver plated contacts:
U min. 24 V AC/DC
U max. 250 V AC/DC
I min. 20 mA
I max. AC current 5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
I max. DC current 0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs)
7 A at 30 V (resistive load)
5 A at 30 V (inductive load, L/R = 3 µs)
Gold plated contacts
U min. 5V
U max. 30 V
I min. 4 mA
I max. 400 mA
Technical data for blinker transmitter

7
Mechanical lifetime 10 starts
U min. 10 V AC/DC
U max. 250 V AC/DC
I max. AC current 3 A at 250 V (resistive load)
2 A at 250 V (inductive load, cos phi ≈ 0.8)
I max. DC current 0.25 A at 250 V (resistive load)
53
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Technical data for handwheel activation switches

6
Mechanical lifetime 10 starts
U min. 12 V DC
U max. 250 V AC
I max. AC current 3 A at 250 V (inductive load, cos phi = 0.8)
I max. DC current 3 A at 12 V (resistive load)
Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level, on request
Ambient temperature Standard: –40 °C to +80 °C
–40 °C to +60 °C (multi-turn actuators for modulating duty with DC motors)
Options: –50 °C to +60 °C (1-phase AC motors)
–60 °C to +60 °C (3-phase AC motors)
0 °C to +120 °C (multi-turn actuators for open-close duty with 3-phase AC motors)
For exact version, refer to actuator name plate.
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according Standard: IP68
to EN 60529 For special motors differing enclosure protection: refer to name plate.
Option: DS Terminal compartment additionally sealed against interior (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: Maximum 8 m head of water
● Duration of continuous immersion in water: Maximum 96 hours
● Up to 10 operations during flooding.
Modulating duty is not possible during continuous immersion.
For actual version, refer to actuator name plate.
Pollution degree Pollution degree 4 (when closed) according to EN 50178
Vibration resistance according 2 g, from 10 to 200 Hz
to IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength
may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with
AUMA plug/socket connector, without actuator controls). Not valid in combination with
gearboxes.
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation,
and high pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensa-
tion, and high pollution.
KX-G : same as KX, however aluminium-free version (outer parts)
Finish coating Powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Other colours are possible on request.
Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For
further details, please contact AUMA
Further information
EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC)
Low Voltage Directive: (2006/95/EC)
Machinery Directive: (2006/42/EC)
54
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
13.2. Technical data Actuator controls

Mains voltage, mains frequency Refer to name plates at controls and motor
Permissible variation of the mains voltage: ±10 %
Permissible variation of the mains frequency: ±5 %
Current consumption of controls depending on mains voltage:
100 to 120 V AC = max. 575 mA
208 to 240 V AC = max. 275 mA
380 to 690 V AC = max. 160 mA
Overvoltage category Category III according to IEC 60364-4-443
Rated power The controls are designed for the rated motor power, refer to motor name plate
Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power
classes A1/A2
Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power
classes A1/A2 with additional contacts, 1 NC + 1 NO each
Reversing contactors (mechanically and electrically interlocked) for AUMA power
class A3
Reversing contactors are designed for a lifetime of 2 million starts.
For the assignment of AUMA power classes, please refer to Electrical data Multi-turn actuat-
ors/Part-turn actuators.
Control Standard: Control inputs OPEN - STOP - CLOSE, 230 V AC, internally supplied (non po-
tential-free)
EMERGENCY-STOP function from control room, independent of position of
selector switch
Option: Control inputs , OPEN - STOP - CLOSE, 24 V DC, externally supplied (with
galvanic isolation via contact), current consumption: approx. 15 mA per input
Control inputs OPEN - STOP - CLOSE, 24 V DC, internally supplied (non poten-
tial-free)
Control inputs OPEN - STOP - CLOSE, 115 V AC, internally supplied (non po-
tential-free)
Status signals Standard: Output signals for end positions OPEN/CLOSED, 230 V AC, internally supplied
(non potential-free) for external indication lights OPEN/CLOSE (Pmax = 2.5 W)
Options: ● 5 potential-free output signals with one common, max. 250 V AC, 2 A (res-
istive load)
- Motor protection tripped (thermal fault)
- Torque fault
- No torque fault
● Selector switch position LOCAL/REMOTE
Voltage output Standard: 230 V AC ±10 %, max. 2.5 W for supply of the control inputs., galvanically isol-
ated from internal voltage supply
Option: 24 V DC ±5 %, max. 10 mA for supply of the control inputs, galvanically isolated
from internal voltage supply
115 V AC ±10 %, max. 30 mA for supply of the control inputs, galvanically isol-
ated from internal voltage supply
Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
Push buttons OPEN, STOP, CLOSE
2 indication lights: End position CLOSED (yellow), end position OPEN (green)
Options: 3 indication lights: End position CLOSED (yellow), collective fault signal (red),
end position OPEN (green)
Special colours for the indication lights
Protection cover, lockable
55
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2

Functions Standard: Standard:
● Switch-off mode adjustable
- Limit or torque seating for end position OPEN and end position CLOSED
● Overload protection against excessive torques over the whole travel
● Phase failure monitoring with automatic phase correction
● Push-to-run operation or self-retaining in REMOTE
● Push-to-run operation or self-retaining in LOCAL
Selectable type of seating, limit or torque seating for end position OPEN and
end position CLOSED
Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within
actuator motor
Options: Additional thermal overload relay in controls combined with thermoswitches
within actuator
Additional thermal overload relay in the controls
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Options: Terminals or crimp connection
Gold-plated control plug (sockets and plugs)
Threads for cable entries Standard: Metric threads
Options: Pg-threads, NPT-threads, G-threads
Wiring diagram Refer to name plate
Further options for version with EWG/RWG in actuator

Position feedback signal (option) Analogue output E2 = 0/4 – 20 mA (load max. 500 Ω)
Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above seal level
> 2,000 m above sea level on request
Ambient temperature Standard: –40 °C to +70 °C
Options: –60 °C to +60 °C, extreme low temperature version incl. heating system
Low temperature versions incl. heating system for connection to external power
supply 230 V AC or 115 V AC.
For exact version, refer to actuator controls name plate.
Enclosure protection according Standard: IP68
to EN 60529 For special motors differing enclosure protection: refer to name plate.
Option: DS Terminal compartment additionally sealed against interior (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Duration of continuous immersion in water: Max. 96 hours
● Up to 10 operations during continuous immersion
Modulating duty is not possible during continuous immersion.
For exact version, refer to actuator controls name plate.
Pollution degree Pollution degree 4 (when closed) according to EN 50178
Vibration resistance according 1 g, from 10 to 200 Hz
to IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength
may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with
AUMA plug/socket connector, without actuator controls). Not valid in combination with
gearboxes.
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation,
and high pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensa-
tion, and high pollution.
56
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Service conditions
Finish coating Powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Other colours available on request
Further information
Weight Approx. 7 kg (with AUMA plug/socket connector)
EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC)
Low Voltage Directive: (2006/95/EC)
Machinery Directive: (2006/42/EC)
57
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Spare parts AMB 01.1/AMB02.1
14. Spare parts

14.1. Spare parts list SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
58
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Spare parts
Information: Please state device type and our order number (see name plate) when ordering spare parts. Only
original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
Ref. Designation Type Ref. Designation Type
No. No.
001.0 Housing Sub-assembly 539.0 Screw plug Sub-assembly
002.0 Bearing flange Sub-assembly 542.0 Handwheel with ball handle Sub-assembly
003.0 Hollow shaft Sub-assembly 549.0 Output drive B1/B3/B4/C Sub-assembly
005.0 Drive shaft Sub-assembly 549.1 Output drive sleeve B1/B3/B4/C Sub-assembly
005.1 Motor coupling 553.0 Mechanical position indicator Sub-assembly
Socket carrier for motor plug/socket
005.3 Manual drive coupling 554.0 connector with cable harness Sub-assembly
009.0 Manual gearing Sub-assembly 556.0 Potentiometer as position transmitter Sub-assembly
017.0 Torque lever Sub-assembly 556.1 Potentiometer without slip clutch Sub-assembly
018.0 Gear segment 557.0 Heater Sub-assembly
Blinker transmitter including pins at
wires (without impulse disc and insula-
019.0 Crown wheel 558.0 tion plate Sub-assembly
Control unit with torque switching
022.0 Drive pinion II for torque switching Sub-assembly 559.0-1 heads and switches Sub-assembly
Control unit with magnetic limit and
torque transmitter (MWG) for Non-in-
trusive version in combination with
023.0 Output drive wheel for limit switching Sub-assembly 559.0-2 AUMATIC integral controls Sub-assembly
024.0 Drive wheel for limit switching Sub-assembly 560.0-1 Switch stack for direction OPEN Sub-assembly
025.0 Locking plate Sub-assembly 560.0-2 Switch stack for direction CLOSE Sub-assembly
058.0 Wire for protective earth Sub-assembly 560.1 Switch for limit/torque switching Sub-assembly
070.0 Motor (VD motor incl. ref.no. 079.0) Sub-assembly 560.2 Switch case
Planetary gear for motor drive
079.0 (SA/SAR 07.2 - 16.2 for VD motor) Sub-assembly 566.0 Position transmitter RWG Sub-assembly
Potentiometer for RWG without slip
155.0 Reduction gearing Sub-assembly 566.1 clutch Sub-assembly
500.0 Cover Sub-assembly 566.2 Position transmitter board for RWG Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly 566.3 Wire harness for RWG Sub-assembly
502.0 Pin carrier without pins Sub-assembly 567.1 Slip clutch for potentiometer Sub-assembly
503.0 Socket for controls Sub-assembly 568.1 Stem protection tube (without cap)
504.0 Socket for motor Sub-assembly 568.2 Cap for stem protection tube
505.0 Pin for controls Sub-assembly 568.3 V-seal
506.0 Pin for motor Sub-assembly 575.1 Stem nut A (without thread)
507.0 Cover for electrical connection Sub-assembly 583.0 Motor coupling on motor shaft Sub-assembly
511.0 Threaded plug Sub-assembly 583.1 Pin for motor coupling
514.0 Output drive form A (without stem nut) Sub-assembly 584.0 Retaining spring for motor coupling Sub-assembly
514.1 Axial needle roller bearing Sub-assembly 614.0 Position transmitter EWG Sub-assembly
516.0 Output drive D Sub-assembly S1 Seal kit, small Set
535.1 Snap ring S2 Seal kit, large Set
59
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Spare parts AMB 01.1/AMB02.1
14.2. Actuator controls AUMA MATIC BASIC AMB 01.1/AMB 02.1
60
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Spare parts
Information: Please state device type and our order number (see name plate) when ordering spare parts. Only
original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
Ref. Designation Type
no.
001.0 Housing
002.0 Local controls Sub-assembly
002.5 Selector switch Sub-assembly
003.0 Signal and control board Sub-assembly
003.1 Primary fuse F1/F2
003.2 Cover for fuse
004.0 Carrier for contactors
006.0 Power supply unit Sub-assembly
006.1 Secondary fuse F3
008.0 Relay board Sub-assembly
013.0 Wiring board Sub-assembly
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for control Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Cover for electrical connection Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
S1 Seal kit Set
61
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Certificates AMB 01.1/AMB02.1
15. Certificates
15.1. Declaration of Incorporation and EC Declaration of Conformity
62
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AMB 01.1/AMB02.1 Index
I
Index Identification 8
Indication lights 26
A Indications 26
Accessories (electrical con- 22 Indicator disc 26 , 38
nection) Input current 10
Accessories for assembly 16 Input signal 10
Actuator controls terminal 9 Inspection record 9
plan Intermediate frame 23
Actuator operation from re- 25 Intermediate positions 30
mote Inverse operation (0/20 – 4 35
Actuator terminal plan 9 mA)
Ambient temperature 8 , 9 , 54 , 56
Analogue signals 27 L
Applications 5 Limit seating 40
Assembly 12 Limit switching 29 , 33
Local control 24
B Local controls 24
Blinker transmitter 27 Lubrication 50
C M
Certificates 62 Mains frequency 18
Commissioning 5 Mains voltage 9 , 18
Commissioning – controls 40 Maintenance 5 , 50 , 50
Control 9 , 10 Manual operation 24
Control voltage 10 Mechanical position indicator 26 , 38
Corrective action 47 Motor heater 21
Corrosion protection 11 , 54 , 56 Motor operation 24
Cross sections 19 Motor protection 27
Current consumption 18
N
D Name plate 8 , 18
Data Matrix code 10
Declaration of Incorporation 62 O
Device type 9 Operation 5 , 24
Direction of rotation 32 Order number 8, 9, 9
Directives 5 Output contacts setting 43
Disposal 51 Output drive type A 13
Double sealed 23 Output drive types B, B1, B2, 12
DUO limit switching 30 B3, B4, and E
E P
Earth connection 23 Packaging 11
EC Declaration of Conformity 62 Parking frame 22
Electrical connection 18 Position indicator 38
Electronic position transmitter 33 , 37 Position transmitter EWG 33 , 33
EMERGENCY command 44 Position transmitter RWG 37
Enclosure protection 8 , 9 , 54 , 56 Potentiometer 36
EWG 33 Power class 9
Power class for switchgear 10
F Power supply 18 , 18
Fault 47 Production, year 9
Fault signal 26 Protection cover 23
Feedback signals (binary) 27 Protection on site 18
Feedback signals setting 43 Protective measures 5
Flange size 9 Push-to-run operation: set 41
Fuses 47
Q
H Qualification of staff 5
Handwheel 12
Humidity 54
63
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Index AMB 01.1/AMB02.1
R
Range of application 5
Recycling 51
Remote actuator operation 25
Running indication 26 , 27
RWG 37
S
Safety instructions 5
Safety instructions/warnings 5
Self-retaining: set 41
Serial number 8, 9, 9
Service 50
Servicing 50
Short-circuit protection 18
Signals 27
Signals (analogue) 27
Size 9
Spare parts 58
Speed 8
Standards 5
Stem nut 14
Stem protection tube 16
Storage 11
Support 50
Support App 10 , 10
Switch check 47
T
Technical data 52
Technical data for switches 53
Terminal plan 18
Test run 32
Thermoswitches 27
Torque fault 27
Torque range 8
Torque seating 40
Torque switching 28
Transport 11
Type (device type) 9
Type designation 8, 9
Type of current 18
Type of lubricant 8
Type of seating: set 40
V
Valve position 27
Valve stem 16
W
Wiring diagram 9 , 18
Y
Year of production 9
64
AUMA worldwide
Europe IBEROPLAN S.A. AUMA Polska Sp. z o.o.

ES 28027 Madrid PL 41-219 Sosnowiec
AUMA Riester GmbH & Co. KG Tel +34 91 3717130 Tel +48 32 783 52 00
iberoplan@iberoplan.com biuro@auma.com.pl
Plant Müllheim www.auma.com.pl
DE 79373 Müllheim AUMA Finland Oy
Tel +49 7631 809 - 0 FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
riester@auma.com Tel +358 9 5840 22 PT 2730-033 Barcarena
www.auma.com auma@auma.fi Tel +351 211 307 100
www.auma.fi geral@aumalusa.pt
Plant Ostfildern-Nellingen
DE 73747 Ostfildern AUMA France S.A.R.L. SAUTECH
Tel +49 711 34803 - 0 FR 95157 Taverny Cedex RO 011783 Bucuresti
riester@wof.auma.com Tel +33 1 39327272 Tel +40 372 303982
info@auma.fr office@sautech.ro
Service-Center Bayern www.auma.fr
DE 85386 Eching OOO PRIWODY AUMA
Tel +49 81 65 9017- 0 AUMA ACTUATORS Ltd. RU 141402 Khimki, Moscow region
Riester@scb.auma.com GB Clevedon, North Somerset BS21 6TH Tel +7 495 221 64 28
Tel +44 1275 871141 aumarussia@auma.ru
Service-Center Köln mail@auma.co.uk www.auma.ru
DE 50858 Köln www.auma.co.uk
Tel +49 2234 2037 - 900 OOO PRIWODY AUMA
Service@sck.auma.com D. G. Bellos & Co. O.E. RU 125362 Moscow
GR 13673 Acharnai, Athens Tel +7 495 787 78 21
Service-Center Magdeburg Tel +30 210 2409485 aumarussia@auma.ru
DE 39167 Niederndodeleben info@dgbellos.gr www.auma.ru
Tel +49 39204 759 - 0
Service@scm.auma.com APIS CENTAR d. o. o. ERICHS ARMATUR AB
HR 10437 Bestovje SE 20039 Malmö
AUMA-Armaturenantriebe Ges.m.b.H. Tel +385 1 6531 485 Tel +46 40 311550
AT 2512 Tribuswinkel auma@apis-centar.com info@erichsarmatur.se
Tel +43 2252 82540 www.apis-centar.com www.erichsarmatur.se
office@auma.at
www.auma.at Fabo Kereskedelmi és Szolgáltató Kft. ELSO-b, s.r.o.
HU 8800 Nagykanizsa SK 94901 Nitra
AUMA BENELUX B.V. B. A. Tel +36 93/324-666 Tel +421 905/336-926
BE 8800 Roeselare auma@fabo.hu elsob@stonline.sk
Tel +32 51 24 24 80 www.fabo.hu www.elsob.sk
office@auma.be
www.auma.nl Falkinn HF Auma Endüstri Kontrol Sistemleri Limited
IS 108 Reykjavik Sirketi
ProStream Group Ltd. Tel +00354 540 7000 TR 06810 Ankara
BG 1632 Sofia os@falkinn.is Tel +90 312 217 32 88
Tel +359 2 9179-337 www.falkinn.is info@auma.com.tr
valtchev@prostream.bg
www.prostream.bg AUMA ITALIANA S.r.l. a socio unico AUMA Technology Automations Ltd
IT 20023 Cerro Maggiore (MI) UA 02099 Kiev
OOO “Dunkan-Privod” Tel +39 0331 51351 Tel +38 044 586-53-03
BY 220004 Minsk info@auma.it auma-tech@aumatech.com.ua
Tel +375 29 6945574 www.auma.it
belarus@auma.ru Africa
www.zatvor.by AUMA BENELUX B.V.
LU Leiden (NL) Solution Technique Contrôle Commande
AUMA (Schweiz) AG Tel +31 71 581 40 40 DZ Bir Mourad Rais, Algiers
CH 8965 Berikon office@auma.nl Tel +213 21 56 42 09/18
Tel +41 566 400945 stcco@wissal.dz
RettichP.ch@auma.com NB Engineering Services
MT ZBR 08 Zabbar A.T.E.C.
AUMA Servopohony spol. s.r.o. Tel + 356 2169 2647 EG Cairo
CZ 250 01 Brandýs n.L.-St.Boleslav nikibel@onvol.net Tel +20 2 23599680 - 23590861
Tel +420 326 396 993 contactus@atec-eg.com
auma-s@auma.cz AUMA BENELUX B.V.
www.auma.cz NL 2314 XT Leiden SAMIREG
Tel +31 71 581 40 40 MA 203000 Casablanca
GRØNBECH & SØNNER A/S office@auma.nl Tel +212 5 22 40 09 65
DK 2450 København SV www.auma.nl samireg@menara.ma
Tel +45 33 26 63 00
GS@g-s.dk SIGUM A. S. MANZ INCORPORATED LTD.
www.g-s.dk NO 1338 Sandvika NG Port Harcourt
Tel +47 67572600 Tel +234-84-462741
post@sifag.no mail@manzincorporated.com
www.manzincorporated.com
65
AUMA worldwide
AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC
ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi
Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036
aumasa@mweb.co.za mikuni@brunet.bn r-negi@mustafasultan.com
America AUMA Actuators (China) Co., Ltd FLOWTORK TECHNOLOGIES

CN 215499 Taicang CORPORATION
AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City
AR Buenos Aires mailbox@auma-china.com Tel +63 2 532 4058
Tel +54 11 4737 9026 www.auma-china.com flowtork@pldtdsl.net
contacto@aumaargentina.com.ar
PERFECT CONTROLS Ltd. M & C Group of Companies
AUMA Automação do Brazil ltda. HK Tsuen Wan, Kowloon PK 54000 Cavalry Ground, Lahore Cantt
BR Sao Paulo Tel +852 2493 7726 Tel +92 42 3665 0542, +92 42 3668 0118
Tel +55 11 4612-3477 joeip@perfectcontrols.com.hk sales@mcss.com.pk
contato@auma-br.com www.mcss.com.pk
PT. Carakamas Inti Alam
TROY-ONTOR Inc. ID 11460 Jakarta Petrogulf W.L.L
CA L4N 8X1 Barrie, Ontario Tel +62 215607952-55 QA Doha
Tel +1 705 721-8246 auma-jkt@indo.net.id Tel +974 44350151
troy-ontor@troy-ontor.ca pgulf@qatar.net.qa
AUMA INDIA PRIVATE LIMITED.
AUMA Chile Representative Office IN 560 058 Bangalore AUMA Saudi Arabia Support Office
CL 9500414 Buin Tel +91 80 2839 4656 SA 31952 Al Khobar
Tel +56 2 821 4108 info@auma.co.in Tel + 966 5 5359 6025
aumachile@auma-chile.cl www.auma.co.in Vinod.Fernandes@auma.com
Ferrostaal de Colombia Ltda. ITG - Iranians Torque Generator AUMA ACTUATORS (Singapore) Pte Ltd.
CO Bogotá D.C. IR 13998-34411 Teheran SG 569551 Singapore
Tel +57 1 401 1300 +982144545654 Tel +65 6 4818750
dorian.hernandez@ferrostaal.com info@itg-co.ir sales@auma.com.sg
www.ferrostaal.com www.auma.com.sg
Trans-Jordan Electro Mechanical Supplies
AUMA Región Andina & Centroamérica JO 11133 Amman NETWORK ENGINEERING
EC Quito Tel +962 - 6 - 5332020 SY Homs
Tel +593 2 245 4614 Info@transjordan.net +963 31 231 571
auma@auma-ac.com eyad3@scs-net.org
www.auma.com AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa Sunny Valves and Intertrade Corp. Ltd.
Corsusa International S.A.C. Tel +81-(0)44-863-8371 TH 10120 Yannawa, Bangkok
PE Miraflores - Lima mailbox@auma.co.jp Tel +66 2 2400656
Tel +511444-1200 / 0044 / 2321 www.auma.co.jp mainbox@sunnyvalves.co.th
corsusa@corsusa.com www.sunnyvalves.co.th
www.corsusa.com DW Controls Co., Ltd.
KR 153-702 Gasan-dong, GeumChun-Gu,, Top Advance Enterprises Ltd.
Control Technologies Limited Seoul TW Jhonghe City, Taipei Hsien (235)
TT Marabella, Trinidad, W.I. Tel +82 2 2624 3400 Tel +886 2 2225 1718
Tel + 1 868 658 1744/5011 import@actuatorbank.com support@auma-taiwan.com.tw
www.ctltech.com www.actuatorbank.com www.auma-taiwan.com.tw
AUMA ACTUATORS INC. Al-Arfaj Engineering Co WLL AUMA Vietnam Hanoi RO

US PA 15317 Canonsburg KW 22004 Salmiyah VN Hanoi
Tel +1 724-743-AUMA (2862) Tel +965-24817448 +84 4 37822115
mailbox@auma-usa.com info@arfajengg.com chiennguyen@auma.com.vn
www.auma-usa.com www.arfajengg.com
Australia
Suplibarca TOO “Armaturny Center”
VE Maracaibo, Estado, Zulia KZ 060005 Atyrau BARRON GJM Pty. Ltd.
Tel +58 261 7 555 667 Tel +7 7122 454 602 AU NSW 1570 Artarmon
suplibarca@intercable.net.ve armacentre@bk.ru Tel +61 2 8437 4300
info@barron.com.au
Asia Network Engineering www.barron.com.au
LB 4501 7401 JBEIL, Beirut
AUMA Actuators UAE Support Office Tel +961 9 944080
AE 287 Abu Dhabi nabil.ibrahim@networkenglb.com
Tel +971 26338688 www.networkenglb.com
Nagaraj.Shetty@auma.com
AUMA Malaysia Office
AUMA Actuators Middle East MY 70300 Seremban, Negeri Sembilan
BH 152 68 Salmabad Tel +606 633 1988
Tel +97 3 17896585 sales@auma.com.my
salesme@auma.com
66
AUMA worldwide
67
AUMA Riester GmbH & Co. KG
P.O.Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
www.auma.com
Y005.411/003/en/1.15
For detailed information on AUMA products, refer to the Internet: www.auma.com

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Mounting positions multi-turn actuators SA(R) 07.1 – SA(R) 30.

Versions GF 50.3 – GF 250.3

Description of the four versions (with view to pointer cover):

Mounting positions may easily be changed at a later date.

Nm 600 1000 2000 4000 DIN 3210 G½ G0 G½ G½ G0 G3 G½ G½

DIMENSIONS WORM GEARBOX- FLANGE MOUNTED GS 160 - GS 250

EN ISO 5211 F25 F30 F30 F35 F35 F40

F 260 - 340 - 420 -

Mounting dimensions for multi-turn actuator

F 10 - 20 6 125 70 102 11 4 40 22.5 1 2.2

Auma multi-turn actuators of the type range SA

Water / Waste Water

Auma OPEN-CLOSE Duty Model : SA

Auma OPEN-CLOSE Duty Model :SA Compact

Expl. Proof OPEN-CLOSE Duty Model :SAEx

Output Speed 4 rpm

Type Designation : Example

Model Output Speed in RPM

Multi-turn Actuator SA3 - SA100

Multi-turn Actuator Multi-turn Actuator

Change Gears Terminal

Change Gears Valve Attachment

Reduction Gearing Manual Operation

A well proved principle of worm gearing is For commissioning or in an emergency, actuator

Depending upon type of valve, the actuator

The characteristic feature of this actuator is

Auma multi-turn actuators type SA for open

Regulating / Modulating Duty

The characteristic feature of this actuator is

Pemissible number of starts-stops depends upon

Short Time and Intermittent Duty IS 12824

Short time Duty S2 Intermittent Duty S4

Two Train Counter Gear

For Two train counter gear, two limit switches,

Two Train Counter Gear

Four Train Counter Gear

To stop at intermediate position

The torque switching enables to switch off the

Axial displacement of worm proportional to

For tight seating of certain valves, the actuator Torque Switching

Blinker switch is provided in the actuator and

Single and Tandem Micro Switches

For such applications, a relay is recommended

Limit or Torque Switches in tandem version

Tandem Micro Switch

Micro Switch Ratings

Mechanical Position Indicator

The position of the valve is indicated

Remote Position Indicator Mechanical Position Indicator

Digital Remote Position Indicator

Actual position display can be provided by

With this limit switching, additional switching

For commissioning or in an emergency when

In manual operation, hammer blow can be

Top Bevel Gear Set

Manual effort on hand wheel can be further

Condensation in the actuator is possible due to Technical Data

As a standard, Auma multi turn actuators are Single Phase AC Motors

3 ph AC Motor 1 ph AC Motor DC Motor

Enclosure Protection IP 67 or IP 68 after mounting